metcogroup

Steflomet Brand
POT- cum PTFE Bearings
FOR KOYEMBEDU JUNCTION AT JUNCTION DEVELOPMENT
PROJECT, CHENNAI (MAIN 2)

CONTRACTOR: M/s Infrastructures Limited.

Design Calculations & Drawings for Main - 2

(REV. 0)

Ref: 630 MG
DATE OF SUBMISSION: February, 2009

METCOGROUP ENGINEERS PVT. LTD.

KOLKATA

630 MG

Page 1 of 2
Rev. 0

Koyembedu Junction at Junction Development Project, Chennai (Main-2)

DESIG OF Steflomet - POT / PTFE VERSO-MOOAXIAL BEARIG
1.0

2.0

REFERENCE:
Drawing

DESIGN PARAMETERS:
Design Vertical Load, Nmax
:
Normal Vertical Load, Nnorm
:
Rotation, u
:
Min. Vertical Load, Nmin
:
Movement, elng ()
:
:
Lateral Horiz. Force Hlatn (Normal)

3-P20 VMSp 1

1,900.00
1,900.00
0.010
850.0
75
50.0

REFERENCE:

kN
kN
rad
kN
mm
kN

BEARING PARAMETERS:
Steel components to conform IS:2062 (MS), IS:1030 Gr 340-570W (CS). Therefore, Yield Stress, fy

.2

ELASTOMER
Dia. of elastomeric pad, di
Area of pad, Ae = x di/4

:
:

300 mm
7.07E+04 mm

SADDLE
Dia of PTFE (dp)
Thkness of saddle plate, hm
Heigth of SS on saddle, hts

:
:
:

320 mm
15 mm
10 mm

POT CYLINDER
:
Dia of base plate, Do
Outer dia of cylinder, do
:
Effective dia at the bottom, deb =
:
di + 2x2xkb

380 mm
370 mm
364 mm

.4

.5

.6

IRC:83 (Part - III)

Lateral Horiz. Force Hlats (Seismic):

Frictional Horiz. Force, Hlng,s
:
Frictional Horiz. Force, Hlng,n
:
Horz. Force (Normal), Hn
:
Horz. Force (Seismic), Hs
:
Design Horiz. Force, H (for
bearing components only)
:

3.0
.1

.3

300.00
114.00
114.00
124.48
305.37

kN
kN
kN
kN
kN

305.4 kN

340 MPa

Thickness of pad, he
Hardness IRHD (Shore -A)

:
:

20
505

Eff. plan area of PTFE, An

Contact width with piston, w
Thk of guide, ku
Length of guide, Lu

:
:
:
:

6.12E+04
6
20
310

Thkness of base plate, kb

Depth of cylinder, hc
Width of cylinder wall,
bp=(do-di)/2

:
:
:

mm
mm
mm
mm

16 mm
35 mm
35 mm

TOP ASSEMBLY
Length of top plate, a
:
530 mm
Width of top plate, b
Th of SS Pl (ks)
:
3 mm
Thickness of top plate, kt
Length of SS plate, as
:
520 mm
Width of SS plate, bs
Effective dia of the dispesed area at the top structure, det = Min [{dp + 2x2x(kt+ks)} & b]

:
:
:
:

ANCHOR
Bottom:
Bolt Size (IS:1363) Mj
No off bolts (n)
Dia of Sleeve, D

:
:
:

16
4
40 mm

Root area of bolt, Ab

Class of bolt (IS:1367)
Length of Sleeve, L

:
:
:

157 mm
10.9
175 mm

Top:
Size (IS:1363) Mj
No off bolts (n)
Dia of Sleeve, D

:
:
:

16
4
40 mm

Root area of bolt, Ab

Class of bolt (IS:1367)
Length of Sleeve, L

:
:
:

157 mm
10.9
175 mm

:
:

39.0
117

.7
.8

Ht of application of horiz force (ha) = kb + he + w/2

Overall height of bearing (h) mm

4.0

DESIGN CHECK:
Structure at Bottom of Bearing:
Concrete
Allowable direct stress (Normal)= 0.50.fck
Allowable bending stress (Normal) = 0.33fck
Allowable direct stress (Seismic)= 1.25 x 0.50.fck
Allowable bending stress (Seismic) = 1.25 x 0.33fck
Bottom direct, cb (Seismic) = Nmaxx1000 / [.deb/4] MPa =
Bottom direct, cb (Normal) = Nx1000 / [.deb/4] MPa =

Grade of Concrete, fck

380
36
370
380.0

M40
20
13.33
25
16.67
18.26
18.26

Bottom bending (Normal), cbc = Hnx1000xha / [.(deb)3/32] MPa =

MPa
MPa
MPa
MPa
MPa
MPa

1.03 MPa

Bottom bending (Seismic), cbc = Hsx1000xha / [.(deb)3/32] MPa =

b = cb/scb,all + cbc/cbc,all =
0.990 MPa <= 1 (Normal)
b = cb/scb,all + cbc/cbc,all =
0.881 MPa <= 1 (Seismic)
Structure at Bottom of Bearing:
Concrete
Allowable direct stress (Normal)= 0.50.fck
Allowable bending stress (Normal) = 0.33fck
Allowable direct stress (Seismic)= 1.25 x 0.50.fck
Allowable bending stress (Seismic) = 1.25 x 0.33fck
Top direct, ct (Seismic) = Nmaxx1000 / [.det/4] N/mm =

mm
mm
mm
mm

Grade of Concrete, fck

2.52 MPa
Hence OK
Hence OK
:

M40
20.00
13.33
25.00
16.67
16.75

MPa
MPa
MPa
MPa
MPa
MPa

630 MG

Page 2 of 2
Rev. 0

Koyembedu Junction at Junction Development Project, Chennai (Main-2)

Top direct, ct (Normal) = Nx1000 / [.det/4] N/mm =

16.75 MPa

Top bending, ctc = Hnx1000x(h-ha)/[.det3/32] MPa =

1.80 MPa

Top bending, ctc = Hsx1000x(h-ha)/[.det /32] MPa =

t = ct/sct,all + ctc/ctc,all =
0.973 MPa <= 1 (Normal)
t = ct/sct,all + ctc/ctc,all =
0.935 MPa <= 1 (Seismic)
.2

4.42 MPa
Hence OK
Hence OK

PTFE
Contact stress, cp= Nx1000/An =

31.03 N/mm < 40 OK

.3
(a)
(b)
(c)

ELASTOMER DISC
Compressive stress, ce= Nx1000/Ae =
p = 0.5xdixu/he,eff =
Strain at the perimeter due to rotation u rad,
Clearance between cylinder top and piston bottom = hc-he-we-u.(di/2) =

26.88 MPa <= 35 OK

0.08 <= 0.15 OK
8.31 >5 OK

.4
(i)
(a)
(b)
(c)

POT CYLINDER
Hoop's (tensile) stress in the cross section, due to
Fluid pressure t1=dixhexce/(2xbpxhc) =
Horizontal force t2=Hx1000/(2xbpxhc) =
Total stress t = t1 + t2 =

190.47 MPa <=

65.83
124.64
204 Mpa, Hence OK

.5
(i)
(a)
(b)

POT INTERFACE
Shear stress in cylinder & base interface considering 1mm orange slice, due to
Fluid pressure, q1 = he x ce / bp =
Horizontal force q2=(1.5xHx1000/di)/bp =
(parabolic distribution factor=1.5)
58.98 MPa <=
(c) Total stress q = q1 + q2 =

153 Mpa, Hence OK

(ii)
(a)
(b)
(c)

26.33 MPa
172.00 MPa
224 Mpa, Hence OK

Bending stress in the interface considering 1mm orange slice

Fluid pressure, bt1= (cexhe/2)x6/bp =
Horizontal force, bt2=(1.5x1000xH/di)x(ha-kb)x6/bp =
Total stress bt = bt1 + bt2 =
198.3 MPa <=

(iii Combined stress, e = (bt+3xq)^() =

15.36 MPa
43.62 MPa

223.1 MPa <= 306 OK

.6

Eff. cont. width at piston-cylinder interface, we = Hx1000x1.3/(di x p) =

0.7
(i)
(ii)
(iii)
(ivi)

GUIDE
Shear stress, qu =Hx1000 / (Lu x ku)=
Bndg stress, bu=Hx1000x6x(hts/2+7+ks)/(Luxku) =
Combined stress, eu = (btu+3xqu)^() =
Direct stress on SS, du = Hx1000/{hts x (Lu-10)} =

5.19 mm < w, Hence OK

48.4
217.7
233.3
96.8

N/mm < 153

N/mm < 224
N/mm < 306
N/mm < 200

N/mm OK
N/mm OK
N/mm OK
N/mm OK

.8 ANCHOR
(a) Anchor Screws
Bottom:
The total resistive force against shifting of the bearing
Hperm = [(Nmin x ) + (n x Ab x bq,perm) / 1000 ] > Hmax.
At bottom of bearing, Coefficient of friction, =
0.2
bq,perm = permissible shear stress in bolt =
238
H = Maxm horizontal force on the bearing
Total resistive force
Hperm =
319 kN > H OK
Top:
Anchor Screws
The total resistive force against shifting of the bearing
Hperm = [(Nmin x ) + (n x Ab x bq,perm) / 1000 ] > Hmax.
0.2
At top of bearing, Coefficient of friction, =
bq,perm = permissible shear stress in screw =
238
H = Maxm horizontal force on the bearing
Total resistive force
Hperm =
319 kN > H OK
(b) AnchorSleeves
Top
(i) Avg bearing stress in conc. scav = [Ab x sbq,perm]/(L x D) =
(ii) Considering triangular distribution, bearing stress in conc, sctr = 2 x scav =
(iii) Peak stress, scpk = 1.5 x sctr =
16.01 Mpa <

5.338 N/mm
10.676 N/mm
16.67 Mpa, Hence OK

Bottom
(i) Avg bearing stress in conc. scav = [Ab x sbq,perm]/(L x D) =
(ii) Considering triangular distribution, bearing stress in conc, sctr = 2 x scav =
(iii) Peak stress, scpk = 1.5 x sctr =
16.01 Mpa <

5.338 N/mm
10.676 N/mm
16.67 Mpa, Hence OK

630 MG

Page 1 of 2
Rev. 0

Koyembedu Junction at Junction Development Project, Chennai (Main-2)

DESIG OF Steflomet - POT / PTFE VERSO-BIAXIAL BEARIG
1.0

2.0

REFERENCE:
Drawing

DESIGN PARAMETERS:
Design Vertical Load, Nmax
Normal Vertical Load, Nnorm
Rotation, u
Min. Vertical Load, Nmin

:
:
:
:

3-P18 VBSp 1

1,700.00
1,700.00
0.01
300.0

kN
kN
rad
kN

REFERENCE:

IRC:83 (Part - III)

Movement, elng ()
Movement, elat ()
Frictional Horiz. Force, Hf
Design Horiz. Force, H (for
bearing components only)

:
:
:

75 mm
10 mm
102 kN

3.0
.1

BEARING PARAMETERS:
Steel components to conform IS:2062 (MS), IS:1030 Gr 340-570 (CS). Therefore, Yield Stress, fy

.2

ELASTOMER
Dia. of elastomeric pad, di
Area of pad, Ae = x di/4

:
:

270 mm
5.73E+04 mm

SADDLE
Dia of PTFE (dp)
Thkness of saddle plate, hm

:
:

POT CYLINDER
:
Dia of base plate, Do
Outer dia of cylinder, do
:
Effective dia at the bottom, deb =
:
di + 2x2xkb

.3

.4

.5

.6

170.0 kN

340 MPa

Thickness of pad, he
Hardness IRHD (Shore -A)

:
:

18
505

270 mm
15 mm

Eff. plan area of PTFE, An

Contact width with piston, w

:
:

5.73E+04 mm
6 mm

340 mm
330 mm
346 mm

Thkness of base plate, kb

Depth of cylinder, hc
Width of cylinder wall,
bp=(do-di)/2

:
:
:

19 mm
31 mm
30 mm

TOP ASSEMBLY
Length of top plate, a
:
500 mm
Width of top plate, b
Th of SS Pl (ks)
:
3 mm
Thickness of top plate, kt
Length of SS plate, as
:
470 mm
Width of SS plate, bs
Effective dia of the dispesed area at the top structure, det = Min [{dp + 2x2x(kt+ks)} & b]

:
:
:
:

ANCHOR
Bottom:
Size (IS:1363) Mj
No off bolts (n)
Dia of Sleeve, D

:
:
:

16
4
40 mm

Root area of bolt, Ab

Class of bolt (IS:1367)
Length of Sleeve, L

:
:
:

157 mm
10.9
175 mm

Top:
Size (IS:1363) Mj
No off bolts (n)
Dia of Sleeve, D

:
:
:

16
4
40 mm

Root area of bolt, Ab

Class of bolt (IS:1367)
Length of Sleeve, L

:
:
:

157 mm
10.9
175 mm

:
:

40.0
97

.7
.8

Ht of application of horiz force (ha) = kb + he + w/2

Overall height of bearing (h) mm

4.0

DESIGN CHECK:
Structure at Bottom of Bearing:
Concrete
Allowable direct stress (Normal)= 0.5.fck
Allowable bending stress (Normal) = 0.33fck
Allowable direct stress (Seismic)= 1.25 x 0.5fck
Allowable bending stress (Seismic) = 1.25 x 0.33fck
Bottom direct (Seismic), cb = Nmax.1000 / [.deb/4] MPa =
Bottom direct (Normal), cb = Nnorm.1000 / [.deb/4] MPa =

Grade of Concrete

370
17
340
350.0

M40
20
13.33
25.00
16.67
18.08
18.08

Bottom bending (Normal), cbc = Hnx1000xha / [.(deb) /32] MPa =

MPa
MPa
MPa
MPa
MPa
MPa

1.00 MPa

Bottom bending (Seismic), cbc = Hx1000xha / [.(deb) /32] MPa =

b = cb/scb,all + cbc/cbc,all (Normal) =
0.979 MPa <=
b = cb/scb,all + cbc/cbc,all (Seismic) =
0.824 MPa <=
Structure at Top of Bearing:
Concrete
Allowable direct stress (Normal)= 0.5.fck
Allowable bending stress (Normal) = 0.33fck
Allowable direct stress (Seismic)= 1.25 x 0.5fck
Allowable bending stress (Seismic) = 1.25 x 0.33fck

mm
mm
mm
mm

Grade of Concrete

1
1

1.67 MPa
Hence OK
Hence OK

M40
20
13.33
25.00
16.67

MPa
MPa
MPa
MPa

630 MG

Page 2 of 2
Rev. 0

Koyembedu Junction at Junction Development Project, Chennai (Main-2)

