Safety Valve Blowback Calculation (Optimization2)

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Project:

System:

1 X 43 MW Coal Based Plant for Welspun


Blow-back Calculations

Tag:

Code
Sr No

Symbol

As per ANSI B31.1-2001 / clause II-2.0


Parameter

Main Steam
Header to 18
ata header

Main Steam
Header to 18
ata header

18 ata header 18 ata header to


to 13 ata
9 ata header
header

For validation

PSV315A+315b+
331 A+ 331B

PSV 415+425

PSV 350A+
350 b +450a
+450 b

PSV 351+451

Unit

Value

1 no
Value

1 no
Value

1 no
Value

1 nos
Value

Kg/cm2(g)

64.00

18.80

18.80

13.06

8.96

tph

S
190.04

Steam Pressure @ S/V Inlet


Steam Temperature @ S/V Inlet

bar(a)
C

63.74
537.80

S
139.34
19.42

S
139.34
19.42

S
96.91
13.79

S
13.55
9.77

Steam Pressure @ S/V Inlet


Steam Temperature @ S/V Inlet
Enthalpy at S/V inlet

psia
F
kJ/kg

925.01
1000.04
#VALUE!

317.50
282.10
603.50
#VALUE!

317.50
282.10
603.50
#VALUE!

317.50
200.50
603.50
#VALUE!

317.50
142.14
603.50
#VALUE!

Kg/cm2(g)
psia

0.02
14.98

0.00
14.70

0.00
14.70

0.00
14.70

0.00
14.70

Discharge Elbow Size, NB


Thickness of elbow

mm
mm

200.00
8.18

300.00
9.50

300.00
9.50

300.00
9.50

150.00
7.10

Pipe OD
Pipe ID

mm
in

219.10

323.90
12.00

323.90
12.00

323.90
12.00

168.30
6.07

Input Data
Steam Data
Steam Quality
Steam Mass flow rate

Pa

ASME test
case

Silencer back pressure ( From Silencer Vendor)


Atmospheric pressure ( At discharge environment )

W
A1

Steam Mass flow rate


Discharge elbow area

lbm/s
in2

116.38
50.00

85.33
113.20

85.33
113.20

59.35
113.20

8.30
28.90

a
b
ho

Factor
Factor
Enthalpy @ S/V inlet

Btu/lbm
Btu/lbm

823.00
4.33
#VALUE!

823.00
4.33
#VALUE!

823.00
4.33
#VALUE!

831.00
4.33
#VALUE!

831.00
4.33
#VALUE!

ft-lbf/Btu
lbm-ft/lbf-s2

778.16
32.20

778.16
32.20

778.16
32.20

778.16
32.20

778.16
32.20

For Vent pipe


Vent pipe diameter, NB

mm

300.00

550.00

400.00

400.00

200.00

Thickness of vent pipe


Pipe OD

mm
mm

8.38
323.90

9.53
558.80

9.53
406.40

9.53
406.40

8.18
219.10

J
gc

Gravitational constant
Installation data

269110762.xls

Vent pipe calculation

Page 1 of 18

A3

Vent pipe area

in2

114.80

ID in

354.60

182.60

182.60

50.00

21.25

15.25

15.25

7.98

Calculations
Pressure & Velocity for Discharge Elbow

A
1

P1

Pressure @ Discharge Elbow outlet


psia

#VALUE!

#VALUE!

#VALUE!

#VALUE!

#VALUE!

ft/s

#VALUE!

#VALUE!

#VALUE!

#VALUE!

#VALUE!

L/D for weld neck flange


L/D short radius elbow

0.50
30.00

0.37

0.37

0.37

0.56

L/D for pipe


Total Lmax / D

1.50
32.00

30.00
0.56
30.94

30.00
0.79
31.16

30.00
0.79
31.16

30.00
1.50
32.07

Darcy-Weisbach friction factor

0.013

0.013

0.013

0.013

0.013

3.3
k
Specific Heat ratio
3.4 f(L/D)

1.30
0.42

1.30
0.40

1.30
0.41

1.30
0.41

1.30
0.42

3.5

P/P*

1.65

1.65

1.65

1.65

1.65

3.6

P1a

#VALUE!

