Modelling and Simulation of Marine Power and Propulsion Systems
Modelling and Simulation of Marine Power and Propulsion Systems
Modelling and Simulation of Marine Power and Propulsion Systems
Melvin Loh
DECLARATION
This project report contains no material which has been accepted for a degree or diploma by AMC,
University of Tasmania or any other institution, except by way of background information and duly
acknowledged in the report, and to the best of my knowledge and belief, no material previously
published or written by another person except where due acknowledgement is made in the text of the
report.
Signed:
Date:
STATEMENT 1
This project report is the result of my own investigation, except where otherwise stated. Other
sources are acknowledged in the text giving explicit references. A list of references is appended.
Signed:
Dated:
STATEMENT 2
I hereby give consent for my project report to be available for photocopying, inter-library loan,
electronic access to AMC and UTAS staff and students via the UTAS Library, and for the title and
summary to be made available to outside organisations.
Signed:
Dated:
ACKNOWLEDGEMENTS
The author would like to express his sincere gratitude to the following people for their invaluable
assistance for which without their help this project would not have reached completion:
Dr Hung Nguyen for the endlessly positive and encouraging words of guidance, advice and support
throughout the project. This project will not be a success without him.
Associate Professor Norman Lawrence for providing me with valuable ideas and technical
knowledge of this project.
Dr Jonathan Binns, Mr Mark Symes and Mr Paul Furness for their valuable assistances and technical
knowledge throughout the software development.
I would ask like to thank my parents, Edmund Loh and Maggie Then for the moral support and for
who I am today.
ii
TABLE OF CONTENTS
DECLARATION .................................................................................................................................. I
ACKNOWLEDGEMENTS ................................................................................................................ II
TABLE OF CONTENTS ................................................................................................................... III
LIST OF FIGURES ............................................................................................................................ V
LIST OF TABLES ............................................................................................................................VII
NOMENCLATURE ....................................................................................................................... VIII
ABBREVIATIONS ............................................................................................................................ X
ABSTRACT ....................................................................................................................................... XI
1.0 INTRODUCTION ....................................................................................................................... 1
1.1 SCOPE OF PROJECT .................................................................................................................... 2
1.2 OBJECTIVES .............................................................................................................................. 2
1.3 RESEARCH METHODOLOGY ...................................................................................................... 2
1.4 LITERATURE REVIEW ................................................................................................................ 4
1.4.1 RESISTANCE PREDICTION METHODS ................................................................................. 5
1.4.2 HOLTROP AND MENNEN RESISTANCE PREDICTION ALGORITHM ....................................... 7
1.4.3 LAHTIHARJU RESISTANCE PREDICTION ALGORITHM ........................................................ 7
1.4.4 MAIN COMPONENTS OF DIESEL-ELECTRIC PROPULSION ................................................... 7
1.4.5 PAST RESEARCH ............................................................................................................... 8
1.5 OUTLINE OF THESIS .................................................................................................................. 9
2.0 RESISTANCE AND PROPULSION THEORY ....................................................................... 10
2.1 HULL RESISTANCE .................................................................................................................. 11
2.1.1 NON-DIMENSIONAL RESISTANCE CE ............................................................................... 12
2.1.2 RELATIONSHIP BETWEEN C1 AND CE ............................................................................... 12
2.2 PROPULSION............................................................................................................................ 13
2.2.1 HULL EFFICIENCY ........................................................................................................... 13
2.2.2 PROPELLER EFFICIENCY .................................................................................................. 13
2.2.3 PROPULSIVE EFFICIENCY ................................................................................................ 14
2.2.4 NON-DIMENSIONAL DELIVERED POWER COEFFICIENT CD ................................................ 14
2.2.5 PROPELLER LAW ............................................................................................................. 15
2.3 PROPULSION CHAIN ................................................................................................................ 15
2.4 HOLTROP (1984/1988) ............................................................................................................ 18
2.4.1 FROUDE NUMBER ........................................................................................................... 18
2.4.2 REYNOLDS NUMBER ........................................................................................................ 20
2.4.3 FORM COEFFICIENTS ....................................................................................................... 21
2.4.4 FRICTIONAL RESISTANCE RF ........................................................................................... 21
2.4.5 APPENDAGE RESISTANCE RAPP ....................................................................................... 22
2.4.6 WAVE RESISTANCE RW (FN >0.55) .................................................................................. 23
2.4.7 WAVE RESISTANCE RW (FN < 0.4) ................................................................................... 24
2.4.8 WAVE RESISTANCE RW (0.4 < FN < 0.55) ........................................................................ 25
2.4.9 ADDITIONAL PRESSURE OF BULBOUS BOW NEAR THE WATER SURFACE RB ..................... 25
2.4.10 ADDITIONAL PRESSURE RESISTANCE OF IMMERSED TRANSOM STERN RTR .................... 26
iii
Figure 3-11: Range of a typical frigate of 3300 tonne displacement with mechanically driven
CODOG installations (Stapersma & Woud, 2002) ............................................................................. 44
Figure 3-12: Endurance of the example ship (Stapersma & Woud, 2002) ......................................... 45
Figure 4-1: Project file in LabVIEW .................................................................................................. 47
Figure 4-2: Limitations check for regression based methods VI ........................................................ 48
Figure 4-3: Holtrop Resistance Prediction Algorithm ........................................................................ 49
Figure 4-4: Lahtiharju (Hard Chine) Resistance Prediction Algorithm VI ........................................ 50
Figure 4-5: Generators Selection VI ................................................................................................... 50
Figure 4-6: Plots VI ............................................................................................................................ 51
Figure 4-7: Formula Node .................................................................................................................. 53
Figure 4-8: Build XY Graph in LabVIEW ......................................................................................... 54
Figure 4-9: Write to spreadsheet.vi in block diagram......................................................................... 54
Figure 4-10: Software development flow diagram ............................................................................. 55
Figure 5-1: Limitations check (R/V G.O. Sars) .............................................................................. 57
Figure 5-2: Data inputs in Holtrop resistance prediction algorithm ................................................... 58
Figure 5-3: R/V G.O Sars Resistance Curve drawn with Excel ...................................................... 58
Figure 5-4: Resistance comparison (R/V G.O. Sars) ...................................................................... 59
Figure 5-5: R/V G.O. Sars Diesel-Electric Propulsion VI .............................................................. 59
Figure 5-6: Generator selection from database ................................................................................... 61
Figure 5-7: Range of R/V G.O. Sars in LabVIEW.......................................................................... 62
Figure 5-8: Endurance of R/V G.O. Sars in LabVIEW................................................................... 63
Figure 5-9: Wartsila 6L32 specific fuel consumption in LabVIEW................................................... 64
Figure 5-10: Limitations check (SV290) ............................................................................................ 65
Figure 5-11: Resistance comparison (SV290) .................................................................................... 66
Figure 5-12: SV290 Diesel-Electric Propulsion VI ............................................................................ 66
Figure 5-13: Range of SV290 in LabVIEW ....................................................................................... 67
Figure 5-14: Endurance of SV290 in LabVIEW ................................................................................ 68
Figure 5-15: Tewac Marathon and Caterpillar 3516B fuel consumption comparison ....................... 69
Figure 6-1: The percentage difference between resistance prediction by equation (2.91) and model
test for three hard chine vessels .......................................................................................................... 71