Top direct (Seismic), ct= Nmax.1000 / [.det/4] N/mm =
Top direct (Normal), ct= Nnorm.1000 / [.det/4] N/mm =

17.67 MPa
17.67 MPa

Top bending (Normal), ctc = Hnx1000x(h-ha) / [.(det)3/32] MPa =

1.38 MPa

Top bending (Seismic), ctc = Hx1000x(h-ha) / [.(det) /32] MPa =

t = ct/sct,all + ctc/ctc,all (Normal) =
0.987 MPa <=
t = ct/sct,all + ctc/ctc,all (Seismic) =
0.845 MPa <=
.2

PTFE
Contact stress, cp= Nx1000/An =

2.30 MPa
Hence OK
Hence OK

1
1

29.69 N/mm < 45 OK

.3
(a)
(b)
(c)

ELASTOMER DISC
Compressive stress, ce= Nx1000/Ae =
29.69 MPa <= 35 OK
Strain at the perimeter due to rotation u rad,
p = 0.5xdixu/he,eff =
Clearance between cylinder top and piston bottom = hc-he-we-u.(di/2) =

.4
(i)
(a)
(b)
(c)

POT CYLINDER
Hoop's (tensile) stress in the cross section, due to
Fluid pressure t1=dixhexce/(2xbpxhc) =
Horizontal force t2=Hx1000/(2xbpxhc) =
Total stress t = t1 + t2 =

.5
(i)
(a)
(b)
(c)

POT INTERFACE
Shear stress in cylinder & base interface considering 1mm orange slice, due to
Fluid pressure, q1 = he x ce / bp =
Horizontal force q2=(1.5xHx1000/di)/bp =
(parabolic distribution factor=1.5)
Total stress q = q1 + q2 =
49.30 MPa <=

153 Mpa, Hence OK

(ii)
(a)
(b)
(c)

Bending stress in the interface considering 1mm orange slice

Fluid pressure, bt1= (cexhe/2)x6/bp =
Horizontal force, bt2=(1.5x1000xH/di)x(ha-kb)x6/bp =
Total stress bt = bt1 + bt2 =
164.3 MPa <=

32.07 MPa
132.22 MPa
224 Mpa, Hence OK

0.08 <= 0.15 OK

8.4 >5 OK

77.58
91.40
168.98 MPa <=

(iii Combined stress, e = (bt+3xq)^() =

Eff. cont. width at piston-cylinder interface = Hx1000x1.3/(di x p) =

.7

ANCHOR

Top
The total resistive force against shifting of the bearing
Hperm = [(Nmin x ) + (n x Ab x bq,perm) / 1000 ] > Hmax.
At top of bearing, Coefficient of friction, =
bq,perm = permissible shear stress in bolt =
H = Maxm horizontal force on the bearing
Total resistive force
Hperm =

17.81 MPa
31.48 MPa

185.2 MPa <= 306 OK

.6

(a) Anchor Screws

Bottom
The total resistive force against shifting of the bearing
Hperm = [(Nmin x ) + (n x Ab x bq,perm) / 1000 ] > Hmax.
At bottom of bearing, Coefficient of friction, =
bq,perm = permissible shear stress in screw =
H = Maxm horizontal force on the bearing
Total resistive force
Hperm =

204 Mpa, Hence OK

3.21 mm

< w, Hence OK

0.2
238
209 kN > H OK

0.2
238
209 kN > H OK

(b) ANCHOR SLEEVE

Top
(i) Avg bearing stress in conc. scav = [Ab x sbq,perm]/(L x D) =
(ii) Considering triangular distribution, bearing stress in conc, sctr = 2 x scav =
(iii) Peak stress, scpk = 1.5 x sctr =
16.01 Mpa <
Bottom
(i) Avg bearing stress in conc. cav = (Ab x bq,perm)/( L x D) =
(ii) Considering triangular distribution, bearing stress in conc, ctr = 2 x cav =
(iii) Peak stress, cpk = 1.5 x ctr =
16.0 Mpa <

5.338 N/mm
10.676 N/mm
16.67 Mpa, Hence OK

5.3 MPa
10.7 MPa
16.67 Mpa, Hence OK

630 MG

Page 1 of 2
Rev. 0

Koyembedu Junction at Junction Development Project, Chennai (Main-2)

DESIG OF Steflomet - POT / PTFE VERSO-MOOAXIAL BEARIG
1.0

2.0

REFERENCE:
Drawing

DESIGN PARAMETERS:
Design Vertical Load, Nmax
:
Normal Vertical Load, Nnorm
:
Rotation, u
:
Min. Vertical Load, Nmin
:
Movement, elng ()
:
:
Lateral Horiz. Force Hlatn (Normal)

3-P28 VMSp 1

2,700.00
2,700.00
0.010
800.0
75
300.0

REFERENCE:

kN
kN
rad
kN
mm
kN

BEARING PARAMETERS:
Steel components to conform IS:2062 (MS), IS:1030 Gr 340-570W (CS). Therefore, Yield Stress, fy

.2

ELASTOMER
Dia. of elastomeric pad, di
Area of pad, Ae = x di/4

:
:

330 mm
8.55E+04 mm

SADDLE
Dia of PTFE (dp)
Thkness of saddle plate, hm
Heigth of SS on saddle, hts

:
:
:

340 mm
15 mm
10 mm

POT CYLINDER
:
Dia of base plate, Do
Outer dia of cylinder, do
:
Effective dia at the bottom, deb =
:
di + 2x2xkb

530 mm
430 mm
454 mm

.4

.5

.6

IRC:83 (Part - III)

Lateral Horiz. Force Hlats (Seismic):

Frictional Horiz. Force, Hlng,s
:
Frictional Horiz. Force, Hlng,n
:
Horz. Force (Normal), Hn
:
Horz. Force (Seismic), Hs
:
Design Horiz. Force, H (for
bearing components only)
:

3.0
.1

.3

500.00
162.00
162.00
340.95
506.52

kN
kN
kN
kN
kN

506.5 kN

340 MPa

Thickness of pad, he
Hardness IRHD (Shore -A)

:
:

22
505

Eff. plan area of PTFE, An

Contact width with piston, w
Thk of guide, ku
Length of guide, Lu

:
:
:
:

6.87E+04
8
25
330

Thkness of base plate, kb

Depth of cylinder, hc
Width of cylinder wall,
bp=(do-di)/2

:
:
:

mm
mm
mm
mm

31 mm
37 mm
50 mm

TOP ASSEMBLY
Length of top plate, a
:
620 mm
Width of top plate, b
Th of SS Pl (ks)
:
3 mm
Thickness of top plate, kt
Length of SS plate, as
:
540 mm
Width of SS plate, bs
Effective dia of the dispesed area at the top structure, det = Min [{dp + 2x2x(kt+ks)} & b]

:
:
:
:

ANCHOR
Bottom:
Bolt Size (IS:1363) Mj
No off bolts (n)
Dia of Sleeve, D

:
:
:

16
12
40 mm

Root area of bolt, Ab

Class of bolt (IS:1367)
Length of Sleeve, L

:
:
:

157 mm
10.9
175 mm

Top:
Size (IS:1363) Mj
No off bolts (n)
Dia of Sleeve, D

:
:
:

16
12
40 mm

Root area of bolt, Ab

Class of bolt (IS:1367)
Length of Sleeve, L

:
:
:

157 mm
10.9
175 mm

:
:

57.0
136

.7
.8

Ht of application of horiz force (ha) = kb + he + w/2

Overall height of bearing (h) mm

4.0

DESIGN CHECK:
Structure at Bottom of Bearing:
Concrete
Allowable direct stress (Normal)= 0.50.fck
Allowable bending stress (Normal) = 0.33fck
Allowable direct stress (Seismic)= 1.25 x 0.50.fck
Allowable bending stress (Seismic) = 1.25 x 0.33fck
Bottom direct, cb (Seismic) = Nmaxx1000 / [.deb/4] MPa =
Bottom direct, cb (Normal) = Nx1000 / [.deb/4] MPa =

Grade of Concrete, fck

530
36
390
496.0

M40
20
13.33
25
16.67
16.68
16.68

Bottom bending (Normal), cbc = Hnx1000xha / [.(deb)3/32] MPa =

MPa
MPa
MPa
MPa
MPa
MPa

2.12 MPa

Bottom bending (Seismic), cbc = Hsx1000xha / [.(deb)3/32] MPa =

b = cb/scb,all + cbc/cbc,all =
0.993 MPa <= 1 (Normal)
b = cb/scb,all + cbc/cbc,all =
0.856 MPa <= 1 (Seismic)
Structure at Bottom of Bearing:
Concrete
Allowable direct stress (Normal)= 0.50.fck
Allowable bending stress (Normal) = 0.33fck
Allowable direct stress (Seismic)= 1.25 x 0.50.fck
Allowable bending stress (Seismic) = 1.25 x 0.33fck
Top direct, ct (Seismic) = Nmaxx1000 / [.det/4] N/mm =

mm
mm
mm
mm

Grade of Concrete, fck

3.14 MPa
Hence OK
Hence OK
:

M40
20.00
13.33
25.00
16.67
13.97

MPa
MPa
MPa
MPa
MPa
MPa

630 MG

Page 2 of 2
Rev. 0

Koyembedu Junction at Junction Development Project, Chennai (Main-2)

Top direct, ct (Normal) = Nx1000 / [.det/4] N/mm =

13.97 MPa

Top bending, ctc = Hnx1000x(h-ha)/[.det3/32] MPa =

2.25 MPa

Top bending, ctc = Hsx1000x(h-ha)/[.det /32] MPa =

t = ct/sct,all + ctc/ctc,all =
0.867 MPa <= 1 (Normal)
t = ct/sct,all + ctc/ctc,all =
0.759 MPa <= 1 (Seismic)
.2

3.34 MPa
Hence OK
Hence OK

PTFE
Contact stress, cp= Nx1000/An =

39.31 N/mm < 40 OK

.3
(a)
(b)
(c)

ELASTOMER DISC
Compressive stress, ce= Nx1000/Ae =
p = 0.5xdixu/he,eff =
Strain at the perimeter due to rotation u rad,
Clearance between cylinder top and piston bottom = hc-he-we-u.(di/2) =

31.57 MPa <= 35 OK

0.08 <= 0.15 OK
5.52 >5 OK

.4
(i)
(a)
(b)
(c)

POT CYLINDER
Hoop's (tensile) stress in the cross section, due to
Fluid pressure t1=dixhexce/(2xbpxhc) =
Horizontal force t2=Hx1000/(2xbpxhc) =
Total stress t = t1 + t2 =

198.84 MPa <=

61.94
136.90
204 Mpa, Hence OK

.5
(i)
(a)
(b)

POT INTERFACE
Shear stress in cylinder & base interface considering 1mm orange slice, due to
Fluid pressure, q1 = he x ce / bp =
Horizontal force q2=(1.5xHx1000/di)/bp =
(parabolic distribution factor=1.5)
59.94 MPa <=
(c) Total stress q = q1 + q2 =

153 Mpa, Hence OK

(ii)
(a)
(b)
(c)

18.33 MPa
143.67 MPa
224 Mpa, Hence OK

Bending stress in the interface considering 1mm orange slice

Fluid pressure, bt1= (cexhe/2)x6/bp =
Horizontal force, bt2=(1.5x1000xH/di)x(ha-kb)x6/bp =
Total stress bt = bt1 + bt2 =
162.0 MPa <=

(iii Combined stress, e = (bt+3xq)^() =

13.89 MPa
46.05 MPa

192.4 MPa <= 306 OK

.6

Eff. cont. width at piston-cylinder interface, we = Hx1000x1.3/(di x p) =

0.7
(i)
(ii)
(iii)
(ivi)

GUIDE
Shear stress, qu =Hx1000 / (Lu x ku)=
Bndg stress, bu=Hx1000x6x(hts/2+7+ks)/(Luxku) =
Combined stress, eu = (btu+3xqu)^() =
Direct stress on SS, du = Hx1000/{hts x (Lu-10)} =

7.83 mm < w, Hence OK

60.6
218.2
242.1
151.5

N/mm < 153

N/mm < 224
N/mm < 306
N/mm < 200

N/mm OK
N/mm OK
N/mm OK
N/mm OK

.8 ANCHOR
(a) Anchor Screws
Bottom:
The total resistive force against shifting of the bearing
Hperm = [(Nmin x ) + (n x Ab x bq,perm) / 1000 ] > Hmax.
At bottom of bearing, Coefficient of friction, =
0.2
bq,perm = permissible shear stress in bolt =
238
H = Maxm horizontal force on the bearing
Total resistive force
Hperm =
608 kN > H OK
Top:
Anchor Screws
The total resistive force against shifting of the bearing
Hperm = [(Nmin x ) + (n x Ab x bq,perm) / 1000 ] > Hmax.
0.2
At top of bearing, Coefficient of friction, =
bq,perm = permissible shear stress in screw =
238
H = Maxm horizontal force on the bearing
Total resistive force
Hperm =
608 kN > H OK
(b) AnchorSleeves
Top
(i) Avg bearing stress in conc. scav = [Ab x sbq,perm]/(L x D) =
(ii) Considering triangular distribution, bearing stress in conc, sctr = 2 x scav =
(iii) Peak stress, scpk = 1.5 x sctr =
16.01 Mpa <

5.338 N/mm
10.676 N/mm
16.67 Mpa, Hence OK

Bottom
(i) Avg bearing stress in conc. scav = [Ab x sbq,perm]/(L x D) =
(ii) Considering triangular distribution, bearing stress in conc, sctr = 2 x scav =
(iii) Peak stress, scpk = 1.5 x sctr =
16.01 Mpa <

