H - Additional Machining

Small part machining
Contents
Additional machining areas and general information
...........................................................................................................................................
Multi-Task machining
.........................................................................................................................................
Workpiece material cross reference list
...................................................................................................
H3
H29
H47
B

Automated machining in
bar-feed machines ................................................... H3
Parting of component diameters 6 to 32 mm ................... H18
A modern approach .......................................................... H3
diameters 1 to 8 mm ...................................................... H19
Meeting new production demands ..................................... H4
External grooving of component
The sliding head machine ................................................. H4
diameters 6 to 32 mm .................................................... H20
Tool systems for small part machining ............................... H5
External threading of component
External grooving of component
diameters 1 to 8 mm ...................................................... H21

Sliding head machine applications ..................................... H6
External threading of component
Back turning ..................................................................... H7
diameters 6 to 32 mm .................................................... H22
In parting and grooving applications ................................... H8
Internal turning of holes from 0.3 mm diameter ............... H23
Cutting data for CoroCut 3 ................................................ H8
Internal grooving of holes from 4.2 mm diameter ............. H24
External operation - cutting data
Internal threading of holes from 4.2 mm diameter ............ H25
recommendations for CoroCut XS ...................................... H9
Milling ............................................................................ H26
Internal turning, grooving and threading
Drilling ........................................................................... H26
cutting data for CoroTurn XS ......................................... H10

When should ground inserts be considered in
When processing a component ........................................ H27
small part machining ...................................................... H11
Machining improvement example ..................................... H28
Selecting tools for small part machining .......................... H12
External turning of component

diameters 1 to 8 mm ...................................................... H12
diameters 1 to 32 mm .................................................... H13
diameters 6 to 32 mm .................................................... H14

External back-turning of component
diameters 1 to 8 mm ...................................................... H15
External back-turning of component
diameters 6 to 32 mm .................................................... H16
Parting of component diameters 1 to 8 mm ..................... H17
H1
H2

Automated machining in
bar-feed machines
A modern approach
The most up-to-date method of machining small components today is by using
sliding head machines as these are the
most efcient way of producing large volumes. For this reason, tooling developments have been directed towards upgrading performance in these machines.
Most sliding head machines are CNCcontrolled and take a maximum of 32mm
bar diameter. They are nearly always tted with a bar-feeder to maximize the
productivity of the automated process.
Todays machines are compact multi-axis
turning centres and are designed to machine the component in one set-up,
thereby being more cost effective. The
machining process is designed to meet
the demands of high-precision components as well as high machining performance from the cutting tools.
The components in question come in a

huge variety of lengths and design from
long, plain axels in low-carbon steels to
shorter, very complex parts in more machine demanding materials. Sizes vary
from micro size of 0.5mm to 30mm and
used in a growing number of different applications including the automotive, aerospace, electronic and medical industry.
Normally these components are made by
suppliers and have demanding quality
limits as well as demands on delivery
and cost per part. Production performance, therefore, is an important success
factor to which tooling and methods play
a key role.
CNC-lathes
Sliding head machines
Automatics
H3
Meeting new production demands
Machine tools and control units have

made considerable headway during the
past decade but with tooling often overlooked. This has led to selection of tools
similar to those used on conventional,
previous generation cam-automatics. Today, tools for these machines have been
optimized for the various operations
such as turning, threading, parting and
grooving and as well as the internal turning operations. The latest indexable insert and carbide technology has been
adopted and developed for tools for
small part machining and can thus utilize the potential of modern machines in
this area.
There are several demands on tools for
small part machining:
precision of nished components; easier
high performance machining;
coping with difcult materials; good chipcontrol giving predictability necesssary
for unatteded machining, the capability
of high cutting data for short cycle times
and the ability to utilize sliding head machines to their full capability.
Precision toolholders from shank sizes
0808 to 1616 mm are normal for these
machines, as are precision inserts with
sharp cutting edges and small nose radii
The turning positions can be up to 12 in

number placed as a gang of tools. This
is the tool rack located beside the guide
bush. Larger versions of the sliding head
machines are also equipped with turrets
as well as a gang tool to give further exibility for using standard tool holders as
well as quick change tooling such as
Coromant Capto.
to machine to close tolerances and high

surface nish demands.
The sliding head machine...

