PRACTICAL GUIDE

Implementation of standard IEC 61439

The benefits of a standard-compliant

assembly

IEC 61439 very precisely defines what

elements are comprised in Low voltage
switchgear assemblies as well as the
procedures for ensuring the achievement
of specified levels of performance. The
inclusion of this standard ensures that
the purchaser will receive equipment that
complies to the stated requirement.

Key points:
The standard pays particular attention to:
systematic verification of each
assembly,
documentary traceability,
clarification of the specification
requirements,
clarification of the responsibilities
and commitments of each project
participant.

DESIGN
TEST

CALCULATION

RULES

DESIGN VERIFICATION

ASSEMBLY SYSTEM
ASSEMBLY MANUFACTURER(3)

The electrical panel not only distributes

power and controls the process; it
also ensures the protection of persons
and property. This is why it is vital that
the quality and performance of this
equipment is able to deal effectively
with the consequences of a defect,
malfunction or total destruction could
have for the operator.

ORIGINAL MANUFACTURER(2)

The IEC 61439 series of standards sets out the regulations for power distribution boards as well as
assemblies for power distribution in public networks, construction sites, and for prefabricated
busbar trunking and cabling systems. The main objectives of the standard cover the safety of
persons, the protection of equipment and property, and also the quality, reliability and durability of
the investment. IEC 61439-1 defines the general rules and details the verifications to be performed to
ensure compliance of the manufactured assembly.

DEVIATION FROM
ASSEMBLY SYSTEM
TEST CALCULATION RULES
VERIFICATION

MANUFACTURE
INSTRUCTIONS
FROM ORIGINAL
MANUFACTURER

SPECIAL
MEASURES

INDIVIDUAL VERIFICATION OF THE ASSEMBLY

MANUFACTURED ASSEMBLY (1)

(1) Assembly: a complete system (or combination)

of electrical and mechanical elements such as
enclosures, busbars, functional units, etc.
(2) Original manufacturer: the organisation that
has carried out the original design and associated
verification of an assembly in accordance with the
IEC 61439 standard.

Implementation of standard IEC 61439 - SOCOMEC

(3) Assembly manufacturer: the organisation

taking the responsibility for the completed assembly.
This may be a different company than the original
manufacturer.

Socomec, a specialist manufacturer

appli 704 A

Our range of products and services allows professionals working in the electricity sector to
implement distribution and control gear assemblies that meet market requirements.

Electrical switchgear
manufacturer
Backed by over 90 years of experience
and expertise in industrial switchgear and
protection, we provide manufacturers
of electrical assemblies with a wide
range of fully qualified and documented
products and solutions that exactly meet
user requirements.

An original manufacturer
according to standard
IEC61439
Socomec offers a wide range of original
manufacturer solutions conforming to
standard IEC61439:
the Flexys and Cadrys cabinet
systems designed for distribution panel
applications,
local switching and equipment cabinets
covering requirements in power
availability and safety,
components for integration.

The COFRAC-accredited
Pierre Siat testing centre
With its world-class testing centre,
Socomec can perform all the test
verifications required by standard
IEC61439 for assemblies up to 6000 A,
100kA rms, 690 VAC or 1200 VDC.
We can therefore help you to:
define a verification programme,
perform conformity tests,
obtain certified conformity via
independent testing bodies (ASEFA,
ASTA, DEKRA, etc.).

Socomec is an independent
manufacturing company specialising
in the availability, control and safety of
low voltage electrical energy.
Socomec has complete control of the
design, manufacture and marketing of
its products and systems.
Socomec subscribes to the
* An association of electrical equipment and
control gear manufacturers and associated
services.

RESOTABLO initiative launched

by the Gimlec trade association*.
The approach aims at promoting
respect for standards compliance
and professionalism throughout the
value-added chain that leads to the
implementation of a high quality
electrical panel.

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Socomec, your best asset

Find out more about

the Pierre Siat testing
laboratory.

Implementation of standard IEC 61439 - SOCOMEC

One process, four phases

Each phase of the proposed process is based on the technical framework set out in IEC 61439-2. In
this way, user requirements are properly taken into account as well as ensuring that the implemented
assembly meets all requirements in terms of functionality and safety.

