6845.2.1.1-EN-Rev.5 Critical Risk Control Protocols PDF
6845.2.1.1-EN-Rev.5 Critical Risk Control Protocols PDF
Control
Protocols
WE CARE...
of our people for safety requires each person to become a safety leader. These are
leaders who inspire, motivate and transform others to excel in safety.
which involves the integration of safety into all core business activities, the
distribution of responsibility and accountability for safety to all employees at all
levels and the adoption of peer-driven safety review processes.
in indentifying and managing risk requires a systematic focus on behaviours, risk
perceptions and skills. Risk is inseparable from opportunity and reward and is to
be managed competently at all levels of the organization.
A nalysis of performance
R isk transformation
Revision History
Revision
Date
Description
Prepared
by
Approved
by
January
2006
Draft
Global Health
& Safety
T. Horton
June 2006
Initial release
Global Health
& Safety
T. Horton
November
2009
Checklists added
Global Health
& Safety
C. Price
December
Global Health
Excavations added - Protocol 7
2010
& Safety
C. Price
March
2011
Checklists updated
Global Health
T. Van Wieren
& Safety
January
2012
Global Health
T. Van Wieren
& Safety
Table of Contents
PROTOCOL 1 VEHICLES AND MOBILE EQUIPMENT
13
19
PROTOCOL 4 D
E-ENERGIZATION, ISOLATION,
LOCK-OUT AND TAGGING
21
27
35
43
53
Appendix A 59
Index
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INTRODUCTION
DEPLOYMENT
CONTEXT
These Protocols should be read and used in
conjunction with SNC-Lavalin Global Health
and Safety Management System, Standards
and Procedures. The SNC-Lavalin Global
Health and Safety Management System as
shown below is hierarchical, where documents
and systems must meet and support the
requirements of those at a higher level.
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APPLICATION
These protocols apply at all SNC-Lavalin
controlled sites for controlled activities, and to all
SNC-Lavalin employees, contractors and visitors
when involved in these controlled activities.
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HIERARCHY OF CONTROLS
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Maintenance of Controls
All controls require maintenance and monitoring.
The monitoring and measuring of control
effectiveness shall be instituted as part of the
risk management process for all SNC-Lavalin
controlled sites.
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1.2 APPROACH
This protocol applies to all self-propelled vehicles and mobile equipment.
This protocol applies to all SNC-Lavalin controlled sites and activities, and to all SNC-Lavalin
employees, contractors and visitors when involved in controlled activities. This protocol does not
apply to employees personal vehicles. (Note: if client or local legislation requires more stringent
controls, then those controls shall be implemented).
1.3 DEFINITIONS
Mobile equipment includes vehicles such as bobcats, front end loaders, forklifts, dump trucks,
tractor trailers, packers, etc.
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Light vehicles includes vehicles such as passenger cars, four wheel drives (including all wheel
drives), sports utility vehicles (SUVs), cargo vans, pick-ups (utilities), mini buses, etc.
Heavy equipment includes vehicles such as bull dozers, rock trucks, excavators, graders, etc.
1.4 DEPLOYMENT
Please refer to the deployment section on page 3 for definition and explanation, and approval for
alternative controls.
The requirements of this protocol are as follows.
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12. Mobile phones, whether hands-free or hand-held, shall not be used by the driver of a vehicle
unless the vehicle is stationary and in a safe location.
13. Controls shall be in place to ensure the safety of people working in traffic areas, including
working on unexpected vehicle breakdowns.
14. To allow forward egress into traffic areas and improve safe movement of traffic, in our parking lots
at our office and project sites, all vehicles should back into parking spaces where appropriate.
15. A fit-for-work policy shall be in place, incorporating defined action levels for drugs (including
prescribed medication) and alcohol and procedures for managing driver fatigue
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3. Any change or modification made to the vehicle suspension system, mechanical system, or
lifting capacity.
4. Any change or modification that may adversely alter the vehicles centre of gravity.
5. Any change or modification that may affect the vehicles load carrying capacity.
6. Any change that may affect the vehicles crash-worthiness or the effective operation of any
vehicle feature.
c) mountainous areas.
Systems shall be in place to ensure that risks associated with vehicle journeys are managed and
controlled. The systems should include, but not be limited, to:
1. Journey management plans in place prior to commencement of new or changed travel activities.
2. Identification and monitoring of the risks associated with the number of journeys, routes, intersections,
etc. To ensure that the overall exposure is reduced to as low as reasonably practicable.
3. The need for survival or emergency equipment suitable for the operating environment.
4. Assessment and communication of changed environmental and road conditions at the time of travel.
5. Outline of actions required in the event of an emergency (e.g. collision or break down).
6. Provisions to manage driver fatigue.
7. When traveling long distances or in remote areas alone, a check-in schedule is established with
a contact person who knows how to respond if a problem develops.
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SNC-Lavalin site. Only qualified personnel or personnel in training under direct supervision are
permitted to operate equipment.
4. As a minimum training should include:
a) hazards assessed for a particular vehicle and the task for which it is to be used.
c) vehicle familiarization, taking into account the vehicles handling dynamics, blind spots and
various features.
d) loading and restraining principles where the vehicle intended to be operated is designed for
carrying cargo loads.
e) education and awareness of driving and travel risks that may be encountered within the
environment where the vehicle may be operated or driven.
f) emergency crash and breakdown procedures, basic mechanical principles including tire
changing and how to adequately perform a pre-operation check.
5. Where suitable, the SNC-Lavalin Positive Incentive Program should be used to reinforce safe
driving practices.
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2.2 Approach
This protocol applies to hazardous materials that, in one or more of their forms (solid, liquid or gas),
have the potential to harm our people, the environment, or our communities (all stakeholders), either
in an accident involving loss of control/containment, or in normal, controlled activities (e.g. storage,
handling, production, transport, recycling and disposal). This protocol does not cover handling of
explosives or radioactive materials.
This protocol applies to all SNC-Lavalin controlled sites and controlled activities, and to all SNCLavalin employees, contractors and visitors when involved in hazardous materials operations. (Note:
if client or local legislation requires more stringent controls, then those controls shall be implemented.)
2.3 DEFINITIONS
HAZOP stands for HAZard and OPerability study.
HAZID stands for HAZard Identification.
