Transformerless H6D2 Inverter
Transformerless H6D2 Inverter
Transformerless H6D2 Inverter
INTRODUCTION
1.1 Inverters equipped with transformers
Grid-connected photovoltaic (PV) systems, particularly low-power single-phase
systems (up to 5 kW), are becoming more important worldwide. They are usually private
Systems where the owner tries to get the maximum system profitability. Issues such as
reliability, high efficiency, small size and weight, and low price are of great importance
to the conversion stage of the PV system. Quite often, these grid-connected PV systems
include a line transformer in the power-conversion stage, which guarantees galvanic
isolation between the grid and the PV system, thus providing personal protection.
Furthermore, it strongly reduces the leakage currents between the PV system and the
ground, ensures that no continuous current is injected into the grid, and can be used to
increase the inverter output voltage level. The line transformer makes possible the use of
a full-bridge inverter with unipolar pulse-width modulation (PWM). The inverter is
simple. It requires only four insulated gate bipolar transistors (IGBTs) and has a good
trade-off between efficiency, complexity and price.
Due to its low frequency, the line transformer is large, heavy and expensive.
Technological evolution has made possible the implementation, within the inverters, of
both ground-fault detection systems and solutions to avoid injecting dc current into the
grid. The transformer can then be eliminated without impacting system characteristics
related to personal safety and grid integration. In addition, the use of a string of PV
modules allows maximum power point (MPP) voltages large enough to avoid boosting
voltages in the conversion stage. This conversion stage can then consist of a simple buck
inverter, with no need of a transformer or boost dcdc converter, and it is simpler and
more efficient. But if no boost dcdc converter is used, the power fluctuation causes a
voltage ripple in the PV side at double the line frequency. This in turn causes a small
reduction in the average power generated by the PV arrays due to the variations around
the MPP. In order to limit the reduction, a larger input capacitor must be used. Typical
values of 2 mF for this capacitor limit the reduction in the MPPT efficiency to 1% in a 5KW PV system. However, when no transformer is used, a galvanic connection between
the grid and the PV array exists.
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Dangerous leakage currents (common-mode currents) can flow through the large
stray capacitance between the PV array and the ground if the inverter generates a varying
common-mode voltage. A topology that generates no variable common-mode voltage is
the half-bridge family of inverters, with two, three or more levels. The main drawback is
the need of high input voltages (greater than, approximately, 700 V for European
applications), which involves the use of either a large PV string or a previous boost dcdc
stage. The full-bridge topology requires half of the input voltage demanded by the halfbridge topology, that is, around 350 V for European applications. In order to avoid a
varying common-mode voltage, the full bridge has to be modulated with bipolar PWM, a
modulation strategy that leads the converter to a low efficiency and a high current ripple.
This project studies a new topology that generates no varying common-mode
voltage, requires the same low-input voltage as the bipolar PWM full-bridge topology,
and achieves a higher efficiency and a lower current ripple in the inductor. The topology
consists of six switches and two diodes and can be an advantageous power conversion
stage for transformerless grid-connected PV systems.
It can be observed that the area of each pulse corresponds approximately to the
area under the sine wave between the adjacent midpoints of off periods on the gating
signals. The same gating signals can be generated by using unidirectional triangular
carrier wave.
However, the main problem with the LFT is that it introduces around 2% of
power losses in the system yielding low efficiency. Furthermore, the LFT increases the
total cost of the system and the transformer size is big due to the operating frequency that
coincides with the frequency of the electrical grid which can be 50or 60Hz (Gonzalez et
al., 2007).
In order to solve the problem of the transformer size, a HFT has been proposed as
an intermediate stage(Li &Wolrfs, 2008; Xueet al., 2004), the system is shown in Figure
1.5. However, the efficiency in this case is significantly reduced, not only because of the
losses in the transformer but also because of the additional power stages that must be
added in the power conversion process. Since the efficiency is one of the most important
issues in a PV system, transformerless inverters have emerged to mitigate the problems of
the galvanic isolated systems. As the transformerless inverters are connected directly to
the electrical grid, there is not galvanic isolation between the PV system and the electrical
grid dealing in new problems to be solved.