Figure 10-1: R/V G.O. Sars specifications ...................................................................................... 79
Figure 10-2: R/V G.O. Sars general layout drawing ....................................................................... 80
Figure 10-3: SV290 specifications...................................................................................................... 81
Figure 10-4: Block diagram of limitations check VI .......................................................................... 82
Figure 10-5: Block diagram of Holtrop Resistance Prediction Algorithm VI .................................... 83
Figure 10-6: Block diagram of Lahtiharju Resistance Prediction Algorithm VI................................ 84
Figure 10-7: Inputs for limitations check VI ...................................................................................... 85
Figure 10-8: Limitations check front panel ........................................................................................ 86
Figure 10-9: Inputs for Holtrop Resistance Prediction Algorithm VI ................................................ 87
Figure 10-10: Predicted results for resistance ..................................................................................... 88
Figure 10-11: Predicted results for power in DEP .............................................................................. 88
Figure 10-12: Inputs for generators comparison ................................................................................. 89
Figure 10-13: Write to Spreadsheet Boolean ...................................................................................... 90
Figure 10-14: Read from Spreadsheet Boolean .................................................................................. 90
vi
vii
NOMENCLATURE
Symbol
ABT
Description
Transverse area of bulbous bow
AM
AS
AT
AX
B
CA
CB
CD
CE
CF
CM
CP
CWP
Cstern
E
F
fcm
Fn
Fni
FnT
Fn
g
hB
i
iE
ke
Kp
lcb
L
Lpp
LR
MB
f
MS
ne
nP
PB
PB
PD
Length on waterline
Length between perpendiculars
Length of run
Engine (brake) torque
Mass flow of fuel
Shaft torque
Engine speed
Shaft (or propeller) speed
Bulbous bow immersion
Engine brake power
Power delivered to the propeller
m2
m2
m2
m2
m2
m
days
tonne
tonne/mile
m/s2
m
%aft of
0.5Lpp
m
m
m
Nm
kg/s
Nm
RPM
RPM
kW
kW
viii
PE
PO
PP
PS
PT
Q
R
RA
RAPP
RB
RF
Rn
RTR
RTOTAL
RW
S
SAPP
SFC
t
T
T
TA
TF
VA
VS
w
1+k1
1+k2
D
e
GB
H
O
R
S
TRM
Effective power
Propeller power (Open water)
Propeller power
Shaft power
Thrust power
Torque
Range
Model-ship correlation resistance
Appendage resistance
Additional pressure resistance of bulbous bow near the
water surface
Frictional resistance according to the ITTC-1957 friction
formula
Reynolds number
Additional pressure resistance of immersed transom stern
Total resistance
Wave resistance
Wetted surface
Wetted area appendages
Specific fuel consumption
Thrust deduction factor
Average moulded draught
Thrust
Draught moulded on A.P
Draught moulded on F.P
Advance velocity
Vessel speed
Wake factor
Density
Displacement weight
Displacement volume
Form factors
Appendage resistance factor
Propulsive efficiency
Effective engine efficiency
Gearbox efficiency
Hull efficiency
Open water propeller efficiency
Relative rotative efficiency
Shaft efficiency
Transmission efficiency
Angular velocity of the engine shaft
kW
kW
kW
kW
kW
Nm
Mile
kN
kN
kN
kN
kN
kN
kN
m2
m2
g/kwh
m
kN
m
m/s
m/s
kg/m3
tonne
m3
%
%
%
%
%
%
%
%
rad/s
ix
ABBREVIATIONS
ABB
AC
Alternating current
AMC
A.P
Aft perpendicular
AVR
BMT
CODOG
DC
Direct current
DEP
Diesel-Electric Propulsion
DG
Diesel generators
DOL
Direct-on-line
DP
Dynamic positioning
EM
Electrical motors
F.P
Forward perpendicular
GE
General Electric
ITTC
National Instruments
NOx
Nitrous Oxide
NPL
P&PS
R/V
Research vessel
SOx
Oxides of Sulfur
SSPA
VI
Virtual instrument
VTT
ABSTRACT
This thesis presents the methods of resistance prediction and required power for vessels, selection of
diesel generators and electrical motors for diesel-electric propulsion. The developed software in
LabVIEW models regression based methods namely, Holtrop and Lahtiharju and through
mathematical model of DEP, the required power for diesel generators and electrical motors are
calculated from the software.
As diesel-electric propulsion is getting more popular in the market, more ships like cruise-liners,
supply vessels, floating production vessels, ice-breakers and naval ships are using the DEP system
because it is highly efficient in their power and propulsion system. This project will focus on
predicting the resistance through both Holtrop and Lahtiharju resistance prediction algorithms and
selecting the precise sized diesel generators and electrical motors based on the ship operating profile
or ship coefficients for DEP system. The software developed in LabVIEW will provide naval
architects or marine engineers with the necessary information to design a diesel-electric propulsion
vessel.
Mathematical models were created in order to develop the numerical software to analyse ship
resistance and required power for diesel-electric propulsion. Research stage was carried out on
regression based methods: Holtrop and Lahtiharju, diesel-electric propulsion and diesel generators
and electrical motors in the market. After preliminary research, software development stage begins
by building VIs in LabVIEW. At the development stage, Holtrop and Lahtiharju resistance
prediction algorithm, diesel-electric propulsion, generators and electric motors selection VIs were
built in LabVIEW.
The final software was verified with existing DEP vessels, namely R/V G.O. Sars and SV290. The
testing and validation of software are highlighted in this project. Plots of fuel consumption,
endurance and range were generated in the software to provide the ship crew with the necessary
information for voyage planning. The resistance curve was also presented in the software.
The software can be used for designing a new-built DEP vessel for naval architects and marine
engineers. When the vessel is in operation, the master or ship crew can plan the route and how much
bunker to carry for operational voyage planning.
xi
Page 1
Scope of project
This project focused on diesel-electric propulsion. The principal aim of the project is to develop a
software program for the design of marine power system for DEP, compromising of a diesel engine
as the prime mover powering the diesel generator to the electrical motors driving the propeller shaft.
The types of propulsor in the propulsion system were excluded from this project. The software is
developed by dividing the project into eight stages:
1.
2.
3.
4.
5.
6.
7.
8.
1.2
Objectives
The main objective is to develop a marine power and propulsion computer program in LabVIEW.
When given ship resistance information, perhaps through regression based methods such as Holtrop
and Lahtiharju or known curves, this analysis tools will be capable of exploring power options for
diesel generators or electrical motors. Fuel consumption, range and endurance analysis will be
presented based on the selected generator. The program will determine a solution that is the best
match to the ship operating profile.
1.3
Research Methodology
For the first half of the project, the research work began with the understanding and familiarization
of the background and conducting literature review on the ship resistance fundamental and theory,
methods for ship resistance predictions as well as background knowledge of diesel-electric
propulsion. All the background information is collected from past research papers on diesel-electric
propulsion and regression based methods and ship resistance books.
Page 2
Page 3
Literature Review
Electrical installations are present in any ship, from powering of communication and navigation
equipment, alarm and monitoring system, running of motors for pumps, fan or winches, to high
power installation for electric propulsion
Electric propulsion is an emerging area where various competence areas meet. Successful solutions
for vessels with electric propulsion are found in environments where naval architects, hydrodynamic
and propulsion engineers, and electrical engineering expertise cooperate under constructional,
operational, and economical considerations. Optimized design and compromises can only be
achieved with a common concept language and mutual understanding of the different subjects. It is
the aim to give engineers with marine competence and background the necessary understanding of
the most important electro-technical subjects used in design and configuration of ships with electric
propulsion.
The concept of electric propulsion is not new; the idea originated more than 100 years ago.
However, with the possibility to control electrical motors with variable speed in a large power with
compact, reliable and cost-competitive solutions, the use of electrical propulsion has emerged in
new application areas during the 80s and 90s.
Electric propulsion with gas turbine or diesel engine driven power generation is used in hundreds of
ships of various types and in a large variety of configurations. Installed electric propulsion in
merchant marine vessels was in 2002 in the range of 6-7GW, in addition to a substantial installation
in both submarine and surface war ship applications.
At present, electric propulsion is applied mainly in various types of ships: cruise vessels, ferries, DP
drilling vessels, thruster assisted moored floating production facilities, shuttle tankers, cable layers,
pipe layers, icebreakers and other ice going vessels, supply vessels and war ships. There is also a
significant on-going research and evaluation of using electric propulsion in new vessel designs for
existing and new application areas (Adnanes, 2003).
Page 4
In the industry, there are many techniques as shown in Figure 1-2, which can be used in determining
ship resistance.
Figure 1-2: Ship resistance evaluation methods and examples (Carlton, 2007)
Model testing method is the most widely used and applied among others since it uses models with
similar characteristic to the ship and applicable to any kinds of ships. Meanwhile, the two other
methods are effective and used for prediction and can be used for a ship that has similar particulars
to such a group. However, numerical methods are more time effective compared to model-testing.
Table 1-1 and Table 1-2 show the methods available for planning hull and displacement ships.
Page 5
Fung
van
Ortmerssen
Series 60
This algorithm is designed for predicting the resistance of tankers, general cargo
ships, fishing vessels, tugs, container ships and frigates.
This algorithm is designed for resistance prediction of typical coastal patrol, training
or recreational powerboat type hull forms with transom sterns operating in the
displacement and semi-planning regimes.
