Delta Gear Flow Divider
Delta Gear Flow Divider
Delta Gear Flow Divider
INDEX
Description
Delta Power Rotary Flow Divider, Positive Displacement (Application Data)
P Series, Equal Flow Two Sections
P Series, Equal Flow Multi-Sections
PM Series, Equal Flow Multi-Sections
PM Series, Mixed Flow Buildable
P Series, Mixed Flow Buildable
PM Series, Equal Flow Multi-Section with Relief Valves
HPR Series, Heavy Duty with Relief Valves
Page
36
39
40
41
42
43
44
45
WARNING: The specifications/application data shown in our catalogs and data sheets are intended only as a general guide for the product described
(herein). Any specific application should not be undertaken without independent study, evaluation, and testing for suitability.
E-mail: [email protected]
FLOW DIVIDERS
Delta Series P geared flow dividers, accurately divide flow from a single hydraulic
source into two or more equal or proportionate circuits. In like manner, the input
pressure required will be proportional to levels of flow/pressure out of the flow divider,
rather than at the highest pressure level, thereby saving what would normally be
wasted energy. Proven design, stable material selection and precision machining are
the Delta keys to reliable performance you can depend on in a variety of applications.
Application Suggestions
1. For greatest efficiency and accuracy, flow dividers should be used at near
maximum rated inlet gallonage. For quieter operations, lowered RPM should
be considered.
2. Maximum (3500) and minimum 500 RPM; inlet pressure ratings and differential
pressure ratings should be followed.
3. Provide over-pressure protection (relief valves) in each circuit.
4. When designing flow dividers into a static circuit, remember that they are
dynamic devices which do nothing while static.
5. Use SAE 10 through SAE 30 industrial petroleum-based hydraulic oil with 200
SSU viscosity; filter to 25 microns.
6. Do not use teflon tape in installation. Use plastic pipe sealant with NPTF ports.
Where two or more circuits must be
controlled independently at different
pressures: presses, machine tools,
etc.
WARNING: The specifications/application data shown in our catalogs and data sheets are intended only as a general guide for the product described
(herein). Any specific application should not be undertaken without independent study, evaluation, and testing for suitability.
E-mail: [email protected]
FLOW DIVIDERS
Application Data
The Delta flow divider is a positive displacement flow dividing or proportioning apparatus. It will divide the flow from one
source into two or more equal or proportionate circuits, and intensify or reduce the pressure level as required. Note that
these flow dividers will operate in reverse in a combine mode, but in that mode, the accuracy likely would be significantly
reduced.
In its basic configuration, the unit consists of a number of inter coupled gear type hydraulic pump motors. Each section
must be capable of performing the pumping or motoring function. The section have a common inlet and separate outlets.
Fluid from a prime source, such as pump, supplies the motive power to the flow divider. No energy is added to the fluid in
the device, although each outlet may have an energy level difference than any other section. When the sections are of like
size, the function is to divide the total flow into equal increments of flow, and when the sections are of unlike size, the
function is to divide the flow into proportionate increments relative to the chosen geometric displacements.
Since the flow divider is a positive displacement machine, it will accomplish its function over a wide range of pressure of
viscosity differentials. Nevertheless, certain limits are imposed due to slip characteristics and torque losses in the
machine. Therefore, the performance criteria in this paper will be developed around a unit of average tolerance allowance.
The data, so derived, will be averaged. Be aware that these units can require a certain amount of break-away pressure. It
is recommended that operation at low pressures (< 100 PSI) is not attempted without consultation with the factory.
General Relationships
In any unit, neglecting any losses, there exists the relationship that
Qi = Q1+ Q2 + . Qn;
Where Qi is the flow into the unit and Q1, Q2 and Qn are the displacements out of each section. Since no energy is added
and if none were lost, it follows that
PiQi = P1Q1 + P2Q2 + . PnQn;
Where Pi is the pressure into the unit and P1, P2 and Pn are the pressure levels out of each section.
In a unit consisting of any number of/or sizes of sections
Pi =
In any actual case, the above theoretical observations must be corrected to encompass the pressure drop and slip losses
in the flow divider. The pressure drop is primarily a function of the amount of fluid and viscosity. At the usual viscosities
(100 to 300 SSU) encountered in hydraulic systems, the pressure drop Pp, can be approximated by the relationship,
where n is the number of sections,
PP
6Qi
+25
n
Since the flow divider itself is a parallel circuit, the actual pressure Pia into the unit is
Pia
+ PP
WARNING: The specifications/application data shown in our catalogs and data sheets are intended only as a general guide for the product described
(herein). Any specific application should not be undertaken without independent study, evaluation, and testing for suitability.
