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Roller Chain Drive Selection: Table 1 - Service Factors

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0% found this document useful (0 votes)
232 views5 pages

Roller Chain Drive Selection: Table 1 - Service Factors

Transmision por cadenas

Uploaded by

Percy Torres
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 5

SELECTION

TABLE 1 SERVICE FACTORS

(a) Service Factor


TYPES OF PRIME MOVER

From Table 1, determine the service factor which


is applicable to the drive.

'Soft' starts

(b) Design Power


Multiply the normal running power required by the
service factor. This gives the Design Power which
is used as the basis for selecting the drive.
(c) Chain Pitch
Refer to Table 2 (page 4) and trace to the right
along the horizontal axis to the rev/min of the faster
shaft. Trace upwards along the vertical axis to the
Design Power. At the point of intersection, note
the recommended chain pitch or pitches if there
is an overlap.

10
and
under

Over
10 to
16

Over
16

10
and
under

Over
10 to
16

Over
16

Light Duty
Agitators (uniform density),
Belt conveyors (uniformly
loaded).

1.0

1.1

1.2

1.1

1.2

1.3

Medium Duty
Agitators and mixers (variable
density). Belt conveyors (not
uniformly loaded), Kilns,
Laundry machinery,
Lineshafts, Machine tools,
Printing machinery, Sawmill
and woodworking machinery,
Screens (rotary).

1.1

1.2

1.3

1.2

1.3

1.4

Heavy Duty
Brick machinery, Bucket
elevators, Conveyors (heavy
duty), Hoists, Quarry plant,
Rubber machinery, Screens
(vibrating), Textile machinery.

1.3

1.4

1.5

1.5

1.6

1.7

TYPES OF DRIVEN
MACHINE

Divide the speed of the faster shaft by the speed


of the slower shaft to obtain the speed ratio.

Refer to Table 4 (page 6) and select driving and


driven sprockets to match the Speed Ratio found
in step (d). See sprocket size recommendations
on page 4.
(f)

Power Rating
Refer to the power rating tables (page 5) for the
pitch of chain chosen in step (c). Read down the
left hand column to the rotational speed of the
faster shaft. On this line read the power rating for
the simplex chain selected. These tables are for
19 tooth sprockets, if a sprocket with a different
number of teeth is used, the power rating should
be multiplied by the Sprocket Factor from the
table at the bottom of page 5.
If the power rating figure does not equal or
preferably exceed the Design Power, calculated
in step (b), either select a larger pitch or a multiple
strand (duplex or triplex) chain.
Single strand chain offers the most economical
solution, and should be used where possible.
However, for limitations in space, high speed or
smooth running requirements a smaller pitch,
duplex or triplex drive may be considered.

EXAMPLE
Select a chain drive to transmit 1.5 kW from a
gearbox running at 80 rev/min and driven by a
direct-on-line electric motor to a uniformly loaded
conveyor drive shaft which is required to run at
approximately 40 rev/min for 12 hours per day.
Gearbox output shaft is 35mm and the headshaft
is 65mm diameter.

(g) Chain Length


To find the Chain length in pitches, use the formula
below.
L = 2C +

T + t + KP

P
L
C
P
T
t
K

=
=
=
=
=
=

Length of chain in pitches.


Centre distance in mm.
Pitch of chain in mm.
Number of teeth on large sprocket.
Number of teeth on small sprocket.
Factor from Table 3 (page 6).

The calculated number of pitches should be


rounded up to an even, whole number of pitches.
If the centre distance can not be adjusted, to allow
for the use of an even number of pitches, it may
be necessary to use an offset or cranked link, in
which case the chain power rating will need to be
reduced, consult FPT. Recalculate the exact
centre distance required for the adjusted number
of pitches. For recommended centre distance,
refer to Table 5 below.