This algorithm is applicable for resistance prediction of displacement ships with
transom stern hull forms (generally used for larger vessels than Compton). The
regression is based on data from tests on 739 models at the David Taylor model
basin and consists over 10 000 data points, Fung and Leibman (1995).
Useful for estimating the resistance of small ships such as trawlers and tugs.
Used for estimating the resistance of single screw cargo ships.
Page 6
The mathematical model first made its appearance in 1977. This was followed a year later by an
improved model which made allowance for bulbous bows and an improvement in estimating
resistance of large waterplane area coefficient ships. The model was then extended in order to
improve the power prediction of ships with a high block coefficient and a low length breadth ratio
and slender naval ships (Holtrop & Mennen, 1982). Despite this, predictions for high-speed craft (Fn
> 0.5) were often incorrect and in an attempt to rectify this, the data sample was extended to include
the Series 64 hull forms and then re-analyzed (Holtrop, 1984). The 1982 mathematical model was
developed from 191 random model experiments and full-scale data, which increased to 334 for the
1984 model.
1.4.3
In an attempt to extend existing series to higher block coefficients and beam draught ratios, the VTT
Ship Laboratory Technology Research Center of Finland carried out tests on a series of four round
bilge and two hard chine models based on the NPL parent form. The results of these tests together
with the NPL series data, the SSPA tests on sma1l fast displacement vessels and the results of
existing VTT tests on suitable models were statistically analysed. In developing the regression
equations, a total of 65 round bilge and 13 hard chine models were used. Separate equations were
developed for the round bilge and for the hard chine vessels, however; only the round bilge method
is applicable to this study.
1.4.4
Prime Mover
The source for power is most often a generator set driven by combustion engine which is fuelled
with diesel or heavy fuel oil. Occasionally one can find gas engines, and also gas turbines, steam
turbines or combined cycle turbines, especially for higher power levels, in light high-speed vessels,
or where gas is a cheap alternative (e.g. waste product in oil production, boil-off LNG carriers, etc.)
In a diesel-electric propulsion system, the diesel engines are normally medium to high-speed
engines, with lower weight and costs than similar rated low speed engines that are used for direct
mechanical propulsion. Availability to the power plant is of high concern and in a diesel electric
system with a number of diesel engines in a redundant network; this means high reliability but also
sophisticated diagnostics and short repair times (Adnanes, 2003).
Generators
The majority of new buildings and all commercial vessels have an AC power generation plant with
AC distribution. The generators are synchronous machines, with a magnetizing winding on the rotor
carrying a DC current, and a three-phase stator winding where the magnetic field from the rotor
current induces a three-phase sinusoidal voltage when the rotor is rotated by the prime mover. The
frequency f (Hz) of the induced voltages is proportional to the rotational speed n (RPM) and the pole
number p in the synchronous machine:
p n
f =
(1.1)
2 60
Page 7
Past Research
For a marine propulsion system design, the number of potential Power & Propulsion (P&PS)
solutions is increasing all the time as new types of mechanical and electrical technologies become
available. The different options and the complexities of vessel operations lead to a large number of
variables to assess.
In May 2010, BMT Defence Services developed a marine P&P analysis tool, Ptool, to allow
designers to establish the vital P&PS parameters and to identify the best sub-sets of solutions
quickly with the least input information. Ptool uses a library of P&PS equipment data to reduce the
need for initial data. A ship definition file contains much of the bounding input data.
The various P&PS options are defined in separate files to allow unique configuration and equipment
set-ups to be analysed. Ptool provides graphic output and report generation of key data parameters.
These outputs include budget estimates of physical and cost information for the purposes of
comparison and cost benefit analysis.
The approach is therefore one of matching the propulsion solution to the ships operating speed
profile. Ptool is most valuable for ships with varying electrical loads across ships speeds and those
with a wide range of operating speeds.
Ptool make use of a library of generic engine, motor, converter and propulsor data to reduce the date
entry required. Data from several different diesel and gas turbine engine suppliers is recorded. This
is the specific fuel and lub oil consumption for an engine as well as the NOx and smoke emission
levels.
Performance curves for a range of propulsor devices are also recorded in a library for easy option
definition. The electric motor and convertor technologies are defined by generic performance
characteristics such as their operating efficiency over speed or load conditions (Buckingham, 2010).
Page 8
Outline of Thesis
Chapter 2.0 presents the resistance and propulsion background information and formulas involved.
Two regression based methods Holtrop and Lahtiharju were selected and the formulas and
limitations were presented. The mathematical models of Holtrop and Lahtiharju are also presented in
this chapter.
Chapter 3.0 presents the background information of diesel-electric propulsion and each component
in it. The mathematical model of DEP is also presented.
Chapter 4.0 shows the software development of this project. The rationale and structures are also
presented in this chapter.
Chapter 5.0 shows the testing and analysis of the software. Validation of R/V G.O. Sars is shown
in this chapter to prove the accuracy of the software developed.
Chapter 6.0 discusses about the project, accuracy of regression based methods, limitations of the
software and the verifications.
Finally in Chapter 7.0 and 8.0 presents concluding remarks and future works are drawn.
Chapter 9.0 shows the bibliography and works cited.
Appendix A presents the ship specifications of R/V G.O. Sars and SV290.
Appendix B presents the block diagram of the VIs developed.
Appendix C presents the user manual for the software.
Page 9
Frictional resistance is the force that is the resultant of tangential forces acting on the hull as
a result of the boundary layer along the hull;
Pressure resistance is the force that is the resultant of the normal forces on the hull, due to
the difference in the pressure in front of and behind the moving ship. The pressure losses
become significant when the boundary layer separates from the hull at the stern of the ship;
and
Wave resistance is the drag that is the result of waves generated by the moving ship. The
kinetic and potential energy in the waves has to be generated by the propulsion system.
Page 10
Figure 2-2: Different types of ships resistance speed curve (Stapersma & Woud, 2002)
Figure 2-2 shows various resistance-speed relations. For higher speeds, the resistance curve will be
steeper; curves of type (2) may be encountered. Planning craft and swath (small waterplane area
twin hull) ships may have curves that are more like (3).
2.1
Hull Resistance
Translation of a hull through water requires a force. This force is called the resistance. It is the force
that is required to tow the ship at a specified speed (without the propulsor). The thrust developed by
the propulsion system has to overcome the resistance of the ship. The total resistance consists of
three components:
Frictional or viscous resistance is the force that is the resultant of the tangential forces acting
on the hull as a result of the boundary layer along the hull;
Form or pressure resistance is the force that is the resultant of the normal forces on the hull,
due to the difference in the pressure in front of and behind the moving ship. The pressure
losses become significant when the boundary layer separates from the hull at the stern of the
ship; and
Wave resistance is the drag that is the result of waves generated by the moving ship. The
kinetic and potential energy in the waves has to be generated by propulsion system.
(2.1)
It is often acceptable to assume that the ships resistance is roughly proportional to the square of
ship speed vs relatively low speeds.
R = c1 VS 2
(2.2)
Page 11
2.1.1
PE = R.vs
(2.3)
PE = c1.vs 3
(2.4)
Non-dimensional Resistance CE
2.1.2
PE = CE 3 3 vs 3
1
(2.7)
c1 = CE 3 3
(2.8)
In particular, the dependency on the Froude number means that the propulsion power can change
with speed more rapidly than is predicted by the cube law. The cube law is only valid for low
Froude numbers (Fn=0.1-0.2).
Page 12
Propulsion
The function of a propulsor is to deliver a thrust force T to overcome the resistance R of the hull.
The power needed to overcome R at speed vs is the effective power PE, already defined in equation
(2.3):
The power as delivered by the propeller in water at velocity of advance vA with useful output T is
the thrust power PT (per propeller):
PT = T v A
(2.9)
Another important effect is that the velocity of the water at the propeller does not equal the ships
speed: the entrained water in the boundary layer around the ship has a certain forward speed. The
boundary layer at the ships stern has a considerable thickness and normally the propeller is
completely within the region where the water velocity is affected by the hulls presence. As a result
the advance velocity vA of the propeller relative to the water is smaller than the ships vs.
