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West Control STG

This document provides technical documentation for the PEXT3 integrated power amplifier module used in ME5 series modules. The PEXT3 module contains two power stages rated at 1A, 1.6A, or 2.6A for controlling proportional valves without position feedback using PWM signals. It integrates into control modules simply with a separate 10-30VDC power supply for safety. The document describes ordering codes, inputs/outputs, specifications, wiring, parameters and default settings.

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0% found this document useful (0 votes)
211 views5 pages

West Control STG

This document provides technical documentation for the PEXT3 integrated power amplifier module used in ME5 series modules. The PEXT3 module contains two power stages rated at 1A, 1.6A, or 2.6A for controlling proportional valves without position feedback using PWM signals. It integrates into control modules simply with a separate 10-30VDC power supply for safety. The document describes ordering codes, inputs/outputs, specifications, wiring, parameters and default settings.

Uploaded by

KathiravanRsk
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 5

W.E.ST.

Elektronik GmbH

Technical documentation
Appendix: PEXT3 integrated power amplifier used for the ME5 module series

W.E.ST. Elektronik GmbH


Revision
Datum
31.01.2006

Modul Revision
1

Kommentar
Modul fr unsere ME5 Basiselektronik

Ordering code
The integrated power amplifiers are ordered by the extension P (standard is A for +/- 10 V output)
Example:
POS-123P
POS-123PL

(instead of POS-123A)
(L for reduced output current; 50 % of the standard current)

General description
This power stage was developed to control proportional valves without spool position feedback. The current is continuously controlled by the microcontroller of the main module with a PWM signal. A cycle time
of 0,167 ms is supplying a good dynamic.
Internal parameters are used for optimal static and dynamic adjustments. The separate power input of the
power stage supplies expanded possibilities for safety relevant applications. Diagnostics of the control
function by deenergized power stages.
Integration in a closed module concept guarantees a simple and fast installation.
Control modules with optional power stage:
DSG 111, POS 121, POS 122, POS-123, POS-127, POS-128, MDR 133, CSC 151 and CSC 152
Directional- , throttle- pressure- and flow control valves of the manufactures: REXROTH, BOSCH,
EATON, PARKER, FLUID TEAM, ATOS ...

Characteristics

Two power stages of 1 A, 1,6 A or 2,6 A

Adjustable PWM-frequency , dither frequency and dither amplitude

High current resolution

For one directional valve, two throttle valves or


pressure valves

Separate power input for safety relevant applications

Integrated in basic modules, no extra wiring is


necessary

Page 2 of 5

Best price- / performance ratio

Adjustments via RS232C

PEXT3-GB-rev8.doc (27.11.2007)

W.E.ST. Elektronik GmbH


Inputs and outputs of the power amplifier

Connection

Description

PIN 22 +
PIN 24 PIN 17+19

Power supply: 10 30 VDC: Separate power connection for the power stage.
Solenoid current A, at valves with one solenoid (0 10 V output signal at the basic module) output A is active (MDR-133, SCU-136,).
Solenoid current B.

PIN 18+20

Circuit

10..30V
0V

24 V

22

0V

24

***-***P

Power supply
Versorgungsspannung

Soplenoid A
Magnet A

17
19
Power stage
Leistungsstufen

Internal MCU
interface

Solenoid B
Magnet B

18
20

Typical wiring

24V
0V

Power supply
Spannungsversorgung

Solenoid A
Ventilmagnet A
3

17

18

19

20

21

22

23

24

10

11

12

25

26

27

28

15

16

29

30

31

32

Solenoid B
Ventilmagnet B

PE Klemme

PE Klemme

0V

13

Page 3 of 5

14

PEXT3-GB-rev8.doc (27.11.2007)

W.E.ST. Elektronik GmbH


Technical Data

Power supply
Current consumption
Fuse
Output current (PWM signal,
closed loop current controlled)
Max. solenoid currents

Housing

[A] 1,0
[A] 1,6
[A] 2,6
Snap-On Module EN 50022
Polyamide PA 6.6
Combustibility class V0 (UL94)

Temperature range
dimensions

[VDC] 10.. 30
[A] depending on the solenoids (max. 5A)
[A] 5 (medium lag )

C -20..60
[mm] 120 x 100 x 45

Terminals

2 x 4pol. Terminal blocks

EMC

EN 61000-6-2: 8/2002
EN 61000-6-3: 6/2005

Power supply
This module is designed for 10 30 VDC (typical 24 V) of a power supply. This power supply must correspond to the actual EMC standards.
All inductivities at the same power supply (relays, valves ) must be provided with an over voltage protection (varistors, free-wheel diodes ).
It is recommended to use a regulated power supply (linear or switching mode) for the supply of the module and the sensors. These power supplies have a clearly lower internal resistance in comparison with
non regulated power supplies and therefore a better spurious rejection.
Power supply :
Power consumption:
External protection:

10 30 VDC, incl. ripple


100 mA
5 A medium lag

ATTENTION: Without an external fuse and in case of a continual short-circuit the module
can be destroyed in spite of all internal protections.

Digital PWM output


The digital PWM outputs are closed loop current controlled. Measurements should be made only in current mode.
All outputs are protected with suppressor diodes and RC-filters against transient overshoots.
Output current: depending on the current range, 1 A, 1,6 A or 2,6 A

ATTENTION: Plugs with free wheel diodes or LEDs should not be used with closed loop
current controlled power stages. The current loop is disturbed and the power stage can be
damaged.

Page 4 of 5

PEXT3-GB-rev8.doc (27.11.2007)

W.E.ST. Elektronik GmbH


Parameter list
Command

Parameter

Default

Unit

Description

current

x=0 2

Selection of the output current range: 0 = 1,0 A range, 1 =


1,6 A range and 2 = 2,6 A range.

dfreq

x= 60 400

120

Hz

Dither frequency

dampl

x= 0 3000

500

0,01%

Dither amplitude. Typical values between 500 and 1200


(good experience were made with 700).

pwm

x= 100 7700 2600

Hz

PWM Frequency. PWM Frequencies of 2000 Hz improve


the current loop dynamics. PWM Frequencies in the range
of 100 500 Hz will be used for low dynamic valves with
high hysteresis. In this case, DAMPL must be zero.

ppwm
ipwm

x
x

x= 0 30
x= 1 500

PI-compensator for the current controller. Changes should


be only done with good experience in optimizing of current
loops.. In some cases a PWM Frequency of
>2500 Hz; PPWM can be increased to 7 15.
ATTENTION: The dither amplitude must be optimized after
that.

3
40

The standard parameterization is used at many proportional valves of different manufactures. Without
special requirements on the application, this parameterization is almost sufficient.

Page 5 of 5

PEXT3-GB-rev8.doc (27.11.2007)

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