(a) Service Factor

(b) Design Power

Length of chain in feet =

LP
305

If space limitations demand smaller sprocket


dimensions, an alternative selection would be to
use 12B-2 duplex chain which has a power rating
of 2.11 kW at 80 rev/min.
g)

Chain Length

Therefore the chain length as per selection step


(g) (chain length) is 108 pitches including a
connecting link.

= 1,5 x 1,2 = 1,8 kW.


(c) Chain Pitch
By referring to Table 2 (page 4), the intersection
of design power and the rev/min of the faster shaft
indicates a 16B 1 pitch chain.
(d) Speed Ratio

Drive Specification
108 pitches or 9 feet of Fenner 16B-1 chain
81-19 Driver Sprocket with a 2517 x 35mm bore
81-38 Driven Sprocket with a 3020 x 65mm bore

80

Alternative selection

40 = 2:1

Recommended centre distance for 12B-2 chain


is 900 mm Table 5 below.

(e) Sprocket Size


From Table 4 (page 6) sprockets of 19 and 38
teeth give a ratio of 2 : 1.
(f)

is 3.79 kW. As this exceeds the required design


power the selection is satisfactory.

Recommended centre distance for 16B-1 chain is


1000 mm Table 5 below.

From Table 1 the Service Factor is 1.2.

If a jockey or tensioning sprocket is used add an


extra 2 pitches.
To obtain the chain length, multiply the number of
pitches by the pitch of the chain.

Electric motors:
A.C. Direct-on-line start
D.C. Series and
compound wound.
Internal combustion
engines with less than 4
cylinders.

Hours per day duty

(d) Speed Ratio

(e) Sprocket Sizes

'Heavy' starts

Electric motors:
A.C. Star-delta start
D.C. Shunt wound
Internal combustion engines
with 4 or more cylinders. All
prime movers fitted with
centrifugal clutches, dry or
fluid couplings.

Power Rating
The power ratings for 16B chain are given on page
5. The required power rating from step (b) is 1.8
kW. For a 19T driver sprocket, running at 80 rev/
minute, the power rating for 16B-1 simplex chain

Therefore the chain length as per selection step


(g) (chain length) is 124 pitches including a
connecting link.
Alternative Drive Specification
124 pitches or 7.75 feet of Fenner 12B-2 chain
62-19 Driver Sprocket with a 2012 x 35mm bore
62-38 Driven Sprocket with a 3020 x 65mm bore.

TABLE 5 - RECOMMENDED CENTRE DISTANCE


Chain Pitch
Centre Distance

Inches
mm
mm

3/8"
9.525
450

1/2"
12.7
600

5/8"
15.875
750

3/4"
19.05
900

1"
25.4
1000

1.1/4"
31.75
1200

1.1/2"
38.1
1350

1.3/4"
44.45
1500

2"
50.8
1700
Chain Drives

ROLLER CHAIN
DRIVES

Roller Chain Drive Selection

TABLE 2 - BRITISH STANDARD CHAIN


200

100

LARGER SIZES ARE


AVAILABLE CONSULT FPT

80
60
50
40
30
20

2"

8
6
5
4
3
2

2B
)3
m
m

8B
)2
m
5m
,4
4B
44
(
)2
"
m

.
m
1
,1
0B
38
)2
"(
m
1.
5m
,7
31
(
"
1.
6B
)1
m
4m
5,
(2
2B
"
1
)1
0B
m
)1
m
9
m
1
m
"(

75
,8
5
1
8B
"(
5 /8
)0
m
m
,7
12
"(

8
0.
(5

10
DESIGN POWER kW

6B
)0
m
5m
9,
"(

0.8
0.6
0.5

3 /8

0.4
0.3
0.2

Rev/min of FASTER SHAFT

GENERAL RECOMMENDATIONS ON SPROCKET SIZES


19 teeth and above
Sprockets running at medium to maximum
speeds on normal applications (see power
ratings for speeds on page 5).
17 teeth
Permissible to use this sprocket on very small
pitches ie, 8mm and 3/8". Refer to section above,
but should be restricted to slow speed drives
(see power ratings for speeds on page 5).
15 teeth or less
Must be avoided unless shaft speed is below
100 revs/min.
23 teeth and above
Recommended for impulse applications.