The difference between ships speed and advance velocity in front of the propeller, as a ratio of
ships speed is called the wake factor w:
v v
w= s A
(2.10)
vS
From this definition the advance velocity as experienced by the propeller can be expressed in terms
of the ship speed:
vA = (1 w ) vs
2.2.1
(2.11)
Hull Efficiency
As a result of thrust deduction and wake factor, the sum of the thrust power PT of all the propellers
does not equal the effective power PE. The ratio of effective power to propulsive power is called the
hull efficiency H, clearly all differences between the towed and propelled hull are contained within
this factor:
R vs
PE
H =
=
(2.12)
k p PT k p T v A
H =
2.2.2
1 t
1 w
(2.13)
Propeller Efficiency
In order to deliver thrust at a certain translating speed, power must be delivered to the propeller as
torque Q and rotational speed:
Po = Q p = 2 Q n p
(2.14)
The index O stands for open water and refers to the fact that propellers normally are tested in open
water tank or tunnel. During the open water test, open water propeller efficiency can be measured:
Page 13
o =
PT
1 T vA
=
PO 2 Q n p
(2.15)
The open water propeller efficiency lies in the range of 0.3 for inland ships to 0.7 for frigates.
In reality, i.e. behind the ship, the torque Mp and thus the power Pp actually delivered to the
propeller are generally slightly different as a result of the non-uniform velocity field in front of the
actual propeller.
Pp = M p p = 2 M p n p
(2.16)
The ratio between open water power (or torque) and actually delivered power (or torque) is called
the relative rotative efficiency:
P
Q
R = o =
(2.17)
Pp M p
2.2.3
Propulsive Efficiency
It is common practice to define the total propulsive efficiency to embrace all effects hull and
propeller discussed up to now. So, the propulsive efficiency must be defined as the quotient of the
previously defined effective power PE delivered to the hull and the power actually delivered to all
the propellers PD. The total propulsive efficiency is defined as:
D =
PE
PD
(2.18)
With the definitions of hull efficiency H, open water propeller efficiency o, and relative rotative
efficiency R the following chain of partial efficiencies arises:
D = H o R
(2.19)
in which the hull efficiency can further be expressed in thrust deduction t and wake fraction w:
D =
2.2.4
1 t
o R
1 w
(2.20)
Not only effective towing power PE but also delivered power PD is increasing with the cube of ship
speed, if it is assumed that the total efficiency D remains almost constant at ship speeds other than
nominal ship speed, as shown by the following relations:
PD =
PE
1
3
2
3
CE vs 3
1
3
2
3
= CD vs 3
(2.21)
Page 14
CD =
2
3
PD
vs
1
3
2
3
vs
=
3
CE
c2 = CD 3 3
2.2.5
(2.22)
(2.23)
Propeller Law
The relation between the power delivered to a propeller Pp and shaft (or propeller) speed np is known
as the propeller law. From experience, it is known that shaft (rotational) speed is almost linearly
proportional to the ships translating speed:
n p = c3 vs
(2.24)
It can be shown that the delivered power is not only proportional to the cube of ship speed but also
to the cube of shaft speed. This is called the propeller law.
c2 n p 3
PD c2
3
Pp =
= vs =
= c4 n p 3
3
kp kp
k p c3
(2.25)
then:
Mp =
c4 n p 3
2 n p
= c5 n p 2
(2.26)
That is: propeller torque is proportional to the square of the shaft speed. There were two
assumptions in the derivation of the propeller law:
The propulsive efficiency remains constant in off-design conditions; and
Shaft speed is linearly proportional to translating speed.
2.3
Propulsion Chain
Shaft losses are expressed in terms of shaft efficiency, which is defined as:
s =
Pp
Ps
Mp
Ms
(2.27)
The shaft loss typically is 0.5 to 1 percentage at nominal power. Ps is the shaft power, i.e. the power
delivered to the shaft that is connected to a propeller and Pp is the power delivered to the propeller.
Ps = M s p = 2 M s n p
(2.28)
Page 15
(2.29)
where MB is the engine torque, e is the angular velocity of the engine shaft and ne is the engine
speed. If there is no gearbox, brake power equals shaft power. If however, transmission includes a
gearbox, gearbox losses are expressed in terms of gearbox efficiency, taking into account the
number of engines per propeller shaft ke:
GB =
M s np
Ps
Ms
1
=
=
ke PB ke M B ne ke M B i
(2.30)
i is the gearbox reduction ration indicating the ratio of engine speed to propeller speed:
i=
ne
np
(2.31)
The gearbox losses are moderate (1% to 2%) for one-step reduction gearboxes in medium-speed
diesel installations and they may be high (3% to 5%) for complex gearboxes with two or three
reduction stages such as currently applied in multi-engine installations.
The total transmission efficiency is defined as the ratio of delivered power to brake power. With the
definition of shaft and gearbox efficiency, total transmission efficiency can be written as the product
of these two.
TRM =
Pp
ke PB
Mp
Ms
1 Mp
1
=
= s GB
ke M B i M s ke M B i
(2.32)
To complete the power chain from the moving ship to the fuel in the tanks, the last step is effective
engine efficiency. It is defined as the ratio of engine output and heat input:
e = B
Q
(2.33)
Effective engine efficiency accounts for all engine losses in the conversion of chemical energy in
fuel to the mechanical energy in the rotating output shaft of the engine.
Figure 2-3 presents the propulsion chain: the overview of powers and efficiencies from resistance to
brake powers.
Page 16
Figure 2-3: Propulsion Chain: Overview of powers and efficiencies from resistance to brake
power (Stapersma & Woud, 2002)
Page 17
Holtrop (1984/1988)
One of the methods which are used to predict the resistance of a full displacement hull form is
Holtrop 1988. This algorithm is designed for predicting the resistance of tankers, general cargo
ships, fishing vessels, tugs, container ships and frigates. However, there are some limitations for this
prediction method and will be mentioned in Section 2.4.12.
This resistance prediction method is one of the techniques widely used in prediction of resistance of
displacement and semi-displacement vessels. Like all methods, however, this technique is limited to
a suitable range of hull form parameters. This algorithm is designed for predicting the resistance of
tankers, general cargo ships, fishing vessels, tugs, container ships and frigates. The algorithms
implements are based upon hydrodynamic theory with coefficients obtained from the regression
analysis of the results of 334 ship model tests.
In their approach to establishing their formulas, Holtrop and Mennen assumed that the nondimensional coefficient represents the components of resistance of a hull form. It might be
represented by appropriate geometrical parameters, thus enabling each component to be expressed
as a non-dimensional function of the sealing and the hull form.
This resistance prediction method was presented based on a regression analysis of random models
and full-scale test data. A Froude number dependency of the form factor was introduced with the
objective to improve the accuracy of the prediction. The prediction method was carried out as
shown:
RTotal = RF (1 + Yk ) + RAPP + RTR + RW + RB + RA
(2.34)
2.4.1
Froude Number
The Froude number is a dimensionless number defined as the ratio of a characteristic velocity to a
gravitational wave velocity. For vessel, it is an important parameter with respect to the ship drag, or
resistance, including the wave making resistance.
V
Fn = s
(2.35)
gL
The coefficient Y as shown in Table 2-1 was varied for several fixed values of the Froude numbers
and for each Froude number a regression analysis of the wave resistance was made in order to match
the numerical model to the measured data. In Figure 2-4, it shows the Froude number dependency of
the form factors.
Referring to Figure 2-5, the standard deviation Rm between the total measured and calculated model
resistance was used to determine the value of Y for each Froude number analysed.
Page 18
Figure 2-4: Froude number dependency of the form factor (Holtrop, 1988)
Page 19
Figure 2-5: The standard deviation between measured and calculated RM is shown for various
Froude numbers investigated as a function Y (Holtrop, 1988)
2.4.2
Reynolds number
In fluid mechanics, the Reynolds number (Re) is a dimensionless number that gives a measure of the
ratio of inertial forces to viscous forces and consequently quantifies the relative importance of these
two forces for given flow conditions and the formula is shown as:
V L
Re = s
(2.36)
where:
for fresh water = 1.13910-6 m2/s
for sea water = 1.18310-6 m2/s
Page 20
Form coefficients
Form coefficients are important parameters to help compare hull forms as well:
Block coefficient is the ratio of the immersed volume of a vessel to the product of its immersed
draft, length and beam and is shown as:
CB =
= C P CM
(2.37)
LWL B T
Midship coefficient is the ratio of the largest underwater section of the hull to a rectangle of the
same overall width and depth as the underwater section of the hull and is shown as:
A
CM = m
(2.38)
B T
Prismatic coefficient is the ratio of the immersed volume of the hull to a volume of a prism with
equal length to the ship and cross-sectional area equal to the largest underwater section of the hull
(midship section) and is shown as:
CP =
(2.39)
LPP Am
Waterplane coefficient expresses the fullness of the waterplane or the ratio of the waterplane area to
a rectangle of the same length and breadth and is shown as:
Aw
CWP =
(2.40)
LPP B
2.4.4
Frictional Resistance RF
The frictional resistance RF is the major part of the total viscous resistance of a ship. The area of the
wetted surface S and the coefficient of the frictional coefficient CF determine its magnitude.
