Piezo Ceramic Tutorials
Piezo Ceramic Tutorials
Piezo Ceramic Tutorials
Piezoelectric Actions
Piezoelectric Actions
The piezoelectric effect for a given item depends on the type of piezoelectric material and the
mechanical and electrical axes of operation can be precisely orientated within the shape of the
ceramic. These axes are set during "poling"; the process that induces piezoelectric properties in
the ceramic. The orientation of the dc poling field determines the orientation of the mechanical
and electrical axes.
The poling field can be applied so the ceramic exhibits piezoelectric responses in various
directions or combination of directions.
The poling process permanently changes the dimensions of a ceramic element. The dimension
between the poling electrodes increases and the dimensions parallel to the electrodes
decrease. The effect is shown in the fig 1, albeit greatly exaggerated.
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Axes
Piezoelectric materials are anisotropic - their electrical, mechanical, and electromechanical
properties differ for electrical or mechanical excitation along different directions. Thus for
systematic tabulation of properties, we require a standardized means for identifying directions.
Where crystals are concerned, we use the orthogonal axes originally assigned by
crystallographers. However, we identify the axes by numerals:
1 corresponds to x axis,
2 corresponds to y axis,
3 corresponds to z axis.
Piezoelectric ceramics are isotropic and are not piezoelectric before poling. Once they are
polarized, however, they become anisotropic. The direction of the poling field is identified as the
3 direction. In the plane perpendicular to the 3 axis, the ceramics are non directional.
Accordingly, the 1 and 2 axes may be arbitrarily located but, of course, they must be
perpendicular to each other.
Piezoelectric Voltage
Piezoelectric Voltage - Static Actions
After the poling process is complete, a voltage lower than the poling voltage changes the
dimensions of the ceramic for as long as the voltage is applied.
A voltage with the same polarity as the poling voltage causes additional expansion along the
poling axis and contraction perpendicular to the poling axis (fig. 2). A voltage with the opposite
polarity has the opposite effect: contraction along the poling axis, and expansion perpendicular
to the poling axis. In both cases, the ceramic element returns to its poled dimensions when the
voltage is removed from the electrodes. These effects are shown greatly exaggerated in fig. 2.
Piezoelectric Voltage
After the poling process is complete, compressive and tensile forces applied to the ceramic
element generate a voltage. Refer to fig. 3. A voltage with the same polarity as the poling
voltage results from a compressive force (a) applied parallel to the poling axis, or from a tensile
force (b) applied perpendicular to the poling axis. A voltage with the opposite polarity results
from a tensile force (c) applied parallel to the poling axis, or from a compressive force (d)
applied perpendicular to the poling axis.
The instances above can also be arranged to occur in the other two planes, i.e. thickness shear
and face shear.
Generally two or more of these actions are present simultaneously. In some cases one type of
expansion is accompanied by another type of contraction which compensate each other
resulting in no change of volume. For example, the expansion of length of a plate may be
compensated by a n equal contraction of width or thickness. In some materials, however, the
compensating effects are not of equal magnitude and net volume change does occur. In all
cases, the deformations are very small when amplification by mechanical resonance is not
involved. The maximum displacements are on the order of a few microinches.
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strong d.c. electric field, the dipoles will tend to align themselves parallel to the
field, so that the material will have a permanent (or remanent) polarization. Refer
to Figure 5. Not as many domains can align their dipoles in ceramic materials as in
single crystals, but enough do so that the material will become piezoelectric. After
poling, the material has a remanent polarization (Pr) and remanent stress (Sr) as
shown in Figures 6A and B.
Fig 5 Poling
Unpoled
Poled
Fig 6 Hysteresis
Fig 6A
Fig 6B
As this "poled" ceramic is subjected to stress, the crystal lattice or grains distort
causing some of the domains to grow at the expense of others. This changes the
total dipole moment of the material. Within a certain range of stress, this change of
dipole moment with stress gives rise to piezoelectric property (and its converse)
can be used practically, because the material's response is nearly linear.
Dynamic Performance
Dynamic Performance
Dynamic Performance
It is this parallel combination of C2 with L1, C1, and R1 that dictates the reactance
of the transducer, which varies with frequency as shown in Figure 8.