MSDS stands for Material Safety Data Sheet.
HAZCHEM stands for HAZardous CHEMical.
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2.4 DEPLOYMENT
Please refer to the deployment section on page 3 for definition and explanation, and approval for
alternative controls.
The requirements of this protocol are as follows.
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a) the selection criteria and lifecycle analysis for all hazardous materials, including the means
of disposal.
d) the performance requirements (reliabilities and capacities) of specific equipment and systems
included in these controls.
5. All facilities which have high levels of risk from hazardous substances shall provide an emergency
response plan which includes:
c) appropriate number and location of safe refuge and assembly areas for people.
d) emergency response equipment for spillage containment, fires, explosions, burns, etc.
e) appropriate response arrangements with external medical providers (e.g. ambulance, hospitals,
fire brigade etc).
f)
emergency response procedures appropriate to the risk; and theoretical and practical
training of involved personnel.
6. A system shall be in place whereby the introduction and disposal of hazardous materials,
including empty containers, shall be approved by the site Hazardous Materials Co-coordinator
(refer to requirement number 2.4.3.1 of this protocol) prior to introduction or disposal.
7. A site register shall be in place for all hazardous materials, and includes:
a) name;
c) MSDS;
f) location, physical properties of the materials, where they are used; and
8. A system shall be in place to ensure that MSDS are readily available to all personnel (employees,
contractors and other affected parties such as first aiders and medical personnel) involved in
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the transportation, storage, handling, use and disposal of hazardous materials and be in the
language commonly used at the site.
9. A system shall be in place to ensure that all relevant design documents and drawings associated
with this protocol are up-to-date, controlled and available.
10. Critical activities involving hazardous material, which have the potential for immediate or long-term
harm, shall be identified and safe operating procedures and training documented, including selection,
transportation, storage, handling, and use and disposal of incompatible hazardous substances.
11.
Monitoring systems for hazardous materials shall be in place to ensure that the status of
process operations is understood and shown clearly at all times. These systems shall include the
procedure for a documented hand-over between shifts that records any relevant information/
changes in operating status.
12. A permit to work system shall be in place to ensure proper decontamination of land, facilities,
and equipment, isolation, use of the correct personal protective equipment, and any special
requirements or precautions (e.g. requirements for venting, clearing of piping or when using open
flames) where the occupational exposure limit of a hazardous substance could be exceeded.
13. Documented emergency response plans for incidents involving hazardous materials shall be
in place, reviewed, revised (if necessary) tested annually. This shall include external support
services such as local ambulance and hospitals as appropriate to the risk.
14. A system shall be in place to authorize and control the training of appropriate personnel in normal
transportation, storage handling, use and disposal of, and emergency response procedures for
hazardous materials.
15. A system shall be in place to monitor short and long-term exposure of personnel to hazardous
materials, whenever there is the potential for immediate or long-term harm. This system shall
ensure that fatality potential is also addressed.
16. Procedures shall be in place for transporting hazardous materials. Where required, a hazardous
material manifest and supporting documentation shall be completed and shipped with the
hazardous material. This documentation shall comply with local legislation and be readily
available to be audited by SNC-Lavalin.
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2.
A competency based training program shall be in place for operations, maintenance and
emergency response roles involving hazardous materials.
3. Behaviour based observations shall include the operation of equipment and systems handling
hazardous materials.
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3.2 APPROACH
This protocol applies to the safeguarding of people from moving parts, mobile machines, equipment
and power tools, including moving equipment, high pressure equipment and applications, electrical,
other energy sources with the potential to move, and objects falling or projected from moving parts.
This protocol applies to all SNC-Lavalin controlled sites and activities, and to all SNC-Lavalin
employees, contractors and visitors when interfacing with equipment. (Note: if client or local legislation
requires more stringent controls, then those controls shall be implemented).
3.3 DEFINITIONS
N/A
3.4 DEPLOYMENT
Please refer to the deployment section on page 3 for definition and explanation, and approval for
alternative controls.
The requirements of this protocol are as follows.
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PROTOCOL 4 D
E-ENERGIZATION, ISOLATION, LOCK-OUT AND
TAGGING
4.1 INTENT
To eliminate or minimize the risk of fatalities, injuries and incidents arising from the uncontrolled and
unexpected release of energy or hazardous materials.
4.2 APPROACH
This protocol applies to the isolation of all sources of energy (electrical, mechanical, hydraulic,
chemical, gravitational, pneumatic, kinetic, stored energy, etc.).
This protocol applies to all SNC-Lavalin controlled sites and activities, and to all SNC-Lavalin
employees, contractors and visitors when working with all potential sources of energy. (Note: if client
or local legislation requires more stringent controls, then those controls shall be implemented).
4.3 DEFINITIONS
A
system or isolation tag is a tag applied to an isolation point by the person who is responsible
to ensure isolation requirements for the task have been met and is a tag that when applied
prohibits all use, operation or start-up of equipment.
R
outine work is work that does not require a permit and is covered by a procedure, work
instruction or checklist.
Non-routine work is any activity that is outside regular operation of the construction site or a
site which we may be operating. Non-routine work can involve an activity where more than one
energy source has to be isolated.
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A
group isolation is achieved when there is a single common isolation point that isolates more
than one unit of equipment.
A multiple isolation is a single isolation point that is locked and / or tagged by more than one person.
A short-term isolation is an isolation in place for one shift period or less.
A long-term isolation is an isolation in place for more than one shift period.
Software overrides are those that either electronically set and hold a device or electronically
defeat an output action for emergency and safety shutdown systems. Their functions are
electronically initiated and applied to control rather than power circuits.
P
ersonal locking device is one that is provided to an individual for the purpose of their own
protection. It is not to be used by others, and can only be removed by the owner. The only
exception is the site master key that can be used by the construction manager or his/her
designate, or the manager in charge of the facility we are operating.
P
ersonal danger tag is a tag personally applied by the individual prior to commencing work on
isolated equipment. The individual who placed the personal danger tag on the isolated piece of
equipment is the only person who can remove the tag. The only exception for removal of the
tag by others is when the construction manager or his/her designate, who after ensuring the
individual has left the site or facility we are operating, has given approval.
4.4 DEPLOYMENT
Please refer to the deployment section on page 3 for definition and explanation, and approval for
alternative controls.