5.338 N/mm
10.676 N/mm
16.67 Mpa, Hence OK

630 MG

Page 1 of 2
Rev. 0

Koyembedu Junction at Junction Development Project, Chennai (Main-2)

DESIG OF Steflomet - POT / PTFE VERSO-BIAXIAL BEARIG
1.0

2.0

REFERENCE:
Drawing

DESIGN PARAMETERS:
Design Vertical Load, Nmax
Normal Vertical Load, Nnorm
Rotation, u
Min. Vertical Load, Nmin

:
:
:
:

3-P28 VBSp 1

2,500.00
2,500.00
0.01
1,000.0

kN
kN
rad
kN

REFERENCE:

IRC:83 (Part - III)

Movement, elng ()
Movement, elat ()
Frictional Horiz. Force, Hf
Design Horiz. Force, H (for
bearing components only)

:
:
:

50 mm
10 mm
150 kN

3.0
.1

BEARING PARAMETERS:
Steel components to conform IS:2062 (MS), IS:1030 Gr 340-570 (CS). Therefore, Yield Stress, fy

.2

ELASTOMER
Dia. of elastomeric pad, di
Area of pad, Ae = x di/4

:
:

330 mm
8.55E+04 mm

SADDLE
Dia of PTFE (dp)
Thkness of saddle plate, hm

:
:

POT CYLINDER
:
Dia of base plate, Do
Outer dia of cylinder, do
:
Effective dia at the bottom, deb =
:
di + 2x2xkb

.3

.4

.5

.6

250.0 kN

340 MPa

Thickness of pad, he
Hardness IRHD (Shore -A)

:
:

22
505

330 mm
15 mm

Eff. plan area of PTFE, An

Contact width with piston, w

:
:

8.55E+04 mm
8 mm

530 mm
430 mm
454 mm

Thkness of base plate, kb

Depth of cylinder, hc
Width of cylinder wall,
bp=(do-di)/2

:
:
:

31 mm
37 mm
50 mm

TOP ASSEMBLY
Length of top plate, a
:
530 mm
Width of top plate, b
Th of SS Pl (ks)
:
3 mm
Thickness of top plate, kt
Length of SS plate, as
:
480 mm
Width of SS plate, bs
Effective dia of the dispesed area at the top structure, det = Min [{dp + 2x2x(kt+ks)} & b]

:
:
:
:

ANCHOR
Bottom:
Size (IS:1363) Mj
No off bolts (n)
Dia of Sleeve, D

:
:
:

16
4
40 mm

Root area of bolt, Ab

Class of bolt (IS:1367)
Length of Sleeve, L

:
:
:

157 mm
10.9
175 mm

Top:
Size (IS:1363) Mj
No off bolts (n)
Dia of Sleeve, D

:
:
:

16
4
40 mm

Root area of bolt, Ab

Class of bolt (IS:1367)
Length of Sleeve, L

:
:
:

157 mm
10.9
175 mm

:
:

57.0
120

.7
.8

Ht of application of horiz force (ha) = kb + he + w/2

Overall height of bearing (h) mm

4.0

DESIGN CHECK:
Structure at Bottom of Bearing:
Concrete
Allowable direct stress (Normal)= 0.5.fck
Allowable bending stress (Normal) = 0.33fck
Allowable direct stress (Seismic)= 1.25 x 0.5fck
Allowable bending stress (Seismic) = 1.25 x 0.33fck
Bottom direct (Seismic), cb = Nmax.1000 / [.deb/4] MPa =
Bottom direct (Normal), cb = Nnorm.1000 / [.deb/4] MPa =

Grade of Concrete

450
20
400
422.0

M40
20
13.33
25.00
16.67
15.44
15.44

Bottom bending (Normal), cbc = Hnx1000xha / [.(deb) /32] MPa =

MPa
MPa
MPa
MPa
MPa
MPa

0.93 MPa

Bottom bending (Seismic), cbc = Hx1000xha / [.(deb) /32] MPa =

b = cb/scb,all + cbc/cbc,all (Normal) =
0.842 MPa <=
b = cb/scb,all + cbc/cbc,all (Seismic) =
0.711 MPa <=
Structure at Top of Bearing:
Concrete
Allowable direct stress (Normal)= 0.5.fck
Allowable bending stress (Normal) = 0.33fck
Allowable direct stress (Seismic)= 1.25 x 0.5fck
Allowable bending stress (Seismic) = 1.25 x 0.33fck

mm
mm
mm
mm

Grade of Concrete

1
1

1.55 MPa
Hence OK
Hence OK

M40
20
13.33
25.00
16.67

MPa
MPa
MPa
MPa

630 MG

Page 2 of 2
Rev. 0

Koyembedu Junction at Junction Development Project, Chennai (Main-2)

Top direct (Seismic), ct= Nmax.1000 / [.det/4] N/mm =
Top direct (Normal), ct= Nnorm.1000 / [.det/4] N/mm =

17.87 MPa
17.87 MPa

Top bending (Normal), ctc = Hnx1000x(h-ha) / [.(det)3/32] MPa =

1.28 MPa

Top bending (Seismic), ctc = Hx1000x(h-ha) / [.(det) /32] MPa =

t = ct/sct,all + ctc/ctc,all (Normal) =
0.990 MPa <=
t = ct/sct,all + ctc/ctc,all (Seismic) =
0.843 MPa <=
.2

PTFE
Contact stress, cp= Nx1000/An =

2.13 MPa
Hence OK
Hence OK

1
1

29.23 N/mm < 45 OK

.3
(a)
(b)
(c)

ELASTOMER DISC
Compressive stress, ce= Nx1000/Ae =
29.23 MPa <= 35 OK
Strain at the perimeter due to rotation u rad,
p = 0.5xdixu/he,eff =
Clearance between cylinder top and piston bottom = hc-he-we-u.(di/2) =

.4
(i)
(a)
(b)
(c)

POT CYLINDER
Hoop's (tensile) stress in the cross section, due to
Fluid pressure t1=dixhexce/(2xbpxhc) =
Horizontal force t2=Hx1000/(2xbpxhc) =
Total stress t = t1 + t2 =

.5
(i)
(a)
(b)
(c)

POT INTERFACE
Shear stress in cylinder & base interface considering 1mm orange slice, due to
Fluid pressure, q1 = he x ce / bp =
Horizontal force q2=(1.5xHx1000/di)/bp =
(parabolic distribution factor=1.5)
Total stress q = q1 + q2 =
35.59 MPa <=

(ii)
(a)
(b)
(c)

Bending stress in the interface considering 1mm orange slice

Fluid pressure, bt1= (cexhe/2)x6/bp =
Horizontal force, bt2=(1.5x1000xH/di)x(ha-kb)x6/bp =
Total stress bt = bt1 + bt2 =
87.9 MPa <=

0.08 <= 0.15 OK

9.5 >5 OK

57.35
67.57
124.92 MPa <=

(iii Combined stress, e = (bt+3xq)^() =

Eff. cont. width at piston-cylinder interface = Hx1000x1.3/(di x p) =

.7

ANCHOR

Top
The total resistive force against shifting of the bearing
Hperm = [(Nmin x ) + (n x Ab x bq,perm) / 1000 ] > Hmax.
At top of bearing, Coefficient of friction, =
bq,perm = permissible shear stress in bolt =
H = Maxm horizontal force on the bearing
Total resistive force
Hperm =

12.86 MPa
22.73 MPa
153 Mpa, Hence OK

16.98 MPa
70.91 MPa
224 Mpa, Hence OK

107.3 MPa <= 306 OK

.6

(a) Anchor Screws

Bottom
The total resistive force against shifting of the bearing
Hperm = [(Nmin x ) + (n x Ab x bq,perm) / 1000 ] > Hmax.
At bottom of bearing, Coefficient of friction, =
bq,perm = permissible shear stress in screw =
H = Maxm horizontal force on the bearing
Total resistive force
Hperm =

204 Mpa, Hence OK

3.86 mm

< w, Hence OK

0.2
238
349 kN > H OK

0.2
238
349 kN > H OK

(b) ANCHOR SLEEVE

Top
(i) Avg bearing stress in conc. scav = [Ab x sbq,perm]/(L x D) =
(ii) Considering triangular distribution, bearing stress in conc, sctr = 2 x scav =
(iii) Peak stress, scpk = 1.5 x sctr =
16.01 Mpa <
Bottom
(i) Avg bearing stress in conc. cav = (Ab x bq,perm)/( L x D) =
(ii) Considering triangular distribution, bearing stress in conc, ctr = 2 x cav =
(iii) Peak stress, cpk = 1.5 x ctr =
16.0 Mpa <

5.338 N/mm
10.676 N/mm
16.67 Mpa, Hence OK

5.3 MPa
10.7 MPa
16.67 Mpa, Hence OK

630 MG

Page 1 of 2
Rev. 0

Koyembedu Junction at Junction Development Project, Chennai (Main-2)

DESIG OF Steflomet - POT / PTFE VERSO-MOOAXIAL BEARIG
1.0

2.0

REFERENCE:
Drawing

DESIGN PARAMETERS:
Design Vertical Load, Nmax
:
Normal Vertical Load, Nnorm
:
Rotation, u
:
Min. Vertical Load, Nmin
:
Movement, elng ()
:
:
Lateral Horiz. Force Hlatn (Normal)

3-P32 VMSp 1

3,000.00
3,000.00
0.010
1,400.0
50
50.0

REFERENCE:

kN
kN
rad
kN
mm
kN

BEARING PARAMETERS:
Steel components to conform IS:2062 (MS), IS:1030 Gr 340-570W (CS). Therefore, Yield Stress, fy

.2

ELASTOMER
Dia. of elastomeric pad, di
Area of pad, Ae = x di/4

:
:

390 mm
1.19E+05 mm

SADDLE
Dia of PTFE (dp)
Thkness of saddle plate, hm
Heigth of SS on saddle, hts

:
:
:

400 mm
15 mm
10 mm

POT CYLINDER
:
Dia of base plate, Do
Outer dia of cylinder, do
:
Effective dia at the bottom, deb =
:
di + 2x2xkb

610 mm
510 mm
494 mm

.4

.5

.6

IRC:83 (Part - III)

Lateral Horiz. Force Hlats (Seismic):

Frictional Horiz. Force, Hlng,s
:
Frictional Horiz. Force, Hlng,n
:
Horz. Force (Normal), Hn
:
Horz. Force (Seismic), Hs
:
Design Horiz. Force, H (for
bearing components only)
:

3.0
.1

.3

600.00
180.00
180.00
186.82
606.71

kN
kN
kN
kN
kN

606.7 kN

340 MPa

Thickness of pad, he
Hardness IRHD (Shore -A)

:
:

26
505

Eff. plan area of PTFE, An

Contact width with piston, w
Thk of guide, ku
Length of guide, Lu

:
:
:
:

9.77E+04
10
30
390

Thkness of base plate, kb

Depth of cylinder, hc
Width of cylinder wall,
bp=(do-di)/2

:
:
:

mm
mm
mm
mm

26 mm
43 mm
60 mm

TOP ASSEMBLY
Length of top plate, a
:
620 mm
Width of top plate, b
Th of SS Pl (ks)
:
3 mm
Thickness of top plate, kt
Length of SS plate, as
:
550 mm
Width of SS plate, bs
Effective dia of the dispesed area at the top structure, det = Min [{dp + 2x2x(kt+ks)} & b]

:
:
:
:

ANCHOR
Bottom:
Bolt Size (IS:1363) Mj
No off bolts (n)
Dia of Sleeve, D

:
:
:

16
12
40 mm

Root area of bolt, Ab

Class of bolt (IS:1367)
Length of Sleeve, L

:
:
:

157 mm
10.9
175 mm

Top:
Size (IS:1363) Mj
No off bolts (n)
Dia of Sleeve, D

:
:
:

16
12
40 mm

Root area of bolt, Ab

Class of bolt (IS:1367)
Length of Sleeve, L

:
:
:

157 mm
10.9
175 mm

:
:

57.0
137

.7
.8

Ht of application of horiz force (ha) = kb + he + w/2

Overall height of bearing (h) mm

4.0

DESIGN CHECK:
Structure at Bottom of Bearing:
Concrete
Allowable direct stress (Normal)= 0.50.fck
Allowable bending stress (Normal) = 0.33fck
Allowable direct stress (Seismic)= 1.25 x 0.50.fck
Allowable bending stress (Seismic) = 1.25 x 0.33fck
Bottom direct, cb (Seismic) = Nmaxx1000 / [.deb/4] MPa =
Bottom direct, cb (Normal) = Nx1000 / [.deb/4] MPa =

Grade of Concrete, fck

520
36
450
520.0

M40
20
13.33
25
16.67
15.65
15.65

Bottom bending (Normal), cbc = Hnx1000xha / [.(deb)3/32] MPa =

MPa
MPa
MPa
MPa
MPa
MPa

0.90 MPa

Bottom bending (Seismic), cbc = Hsx1000xha / [.(deb)3/32] MPa =

b = cb/scb,all + cbc/cbc,all =
0.850 MPa <= 1 (Normal)
b = cb/scb,all + cbc/cbc,all =
0.801 MPa <= 1 (Seismic)
Structure at Bottom of Bearing:
Concrete
Allowable direct stress (Normal)= 0.50.fck
Allowable bending stress (Normal) = 0.33fck
Allowable direct stress (Seismic)= 1.25 x 0.50.fck
Allowable bending stress (Seismic) = 1.25 x 0.33fck
Top direct, ct (Seismic) = Nmaxx1000 / [.det/4] N/mm =

mm
mm
mm
mm

Grade of Concrete, fck

2.92 MPa
Hence OK
Hence OK
:

M40
20.00
13.33
25.00
16.67
14.13

MPa
MPa
MPa
MPa
MPa
MPa

630 MG

Page 2 of 2
Rev. 0

Koyembedu Junction at Junction Development Project, Chennai (Main-2)