0.075
CF =
(2.41)
[log10 ( Rn ) 2]2
RF = 0.5 S VS 2 C F
(2.42)
(2.43)
(2.44)
In the form-factor formula LR is a parameter reflecting the length of the run according to:
LR = L[1 C p + 0.06C p lcb / (4C p 1)]
(2.45)
Page 21
(2.46)
(2.47)
c12 = 0.479948
(2.48)
The coefficient c13 accounts for the specific shape of the afterbody and is related to the coefficient
Cstern according to:
(2.49)
c13 = 1 + 0.003Cstern
According to Figure 2-6, the typical values of Cstern are shown.
(2.50)
Page 22
1.5-2.0
1.3-1.5
3.0
Skeg
1.5-2.0
Strut bossings
3.0
Hull bossings
2.0
Shafts
2.0-4.0
Stabilizer fins
2.8
Dome
2.7
Bilge keels
1.4
The equivalent 1+k2 values is shown in Figure 2-6 for a combination of appendages is determined
from:
(1 + k2 )eq =
2.4.6
(1 + k2 ) S APP
S APP
(2.51)
The wave resistance formula was derived for the speed range Fn > 0.55:
RW 0.55 = c17 c2 c5 g exp[ m3 Fn d + m4 cos( Fn 2 )]
(2.52)
d = 0.9
(2.53)
c17 = 6919.3CM
1.3346
3
L
2.00977
1.40692
2
B
(2.54)
(2.55)
The coefficients c2, c5, d and have the same definition for all Froude Number:
c2 = exp(1.89 c3 )
c3 =
(2.56)
(2.57)
Page 23
c5 =
1 0.8 AT
( B T CM )
(2.58)
= 1.446CP 0.03( L / B )
(2.59)
= 1.446CP 0.36
(2.60)
(2.61)
c15 = 1.69385
(2.62)
(2.63)
c15 = 0
(2.64)
2.4.7
(2.65)
(2.66)
c7 = 0.229577(B / L)0.33333
(2.67)
c7 = B / L
(2.68)
c7 = 0.5 0.0625 L / B
(2.69)
(2.70)
(2.71)
Page 24
(2.72)
(2.73)
(2.74)
c15 = 1.69385
(2.75)
(2.76)
c15 = 0
(2.77)
2.4.8
2.4.9
(2.78)
The additional resistance due to the presence of a bulbous bow near the water surface is determined
from:
RB =
PB =
Fni =
0.56 ABT
(TF 1.5hB )
V
(2.79)
(2.80)
(2.81)
Page 25
(2.82)
The coefficient c6 has been related to the Froude number based on the transom immersion:
When FnT < 5:
(2.83)
c6 = 0.2(1 0.2 FnT )
When FnT > 5:
c6 = 0
(2.84)
V
2 gAT / ( B + BCWP )
(2.85)
(2.86)
describes the effect of the hull roughness and the still-air resistance. From an analysis of results of
speed trials, which have been corrected to ideal trial conditions, the following formula for the
correlation allowance coefficient CA was found:
(2.88)
c4 = 0.04
(2.89)
Page 26
Table 2-3: Limits of applicability for Holtrop and Mennen (Holtrop, 1984)
Parameter
Minimum
Maximum
CP
0.55
0.85
L/B
3.9
15
B/T
2.1
4.0
Page 27
Lahtiharju (1991)
Lahtiharju is a reliable resistance prediction method which is used to predict the resistance of a
planning hull. Extensive systematic resistance tests were carried out with all models, including
typical hard chine planning hull form. Resistance prediction equations were developed by using
regression analysis, which was based on parameters and resistance data if some older systematic
series, the new series and suitable models from the records (Lahtiharju, et al., 1991).
With all the models tested, the volumetric displacement Froude number, Fn, is defined by:
VS
Fn =
(2.90)
g 1/3
2.5.1
The analysis of hard chine craft was carried out by using the main dimensions and the resistance test
results of only 13 vessels. Thus the equation is a supplement to the Savitsky method in the preplanning regime. The parameters in the equation are the ratios of main dimensions (L, B, T and )
and the ratio of transom area AT/AX. The new formula is a second order function of Fn. The number
of variables is six.
The values of the regression coefficients and the parameters are given in Table 2-4. Because the
models in the analysis did not form any systematic series and the number of the models was very
small, the coefficient of determination is only 0.9687. The general form of the resistance prediction
equation for hard chine craft in the pre-planning speed regime is:
RT / 100000 = A0 + A1 P1 + Ai Pi Fn + Ai Pi Fn 2
i=2
i=4
CF =
0.075
( log10 Rn 2 )
10000
L
Fn 1/3 32.2
64
Rn =
5
1.2817 10
S
RT
RT
+ ( CF C A ) CF 100000 0.5 2/3 Fn 2
=
corr 100000
(2.91)
(2.92)
(2.93)
(2.94)
Page 28
-0.03546471
/T3
0.00129099
i
2
3
i
4
5
6
Coefficient = Fn
Pi
1/3
/L
(L/T)2
Coefficient = Fn2
Pi
(L/1/3)2
(L/1/3)3
(B/L).(AT/AX)
Ai
0.51603410
-0.00010596
Ai
-0.00090300
0.00017501
-0.02784726
The total resistance is calculated in exactly the same way as for round bilge vessels. At low speeds,
resistance is calculated by using the Mercies-Savitsky method. When the speed is larger than Fn
=1.8, equation (2.91) is used up to planning regime. After that, the Savitsky equation is applied.
Small experimental corrections have been made to the Mercier-Savitsky and Savitsky methods,
because they slightly underestimate the resistance according to previous examinations.
Page 29
Limitations
The Lahtiharju resistance prediction algorithm is valid for vessel speeds corresponding to
displacement Froude number Fn in the range of 1.8 to 3.3. However, Lahtiharju is favourable to
certain limits of hull dimensions, these limits are shown in Table 2-5:
2.5.3
Page 30
Figure 3-1: Three comparative concepts of a Ropax vessel showing how space can be utilized
with electric propulsion and podded propulsion (Adnanes, 2003)
The advantages of the DEP were highlighted in the earlier chapter. High availability of power,
propulsion and thruster installations, as well as safety and automation systems, are the key factors in
obtaining maximum operation time for the vessel. The safety and automation system required to
monitor, protect, and control the power plant, propulsion and thruster system, becomes of increasing
importance for a reliable and optimum use of the installation. Figure 3-1 shows the vessel layout of
diesel-mechanical, diesel-electric and pod propulsion.
Page 31
Figure 3-2: Layout diagram of Conventional and Diesel Electric Propulsion System (Adnanes,
2003)
Page 32
The main difference between the marine and a land-based electrical power system is the fact that the
marine power system is an isolated system with short distances from the generated power to the
consumers, in contrast to what is normal in land-based systems where there can be hundreds of
kilometres between the power generation and the load, with long transmission lines and several
voltage transformations between them. The amount of installed power in vessels may be high and
this gives special challenges for the engineering of such systems. High short circuit levels and forces
must be dealt with in a safe manner. The control system in a land-based electrical power system is
divided in several separated sub-systems, while in a vessel; there are possibilities for much tighter
integration and coordination. The main components of DEP are shown as:
Page 33
Page 34
Page 35
Prime Mover
In a DEP system, the diesel engines are normally medium to high-speed engines, with lower weight
and costs than similar rated low speed engines that are used for direct mechanical propulsion. Most
common is the use of a diesel engine to drive the generator due to its good performance
characteristics and low fuel costs. Main electric power supply systems of 50 Hz require a prime
mover with a speed of 750, 1000 or 1500 rpm, 60 Hz-systems require 900, 1200 or 1800 rpm. High
speed diesel engines need high quality fuels, whereas engines that run 750-1000 rpm can usually
operate on cheaper heavy fuel. This gives them an advantage from a fuel cost point of view.