Chain Drives

When ratios are low, the use of sprockets with high


numbers of teeth minimises joint articulation, chain
pull and bearing loads. If a small number of teeth are
used on high speed, high load applications,
hardening of teeth should be considered. Ratios over
7:1 are not recommended for single strand drives. In
all drives where ratios exceed 5:1 the designer
should consider using compound drives for
maximum service life.
On drives where ratios exceed 3:1 the shaft centre
distance should not be less than the sum of the
sprocket pitch circle diameters.
For drives with vertical shafting always use multistrand chains.

4000

3000

1000

2000

800

600

500

400

300

100

200

80

60

50

40

10

30

0.1
20

ROLLER CHAIN
DRIVES

Roller Chain Drive Selection

POWER RATINGS (kW) for British Standard Chain


Based on 19 tooth driver sprockets
06B

3/8"

Rev/min
19 Tooth
faster
Shaft
Simplex Duplex

(9,5mm) PITCH
Triplex

20
40
60
80
100

0.06
0.11
0.16
0.20
0.25

0.10
0.19
0.27
0.34
0.43

0.15
0.27
0.40
0.50
0.62

200
400
600
800
1000

0.46
0.86
1.24
1.60
1.96

0.78
1.46
2.11
2.72
3.33

1.15
2.15
3.10
4.00
4.90

1200
1400
1600
1800
2000
2200
2400
2600
2800
3000

2.31
2.65
2.99
3.33
3.66
3.99
4.31
4.63
4.95
5.27

3.93
4.51
5.10
5.66
6.22
6.78
7.33
7.87
8.42
8.96

5.77
6.62
7.47
8.32
9.15
9.97
10.77
11.57
12.37
13.17

12B

Type
of
Lubrication

19 Tooth
Duplex

Triplex

10
20
30
40
50

Simplex
0.19
0.36
0.51
0.66
0.84

0.32
0.61
0.87
1.12
1.43

0.48
0.90
1.28
1.65
2.10

60
70
80
90
100
200
300
400
500
600

0.96
1.10
1.24
1.38
1.55
2.90
4.07
5.27
6.62
7.60

1.63
1.87
2.11
2.35
2.64
4.93
6.92
8.96
11.25
12.92

2.40
2.75
3.10
3.45
3.88
7.25
10.18
13.18
16.55
19.00

700
800
900
1000
1200

8.95
9.84
11.26
12.03
14.55

15.22
16.73
19.14
20.45
24.74

22.38
24.60
28.15
35.08
36.38

24B

Type
of
Lubrication

1." (38,1mm) PITCH

Rev/min
faster
Shaft

Simplex

Duplex

Triplex

10
25
50
100
150

2.22
5.03
9.40
17.50
25.30

3.77
8.55
15.98
29.75
43.01

5.55
12.58
23.50
43.75
63.25

200
300
400
500
600

32.70
47.20
61.60
74.60
88.00

55.59
80.24
104.72
126.82
149.60

81.75
118.00
154.00
186.50
220.00

700

94.00

159.80

235.00

19 Tooth

Type
of
Lubrication

1
2

19 Tooth
Duplex

Triplex

10
20
30
40
50

0.07
0.14
0.20
0.26
0.31

0.12
0.24
0.34
0.44
0.53

0.17
0.35
0.50
0.65
0.77

60
70
80
100
200
300
400
500
600
800

0.37
0.42
0.48
0.58
1.09
1.57
2.03
2.48
2.92
3.78

0.63
0.71
0.82
0.99
1.85
2.67
3.45
4.22
4.96
6.43

0.92
1.05
1.20
1.45
2.72
3.92
5.07
6.20
7.30
9.45

900
1200
1400
1600
1800

4.63
5.45
6.26
7.06
7.85

7.87
7.27