SPECIFIER

Design phase

sydiv 195 a

The purchaser should precisely specify the main characteristics

of the electrical panel in its environment as soon as possible. In
addition to the functional and technical specifications of the
equipment, the operating context should also be specified in
terms of external constraints relating to its environment, storage
conditions and transport.

sydiv 194 a

Specification phase

When designing an assembly system, the original manufacturer

should at all times comply with the requirements of IEC
standard 61439-2. In this way, the manufacturer develops
a fully referenced assembly system that is verified by tests,
calculation/measurement or design rules. There are no fewer
than 12 steps in the verification process governing the
manufacture and levels of performance that should be
performed during the production of an electrical panel.

sydiv 196 a

ORIGINAL
MANUFACTURER

Manufacturing phase

INSTALLER

Delivery phase
An on-site verification of the essential points allows the end
user to have an assembly in keeping with their requirements.
An inspection report may be issued to formalise this
procedure.

Implementation of standard IEC 61439 - SOCOMEC

ASSEMBLY
MANUFACTURER

sydiv 197 a

The assembly manufacturer translates and materialises the

purchasers requirement in the form of a suitable technical
solution.
The assembly manufacturer is responsible for the selection and
assembly of components, and also for performing 10 routine
verifications on each assembly that is produced. Finally, the
manufacturer draws up the declaration of conformity report,
with reference to test certificates and provides documentary
traceability.

USER

INSPECTOR

Original manufacturer

sydiv 197 a

sydiv 196 a

sydiv 195 a

The verifications to be performed

Assembly manufacturer

Inspector

Verify that the assembly meets

the following criteria:
Strength of materials resistance to corrosion,
thermal stability and resistance
and parts
IEC 61439-1 10.2
to abnormal heat and fire of
insulating materials,
resistance to ultra-violet (UV)
radiation,
resistance to mechanical
impact,
durability of marking,
lifting and transport.

Verify that the components meet

purchaser requirements and the
implementation and operating
constraints to come.

Verify that the panel conforms to

the environment in which it is to
be installed:
flatness of the mounting base or
bracket,
sufficient space for operation,
ventilation,
ambient temperature,
level of pollution,
dust, salt air and spray, UV,
impacts and vibrations.

Validate protection against direct

contact with live parts, as well as
Degree of protection protection against ingress of solid
foreign objects and liquids, in
of enclosures
IEC 61439-1 10.3
accordance with IEC 60529.

Visually check that there is no

access to live parts (minimum
IPxxB) and that the specified IP
is respected: the presence of
protective covers on sensitive
parts, presence of gland plates,
etc.

Verify that the degree of

protection (IP) is appropriate for
the environment in accordance
with customer specifications,
and that this will be maintained
following on-site implementation.

Make sure that the minimum air

clearance is higher than or equal
to the values indicated in the
following table:

Verify that the clearance and

creepage lines defined during
the design phase are respected.
These should correspond to the
operating and overvoltages as
well as the environment.

Clearances and
creepage distances
IEC 61439-1 10.4

Verify that the clearance and

creepage distance enable the
assembly to withstand the
following:
exceptional, transient
overvoltage (lightning, HV
operations),
operating voltage and
temporary overvoltage.

Rated impulse
voltage withstand
Uimp (kV)

Minimum
clearance (mm)
up to 2000m

2.5
4
6
8
12

1.5
3
5.5
8
14

If this is not the case, perform a

voltage impulse withstand test
(dielectric properties test).

Protection against
electrical shock
and integrity of
protective circuits
IEC 61439-1 10.5

Verify:
Make sure:
Verify:
the effective continuity between that there are protective screens the continuity and correct
the exposed conductive parts of covering access to dangerous
interconnections of protective
the assembly and the protective
parts (IPxxB),
conductors (or braids),
circuit,
that the removal of such
the correct dimensioning of
the short-circuit withstand
screens requires the use of an
protective conductors above
strength of the protective circuit. appropriate tool,
10kA rms.
of the continuity of the PE
(protective conductor) and
the correct tightening of
connections.

Implementation of standard IEC 61439 - SOCOMEC

Incorporation of
switching devices
and components

Internal electrical
circuits and
connections
IEC 61439-1 10.7

Terminals for
external conductors

Inspector

Ensure the compliance of

equipment implementation
in accordance with the rules
of manufacture and EMC
regulations, if applicable.

Ensure implementation in
accordance with the component
manufacturer's specifications and
instructions, including:
compliance with security
perimeters,
compliance with rules for
electrical connections, etc.

Verify:
the implementation of the
cabling specified by the
manufacturer of the equipment,
the agreed Service Index (SI),
the correct combination of
components,
the correct equipment ratings,
the accessibility of component
indicators and operating
elements.

Verify the conformity of

Verify:
implementation and dimensioning the compliance of the
of internal circuits and
conductors to the original
connections. The following should
manufacturer's specifications,
be carefully checked:
the correct tightening of
short-circuit withstand strength,
connections.
temperature-rise withstand,
the section of the neutral
conductor,
identification of the conductors.