The graph shows the curve decreasing to a minimum impedance, at a frequency fm
followed by a sharp increase to a maximum at fn These two frequencies are the
resonance and anti-resonance respectively. The performance of a transducer will
have a maximum response at a point which lies between these points.
Circuit Considerations
Circuit Considerations
Circuit Considerations
To obtain optimum performance from a piezoelectric device, the circuit to which it is
connected must have certain characteristics which are dictated by the design of the
device. In discussing this subject, it is convenient to divide piezoelectric devices into
two broad categories non-resonant devices and resonant devices. Non resonant
devices are so named because they are designed to operate well below resonance,
or over a relatively large frequency range, usually several octaves. A resonant
device either operates at its mechanical resonance or over a band of less than one
octave around this resonance.
Circuit Considerations - Non-Resonant Mechanically Driven Devices
It can be seen from this circuit that the shunt load capacitance (CL) of wiring,
cable, and amplifier input does not bring about a relative loss of high frequency
response as in the case of resistive or inductive sources shunted by capacitance
loads, but instead reduces the output at all frequencies (except very low
frequencies as discussed in the next paragraph).
By the application of elementary network theory, the basic circuit can be reduced to
the equivalent circuit of Fig 9C which is useful for analyzing the low frequency
response. From this it can be seen that when the combined reactance of the
piezoelectric and circuit capacitances in parallel approaches the combined
resistance, the low frequency response begins to fall off. This is analogous to the
situation existing in conventional RC-coupled amplifiers.
Resonant Devices
Typical Shapes
Typical Arrangements
Unimorph
The magnitude of piezoelectric forces, actions and voltages is relatively small. The
maximum extension of a single element is in the order of fractions of a micron.
Amplification is often required and can be achieved by various arrangements of the
piezo ceramic such as Unimorph, Bimorph and Stacks.
A Unimorph is made by bonding a thin piece of piezo ceramic to an inactive
substrate. Driving the piezo-ceramic will lead to deformation of the entire structure.
Transducer Products Division has expertise in making various high specification
Unimorphs for Hydrophones, Sensors and Actuators
Bimorphs
A Bimorph is made by bonding two pieces of piezo-ceramic together so that
differential changes in length of the two pieces can produce relatively large
movements. This element consists of two transverse expander plates secured
together face to face in such a manner that a voltage applied to the electrodes
causes the plates to deform in opposite directions, resulting in a bending action.
The displacement of the Bimorph in response to an applied voltage is many times
greater than the corresponding displacement of a single plate, typically in excess of
10m per volt. Thus Bimorphs have, in effect, 'built-in' levers to provide or require
much greater motion but less force than single plates.
Actuator Stacks
Stacks are several piezoelectric elements connected mechanically in series and
electrically in parallel. The displacement of each transducer element adds to the
total displacement. The displacement of the whole stack assembly is equal to the
sum of the individual displacements. Stacks are generally required for applications
requiring large displacements (typically between 5 and 180m).
Sandwich Transducers
It is difficult to make single blocks of ceramic resonating below about 100 KHz.
Instead a composite half wave resonator is used consisting of two or more piezoceramic rings sandwiched between metal layers.
MKS Units
or...