The requirements of this protocol are as follows.
a) be uniquely keyed.
d)
be kept under the exclusive control of the owning individual, and key(s) shall not be
transferred to another person for lock removal.
4. Designated isolation points shall be clearly labelled at all times to identify the circuit or system
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over which they have direct control. These labels shall be applied following a process of
preisolation identification using isolation lists, load verification, marked drawings etc. (where
permanently applied, these labels shall be physically verified prior to the isolation).
5. Lockout boxes, stations or equivalent shall be provided where required.
6. All designated isolation points fitted with personal locking devices shall be tagged. The isolation
tagging system shall ensure that:
a) isolation points are positively identified, including the name of the person locking out.
a) definitions of appropriate treatment for routine isolations (e.g. maintenance activities for
construction equipment).
d) short-term isolations and long-term isolations (mothballing procedures are only required
prior to such activity).
3. No work can be done on any equipment or system until it has been established that it is in a
zero energy state (ZES), unless involved in commissioning or troubleshooting. If it is not possible
to establish a ZES on electrical systems, then the working live requirements of CSA Z462 must
be followed.
4. The isolation system shall be applied to all activities on site, including contractor activities
(e.g. construction, commissioning, operation of fixed/permanent equipment where applicable,
operation, maintenance, return to service, emergency, modification or demolition of equipment).
5. The isolation procedure should determine the appropriate isolation method for any activity, either
by way of a full description for specific cases, or by demonstrating the process that shall be
followed to achieve the appropriate level of isolation in new activities. This shall include, but not
limited to:
a) the role of work instructions, checklists, tagging requirements and the permit to work system.
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b) a positive registration process for people working on isolated equipment (personal tag, log
sheet etc.).
c) changed requirements associated with the duration of the isolation and tasks, or when tasks
take longer than planned to complete.
e) the physical state of the energy sources such as their phase (liquid, solid, vapour, etc.) and
other characteristics (e.g. pressure, temperature, voltage, etc.).
f) controls required for the duration of the activity (temporary changes, emergency procedures,
personal protective equipment, etc.).
g) the requirements for formal contact with representatives in charge of each facility area
affected, and the process for granting written authorization to proceed.
6. Prior to relying on an isolation to supply a safe working environment documented test procedures
shall be provided to verify isolation integrity including, but not limited to, the following principles:
a) identification of all energy sources or hazardous materials directly and indirectly associated
with the work to be performed.
e) application of lock/tag.
g)
trying/testing of all systems and non-redundant isolations when reasonably or feasibly
possible (to verify the integrity of the isolation and ensure a zero energy state exists), and
restart procedures.
7. A formal procedure shall be in place for controlling clearances to work for the:
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11. Formal isolation procedures shall include requirements for investigation, reporting and removal
of personal locks/tags by an authorized person other than the originator.
12. The isolation system shall be regularly reviewed and audited to capture any previously unidentified
changes and revised when necessary.
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5.2 APPROACH
This protocol applies wherever there is potential for any person to fall 1.8 metres or more, or to gain
access to within 1.8 meters of an open edge from where there is the potential to fall 1.8 metres
or more, including working from various forms of portable and moveable elevated work platforms,
cages, ladders, scaffolding and where objects could fall and cause injuries. Risk assessment may
identify high potential fall hazards when working at heights of less than 1.8 metres in which case
this protocol shall be applied. (Note: if client or local legislation requires more stringent controls, then
those controls shall be implemented). This protocol does not apply to rope rescue situations and
rappelling that are regarded as specialist functions.
This protocol applies to all SNC-Lavalin controlled sites and activities, and to all SNC-Lavalin
employees, contractors and visitors when involved in work at heights.
5.3 DEFINITIONS
Fall prevention means the design and use of a fall prevention system such that no exposure
to an elevated fall hazard occurs. This may require more than one fall prevention system or a
combination of prevention or protection measures.
F
all restraint means an approved device and any necessary components that function together
to restrain a person in such a manner as to prevent that person from falling to a lower level.
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F
all arrest system means the use of multiple, approved safety equipment components such
as body harnesses, lanyards, deceleration devices, drop lines, horizontal and/or vertical lifelines
and anchorages, interconnected and rigged, as to arrest a free fall.
Fixed lanyard is a line used as part of a lanyard assembly to connect a harness to an anchorage
point or a static line in situations where there is risk of a fall.
Inertia reel (also known as a self-retracting lanyard or fall-arrest block) is a mechanical device
that arrests a fall by locking onto a drop line and at the same time allows freedom of movement.
Suspension trauma is the effect that can occur when a persons legs are immobile in an upright
posture for a prolonged period, after an arrested fall with a fall-arrest system. The person is
suspended and caught in an upright, vertical position and the harness straps cause pressure on
the leg veins. The blood flow to the heart is reduced, resulting in fainting, restriction of movement
or loss of consciousness. This may lead to renal failure and eventually death, depending on a
persons susceptibility. The condition may be worsened by heat and dehydration.
B
arricading is defined as a physical barrier that prevents inadvertent access to an area (e.g.
handrails, access doors and gates or similar installations, temporary or permanent). Barrier tape
does not qualify as barricading.
D
emarcation is defined as any method that indicates that an area is used for a specific purpose
or that access is restricted. Examples are barrier tape, painted lines on floor surfaces, portable
signs denoting drop zones or no access past a specific point.
5.4 DEPLOYMENT
Please refer to the deployment section on page 3 for definition and explanation, and approval for
alternative controls.
The requirements of this protocol are as follows.
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the use of two lanyards so that one can be attached while the second is being moved to the
next anchorage (facilitating 100% tie-off).
6. A self-retracting life-line (SRL) may be used in place of a shock-absorbing lanyard if used in
accordance with manufacturer specifications.
7. Due to the detrimental effect on their safe working capacity, lanyards must not be hooked back
onto themselves, unless specifically designed to do so.
8.
All safety harnesses, lanyards, attachment slings and devices shall be inspected monthly in
accordance with the manufacturers recommendations and a record maintained of such inspections.
Any harness found to be defective shall be tagged do not use and/or destroyed immediately.
9.
Personnel using fall protection equipment shall visually inspect their safety harnesses and
lanyards prior to use.