... is, as its name describes, equipped
with a main head function, which uses a
guide bush in order that the material can
slide through in the Z-direction, leaving
the tools stationary so that high stabilty
is achieved. A second main spindle rotates and drives the material through the
guide bush making it possible to machine long components without using a
secondary spindle. Sub-spindles are,
however, added on to the most common
machines to further increase machine
utilization.
The principle of the sliding head-stock CNC machine. The z-axis is performed by the
bar moving through the head-stock, held, rotated and moved by a collet at the back
and supported by a collet at the front. Tools can move up close to the collet which
means that the component being machined is always well supported, even when
axial feed for length-turning is involved.
H4
Tool systems for small part machining

The main machining operations performed are external and internal turning, parting and grooving, thread turning or threading,
drilling and milling. These operations can be performed with
new-technology cutting tools in the form of:
CoroTurn 107 for external turning with positive inserts
CoroTurn 111 for internal turning of holes from 6.5 mm
diameters
CoroTurn XS for smaller-diameter internal grooving, turning
and threading
CoroCut 2 for parting and grooving in diameters ranging from
12 to 32 mm
CoroCut 3 for parting of tubes and small-diameter bars as
well as shallow grooving
CoroCut XS for smaller-part parting, grooving and threading
T-Max U-Lock for thread turing
CoroDrill Delta C for drilling holes from 1.5 mm diameter
CoroMill Plura for milling operations
T-MAX U-Lock
CoroCut 3
CoroTurn 107
CoroCut 2
D
CoroTurn 111
CoroTurn XS
CoroCut XS
H5
Sliding head machine applications

External turning
When turning an external diameter it is possible to choose a
variety of tools in accordance with the component diameter and
design.
VCEX inserts
For turning and back-turning operations with high demands on
precision. For excellent chip breaking, surface nish and high
edge strength, use VCEX E-tolerance insert with 0 and 01 nose
radii.
CoroTurn 107 G tolerance
For copying and longitudinal turning with high demands on performance, choose UM (G-tolerance) inserts with small nose radii ground inserts with sharp edges for best performance.
Wiper inserts
For high productivity, improved chipbreaking and excellent surface nish choose positive wiper inserts.
CoroTurn 107 Al Geometry
For Aluminiuim, Titanium and other non-ferrous materials,
choose -AL geometry. The G-tolerance ensures high indexing
security.
CoroTurn 107 M tolerance

For nishing and medium operations where a sharp edge is not
a necessity. CoroTurn 107 is available in a wide range of nose
radii 021.2 and in the latest grades for all materials.
Check the following:

Component diameter
Depending on component diameter, different insert types and
edge sharpness and nose radii are needed.
Copying or plain longitudinal turning
For copying operations, CoroCut XS or DCMT inserts can be
chosen, depending on component diameter. (CoroCut XS
turning insert is recommended from 1-8 mm component
diameter).
For longitudinal turning, the VCEX insert can be used. It gives
good chip breaking as well as surface nish.
Cutting depth
A large cutting depth will need a strong insert and a dedicated
geometry that will give acceptable chip control. This can be
seen in component diameter recommedations.
External operations can also be done on the sub-spindle using
boring bars, intended for internal operations, on the back working.
H6
Back turning
When back turning there are some vital things to consider: what
is the size of the bar material and what cutting depth can be
applied. There are two tool types to choose from:
CoroCut XS
- recommended for bar/component diameter 1-8 mm.
- these have sharp cutting edges and generate low cutting forces.
- capable of cutting depths up to 3 mm in soft materials.
The CoroCut back turning insert (MABR) is designed for small

