Quick Flange

R
put the pressure on
A Leading Provider of
Specialist Piping Solutions
Specialising in piping- and pipeline repairs and rehabilitation, Norwegian-based Quickflange is
one of the leading providers of high performance pipe connection systems to the oil and gas sector.
With operators looking to maximise production and flow assurance as well as protect the integrity
of their piping infrastructures, Quickflanges safe, flexible and cost effective flange-to-pipe
connections are addressing these industry challenges head-on.
Headquartered in Norway and with offices in the UK and the United Arab Emirates, our vision
is simple to be the globally preferred supplier of weldless, flange-to-pipe connection solutions.
Our values that define our company and guide us in every decision we make are:
Quality, Health, Safety & the Environment (QHSE)

We have a relentless focus on QHSE in every solution
we develop and every decision we make.
Unique technology
Our technologies, backed up by numerous patents,
ensure that we are unique in the industry today.
Integrity
Integrity, professionalism and reliability is the key to
everything we do.
Creative
Creativity and innovation are central to ensuring that
the products of tomorrow are on the market today.
Kind to the environment
All our solutions are developed with environmental
impact top of mind.
quick
Installed in minutes
Technologies & Solutions

The Quickflange solution is a modified,
standard weld neck flange, with a patented
internal groove pattern machined into it. It
is machined in such a way that it can slide
onto the pipe without the use of heat or other
potential ignition sources with a hydraulic
tool then used to activate the flange. The
result is a mechanically robust flange-to-pipe
connection within minutes.
No Hot Work and Increased Safety
As the flange is slid over the pipe end and
activated with a cold-forging tool, no spark
or heat is generated during the activation
process. This complete dispensing of the
gases, ignition sources, flames and hot work
associated with traditional welding, ensures
increased safety, flexibility and speed.
Simplicity and Speeds
The flange design is very simple with a pure
metal-to-metal seal, and no moving parts,
balls, springs, seals or gaskets. The whole
connection process takes up to 15 minutes
for the largest sizes (12) and far less for
smaller sizes, irrespective of pipe wall thickness or material. The fact that the solution
consists of a modified standard flange and
is self-contained also means that it can be
shipped and delivered within hours.
A Strong Mechanical Connection

The cold-forging tool forces the pipe wall
into the grooves, simultaneously affecting
the seal and grip on the pipe. The result is
that the assembled joint is stronger than
the flange itself and is energised by the
natural relaxation springback of the deformed pipe material forced into the groove
modification in the flanges. The two processes
generate huge contact pressures, forming a
seal and structural grip on the pipe.
Reduced Costs
Reduced personnel requirements compared
to traditional welding, ensures a cost
effective pipe connection solution.
Flexibility
Installation can take place in contained
areas with no impact on production and
covers a wide variety of piping diameters.
The simplicity of the system also requires
little support equipment and the Quickflange
solution is compatible with numerous
materials, such as Carbon steels, Stainless
steel F316, 6Mo and Monel, Duplex, Super
Duplex and Copper Nickel (CuNi), as well
as sizes from 1 up to 12.
permanent
As a welded connection
Applications
To date, Quickflange has deployed its piping solutions as a quick and safe
alternative to welding in the UK, Norway, Belgium, Denmark, the Netherlands,
Brazil, the Middle East and Australia with over 2,500 applications worldwide.
Typical applications include:
Replacement of sections of damaged/corroded piping
Replacement of existing flanges
Insertion of valves and tees
Re-routing and de-bottlenecking
Pipe work and new spool tie-in
Fitting flanges in areas with restricted space
The avoidance of welding in difficult-to-weld materials,
such as CuNi, Monel and Duplex.
Recent customer installations include:
The replacement of 30 3 flanges at an onshore Steam Assisted Gravity
Drainage (SAGD) plant, where the installation time for the new flanges,
including the cutting of the old flange and the setup time in getting the
equipment into the water separator vessel, was just 25 minutes.
The installation of two Quickflange solutions on the Discharge Line of a
Fire Water Jockey Pump at an offshore accommodation platform, the
solution significantly reducing the normal work scope and time required
for connecting flanges to utility piping.
Applying the Quickflange solution on an offshore platform in response to
corrosion issues on a flare header drain, the entire activation and testing
taking place within one shift. With the location of the required repairs in
an area of limited access where no hot work was allowed, the 12
Quickflange solution was applied to the pipe end with crevice corrosion
protection and then tested with a flange weld tester.
The installation of a solution to tackle an issue with a 10 upstream crude
oil line. Quickflange was asked to deliver its pipe connection solution for
the pipe and the platform is now operating at full production capacity again.
Intervention work on a buried fire main at an onshore gas terminal. Once
the pipe was cut, the Quickflange installation took just ten minutes with
the end result being a safe and strong mechanical connection.
The Quickflange solution was used to tie-in a new vessel installed as part
of an ongoing improvement programme on an offshore platform.
The Quickflange solution was used for the tie-in of a new open drain pipe work to an existing pipe on an offshore field - an immediate solution to
a platform infrastructure issue.
flexible
Using standard flanges
Innovative, Tested & Qualified