Page 36
Diesel Generators
The generator is driven by a prime mover converts mechanical energy to main electric energy.
Manufacturers usually combine the generator, prime mover and auxiliary systems, such as reduction
gear (if required) and lubricating oil system, to a generator set.
Most common are AC generators. If a DC main electric system is required, as on a submarine, AC
generators will still be used in combination with rectifiers. The type of generator (frequency,
voltage) and number of generators are determined by the electrical load analysis, redundancy
requirements and other rules and regulations provided by regulatory bodies. For electric powers up
to 2500kW, AC generators with frequency/voltage of 50Hz/400V or 60Hz/440V (three phase) are
generally installed. If the required electric power is higher, high voltage generators are implemented
(voltage of 3.3 or 6kV). Often, the generator capacity is not given as real power (kW) but as the
apparent power (kVA), the product of current and voltage, because the current required from the
generator determines the dimensions due to heating of the windings.
A two-pole generator will give 60Hz at 3600 RPM, a four-pole at 1800 RPM and a six-pole at 1200
RPM.
50Hz is obtained at 3000 RPM, 1500 RPM and 1000 RPM for two, four and six-pole
machines;
A large medium speed engine will normally work at 720 RPM for 60 Hz (10 pole generator)
or 750 RPM for 50 Hz networks (8 pole generators);
The DC current was earlier transferred to the magnetizing windings on the rotor by brushes
and slip rings;
Modern generators are equipped with brushless excitation for reduced maintenance and
downtime;
The brushless excitation machine is an inverse synchronous machine with DC magnetization
of the stator and rotating three-phase windings and a rotating diode rectifier. The rectified
current is then feeling the magnetization winding; and
The excitation is controlled by an automatic voltage regulator (AVR), which senses the
terminal voltage of the generator and compares it with a reference value.
Page 37
Electrical Motors
Electrical motors are the most commonly used device for conversion from electrical to mechanical
power and is used for DEP, thrusters or station keeping, and other on-board loads such as winches,
pumps, fans etc. Typically, 80-90% of the loads in ship installation are electrical motors.
An electric motor can be directly connected to the network, and such direct-on-line (DOL) motors
are normally three-phase asynchronous, or induction motors. The asynchronous motor has a rugged
and simple design, where the three-phase stator windings are similar to a generator stator winding.
The rotor is cylindrical, with a laminated iron core and a short-circuited winding similar to the
damper winding in a synchronous machine. At no-load, the voltages imposed to the stator winding
will set up a magnetic field in the motor, which crosses the air gap and rotates with a speed given by
the frequency of the imposed voltages, called synchronous frequency, fs. Hence, the synchronous
speed ns:
f 60
ns = s
(3.1)
p/2
As the shafts get loaded, the rotor speed will decrease, and there will be induced currents in the rotor
winding since they are rotating relatively to the synchronous rotating magnetic field from the stator
windings. One defines the slip, s, as the relative lag of motor speed to the synchronous speed ns:
n n
(3.2)
s= s
ns
Hence the slip varies from 0 (no load) to 1 (block rotor). The slip at rated load is normally below
0.05 (5%) for most motor design, and even lower (2-3%) for large motors.
Page 38
The asynchronous or induction motor is the workhouse of the industry. Its rugged and simple design
ensures in most cases a long lifetime with a minimum of breakdown and maintenance. The
asynchronous motor is used in any applications, either as a constant speed motor directly connected
to the network, or as a variable speed motor fed from a static frequency converter.
The induction motor is characterized by simplicity, reliability, and low cost, combined with
reasonable overload capacity, minimal service requirements, and good efficiency.
An induction motor utilizes alternating current supplied to the stator directly. The rotor receives
power by induction effects. The stator windings of an induction motor are similar to those of the
synchronous machine. The rotor may be one of two types. In the wound rotor motor, windings
similar to those of the stator are employed with terminals connected to insulated slip rings mounted
on the shaft. The rotor terminals are made available through carbon brushes bearing on the slip
rings. The second type is called the squirrel-cage rotor, where the windings are simply conducting
bars embedded in the rotor and short-circuited at each end by conducting end rings.
Page 39
Synchronous Motors
Synchronous electric motors are AC motors that operate at fixed frequency of the system. These
motors require direct current (DC) for excitation and have a low starting torque, and therefore
synchronous motor suitable for use beginning with low load, such as air compressors, frequency
changes and the generator motor. Synchronous motor is able to correct the power factor of the
system and usually used in energy power systems that use a lot of electricity.
The synchronous machine is normally not used as a motor in ship applications, with exception of
large propulsion drives, typically > 5 MW directly connected to propeller shaft, or > 8-10 MW with
a gear connection. In power range smaller than this, the asynchronous motor is normally costcompetitive. The design of a synchronous motor is similar to that of a synchronous generator. It is
normally not used without a frequency converter supply for variable speed control in ship
applications.
Synchronous motors are like induction motors in that they both have stator windings that produce a
rotating magnetic field. Unlike an induction motor, the synchronous motor is excited by an external
DC source and, therefore, requires slip rings and brushes to provide current to the rotor. In the
synchronous motor, the rotor locks into step with the rotating magnetic field and rotates at
synchronous speed. If the synchronous motor is loaded to the point where the rotor is pulled out of
step with the rotating magnetic field, no torque is developed, and the motor will stop. A synchronous
motor is not a self-starting motor because torque is only developed when running at synchronous
speed; therefore, the motor needs some type of device to bring the rotor to synchronous speed.
A synchronous motor may be started by a DC motor on a common shaft. When the motor is brought
to synchronous speed, AC current is applied to the stator windings. The DC motor now acts as a DC
generator and supplies DC field excitation to the rotor of the synchronous motor. The load may now
be placed on the synchronous motor. Synchronous motors are more often started by means of a
squirrel-cage winding embedded in the face of the rotor poles. The motor is then started as an
induction motor and brought to ~95% of synchronous speed, at which time direct current is applied,
and the motor begins to pull into synchronism. The torque required to pull the motor into
synchronism is called the pull-in torque.
Page 40
Page 41
Figure 3-10: Power flow in a simplified electric power system (Adnanes, 2003)
The prime movers e.g. diesel generators or gas turbines supply a power to the electric generator
shaft. The electric motor, which could be the propulsion motor, is loaded by a power from its
connected load. The power flow in diesel-electric propulsion is shown in Figure 3-10. The power
lost in the components between the shaft of the diesel engine and the shaft of the electric motor is
mechanical and electrical losses which gives heat and temperature increase in equipment and
ambient and the typical values of electrical efficiencies in DEP system according to Table 3-1.
P
Pout
(3.3)
Electrical = out =
Pin Pout + Plosses
Page 42
3.7
0.95 0.97
0.999
0.99 0.995
0.98 0.99
0.95 0.97
0.88 0.92
Fuel economy is important, not only because of the direct operational cost consequences for a diesel
plant operator, but also in view of the ultimate scarcity of fossil fuel and the direct link with the
emission of pollutants.
The measurement for fuel economy is specific fuel consumption, SFC. The specific fuel
consumption is by defining the fuel consumption of the engine related to brake power.
i
sfc =
mf
PB
(3.4)
The specific fuel consumption will have a value of sfc 220 160g/kWh.
By multiplying the specific fuel consumption with the power, the fuel consumption of the ship per
unit time can be obtained:
i
m f = sfc PB
(3.5)
The fuel consumption per mile covered can be found by dividing the fuel consumption per hour by
the speed:
i
fcm =
mf
vs
(3.6)
Page 43
When given the amount of fuel F onboard and the fuel consumption per mile, fcm as a function of
ship speed the following can be determined:
Range: How far can the ship get as a function of speed?
Endurance: How long can the ship sail as a function of speed?
If the amount of fuel available on board is F then the range is the inverse of fuel consumption per
mile:
F
(3.7)
R=
fcm
Figure 3-11: Range of a typical frigate of 3300 tonne displacement with mechanically driven
CODOG installations (Stapersma & Woud, 2002)
Figure 3-11 shows a typical curve of the range of the example ship as a function of speed. Range is
the inverse of fuel consumption per mile, so if there is an optimum for fuel consumption, there is an
optimum range as well.