E-mail: [email protected]
FLOW DIVIDERS
Slip is a function of the viscosity, pressure differential and clearance and can be estimated from the following chart:
Model
PM2
PM6
P21
P23
P25
P26
P27
P43
P47
Displacement
Gal./Rev./Sect.
.00047
.00137
.00178
.00304
.00425
.00531
.00633
.01020
.01690
Slip/100 PSI
(GPM)
.03
.04
.06
.07
.08
.10
.11
.15
.22
Max. Flow/Sect.
(GPM)
2.0
5.5
7.6
12
17
20
25
35
50
The slip function increases or decreases the flow from a section, dependent on whether the pressure differential is
positive or negative across that section.
The performance of a system would be determined in the following manner.
1. Determine the size of the sections that will best give the required flow and pressure. The displacement from each
section will be the fractional proportion of the sectional displacement versus the sum of the displacements of all
the sections. That fraction multiplied by the input flow gives output displaced by each section.
2. Determine Pp from PP
6Qi
+25
n
P1 Q1 + P2 Q2 . Pn Qn
+PP
Q1
4. Determine the pressure differential P1, P2, Pn across the individual section where P1 = Pia - P1, etc., and
from this value, determine the slips S1, S2, Sn.
5. Determine Q1a, Q2a, Qna from Q1a = Q1 + S1, etc.
The foregoing description is intended as an aid in determining the results of a flow divider system. Any specific application
should not be undertaken without independent study, evaluation and testing for suitability. Exceeding the specifications
could result in equipment malfunction, property damage, serious injury or death.
WARNING: The specifications/application data shown in our catalogs and data sheets are intended only as a general guide for the product described
(herein). Any specific application should not be undertaken without independent study, evaluation, and testing for suitability.
E-mail: [email protected]
FLOW DIVIDERS
MODEL
PM2
PM6
P23
P27
P43
P47
SLIP
GPM/100 PSI
0.026
0.038
0.068
0.113
0.135
0.210
MAXIMUM
MAXIMUM
BOLT
A
MAX. DIFF.
INTERMITTENT CONTINUOUS TORQUE Ft.BETWEEN
PSI
PSI
Lb.
SECT. (PSI)
2500
2000
13-17
3.83
1500
2000
1500
13-17
4.72
1000
2000
1500
24-31
5.32
1000
2000
1500
24-31
6.86
1000
2000
1500
24-31
7.75
1000
2000
1500
24-31
9.25
1000
WARNING: The specifications/application data shown in our catalogs and data sheets are intended only as a general guide for the product described
(herein). Any specific application should not be undertaken without independent study, evaluation, and testing for suitability.
E-mail: [email protected]
FLOW DIVIDERS
MODEL
PPM2
P23-60
P23-59
P23-58
P23-57
P27-60
P27-59
P27-58
P27-57
SLIP
GPM/100 PSI
0.026
0.068
0.068
0.068
0.068
0.113
0.113
0.113
0.113
MAXIMUM
MAXIMUM
BOLT
A
INTERMITTENT CONTINUOUS TORQUE Ft.PSI
PSI
Lb.
2000
1500
13-17
2000
1500
24-31
0.715
2000
1500
24-31
0.715
2000
1500
24-31
0.715
2000
1500
24-31
0.715
2000
1500
24-31
1.490
2000
1500
24-31
1.490
2000
1500
24-31
1.490
2000
1500
24-31
1.490
2.39
2.39
2.39
2.39
3.16
3.16
3.16
3.16
2.56
2.56
2.56
2.56
3.33
3.33
3.33
3.33
8.83
11.39
13.95
16.51
11.16
14.49
17.82
21.15
MAX. DIFF.
BETWEEN
SECT. (PSI)
1000
1000
1000
1000
1000
1000
1000
1000
1000
WARNING: The specifications/application data shown in our catalogs and data sheets are intended only as a general guide for the product described
(herein). Any specific application should not be undertaken without independent study, evaluation, and testing for suitability.
E-mail: [email protected]
FLOW DIVIDERS
PM6
MODEL
WARNING: The specifications/application data shown in our catalogs and data sheets are intended only as a general guide for the product described
(herein). Any specific application should not be undertaken without independent study, evaluation, and testing for suitability.