Top direct, ct (Normal) = Nx1000 / [.det/4] N/mm =

14.13 MPa

Top bending, ctc = Hnx1000x(h-ha)/[.det3/32] MPa =

1.08 MPa

Top bending, ctc = Hsx1000x(h-ha)/[.det /32] MPa =

t = ct/sct,all + ctc/ctc,all =
0.788 MPa <= 1 (Normal)
t = ct/sct,all + ctc/ctc,all =
0.776 MPa <= 1 (Seismic)
.2

3.52 MPa
Hence OK
Hence OK

PTFE
Contact stress, cp= Nx1000/An =

30.72 N/mm < 40 OK

.3
(a)
(b)
(c)

ELASTOMER DISC
Compressive stress, ce= Nx1000/Ae =
p = 0.5xdixu/he,eff =
Strain at the perimeter due to rotation u rad,
Clearance between cylinder top and piston bottom = hc-he-we-u.(di/2) =

25.11 MPa <= 35 OK

0.08 <= 0.15 OK
7.12 >5 OK

.4
(i)
(a)
(b)
(c)

POT CYLINDER
Hoop's (tensile) stress in the cross section, due to
Fluid pressure t1=dixhexce/(2xbpxhc) =
Horizontal force t2=Hx1000/(2xbpxhc) =
Total stress t = t1 + t2 =

166.93 MPa <=

49.35
117.58
204 Mpa, Hence OK

.5
(i)
(a)
(b)

POT INTERFACE
Shear stress in cylinder & base interface considering 1mm orange slice, due to
Fluid pressure, q1 = he x ce / bp =
Horizontal force q2=(1.5xHx1000/di)/bp =
(parabolic distribution factor=1.5)
49.77 MPa <=
(c) Total stress q = q1 + q2 =

153 Mpa, Hence OK

(ii)
(a)
(b)
(c)

14.15 MPa
120.56 MPa
224 Mpa, Hence OK

Bending stress in the interface considering 1mm orange slice

Fluid pressure, bt1= (cexhe/2)x6/bp =
Horizontal force, bt2=(1.5x1000xH/di)x(ha-kb)x6/bp =
Total stress bt = bt1 + bt2 =
134.7 MPa <=

(iii Combined stress, e = (bt+3xq)^() =

10.88 MPa
38.89 MPa

159.9 MPa <= 306 OK

.6

Eff. cont. width at piston-cylinder interface, we = Hx1000x1.3/(di x p) =

0.7
(i)
(ii)
(iii)
(ivi)

GUIDE
Shear stress, qu =Hx1000 / (Lu x ku)=
Bndg stress, bu=Hx1000x6x(hts/2+7+ks)/(Luxku) =
Combined stress, eu = (btu+3xqu)^() =
Direct stress on SS, du = Hx1000/{hts x (Lu-10)} =

7.93 mm < w, Hence OK

51.3
153.8
177.6
153.8

N/mm < 153

N/mm < 224
N/mm < 306
N/mm < 200

N/mm OK
N/mm OK
N/mm OK
N/mm OK

.8 ANCHOR
(a) Anchor Screws
Bottom:
The total resistive force against shifting of the bearing
Hperm = [(Nmin x ) + (n x Ab x bq,perm) / 1000 ] > Hmax.
At bottom of bearing, Coefficient of friction, =
0.2
bq,perm = permissible shear stress in bolt =
238
H = Maxm horizontal force on the bearing
Total resistive force
Hperm =
728 kN > H OK
Top:
Anchor Screws
The total resistive force against shifting of the bearing
Hperm = [(Nmin x ) + (n x Ab x bq,perm) / 1000 ] > Hmax.
0.2
At top of bearing, Coefficient of friction, =
bq,perm = permissible shear stress in screw =
238
H = Maxm horizontal force on the bearing
Total resistive force
Hperm =
728 kN > H OK
(b) AnchorSleeves
Top
(i) Avg bearing stress in conc. scav = [Ab x sbq,perm]/(L x D) =
(ii) Considering triangular distribution, bearing stress in conc, sctr = 2 x scav =
(iii) Peak stress, scpk = 1.5 x sctr =
16.01 Mpa <

5.338 N/mm
10.676 N/mm
16.67 Mpa, Hence OK

Bottom
(i) Avg bearing stress in conc. scav = [Ab x sbq,perm]/(L x D) =
(ii) Considering triangular distribution, bearing stress in conc, sctr = 2 x scav =
(iii) Peak stress, scpk = 1.5 x sctr =
16.01 Mpa <

5.338 N/mm
10.676 N/mm
16.67 Mpa, Hence OK

630 MG

Page 1 of 2
Rev. 0

Koyembedu Junction at Junction Development Project, Chennai (Main-2)

DESIG OF Steflomet - POT / PTFE VERSO-BIAXIAL BEARIG
1.0

2.0

REFERENCE:
Drawing

DESIGN PARAMETERS:
Design Vertical Load, Nmax
Normal Vertical Load, Nnorm
Rotation, u
Min. Vertical Load, Nmin

:
:
:
:

3-P32 VBSp 1

3,000.00
3,000.00
0.01
1,400.0

kN
kN
rad
kN

REFERENCE:

IRC:83 (Part - III)

Movement, elng ()
Movement, elat ()
Frictional Horiz. Force, Hf
Design Horiz. Force, H (for
bearing components only)

:
:
:

50 mm
10 mm
180 kN

3.0
.1

BEARING PARAMETERS:
Steel components to conform IS:2062 (MS), IS:1030 Gr 340-570 (CS). Therefore, Yield Stress, fy

.2

ELASTOMER
Dia. of elastomeric pad, di
Area of pad, Ae = x di/4

:
:

390 mm
1.19E+05 mm

SADDLE
Dia of PTFE (dp)
Thkness of saddle plate, hm

:
:

POT CYLINDER
:
Dia of base plate, Do
Outer dia of cylinder, do
:
Effective dia at the bottom, deb =
:
di + 2x2xkb

.3

.4

.5

.6

300.0 kN

340 MPa

Thickness of pad, he
Hardness IRHD (Shore -A)

:
:

26
505

400 mm
15 mm

Eff. plan area of PTFE, An

Contact width with piston, w

:
:

1.26E+05 mm
6 mm

500 mm
470 mm
494 mm

Thkness of base plate, kb

Depth of cylinder, hc
Width of cylinder wall,
bp=(do-di)/2

:
:
:

26 mm
41 mm
40 mm

TOP ASSEMBLY
Length of top plate, a
:
600 mm
Width of top plate, b
Th of SS Pl (ks)
:
3 mm
Thickness of top plate, kt
Length of SS plate, as
:
550 mm
Width of SS plate, bs
Effective dia of the dispesed area at the top structure, det = Min [{dp + 2x2x(kt+ks)} & b]

:
:
:
:

ANCHOR
Bottom:
Size (IS:1363) Mj
No off bolts (n)
Dia of Sleeve, D

:
:
:

16
4
40 mm

Root area of bolt, Ab

Class of bolt (IS:1367)
Length of Sleeve, L

:
:
:

157 mm
10.9
175 mm

Top:
Size (IS:1363) Mj
No off bolts (n)
Dia of Sleeve, D

:
:
:

16
4
40 mm

Root area of bolt, Ab

Class of bolt (IS:1367)
Length of Sleeve, L

:
:
:

157 mm
10.9
175 mm

:
:

55.0
120

.7
.8

Ht of application of horiz force (ha) = kb + he + w/2

Overall height of bearing (h) mm

4.0

DESIGN CHECK:
Structure at Bottom of Bearing:
Concrete
Allowable direct stress (Normal)= 0.5.fck
Allowable bending stress (Normal) = 0.33fck
Allowable direct stress (Seismic)= 1.25 x 0.5fck
Allowable bending stress (Seismic) = 1.25 x 0.33fck
Bottom direct (Seismic), cb = Nmax.1000 / [.deb/4] MPa =
Bottom direct (Normal), cb = Nnorm.1000 / [.deb/4] MPa =

Grade of Concrete

520
21
470
496.0

M40
20
13.33
25.00
16.67
15.65
15.65

Bottom bending (Normal), cbc = Hnx1000xha / [.(deb) /32] MPa =

MPa
MPa
MPa
MPa
MPa
MPa

0.84 MPa

Bottom bending (Seismic), cbc = Hx1000xha / [.(deb) /32] MPa =

b = cb/scb,all + cbc/cbc,all (Normal) =
0.845 MPa <=
b = cb/scb,all + cbc/cbc,all (Seismic) =
0.710 MPa <=
Structure at Top of Bearing:
Concrete
Allowable direct stress (Normal)= 0.5.fck
Allowable bending stress (Normal) = 0.33fck
Allowable direct stress (Seismic)= 1.25 x 0.5fck
Allowable bending stress (Seismic) = 1.25 x 0.33fck

mm
mm
mm
mm

Grade of Concrete

1
1

1.39 MPa
Hence OK
Hence OK

M40
20
13.33
25.00
16.67

MPa
MPa
MPa
MPa

630 MG

Page 2 of 2
Rev. 0

Koyembedu Junction at Junction Development Project, Chennai (Main-2)

Top direct (Seismic), ct= Nmax.1000 / [.det/4] N/mm =
Top direct (Normal), ct= Nnorm.1000 / [.det/4] N/mm =

15.53 MPa
15.53 MPa

Top bending (Normal), ctc = Hnx1000x(h-ha) / [.(det)3/32] MPa =

0.98 MPa

Top bending (Seismic), ctc = Hx1000x(h-ha) / [.(det) /32] MPa =

t = ct/sct,all + ctc/ctc,all (Normal) =
0.850 MPa <=
t = ct/sct,all + ctc/ctc,all (Seismic) =
0.719 MPa <=
.2

PTFE
Contact stress, cp= Nx1000/An =

1.63 MPa
Hence OK
Hence OK

1
1

23.87 N/mm < 45 OK

.3
(a)
(b)
(c)

ELASTOMER DISC
Compressive stress, ce= Nx1000/Ae =
25.11 MPa <= 35 OK
Strain at the perimeter due to rotation u rad,
p = 0.5xdixu/he,eff =
Clearance between cylinder top and piston bottom = hc-he-we-u.(di/2) =

.4
(i)
(a)
(b)
(c)

POT CYLINDER
Hoop's (tensile) stress in the cross section, due to
Fluid pressure t1=dixhexce/(2xbpxhc) =
Horizontal force t2=Hx1000/(2xbpxhc) =
Total stress t = t1 + t2 =

.5
(i)
(a)
(b)
(c)

POT INTERFACE
Shear stress in cylinder & base interface considering 1mm orange slice, due to
Fluid pressure, q1 = he x ce / bp =
Horizontal force q2=(1.5xHx1000/di)/bp =
(parabolic distribution factor=1.5)
Total stress q = q1 + q2 =
45.17 MPa <=

153 Mpa, Hence OK

(ii)
(a)
(b)
(c)

Bending stress in the interface considering 1mm orange slice

Fluid pressure, bt1= (cexhe/2)x6/bp =
Horizontal force, bt2=(1.5x1000xH/di)x(ha-kb)x6/bp =
Total stress bt = bt1 + bt2 =
157.3 MPa <=

31.83 MPa
125.48 MPa
224 Mpa, Hence OK

0.08 <= 0.15 OK

9.1 >5 OK

77.64
91.46
169.10 MPa <=

(iii Combined stress, e = (bt+3xq)^() =

Eff. cont. width at piston-cylinder interface = Hx1000x1.3/(di x p) =

.7

ANCHOR

Top
The total resistive force against shifting of the bearing
Hperm = [(Nmin x ) + (n x Ab x bq,perm) / 1000 ] > Hmax.
At top of bearing, Coefficient of friction, =
bq,perm = permissible shear stress in bolt =
H = Maxm horizontal force on the bearing
Total resistive force
Hperm =

16.32 MPa
28.85 MPa

175.7 MPa <= 306 OK

.6

(a) Anchor Screws

Bottom
The total resistive force against shifting of the bearing
Hperm = [(Nmin x ) + (n x Ab x bq,perm) / 1000 ] > Hmax.
At bottom of bearing, Coefficient of friction, =
bq,perm = permissible shear stress in screw =
H = Maxm horizontal force on the bearing
Total resistive force
Hperm =

204 Mpa, Hence OK

3.92 mm

< w, Hence OK

0.2
238
429 kN > H OK

0.2
238
429 kN > H OK

(b) ANCHOR SLEEVE

Top
(i) Avg bearing stress in conc. scav = [Ab x sbq,perm]/(L x D) =
(ii) Considering triangular distribution, bearing stress in conc, sctr = 2 x scav =
(iii) Peak stress, scpk = 1.5 x sctr =
16.01 Mpa <
Bottom
(i) Avg bearing stress in conc. cav = (Ab x bq,perm)/( L x D) =
(ii) Considering triangular distribution, bearing stress in conc, ctr = 2 x cav =
(iii) Peak stress, cpk = 1.5 x ctr =
16.0 Mpa <

5.338 N/mm
10.676 N/mm
16.67 Mpa, Hence OK

5.3 MPa
10.7 MPa
16.67 Mpa, Hence OK

630 MG

Page 1 of 2
Rev. 0

Koyembedu Junction at Junction Development Project, Chennai (Main-2)

DESIG OF Steflomet - POT / PTFE VERSO-MOOAXIAL BEARIG
1.0

2.0

REFERENCE:
Drawing

DESIGN PARAMETERS:
Design Vertical Load, Nmax
:
Normal Vertical Load, Nnorm
:
Rotation, u
:
Min. Vertical Load, Nmin
:
Movement, elng ()
:
:
Lateral Horiz. Force Hlatn (Normal)

3-P36 VMSp 1

3,500.00
3,500.00
0.010
2,200.0
50
50.0

REFERENCE:

kN
kN
rad
kN
mm
kN

BEARING PARAMETERS:
Steel components to conform IS:2062 (MS), IS:1030 Gr 340-570W (CS). Therefore, Yield Stress, fy

.2

ELASTOMER
Dia. of elastomeric pad, di
Area of pad, Ae = x di/4

:
:

390 mm
1.19E+05 mm

SADDLE
Dia of PTFE (dp)
Thkness of saddle plate, hm
Heigth of SS on saddle, hts

:
:
:

400 mm
15 mm
10 mm

POT CYLINDER
:
Dia of base plate, Do
Outer dia of cylinder, do
:
Effective dia at the bottom, deb =
:
di + 2x2xkb

610 mm
510 mm
494 mm

.4

.5

.6

IRC:83 (Part - III)

Lateral Horiz. Force Hlats (Seismic):

Frictional Horiz. Force, Hlng,s
:
Frictional Horiz. Force, Hlng,n
:
Horz. Force (Normal), Hn
:
Horz. Force (Seismic), Hs
:
Design Horiz. Force, H (for
bearing components only)
:

3.0
.1

.3

700.00
210.00
210.00
215.87
707.83

kN
kN
kN
kN
kN

707.8 kN

340 MPa

Thickness of pad, he
Hardness IRHD (Shore -A)

:
:

26
505

Eff. plan area of PTFE, An

Contact width with piston, w
Thk of guide, ku
Length of guide, Lu

:
:
:
:

9.77E+04
10
30
390

Thkness of base plate, kb

Depth of cylinder, hc
Width of cylinder wall,
bp=(do-di)/2

:
:
:

mm
mm
mm
mm

26 mm
43 mm
60 mm

TOP ASSEMBLY
Length of top plate, a
:
620 mm
Width of top plate, b
Th of SS Pl (ks)
:
3 mm
Thickness of top plate, kt
Length of SS plate, as
:
550 mm
Width of SS plate, bs
Effective dia of the dispesed area at the top structure, det = Min [{dp + 2x2x(kt+ks)} & b]

:
:
:
:

ANCHOR
Bottom:
Bolt Size (IS:1363) Mj
No off bolts (n)
Dia of Sleeve, D

:
:
:

16
8
40 mm

Root area of bolt, Ab

Class of bolt (IS:1367)
Length of Sleeve, L

:
:
:

157 mm
10.9
175 mm

Top:
Size (IS:1363) Mj
No off bolts (n)
Dia of Sleeve, D

:
:
:

16
8
40 mm

Root area of bolt, Ab

Class of bolt (IS:1367)
Length of Sleeve, L

:
:
:

157 mm
10.9
175 mm

:
:

57.0
137

.7
.8

Ht of application of horiz force (ha) = kb + he + w/2

Overall height of bearing (h) mm

4.0

DESIGN CHECK:
Structure at Bottom of Bearing:
Concrete
Allowable direct stress (Normal)= 0.50.fck
Allowable bending stress (Normal) = 0.33fck
Allowable direct stress (Seismic)= 1.25 x 0.50.fck
Allowable bending stress (Seismic) = 1.25 x 0.33fck
Bottom direct, cb (Seismic) = Nmaxx1000 / [.deb/4] MPa =
Bottom direct, cb (Normal) = Nx1000 / [.deb/4] MPa =

Grade of Concrete, fck

520
36
450
520.0

M40
20
13.33
25
16.67
18.26
18.26

Bottom bending (Normal), cbc = Hnx1000xha / [.(deb)3/32] MPa =

MPa
MPa
MPa
MPa
MPa
MPa

1.04 MPa

Bottom bending (Seismic), cbc = Hsx1000xha / [.(deb)3/32] MPa =

b = cb/scb,all + cbc/cbc,all =
0.991 MPa <= 1 (Normal)
b = cb/scb,all + cbc/cbc,all =
0.935 MPa <= 1 (Seismic)
Structure at Bottom of Bearing:
Concrete
Allowable direct stress (Normal)= 0.50.fck
Allowable bending stress (Normal) = 0.33fck
Allowable direct stress (Seismic)= 1.25 x 0.50.fck
Allowable bending stress (Seismic) = 1.25 x 0.33fck
Top direct, ct (Seismic) = Nmaxx1000 / [.det/4] N/mm =

mm
mm
mm
mm

Grade of Concrete, fck

3.41 MPa
Hence OK
Hence OK
:

M40
20.00
13.33
25.00
16.67
16.48

MPa
MPa
MPa
MPa
MPa
MPa

630 MG

Page 2 of 2
Rev. 0

Koyembedu Junction at Junction Development Project, Chennai (Main-2)

Top direct, ct (Normal) = Nx1000 / [.det/4] N/mm =

16.48 MPa

Top bending, ctc = Hnx1000x(h-ha)/[.det3/32] MPa =

1.25 MPa

Top bending, ctc = Hsx1000x(h-ha)/[.det /32] MPa =

t = ct/sct,all + ctc/ctc,all =
0.918 MPa <= 1 (Normal)
t = ct/sct,all + ctc/ctc,all =
0.905 MPa <= 1 (Seismic)
.2

4.10 MPa
Hence OK
Hence OK

PTFE
Contact stress, cp= Nx1000/An =

35.84 N/mm < 40 OK

.3
(a)
(b)
(c)

ELASTOMER DISC
Compressive stress, ce= Nx1000/Ae =
p = 0.5xdixu/he,eff =
Strain at the perimeter due to rotation u rad,
Clearance between cylinder top and piston bottom = hc-he-we-u.(di/2) =

29.30 MPa <= 35 OK

0.08 <= 0.15 OK
5.80 >5 OK

.4
(i)
(a)
(b)
(c)

POT CYLINDER
Hoop's (tensile) stress in the cross section, due to
Fluid pressure t1=dixhexce/(2xbpxhc) =
Horizontal force t2=Hx1000/(2xbpxhc) =
Total stress t = t1 + t2 =

194.75 MPa <=

57.58
137.18
204 Mpa, Hence OK

.5
(i)
(a)
(b)

POT INTERFACE
Shear stress in cylinder & base interface considering 1mm orange slice, due to
Fluid pressure, q1 = he x ce / bp =
Horizontal force q2=(1.5xHx1000/di)/bp =
(parabolic distribution factor=1.5)
58.07 MPa <=
(c) Total stress q = q1 + q2 =

153 Mpa, Hence OK

(ii)
(a)
(b)
(c)

16.50 MPa
140.66 MPa
224 Mpa, Hence OK

Bending stress in the interface considering 1mm orange slice

Fluid pressure, bt1= (cexhe/2)x6/bp =
Horizontal force, bt2=(1.5x1000xH/di)x(ha-kb)x6/bp =
Total stress bt = bt1 + bt2 =
157.2 MPa <=

(iii Combined stress, e = (bt+3xq)^() =

12.70 MPa
45.37 MPa

186.6 MPa <= 306 OK

.6

Eff. cont. width at piston-cylinder interface, we = Hx1000x1.3/(di x p) =

0.7
(i)
(ii)
(iii)
(ivi)

GUIDE
Shear stress, qu =Hx1000 / (Lu x ku)=
Bndg stress, bu=Hx1000x6x(hts/2+7+ks)/(Luxku) =
Combined stress, eu = (btu+3xqu)^() =
Direct stress on SS, du = Hx1000/{hts x (Lu-10)} =

9.25 mm < w, Hence OK

59.8
179.5
207.3
179.5

N/mm < 153

N/mm < 224
N/mm < 306
N/mm < 200

N/mm OK
N/mm OK
N/mm OK
N/mm OK

.8 ANCHOR
(a) Anchor Screws
Bottom:
The total resistive force against shifting of the bearing
Hperm = [(Nmin x ) + (n x Ab x bq,perm) / 1000 ] > Hmax.
At bottom of bearing, Coefficient of friction, =
0.2
bq,perm = permissible shear stress in bolt =
238
H = Maxm horizontal force on the bearing
Total resistive force
Hperm =
739 kN > H OK
Top:
Anchor Screws
The total resistive force against shifting of the bearing
Hperm = [(Nmin x ) + (n x Ab x bq,perm) / 1000 ] > Hmax.
0.2
At top of bearing, Coefficient of friction, =
bq,perm = permissible shear stress in screw =
238
H = Maxm horizontal force on the bearing
Total resistive force
Hperm =
739 kN > H OK
(b) AnchorSleeves
Top
(i) Avg bearing stress in conc. scav = [Ab x sbq,perm]/(L x D) =
(ii) Considering triangular distribution, bearing stress in conc, sctr = 2 x scav =
(iii) Peak stress, scpk = 1.5 x sctr =
16.01 Mpa <

5.338 N/mm
10.676 N/mm
16.67 Mpa, Hence OK

Bottom
(i) Avg bearing stress in conc. scav = [Ab x sbq,perm]/(L x D) =
(ii) Considering triangular distribution, bearing stress in conc, sctr = 2 x scav =
(iii) Peak stress, scpk = 1.5 x sctr =
16.01 Mpa <

5.338 N/mm
10.676 N/mm
16.67 Mpa, Hence OK

630 MG

Page 1 of 2
Rev. 0

Koyembedu Junction at Junction Development Project, Chennai (Main-2)

DESIG OF Steflomet - POT / PTFE VERSO-BIAXIAL BEARIG
1.0

2.0

REFERENCE:
Drawing

DESIGN PARAMETERS:
Design Vertical Load, Nmax
Normal Vertical Load, Nnorm
Rotation, u
Min. Vertical Load, Nmin

:
:
:
:

3-P36 VBSp 1

3,500.00
3,500.00
0.01
2,200.0

kN
kN
rad
kN

REFERENCE:

IRC:83 (Part - III)

Movement, elng ()
Movement, elat ()
Frictional Horiz. Force, Hf
Design Horiz. Force, H (for
bearing components only)

:
:
:

50 mm
10 mm
210 kN

3.0
.1

BEARING PARAMETERS:
Steel components to conform IS:2062 (MS), IS:1030 Gr 340-570 (CS). Therefore, Yield Stress, fy

.2

ELASTOMER
Dia. of elastomeric pad, di
Area of pad, Ae = x di/4

:
:

390 mm
1.19E+05 mm

SADDLE
Dia of PTFE (dp)
Thkness of saddle plate, hm

:
:

POT CYLINDER
:
Dia of base plate, Do
Outer dia of cylinder, do
:
Effective dia at the bottom, deb =
:
di + 2x2xkb

.3

.4

.5

.6

350.0 kN

340 MPa

Thickness of pad, he
Hardness IRHD (Shore -A)

:
:

26
505

400 mm
15 mm

Eff. plan area of PTFE, An

Contact width with piston, w

:
:

1.26E+05 mm
6 mm

500 mm
470 mm
494 mm

Thkness of base plate, kb

Depth of cylinder, hc
Width of cylinder wall,
bp=(do-di)/2

:
:
:

26 mm
41 mm
40 mm

TOP ASSEMBLY
Length of top plate, a
:
600 mm
Width of top plate, b
Th of SS Pl (ks)
:
3 mm
Thickness of top plate, kt
Length of SS plate, as
:
550 mm
Width of SS plate, bs
Effective dia of the dispesed area at the top structure, det = Min [{dp + 2x2x(kt+ks)} & b]

:
:
:
:

ANCHOR
Bottom:
Size (IS:1363) Mj
No off bolts (n)
Dia of Sleeve, D

:
:
:

16
4
40 mm

Root area of bolt, Ab

Class of bolt (IS:1367)
Length of Sleeve, L

:
:
:

157 mm
10.9
175 mm

Top:
Size (IS:1363) Mj
No off bolts (n)
Dia of Sleeve, D

:
:
:

16
4
40 mm

Root area of bolt, Ab

Class of bolt (IS:1367)
Length of Sleeve, L

:
:
:

157 mm
10.9
175 mm

:
:

55.0
120

.7
.8

Ht of application of horiz force (ha) = kb + he + w/2

Overall height of bearing (h) mm

4.0

DESIGN CHECK:
Structure at Bottom of Bearing:
Concrete
Allowable direct stress (Normal)= 0.5.fck
Allowable bending stress (Normal) = 0.33fck
Allowable direct stress (Seismic)= 1.25 x 0.5fck
Allowable bending stress (Seismic) = 1.25 x 0.33fck
Bottom direct (Seismic), cb = Nmax.1000 / [.deb/4] MPa =
Bottom direct (Normal), cb = Nnorm.1000 / [.deb/4] MPa =

Grade of Concrete

520
21
470
496.0

M40
20
13.33
25.00
16.67
18.26
18.26

Bottom bending (Normal), cbc = Hnx1000xha / [.(deb) /32] MPa =

MPa
MPa
MPa
MPa
MPa
MPa

0.98 MPa

Bottom bending (Seismic), cbc = Hx1000xha / [.(deb) /32] MPa =

b = cb/scb,all + cbc/cbc,all (Normal) =
0.986 MPa <=
b = cb/scb,all + cbc/cbc,all (Seismic) =
0.828 MPa <=
Structure at Top of Bearing:
Concrete
Allowable direct stress (Normal)= 0.5.fck
Allowable bending stress (Normal) = 0.33fck
Allowable direct stress (Seismic)= 1.25 x 0.5fck
Allowable bending stress (Seismic) = 1.25 x 0.33fck

mm
mm
mm
mm

Grade of Concrete

1
1

1.63 MPa
Hence OK
Hence OK

M40
20
13.33
25.00
16.67

MPa
MPa
MPa
MPa

630 MG

Page 2 of 2
Rev. 0

Koyembedu Junction at Junction Development Project, Chennai (Main-2)

Top direct (Seismic), ct= Nmax.1000 / [.det/4] N/mm =
Top direct (Normal), ct= Nnorm.1000 / [.det/4] N/mm =

18.11 MPa
18.11 MPa

Top bending (Normal), ctc = Hnx1000x(h-ha) / [.(det)3/32] MPa =

1.14 MPa

Top bending (Seismic), ctc = Hx1000x(h-ha) / [.(det) /32] MPa =

t = ct/sct,all + ctc/ctc,all (Normal) =
0.991 MPa <=
t = ct/sct,all + ctc/ctc,all (Seismic) =
0.839 MPa <=
.2

PTFE
Contact stress, cp= Nx1000/An =

1.90 MPa
Hence OK
Hence OK

1
1

27.85 N/mm < 45 OK

.3
(a)
(b)
(c)

ELASTOMER DISC
Compressive stress, ce= Nx1000/Ae =
29.30 MPa <= 35 OK
Strain at the perimeter due to rotation u rad,
p = 0.5xdixu/he,eff =
Clearance between cylinder top and piston bottom = hc-he-we-u.(di/2) =

.4
(i)
(a)
(b)
(c)

