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    Materialhandlingsolutions Grainindustry 08.13 Web

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    Santiago PE
    The document discusses material handling solutions for the grain industry using Torit PowerCore CPV bin vent collectors. The collectors provide effective dust collection to optimize material throughput while maintaining performance. Point-of-use dust collection with the collectors realizes benefits like faster material transfer, less equipment needed, smaller collectors, easier maintenance, and lower energy consumption and costs.

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    © All Rights Reserved
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    Materialhandlingsolutions Grainindustry 08.13 Web

    Uploaded by

    Santiago PE
    39 views4 pages
    The document discusses material handling solutions for the grain industry using Torit PowerCore CPV bin vent collectors. The collectors provide effective dust collection to optimize material throughput while maintaining performance. Point-of-use dust collection with the collectors realizes benefits like faster material transfer, less equipment needed, smaller collectors, easier maintenance, and lower energy consumption and costs.

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    materialhandlingsolutions

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    The document discusses material handling solutions for the grain industry using Torit PowerCore CPV bin vent collectors. The collectors provide effective dust collection to optimize material throughput while maintaining performance. Point-of-use dust collection with the collectors realizes benefits like faster material transfer, less equipment needed, smaller collectors, easier maintenance, and lower energy consumption and costs.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    39 views4 pages

    Materialhandlingsolutions Grainindustry 08.13 Web

    Uploaded by

    Santiago PE
    The document discusses material handling solutions for the grain industry using Torit PowerCore CPV bin vent collectors. The collectors provide effective dust collection to optimize material throughput while maintaining performance. Point-of-use dust collection with the collectors realizes benefits like faster material transfer, less equipment needed, smaller collectors, easier maintenance, and lower energy consumption and costs.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    MATERIAL HANDLING

    SOLUTIONS
    FOR THE GRAIN INDUSTRY

    Dust control in grain facilities can present challenges to material handling operations, but Torit
    PowerCore CPV bin vent collectors help ensure optimized material handling by providing effective and
    efficient filtration. To optimize throughput while maintaining effective dust collection performance, proactive
    collaboration is needed between the elevator operator, the general contractor, and the dust collector
    manufacturer. Elevator operators who proactively and thoughtfully design point-of-use dust collection
    typically realize the following benefits:

    Faster Material Transfer

    Less Equipment

    The Torit PowerCore CPV collector effectively


    captures dust while avoiding whole grain being
    pulled from material transfer points. Operators do
    not have to constantly adjust damper positions
    to maintain the material handling systems
    effectiveness even at full dumping rates. With the
    use of optional items, such as a variable frequency
    drive and downtime filter cleaning, the limit on the
    receiving rate will be based solely on the conveying
    equipment - not on the ability to control dust. The
    result is increased throughput from the elevator.

    Torit PowerCore CPV collectors in point-of-use


    dust collection eliminate dirty-air ducting, balancing
    gates, airlocks, filter hoppers, screw conveyors
    and pneumatic conveying equipment otherwise
    needed to move collected dust to storage bins.
    Effective point-of-use dust collection will reduce
    the installation and maintenance costs of your dust
    control.

    Smaller Collectors
    Torit PowerCore CPV bin vent collectors are
    almost 70% shorter than other bag-style bin vents
    and effectively address the frequent challenge of
    tight space limitations.

    Easier Maintenance
    Clean-side filter access and fewer, lighter filter packs
    means faster, easier filter changes without tools,
    filter cages or confined space entry.

    Lower Energy Consumption


    An optimized pulse system delivers effective cleaning
    while minimizing restriction through the collector
    for filtered air. As a result, Torit PowerCore CPV
    collectors require up to 40% less horsepower to
    operate compared to traditional bag-style collectors.
    The resulting energy savings alone may actually
    pay for the integrated system over the life of the
    equipment.

    Cost Effective
    PowerCore filtration technology means reduced
    freight and installation costs, fewer filter changeouts,
    lower maintenance costs, and reduced emissions
    and, therefore, reduced housekeeping costs.

    MATERIAL HANDLING SOLUTIONS

    TYPICAL
    GRAIN
    FACILITY

    4
    1
    1

    Donaldson Torit

    GRAIN INDUSTRY

    BUCKET ELEVATOR
    Installed on the boot section 1 and
    discharge point 2 of the elevator,
    PowerCore CPV eliminates the need for
    costly ducting.

    DUMP PIT
    For new or replacement dump pits, 3
    PowerCore CPV collectors require
    smaller, quieter fans that reduce noise
    exposure and lower costs.

    CONVEYOR BELT
    Placed at transition points or at the head
    and tail section of enclosed conveyors, 4
    PowerCore CPV collectors avoid the
    need for costly ducts as well as the need
    for material handling equipment to move
    collected dust to storage.

    OTHER APPLICATIONS
    Silos, trippers, distributors, turnheads, hoppers, garners, cleaners, and scalpers can also be fitted
    with Torit PowerCore CPV point-of-use collectors to reduce costs and improve filtration efficiency.

    donaldsontorit.com | 800-365-1331

    MATERIAL HANDLING SOLUTIONS

    COST COMPARISON EXAMPLE


    Traditional Baghouse vs. PowerCore CPV Bin Vent Collector - Dump pit 10' X 10' area (10,000 CFM)

    10,000 CFM, 12 SP

    10,000 CFM, 6 SP

    124-8 bag collector with a 40 HP

    Torit PowerCore CPV 24 with

    motor (8:1 air-to-cloth ratio)


    Assuming 10 days installation time
    Assuming 200 of ducts

    Torit Backward Inclined 30 HP motor


    (about 400 CFM per filter pack)
    Assuming 4 days installation time
    No ducts

    TRADITIONAL BAGHOUSE
    COLLECTOR

    POWERCORE CPV BIN VENT


    COLLECTOR

    $42,000

    N/A

    N/A

    $21,000

    Fan

    $6,600

    $5,600

    Ducts

    $4,400

    N/A

    Installation Time

    10 days

    4 days

    Shipping Cost

    $2,600

    $2,200

    Energy/Operational Costs (24/7)

    $43,000

    $32,300

    More staff hours

    Significantly fewer staff hours

    $98,600

    $61,100

    Traditional Baghouse Collector


    PowerCore CPV Collector

    Maintenance/Down-time
    TOTAL*

    * All costs are estimates. Please contact Donaldson Torit for specific pricing.

    Tel
    Tel

    800-365-1331 (USA)
    800-343-3639 (within Mexico)

    [email protected]
    donaldsontorit.com
    Donaldson Company, Inc.
    Torit
    P.O. Box 1299
    Minneapolis, MN
    55440-1299 U.S.A.

    Material Handling Solutions for the Grain Industry (08/13)


    2013 Donaldson Company, Inc. All Rights Reserved. Information in this document
    is subject to change without notice. Donaldson Torit, Torit PowerCore, Ultra-Web,
    and the color blue are registered trademarks of Donaldson Company, Inc. Contains
    Donaldson proprietary technology.

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