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The resonance peak can reach high values yielding serious problems in the
operation of the circuit. Unfortunately, the value of the stray capacitance depends on
operational and weather conditions as: humidity, PV panel surface, the material used in
the metallic frame and the values in the passive elements of the power converter
(Kerekeset al., 2007, Jietal., 2013; Houet al., 2013), therefore, it is not possible to
precisely determine its value. Nevertheless, some experiments have been done in order to
estimate the value of these capacitances which according to Lopez et al. (2010)is between
50-150 nF/Kw, which is enough to conduct current to the ground at the switching
frequency (7-20kHz) (Gonzalez et al., 2008). On the other hand, it has been demonstrated
that the magnitude and frequency of the leakage currents, depends mainly on the power
converter topology and its modulation strategy (Xiaomenget al., 2011).
The output alternates between plus and minus the dc supply voltage.
Vo = +/- Vdc
The output is at + Vdc when the instantaneous value of the sine reference is larger
than the triangular carrier.
Vo = + Vdc for Vsine > Vtri
The output is - Vdc when the sine reference is less than the triangular carrier.
Vo = - Vdc for Vsine < Vtri
The switching scheme that will implement bipolar switching using the full bridge
inverter is determined by comparing the instantaneous reference and carrier
signals:
T1 and T2 are on when Vsine > Vtri (Vo = + Vdc)
T3 and T4 are on when Vsine < Vtri (Vo = - Vdc)
13
The Fourier series if the bipolar PWM output is determined by examining each
pulse.
mf is chosen to be an odd integer, PWM output exhibits odd symmetry.
V O t V n sin(n ot )
n 1
k 1
2 k k
V nk V dc sin(n ot ) ( ot ) V dc sin(n ot ) ( ot )
k
k k
2V dc
42
Vn
V O t sin( n ot ) ( ot ), T = 2
T 0
p
V nk
k 1
The first harmonic frequencies in the output spectrum are at mf and around mf.
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15
16
To complete the switching operations of the device, minimum notch and pulse
widths must be maintained. When minimum width notches and pulses are dropped, there
will be some transient jump of load current.
Unipolar SPWM Outputs
The output is switched either from high to zero or from low to zero.
Vo = +Vdc, 0, - Vdc
Switch pairs (S1, S4) and (S2, S3) are complementary (when one switch in a pair
is closed, the other is opened)
S1 is on when Vsine>Vtri
S2 is on when -Vsine<Vtri
S3 is on when Vsine > Vtri
S4 is on when Vsine < Vtri
Another unipolar switching scheme has only one pair of switches operating at the
carrier frequency while the other pair operates at the reference frequency. ( Thus,
there are two high frequency switches and two low frequency switches)
S1 is on when Vsine > Vtri (high frequency)
S4 is on when Vsine < Vtri (high frequency)
S2 is on when Vsine > 0 (low frequency)
S3 is on when Vsine < 0 (low frequency)
The unipolar PWM scheme using high and low frequency switches have similar
results for frequency spectrum as in bipolar PWM but the harmonics will begin at
around mf rather than 2 mf.
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Chapter 2
PARASITIC CAPACITANCE AND LEAKAGE CURRENT
2.1 Parasitic Capacitance
PV panels are manufactured in many layers and the junction of these layers is
covered by grounded metallic frame. A parasitic capacitance (stray capacitance) is
formed between the earth and the metallic frame. Its value is directly proportional to the
surface area of the PV panel. Dangerous leakage currents (common mode currents) can
flow through the large stray capacitance between the PV array and the ground if the
inverter generates a variable common mode voltage. These leakage currents have to be
eliminated or at least limited to a safe value.