POT CYLINDER
Hoop's (tensile) stress in the cross section, due to
Fluid pressure t1=dixhexce/(2xbpxhc) =
Horizontal force t2=Hx1000/(2xbpxhc) =
Total stress t = t1 + t2 =

.5
(i)
(a)
(b)
(c)

POT INTERFACE
Shear stress in cylinder & base interface considering 1mm orange slice, due to
Fluid pressure, q1 = he x ce / bp =
Horizontal force q2=(1.5xHx1000/di)/bp =
(parabolic distribution factor=1.5)
Total stress q = q1 + q2 =
52.70 MPa <=

153 Mpa, Hence OK

(ii)
(a)
(b)
(c)

Bending stress in the interface considering 1mm orange slice

Fluid pressure, bt1= (cexhe/2)x6/bp =
Horizontal force, bt2=(1.5x1000xH/di)x(ha-kb)x6/bp =
Total stress bt = bt1 + bt2 =
183.5 MPa <=

37.14 MPa
146.39 MPa
224 Mpa, Hence OK

197.28 MPa <=

(iii Combined stress, e = (bt+3xq)^() =

Eff. cont. width at piston-cylinder interface = Hx1000x1.3/(di x p) =

.7

ANCHOR

Top
The total resistive force against shifting of the bearing
Hperm = [(Nmin x ) + (n x Ab x bq,perm) / 1000 ] > Hmax.
At top of bearing, Coefficient of friction, =
bq,perm = permissible shear stress in bolt =
H = Maxm horizontal force on the bearing
Total resistive force
Hperm =

90.58
106.71
204 Mpa, Hence OK

19.04 MPa
33.65 MPa

205.0 MPa <= 306 OK

.6

(a) Anchor Screws

Bottom
The total resistive force against shifting of the bearing
Hperm = [(Nmin x ) + (n x Ab x bq,perm) / 1000 ] > Hmax.
At bottom of bearing, Coefficient of friction, =
bq,perm = permissible shear stress in screw =
H = Maxm horizontal force on the bearing
Total resistive force
Hperm =

0.08 <= 0.15 OK

8.5 >5 OK

4.58 mm

< w, Hence OK

0.2
238
589 kN > H OK

0.2
238
589 kN > H OK

(b) ANCHOR SLEEVE

Top
(i) Avg bearing stress in conc. scav = [Ab x sbq,perm]/(L x D) =
(ii) Considering triangular distribution, bearing stress in conc, sctr = 2 x scav =
(iii) Peak stress, scpk = 1.5 x sctr =
16.01 Mpa <
Bottom
(i) Avg bearing stress in conc. cav = (Ab x bq,perm)/( L x D) =
(ii) Considering triangular distribution, bearing stress in conc, ctr = 2 x cav =
(iii) Peak stress, cpk = 1.5 x ctr =
16.0 Mpa <

5.338 N/mm
10.676 N/mm
16.67 Mpa, Hence OK

5.3 MPa
10.7 MPa
16.67 Mpa, Hence OK

630 MG

Page 1 of 2
Rev. 0

Koyembedu Junction at Junction Development Project, Chennai (Main-2)

DESIG OF Steflomet - POT / PTFE VERSO-MOOAXIAL BEARIG
1.0

2.0

REFERENCE:
Drawing

DESIGN PARAMETERS:
Design Vertical Load, Nmax
:
Normal Vertical Load, Nnorm
:
Rotation, u
:
Min. Vertical Load, Nmin
:
Movement, elng ()
:
:
Lateral Horiz. Force Hlatn (Normal)

3-P45 VMSp 1

4,500.00
4,500.00
0.010
2,200.0
50
400.0

REFERENCE:

kN
kN
rad
kN
mm
kN

BEARING PARAMETERS:
Steel components to conform IS:2062 (MS), IS:1030 Gr 340-570W (CS). Therefore, Yield Stress, fy

.2

ELASTOMER
Dia. of elastomeric pad, di
Area of pad, Ae = x di/4

:
:

420 mm
1.39E+05 mm

SADDLE
Dia of PTFE (dp)
Thkness of saddle plate, hm
Heigth of SS on saddle, hts

:
:
:

430 mm
15 mm
15 mm

POT CYLINDER
:
Dia of base plate, Do
Outer dia of cylinder, do
:
Effective dia at the bottom, deb =
:
di + 2x2xkb

660 mm
560 mm
580 mm

.4

.5

.6

IRC:83 (Part - III)

Lateral Horiz. Force Hlats (Seismic):

Frictional Horiz. Force, Hlng,s
:
Frictional Horiz. Force, Hlng,n
:
Horz. Force (Normal), Hn
:
Horz. Force (Seismic), Hs
:
Design Horiz. Force, H (for
bearing components only)
:

3.0
.1

.3

1,000.00
270.00
270.00
482.60
1009.07

kN
kN
kN
kN
kN

1009.1 kN

340 MPa

Thickness of pad, he
Hardness IRHD (Shore -A)

:
:

28
505

Eff. plan area of PTFE, An

Contact width with piston, w
Thk of guide, ku
Length of guide, Lu

:
:
:
:

1.13E+05
14
35
420

Thkness of base plate, kb

Depth of cylinder, hc
Width of cylinder wall,
bp=(do-di)/2

:
:
:

mm
mm
mm
mm

40 mm
50 mm
70 mm

TOP ASSEMBLY
Length of top plate, a
:
690 mm
Width of top plate, b
Th of SS Pl (ks)
:
3 mm
Thickness of top plate, kt
Length of SS plate, as
:
580 mm
Width of SS plate, bs
Effective dia of the dispesed area at the top structure, det = Min [{dp + 2x2x(kt+ks)} & b]

:
:
:
:

ANCHOR
Bottom:
Bolt Size (IS:1363) Mj
No off bolts (n)
Dia of Sleeve, D

:
:
:

16
16
40 mm

Root area of bolt, Ab

Class of bolt (IS:1367)
Length of Sleeve, L

:
:
:

157 mm
10.9
175 mm

Top:
Size (IS:1363) Mj
No off bolts (n)
Dia of Sleeve, D

:
:
:

16
16
40 mm

Root area of bolt, Ab

Class of bolt (IS:1367)
Length of Sleeve, L

:
:
:

157 mm
10.9
175 mm

:
:

75.0
167

.7
.8

Ht of application of horiz force (ha) = kb + he + w/2

Overall height of bearing (h) mm

4.0

DESIGN CHECK:
Structure at Bottom of Bearing:
Concrete
Allowable direct stress (Normal)= 0.50.fck
Allowable bending stress (Normal) = 0.33fck
Allowable direct stress (Seismic)= 1.25 x 0.50.fck
Allowable bending stress (Seismic) = 1.25 x 0.33fck
Bottom direct, cb (Seismic) = Nmaxx1000 / [.deb/4] MPa =
Bottom direct, cb (Normal) = Nx1000 / [.deb/4] MPa =

Grade of Concrete, fck

660
45
480
622.0

M40
20
13.33
25
16.67
17.03
17.03

Bottom bending (Normal), cbc = Hnx1000xha / [.(deb)3/32] MPa =

MPa
MPa
MPa
MPa
MPa
MPa

1.89 MPa

Bottom bending (Seismic), cbc = Hsx1000xha / [.(deb)3/32] MPa =

b = cb/scb,all + cbc/cbc,all =
0.993 MPa <= 1 (Normal)
b = cb/scb,all + cbc/cbc,all =
0.918 MPa <= 1 (Seismic)
Structure at Bottom of Bearing:
Concrete
Allowable direct stress (Normal)= 0.50.fck
Allowable bending stress (Normal) = 0.33fck
Allowable direct stress (Seismic)= 1.25 x 0.50.fck
Allowable bending stress (Seismic) = 1.25 x 0.33fck
Top direct, ct (Seismic) = Nmaxx1000 / [.det/4] N/mm =

mm
mm
mm
mm

Grade of Concrete, fck

3.95 MPa
Hence OK
Hence OK
:

M40
20.00
13.33
25.00
16.67
14.81

MPa
MPa
MPa
MPa
MPa
MPa

630 MG

Page 2 of 2
Rev. 0

Koyembedu Junction at Junction Development Project, Chennai (Main-2)

Top direct, ct (Normal) = Nx1000 / [.det/4] N/mm =

14.81 MPa

Top bending, ctc = Hnx1000x(h-ha)/[.det3/32] MPa =

1.88 MPa

Top bending, ctc = Hsx1000x(h-ha)/[.det /32] MPa =

t = ct/sct,all + ctc/ctc,all =
0.881 MPa <= 1 (Normal)
t = ct/sct,all + ctc/ctc,all =
0.828 MPa <= 1 (Seismic)
.2

3.93 MPa
Hence OK
Hence OK

PTFE
Contact stress, cp= Nx1000/An =

39.83 N/mm < 40 OK

.3
(a)
(b)
(c)

ELASTOMER DISC
Compressive stress, ce= Nx1000/Ae =
p = 0.5xdixu/he,eff =
Strain at the perimeter due to rotation u rad,
Clearance between cylinder top and piston bottom = hc-he-we-u.(di/2) =

32.48 MPa <= 35 OK

0.08 <= 0.15 OK
7.65 >5 OK

.4
(i)
(a)
(b)
(c)

POT CYLINDER
Hoop's (tensile) stress in the cross section, due to
Fluid pressure t1=dixhexce/(2xbpxhc) =
Horizontal force t2=Hx1000/(2xbpxhc) =
Total stress t = t1 + t2 =

198.72 MPa <=

54.57
144.15
204 Mpa, Hence OK

.5
(i)
(a)
(b)

POT INTERFACE
Shear stress in cylinder & base interface considering 1mm orange slice, due to
Fluid pressure, q1 = he x ce / bp =
Horizontal force q2=(1.5xHx1000/di)/bp =
(parabolic distribution factor=1.5)
64.48 MPa <=
(c) Total stress q = q1 + q2 =

153 Mpa, Hence OK

(ii)
(a)
(b)
(c)

15.59 MPa
154.45 MPa
224 Mpa, Hence OK

Bending stress in the interface considering 1mm orange slice

Fluid pressure, bt1= (cexhe/2)x6/bp =
Horizontal force, bt2=(1.5x1000xH/di)x(ha-kb)x6/bp =
Total stress bt = bt1 + bt2 =
170.0 MPa <=

(iii Combined stress, e = (bt+3xq)^() =

12.99 MPa
51.48 MPa

203.4 MPa <= 306 OK

.6

Eff. cont. width at piston-cylinder interface, we = Hx1000x1.3/(di x p) =

0.7
(i)
(ii)
(iii)
(ivi)

GUIDE
Shear stress, qu =Hx1000 / (Lu x ku)=
Bndg stress, bu=Hx1000x6x(hts/2+7+ks)/(Luxku) =
Combined stress, eu = (btu+3xqu)^() =
Direct stress on SS, du = Hx1000/{hts x (Lu-10)} =

12.25 mm < w, Hence OK

68.0
204.1
235.7
158.7

N/mm < 153

N/mm < 224
N/mm < 306
N/mm < 200

N/mm OK
N/mm OK
N/mm OK
N/mm OK

.8 ANCHOR
(a) Anchor Screws
Bottom:
The total resistive force against shifting of the bearing
Hperm = [(Nmin x ) + (n x Ab x bq,perm) / 1000 ] > Hmax.
At bottom of bearing, Coefficient of friction, =
0.2
bq,perm = permissible shear stress in bolt =
238
H = Maxm horizontal force on the bearing
Total resistive force
Hperm =
1038 kN > H OK
Top:
Anchor Screws
The total resistive force against shifting of the bearing
Hperm = [(Nmin x ) + (n x Ab x bq,perm) / 1000 ] > Hmax.
0.2
At top of bearing, Coefficient of friction, =
bq,perm = permissible shear stress in screw =
238
H = Maxm horizontal force on the bearing
Total resistive force
Hperm =
1038 kN > H OK
(b) AnchorSleeves
Top
(i) Avg bearing stress in conc. scav = [Ab x sbq,perm]/(L x D) =
(ii) Considering triangular distribution, bearing stress in conc, sctr = 2 x scav =
(iii) Peak stress, scpk = 1.5 x sctr =
16.01 Mpa <

5.338 N/mm
10.676 N/mm
16.67 Mpa, Hence OK

Bottom
(i) Avg bearing stress in conc. scav = [Ab x sbq,perm]/(L x D) =
(ii) Considering triangular distribution, bearing stress in conc, sctr = 2 x scav =
(iii) Peak stress, scpk = 1.5 x sctr =
16.01 Mpa <

5.338 N/mm
10.676 N/mm
16.67 Mpa, Hence OK

630 MG

Page 1 of 2
Rev. 0

Koyembedu Junction at Junction Development Project, Chennai (Main-2)

DESIG OF Steflomet - POT / PTFE VERSO-BIAXIAL BEARIG
1.0

2.0

REFERENCE:
Drawing

DESIGN PARAMETERS:
Design Vertical Load, Nmax
Normal Vertical Load, Nnorm
Rotation, u
Min. Vertical Load, Nmin

:
:
:
:

3-P45 VBSp 1

4,500.00
4,500.00
0.01
2,000.0

kN
kN
rad
kN

REFERENCE:

IRC:83 (Part - III)

Movement, elng ()
Movement, elat ()
Frictional Horiz. Force, Hf
Design Horiz. Force, H (for
bearing components only)

:
:
:

50 mm
10 mm
270 kN

3.0
.1

BEARING PARAMETERS:
Steel components to conform IS:2062 (MS), IS:1030 Gr 340-570 (CS). Therefore, Yield Stress, fy

.2

ELASTOMER
Dia. of elastomeric pad, di
Area of pad, Ae = x di/4

:
:

420 mm
1.39E+05 mm

SADDLE
Dia of PTFE (dp)
Thkness of saddle plate, hm

:
:

POT CYLINDER
:
Dia of base plate, Do
Outer dia of cylinder, do
:
Effective dia at the bottom, deb =
:
di + 2x2xkb

.3

.4

.5

.6

450.0 kN

340 MPa

Thickness of pad, he
Hardness IRHD (Shore -A)

:
:

28
505

420 mm
15 mm

Eff. plan area of PTFE, An

Contact width with piston, w

:
:

1.39E+05 mm
6 mm

560 mm
510 mm
560 mm

Thkness of base plate, kb

Depth of cylinder, hc
Width of cylinder wall,
bp=(do-di)/2

:
:
:

35 mm
46 mm
45 mm

TOP ASSEMBLY
Length of top plate, a
:
670 mm
Width of top plate, b
Th of SS Pl (ks)
:
3 mm
Thickness of top plate, kt
Length of SS plate, as
:
570 mm
Width of SS plate, bs
Effective dia of the dispesed area at the top structure, det = Min [{dp + 2x2x(kt+ks)} & b]

:
:
:
:

ANCHOR
Bottom:
Size (IS:1363) Mj
No off bolts (n)
Dia of Sleeve, D

:
:
:

16
4
40 mm

Root area of bolt, Ab

Class of bolt (IS:1367)
Length of Sleeve, L

:
:
:

157 mm
10.9
175 mm

Top:
Size (IS:1363) Mj
No off bolts (n)
Dia of Sleeve, D

:
:
:

16
4
40 mm

Root area of bolt, Ab

Class of bolt (IS:1367)
Length of Sleeve, L

:
:
:

157 mm
10.9
175 mm

:
:

66.0
146

.7
.8

Ht of application of horiz force (ha) = kb + he + w/2

Overall height of bearing (h) mm

4.0

DESIGN CHECK:
Structure at Bottom of Bearing:
Concrete
Allowable direct stress (Normal)= 0.5.fck
Allowable bending stress (Normal) = 0.33fck
Allowable direct stress (Seismic)= 1.25 x 0.5fck
Allowable bending stress (Seismic) = 1.25 x 0.33fck
Bottom direct (Seismic), cb = Nmax.1000 / [.deb/4] MPa =
Bottom direct (Normal), cb = Nnorm.1000 / [.deb/4] MPa =

Grade of Concrete

590
33
490
564.0

M40
20
13.33
25.00
16.67
18.27
18.27

Bottom bending (Normal), cbc = Hnx1000xha / [.(deb) /32] MPa =

MPa
MPa
MPa
MPa
MPa
MPa

1.03 MPa

Bottom bending (Seismic), cbc = Hx1000xha / [.(deb) /32] MPa =

b = cb/scb,all + cbc/cbc,all (Normal) =
0.991 MPa <=
b = cb/scb,all + cbc/cbc,all (Seismic) =
0.834 MPa <=
Structure at Top of Bearing:
Concrete
Allowable direct stress (Normal)= 0.5.fck
Allowable bending stress (Normal) = 0.33fck
Allowable direct stress (Seismic)= 1.25 x 0.5fck
Allowable bending stress (Seismic) = 1.25 x 0.33fck

mm
mm
mm
mm

Grade of Concrete

1
1

1.72 MPa
Hence OK
Hence OK

M40
20
13.33
25.00
16.67

MPa
MPa
MPa
MPa

630 MG

Page 2 of 2
Rev. 0

Koyembedu Junction at Junction Development Project, Chennai (Main-2)

Top direct (Seismic), ct= Nmax.1000 / [.det/4] N/mm =
Top direct (Normal), ct= Nnorm.1000 / [.det/4] N/mm =

18.01 MPa
18.01 MPa

Top bending (Normal), ctc = Hnx1000x(h-ha) / [.(det)3/32] MPa =

1.23 MPa

Top bending (Seismic), ctc = Hx1000x(h-ha) / [.(det) /32] MPa =

t = ct/sct,all + ctc/ctc,all (Normal) =
0.993 MPa <=
t = ct/sct,all + ctc/ctc,all (Seismic) =
0.843 MPa <=
.2

PTFE
Contact stress, cp= Nx1000/An =

2.04 MPa
Hence OK
Hence OK

1
1

32.48 N/mm < 45 OK

.3
(a)
(b)
(c)

ELASTOMER DISC
Compressive stress, ce= Nx1000/Ae =
32.48 MPa <= 35 OK
Strain at the perimeter due to rotation u rad,
p = 0.5xdixu/he,eff =
Clearance between cylinder top and piston bottom = hc-he-we-u.(di/2) =

.4
(i)
(a)
(b)
(c)

POT CYLINDER
Hoop's (tensile) stress in the cross section, due to
Fluid pressure t1=dixhexce/(2xbpxhc) =
Horizontal force t2=Hx1000/(2xbpxhc) =
Total stress t = t1 + t2 =

.5
(i)
(a)
(b)
(c)

POT INTERFACE
Shear stress in cylinder & base interface considering 1mm orange slice, due to
Fluid pressure, q1 = he x ce / bp =
Horizontal force q2=(1.5xHx1000/di)/bp =
(parabolic distribution factor=1.5)
Total stress q = q1 + q2 =
55.92 MPa <=

153 Mpa, Hence OK

(ii)
(a)
(b)
(c)

Bending stress in the interface considering 1mm orange slice

Fluid pressure, bt1= (cexhe/2)x6/bp =
Horizontal force, bt2=(1.5x1000xH/di)x(ha-kb)x6/bp =
Total stress bt = bt1 + bt2 =
185.3 MPa <=

37.73 MPa
147.62 MPa
224 Mpa, Hence OK

200.96 MPa <=

(iii Combined stress, e = (bt+3xq)^() =

Eff. cont. width at piston-cylinder interface = Hx1000x1.3/(di x p) =

.7

ANCHOR

Top
The total resistive force against shifting of the bearing
Hperm = [(Nmin x ) + (n x Ab x bq,perm) / 1000 ] > Hmax.
At top of bearing, Coefficient of friction, =
bq,perm = permissible shear stress in bolt =
H = Maxm horizontal force on the bearing
Total resistive force
Hperm =

92.26
108.70
204 Mpa, Hence OK

20.21 MPa
35.71 MPa

209.1 MPa <= 306 OK

.6

(a) Anchor Screws

Bottom
The total resistive force against shifting of the bearing
Hperm = [(Nmin x ) + (n x Ab x bq,perm) / 1000 ] > Hmax.
At bottom of bearing, Coefficient of friction, =
bq,perm = permissible shear stress in screw =
H = Maxm horizontal force on the bearing
Total resistive force
Hperm =

0.08 <= 0.15 OK

10.4 >5 OK

5.46 mm

< w, Hence OK

0.2
238
549 kN > H OK

0.2
238
549 kN > H OK

(b) ANCHOR SLEEVE

Top
(i) Avg bearing stress in conc. scav = [Ab x sbq,perm]/(L x D) =
(ii) Considering triangular distribution, bearing stress in conc, sctr = 2 x scav =
(iii) Peak stress, scpk = 1.5 x sctr =
16.01 Mpa <
Bottom
(i) Avg bearing stress in conc. cav = (Ab x bq,perm)/( L x D) =
(ii) Considering triangular distribution, bearing stress in conc, ctr = 2 x cav =
(iii) Peak stress, cpk = 1.5 x ctr =
16.0 Mpa <

5.338 N/mm
10.676 N/mm
16.67 Mpa, Hence OK

5.3 MPa
10.7 MPa
16.67 Mpa, Hence OK

630 MG

Page 1 of 2
Rev. 0

Koyembedu Junction at Junction Development Project, Chennai (Main-2)

DESIG OF Steflomet - POT / PTFE VERSO-BIAXIAL BEARIG
1.0

2.0

REFERENCE:
Drawing

DESIGN PARAMETERS:
Design Vertical Load, Nmax
Normal Vertical Load, Nnorm
Rotation, u
Min. Vertical Load, Nmin

:
:
:
:

3-P63 VBSp 1

6,000.00
6,000.00
0.010
3,500.0

kN
kN
rad
kN

REFERENCE:

IRC:83 (Part - III)

Movement, elng ()
Movement, elat ()
Frictional Horiz. Force, Hf
Design Horiz. Force, H (for
bearing components only)

:
:
:

50 mm
10 mm
360 kN

3.0
.1

BEARING PARAMETERS:
Steel components to conform IS:2062 (MS), IS:1030 Gr 340-570 (CS). Therefore, Yield Stress, fy

.2

ELASTOMER
Dia. of elastomeric pad, di
Area of pad, Ae = x di/4

:
:

510 mm
2.04E+05 mm

SADDLE
Dia of PTFE (dp)
Thkness of saddle plate, hm

:
:

POT CYLINDER
:
Dia of base plate, Do
Outer dia of cylinder, do
:
Effective dia at the bottom, deb =
:
di + 2x2xkb

.3

.4

.5

.6

600.0 kN

340 MPa

Thickness of pad, he
Hardness IRHD (Shore -A)

:
:

34
505

540 mm
15 mm

Eff. plan area of PTFE, An

Contact width with piston, w

:
:

2.29E+05 mm
8 mm

660 mm
630 mm
658 mm

Thkness of base plate, kb

Depth of cylinder, hc
Width of cylinder wall,
bp=(do-di)/2

:
:
:

37 mm
51 mm
60 mm

TOP ASSEMBLY
Length of top plate, a
:
730 mm
Width of top plate, b
Th of SS Pl (ks)
:
3 mm
Thickness of top plate, kt
Length of SS plate, as
:
690 mm
Width of SS plate, bs
Effective dia of the dispesed area at the top structure, det = Min [{dp + 2x2x(kt+ks)} & b]

:
:
:
:

ANCHOR
Bottom:
Size (IS:1363) Mj
No off bolts (n)
Dia of Sleeve, D

:
:
:

16
8
40 mm

Root area of bolt, Ab

Class of bolt (IS:1367)
Length of Sleeve, L

:
:
:

157 mm
10.9
175 mm

Top:
Size (IS:1363) Mj
No off bolts (n)
Dia of Sleeve, D

:
:
:

16
8
40 mm

Root area of bolt, Ab

Class of bolt (IS:1367)
Length of Sleeve, L

:
:
:

157 mm
10.9
175 mm

:
:

75.0
148

.7
.8

Ht of application of horiz force (ha) = kb + he + w/2

Overall height of bearing (h) mm

4.0

DESIGN CHECK:
Structure at Bottom of Bearing:
Concrete
Allowable direct stress (Normal)= 0.5.fck
Allowable bending stress (Normal) = 0.33fck
Allowable direct stress (Seismic)= 1.25 x 0.5fck
Allowable bending stress (Seismic) = 1.25 x 0.33fck
Bottom direct (Seismic), cb = Nmax.1000 / [.deb/4] MPa =
Bottom direct (Normal), cb = Nnorm.1000 / [.deb/4] MPa =

Grade of Concrete

650
25
610
650.0

M40
20
13.33
25.00
16.67
17.64
17.64

Bottom bending (Normal), cbc = Hnx1000xha / [.(deb) /32] MPa =

MPa
MPa
MPa
MPa
MPa
MPa

0.97 MPa

Bottom bending (Seismic), cbc = Hx1000xha / [.(deb) /32] MPa =

b = cb/scb,all + cbc/cbc,all (Normal) =
0.955 MPa <=
b = cb/scb,all + cbc/cbc,all (Seismic) =
0.802 MPa <=
Structure at Top of Bearing:
Concrete
Allowable direct stress (Normal)= 0.5.fck
Allowable bending stress (Normal) = 0.33fck
Allowable direct stress (Seismic)= 1.25 x 0.5fck
Allowable bending stress (Seismic) = 1.25 x 0.33fck

mm
mm
mm
mm

Grade of Concrete

1
1

1.61 MPa
Hence OK
Hence OK

M40
20
13.33
25.00
16.67

MPa
MPa
MPa
MPa

630 MG

Page 2 of 2
Rev. 0

Koyembedu Junction at Junction Development Project, Chennai (Main-2)

Top direct (Seismic), ct= Nmax.1000 / [.det/4] N/mm =
Top direct (Normal), ct= Nnorm.1000 / [.det/4] N/mm =

18.08 MPa
18.08 MPa

Top bending (Normal), ctc = Hnx1000x(h-ha) / [.(det)3/32] MPa =

0.97 MPa

Top bending (Seismic), ctc = Hx1000x(h-ha) / [.(det) /32] MPa =

t = ct/sct,all + ctc/ctc,all (Normal) =
0.977 MPa <=
t = ct/sct,all + ctc/ctc,all (Seismic) =
0.821 MPa <=
.2

PTFE
Contact stress, cp= Nx1000/An =

1.62 MPa
Hence OK
Hence OK

1
1

26.20 N/mm < 45 OK

.3
(a)
(b)
(c)

ELASTOMER DISC
Compressive stress, ce= Nx1000/Ae =
29.37 MPa <= 35 OK
Strain at the perimeter due to rotation u rad,
p = 0.5xdixu/he,eff =
Clearance between cylinder top and piston bottom = hc-he-we-u.(di/2) =

.4
(i)
(a)
(b)
(c)

POT CYLINDER
Hoop's (tensile) stress in the cross section, due to
Fluid pressure t1=dixhexce/(2xbpxhc) =
Horizontal force t2=Hx1000/(2xbpxhc) =
Total stress t = t1 + t2 =

.5
(i)
(a)
(b)
(c)

POT INTERFACE
Shear stress in cylinder & base interface considering 1mm orange slice, due to
Fluid pressure, q1 = he x ce / bp =
Horizontal force q2=(1.5xHx1000/di)/bp =
(parabolic distribution factor=1.5)
Total stress q = q1 + q2 =
46.06 MPa <=

153 Mpa, Hence OK

(ii)
(a)
(b)
(c)

Bending stress in the interface considering 1mm orange slice

Fluid pressure, bt1= (cexhe/2)x6/bp =
Horizontal force, bt2=(1.5x1000xH/di)x(ha-kb)x6/bp =
Total stress bt = bt1 + bt2 =
140.1 MPa <=

28.29 MPa
111.76 MPa
224 Mpa, Hence OK

0.08 <= 0.15 OK

8.5 >5 OK

83.22
98.04
181.26 MPa <=

(iii Combined stress, e = (bt+3xq)^() =

Eff. cont. width at piston-cylinder interface = Hx1000x1.3/(di x p) =

.7

ANCHOR

Top
The total resistive force against shifting of the bearing
Hperm = [(Nmin x ) + (n x Ab x bq,perm) / 1000 ] > Hmax.
bq,perm = permissible shear stress in bolt =
H = Maxm horizontal force on the bearing
Total resistive force
Hperm =