-
Piezoelectric Constants
m/V
d
C/N
V -m/ N
g
m2 / C
Relative Dielectric Constant
Modulus of Elasticity
Nm-2
Y
Density
kg/m3
Frequency Constant
Hz m
associated with the property. The subscript notations define the axes of a
component in terms of orthogonal axes: 1 corresponds to the x-axis, 2
corresponds to the y-axis, and 3 corresponds to the z-axis. Conventionally, the
direction of polarization is defined as the 3 axis. (See below)
indicates that all stresses on material are constant; for example zero
external forces
indicates that electrodes are perpendicular to axis 1
indicates that all stresses on material are constant; for example material
completely blocked preventing deformation in any direction
indicates that electrodes are perpendicular to axis 3
Electromechanical coupling
indicates that the piezoelectric induced strain, or the applied stress, is in direction
3
strain
applied charge / electrode area
strain
applied charge / electrode area
Typical Properties
Equivalent DoD Navy Type I
Parameter
Symbol
Unit
4
1115 1435
0.004
Qm
500 - 600
Density
kg/m3
7600
Curie Temperature
320
Coupling
Coefficients
kp
0.580
k31
-0.340
Piezoelectric
Charge Constants
d33
x10-12C/N or m/V
290
d31
x10-12C/N or m/V
-125
Piezoelectric
Voltage Constants
g33
x10-3Vm/N
24.6
g31
x10-3Vm/N
-10.6
Frequency Constant
Np
Hz.m
2220
Elastic Constants
Short Circuit
SE11
SEx10-12m2/N
12.4
YE11
SEx10-12m2/N
8.1
Elastic Constants
Open Circuit
SD11
SDx10-12m2/N
11.0
YD11
SDx10-12m2/N
9.1
KT33
<7.0
KT33
DF
<0.02
DF
<20.0
<0.0
Volume Resistivity @
25C
ohm.m
>1010
Volume Resistivity @
100C
ohm.m
>108.5
Volume Resistivity @
ohm.m
>105.5
200C
Time Constant @
25C
>100
Time Constant @
100C
>5
Time Constant @
200C
>0.07
KT33
% / time decade
-4.6
kp
% / time decade
-1.7
d33
% / time decade
-3.4
Np
1.0
Temperature Stability
% change in KT33from 0
- 50C
8.0
Symbol
Unit
KT33
1770
Dissipation Factor
0.02
Qm
75
Density
kg/m3
7800
Curie Temperature
365
Coupling Coefficients
kp
0.600
k31
-0.343
Piezoelectric
Charge Constants
d33
x10-12C/N or m/V
400
d31
x10-12C/N or m/V
-177
Piezoelectric
g33
x10-3Vm/N
25.2
Voltage Constants
g31
x10-3Vm/N
-11.1
Frequency Constant
Np
Hz.m
1980
SE11
SEx10-12m2/N
10.1
YE11
SEx10-12m2/N
6.2
SD11
SDx10-12m2/N
14.2
YD11
SDx10-12m2/N
7.1
KT33
12.5
KT33
DF
0.0238
DF
26.1
0.0551
ohm.m
>1012
ohm.m
>1011
ohm.m
>1010
KT33
% / time decade
-1.0
kp
% / time decade
-1.7
d33
% / time decade
-3.4
Np
Temperature Stability
0.2
% change in
KT33 from 0 - 50C
11.3
Symbo
l
Unit
KT33
980 1180
Dissipation Factor
0.002
Qm
900 1600
Density
kg/m3
>7500
Curie Temperature
>300
Coupling
Coefficients
kp
>0.52
0
k31
-0.350
Piezoelectric
Charge Constants
d33
x10-12C/N or m/V
300
d31
x10-12C/N or m/V
-127
Piezoelectric
Voltage Constants
g33
x10-3Vm/N
28.8
g31
x10-3Vm/N
-12.2
Frequency Constant
Np
Hz.m
2170
SE11
SEx10-12m2/N
12.8
YE11
SEx10-12m2/N
7.8
SD11
SDx10-12m2/N
11.3
YD11
SDx10-12m2/N
8.9
KT33
1.9
DF
KT33
DF
Volume Resistivity @
25C
ohm.m
>1012
Volume Resistivity @
100C
ohm.m
>108