Fig 2.1. Model Showing Common mode and differential mode voltages
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Using Thevenins theorem in the above circuit the model can be simplified. By
applying Kirchhoffs voltage law as shown in Fig 2.2.
udm
2
udm
u AN ucm
uBN ucm
Fig 2.2. Model to find out the equivalent common mode voltage
dvecm
dt
........................(2)
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L BL A
u ecm u cm u dm
2 L L
A
B
........................(3)
u dm
i L A u ecm 0
2
u ecm u cm u dm i L A
u cm
u ecm u cm u dm i L B
2
u dm
u ecm u cm u dm L A
2
LA LB
L BL A
u ecm u cm u dm
2 L L
A
B
L BL A
u ecm u cm u dm
2 L L
A
B
u u u u L L
u ecm AN BN AN BN B A
2
2
L A L B
= constant
22
It is clear that the common-mode leakage current icm is excited by the defined
equivalent common-mode voltage uecm. Therefore, the condition of eliminating common
mode leakage current is drawn that the equivalent common-mode voltage uecm must be
kept a constant as follows,
In the full-bridge inverter family, the filter inductors LA and LB are commonly
selected with the same value. As a result, the condition of eliminating common-mode
leakage current is met that,
u AN u BN u AN u BN L B L A
u ecm
2
2
L A L B
u AN u BN
u ecm u cm
L A LB
........................(8)
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Chapter 3
SINGLE PHASE FULL BRIDGE INVERTER TOPOLOGIES
3.1 Photo-Voltaic Inverters
Renewable energy sources and mostly photovoltaic (PV) applications are now-adays experiencing a fast and continuous development. From the scientific point of view,
the effort over the last years has gone into increasing the efficiency of PV cells and
bringing down the manufacturing costs. Taken into account that the efficiency of the PV
panels currently available on the market is only 15-20%, a crucial aspect in these kinds of
applications is to design efficient power electronics systems to exploit the most of the
produced energy.
The main component of these systems is the PV inverter, representing the 25% of
the whole system cost. Inverters used in PV systems can be grouped into two main
categories: the isolated and the non-isolated inverters. The former, in order to create a
galvanic isolation between the input and the output include a transformer (mandatory in
some countries) that limits the whole system performances in terms of efficiency, weight,
size and cost. On the contrary, transformer-less inverters do not present any isolation and
are characterized by little size, lower cost and higher efficiency (more than 2%higher).
Nevertheless, the lack of transformers leads to leakage currents that can be harmful to the
human body, as well as for the whole conversion system integrity. This can be considered
as their main drawback.
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3.4 H5 topology
Compared to the full H-bridge, this topology presents an additional transistor, and
that is the reason for its name. The H5 topology is patented by SMA and it is based on the
same concept as the HERIC topology, i.e. to disconnect the PV panels from the grid
during current free-wheeling periods, thus having an almost constant common mode
voltage. In Fig. 4.3 it is shown the H-5 topology, that uses a full-bridge consisting of the
four switches T1, T2, T3 and T4, and the DC-bypass T5 switch. The switches T1 and T2
are operated at grid frequency, where as T3, T4 and T5 are operated at high frequency.
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27
V CE (i c ) V CEO r c.i c
1 T sw
p cond
(V CE (i c (t ))t
T sw 0
1 T sw
2
p cond
(V CEO (i c (t ) r c.i c(t ) )t
T sw 0
V CEO.I Cav r C.i Crms 2
where Tsw is the switching period, Icav is the handled average collector current and ICrms
is its rms value. In order to execute the calculation, PLECS requires the collector-emitter
on voltage vs collector current curve (varying with the temperature) from the datasheet of
the component.
t 2 t swoff
t 1t swon
p sw f Sw( i s.v st i s.v st )
t1
t2
........................(13)
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where fsw is the switching frequency, t1 represents the moment when the IGBT
starts to turn on, t2 represents the time moment when the switch starts to turn off, tSWon
represents the time needed for the switch to turn on, tSWoff represents the time needed for
the switch to turn off, is is the instantaneous current through the IGBT and vs is the
instantaneous voltage across the switch.