#VALUE!

#VALUE!

#VALUE!

#VALUE!

V1

Velocity @ discharge elbow

S/V Outlet Pressure, "P1a" at inlet to discharge below


3.1

3.2

C/L distance of S/V and Vent

L/D

Disch pipe Length to dia ratio

Pressure at inlet of elbow or SRV outlet


= P1 (P/P*) , Max pressure for the elbow design

psia

For Vent Pipe

B
1

Read from CHART II-1, enter with value of fL/D

P3

Maximum working Pressure at Vent Pipe outlet

269110762.xls

Vent pipe calculation

Page 2 of 18

psia

#VALUE!

#VALUE!

#VALUE!

200

200

200

19.85

9.41

13.12

13.12

25.06

19.85
0.013

9.41
0.013

13.12
0.013

13.12
0.013

25.06
0.013

1.3
0.26

1.30
0.12

1.30
0.17

1.30
0.17

1.30
0.33

1.506

1.43

1.43

1.44

1.55

#VALUE!

#VALUE!

#VALUE!

#VALUE!

#VALUE!

#VALUE!

#VALUE!

#VALUE!

#VALUE!

#VALUE!

f(L/D) Total Lmax / D

0.258

0.122

0.170

0.170

0.326

V/V*

0.712

0.74

0.74

0.73

0.68

#VALUE!

#VALUE!

#VALUE!

#VALUE!

#VALUE!

in

#VALUE!

200

L/D

Length of pipe
Disch pipe Length to dia ratio
L/D for pipe

#VALUE!

Total Lmax / D
Darcy-Weisbach friction factor

k
Specific Heat ratio
f(L/D) Total Lmax / D
P/P*
P2

Max operating pressure ar Vent pipe


P2 = P3 ( P/P*)

psia

Check for Blow back from vent pipe


V3

V2

Velocity at exit of vent pipe


V3 = V1

From chart II - 1
V3 X ( V/V*)

Checking for inequality from para II-2.3.1.2

W X ( V1-V2) / gc
269110762.xls

#VALUE!
Vent pipe calculation

#VALUE!

#VALUE!

#VALUE!

#VALUE!

Page 3 of 18

(P2-Pa) X A2 - ( P1 - Pa ) X A1

#VALUE!

#VALUE!

#VALUE!

#VALUE!

#VALUE!

Condition to be satisfied

#VALUE!

#VALUE!

#VALUE!

#VALUE!

#VALUE!

Please check the formulas below this line from the ASME code . This portion is not completed. Once it correcte

Reaction Force at Discharge Elbow exit_downward

F1

lbf

#VALUE!

#VALUE!

#VALUE!

#VALUE!

#VALUE!

lbf

#VALUE!

#VALUE!

#VALUE!

#VALUE!

#VALUE!

F3 = W X V3 + ( P3 - Pa) X A3 _ downward force


gc

lbf

#VALUE!

#VALUE!

#VALUE!

#VALUE!

#VALUE!

Net imbalance on the vent pipe in upward direction

lbf

#VALUE!

#VALUE!

#VALUE!

#VALUE!

#VALUE!

Reaction force at discharge elbow exit _Downward force

Forces and Moment at vent pipe anchor


F2

Only straight face vent pipe is considered


F2 = W X V2 + ( P2 - Pa) X A2 _ upward force
gc

F3

269110762.xls

Vent pipe calculation

Page 4 of 18

Properties

X Steam Tables
Excel macros, IF-97 Steam tables.

The excel scripts are stored inside this workbook. A complete list of functions for use is available on th

By: Magnus Holmgren

The steam tables are free and provided as is. We take no responsibilities for any errors in the code or

www.x-eng.com

OBS: This workbook uses macros. Set security options in Tools:Macro:Security to enable macros.