Partnering closely with two of the industrys
leading innovators, Det Norske Veritas (DNV)
and Statoil and through our dedicated centre of
excellence in Tvedestrand, Norway, Quickflange
solutions are defined by the latest innovations
and rigorous testing and qualification to give
customers complete peace of mind.
An Evolving Solution
The Quickflange solution is constantly evolving
with new combinations of pipe diameters,
materials and pressure ratings all tested
according to criteria set by DNV. No solution
comes to market without rigorous testing of
pressure containment properties and minimal
load resistance values.
Comparisons to Welded Weld-Neck Flanges
DNV testing has proven that the Quickflange is
equivalent to welded weld-neck flanges in terms
of pressure retention and load resistance.
Resistance figures also meet the ASME 31.3
code for process piping as well as the maximum
stress values allowed in pipe work with this
standard.
A Proven Solution also with Thin-Wall Alloys

The Quickflange solution has been tested on
larger diameter pipes and less familiar materials,
such as high strength, thin-wall alloys with
increased diameters.
Corrosion Protection
In order to prevent corrosion in the crevices
between the pipe and the flange, these areas
are effectively sealed off by applying an epoxy
filler during the installation process. Testing
has demonstrated that this is a suitable protection
against crevice corrosion and the Quickflange
solution is no more susceptible to corrosion
than a weld-neck flange.
NO HOT WORK
Safe & Easy
Quickflange Subsea
Having made such a major impact topside, Quickflange
has taken its technology subsea, where the need
for safe, cost effective, flexible and quick connection
solutions is every bit as critical. The Quickflange
solutions can be deployed subsea with minimal
modification.
Simple, Quick and Robust Subsea Activation
For subsea, pipeline repair time is of the essence
with significant costs relating to subsea operations,
divers and support vessels. With its compact size
at up to 60% shorter than other sleeve connectors
Quickflange Subsea requires less pipe preparation
especially coating removal. The simple activation
process means divers can install a Quickflange
quickly and efficiently. The joint can then be

pre-tested and verified without the need to hydro
test the pipeline through its external pressure
test facility.
The construction of a Quickflange connector
means there are no moving parts, grips or other
components, ensuring that less can go wrong
and thus ensuring maximum robustness.
A Flexible,Subsea Solution
The Quickflange activation system can be used
on multiple pipe ranges and is fully retrievable
and re-usable, thus offering a clear advantage
to both repair and EPRS (Emergency Pipeline
RepairSystems) contingency situations.
Installation and HSEQ

Installation and Pre-Planning
Each installation of the Quickflange solution is
subject to detailed pre-planning, ensuring that the
solution performs according to safety, health and
environment requirements and the products suitability prior to mobilisation. The dimensions of the
Quickflange tools are verified by the client, securing the necessary space for appropriate rigging and
lifting devices. The HSE Material Data Sheets are
approved, and suitable cutting and testing equipment are made available prior to operation.
Certified Personnel
Installation is performed by certified personnel
according to Quickflanges own certification procedures with personnel issued with a valid certificate
after successful completion of the training course.
Although Quickflange technicians are available,
most clients have trained their own personnel for
installation.
Health and Safety

Quickflanges central objective is to create a safe
and fulfilling work environment with the prevention
of all work related injuries and illnesses. Health
and safety is promoted at all times.
The Environment
In order to preserve and protect the environment
for future generations, Quickflange complies
with all the relevant legislative requirements and
regularly monitors its processes and solutions to
pre-empt any negative environmental impact.
Quality Assurance
Quickflange is certified according to NS-EN ISO
9001:2008. All our solutions operate in accordance
with this standard with quality assurance key to
all products and future research and development.
Process descriptions and procedures are regularly
updated based on lessons learned and client
specifications, with legal requirements and best
practices always adhered to.
09/2013/BK Consulting
Quickflange Norway AS
Lagerveien 12A,
4033 Stavanger, Norway
Phone: + 47 41 48 70 00
[email protected]
Quickflange Technology AS
Hovedgata 10,
4900 Tvedestrand, Norway
Phone: +47 41 48 70 00
[email protected]
Quickflange UK Limited
Wellheads Industrial Centre Unit E27

Wellheads Crescent
Dyce, Aberdeen. AB21 7GA, UK
Phone: +44 (0) 1224 722265
[email protected]
Quickflange Middle East
P.O. box 16972, JafZa
Dubai, United Arab Emirates
Phone: +971 (4) 8808 436
[email protected]
Integra Services Technologies, Inc
3238 East Pasadena Frwy.

Pasadena, TX 77503
Phone: +1 800-779-2658
Phone: +1 713-920-2400
Fax: +1 713-920-2313
[email protected]
Registered
Registered
Registration no.:
10051880
DESIGN
ASSE
SSED
NS-EN ISO 9001:2008
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What are the main advantages of Quickflange's pipe connection systems?

How does Quickflange's installation process work?

R

put the pressure on

Quality, Health, Safety & the Environment (QHSE)

Technologies & Solutions

A Strong Mechanical Connection

Using standard flanges

Innovative, Tested & Qualified

A Proven Solution also with Thin-Wall Alloys

quickly and efficiently. The joint can then be

Installation and HSEQ

Health and Safety

Wellheads Industrial Centre Unit E27

3238 East Pasadena Frwy.

NS-EN ISO 9001:2008

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