Volume Resistivity @
200C
ohm.m
>106
>100
>2
>0.01
KT33
% / time decade
-4.0
kp
% / time decade
-2.1
d33
% / time decade
-6.3
Np
Temperature Stability
1.0
10.4
Symbo
l
Unit
5J
2650
0.020
Qm
71
Density
kg/m3
>760
0
Curie Temperature
>250
Coupling
Coefficients
kp
0.635
k31
0.375
Piezoelectric
Charge Constants
d33
x10-12C/N or m/V
530
d31
x10-12C/N or m/V
-230
Piezoelectric
Voltage Constants
g33
x10-3Vm/N
22.6
g31
x10-3Vm/N
-9.8
Frequency Constant
Np
Hz.m
1965
SE11
SEx10-12m2/N
16.0
YE11
SEx10-12m2/N
6.2
SD11
SDx10-12m2/N
13.8
YD11
SDx10-12m2/N
7.3
KT33
KT33
DF
DF
Volume Resistivity @
25C
ohm.m
Volume Resistivity @
100C
ohm.m
Volume Resistivity @
200C
ohm.m
KT33
% / time decade
-1.1
kp
% / time decade
-0.3
d33
% / time decade
-4.0
Np
Temperature Stability
0.2
24.1
Symbo
l
Unit
5H
KT33
3300
Dissipation Factor
0.021
Qm
67
Density
kg/m3
7500
Curie Temperature
195
Coupling
Coefficients
kp
0.635
k31
0.375
Piezoelectric
Charge Constants
d33
x10-12C/N or m/V
618
d31
x10-12C/N or m/V
-264
Piezoelectric
Voltage Constants
g33
x10-3Vm/N
21.2
g31
x10-3Vm/N
-8.9
Frequency Constant
Np
Hz.m
1963
SE11
SEx10-12m2/N
16.9
YE11
SEx10-12m2/N
5.9
SD11
SDx10-12m2/N
14.5
YD11
SDx10-12m2/N
6.9
KT33
KT33
DF
DF
Volume Resistivity @
25C
ohm.m
>1011
Volume Resistivity @
100C
ohm.m
>1011
Volume Resistivity @
200C
ohm.m
>1010
>200
0
>200
0
>100
0
% / time decade
-0.6
KT33
Stability
kp
% / time decade
-0.2
d33
% / time decade
-3.9
Np
Temperature Stability
0.3
30.7
Custom Materials
Parameter
Symbol
Unit
PZT 5B
PZT 5R
PZT 5M
PZT 5K
PZT 7A
PZT 7D
PT2 / PC6
5B
5R
5M
5K
7A
7D
PT
2350
2000
4015
5500
410
1300
218
0.020
0.020
0.028
0.023
0.025
0.005
0.022
80
80
45
61
580
600
1150
Density
kg/m3
7900
7900
7700
7900
7900
7800
6900
Curie
Temperature
330
350
150
160
350
325
238
Coupling
Coefficients
kp
0.640
0.630
0.630
0.650
0.510
0.510
kt=0.510
k31
-0.380
-0.385
-0.370
-0.380
-0.300
-0.300
-0.030
Piezoelectric
Charge
Constants
d33
x10-12C/N or
m/V
530
480
650
775
154
240
67
d31
x10-12C/N or
m/V
-210
-200
-270
-323
-60
-112
-3
Piezoelectric
Voltage
Constants
g33
x10-3Vm/N
25.5
27.1
20.0
18.6
41.3
21.0
34.8
g31
x10-3Vm/N
-10.1
-11.5
-7.6
-6.9
-16.2
-9.6
-2.1
Frequency
Constant
Np
Hz.m
2015
1950
2025
1945
2380
2265
2856
Elastic Constants
Short Circuit
SE11
SEx10-12m2/N
14.7
15.7
15.0
16.0
10.6
11.8
7.5
YE11
SEx10-12m2/N
6.8
6.4
6.7
6.3
9.4
8.5
13.4
Elastic Constants
Open Circuit
SD11
SDx10-12m2/N
12.6
13.3
12.9
13.8
9.7
10.7
7.4
YD11
SDx10-12m2/N
7.9
7.5
7.8
7.3
10.4
9.4
13.5
High Field
Dielectric
Properties
(200kV/m)
KT33
High Field
Dielectric
Properties
(400kV/m)
KT33
-0.9
DF
0.016
-1.0
DF
0.016
Volume
Resistivity @ 25C
ohm.m
>1011
>109
Volume
Resistivity @
100C
ohm.m
>1011
>108
Volume
ohm.m
>1010
>106.5
>1010
Resistivity @
200C
Time Constant @
25C
>2000
>10
Time Constant @
100C
>1800
>0.5
Time Constant @
200C
>250
>0.03
Aging
Rates &
Time
Stability
KT33
%/
time
decade
-0.3
3.6
0.06
0.03
-2.3
kp
%/
time
decade
0.0
0.0
0.0
0.00
6
k t=1.
7
d33
%/
time
decade
-3.0
3.1
0.0
0.0
0.1
0.2
0.05
0.02
15.6
16.
