Brochure - Ex TEND

EX-TEND
Expansion Joint for Water and Waste Water Pipelines

Features and Applications:
Sizes 3 inch through 36 inch
For Ductile Iron, Steel, PVC or HDPE pipe
3 inch through 20 inch rated at 350 PSI
24 inch and greater rated at 250 PSI
Constructed of ASTM A536 Ductile Iron
Each unit tested to rated working pressure prior
to shipment
Self restrained at full expansion without the use
of external tie bars
Series 216C0 EX-TEND, 16 inch combination mechanical joint by flanged expansion joint. (DIP by PVC)
Series 216C0 EX-TEND, 16 inch combination mechanical joint by flanged expansion joint.
Due to the design of the seals, no periodic

maintenance is required
Seals conform to the applicable requirements
of ANSI/AWWA C111/A21.11
End connections:
Flanged Joint; 3 inch through 36 inch
Mechanical Joint; 3 inch through 24 inch
Combination of the two Joints available
Flange outlets conform to the dimensional
requirements of ANSI/AWWA C110/A21.10
(class 150) with the addition of an O-ring gasket
which is provided to ensure a watertight seal
Mechanical Joint end connections conform to
the dimensional requirements of either ANSI/
AWWA C111/A21.11 or ANSI/AWWA C153/
A21.53 depending on size
Sample Specification
Expansion joints shall be installed in the locations indicated on the drawings and
shall be manufactured of ductile iron conforming to the material properties of
ANSI/AWWA C153/A21.53. All expansion joints shall be capable of expanding
or contracting to the amounts shown on the drawings, or indicated in the
specifications, but in no case shall there be less than 4 total axial movement.
Separation beyond the maximum extension of the expansion joint shall be prevented
without the use of external tie rods. Each expansion joint shall be pressure tested
against its own restraint to a minimum of 350 psi (250 psi 24 inch and greater).
MEGALUG joint restraint shall be provided with each mechanical joint connection.
All internal surfaces (wetted parts) shall be lined with a minimum of 15 mils of
fusion bonded epoxy conforming to the applicable requirements of ANSI/AWWA
C213. Exterior surfaces shall be coated with a minimum of 6 mils of fusion bonded
epoxy conforming to the applicable requirements of ANSI/AWWA C116/A21.16.
Sealing gaskets shall be constructed of EPDM. The coating shall meet ANSI/NSF-61.
All expansion joints shall be EX-TEND 200, as manufactured by EBAA Iron, Inc., or
approved equal.
0415-N
All wetted parts are coated with a NSF61

approved fusion bonded epoxy
Insertion of additional sleeves for increased
expansion capacity can be done at the factory
or in the field as the need occurs
For use on water or wastewater pipelines subject to
hydrostatic pressure and tested in accordance with
either AWWA C600, C605, or ASTM D2774.
Copyright 2015 EBAA IRON, INC.
FLEX-TEND, EX-TEND, and FLEX-900 O-ring Groove

D1
D5 GROOVE RADIUS
D2
D4
D3
ID
B
DETAIL B
SCALE 1.25 : 1
Size
D1
D2
D3
D4
D5
O-ring
Diameter
O-ring
Part Number
4.885
4.185
0.175
0.350
0.0625
0.25
983003
5.900
4.700
0.300
0.600
0.0625
0.5
983004
8.00
6.800
0.300
0.600
0.0625
0.5
983006
10.100
8.900
0.300
0.600
0.0625
0.5
983008
10
12.200
11.000
0.300
0.600
0.0625
0.5
983010
12
14.300
13.100
0.300
0.600
0.0625
0.5
983012
14
16.200
15.00
0.300
0.600
0.0625
0.5
983014
16
18.500
16.900
0.400
0.800
0.1250
0.625
983016
18
20.700
19.100
0.400
0.800
0.1250
0.625
983018
20
23.000
21.400
0.400
0.800
0.1250
0.625
983020
24
27.200
25.600
0.400
0.800
0.1250
0.625
983024
30
33.500
31.700
0.400
0.900
0.1250
0.75
983030
36
40.000
38.300
0.400
0.850
0.1250
0.75
983036
42
46.580
44.080
0.650
1.250
0.1250
N/A
983042
48
52.720
50.220
0.650
1.250
0.1250
983048
Determine your expansion requirements

Expansion Coefficient Table
Coefficient
Material
inch/inch/degree F
Ductile Iron
0.0000062
PVC
0.000030
Cast Iron
0.0000058
Steel
0.0000065
HDPE
0.000080
Concrete
0.0000055
The Change in length (L) due to thermal
contraction/expansion is given by:
L = L (T)(C)
Where:
L = length of pipe (inches)

T = change in Temperature (degrees F)
C = coefficient of thermal expansion
Example:
1.
Determine the Expansion Needed

1000 Foot Bridge; 6 inch Ductile Iron Pipe; 120 F Total
Temperature Change
(1000)(12in/ft)(120 F)(0.0000062in/in/F) = 8.93 in (Nearly 9
inches)
2.
Select Proper Unit

Referring to the chart on the opposite page, we will require a
Series 206M2 EX-TEND because of the ability to accommodate
the nine inches of expansion needed, with its 12 inches of
maximum expansion.
3.
Determine the installation preset