Saturation properties given temperature


Temperature
227.17 C
Saturation pressure
#VALUE! bar a
Liquid
Enthalpy
#VALUE! kJ/kg
Density
#VALUE! kg/m3
Entropy
#VALUE! kJ/kgK
Vapour
Vapour enthalpy
#VALUE! kJ/kg
Vapour density
#VALUE! kg/m3
Vapour Entropy
#VALUE! kJ/kgK
Evaporation energy
#VALUE! kJ/kg

Saturation properties given pressure


Pressure
28.060
Saturation temperature
#VALUE!
Liquid
#VALUE! Enthalpy
#VALUE!
Density
#VALUE!
Entropy
#VALUE!
Vapour
Vapour enthalpy
#VALUE!
Vapour density
#VALUE!
vapour Entropy
#VALUE!
Evaporation energy
#VALUE!

Properties given pressure and temperature


Pressure
37.44 bar a
Temperature
250.00 C
Enthalpy
#VALUE! kJ/kg
Density
#VALUE! kg/m3
Entropy
#VALUE! kJ/kgK
Vapour fraction
#VALUE! %
IF97 Region
#VALUE!
Phase
#VALUE!
Isobaric heat capacity
#VALUE! kJ/kg
Speed of sound
#VALUE! m/s

FLOW

PIPE SIZE
OD
THICK
ID
AREA
VELOCITY
V2/2G

Weight of particle
Area

Properties given pressure and enthalpy


Pressure
12.57
Enthalpy
2788.00
Temperature
#VALUE!
Density
#VALUE!
Entropy
#VALUE!
Vapour fraction
#VALUE!
IF97 Region
#VALUE!
Phase
#VALUE!
Isobaric heat capacity
#VALUE!
Speed of sound
#VALUE!

495 TPH
137.5 KG/S
M3/S
400 NB
406 mm
36.5 mm
333 mm
0.087092 m2
0 m/s
0 mwsc
#VALUE! kg/m2
#VALUE! kg/cm2
#VALUE! gm/cm2

(m2/s2)/(m/s2)

50 gm
0.2 cm2
250 gm/cm2

Page 7

Properties

lete list of functions for use is available on the "Calling functions" worksheet
responsibilities for any errors in the code or damage thereby.
Tools:Macro:Security to enable macros.

given pressure
bar a
C

1 kg/cm2
4.3 kg/cm2

kJ/kg
kg/m3
kJ/kgK

#VALUE!

kJ/kg
kg/m3
kJ/kgK
kJ/kg

#VALUE!

ure and enthalpy


bar a
kJ/kg
C
kg/m3
kJ/kgK
%

0.980665 bar
4.21686 bar

152.96

9299
2221.452

2215.719
8790.6

#VALUE!

HP HEATER
kJ/kg
m/s

=
=

EXTRACTION PRESSURE
SAT.
FW INLWT
FW OUTLET
DRAIN

2
7.2 KG/CM2
Err:511
69.9
95.3
99.1

Page 8

TTD

Err:511
29.20

Properties

1.020408

-37.7

Page 9

X Steam Tables

v2.6 http://www.x-eng.com
Steam tables by Magnus Holmgren according to IAPWS IF-97
The excel scripts are stored inside this workbook. (No extra files are needed. Start from a copy of this workbook. This page can be removed)
For error-reporting, feedback, other units etc. contact:
[email protected]
The steam tables are free and provided as is. We take no responsibilities for any errors in the code or damage thereby.
OBS: This workbook uses macros. Set security options in Tools:Macro:Security to enable macros.

Temperature
Tsat_p
T_ph
T_ps
T_hs

1
1
1
100

bar
bar
bar
kJ/kg

100 kJ/kg
1 kJ/(kg K)
0.2 kJ/(kg K)

#VALUE!
#VALUE!
#VALUE!
#VALUE!