3
18.1
11.3
Np
Temperatur
e Stability
%
change
in
KT33 fro
m050C
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PZT4D
PZT5A
PZT5A
1st Heating
First Heating
Subsequent
Heatings
-196
-0.02
-0.02
-80
-0.025
-0.03
-0.02
-60
-0.025
-0.03
-0.02
-0.025
-0.04
-0.02
30
-0.028
-0.06
-0.02
60
-0.026
-0.07
-0.02
80
-0.025
-0.09
-0.02
100
(a)
-0.11
-0.02
200
(a)
-0.17
-0.04
300
(a)
-0.23
-0.09
0.2
(a) Above about 80C the pyroelectric effect is masked by anomalous dielectric
charges.
1st Heating
Subsequent
Heatings
Subsequent
Heatings
+1.5
+2
+1
+4
50
+1.5
+2
+1.4
+4
100
+6
-6
+2
+3
150
+6
-7
+2.7
+1
200
+5
-7
+3.3
-1.6
250
+4.2
-6
+3.9
-4.2
1st Heating
Subsequent
Heatings
Subsequent
Heatings
Poled PZT4D
1st Heating
C
+1.5
+0.1
+3.8
+1.7
50
+4.5
-0.1
+3.8
+1.7
100
+5.8
-6
+3.8
-1
150
+6.4
-6
+3.8
-1.4
200
+5.4
-6.1
+3.4
-2.4
250
Virgin Unpoled
PZT5A
PZT4D
+2.5
+2.0
50
+2.1
+1.8
100
+2.0
+1.5
150
+1.8
+1.1
200
+1.5
+1.0
250
+1.0
+0.3
300
+0.7
0.0
350
-3.0
+6.2
400
+5.0
+7.8
500
+8.2
+8.2
PZT,
Thermal Conductivity
PZT,
approx 1.8W/mC
Typical Responses
g31 vs Temperature
d31 Vs Temperature
Mechanical Q Vs Temperature
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Typical High Signal Properties
PZT4D
PZT5A
PZT8
AC depoling Field
>1.0
0.7
>1.5
0.39
0.45
>1.0
% increase of
electric field
17
11
10
0.33
0.045
n/a
25C
82.7
20.7 or
34.5(c)
82.7
100
C
41.4
20.7
41.4
+25%
approx(d)
-3%
approx(d)
+18%
approx(d)
15%
approx(d)
0% at
20.7
-13% at
34.5
approx
+6%(d)
25C
82.7
20.7
82.7
100
C
41.4
20.7
41.4
at above
T
33
25C
55.2
13.8
55.2
100
C
27.6
13.8
27.6
+10%
approx
-2%
-10%
approx(f)
-10%
345
138
345
Compressive Strength
>517
>517
>517
75.8
75.8
75.8
24.1
27.6
34.5
Mechanical Q at 0MPa
600
75
1000
Mechanical Q at 7MPa
180
approx
25 approx
800
Mechanical Q at 14MPa
110
approx
25 approx
500
1.7
approx
10.5
approx
0.1
3.7
approx
17 approx
0.2
(g)
Notes
(a) The value of tan at a given electric field is a function of time after poling
or after any major disturbance such as exposure to an elevated temperature.
(b) After appropriate stabilizing treatment. This consists of a temperature
stabilization plus a few minutes soak at the appropriate static stress. The
temperature stabilization is, however, more important than the stress soak.
(c) The higher figure applies to a receiver, the lower to a radiator. The
recommended use of PZT-5A or PZT-5H is the former.
(d) In range to 70 MPa.
(e) In range to 35 MPa.
(f) The lateral d-constant perpendicular to the stress and polar axis is up about
20%.
(g) These figures are dependent upon configuration and perfection of
fabrication. The static tensile strength figures were obtained from bending tests
Property
Material
PZT4D
PZT8
PZT5A
PZT5J
PZT5H
PZT7A
KT33
-4.6
-4.0
-0.9
-1.1
-0.6
+0.06
kp
-2.0
-1.5
-0.1
-0.3
-0.2
0.0
d33
-3.4
-6.3
-2.9
-4.0
-3.9
0.0
Np
+1.2
+0.9
+0.1
+0.2
+0.3
-0.05
Temperature Stability
The performance characteristics of the electric and piezo electric properties are
affected by temperature variations. Each piezoelectric material is affected
differently by temperature changes, according to the method of manufacture
and chemical composition of the material. The changes in the various material
properties with temperature are shown in the following table for all PZT
materials.