C. Diode losses
Diode switching and conduction losses are calculated by PLECS following the
same approach described previously for the IGBTs.
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Chapter 4
DC DECOUPLED H6 INVERTER TOPOLOGY
4.1 UniTL H6 Configuration
Like the full-bridge inverter with unipolar SPWM, the improved inverter has one
phase leg including T1 and T2 operating at the grid frequency, and another phase leg
including T3 and T4 commutating at the switching frequency. Two additional switches T5
and T6 commutate alternately at the grid frequency and the switching frequency to
achieve the dc decoupling states. Accordingly, four operation modes that generate the
voltage states of +Udc , 0, Udc.
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The UniTL H6 PWM was proposed to limit the common mode current in PV
grid-connected systems adopting a full bridge power converter driven by a unipolar
modulation (i.e.,three level output voltage and frequency of the output current ripple
twice the switching one).The hardware architecture is the same of, but the PWM strategy
differs radically. In fact, the DC decoupling disconnects the full-bridge from the DC
Source during the current freewheeling phases, that take place alternately in the high and
low sides of the full-bridge. In particular during high side freewheeling T5 is switched off
while during low side freewheeling T6 is switched off. The No-ideality Compensation
block allows to reduce the common-mode voltage variations in presence of a symmetrical
commutations and unity power factor.
In Fig. 4.3, x and y represent the PWM signals used to drive the legs of the full
bridge. The figure highlights that the signal driving the DC decoupling block are
dependent on the sign of the grid voltage half-wave.
With reference to the schematic of Fig.4.3 and to positive output voltage and
current (first quadrant operation) the following four configurations are sequentially
operated in a switching cycle:
1) T1, T4, T5, T6 ON : VAO=VDC, VBO=0, VAB=VDC,
Vcm=VDC/2.
2) T1, T3, T6 ON : High side current freewheeling through
T1, and the anti-parallel diode of T3, VAO= VBO=VDC/2, VAB=0,
Vcm= VDC/2.
3) T2, T3, T5, T6 ON : VAO=0, VBO=VDC, VAB=-VDC,
Vcm=VDC/2.
4) T2, T4, T5 ON : Low side current freewheeling through
T4 and the antiparallel diode of T2, VAO= VBO=VDC/2, VAB =0,
Vcm =VDC/2.
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(a)
(b)
33
(c)
(d)
Fig 4.4 Four modes of operation (a)Mode-1 (b)Mode-2 (c)Mode-3 (d)Mode-4
Since the blocking voltage of T5 and T6 is only half of the input voltage, switches
with lower rated blocking voltage can be used and thus will exhibit lower switching
losses for the same operating conditions. Therefore the switching losses of the topology
will be lower than those of the unipolar PWM full bridge. The IGBT switching losses of
the full bridge are neglected, since they switch at the grid frequency.
When the power factor decreases, the losses of the proposed topology increase
because the switching losses of the full bridge increase. Conduction losses are expected
to be greater in the proposed topology, because when T5 and T6 are on current flows
through four switches instead of two, as in the full bridge (regardless of the PWM
technique used). However, this increment is limited by the fact that T5 and T6 have lower
saturation voltages because they have lower rated voltages. In PV inverters, it is
important to achieve a high efficiency in a wide range of power and voltage of the PV
array, since both variables exhibit great variations depending on the solar irradiation and
ambient temperature. The common-mode voltage Vcm remains constant during all
commutation states. Additionally, voltage VAB and therefore the inductor current, have
the same waveforms as those obtained in the unipolar PWM full bridge.
The full-bridge driving signals in case of unipolar modulation and the resulting Vcm,
which presents a peak-to-peak amplitude equal to the DC Link voltage VDC at switching
frequency. The full-bridge driven by unipolar modulation can be used in PV systems only
if other devices are added to this basic structure. Two additional power switches, suitably
driven, were added in order to eliminate common-mode voltage variation. As stated
above, instead of proposing a custom power converter topology able to mitigate the
variations of the output common-mode voltage, this work proposes the use of the
efficient and simple full-bridge topology driven by a unipolar modulation followed by a
device able to cancel the common mode voltage variations at the converter output.