C
C
C
C

Saturation temperature
Temperture as a function of pressur
Temperture as a function of pressur
Temperture as a function of enthalp

100 C
84 kJ/kg
### kJ/kg

0.3 kJ/(kg K)
5 kg/m3

#VALUE! bar
#VALUE! bar
#VALUE! bar

Saturation pressure
Pressure as a function of h and s.
Pressure as a function of h and rho

20 C
1 kJ/(kg K)
0.5
0.5
2 kg/m3

#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

kJ/kg
kJ/kg
kJ/kg
kJ/kg
kJ/kg
kJ/kg
kJ/kg
kJ/kg
kJ/kg

Saturated vapour enthalpy


Saturated liquid enthalpy
Saturated vapour enthalpy
Saturated liquid enthalpy
Entalpy as a function of pressure an
Entalpy as a function of pressure an
Entalpy as a function of pressure an
Entalpy as a function of temperatur
Entalpy as a function of pressure an

100 C
### kJ/kg
5 kJ/(kg K)

#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

m3/kg
m3/kg
m3/kg
m3/kg
m3/kg
m3/kg
m3/kg

Saturated vapour volume


Saturated liquid volume
Saturated vapour volume
Saturated liquid volume
Specific volume as a function of pre
Specific volume as a function of pre
Specific volume as a function of pre

100 C
### kJ/kg
1 kJ/(kg K)

#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

kg/m3
kg/m3
kg/m3
kg/m3
kg/m3
kg/m3
kg/m3

Saturated vapour density


Saturated liquid density
Saturated vapour density
Saturated liquid density
Density as a function of pressure an
Density as a function of pressure an
Density as a function of pressure an

20 C
### kJ/kg

#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

kJ/(kg K)
kJ/(kg K)
kJ/(kg K)
kJ/(kg K)
kJ/(kg K)
kJ/(kg K)

Saturated vapour entropy


Saturated liquid entropy
Saturated vapour entropy
Saturated liquid entropy
Specific entropy as a function of pre
Specific entropy as a function of pre

Pressure
psat_T
p_hs
p_hrho

Enthalpy
hV_p
hL_p
hV_T
hL_T
h_pT
h_ps
h_px
h_Tx
h_prho

1
1
100
100
1
1
1
100
1

bar
bar
C
C
bar
bar
bar
C
bar

1
1
100
100
1
1
1

bar
bar
C
C
bar
bar
bar

1
1
100
100
1
1
1

bar
bar
C
C
bar
bar
bar

0.01
0.01
0
100
1
1

bar
bar
C
C
bar
bar

Specific volume
vV_p
vL_p
vV_T
vL_T
v_pT
v_ph
v_ps

Density
rhoV_p
rhoL_p
rhoV_T
rhoL_T
rho_pT
rho_ph
rho_ps

Specific entropy
sV_p
sL_p
sV_T
sL_T
s_pT
s_ph

Specific internal energy


uV_p
uL_p
uV_T

1 bar
1 bar
100 C

#VALUE! kJ/kg
#VALUE! kJ/kg
#VALUE! kJ/kg

Saturated vapour internal energy


Saturated liquid internal energy
Saturated vapour internal energy

uL_T
u_pT
u_ph
u_ps

100
1
1
1

C
bar
bar
bar

100 C
### kJ/kg
1 kJ/(kg K)

#VALUE!
#VALUE!
#VALUE!
#VALUE!

kJ/kg
kJ/kg
kJ/kg
kJ/kg

Saturated liquid internal energy


Specific internal energy as a functio
Specific internal energy as a functio
Specific internal energy as a functio

100 C
200 kJ/kg
1 kJ/(kg K)

#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

kJ/(kgC)
kJ/(kgC)
kJ/(kgC)
kJ/(kgC)
kJ/(kgC)
kJ/(kgC)
kJ/(kgC)

Saturated vapour heat capacity


Saturated liquid heat capacity
Saturated vapour heat capacity
Saturated liquid heat capacity
Specific isobaric heat capacity as a
Specific isobaric heat capacity as a
Specific isobaric heat capacity as a

100 C
200 kJ/kg
1 kJ/(kg K)

#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

kJ/(kgC)
kJ/(kgC)
kJ/(kgC)
kJ/(kgC)
kJ/(kgC)
kJ/(kgC)
kJ/(kgC)

Saturated vapour isochoric heat cap


Saturated liquid isochoric heat capa
Saturated vapour isochoric heat cap
Saturated liquid isochoric heat capa
Specific isochoric heat capacity as a
Specific isochoric heat capacity as a
Specific isochoric heat capacity as a