10. Personally owed fall protection equipment is not preferred for use on any project; however,
under special circumstances it will be considered on a case-by-case basis, at the discretion of
SNC-LAVALIN Safety Management. All personally owed fall protection equipment, if approved
for usage on the project, must follow the same inspection requirements as defined for the
project equipment.
11. All floor openings shall be protected by secure covers capable of supporting a point load in any part
of the cover, or shall be fully barricaded is any fall hazard exists. Covers must be labelled accordingly.
12. A documented risk assessment shall be conducted before the commencement of work at height
and at any time the scope of work changes or the risk of a fall increases. The risk assessments
shall include:
c)
the possibility for weather and other environmental conditions to influence the working
conditions (e.g. wind, rain, snow, dust, gases, poor lighting, temperature, etc.).
h) fall clearances (e.g. length of lanyard + tear-out distance + height of user + safety margin).
13. All fall protection and rescue equipment shall be fit-for-purpose and undergo pre-use checks.
A documented inspection shall be completed by a competent authorized person once every six
months (biannually) at a minimum. An equipment register and tagging system shall be in place
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to indicate compliance with this inspection. Testing shall be done in accordance with the intent
and requirements of the applicable CSA standards.
14. Where the work method requires persons to detach and re-attach at height, a dual lanyard
system (100% tie-off) shall be utilized to ensure that at least one connection point is maintained
at all times.
15. Where the use of personal fall arrest equipment is required, a person shall not work alone
and there shall be other personnel in the vicinity that can raise the alarm immediately should
emergency assistance be required.
16. The written site emergency response plan(s) shall include plans for the rapid retrieval of personnel in
the event of a fall from height (e.g. response time is critical if a person is to avoid suspension trauma).
17. A system should be in place to prevent tools, materials and other objects from falling from height.
18. An assessment of the possibility of falling objects must be completed and appropriate controls
be put into place. Controls may include, but are not limited to barricading, warning signs,
tethering tools, snow fence.
19. There shall be processes implemented to ensure that:
a) anchors are designed, installed and maintained for appropriate load capacities and certified
by a professional engineer.
b) inspection and maintenance of fall protection equipment occurs on a regularly scheduled basis.
c) removal from and return to service if fall arrest equipment has been subjected to any loads.
d) a written JSA is completed when working more than 7.5 m above ground.
e) appropriate permission is granted from the relevant authority in high risk situations.
f) cranes and hoists used to suspend work platforms operate at appropriate load capacities
and in a safe manner.
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4. Single person anchor points shall be capable of withstanding 18kN (approximately 4000 lbf).
Where it is not practical to install dedicated anchor points (e.g. ad hoc work), anchor points
capable of withstanding the required loads shall be identified through a risk assessment process
and shall be approved by a competent person prior to commencement of work. Lifelines shall be
tagged to indicate that they have been designed and approved by a competent person. Stamped
engineered drawings and inspection schedule are required for all horizontal lifelines prior to use.
5. Where personnel are required to work within 1.8 metres (6 feet) of an opening or leading edge
where they could fall to another level, they shall use personal fall restraint equipment, such as a
fixed lanyard and harness as a minimum, which will prevent them from falling over the edge.
6. Where operators need to gain access to places at height on large mobile machinery regularly (e.g.
to clean windscreens or filters), then access ways should be provided. These access ways shall
have handrails. Where handrails cannot be installed, then fall restraint, fall arrest equipment, or other
solution shall be implemented dependant on the outcome of a risk assessment of each situation.
7. If work is to be done on a surface not designed for normal/regular access, an assessment should
be completed to ensure that the surface can support the employees and work equipment,
considering such factors as stability and load rating (e.g. ductwork, roof).
c) there must be a documented inspection prior to use. The EWP should not be used if any
deficiencies are identified that adversely affect the safe operation of the equipment.
f) a harness and lanyard attached to the manufacturers installed anchor point at all times,
when inside the basket.
g) no working alone. A ground person must be in within proximity, enabling visible and audible
contact with the employee in EWP. The ground person must be trained to lower the EWP in
the event of an emergency situation.
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h) the EWP has been selected for the job so that workers are not required to stand on the mid
or top rails of the platform.
5.4.2.2 LADDERS
1. Ladders and associated components must meet the intent and requirements of the applicable
CSA standard.
2. The following controls are required for the use of ladders:
a) ladders must be inspected each time before use and apply appropriate corrective/preventive
action, as required.
c) the stability of any portable ladder must be ensured prior to use. All ladders shall be placed
on firm and level surfaces.
d) all extension ladders shall extend a minimum of 1 metre above the landing/step-off area.
e) only short-duration and limited-complexity tasks are allowed to be performed off ladders.
Ladders are not work platforms and should not be used as such.
f) step-ladders must be fully opened and hinges locked into place, prior to use.
g) extension-ladders should be tied at the top and bottom and maintained at a 1-to-4 ratio,
when in use.
h) the centre of gravity (belt buckle) of the person using the ladder must remain between the
side-rails at all times.
i) no side-loading or exerting or sideways forces while utilizing a portable ladder (e.g. cable
pulling, drilling).
j) if work is performed while standing on a ladder and the possible fall distance is more than
1.8 meters and 3-point contact cannot be maintained, a fall-arrest system should be used.
The employee must not work alone.
k) additional controls must be applied when using ladders near hand-rails or stairwells.
5.4.2.3 SCAFFOLDING
The following controls are required for the use of scaffolds:
1. All scaffolding shall be erected on firm and level surfaces.
2. Wherever practical, scaffold stairs should be used to provide access to the various areas.
Exterior vertical ladders shall not be used on scaffolding over 15 metres in height.
3. Only qualified persons are to erect, dismantle, or modify scaffolds.
4. A 3-tag scaffold access/inspection system must be utilized (green, yellow, red).
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5. To ensure a 3-point contact is maintained, and to reduce the possibility of falling objects, lifting/
nose bags must be used to transport materials between elevations whenever possible.
6. To minimize falling material and debris, scaffolds must be thoroughly cleaned prior to dismantling.
7. Stamped engineered drawings must be available at the worksite during installation, disassembly
and use of a work platform, where required.