10.64
12.00
13.35

11.57
13.62
15.65
17.65
19.62

Simplex

16B

Type
of
Lubrication

19 Tooth
Simplex

Type
of
Lubrication

Duplex

Triplex

0.53
0.99
1.85
2.67
3.45

0.78
1.45
2.73
3.93
5.08

50
60
70
80
90

2.48
2.92
3.36
3.79
4.21

4.22
4.96
5.71
6.44
7.16

6.20
7.30
8.40
9.48
10.53

100
200
300
400
500

4.63
8.64
12.45
16.13
19.72

7.87
14.69
21.17
27.42
33.52

11.58
21.60
31.13
40.33
49.30

600
700
800
900
1000

23.23
26.69
30.10
33.46
36.79

39.49
45.37
51.17
56.88
62.54

58.08
66.73
75.25
83.65
91.98

Simplex

Duplex

Triplex

10
25
50
100
150

3.44
7.83
14.32
27.30
39.39

5.85
13.31
24.34
46.41
66.96

8.60
19.58
35.80
68.25
98.48

200
250
300
350
400

51.10
62.66
73.18
84.30
94.70

86.87
106.52
124.41
143.31
160.99

127.75
156.65
182.95
210.75
236.75

450
500
600

105.90
116.40
133.50

180.03
197.88
226.95

264.75
291.00
333.75

19 Tooth
Duplex

Triplex

10
20
30
40
50

0.13
0.25
0.36
0.46
0.57

0.22
0.43
0.61
0.78
0.96

0.33
0.63
0.89
1.15
1.40

60
70
80
100
200

0.67
0.76
0.86
1.07
1.96

1.13
1.29
1.47
1.78
3.33

1.66
1.90
2.15
2.62
4.90

300
400
500
600
800

2.88
3.65
4.55
5.25
6.81

4.80
6.21
7.60
8.94
11.58

7.05
9.13
11.17
13.15
17.03

900
1000
1200
1500

7.76
8.33
9.81
12.01

13.19
14.16
16.68
20.42

19.40
23.33
24.42
29.90

Simplex

20B
Simplex

Duplex

Triplex

10
25
50
100
150

1.02
2.50
4.65
8.65
12.40

1.73
4.25
7.90
14.70
21.08

2.55
6.25
11.63
21.63
31.00

200
250
300
350
400

16.20
19.73
23.27
26.70
30.20

27.54
33.54
39.56
45.40
51.34

40.50
49.33
58.18
66.75
75.50

450
500
600

33.50
36.92
43.50

56.95
62.76
73.95

83.75
92.30
108.75

700
800

49.95
55.50

84.91
94.35

124.88
138.75

19 Tooth

32B

Type
of
Lubrication

2" (50,8mm) PITCH

Type
of
Lubrication

Rev/min
faster
Shaft

Simplex

Duplex

Triplex

10
25
50
100
150

4.54
10.44
19.40
36.10
51.80

7.72
17.75
32.98
61.37
88.06

11.35
26.10
48.50
90.25
129.50

200
250
300
350
400

67.30
82.10
97.00
112.00
126.00

114.41
139.57
164.90
190.40
214.20

168.25
205.25
242.50
280.00
315.00

500

154.00

261.80

385.00

Type
of
Lubrication

1." (31,75mm) PITCH

Rev/min
faster
Shaft

1." (44,45mm) PITCH


19 Tooth

mm) PITCH

0.31
0.58
1.09
1.57
2.03

Rev/min
faster
Shaft

Rev/min
faster
Shaft

5
10
20
30
40

28B

5/8"(15,875

10B

1" (25,4mm) PITCH

Rev/min
faster
Shaft

" (12,7mm) PITCH

Rev/min
faster
Shaft

" (19mm) PITCH

Rev/min
faster
Shaft

08B

19 Tooth

Type
of
Lubrication

2
3

Sprocket Factor
No Teeth 11
Factor

13

15

17

19

21

23

25

27

0.5 0.65 0.8

0.9

1.0

1.1

1.2

1.3

1.4

FOR DETAIL OF

LUBRICATION
TYPES SEE PAGE 32..