diameters and to be close to the main spindle (guide bush) to
minimize the overhang of the bar and therefore to minimize any
tendency to vibration.
VCEX insert
- recommended from bar diameter 6 - 32 mm
- sharp cutting edge and generates a good surface nish due to
wiper effect.
- cutting depth capabilities up to 4 mm.
The VCEX insert is designed for back turning of larger components. The insert protrudes slightly from the main spindle and
is therefore not suitable for very small diameter applications
involving back turning.
fn
0.3
0.2
0.1
0.05
0
The VCEX inser can be used in both 90 or 93 degree angled

holders. The holder with a 90 degree entering angle will generate slightly less cutting forces.
0.05 0.1
0.25
0.5
1.0
4.0
ap
10.7 mm
2.63 mm
For smaller-diameter components and bac-turning operations, CoroCut XS is recommended as the overhang
of the bar material from the guide-bush is considerably less vibration and workpiece deection tendencies
are thereby reduced.
H7
In parting and grooving applications...

... basically the only demand that will mean choosing different
tools is the workpiece diameter and the size of the machine.
When parting off, it is vital to have a parting system with a very
stable insert design such as the CoroCut XS and the CoroCut
tool systems.
CoroCut XS
Parting of small components, 1-8 mm diameter, and grooving of
thin grooves, 0.5-2.5 mm width.
CoroCut 2
Parting of components and bars up to 32 mm diameter and
grooving down to 1.5 mm in diameter.
CoroCut 3
A three edged tooling system also possible for use on sliding
head machines but the system is limited to workpieces of 12
mm diameter.
C
CoroCut XS
Cutting data for CoroCut 3

D
-CM
-CS
Radial feed
Insert width (la), mm
Radial feed
Insert width (la), mm
Feed (fn), mm/r

First choice for shallow parting and grooving
First choice in most materials
Sharp edge line, chip breaking geometry
To be used at normal cutting speeds 100 250 m/min
Feed (fn), mm/r

First choice for shallow parting and grooving at low speeds
For sticky materials and ball bearing materials
Extremely sharp edge line with an open chip former
To be used in multi-spindle machines at low cutting speeds
50 m/min
To be used for non-ferrous materials at normal cutting speeds
100 250 m/min
Right (R) or left (L) hand inserts to be used for pip and burr free
machining
G
= Recommended starting value at normal speeds
= Recommended starting value at low speeds
CoroCut 2
H8
CoroCut 3
External operation
Cutting data recommendations for CoroCut XS
Parting off
Grooving
Insert width
(la) mm
Insert width
(la) mm
B
Feed
(fn) mm/r
Feed
(fn) mm/r
= Recommended starting value.
Turning
Backturning
Cutting depth
(ap) mm
Cutting depth
(ap) mm
E
Feed
(fn) mm/r
Feed
(fn) mm/r
Threading, (Infeed recommendations)

Metric 60
Pitch
ap
nap
0.20
0.25
0.30
0.35
0.40
0.45
0.50
0.75
1.00
1.25
1.50
1.75
2.00
0.12
0.15
0.18
0.21
0.25
0.28
0.29
0.45
0.60
0.74
0.90
1.06
1.21
4
4
4
4
4
4
4
4
5
6
6
8
8
Can be used for thread types:

ISO metric 60
UN 60
NPTF, MJ, UNJ 60
ap = total depth of thread

nap = number of passes
Cutting speed recommendations

Grade 1025
(vc) m/min
60200
60180
90400
2050
H9
Internal turning, grooving and threading

Cutting data recommendations for CoroTurn XS
Turning, insert size 04
Cutting depth
(ap) mm
Cutting depth
(ap) mm
B
Feed
(fn) mm/r
Feed
(fn) mm/r
Cutting depth
(ap) mm
Cutting depth
(ap) mm
Feed
(fn) mm/r
Feed
(fn) mm/r
Grooving
Threading, (Infeed recommendations)
Insert width
(la) mm
Thread
Insert
ap
nap
V-prole 60
CXS-04TH 050VM-4215R
070VM-5115R
100VM-4815R
125VM-6215R
150VM-6215R
CXS-05TH 24WH-5215R
26WH-5215R
28WH-5215R
CXS-06TH 19WH-6215R
20WH-6215R
22WH-6215R
24WH-6215R
26WH-6215R
28WH-6215R
CXS-06TH 18NT-6215R
27NT-6215R
0.27
0.27
0.40
0.55
0.55
0.68
0.81
0.65
0.60
0.87
0.82
0.74
0.68
0.65
0.60
0.27
1.06
0.71
7
7
8
11
11
11
13
13
12
14
14
12
11
11
10
7
18
12
Whitworth 55
G
Feed
(fn) mm/r
NPT 60
= Recommended starting value.
ap = total depth of thread