8. Safe working load limits for platforms shall be clearly marked at the work platform.
9. All scaffolds, which are more than twice the height of the base width, shall be secured to a fixed
structure or employ outriggers to prevent tipping.
10. All scaffold sections shall be pinned together to prevent separation. Pinning shall comply with
manufacturers instructions.
11. Lumber used in scaffolding is of appropriate grade and marked.
12. Limits of approach are maintained when scaffolding is required near electrical lines, bus bars, or
exposed electrical services.
13. Scaffolding is effectively grounded when there is a possibility of electrical contact.
14. Where there is a possibility of contact with vehicles or equipment, scaffolding must be sufficiently
protected (e.g. jersey barriers).
15. A work platform must be removed from service if subjected to a sudden drop, electrically
energized, or showing signs of structural or mechanical damage or wear, and not returned to
service until certified as safe by a professional engineer.
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6.2 APPROACH
This protocol applies wherever lifting operations are undertaken. It includes lifts involving SNCLavalin owned, hired or contracted cranes such as mobile, crawler, tower, derrick, portal and
pedestal-type, vehicle loading cranes, electric overhead traveling cranes, and monorail cranes. The
protocol also applies to lifting accessories including slings, chains, wire ropes, shackles, padeyes,
containers, baskets, tuggers, winches, man-riding winches, work and personnel transfer baskets.
In addition to the manufacturers standard safety features, the intent and requirements of the
applicable CSA standards and local statutory requirements, the following minimum safety features
shall be included as indicated.
This protocol applies to all SNC-Lavalin controlled sites and activities, and to all SNC-Lavalin
employees, contractors and visitors when involved in lifting operations. (Note: if client or local
legislation requires more stringent controls, then those controls shall be implemented).
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6.3 DEFINITIONS
Crane refers to a mechanical structure used for lifting weight
Critical lift refers to any:
c) lift where the lifting equipment is within 80% of its rated capacity.
d) lift involving special equipment or rigging (e.g. multi-level rigging, the use of more than 3
spreader bars, cargo nets etc.).
Lifting equipment refers to tools, tuggers, and pieces of equipment used for lifting weight.
Lifting operation means any operation using a crane and lifting equipment that involves the
raising and lowering of a load, including the suspension of a load.
Lifting accessories refers to any device which is used or designed to be used directly or
indirectly to connect a load to a crane and which does not form part of a load, (e.g. wire rope
slings, chain slings, synthetic fibre slings, hooks and fittings, swivels, shackles, eye bolts, rigging
screws, wedge sockets, plate clamps and lifting beams).
E
ngineered Lift Study refers to a document which sets out lift calculations, and which is
stamped by a registered professional engineer.
E
xternal rated capacity lighting refers to clearly visible green, amber and red lights mounted
externally.
6.4 DEPLOYMENT
Please refer to the deployment section on page 3 for definition and explanation, and approval for
alternative controls.
The requirements of this protocol are as follows.
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6. All crane hooks shall be fitted with a positive locking safety catch.
7. The safe working load (SWL) or working load limit (WLL) shall be clearly identified and marked
on all cranes, lifting accessories and relevant lifting equipment and shall not be exceeded.
8. Load cells, load moment indicators and external rated capacity lighting shall be available in
accordance with the table below.
Crane Type
Load Moment
Indicator
Load Cell
External Rated
Capacity Lighting
Shall
Shall
Shall
Shall
Shall
Shall
Shall
Shall
Shall
Crawler
Shall
Shall
Shall
Shall
Shall
Should
Not Applicable
Should
Should
Should
Should
Should
Should
Should
Should
Portal
Not Applicable
Should
Should
9.
All cranes and lifting equipment, and lifting accessories shall comply with the intent and
requirements of the relevant approved CSA design standard. In countries where the requirements
of the relevant national standard exceed the requirements of the CSA standard, the national
standard shall apply.
10. All cranes lifting equipment and accessories that are subject to periodic inspection shall be
identifiable with a unique identity code or number.
11.
A competent person shall determine the maximum environmental conditions under which
cranes and lifting equipment can be safely used. Except in the event of an emergency, cranes
and lifting equipment shall not be put into service if the maximum environmental conditions are
exceeded. Risks shall be assessed and appropriately controlled in emergency situations.
12. Items of lifting equipment that are subject to wear and frequent replacement (e.g. slings, shackles,
padeyes, shipping and handling baskets) or used to transport equipment to and from sites, shall
be colour coded to confirm compliance with certification and inspection requirements.
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2. A formal documented selection and acceptance process shall be in place for all new (to site)
and modified lifting equipment, taking into account the cranes various safety features and cabin
ergonomics, prior to commencement of work.
3. Manufacturers crane and lifting equipment operating manuals and load charts shall be available
to the crane and lifting equipment operators. These should be in the language of the country in
which the lifting equipment is being used.
4. Where the crane and lifting equipment operator is not conversant with the language of the
country, provisions shall be made to ensure that the operators can understand the operating
manuals and load charts.
5. A procedure shall be in place to address:
b) lifting operations when the arcs of operation of two or more cranes can overlap*.
d) the danger to lifting operations when adverse weather conditions are present or imminent
(e.g. electrical storm, high winds and sea state).
e)
people safety when cranes and lifting equipment are operating in the proximity of live
electrical conductors*.
g) the effective hand-over from one operator to another for cranes with complex boom, jib or
tower configurations.
Detailed lifting plans are required for points above marked * and shall be approved by a competent
supervisor. Pre-lift meetings shall be held prior to such lifts to ensure all personnel understand how
it is to be executed.
6. Cranes shall not be used for lifting operations until crane operators have been given sufficient
time to familiarize themselves with relevant aspects of the crane.
7.
Risks associated with all lifting, crane maintenance, assembly activities and environmental
conditions shall be assessed as part of the planning process. Barricading, warning signs or other
means of ensuring personnel protection shall be in place during lifting operations and for those
cranes left unattended in wind vane mode.
8. There shall be no side loading of crane booms.
9. With the exception of pick and carry operations, all lifting shall be carried out with outriggers
deployed and locked.
10. Controls shall be in place to prevent objects from falling from above.
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11. The lifting of personnel with cranes shall only be carried out using approved workbaskets or
cages. Cranes used for this purpose shall be approved as suitable for man-riding operations.