Page 44
Figure 3-12: Endurance of the example ship (Stapersma & Woud, 2002)
Figure 3-12 gives the endurance of the example ship for which the previous figure gave the range.
There is a step when changing from main to cruise engines. A marked difference with the range is
that endurance always increases when ship speed decreases. In fact the maximum occurs exactly at
zero ship speed.
Page 45
Page 46
Software Rationale
A LabVIEW Project is a tool for organizing project files, NI hardware, configuration data, and build
specifications as shown in Figure 4-1. Project information is stored in an .lvproj file. The "Project
Explorer" window, shown below, is where you interact with LabVIEW projects:
Page 47
Page 48
Page 49
Page 50
4.1.1
In the limitation check VI, the ship operating profile is check with Holtrop and Lahtiharju
limitations to ensure the validity of the particular regression based method. The Boolean will
indicate the validity of the regression based method. When the Boolean is green, it indicates that the
parameters are within the range of the limitations and when the Boolean is red, this shows that the
parameters are not suitable for the particular regression based method.
4.1.2
In the Holtrop VI, the resistance will be predicted based on ship operating profile. The ship
operating profile or ship coefficients are very important parameters in determining the Holtrop and
Mennen resistance prediction algorithm. Once the input parameters are inputted into the software,
run the VI and the software will calculate the total resistance and the required power for the diesel
generators and electrical motors.
4.1.3
In the Lahtiharju VI, the same approach as Holtrop was used. Resistance of the vessel will be
predicted based on the ship operating profile. The only difference is that the algorithm used will be
different.
Page 51
Generators Selection VI
In the generators selection VI, the user can go through a list of diesel generators in the market. For
this project, a total of 48 diesel generators from Caterpillar, Cummins and Wartsila are used for the
generators selection database. In the future, users can include more diesel generators in the market to
ensure a better selection or sizing for the diesel-electric propulsion.
4.1.5
Plots VI
4.2
Structures
Structures contain sections of graphical code and control how and when the code inside is run. The
most common execution structures are While Loops, For Loops and Case Structures which you can
use to run the same section of code multiple times or to execute a different section of code based on
some condition.
4.2.1
Formula Node
The Formula Node in the LabVIEW software is a convenient, text-based node you can use to
perform complicated mathematical operations on a block diagram using the C++ syntax structure. It
is most useful for equations that have many variables or are otherwise complicated. The text-based
code simplifies the block diagram and increases its readability. Furthermore, you can copy and paste
existing code directly into the Formula Node rather than recreating it graphically.
In addition to text-based equation expressions, the Formula Node can accept text-based versions of
if statements, while loops, for loops, and do loops, which are familiar to C programmers. These
programming elements are similar but not identical to those you find in C programming.
The MathScript Node implements similar functions but with the additional functionality of a full .m
file compiler, making it useful as a textual language for signal processing, analysis, and math.
LabVIEW MathScript is generally compatible with .m file script syntax, which is widely used by
alternative technical computing software. For LabVIEW 2009 and later, the LabVIEW MathScript
features are released separately in the LabVIEW MathScript RT Module.
Page 52
4.2.2
While Loop
The While Loop executes the sub-diagram until the conditional terminal, an input terminal, receives
a specific Boolean value. The conditional terminal in a While Loop behaves the same as in a For
Loop with a conditional terminal. However, because the For Loop also includes a set iteration count,
it does not run infinitely if the condition never occurs. The While Loop does not include a set
iteration count and runs infinitely if the condition never occurs.
If a conditional terminal is Stop if true, you place the terminal of a Boolean control outside a While
Loop, and the control is FALSE when the loop starts, an infinite loop is caused, as shown in the
following example. An infinite loop will also be caused if the conditional terminal is Continue if
True and the control outside the loop are set to TRUE.
4.2.3
Case Structure
A Case Structure is a LabVIEW primitive that dynamically selects which parts of code should
execute. For this project, the case structure was used together with the Tab Control so that at the
selected tab, the selected VI can be executed successfully.
Page 53
Graph Indicators
4.4
Write to Spreadsheet VI
Page 54
Software Development
Page 55
Page 56
5.1
Limitations Check
A limitation check is carried out as shown in Figure 5-1. The result shows that for this particular
vessel (R/V G.O. Sars), Holtrop resistance prediction algorithm is seen to be the only available
regression based method.
Page 57
Resistance Curve
Resistance in kN
400
350
300
250
200
150
100
50
0
0
10
15
20
Figure 5-3: R/V G.O Sars Resistance Curve drawn with Excel
The ship resistance is calculated based on the ship operating profile or ship coefficients as shown in
Figure 5-2. In general, all ship resistance are proportional to the square of the speed, but for high
speeds, the wave resistance increased much faster, thus contributing to a higher part of the total
resistance. A further increase in the propulsion power may only result in negligible ship speed
increases as most of the extra power will be converted into wave energy hence increasing the fuel
consumption with a slight increase in ship speed.
Referring to Figure 5-2, it can be observed that frictional resistance contributes most of the
resistance.
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Resistance in kN
500
400
300
Hullspeed
200
Software
100
0
0
10
15
20
5.1.3
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Generators Selection
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Range
With the range plots generated in Figure 5-7, the user can predict the cruising speed of the vessel
and plan the route of the vessel in order to achieve a better fuel consumption for the vessel. As the
ship speed increases, the specific fuel consumption will increases dramatically which in turns affects
the range to be shorter referring to Figure 5-9.
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Endurance
Figure 5-8 gives the endurance plots of R/V G.O. Sars. With the endurance plots, user can identify
how many days the vessel can last in the sea without bunkering. If the vessel is travelling at a higher
speed, the endurance will be lower as a higher speed will require a higher specific fuel consumption.
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Based on the selected generator, Wartsila 6L32, the specific fuel consumption of the fuel
consumption was plotted in Figure 5-9. The fuel consumption increases as the ship speed increases
therefore in order to obtain a better fuel efficiency; it is recommended to plan the route based on the
fuel available and the fuel consumption. This enable users to know the cruising speed and at which
speed, the vessel will travel at the highest fuel efficiency.
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Limitations Check
A limitation check is carried out as shown in Figure 5-10. The result shows that for this particular
vessel (SV290), the only regression based method is Holtrop resistance prediction algorithm.
Resistance Curve
Referring to Figure 5-11, the resistance results of the model testing provided from the design
company, STX Marine is compared against the resistance generated by the software. The resistance
comparison shows that there are not many differences between the model test results and the
software results. This again validates the resistance prediction algorithm developed in the software.
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600
Resistance in kN
500
400
300
Model Test
Software
200
100
0
0
10
15
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5.2.4
Range
With the range plots generated, the user can predict the cruising speed of the vessel and plan the
route of the vessel in order to achieve a better fuel consumption for the vessel as shown in Figure
5-13. Two generators namely, Tewac Marathon 744 generators and Caterpillar 3516B were
compared in this simulation study.
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Endurance
Figure 5-14 presents the endurance plots of SV290. As previously mentioned, this simulation study
has looked into two generators comparison to demonstrate the comparison function developed by
the software in LabVIEW.
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The comparison between the Tewac Marathon 744 generator and the Caterpillar 3516B proves that
the Tewac Marathon 744 generator has a better fuel consumption at the service or cruising speed as
refer to Figure 5-15. This comparison function in LabVIEW will provide more options for the
system designer during the selection of diesel generators.
Figure 5-15: Tewac Marathon and Caterpillar 3516B fuel consumption comparison
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In Chapter 3.0, a model of a complete marine power system is presented. The overall model consists
of diesel generators, switchboard, transformers, frequency converters, electrical motors either
synchronous or induction and propeller shaft.
The main objective of this project is to determine a solution of marine power options that is best
match to the design ship operating profile. The ship resistance was predicted through either Holtrop
or Lahtiharju based on the ship operating profile.
The main concern for choosing an ideally sized diesel generators and electrical motors is economical
consideration. An oversized diesel generators and electrical motors will cost the ship owner much
more. Important economic factors are fuel consumption, cost of the diesel generators or electrical
motors and maintenance. Other than the economic factors, the most important factor will be the
budget.