Factory preset for the EX-TEND is at 50% Contraction 50%
Expansion setting, but the preset can be changed in the field to
accommodate the present installation Temperature .
Series 200 EX-TEND Submittal Reference Drawing
EBAA IRON
MADE IN USA
Flange by Flange
Nominal
Pipe Size
3
10
12
14
16
18
20
24
Expansion
(Linear)
Series
Number
Maximum
O.D.
Laying*
Weight
(Approx)
Series
Number
Maximum
O.D.
Laying*
Total*
Weight
(Approx)
203F0
203M0
203F1
203M1
12
203F2
203M2
204F0
11.0
18.2
69
204M0
11.0
15.6
20.6
74
204F1
11.0
33.5
113
204M1
11.0
30.9
35.9
118
12
204F2
11.0
48.8
157
204M2
11.0
46.2
51.2
162
206F0
12.4
19.5
95
206M0
12.4
15.4
20.4
96
206F1
12.4
33.8
160
206M1
12.4
29.7
34.7
161
12
206F2
12.4
48.1
225
206M2
12.4
44.0
49.0
226
208F0
14.8
20.7
143
208M0
14.8
16.4
21.4
139
208F1
14.8
37.8
235
208M1
14.8
33.5
38.5
231
12
208F2
14.8
54.9
327
208M2
14.8
50.6
55.6
323
210F0
17.0
21.0
196
210M0
17.0
16.5
21.5
192
210F1
17.0
36.8
333
210M1
17.0
30.5
35.5
329
466
12
210F2
17.0
52.6
470
210M2
17.0
44.5
49.5
212F0
19.3
21.5
245
212M0
19.3
19.2
24.2
244
212F1
19.3
37.5
396
212M1
19.3
35.2
40.2
395
12
212F2
19.3
53.5
547
212M2
19.3
51.2
56.2
546
214F0
22.3
32.4
389
214M0
22.3
27.0
34.0
432
16
214F1
22.3
58.8
677
214M1
22.3
53.3
60.0
677
24
214F2
22.3
85.3
922
214M2
22.3
79.6
87.0
921
216F0
24.5
33.9
621
216M0
24.5
31.3
38.8
621
16
216F1
24.5
61.8
959
216M1
24.5
59.2
66.2
959
24
216F2
24.5
89.7
1297
216M2
24.5
87.1
94.1
1297
218F0
27.1
33.7
661
218M0
27.1
27.6
34.6
652
16
218F1
27.1
60.8
1041
218M1
27.1
54.7
61.7
1032
24
218F2
27.1
87.9
1421
218M2
27.1
81.8
88.8
1412
220F0
27.5
32.7
701
220M0
27.5
27.5
34.5
683
16
220F1
27.5
60.0
1123
220M1
27.5
54.8
61.8
1105
24
220F2
27.5
87.3
1545
220M2
27.5
82.1
89.1
1527
224F0
34.9
33.5
908
224M0
34.9
29.0
36.0
882
16
224F1
34.9
60.8
1610
224M1
34.9
56.3
63.3
1584
24
30
36
Mechanical Joint by Mechanical Joint
10
10
224F2
34.9
88.1
2312
224M2
34.9
83.6
90.6
2286
230F0
230F1
230F2
236F0
49.2
46.8
2347
NOTE: Dimensions are in inches 1% and are subject to change without notice. Contact EBAA for availability of sizes not shown or listed.
* Laying Lengths and Total Lengths reflect unit set at midpoint of expansion capacity.
Contact EBAA for sizes not listed.
Installation Instructions for EX-TEND 200

1. Remove protective end covers.
2. Remove polyethylene sleeve and other material.
3. Check interior, remove dirt and foreign material from interior
and end connections.
4. For buried applications install polyethylene sleeve per ANSI/
AWWA C105/A21.5 recommendations.
5. Assembly of flange joint:
a. Place flange o-ring in groove.
b. Place EX-TEND flange against adjoining flange, install and
hand tighten bolts.
c. Tighten flange bolts.
6. Install mechanical joint EX-TEND end connections using the
EBAA IRON MEGALUG Joint Restraint suitable for adjacent
pipe material.
MEGALUG 1100 should be used on ductile iron pipe.
MEGALUG 2000PV should be used on AWWA PVC pipe.
Assembly instructions for each of these products are included
with restraint device.
7. Assembly of restrained plain end:
a. Lubricate and install EBAA-Seal gasket provided over
plain end per ANSI/AWWA C600.
b. Insert plain end into adjacent mechanical joint bell.
c. Install and hand tighten t-bolts.
d. Tighten t-bolts per AWWA recommendations.
8. Remove shipping skid.
9. Touch up exterior coating as necessary. Use coal tar epoxy
following
Important Notes
Due to hydrostatic forces that
cause the EX-TEND 200 to
expand, some applications may
require blocking to isolate the
areas of anticipated movement
and to prevent this expansion
from affecting adjacent piping.
The flanged outlets have
dimensions according to ANSI/
AWWA C110/A21.10 with each
flange to ensure a proven water
tight seal to a maximum of 350
PSI pressure.
Mechanical joint connections
conform to the dimensional
requirements of either ANSI/
AWWA C110/A21.10 or ANSI/
AWWA C153/A21.53 depending
on the size.

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EX-TEND

Expansion Joint for Water and Waste Water Pipelines

Due to the design of the seals, no periodic

All wetted parts are coated with a NSF61

Copyright 2015 EBAA IRON, INC.

FLEX-TEND, EX-TEND, and FLEX-900 O-ring Groove

Determine your expansion requirements

L = length of pipe (inches)

Determine the Expansion Needed

Select Proper Unit

Determine the installation preset

Series 200 EX-TEND Submittal Reference Drawing

Mechanical Joint by Mechanical Joint

Installation Instructions for EX-TEND 200

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