16.64 MPa
29.41 MPa

161.2 MPa <= 306 OK

.6

(a) Anchor Screws

Bottom
The total resistive force against shifting of the bearing
Hperm = [(Nmin x ) + (n x Ab x bq,perm) / 1000 ] > Hmax.
bq,perm = permissible shear stress in screw =
H = Maxm horizontal force on the bearing
Total resistive force
Hperm =

204 Mpa, Hence OK

6.00 mm

< w, Hence OK

238
999 kN > H OK

238
999 kN > H OK

(b) ANCHOR SLEEVE

Top
(i) Avg bearing stress in conc. scav = [Ab x sbq,perm]/(L x D) =
(ii) Considering triangular distribution, bearing stress in conc, sctr = 2 x scav =
(iii) Peak stress, scpk = 1.5 x sctr =
16.01 Mpa <
Bottom
(i) Avg bearing stress in conc. cav = (Ab x bq,perm)/( L x D) =
(ii) Considering triangular distribution, bearing stress in conc, ctr = 2 x cav =
(iii) Peak stress, cpk = 1.5 x ctr =
16.0 Mpa <

5.338 N/mm
10.676 N/mm
16.67 Mpa, Hence OK

5.3 MPa
10.7 MPa
16.67 Mpa, Hence OK

630 MG

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Koyembedu Junction at Junction Development Project, Chennai (Main-2)

DESIGN OF1200 kN CAPACITY Steflomet PIN BEARING

1

2.0

REFERENCE:
Drawing
: 3-N12 VF9
Designation
: N12 VF9
Specification : IRC:83 (Part-III), IS 1367, IS 4218
DESIGN PARAMETERS:
Horizntl force(H)kN
[Seismic Case]

Job No :

1200

BEARING PARAMETERS:
STEEL
Cast steel
Mild steel

:
:
:

IS 1030 GR 340-570
IS 2062 GR B

Pin
Dia (dn)
mm
Base Pl dia (g) mm
Thk of Saddle (hm) mm

=
=
=

Bottom Cylinder
Base Dia (g) mm
Int Dia (di) mm
Depth (hp)
mm

.4

Height of brg (h)mm

.5

Ht of application of hor force from bot of brg (ha) mm =

.6

Anchor Bolts
Size (IS:1363) Mj
Class of bolt
Number (n)

=
=
=

16
10.9
30

Elastomer
Thickness (he) mm

3.0
.1

.2

.3

.7

.8

4.0
.1

Anchor assembly
Back Pl Dimension (db) mm(Sq.)
Back Pl Thickness (kb) mm
Total No. of Studs (Ns)
Distance between outermost
studs(PCDo) mm

Rotation(u)

610MG

rad

0.010

Yield Stress (fy) Mpa

340

260
530
22

Depth of Pin (hn)

mm
Th of Base Plate (k) mm

=
=

48
16

=
=
=

530
262
58

Th of Base Pl (k) mm
Ext Dia of (do)
mm
Width bp = 0.5x(do-di)

=
=
=

16
430
84

106

Overall Height (H) mm

138

Area each(Ab)"mm
PCD (gc) mm

=
=

157
470

10

Seal thickness (hs) mm

10

=
=
=

620
16
49

Dia of Studs (ds) mm

Length of Studs (ls) mm
Area of stud (As) mm

=
=
=

16
100
157

560

50.0

DESIGN CHECK (Refer 4-SNS)

Anchor Bolts :
Moment about bottom of base Plate (X-X), Mb = 1000H x ha =
Moment about top of top Plate , Mt = 1000H x (h-ha) =
As Mt>Mb. Design moment for anchor bolt (Mt)=
Moment of Inertia of bolt group, I =
Maxm tensile stress in bolt, St = (Mt)(gc)/(I) =
2

Maxm shear stress in bolt, Sv = (1000H)/(nx0.25xxMj ) =

Combined shear & tension, Fb = (St/St,all+Sv/Sv,all) =

6.00E+07 N-mm
6.72E+07 N-mm
6.72E+07 N-mm
3.12E+08 mm4
101 MPa
101 MPa < 357 MPa O K
[Ref. Cl. 926.2.5 of IRC:83 (Part-III)]
199 MPa
199 MPa < 238 MPa O K
[Ref. Cl. 926.2.5 of IRC:83 (Part-III)]
1.12
1.12 < 1.4 O K [Cl. 926.2.5.5 of IRC:83 (Part III)]

630 MG

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Koyembedu Junction at Junction Development Project, Chennai (Main-2)

.2

Pitch of bolts :
Minm pitch reqd = 2.5 x (Mj + 3) =
Actual pitch provided = (gc x P) / n =

.3

48 mm
49 mm

Bottom cylinder
Tensile stress in cylinder neglecting continuity with base (Stf)
= (1000H) / (2 x hp x bp) =

Shear stress in Pot interface = Svm = 1.5 x 1000H / (bpxdi) =

Bending stress at Pot interface

= Sbt = 6 x 1.5 x 1000H x (ha-k) /(dix(bp)) =

123.2 MPa
123.2 MPa < 204 MPa O.K.
[Ref. Cl. 926.2.2.1 of IRC:83 (Part-III)]
[ 1.5 = Parabolic distribution factor ]
81.8 MPa
81.8 MPa < 153 MPa O.K.
[Ref. Cl. 926.2.2.3 of IRC:83 (Part-III)]
198.6 MPa
198.6 MPa < 224 MPa O K
[Ref. Cl. 926.2.2.2 of IRC:83 (Part-III)]

Combined stress = Sqrt(2xSvm+Sbt) =

.4

49 mm > 48 mm O K

244.0 MPa
244.0 MPa < 306 MPa O K
[Ref. Cl. 926.2.2.5 of IRC:83 (Part-III)]

Base plate of Pin

Moment due to bolt Mbt = (gc - do) x St x Ab /2 =

317730.5 N-mm

Effective width per bolt = x fdo / n =

Resisting moment of base plate =

.5

45.0 mm
( 45.0 x k 224 ) / 6 =

430361.9 N-mm
430361.9 N-mm > 317730 N-mm O K

Contact stress
E = Young's Modulus =

2.00E+05 Mpa

l = Assumed contact length as 90% of the mating length = 0.90.hn =

43.2 mm

Hertz's stress, Fmax

= 0.6 x [{( 1000H x E / ( l x di )) x ( 1 - ( dn / di ))}^(0.5)] =
Permissible bearing stress = 255

241.4 MPa
Mpa

241.4 MPa < 255.0 MPa O K

However, mating surfaces of Pin & cylinder will be hardened metallurgically to ensure efficient transfer of forces.
.6

Anchor Studs
Moment about bottom of bot Back Plate , Mbb = 1000H x (ha+kb) =
Moment about top of top Back Plate , Mtb = 1000H x (h-ha+kb) =
As Mtb>Mbb. Design moment for anchor bolt (Mtb)=
Moment of Inertia of stud group, Is =
Maxm tensile stress , Sts = (Mtb)(PCDo)/(Is) =
2

Max shear stress , Svs = (1000H)/(Nsx0.25xxds ) =

Combined shear & tension, Fb = (Sts/Sts,all+Svs/Svs,all) =

7.92E+07 N-mm
8.64E+07 N-mm
8.64E+07 N-mm
8.69E+08 mm4
56 MPa
56 MPa < 214 MPa O K
[Ref. Cl. 926.2.2.1 of IRC:83 (Part-III)]
122 MPa
122 MPa <142 MPa O K
[Ref. Cl. 926.2.2.3 of IRC:83 (Part-III)]
1.12
1.12 < 1.4 O K [Cl. 926.2.2.5 of IRC:83 (Part-III)]

630 MG

Page 1 of 2
Rev. 0

Koyembedu Junction at Junction Development Project, Chennai (Main-2)

DESIGN OF1750 kN CAPACITY Steflomet PIN BEARING

1

2.0

REFERENCE:
Drawing
: 3-N22 VF9
Designation
: N22 VF9
Specification : IRC:83 (Part-III), IS 1367, IS 4218
DESIGN PARAMETERS:
Horizntl force(H)kN
[Seismic Case]

Job No :

1750

BEARING PARAMETERS:
STEEL
Cast steel
Mild steel

:
:
:

IS 1030 GR 340-570
IS 2062 GR B

Pin
Dia (dn)
mm
Base Pl dia (g) mm
Thk of Saddle (hm) mm

=
=
=

Bottom Cylinder
Base Dia (g) mm
Int Dia (di) mm
Depth (hp)
mm

.4

Height of brg (h)mm

.5

Ht of application of hor force from bot of brg (ha) mm =

.6

Anchor Bolts
Size (IS:1363) Mj
Class of bolt
Number (n)

=
=
=

24
10.9
24

Elastomer
Thickness (he) mm

3.0
.1

.2

.3

.7

.8

4.0
.1

Anchor assembly
Back Pl Dimension (db) mm(Sq.)
Back Pl Thickness (kb) mm
Total No. of Studs (Ns)
Distance between outermost
studs(PCDo) mm

Rotation(u)

610MG

rad

0.010

Yield Stress (fy) Mpa

340

310
670
22

Depth of Pin (hn)

mm
Th of Base Plate (k) mm

=
=

58
18

=
=
=

670
312
68

Th of Base Pl (k) mm
Ext Dia of (do)
mm
Width bp = 0.5x(do-di)

=
=
=

18
530
109

118

Overall Height (H) mm

158

Area each(Ab)"mm
PCD (gc) mm

=
=

353
590

10

Seal thickness (hs) mm

10

=
=
=

680
20
53

Dia of Studs (ds) mm

Length of Studs (ls) mm
Area of stud (As) mm

=
=
=

20
120
245

560

57.0

DESIGN CHECK (Refer 4-SNS)

Anchor Bolts :
Moment about bottom of base Plate (X-X), Mb = 1000H x ha =
Moment about top of top Plate , Mt = 1000H x (h-ha) =
As Mt>Mb. Design moment for anchor bolt (Mt)=
Moment of Inertia of bolt group, I =
Maxm tensile stress in bolt, St = (Mt)(gc)/(I) =
2

Maxm shear stress in bolt, Sv = (1000H)/(nx0.25xxMj ) =

Combined shear & tension, Fb = (St/St,all+Sv/Sv,all) =

9.98E+07 N-mm
1.07E+08 N-mm
1.07E+08 N-mm
1.11E+09 mm4
57 MPa
57 MPa < 357 MPa O K
[Ref. Cl. 926.2.5 of IRC:83 (Part-III)]
161 MPa
161 MPa < 238 MPa O K
[Ref. Cl. 926.2.5 of IRC:83 (Part-III)]
0.84
0.84 < 1.4 O K [Cl. 926.2.5.5 of IRC:83 (Part III)]

630 MG

Page 2 of 2
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Koyembedu Junction at Junction Development Project, Chennai (Main-2)

.2

Pitch of bolts :
Minm pitch reqd = 2.5 x (Mj + 3) =
Actual pitch provided = (gc x P) / n =

.3

68 mm
77 mm

Bottom cylinder
Tensile stress in cylinder neglecting continuity with base (Stf)
= (1000H) / (2 x hp x bp) =

Shear stress in Pot interface = Svm = 1.5 x 1000H / (bpxdi) =

Bending stress at Pot interface

= Sbt = 6 x 1.5 x 1000H x (ha-k) /(dix(bp)) =

118.1 MPa
118.1 MPa < 204 MPa O.K.
[Ref. Cl. 926.2.2.1 of IRC:83 (Part-III)]
[ 1.5 = Parabolic distribution factor ]
77.2 MPa
77.2 MPa < 153 MPa O.K.
[Ref. Cl. 926.2.2.3 of IRC:83 (Part-III)]
165.7 MPa
165.7 MPa < 224 MPa O K
[Ref. Cl. 926.2.2.2 of IRC:83 (Part-III)]

Combined stress = Sqrt(2xSvm+Sbt) =

.4

77 mm > 68 mm O K

212.9 MPa
212.9 MPa < 306 MPa O K
[Ref. Cl. 926.2.2.5 of IRC:83 (Part-III)]

Base plate of Pin

Moment due to bolt Mbt = (gc - do) x St x Ab /2 =

603107.3 N-mm

Effective width per bolt = x fdo / n =

Resisting moment of base plate =

.5

69.4 mm
( 69.4 x k 224 ) / 6 =

839182.2 N-mm
839182.2 N-mm > 603107 N-mm O K

Contact stress
E = Young's Modulus =

2.00E+05 Mpa

l = Assumed contact length as 90% of the mating length = 0.90.hn =

52.2 mm

Hertz's stress, Fmax

= 0.6 x [{( 1000H x E / ( l x di )) x ( 1 - ( dn / di ))}^(0.5)] =
Permissible bearing stress = 255

222.7 MPa
Mpa

222.7 MPa < 255.0 MPa O K

However, mating surfaces of Pin & cylinder will be hardened metallurgically to ensure efficient transfer of forces.
.6

Anchor Studs
Moment about bottom of bot Back Plate , Mbb = 1000H x (ha+kb) =
Moment about top of top Back Plate , Mtb = 1000H x (h-ha+kb) =
As Mtb>Mbb. Design moment for anchor bolt (Mtb)=
Moment of Inertia of stud group, Is =
Maxm tensile stress , Sts = (Mtb)(PCDo)/(Is) =
2

Max shear stress , Svs = (1000H)/(Nsx0.25xxds ) =

Combined shear & tension, Fb = (Sts/Sts,all+Svs/Svs,all) =

1.35E+08 N-mm
1.42E+08 N-mm
1.42E+08 N-mm
1.33E+09 mm4
60 MPa
60 MPa < 214 MPa O K
[Ref. Cl. 926.2.2.1 of IRC:83 (Part-III)]
105 MPa
105 MPa <142 MPa O K
[Ref. Cl. 926.2.2.3 of IRC:83 (Part-III)]
1.02
1.02 < 1.4 O K [Cl. 926.2.2.5 of IRC:83 (Part-III)]