For driver sprockets other than 19 tooth, multiply the power rating by
the Sprocket Factor (above) to calculate the true power rating.
Chain Drives

ROLLER CHAIN
DRIVES

Roller Chain Drive Selection

TABLE 3 K FACTOR
T-t

T-t

T-t

T-t

T-t

T-t

T-t

T-t

T-t

1
2
3
4
5
6
7
8
9
10

0
0
0
0
1
1
1
2
2
3

11
12
13
14
15
16
17
18
19
20

3
4
4
5
6
6
7
8
9
10

21
22
23
24
25
26
27
28
29
30

11
12
13
15
16
17
18
20
21
23

31
32
33
34
35
36
37
38
39
40

24
26
28
29
31
33
35
37
39
41

41
42
43
44
45
46
47
48
49
50

43
45
47
49
51
54
56
58
61
63

51
52
53
54
55
56
57
58
59
60

66
68
71
74
77
79
82
85
88
91

61
62
63
64
65
66
67
68
69
70

94
97
101
104
107
110
114
117
121
124

71
72
73
74
75
76
77
78
79
80

128
131
135
139
142
146
150
154
158
162

81
82
83
84
85
86
87
88
89
90

166
170
175
179
183
187
192
196
201
205

TABLE 4 SPEED RATIOS


Number of teeth Driving Sprocket

Number of teeth Driven Sprocket

ROLLER CHAIN
DRIVES

Roller Chain Drive Selection

10

11

12

13

14

15

16

17

18

19

10
11
12
13
14

1,00
1,10
1,20
1,30
1,40

1,00
1,09
1,18
1,27

1,00
1,08
1,17

1,00
1,08

1,00

15
16
17
18
19

1,50
1,60
1,70
1,80
1,90

1,36
1,45
1,55
1,64
1,73

1,25
1,33
1,42
1,50
1,58

1,15
1,23
1,31
1,38
1,46

20
21
22
23
24

2,00
2,10
2,20
2,30
2,40

1,82
1,91
2,00
2,09
2,18

1,67
1,75
1,83
1,92
2,00

25
26
27
28
29

2,50
2,60
2,70
2,80
2,90

2,27
2,36
2,45
2,54
2,64

30
38
57
76
95

3,00
3,80
5,70
7,60
9,50

2,73
3,45
5,18
6,91
8,64

20

21

22

23

24

1,07
1,14
1,21
1,29
1,36

1,00
1,07
1,13
1,20
1,27

1,00
1,06
1,13
1,19

1,00
1,06
1,12

1,00
1,06

1,00

1,54
1,62
1,69
1,77
1,85

1,43
1,50
1,57
1,64
1,71

1,33
1,40
1,47
1,53
1,60

1,25
1,31
1,38
1,44
1,50

1,18
1,24
1,29
1,35
1,41

1,11
1,17
1,22
1,28
1,33

2,08
2,17
2,25
2,33
2,42

1,92
2,00
2,08
2,15
2,23

1,79
1,86
1,93
2,00
2,07

1,67
1,73
1,80
1,87
1,93

1,56
1,63
1,69
1,75
1,81

1,47
1,53
1,59
1,65
1,71

2,50
3,17
4,75
6,33
7,92

2,31
2,92
4,38
5,85
7,31

2,14
2,71
4,07
5,43
6,79

2,00
2,53
3,80
5,07
6,33

1,88
2,38
3,56
4,75
5,94

1,76
2,24
3,35
4,47
5,59

1,05
1,11
1,16
1,21
1,26

1,00
1,05
1,10
1,15
1,20

1,00
1,05
1,10
1,14

1,00
1,05
1,09

1,00
1,04

1,00

1,39
1,44
1,50
1,56
1,61

1,32
1,37
1,42
1,47
1,53

1,25
1,30
1,35
1,40
1,45

1,19
1,24