100 C
200 kJ/kg
1 kJ/(kg K)

#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

m/s
m/s
m/s
m/s
m/s
m/s
m/s

Saturated vapour speed of sound


Saturated liquid speed of sound
Saturated vapour speed of sound
Saturated liquid speed of sound
Speed of sound as a function of pre
Speed of sound as a function of pre
Speed of sound as a function of pre

Specific isobaric heat capacity


CpV_p
CpL_p
CpV_T
CpL_T
Cp_pT
Cp_ph
Cp_ps

1
1
100
100
1
1
1

bar
bar
C
C
bar
bar
bar

Specific isochoric heat capacity


CvV_p
CvL_p
CvV_T
CvL_T
Cv_pT
Cv_ph
Cv_ps

1
1
100
100
1
1
1

bar
bar
C
C
bar
bar
bar

1
1
100
100
1
1
1

bar
bar
C
C
bar
bar
bar

Speed of sound
wV_p
wL_p
wV_T
wL_T
w_pT
w_ph
w_ps

Dynamic Viscosity

Viscosity is not part of IAPWS Steam IF97. Equations from "Revised Release on the IAPWS Formulation 1985 for the Viscosity of Ordinary Water Substa
Viscosity in the mixed region (4) is interpolated according to the density. This is not true since it will be two fases.

my_pT
my_ph
my_ps

1 bar
1 bar
1 bar

100 C
100 kJ/kg
1 kJ/(kg K)

#VALUE! Pa s
#VALUE! Pa s
#VALUE! Pa s

1 bar
1 bar

200 C
### kJ/kg

#VALUE! #VALUE! -

Viscosity as a function of pressure a


Viscosity as a function of pressure a
Viscosity as a function of pressure a

Prandtl
Calcualted as Cp*my/tc

pr_pT
pr_ph

Thermal Conductivity
Revised release on the IAPS Formulation 1985 for the Thermal Conductivity of ordinary water substance (IAPWS 1998)

tcL_p
tcV_p
tcL_T
tcV_T
tc_pT
tc_ph
tc_hs

100
1
100
100
100
1
100

bar
bar
C
C
bar
350 C
bar
350 kJ/(kg K)
kJ/(kg K) 0.34 kJ/(kg K)

#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

W/(m K)
W/(m K)
W/(m K)
W/(m K)
W/(m K)
W/(m K)
W/(m K)

Saturated vapour thermal conductiv


Saturated liquid thermal conductivit
Saturated vapour thermal conductiv
Saturated liquid thermal conductivit
Thermal conductivity as a function o
Thermal conductivity as a function o
Thermal conductivity as a function o

Surface Tension
IAPWS Release on Surface Tension of Ordinary Water Substance, September 1994

st_T
st_p

100 C
1 bar

#VALUE! N/m
#VALUE! N/m

Surface tension for two phase wate


Surface tension for two phase wate

#VALUE!

Vapour fraction as a function of pre

Vapour fraction
x_ph

1 bar

### kJ/kg

x_ps

1 bar

4 kJ/(kg K)

#VALUE!

Vapour fraction as a function of pre

Vapour Volume Fraction

Observe that vapour volume fraction is very sensitive. Vapour volume is about 1000 times greater than liquid volume and therfore vapour volume fraction
gets close to the accurancy of steam IF-97

vx_ph
vx_ps

1 bar
1 bar

418 kJ/kg
4 kJ/(kg K)

#VALUE!
#VALUE!