nap = number of passes
Cutting speed recommendations

Cutting speed
(vc) m/min
H 10
60200
60180
90400
2050
When should ground inserts be considered for small part machining:

- when the material of the component
needs a sharp cutting edge. These might
include HRSA, non-ferrous and titanium
alloys.
- when component dimensions and cutting depths are small to the extent that
the machining becomes sensitive to radial cutting forces, it can inuence component tolerances. This may need for the
edge rounding to be minimal to better
engage in cuts and to provide the insert
with a more immediate positive cutting
action. With the relatively larger edge
roundings, found generally on direct
pressed inserts, will act as a negative
land, forcing the component away radially and thus inuencing the diameter.
If the material is tough to cut and extra
sharp cutting edges actually break or
form chips, it may be the case that the
distance to the actual chip breaker is
further away from the edge such as that
designed into the UM insert geometry.
A G-tolerance insert with a small edge
rounding and a sharp cutting edge will
help to break long chips, avoiding the formation of long swarf.
- all tools, including CoroTurn XS (internal) CoroCut XS (external) and the other
tools used for smaller dimensions such
as CoroCut, CoroCut 3, need to have
sharp cutting edges if they are to work
in this area. This is especially the case
in parting off where the sharpness of the
insert will minimise the burr on the nished component and inuence the surface nish. For this reason, a precision
grooving insert geometry, with a sharper
cutting edge such as GF, may be a better
choice for some parting off operations
in comparison to a direct-pressed insert
with geometry CM, as the straightness
of the cut may be better.
- in some cases involving precision machining with CoroCut XS tools, the right
option is to select an insert with ground
cutting edge and chipbreaker to obtain
accurate insert tolerances (such as +/0.025 mm) and to have a chipbreaker
very close to the edge of the insert.
- to obtain more accurate insert indexing, such as with CoroCut XS and VCEX
inserts, but are affected by the IC and insert height/thickness dimensions, ground
inserts are often the best alternative.
H 11
Selecting tools for small part machining

External turning of component diameters 1 to 8 mm:
CoroCut XS
Insert: MAFR 3 010 1025 (precision insert with sharp cutting edge
and close chipbreaker)
Nose radius: 0.03, 0.1 and 0.2 mm
Insert grade: GC1025
Insert geometry: MAF
Insert tolerances: repeatability: +/-0.025 mm, centre height
+/-0.025 mm
Toolholder: SMALR 1212K3, shank sizes 1010, 1212 and 1616 available in left and right handed versions
Application hints:
Cutting data for low-alloy steel: vc: 100 m/min, ap: 1 mm, fn:
0.08 mm/rev
- do not exceed the feed value of the nose radius. (Nose radius
0.1 mm, max feed 0.1 mm/rev.)
- do not to use smaller cutting depth than the nose radius as this will
generate high radial forces which may result in inaccurate component dimensions.
- cutting speeds which are too low will result in a shorter tool-life,
follow recommended cutting speed values.
8
1
D
ap
mm
3.00
2.00
1.00
0.05
fn mm/rev
0.02
Vc =
0.06
0.10
0.14
60-200
60-180
90-400
20-50
ap r
r
fn r
H 12
GC/1025