1,29
1,33
1,38

1,14
1,18
1,23
1,27
1,32

1,09
1,13
1,17
1,22
1,26

1,67
2,11
3,17
4,22
5,28

1,58
2,00
3,00
4,00
5,00

1,50
1,90
2,85
3,80
4,75

1,43
1,81
2,71
3,62
4,52

1,36
1,73
2,59
3,45
4,32

1,30
1,65
2,48
3,30
4,13

Ratios in Bold type indicate ratios generally available in Taper Lock

CHAIN LENGTH CONVERSION DATA


Chain
Pitch (ins)
6mm
8mm
1/4"
3/8"
1/2"
5/8"
3/4"

Chain Drives

Pitches/ft
50.8
38.1
48
32
24
19.2
16

Pitches/Metre
166.67
125.00
157.48
104.99
78.74
62.99
52.49

Chain
Pitch (ins)
1"
1"
1"
1"
2"

Pitches/ft

Pitches/Metre

12
9.6
8
6.86
6

39.37
31.49
26.25
22.50
19.68

25

27

1,04
1,08
1,13
1,17
1,21

1,00
1,04
1,08
1,12
1,16

1,00
1,04
1,07

1,25
1,58
2,38
3,17
3,96

1,20
1,52
2,28
3,04
3,80

1,11
1,41
2,11
2,81
3,52

30

1,00
1,27
1,90
2,53
3,17

ROLLER CHAIN LINKS


CONN. LINK

CONN. LINK

RIVET PIN LINK

Spring Clip Type

Cotter Type

Rivet-on Type

DOUBLE OFFSET
LINK

SPRING CLIP CONNECTING LINK


INNER LINK

OFFSET LINK

04B
05B
06B
08B
10B
12B
16B

04B
05B
06B
08B
10B
12B
16B
20B
24B
28B
328

06B
08B
10B
12B
16B
20B
24B
28B
328

BRITISH STANDARD (BS)


04B
05B
06B
08B
10B
12B
16B

06B
08B
10B
12B
16B
20B
24B
288
32B

04B
05B
06B
08B
10B
12B
16B
20B
24B
28B
32B

AMERICAN STANDARD (ASA)


25
35
40

RIVET PIN LINK

35
40

25
35
40

25
35
40

25
35
40

35
40

41
50
60
80
100
120
140
160

41
50
60
80
100
120
140
160

41
50
60
80

41
50
60
80
100
120
140
180

41
50
60
80
100
120
140
160

50H
60H
80H
100H
120H

40H
50H
60H
80H
100H
120H

40H
50H
60H
80H
100H
120H

40H
50H
60H
80H
100H
120H

50H
60H
80H
100H
120H

A2040
A2050
A2060
C2040
C2050
C2060/H
C2080/H
C2100/H
C2120/H
C2042
C2052
C2062/H
C2082/H
C2102/H
C2122/H

A2040
A2050
A2060
C2040
C2050
C2060/H
C2080/H
C2100/H
C2120/H
C2042
C2052
C2062/H
C2082/H
C2102/H
C2122/H

41
50
60
80

COTTER CONNECTING LINK

INNER LINK

ASA HEAVY DUTY


40H
50H
60H
80H

OFFSET LINK

DOUBLE PITCH
A2040
A2050
A2060
C2040
C2050
C2060/H

C2042
C2052
C2062/H

A2040
A2050
A2060
C2040
C2050
C2060/H
C2080/H
C2100/H
C2120/H
C2042
C2052
C2062/H
C2082/H
C2102/H
C2122/H

A2040
A2050
A2060
C2040
C2050
C2060/H

DOUBLE OFFSET LINK

C2042
C2052
C2062/H

Chain Drives

ROLLER CHAIN
DRIVES

Roller Chain

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