Obviously, this additional device should be characterized by low power losses,
simplicity and low cost.
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Tg
i rms _s1
Tg
2
(i out (t ))t
........................(14)
Where Tg is the grid period and Iout(t) is the output current. On the other hand,
switching voltage across the switches T2, T4,and T5 operating at the switching frequency
are equal to the half of the input voltage. The RMS current flowing through these
switches can be calculated in (15), where D(t) is the duty cycle of the selected switches,
that varies from zero to one depending on the amplitude of the sinusoidal reference.
Tg
i rms_s 2
Tg
2
[(i out (t ) D t ])t )
........................(15)
DC side capacitor
DC link capacitor works as an energy storage device to make sure the stable
operation of the inverter at maximum power point (MPP). The precise design of the DC
link capacitor is most important, because having an excessive amount of capacitance
causes some safety concern. If the inverter is powered down, the large amount of energy
stored in the DC link capacitor can be dangerous for the repairing persons. The minimum
capacitor value could be calculated
C pv
p out
........................(16)
where Pout is the output power, (%Vin_min) is the percentage of ripple on the
input voltage, Vin_min is the minimum input voltage (used for worth case calculation),
and w is the grid angular frequency. Since the DC link capacitor buffers the energy at the
freewheeling stage with high frequency.
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Also the film capacitor is not limited by the ripple current; hence it is
advantageous to use some low inductance film capacitors. Therefore the use of a film
capacitor with lower values of equivalent series resistance (ESR), reduce high-frequency
voltage ripple.
Output filter
The Differential Mode (DM) voltage of the improved inverter varies between
VPV, 0 and -VPV. Thus, a low-pass output filter would be optimized. In order to reduce
the high-frequency voltage fluctuation between the PV module and the ground, two split
inductors with identical values are adopted to the proposed improved inverter. The entire
solution can be considered equivalent to the LC type filter. The value of the DM inductor
can be calculated by considering the instant when the output current ripples reach
maximum value. The factor representing such instant is calculated by the maximum value
of (17) as
factor
M sin(t ) M 2 sin 2 (t )
........................(17)
where M is the modulation index, x is the angular frequency. Fig. 4.5 shows the
waveform of I factor for different modulation indexes. It can be seen that the maximum
value of I factor is 0.25. The value of the output filter inductor could be as follows:
Fig 4.5 Waveform of I factor at different modulation indexes highlighting the maximum value.
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V PV I factor
f Si L ........................(18)
where VPV is the input voltage, fs is the switching frequency and iL is the
maximum ripple on the output current. A higher ripple value reduces the output filter size
and also the inductor losses. However, the higher ripple at the output increases RMS
current causes higher conduction losses. Therefore, by considering these two issues, a
value not higher than 20% is suggested. The output filter capacitor is calculated using Eq.
(19) by selecting the cutoff frequency
Co
1
2
4 f c L1
2
........................(19)
Two additional capacitors whose values are much greater than the junction
capacitance of T5, are connected in parallel to T2 and T4. Depending on two constraints,
first, increasing switching losses and second, minimization of CM leakage current,
additional capacitors value is selected as 650pF. The additional current induced in the
capacitor connected across the switches could be as follows:
I cd C d V CE C d 0.5V PV
t
T ON ........................(20)
where Cd = additional capacitor value, VCE = blocking voltage of the switches, and
Ton = turn-on time. By fixing the value of the parameters in (20), the additional current
flowing through the switches during the turn on transient time is calculated as Icd = 2.8A.
Therefore, the additional switching losses during turn-on can be calculated by the Eq. (21) as:
W cd C d V PV F s
..................(21)
where Fs is the switching frequency. From (21), the switching loss due to the
additional capacitor is calculated 0.832 W.
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Therefore, the total switching loss for the two additional capacitors is 1.6 W.