Temperature Stability of KT33
Material
PZT-4D
8.8
PZT8
10.4
PZT5A
11.3
PZT5J
24.1
PZT5H
30.7
PZT7A
18.1
Limitations
Limitations
Limitations
Each piezoelectric material has a particular operating limit for temperature, voltage, and
stress. The particular chemical composition of the material determines the limits.
Operating a material outside of these limitations may cause partial or total
depolarization of the material, and a diminishing or loss of piezoelectric properties.
Temperature Limitations
As the operating temperature increases, piezoelectric performance of a material
decreases, until complete and permanent depolarization occurs at the material's Curie
temperature.
The Curie point is the absolute maximum exposure temperature for any piezoelectric
ceramic. Each ceramic has its own Curie point. When the ceramic element is heated
above the Curie point, all piezoelectric properties are lost. In practice, the operating
temperature must be substantially below the Curie point.
The material's temperature limitation decreases with greater continuous operation or
exposure. At elevated temperatures, the ageing process accelerates, piezoelectric
performance decreases and the maximum safe stress level is reduced.
Voltage Limitations
A piezoelectric ceramic can be depolarized by a strong electric field with polarity
opposite to the original poling voltage.
The limit on the field strength is dependent on the type of material, the duration of the
application, and the operating temperature. The typical operating limit is between
500V/mm and 1 000V/mm for continuous application.
It should be noted that alternating fields can have the same affect during the half cycle
which is opposite to the poling direction.
where k Is equal to k33 for a stack of axially poled rings or plates or k31 for a radialy
poled cylinder. E is the rms electric field, and f, is the resonance frequency.
It is assumed that the mechanical losses in the ceramic and the housing are negligible
compared to dielectric losses. This tends to hold for materials with QM>100 The power
per cubic metre dissipated in the ceramic by dielectric dissipation Pd is given by Formula
2.
Formula 2
where f is the operational frequency.
The efficiency of the transducer
approximated by Formula 3.
Formula 3
With high values of QM power handling capacity of the material is limited at times by the
dynamic tensile strength, even though a bias compressive stress as high as about 80
MPa is used with PZT-4D. In this case, the acoustic power is given by Formula 4.
Formula 4
where
These equations may be simplified for the specific case of a matched transducer.
Matching is the term applied to the process of adjusting the acoustic load so that it
corresponds to the image impedance of the transducer, which is treated as a bandpass
filter. In this case, an inductor equal to:
is connected across the transducer. The impedance of the driving electric generator is
set equal to the image impedance in order to maximize the transducer bandwidth,
where the generator resistance, RG and the mechanical load impedance, RT are given
by Formula 5; the bandwidth is given by Formula 6; and the acoustic power and
efficiency are given by Formula 7.
Formula 5
Formula 6
where f1 and f2 are the lower and upper cut-off frequencies
Formula 7
Table 9 lists the relative power for PZT-4D and PZT-5A at resonance for the same
acoustic load for a given volume of material, assuming that the material is limited by
the dielectric losses with Tan = 0.04.
Relative Power for PZT-4D and PZT-5A
Material
PZT-4D
PZT-4D
PZT-4D
PZT-4D
PZT-5A
PZT-5A
PZT-5A
PZT-5A
Mode
Parallel
Parallel
Transverse
Transverse
Parallel
Parallel
Transverse
Transverse
Temp C
25
100
25
100
25
100
25
100
Relative Power
100
65
23
12.5
2.7
3.2
0.5
0.6
Useful Relationships
Useful Relationships
Useful Relationships
Piezoelectric Equations and Constants
To a good approximation, the interaction between the electrical and mechanical
behaviour of the piezoelectric medium can be described by the following relationships:
S = sET + dE
D = dT + TE
E = -gT + ( T)-1D
S = sDT + gD
E = field (Vm-1)
T = Stress (Nm-2)
S = Strain (dimensionless)
D = Dielectric displacement (Cm-2)
and the superscripted permittivity and compliance s denotes the quantity kept
constant under boundary conditions (e.g T is the permittivity under constant stress).