With this program, before building any new vessel, the naval architects and marine engineers can
analyse the fuel consumption of the selected diesel generators and determine its cruising speed in
order to attain the best fuel consumption efficiency. At the same time, the software is able to
compare fuel consumption, range and endurance of two diesel generators. When the vessel is in
operation, ship master and crew can monitor the specific fuel consumption, range and endurance
based on the selected diesel generators. This can be iterated during the sea trials.
6.2
The prediction accuracy of equation (2.91) has been compared with resistance calculation methods
by Compton (1986), Holtrop (1984), Mercier and Savitsky (Savitsky & Brown, 1976), Ortmerssen
(1971), Radojcic (1984), Savitsky (1964) and Tang (Ping-zhong et al., 1980) in Figure 6-1. Each
method has been used within its own limits of applicability. Figure 6-1 shows the mean value of the
ratio of the prediction to the experiment and the standard deviation at design speed, at hump speed,
before the planing regime and at planing speed. The number of models used in the correlation is also
given. The models include the NOVA models and also other models, the resistance data of which
has been used in developing the equation (2.91). Thus the comparisons of prediction accuracies with
the other methods are not totally fair.
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Figure 6-1: The percentage difference between resistance prediction by equation (2.91) and
model test for three hard chine vessels
As expected, the new methods give more reliable results than the older methods. The MercierSavitsky method gives the most reliable results for round bilge vessels in the speed range Fn =1.0 to
2.0 where the method is applicable. The maximum difference between prediction and experiment is
from 6 to 7%. The Savitsky method gives the best resistance predictions for hard chine vessels at the
planing regime. At lower speeds the predictions by Mercier-Savitsky method are quite reliable.
6.3
Software
A software package was developed which consist of resistance prediction, Holtrop and Lahtiharju
and power required for diesel generators and electrical motors.
This software uses mathematical models created in Chapter 2.0 and 3.0 for the development of the
package. With the use of modelling software package, the algorithms were developed from the
structures in LabVIEW. Formula Node, While Loop and Case Structures were used in the progress.
In LabVIEW simulation program developed, users can change inputs and save resulted data to
Microsoft Excel for further data analysis. Graph indicators were used in plotting the necessary data
required in this software. The development of the software is highlighted in Chapter 4.0.
The program is specially designed for diesel-electric propulsion vessels. The program will be able to
predict the resistance of the vessel and the power required for the diesel generators and electrical
motors.
6.4
Limitations
However, when predicting the resistance through regression based methods, only Holtrop and
Lahtiharju had been looked into. The limitations of the resistance prediction for Holtrop and
Lahtiharju are highlighted in Section 2.4.12 and 2.5.2.
The implementation of propulsor is also inappropriate for the program as there are too many
variables and equations which have not been looked into. Therefore in this project, the propeller
efficiency is assumed to be 55%.
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Verifications
In order to validate the software developed, verification works are shown in Chapter 5.0.
The main reason for the verification is to determine the accuracy of the software developed. The
Holtrop resistance prediction algorithm and DEP models were simulated and compared with ship
specifications from R/V G.O. Sars and SV290. The resistance generated from the software was
compared with results from Hullspeed.
The simulated result of the required power for the diesel generators has shown a pretty close result.
Although the simulated result of the required power for the electrical motors is differs from the
actual power required this is probably due to insufficient information of electrical efficiency in the
switchboard, frequency converters, transformers and electrical motors. Since the predicted power
required for the electrical motors is much higher than the actual required power, this shows that the
assumed efficiencies of the switchboard, frequency converters, transformers and electrical motors
are too high. Therefore, electrical efficiencies in the components of DEP determine an important
role in predicting the output power. However, the number of propellers is equally important; a twinscrew propeller shaft will have much lower propeller efficiency as compare to a single screw
propeller shaft.
Overall, the software shows that the resistance prediction algorithm gives a good estimate of
resistance and DEP provides a good estimate of required power for the diesel generators and
electrical motor. The analysis of fuel consumption, range and endurance are provides a good
estimation when in operation.
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7.0 CONCLUSION
The software developed has successfully reached the aim of the project. The ship operating profile
or ship coefficients are the inputs for the use of regression based methods and the coefficients will
determine the final predicted resistance. Electrical efficiencies are equally as important as the ship
operating profile as it plays an important role in predicting of power for the diesel generators and
electrical motors. Typical efficiencies may be used for the design stage and when in operation, the
known electrical efficiencies of the DEP systems should be used in order to obtain a more accurate
ship fuel consumption, endurance and range. The numbers of propellers are as important as the
electrical efficiencies because a twin-screw propeller shaft will result in much lower propeller
efficiency.
The key features of the software are: resistance prediction through Holtrop and Lahtiharju methods
based on the hull forms; prediction of required power for diesel generators and electrical motors in
diesel-electric propulsion; fuel consumption, range and endurance analysis based on the selected
diesel generators. The benefits for the users especially the naval architects and marine engineers
have been shown and this software can be used widely by them during the design stages. Instead of
going through multiple model-testing to improve on the design, the users can just modify the hull
form in the software to analysis the results. Based on the available components in the diesel-electric
propulsion, the user can select the best components from the database. If there are no suitable dieselelectric propulsion components, the users most probably need to modify the hull form to obtain the
best sized diesel generators and electrical motors.
The advantages of the software are: user friendly as compared to commercial software for resistance
prediction; can be further developed for future analysis works; ability to extract key data into Excel
for further analysis and can be used as a tool for design stage without going through model testing
for a few times. The only disadvantage is that the propeller efficiency is assumed for this project and
it might affect the final result slightly and it will be further highlighted in the conclusion.
Holtrop method estimates the resistance of displacement ships. It is a statistical regression of model
tests and results from ship trials and may be used to access qualitatively for the resistance of a ship
design. The improved formulation from Holtrop, 1984 has been published in Holtrop, 1988. The
new formulation has form factor depending on ship speed, revised formulas for the wave resistance
and separate relations for the air resistance. Other improvements include added resistance due to
incoming waves, added resistance from head wind and shallow water corrections. Therefore,
Holtrop, 1988 provide reasonable degree of accuracy not only for the initial stages of ship design but
also for more rigorous analysis in the later stages.
Regression equations of Lahtiharju method for resistance prediction have been developed on the
basis of extensive systematic resistance tests. The equation for hard chine vessels can be used before
the planing regime. The new equations, together with the Mercier-Savitsky method and the Savitsky
method, seem to give a reliable basis for the resistance prediction of high-speed hull forms at the
design phase over a very wide speed range. However, more correlations with resistance data of
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There has also been a significant increase in the choice of marine propulsion system configurations
available to the naval architects and marine engineers. Therefore, the expansion of the project should
also look into waterjet propulsion and different propulsor options like controllable pitch propellers,
ducted propellers and Voith Schneider propellers. Other than that, gas and steam turbine should not
be neglected. Gas turbines are used widely by naval vessels and steam turbines are used by LNG
carriers and nuclear submarines.
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Systems, p. 32.
Holtrop, J., 1984. A Statistical Re-analysis of Resistance and Propulsion Data. International
SMSSH88, p. 7.
Holtrop, J. & Mennen, G., 1982. An Approximate Power Prediction Method. International
Shipbuilding Progress, p. 5.
Hung, N., 2010. Marine Instrumentation and Control Engineering. s.l.:AMC.
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Cp 0.85
L/B 14.9
B/T 4.00
Fn 1.00
Lahtiharju 1991
Lahtiharju is a reliable resistance prediction method which is used to predict the resistance of a
planning hull. Extensive systematic resistance tests were carried out with all models, including
typical hard chine planning hull form. Resistance prediction equations were developed by using
regression analysis, which was based on parameters and resistance data if some older systematic
series, the new series and suitable models from the records. The range of applicability of this
estimation method is stated to be the following:
4.49
2.73
3.75
0.43
L/1/3 6.81
L/B 5.43
B/T 7.54
AT/AX 0.995
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Generator efficiency
Switchboard efficiency
Transformer efficiency
Frequency converter efficiency
Electric motor efficiency
Propeller shaft efficiency
Number of Generators
Number of Electrical motors
Number of Propellers
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Step 6 Plots
Generator 1
Generator 2
The excel data could be used for further analysis in excel. In the plots VI, link the file path to where
the excel file was being created and run the VI.
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