Since the high frequency switches are replaced with MOSFETs which reduces the
switching losses considerably; hence the additional losses due to the added capacitors
have very low impact on the overall efficiency.
Efficiency
In the PV inverter, it is important to achieve higher efficiency over a wide load
range and this performance can be evaluated by the European efficiency which is defined
as follows:
EU 0.03 5% 0.0610% 0.13 20% 0.10 30% 0.48 50% 0.2100% .......(22)
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Chapter 5
MATLAB MODELLING AND SIMULATION RESULTS
In order to verify the theoretical analysis in previous sections, a 1-kWp PV array
is simulated, having the frame of the panels connected to ground with the parasitic
capacitance of 75 nF. A 1-kW inverter is built. The detailed components and parameters
used are as follows: output power, Pout = 1 kW; input voltage, Vdc= 350 V; input
capacitor, Cdc :2200 F; grid voltage, Vg = 325.5 , Vac ; grid frequency, fg= 50 Hz; switch
frequency, fs = 5 kHz; filter inductor, Lf = 3mH; parasitic capacitor, CPV = 75 nF; power
switches, S1 S6; junction capacitors of the switches, C1 C6 :28pF. Following figures
show the simulated and experimental results by employing the unipolar SPWM when the
junction capacitances of six switches are equal.
Since the value principle of the junction capacitors described in is not reached, the
relatively large oscillations of the voltages VAN ,VBN , and Vcm are induced. The
simulated waveforms indicate that VAN = VBN = 115 V at the end point of the transient
process from Mode 1 to Mode 2, according to the theoretical analysis. Subsequently VAN
,VBN , and Vcm begin to resonate.
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41
42
43
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Fig 5.1 comparison of efficiency of H6 inverter with Full bridge Bipolar inverter Scheme
45
Chapter 6
CONCLUSION AND FUTURE SCOPE
The evolution of the European efficiency as a function of the input voltage for
both the H6 topology and the bipolar PWM full bridge. The maximum European
efficiency of the proposed topology appears at 350 V and achieves 97.16%, which is 2%
greater than the bipolar PWM full bridge. In addition, the European efficiency of the
proposed topology exhibits a small decrease with the input voltage, while the efficiency
of the other topology decreases very quickly. Differences of up to11% are obtained for
800 V. The small decrease in the efficiency of the proposed topology is due to the fact
that the increase of the switching losses with the input voltages is strongly compensated
by the reduction in the conduction losses.
Several single phase transformerless grid connected inverter topologies are
modeled, analyzed and simulated in terms of output voltage, output current, common
mode voltage and leakage current. Besides unipolar modulation, all the topologies such
as bipolar modulation, H5,H6, HERIC and oH5 are suitable for the use of transformer
less PV system because the leakage current complies with the requirement stated in the
VDE-O 126-1-1 standard while maintaining high efficiency as in unipolar modulation.H5
and HERIC topologies disconnect the PV and the grid during the free-wheeling period
using the extra switches. H5 is using DC decoupling while HERIC is using AC
decoupling methods. On the other hands, instead of disconnecting the PV and the grid
completely, the voltage of the free-wheeling paths of both H6 and oH5 is clamped to the
half of the input voltage. This gives better performance in common-mode characteristic.
Compared to bipolar modulation, H5 and HERIC topologies, both H6 and oH5 are
having smaller leakage current due to improved common mode voltage.
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REFERENCES
[1]
shenet al.: novel transformer less grid-connected power converter with negative
grounding, IEEE transactions on power electronics, vol. 27, no. 4, April 2012
[2]
[3]
High Reliability and Efficiency Single-Phase Transformerless Inverter for GridConnected Photovoltaic Systems Bin Gu, Student Member, IEEE, Jason
Dominic,
[5]
[6]
[7]
Active Common-Mode Filter for Ground Leakage Current Reduction in GridConnected PV Converters Operating with Arbitrary Power Factor Davide
Barater, IEEE Transactions 2012.
[8]
[9]
[10]
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