Dielectric properties
IEC 61439-1 10.9

Verification of
temperature rise
IEC 61439-1 10.10

Verify:
the section and material of the
neutral and other conductors,
the measures implemented to
avoid short-circuits,
termination points,
compliance with tightening
torques, especially the busbar
connectors/fishplate.

Verify the compliance of

implementation and dimensioning
of the terminals for external
conductors.

Verify that the number, type and

Verify:
identification of the terminals
that the connection terminals
comply with the specifications of
are compatible to the section
the assembly manufacturer. It is
and material of the conductors,
obligatory to indicate whether the the recommended bend
terminals are suitable for copper
radiuses.
or aluminium conductors, or both.

Test each type of circuit in the

assembly to ensure:
power-frequency withstand
voltage,
impulse withstand voltage.

Via dielectric test, verify that

Verify if there is a dielectric test
there is no puncture or flashover report issued by the assembly
manufacturer.
between phases and exposed
conducting parts, and between
phase-phase. Equipment not
designed to withstand the test
voltage indicated in Table 1
should be disconnected. For
panels of <250 A, the properties
are validated if the insulation
resistance between circuits and
earth under 500 V is 1000/V.

Ensure:
thermal stability of the loaded
assembly,
that the temperatures are
controlled on accessible
parts, connections and
equipment/devices.

Respect the recommendations of

the original manufacturer.

IEC 61439-1 10.8

sydiv 197 a

Assembly manufacturer

IEC 61439-1 10.6

sydiv 196 a

sydiv 195 a

Original manufacturer

Implementation of standard IEC 61439 - SOCOMEC

Ensure that the recommendations

of the original manufacturer are
followed: available volumes,
position and distribution of
devices, diversity factors, ambient
temperature, etc.

Short-circuit
withstand strength
IEC 61439-1 10.11

11

Electromagnetic
compatibility

IEC 61439-1 10.12

12

Mechanical
operation

IEC 61439-1 10.13

sydiv 197 a

sydiv 196 a

sydiv 195 a

10

Original manufacturer

Assembly manufacturer

Inspector

In comparison to a tested
reference design or by testing,
verify the level of withstand
assigned to the reported shortcircuit current (unless excluded).

Follow the recommendations of

the original manufacturer.

Carefully verify each factor that

helps to ensure that the shortcircuit withstand strength keeps
within the correct operating range
(see Table 2).

Verify EMC requirements via tests, Follow the recommendations of

except if:
the original manufacturer.
the incorporated devices and
components comply with
ECM requirements for the
environment that has been
specified;
their installation and cabling
comply with the specifications
of the manufacturers.

Verify via tests that the assembly

does not generate or receive
electromagnetic interference.
In particular, verify the correct
connection of exposed
conducting parts, the earth
connection, segregation of circuits
and communication networks.

Verify via tests the mechanical

operation of removable parts
(including any insertion locking).
Enclosures, partitions and
fastenings should be able to
withstand the wear-and-tear of
normal use and under shortcircuit condition.

Ensure the manoeuvrability of

functional units and the presence
of associated accessories. Verify
that the technical file is to hand
and that it is kept up-to-date.

Table1: Power-frequency withstand for main circuits (see

Point8: Dielectric properties)
Rated insulation
voltage Ui (in V)

Dielectric test voltage (in V)

AC (rms)

DC:

Ui 60

1000

1415

60 <Ui 300

1500

2120

300 <Ui 690

1890

2670

690 <Ui 800

2000

2830

800 <Ui 1000

2200

3110

1000 <Ui 1500

3820

Verify the correct operation of

mechanical control elements,
locks and locking devices,
including those associated with
removable parts.

Table2 (see Point10: short-circuit withstand strength)

Design comparison to be assessed/reference design

Yes

No

Icc lower or the same?

C/T
C/T

Busbar and connections section higher or the same?

Distance between busbar centres and connections higher or the same?

C/T

Busbar supports: type, shape, identical materials and spacing (L)

C/T

Identical materials (Cu, Al)

C/T

P
 rotective device: manufacture, realisation, type, positioning and identical
limiting characteristics
It2 and lpk higher or the same

T
C/T

Unprotected conductors: lower or the same

Presence of an enclosure (if planned)

Dimensions (H, L, D) at least the same

Compartments: identical mechanical design and dimensions (H, L, D)

at least the same

C/T: additional verification can be performed either by calculation/measurement or by tests.

T: additional verification can only be performed by tests.

For more information

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Please visit our website

Implementation of standard IEC 61439 - SOCOMEC

Socomec worldwide
IN ASIA PACIfIC

IN MIddlE EAST

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AUSTRALIA

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hEAd offICE
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