Vapour volume fraction as a functio


Vapour volume fraction as a functio

Version history
News in V2.6
* Error in valid region for function tc_ptrho
* Error in function h3_pt for temperatures near the saturation point.
News in V2.5
* DLL distrubution for use in other applications
* Freebasic translation
* Fixed small error in Cv Region 5 p>1000bar
News in V2.4a
* ToSIUnit for h_ps region 4. (No effect in SI unit version).
News in V2.4
* Functions by p,rho inplemented in matlab also.
* Many missing ; in matlab causing printouts detected.
* OpenOffice version introduced. (Fixed calculation differences in open office and excel)
* Matlab error giving varaible undefined in some backwards solutions fixed.
News in V2.3
* Option Explicit, gives more efficient calculations.
* Extensive testing
* my_ph not defined in region 4.
* Problems at region border for h4V_p to adress solver problems at the exact border.
* Problem at fast border check in region_ph fixed.
News in V2.2
* Extensive testing
* Fixed error in Cp_ph
* Function p_hrho added. (Very good for calcualting pressure when heating a volume with water/steam mixture.)
* Fixed error in T_hs return no value for vet region bellow the water saturation line.
* Prandtl number added
News in V2.1
* Calling function h_prho
* Fixed problem with Cv reporting NaN in region 5.
* Equivivalent to the Matlab version. (Downloadable from www.x-eng.com)
News in V2
* Calling functions of h and s added.
* Thermal conductivity, Surface tension added
* Calling functions h_px and h_tx added.
* Cp, Cv and w undefined in the mixed region. (Before interpolation with the vapor fraction was used.)
* A work sheet "Properties" for simple lookups added.

page can be removed)

on temperature
ure as a function of pressure and enthalpy
ure as a function of pressure and entropy
ure as a function of enthalpy and entropy

e as a function of h and s.
e as a function of h and rho (density). Very unaccurate for solid water region since it's almost incompressible!

ed vapour enthalpy
ed liquid enthalpy
ed vapour enthalpy
ed liquid enthalpy
as a function of pressure and temperature.
as a function of pressure and entropy.
as a function of pressure and vapour fraction
as a function of temperature and vapour fraction
as a function of pressure and density. Observe for low temperatures (liquid) this equation has 2 solutions. (Not valid!!)

ed vapour volume
ed liquid volume
ed vapour volume
ed liquid volume
volume as a function of pressure and temperature.
volume as a function of pressure and enthalpy
volume as a function of pressure and entropy.

ed vapour density
ed liquid density
ed vapour density
ed liquid density
as a function of pressure and temperature.
as a function of pressure and enthalpy
as a function of pressure and entropy.

ed vapour entropy
ed liquid entropy
ed vapour entropy
ed liquid entropy
entropy as a function of pressure and temperature (Returns saturated vapour entalpy if mixture.)
entropy as a function of pressure and enthalpy

ed vapour internal energy


ed liquid internal energy
ed vapour internal energy

ed liquid internal energy


internal energy as a function of pressure and temperature.
internal energy as a function of pressure and enthalpy
internal energy as a function of pressure and entropy.

ed vapour heat capacity


ed liquid heat capacity
ed vapour heat capacity
ed liquid heat capacity
isobaric heat capacity as a function of pressure and temperature.
isobaric heat capacity as a function of pressure and enthalpy
isobaric heat capacity as a function of pressure and entropy.

ed vapour isochoric heat capacity


ed liquid isochoric heat capacity
ed vapour isochoric heat capacity
ed liquid isochoric heat capacity
isochoric heat capacity as a function of pressure and temperature.
isochoric heat capacity as a function of pressure and enthalpy
isochoric heat capacity as a function of pressure and entropy.

ed vapour speed of sound


ed liquid speed of sound
ed vapour speed of sound
ed liquid speed of sound
of sound as a function of pressure and temperature.
of sound as a function of pressure and enthalpy
of sound as a function of pressure and entropy.

Viscosity of Ordinary Water Substance", 2003 are used.

y as a function of pressure and temperature.


y as a function of pressure and enthalpy
y as a function of pressure and entropy.

ed vapour thermal conductivity


ed liquid thermal conductivity
ed vapour thermal conductivity
ed liquid thermal conductivity
l conductivity as a function of pressure and temperature.
l conductivity as a function of pressure and enthalpy
l conductivity as a function of enthalpy and entropy

tension for two phase water/steam as a function of T


tension for two phase water/steam as a function of T

fraction as a function of pressure and enthalpy

fraction as a function of pressure and entropy.

and therfore vapour volume fraction

volume fraction as a function of pressure and enthalpy


volume fraction as a function of pressure and entropy.

ns. (Not valid!!)

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