A recovery plan should be in place before personnel are lifted. Prior to lifting, any personnel in
an approved basket with a crane, a load test shall be completed and observed with sign-off by
designated health and safety personnel and a competent crane/lifting specialist.
12. The elimination of the need to work under suspended loads shall be pursued. Where working
under suspended loads is unavoidable, controls shall be in place to eliminate or minimize the
risks to personnel.
13. Any modification to cranes and lifting equipment shall be subject to the original equipment
manufacturers approval and to a rigorous change management process.
14.
A preventive maintenance system should be in place to ensure that all cranes and lifting
equipment and accessories are maintained and in a serviceable condition.
15. All cranes and lifting equipment shall be inspected and tested (including non-destructive testing
as required by the intent and requirements of the applicable CSA standard) prior to being
operated or put into service. After any repair and/or modification, cranes and lifting equipment
shall be inspected (and non-destructively tested as required by the relevant standard) prior to
being returned to service.
16. Certificate of conformity to be readily available at all times in the crane unit.
17. A system of periodic inspection shall be in place for all cranes, lifting equipment and accessories.
Lifting equipment shall be visually inspected and confirmed fit for purpose prior to being put into
service. Visual inspection of equipment and accessories by approved competent person should
be performed on a regular basis (e.g. six monthly) unless regulations in the local area require
examination more frequently.
18. A register of all lifting equipment and applicable accessories should be maintained and readily
available at all times in the lifting unit. This should include:
c) certifications.
d) maintenance.
a) cranes and hoists are designed, constructed, erected, disassembled, inspected, maintained
and operated in accordance with the manufacturers specifications or professional engineers
specifications and the intent and requirements of the appropriate CSA standards.
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b) daily inspections are carried out on cranes, hoisting and rigging equipment by appropriately
competent people and these are documented.
c) the crane or hoist and interchangeable rigging equipment have appropriate identification details.
d) the rated capacity is not exceeded and rating capacity indicated on superstructure.
f) the crane and hoist equipment conforms to the relevant OH&S legislation.
h) the inspection and maintenance records are kept current and are available.
i) any modifications carried out on crane, hoist equipment and/or rigging are certified by a
professional engineer.
m) workers are warned of lifts and suspended loads are not passed over workers wherever
possible.
q) emergency shut-off for electrically powered cranes is installed, tested and operational.
s)
correct storage of hardware, slings and hooks is implemented to prevent inadvertent
damage and exposure to the elements.
t) mobile cranes or boom trucks have appropriate load weight indicators and trim indicators.
u) appropriate safe modification and operation is considered for cranes on floating supports.
v) mobile crane/boom truck tire type, condition and inflation is in accordance with manufactures
specifications.
w) appropriate load-bearing surfaces are used for mobile cranes and boom trucks.
y) the rigger undertakes required physical and load rating inspections of hardware, Slings,
wire rope slings, hooks, alloy chain slings, synthetic webbing Slings, metal mesh Slings and
below the hook lifting devices prior to lifting loads and process for removal from service if
required and a log of such to be maintained.
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bb) the rigging design factors for rigging components are met.
cc) the appropriate use of hook safety latches and securing pins.
dd) the rigging and slinging devices as specified in of relevant OH&S legislation are installed.
ff) slings are protected from sharp edges with softeners while in use.
gg) allowance is made for load rating reduction due to Slings operating at angles.
hh) an engineering lift study shall be completed prior to any critical lift.
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7.2 APPROACH
This protocol applies to all spaces/areas which meet the SNC-Lavalin or prevailing legislated
definitions for a confined or restricted space. Furthermore, these protocols apply to any space/area
which may become a confined or restricted space as a result of work activities, conditions and/or
location. As soon as it becomes apparent that a space or area is becoming a confined or restricted
space, this protocol shall be applied completely. See section 7.3 in this protocol for the SNC-Lavalin
confined and restricted space definitions. Refer to local Occupational Health and Safety legislation
for definitions from prevailing legislation.
This protocol applies to all SNC-Lavalin controlled projects, worksites, activities, employees,
contractors, consultants and visitors. (Note: if client or local legislation requires more stringent
controls, then those controls shall be implemented.).
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7.3 DEFINITIONS
The definitions provided herein should not be considered a full and complete description of the
subject topics. Persons must check the prevailing legislation to confirm whether additional definitions
exist and are applicable in the place of work.
Confined space means an enclosed or partially enclosed space that:
a) storage tanks, tank cars, process vessels, pressure vessels, boilers, silos and other
tank-like compartments.
c) pipes, sewers, sewer pump stations including wet or dry wells, shafts and ducts.
d) shipboard spaces entered through small hatchways or access points, cargo tanks,
cellular double bottom tanks, duct keels, ballast or oil tanks and void spaces.
Where oxygen or fuel vapours are purged using an inert gas (e.g. nitrogen, carbon dioxide
or argon) to remove the hazard of fire or explosion.
Where oxygen is displaced to ensure the concentration is too low to support combustion.
That is not both designed and constructed for continuous human occupancy, but in which
atmospheric hazards are not present nor likely to occur.
Purged space is one where contaminants inside a confined space are displaced with air to
achieve acceptable atmospheric levels.
P
ermits are an administrative tool used to document the completion of a hazard assessment
for each confined space entry. Minimum permit requirements include the:
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the name(s) of the worker(s) that will enter the confined space.
the date and time of entry into the confined space and the anticipated time of exit.
the details of any atmospheric testing done on the confined space - type of instrument used
with serial number, when, where, results, date monitoring equipment was last calibrated.
Ideally, calibration would be done just before each use. If this is not possible, follow the
equipment manufacturers guidelines for frequency of calibration.
the use of mechanical ventilation and other protective equipment needed and any other
precautions that will be followed by every worker who is going to enter the confined space.
the process required for clear communication between the entrants and the watch person.
the protective equipment and emergency equipment to be used by any person who takes
part in a rescue or responds to other emergency situations in the confined space.
a signature of the worker who did the confined space testing. The signature on the permit
indicates that adequate precautions are being taken to control the anticipated hazards.
Please note, permit requirements are mandatory for confined space entry only, and may not be
required for entry into a restricted space.
Ventilated space is one:
Where there is continuous provision of fresh air into the confined space by mechanical
means to maintain acceptable atmospheric levels.
where contaminants are removed continually for the entire duration that work is being
performed in the confined space.