"d" and "g" are piezoelectric constants, related by the general expression:
d=
where:
r = relative permittivity (or dielectric constant)
-12
Fm-1)
o = permittivity of free space ( 8.85x10
direct effect
d= charge density developed CN-1
applied mechanical stress
reverse effect
d = strain developed
applied field
mV-1
This expression is often used for thick (1Ot > d) discs and is then called kD.
Dielectric Loss
The efficiency of a transducer depends on the mechanical
and dielectric loss as well as the coupling coefficient. The
dielectric loss is usually the most significant factor and is
the ratio of the effective series resistance to the effective
reactance, or as in the diagram to the right. It is the
tangent of the loss angle
tan
= series resistance
series reactance
Direction Dependence
Because poled piezoelectric ceramics are anisotropic and the
direction of polarising may be freely chosen, a method of
identifying the axes of a component is necessary in order to
specify its parameters.
The direction of polarisation is conventionally taken as the 3
axis, with axes 1 and 2 perpendicular to this. The terms 4, 5
and 6 refer to shear stains associated with the 1, 2 and 3
directions.
This axis notation is used when specifying mast of the
piezoelectric parameters discussed above.
Permittivity: ij
i - direction of dielectric displacement.
j - direction of electric field.
E.g. 11T is the permittivity for a material whose dielectric
displacement and field are in the 1 direction under
QM =
fr
f2 - f1
(only where Q>3)
Compliance: sii
i - direction of strain.
j - direction of stress.
E.g. s55D is the shear strain to shear stress ratio at constant
electric displacement, for shear about an axis perpendicular
to the poling direction.
= Permittivity
= Permittivity of free space (8.85x10-12 Fm-1)
= relative dielectric constant, free
= relative dielectric constant, clamped
0
T
33
S
33
K
K
tan
/QE
kp
k31
k33
k15
kt
d
g
SE
SD
QM
N1
=1
N33
T
Static Operation
Formula 8
(Plates & Discs)
d31 = g31
T
31
Formula 9
(Rods)
d33 = g33
T
33
where
T
33
The permittivity of the material is related to both the permittivity of free space and the
dielectric constant of the material according to Formula 10.
kT33 =
Formula 10
where kT33 is the relative dielectric constant of the material and
-12
farad/meter).
the permittivity of free space (8.85x10
0 is
T
31
Formula 11
(Plates)
Formula 12
(Discs)
Formula 13
(Rods)
Formula 14
(Shear Plates)
where s is the compliance of the material
The coupling factor is a useful expression relating the amount of energy that can be
changed from the electrical form to the mechanical form, or visa versa, for the different
operational modes. The coupling factor can be expressed as Formula 15.
Formula 15
k2 =
This value, although related, should not be considered the overall efficiency of the
electromechanical transduction, since it does not take into account electrical and
mechanical dissipation or losses. When a transducer is not operating at resonance or if
it is not properly tuned and matched, the efficiency can be quite low. A properly
designed transducer can operate at well over 90% efficiency. The pressure P which a
ceramic driver can impart is given approximately by Formula 16.
Formula 16
P = dEYE11
Dynamic Operation
Dynamic Operation
Under dynamic conditions, the behaviour of the piezoelectric material is much more complex. It can
be characterized in terms of an equivalent electrical circuit which exhibits the conditions of parallel
and series resonance frequencies. To approximate these frequencies, measure the frequency of the
minimum impedance (f,) and maximum impedance (fa) for the component, since they differ by a very
small amount (<0.1%). The coupling coefficient, K, can be derived from these frequencies. This
derivation is somewhat complex as K is dependent on both the shape of the component and the
mode of the vibration. The most useful of these relationships are described in Formula 17 for plates,
Formula 18 for discs, and Formula 19 for rods.
Formula 17
(Plates)
Formula 18
(Discs)
Formula 19
(Rods)
In addition to the coupling coefficient, the total efficiency of a transducer depends on
the mechanical and dielectric losses. The dielectric losses, tan
, are given by the
dissipation factor, D.F., as described in Formula 20.
Formula 20
Where QE is the electrical damping.
D.F. = tan
= 1/QE
The mechanical losses can be determined from the mechanical quality or damping
factor, QM, from Formula 21.