E-mail: [email protected]
FLOW DIVIDERS
MODEL
PM1
PM2
PM4
PM6
PM8
SLIP
GPM/100 PSI
0.015
0.017
0.020
0.025
0.030
MAXIMUM
MAXIMUM
BOLT
MAX. DIFF. MAXIMUM MINIMUM
A
INTERMITTENT CONTINUOUS TORQUE BETWEEN
RPM
RPM
PSI
PSI
Ft.-Lb. SECT. (PSI)
2500
2000
24-31
1000
3500
500
0.14
2500
2000
24-31
1000
3500
500
0.23
2000
1500
24-31
1000
3500
500
0.31
2000
1500
24-31
1000
3500
500
0.40
2000
1500
24-31
1000
3500
500
0.53
WARNING: The specifications/application data shown in our catalogs and data sheets are intended only as a general guide for the product described
(herein). Any specific application should not be undertaken without independent study, evaluation, and testing for suitability.
E-mail: [email protected]
FLOW DIVIDERS
MODEL
WARNING: The specifications/application data shown in our catalogs and data sheets are intended only as a general guide for the product described
(herein). Any specific application should not be undertaken without independent study, evaluation, and testing for suitability.
E-mail: [email protected]
FLOW DIVIDERS
PPM2RV
MODEL
NUMBER OF
TOTAL
SECTIONS MAX. INLET
(GPM)
PM2RV
2
3.5
PM6RV
2
9.5
PPM2RV
4
7.0
0 PSI DISP.
PER SECT.
GAL./REV,
0.00047
0.00137
0.00047
SLIP
MAXIMUM
MAXIMUM
BOLT
GPM/100 INTERMITTENT CONTINUOU TORQUE
PSI
PSI
S PSI
Ft.-Lb.
0.026
2500
2000
13-17
0.038
2000
1500
13-17
0.026
2000
1500
13-17
MAX. DIFF.
BETWEEN
SECT. (PSI)
1500
1000
1000
MAXIMUM MINIMUM
RPM
RPM
3500
3500
3500
500
500
500
0.23
0.40
0.53
WARNING: The specifications/application data shown in our catalogs and data sheets are intended only as a general guide for the product described
(herein). Any specific application should not be undertaken without independent study, evaluation, and testing for suitability.
E-mail: [email protected]
FLOW DIVIDERS
RELIEF VALVE
RELIEF VALVE
HYDRAULIC SCHEMATIC
(TWO SECTION SHOWN)
E-mail: [email protected]
FLOW DIVIDERS
EQUAL FLOW
TWO SECTION
0 PSI DISPLACEMENT
DIMENSION
(2) SECTION PER SECTION GAL./REV,
A
B
MODEL
HPR23
0.00304
3.19 [81.0]
2.56 [65.0]
HPR27
0.06330
3.96 [100.6]
3.34 [84.8]
Note: Dimensions in [XX.X] are mm
MAX. INLET
@3500 RPM
GPM [LPM]
21 GPM [79 LPM]
44 GPM [166 LPM]
EQUAL FLOW
MULTI-SECTION
(MIXED FLOW BUILDABLE ARE ALSO AVAILABLE)
0 PSI DISPLACEMENT
MAX. INLET
DIMENSION
(4) SECTION PER SECTION GAL./REV,
@3500 RPM
A
B
MODEL
GPM [LPM]
HPR21-59
0.00178
2.89 [73.4]
2.26 [57.4]
25 GPM [95 LPM]
HPR23-59
0.00304
3.19 [81.0]
2.56 [65.0]
42 GPM [160 LPM]
HPR25-59
0.00425
3.47 [88.1]
2.85 [72.4]
59 GPM 223 LPM]
HPR26-59
0.00531
3.72 [94.5]
3.10 [78.7]
74 GPM [280 LPM]
HPR27-59
0.00633
3.96 [100.6]
3.34 [84.8]
88 GPM [333 LPM]
Note: Dimensions in [XX.X] are mm
FOR QUIETER OPERATION LIMIT SPEED TO 2000 RPM
WARNING: The specifications/application data shown in our catalogs and data sheets are intended only as a general guide for the product described
(herein). Any specific application should not be undertaken without independent study, evaluation, and testing for suitability.
E-mail: [email protected]