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Home Work 1 2015

This document contains 10 problems related to mechanics of manufacturing processes. Problem 1 asks to show that true strain is additive between steps of stretching metal, while engineering strain is not. Problem 2 calculates engineering and true strains for a paper clip made from wire. Problem 3 calculates ultimate tensile strength given strength coefficient and true strain at necking. Problem 4 calculates work done during frictionless compression of cylinders made of different materials.

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Misbah Niamat
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292 views2 pages

Home Work 1 2015

This document contains 10 problems related to mechanics of manufacturing processes. Problem 1 asks to show that true strain is additive between steps of stretching metal, while engineering strain is not. Problem 2 calculates engineering and true strains for a paper clip made from wire. Problem 3 calculates ultimate tensile strength given strength coefficient and true strain at necking. Problem 4 calculates work done during frictionless compression of cylinders made of different materials.

Uploaded by

Misbah Niamat
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOC, PDF, TXT or read online on Scribd
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Problem Sheet

(MSc Mechanics of Manufacturing Processes)


Spring 2014
1. A strip of metal is originally 1.5 m long. It is stretched in three steps: first to a length
of 1.75 m, then to 2.0 m, and finally to 3.0 m. Show that the total true strain is the
sum of the true strains in each step, that is, that the strains are additive. Show that,
using engineering strains, the strain for each step cannot be added to obtain the total
strain.
2. A paper clip is made of wire 1.20-mm in diameter. If the original material from
which the wire is made is a rod 15-mm in diameter, calculate the longitudinal and
diametrical engineering and true strains that the wire has undergone.
3. Calculate the ultimate tensile strength (engineering) of a material whose strength
coefficient is 400 MPa and of a tensile-test specimen that necks at a true strain of
0.20.
4. Calculate the work done in frictionless compression of a solid cylinder 40 mm high
and 15 mm in diameter to a reduction in height of 75% for the following materials:
(1) 1100-O aluminum, (2) annealed copper, (3) annealed 304 stainless steel, and (4)
70-30 brass, annealed.
5. A material has a strength coefficient K = 100, 000 psi Assuming that a tensile-test
specimen made from this material begins to neck at a true strain of 0.17, show that
the ultimate tensile strength of this material is 62,400 psi.
6. A bar 1 m long is bent and then stress relieved. The radius of curvature to the neutral
axis is 0.50 m. The bar is 30 mm thick and is made of an elastic, perfectly plastic
material with Y = 600 MPa and E = 200 GPa. Calculate the length to which this bar
should be stretched so that, after unloading, it will become and remain straight.
7. Take a cubic piece of metal with a side length lo and deform it plastically to the
shape of a rectangular parallelepiped of dimensions l1, l2, and l3. Assuming that the
material is rigid and perfectly plastic, show that volume constancy requires that the
following expression be satisfied:
.
8. A 50-mm-wide, 1-mm-thick strip is rolled to a final thickness of 0.5 mm. It is noted
that the strip has increased in width to 52 mm. What is the strain in the rolling
direction?

9. An aluminum alloy yields at a stress of 50 MPa in uniaxial tension. If this material


is subjected to the stresses
= 25 MPa,
= 15 MPa and
= 26 MPa, will it
yield? Explain.
10. A metal is yielding plastically under the stress state shown in the accompanying
figure.
(a) Label the principal axes according to their proper numerical convention (1, 2, 3).
(b) What is the yield stress using the Tresca criterion?
(c) What if the von Mises criterion is used?
(d) The stress state causes measured strains of
= 0.4 and
= 0.2, with
not being
measured. What is the value of ?

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