7.4 DEPLOYMENT
SNC-Lavalin Project Management carries the obligation to ensure the requirements established in
this protocol are uniformly and consistently applied on SNC-Lavalin controlled projects. In cases
where an area, equipment or condition is under the direction and control of a project contractor
or subcontractor, SNC-Lavalin project management will require the contractor or subcontractor to
uphold and maintain the requirements established herein.
The requirements of this protocol are as follows.
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Confined spaces should be identified and fixed signage erected at the entry points denoting that
a permit is required prior to entry. Where signage is impractical, other means of highlighting the
dangers need to be used.
b) lower explosive limits for flammable vapours is below legislated permissible exposure limits.
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c) levels of other harmful naturally occurring or man-made compounds are maintained below
legislated permissible exposure limits (H2S, CO, Methane, VOCs etc.).
Note: Air quality testing must be appropriate to the hazards, chemicals and conditions identified in
the confined/restricted space risk assessment. See control 7.3.2.1 Risk Assessment for more details.
d) respiratory protection equipment selection and fit test procedures including functional tests
and training, as applicable.
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f)
implementation of a confined space entry permit system including the requirement to
physically inspect and monitor the space by the Entry Supervisor prior to permit approval
and signature.
g) ensuring that any energy sources within, or brought into, the confined/restricted space are
treated in accordance with Protocol 4 De-Energization, Isolation, Lock-Out and Tagging
and prevailing legislation.
3. Procedures to evacuate the confined/restricted space if the air quality values reach or exceed
the permissible exposure action levels. Re-entry procedures must also be documented,
including the means of determining the source(s) of exposure, the measures to return air quality
to acceptable limits and the means of preventing future occurrences.
4. Ensure effective cleaning, purging and venting processes are used as appropriate.
5. The process for confirming that a confined/restricted space has been properly inerted prior to
entry, including notification to the relevant authorities as applicable.
d) evaluation of all air quality hazards and their corresponding risk levels before the controls are
implemented.
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e) evaluation of all other hazards and their corresponding risk levels before the controls are
implements, [e.g. noise, illumination, temperature, biological, vermin, engulfment etc].
g) identification of the PPE and respiratory protection equipment to be used/worn within the
confined/restricted space.
h) identification of the equipment to be used to ventilate the space, including as necessary the
calculations - performed by a qualified person - to determine the appropriate air exchange
rates and equipment capabilities.
i) identification of the type and quantity of gas detection equipment, and, identification of the
calibration schedules and frequency of testing within the confined/restricted space.
k) evaluation of other factors which might alter the risk levels within the confined space, (e.g. wind,
dust, gases, distances, etc.).
l) identification of any limitations on entrants due to the configuration of the space, (e.g. maximum
allowable distance from the entry location based on rescue requirements.
b) the training and competency requirements for the emergency response personnel.
c) where the local emergency response agency personnel (Fire, Ambulance, Police) are expected
to be part of the emergency rescue plans, these agencies must be contacted and confirm
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their participation in the rescue efforts. local emergency response agencies must be brought to
site and shown the locations of the confined spaces and any barriers to rescue.
6. An emergency management and incident response drill schedule must be implemented and
tested at intervals which ensure emergency response personnel are capable and competent to
affect rescue from the confined/restricted spaces.
a)
the roles and responsibilities of the Entry Supervisor, Entrants, Watch Person and the
Emergency Rescue personnel.
b) the requirement to be identified and granted permission to enter the space (no one shall
enter a space without the knowledge and consent of the Entry Supervisor).
c) The hazards, risks and controls measures for the confined/restricted space.
d) the requirements for pre-entry testing and confirmation of air quality prior to entry.
e) the means of ventilation for the space and the actions which must be taken in the event of
a failure of the ventilation systems.
f) the proper use of the air quality test equipment and the permissible exposure limits.
g) the actions which must be taken in the event the permissible exposure action limits are
reached or exceeded (e.g. shut down equipment, vacate the space, etc.).
i) what to do in case of an emergency, including first aid, emergency extraction and rescue
procedures.
j) the limitations on the work activities (e.g. no unplanned work may be performed if it has not
been identified, assessed and approved by the Entry Supervisor).
k) the general and specific PPE requirements, including respirator fit testing requirements and
restrictions (e.g. must be clean shaven).
l) general prohibitions and safeguards (no smoking, where first aid equipment is located, etc.).
m) a competency based test to confirm the understanding of the entrants and watch persons.
n) competency based tests shall be kept on file by SNC-Lavalin or the contractor who is
responsible for the confined/restricted space for the duration of the project.
o) recurrence competency testing must be performed for long duration projects and/or where
conditions within the confined/restricted spaces changes to increased risk.
2.
Process to verify that only appropriately competent people enter and conduct emergency
rescue activities in a confined/restricted space.
a) all project personnel who perform emergency response must receive specific training which
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includes identification of the confined/restricted spaces and the specific response actions
for affecting rescue.
c) emergency response training should include practice exercises as part of the training program.
3. Projects shall utilize a process to ensure that selected personnel are fit to work in confined spaces.
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8.2 APPROACH
This protocol applies when creating and/or working in and around excavations and trenches. See
section 8.3 in this protocol for the SNC-Lavalin excavation and trench definitions. Refer to local
Occupational Health and Safety legislation for definitions from prevailing legislation.
This protocol applies to all SNC-Lavalin controlled projects, worksites, activities, employees,
contractors, consultants and visitors. (Note: if client or local legislation requires more stringent
controls, then those controls shall be implemented.).
8.3 DEFINITIONS
Cut back means the process of, battering, sloping or benching an excavation to prevent wall
collapse, slippage or shelling.
C
oring means any activity involving vertical or horizontal penetrations into the ground of surface
including, but not limited to, auguring, bore holes, installation of stone columns and/or piles, or
creating opening in floors or walls.
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Excavation means any man-made cut, cavity, trench, or depression in the earths surface
formed by earth removal.
Shoring means a pre-fabricated or hand built structure installed into the excavation to prevent
collapse of the excavation walls.
S
hotcrete means the process of installing anchors, ties and mats onto a vertical face of an
excavation and then applying concrete to create a solid face.