Formula 21
Where C is the low frequency capacitance and
Zr is the minimum impedance.
QM can also be determined approximately from the frequency response curve as follows:
The frequency difference f2 - f1 is the frequency bandwidth at about 3dB where the
amplitude is 1/SQR(2) of its maximum value.
Of these losses, the dielectric losses are usually the most significant. Therefore it is
recommended that materials with a low dissipation factor be used for high power
applications, particularly since these losses increase with power. For high intensity
transducers, the overall electroacoustical efficiency
is given approximately by
Formula 22.
Formula 22
Where QA is the mechanical quality factor due
to the acoustic load alone.
It should be noted that at high drive levels QE and QM are not constants. They are
usually lower than the low drive level values.
The dielectric permittivity of the material. and therefore the dielectric constant and
capacitance, decreases as the applied frequency (mechanical or electrical) exceeds each
resonant frequency of the particular ceramic part. For static operation, well below the
first resonance frequency, the dielectric permittivity is T33 (free).
For dynamic operation well above all resonance frequencies of the ceramic part, the
material behaves as if it was clamped (strain = 0), and the electric permittivity is
S
33 (clamped). Between each, the permittivity is the product of the static permittivity
and a loss term based on the coupling of the resonance mode each resonance point the
applied frequency has exceeded, as described in Formula 23 (above first resonance),
Formula 24 (above second resonance), and Formula 25 (above third resonance).
Formula 23
(above first resonance)
Formula 24
(above second resonance)
Formula 25
(above third resonance)
T
33
(1 - k12)
T
33
(1 - k12) (1 - k22)
T
33
where k1, kZ and k3 represent the coupling factors for the particular resonance For a thin
plate, k1 and k2 are k31 and k'31 (length and width, respectively), and k3 is kt (thickness)
For a thin disc, k1 is kp (radial), k2 is Kt (thickness), and there is no third resonance. For
a rod, k1 is k33 (length), k2 is k'p, and there is no third resonance.
Formula 26
Where
fm = FA for (Q<<1, Rex small, short circuit condition)
fm = f for (Q>>1, Rex large, no load condition)
Formula 27
B = kfs,p
If the mechanical quality factor is high (QM>Q), the external Formula 37 resistance
Rex for a fairly flat frequency response can be approximated by Formula 28 for parallel
inductance, or Formula 29 for series inductance.
Formula 28
Formula 29
Many of the calculated parameters above are interrelated Thus, many useful
relationships can be derived A few of the most useful relationships are described in
Formulas 30 through 37.
Formula 30
(Rods)
Formula 31
(Rods)
Formula 32
(Rods)
Formula 33
(Plates)
Formula 34
(Plates)
Formula 35
(Plates)
Formula 36
(Hydrostatic charge constant)
Formula 37
Glossary of Terms
Materials Properties
Coefficient of thermal expansion
Either volumetric or linear this describes the expansion that occurs with a change in temperature.
Volumetric describes the volume change whereas linear describes the change in dimensions.
Dielectric Constant
The relative permittivity of a material. Indicates the ability of a material to store electrical energy when
a voltage is applied to it.
Dielectric Loss
This is the proportion of energy that is dissipated within a dielectric material and lost as heat in an
electrostatic field.
Dielectric Strength
The minimum electric field that produces breakdown of the insulating properties of the dielectric.
Dissipation Factor
The dissipation factor is a measure of the loss of power that takes place in virtually all dielectric
materials, usually in the form of heat. It is expressed as the ratio of the resistive (loss) component of
the current to the capacitive component of current, and is equal to the tangent of the loss angle.
Hermetic Seal
Airtight seal.
Loss Factor
This is the product of the Dielectric Loss and the Dielectric Constant of a dielectric material.
Piezoelectric
When mechanical pressure is applied to one of these materials, the crystalline structure produces a
voltage proportional to the pressure. Conversely, when an electric field is applied, the structure
changes shape producing dimensional changes in the material. The amount of deformation is
proportional to the applied electric field and the d33 coefficient of the material.
Porosity
The proportion of the non-solid volume to the total volume of material.
Materials and products
PZT
a) Piezoelectric Transducer
b) Lead Zirconate Titanate, Pb(Zr,Ti)O3