Spoil means the materials removed from the excavation or trench.
T
rench means a narrow underground excavation that is deeper than it is wide, and is no wider
than 15 feet (4.5 meters). See Appendix A for trench diagrams.
8.4 DEPLOYMENT
SNC-Lavalin project management carries the obligation to ensure the requirements established in this
protocol are uniformly and consistently applied on SNC-Lavalin controlled projects. In cases where
an excavation or trench is under the direction and control of a project contractor or subcontractor,
SNC-Lavalin project management will require the contractor or subcontractor to uphold and maintain
the requirements established herein.
The requirements of this protocol are as follows.
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8. All excavations with a vertical face greater than 1.8 meters high shall be perimeter protected to
prevent falls into the excavation. Perimeter guardrail protection shall comply with Protocol 5
Working at Heights.
9. All lifting operations (e.g. placement of shoring cage in excavation, lowering of rebar, pipes etc
into the excavation/trench) shall be performed in accordance with Protocol 6 Lifting Operations.
10. Barricades and/or plates shall be used to protect or cover any excavation or trench which
crosses a site or public roadway or sidewalk and shall be designed/approved such that they are
appropriate for the use (e.g. load consideration for vehicle and/or pedestrian traffic, etc.).
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Type of Soil
Compressive
Strength
(kPa)
144 <
B: Likely to crack or
crumble
48 144
< 48
Any
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Excavation Depth
(m)
Soil type
Angle ()
Cutback
(m)
A Hard
30
1.5m @ 30 = 2.6
B Cracks
45
1.5m @ 45 = 1.5
C Sandy
45
3.0m @ 45 = 3.0
A Hard
30
3.5m @ 30 = 6.0
B Cracks
45
3.5m @ 45 = 3.5
C Sandy
45
5.0m @ 45 = 5.0
Distance
g) influence of weather on the condition of the excavation (e.g. deteriorating face or cut back,
accumulation of water, etc.).
h) evaluation of potential air qeuality and hazardous materials issues within the excavation
(e.g. accumulation of equipment fumes. petrochemical/groundwater contamination, biological
hazards, etc.).
3. Develop and implement written excavation procedures which shall be reviewed annually. The
procedures shall include directions for:
a) ensure that excavations and trenches are inspected daily or as conditions change.
b)
ensure that personnel are made aware of the excavation through flagging, marking,
safeguards or other appropriate and effective means.
c) ensure that excavations and trenches that personnel may be required, or permitted to enter,
are kept free of an accumulation of water that may pose a hazard to the occupants.
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d) ensure that spotter personnel are used whenever mechanical excavation work comes within
1 meter of a buried utility. Manual excavating or hydro-vac shall be performed within 1 meter
of the buried utility until it is adequately exposed.
f) ensure that personnel do not work in insufficiently sloped or unprotected excavations greater
than 1.2 meters deep,
4. An excavation permitting system shall be used for all excavations containing buried utilities,
voids, manholes etc. The excavation permit shall be approved by a qualified person prior to work
commencing.
5. Ensure that locate and as-built drawings are readily available for review by equipment operators
and spotter personnel.
c) emergency response and incident management and where to get additional information,
7. All personnel involved in excavating and exposing buried utilities must review and sign the
Excavation permit before commencing work.
8. Process to ensure that only appropriately competent persons act as spotters to guide equipment
operator near buried utilities.
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Appendix A
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Index
A
access and egress, 48, 57
access control systems, 14
air quality hazards, 48
Air quality testing, 46, 47
airbag, 7
crane hooks, 37
Critical lifting operations, 38
Cut back, 53, 54, 55, 56, 57
anchor points, 30
daily inspections, 40
Appendix A, 59
Demarcation, 28, 29
assembly areas, 15
attachment slings, 29
B
back-up alarms, 6
driver fatigue, 5, 7, 9
drivers license, 10
E
electrical cranes, 36
elevated work platforms, 27, 31
cargo barriers, 7
emergency equipment, 9
check-in schedule, 9
clearances to work, 24
communications systems, 46
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equipment checklist, 8
group isolation, 22
Equipment Inspection, 8
guarding, 3, 19
harnesses, 28, 29
HAZCHEM, 13
HAZID, 13
HAZOP, 13
extension ladders, 32
F
Facilities, Process and Equipment
Requirements, 14
Fail-to-safe/deadman switches, 20
fall arrest, 28, 30
Fall arrest system, 28
I
Inerted space, 44
Inertia reel, 28
Fall prevention, 27
isolation integrity, 24
Fall restraint, 27
isolation procedure, 23
fit-for-work, 7
fit-for-work policy, 7, 41
Fixed lanyard, 28
L
Labelling, 14
floor openings, 29
formal evaluation, 20
G
gas detection equipment, 49
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overhead utilities, 57
Lifting operations, 41
parking brake, 6
Permits, 44
Lockout boxes, 23
long-term isolation, 22
maintenance program, 8
manufacturers manual, 40
mechanical inspection, 8
Mobile phones, 7
preventive maintenance, 8, 39
Modification of Equipment, 8
Purged space, 44
modification to cranes, 39
modified lifting equipment, 38
Monitoring systems, 16
MSDS, 13, 14, 15
R
register of all lifting equipment, 39
rescue equipment, 29, 46
Restricted space, 43, 44, 45, 46, 47, 48, 49
multiple isolation, 22
multiple isolations, 23
road design, 10
new equipment, 20
road safety, 10
Non-routine, 21, 23
roadside triangles, 7
roll over protection, 8
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Routine, 21
Step-ladders, 32
routine isolations, 23
strobe light, 7
Suspension trauma, 28
safety harness, 28
Safety in Design, 17
tag, 21
taglines, 41
seatbelts, 7, 8
tires, 5, 6, 8
self-retracting life-line, 29
servicing vehicles, 6
shoring systems, 55
short-term isolation, 22
Shotcrete, 54
signal person, 7
site register, 15
slings, 35, 37, 40, 41
Slings, 40, 41
software overrides, 24
Software overrides, 22
V
vehicle journeys, 9
vehicle operators, 10
vehicle running lights, 6
Vehicle selection, 6
Ventilated, 45
ventilation, 45, 47, 50
spoils, 54, 57
Spoils, 53
wheel chocks, 8
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