CoroTurn 107
Insert: VCEX 110301R-F 1025 for longitudinal turning, not copying.
Suitable for side turning and back-turning, designed for both small
and large cutting depths up to 4 mm, generates an extremely good
surface nish due to the Wiper effect of cutting edge and good chip
control.
Nose radius: 0 and 0.1 mm
Insert grades: 1020, 5015 and H13A
Insert geometries: R-F and L-F
Toolder: SVJBR 1212K-S-B1. Any of standard toolholders for VCMT
1103 inserts. Available in left and right handed versions.
Application hints:
Cutting data for low-alloy steel: vc: 150 m/min ap: 2 mm fn:
0.1 mm/rev
- insert has very high edge-strength, which enables machining in one
pass with large depth of cut. Maintains high stability of component
and provides short cycle times.
- use cutting speeds higher than 60 m/min as this will maintain con-
siderably longer tool-life

- apply in operations where surface nish is a criterion
- use insert grade GC1020 as rst choice. To optimize tool-life and
for nishing cuts, cermet grade CT5015 should be considered.
32
1
ap
mm
4.00
3.00
2.00
1.00
0.05
fn mm/rev
0.1
0.2
0.3
0.4
ap
H
Ra
H 13

CoroTurn 107
Insert: DCMX 11T304-WF 4015. For longitudinal turning and proling. This Wiper insert generates a good surface nish with possibilities to improve chip breaking as well as increasing the productivity.
Nose radius: 0.4 mm and larger
Insert grades: GC4015, CT5015, GC2015, GC1025, etc.
Insert geometry: WF
Toolholder: SDJCR 1212K-S Inserts t any standard holder for
DCMT 11T3 inserts.
Application hints:
Cutting data for low-alloy steel: vc: 150 m/min, ap: 1.5 mm, fn:
0.1 mm/rev
- This insert can be used in side turning and copying operations,
where a minimum nose radius of 0.4 mm is adequate.
- If a smaller nose radius is needed choose an insert from the
CoroTurn 107 G-tolerance range, example: DCGT 110301-UM 1025.
- avoid cutting depths that are too small as this may generate a grey
surface. Always use a larger cutting depth than the nose radius.
32
6
D
ap
mm
3.00
2.00
1.00
0.05
0.01
0.2
0.3
fn mm/rev
0.4
F
Vc =
P
60-200
M
60-180
N
90-400
S
20-50
ap r
r 0.4
H 14
GC/1025
External back-turning of component diameters 1 to 8 mm:

CoroCut XS
Insert: MABR 3 020 1025 This back-turning and turning insert, MAB,
has a sharp cutting edge especially for cutting depths up to 3 mm.
The insert and holder design means that it is possible to get close to
the guide bush, thereby reducing vibrations.
Insert tolerances: Repeatability: +/-0.025 mm, centre-height
+/-0.025 mm
Nose radius: 0.05, and 0.2 mm
Insert geometry: MAB
Toolholder: SMALR 1212K3 Shank sizes 1010, 1212 and 1616.
Available in left and right handed versions.
Application hints:
0.08 mm/rev
- when using a cutting depth larger than 2 mm, use an insert with
0.2 mm nose radius.
- when using a large cutting depth it is important to reduce the feed
so as not to put excessive pressure on the cutting edge.
- if a larger cutting depth than 3 mm is to be used, change insert to
VCEX insert as this has more edge strength.
8
1
D
ap
mm
3.00
2.00
1.00
0.05
fn mm/rev
0.02
0.06
0.10
0.14
F
Vc =
60-200
60-180
90-400
20-50
GC/1025
r = 0.2
ap > 2
fn
H 15
External back-turning of component diameters 6 to 32 mm:

CoroTurn 107
Insert: VCEX 110301L-F 1020 for back-turining and turning. This has
high edge strength and can easily cope with large cutting depths as
well as high feeds. It generates a good surface nish.
Insert repeatability: +/-0.025 mm, centre-height +/-0.025 mm
Nose radius: 0 and 0.1 mm
Insert grades: GC1020, CT5015 and H13A
Insert geometries: L-F and R-F
Toolholder: SVJBL 1212K-S-B1 Shank sizes 0810, 1010, 1212 and
1616. Available in left and right handed versions.
Application hints:
0.08 mm/rev
- to ensure low radial forces, use a holder with 90 degree entering
angle, ex. SVABR 1212M11-S-B1.
- for best cutting edge strength choose grade 1020. However, if a
shiny surface nish is the prime consideration, choose the 5015
Cermet grade.
- for components with nished component diameters less than 8 mm,
use CoroCut XS backturning insert as this is designed to be closer to
32
the guide-bush or chuck in the machine.
D
ap
mm
4.00
3.00
2.00
1.00
0.05
0.01
F
Vc =
H 16
0.2
0.3
fn mm/rev
0.4
95-125
95-115
95-200
10-15
GC/1020
Parting of component diameters 1 to 8 mm:

CoroCut XS
Insert: MACR3100 1025
This is a parting geometry for precision machining with insert widths
down to 0.7 mm, making it possible to save a considerable amount
of material. Straight and 15-degree angle cutting edges are available.
Nose radius: 0.05 mm
Insert grade: GC 1025
Toolholder: SMALR 1212K3-X Available in left and right handed versions in shank sizes 10, 12 and 16 mm.
Application hint:
Cutting data for low-alloy steel: vc: 100 m/min, ar: 22 mm, fn:
0.05 mm/rev
- when parting with a sub-spindle, it is more productive to use a
straight cutting edge. This is a more stable parting method and will
generate the best surface nish.
- when parting without a sub-spindle it is recommended to use an
insert with minimum 15 degree insert angle to minimise the risk of
burr and pips on the component.
- the feed should be reduced by around 30% when parting off with a
15 degree angled insert.
-reduce the feed rate by 50% when approaching the centre
- when machining soft materials with demanding chip control,
program micro stops during the parting operation to improve chip
8
1
evacuation.
lp
mm
2.5
2.0
1.5
1.0
0.70
0.02
0.06
0.10
0.14
fn mm/rev
F
Vc =
60-200
60-180
90-400
20-50
GC/1025
15
H 17
Parting of component diameters 6 to 32 mm:

CoroCut
Insert: N123B2-0200-0005-CM 4125. This geometry is a highly

productive and reliable parting off solution, and is possible to use in
a large variety of materials.
Insert tolerances: Insert width: +0.1 -0 mm.
Widths: 1.5 and 2.0mm and larger
Nose radius: 0.1 mm
Insert grades: GC4125, GC2135
Insert geometries: CF (nishing), CM (medium)
Toolholder: R123E11-1212-B-S Available in left and right handed
versions in 5 and 10 degree angles. Shank sizes: 10 mm, 12 mm and
16 mm.
Application hints:
Cutting data for low-alloy steel material: vc: 120 m/min, ar: 22 mm,
fn: 0.08 mm/rev
- when parting with a sub-spindle it is more productive to use a
straight cutting edge. This is a more stable method and will generate
the best surface nish.
- when parting without a sub-spindle it is recommended to use an
insert with minimum 15 degree insert angle to minimise the risk of
32
6
burr and pips on the component.

- reduce feed by 30% when approaching centre.
D
lp
mm
3.o
2.5
2.0
1.5
fn mm/rev
0.05
Vc =
0.1
0.2
60-200
60-180
90-400
20-50
GC/1025
15
H 18
External grooving of component diameters 1 to 8 mm:

CoroCut XS
Insert: MAGR 3 200 1025. This insert has been developed for highprecision grooves with a width tolerance of +/-0.025 mm, with small
groove radii no larger than 0.05 mm. The insert has a true at cutting
edge.
Insert tolerances: Repeatability: +/-0.025 mm.
Widths: 0.5, 1.0, 1.5, 2.0, 2.5 mm
Insert geometries: MAG (chip breaker), MAC-T (at).
Toolholder: SMALR 1212K3 Available in left and right handed versions.
Shank sizes: 10 mm, 12 mm and 16 mm
Application hints:
Cutting data for low-alloy steel material: vc: 100 m/min, fn: 0.06 mm/rev
- when the groove is wider than it is deep, it is often more benecial
to plunge-turn. When the groove is deeper than it is wide, it is usually
more benecial to perform multiple grooving.
- if the cutting speed is not sufciently high this will result in shorter
tool-life. Follow the recommended cutting speed recommendations.
8
1
la
mm
2.5
2.0
1.75
1.50
1.25
1.0
0.75
0.50
fn mm/rev
0.02
0.06
0.10
0.14
F
Vc =
60-200
60-180
N
90-400
S
20-50
GC/1025
L>A
LA
H 19
External grooving of component diameters 6 to 32 mm:

CoroCut
Insert: N123E2-0200-0001-GF 4125. This insert is designed to generate precision made grooves. Insert widths down to 1.5 mm makes
it suitable for medium sized components.
Insert width tolerance: +/-0.02 mm.
Insert widths: 1.5 and 2.0 mm and larger.
Nose radius: 0.1 mm
Insert geometries: GF (nishing), GM (medium)
Insert grades: GC4125 etc.
Toolholder: R123E11-1212-B-S Shank sizes: 10 mm, 12 mm and 16 mm,
available in left and right handed versions.
Application hints:
Cutting data for low-alloy steel: vc: 120 m/min fn: 0.08 mm/rev
- the GF geometry is a low feed insert and as such suitable for highprecision grooving from 1.5 mm widths upwards, see feed recommendations.
- longitudinal turning is also possible with CoroCut toolholders and
inserts due to the high stability.
32
6
la: 3.0 mm
TM
TF
GM
GF
0.05
0.1
0.2
0.3
H
1.5
H 20
0.4
fn mm/rev
External threading of component diameters 1 to 8 mm:

CoroCut XS
Insert: MATR 3 60-N 1025 These 60 degree threading inserts are designed for threads between 0.2 - 2 mm pitches. The small nose radii
and sharp cutting edges generate high precision threads to reliable
machining process. The small nose radii and sharp cutting edges
generate high precision threads to reliable machining process.
Insert geometries: Neutral -N, right -A and left -C handed threaded
inserts available.
Toolholder: SMALR 1212K3 Available in left and right hand versions.
Shank sizes: 10 mm, 12 mm and 16 mm
Application hints:
Cutting data for low-alloy steel: vc: 100 m/min
Infeed recommendations for Metric 60 - see table.
Can be used for thread types: ISO matric 60, UN 60, NPTF, MJ,
UNJ 60
- when threading close to a 90 degree shoulder it is necessary to
choose a handed insert to suit. (-A or -C)
8
1
Vc =
ap
nap
0.20
0.25
0.30
0.35
0.40
0.45
0.50
0.75
1.00
1.25
1.50
1.75
2.00
0.12
0.15
0.18
0.21
0.25
0.28
0.29
0.45
0.60
0.74
0.90
1.06
1.21
4
4
4
4
4
4
4
4
5
6
6
8
8
Metric 60
- ISO matric 60
- UN 60
- NPTF, MJ, UNJ 60
60-200
60-180
90-400
20-50
GC/1025
Neutral
Left handed
H 21
External threading of component diameters 6 to 32 mm:

T-Max U-lock
Insert: R166.0G-16MM01-100 1020. The three-edge insert style

programme includes almost every thread prole including multi-point
inserts for fewer passes and three geometries for various materials.
Pitches: ISO metric, Whitworth, UN, etc.
Insert grades: 1025, 5015, etc.
Toolholders: R166.4FA-1212-16-S Available in left and right handed
versions. Shank sizes: 10 mm, 12 mm and 16 mm
Application hints:
Cutting data for low-alloy steel material vc: 120 m/min, ap: 0.67,
nap: 5
The F geometry is recommended as rst choice as it is sharp and
generates low cutting forces.
See infeed recommendations or calculate infeed values.
See Threading part.
C
32
6
D
Full prole inserts
H 22
V-prole inserts
Multi-point inserts
Internal turning of holes from 0.3 mm diameter:

CoroTurn XS
Insert: CXS-04T098-10-2209R 1025 These inserts ensure exact
insert location every time due to the unique design of the insert
location. The insert programme is made up out of four different insert
sizes, focusing on different hole dimensions.
Insert tolerances: Repetability: +/-0.025 mm
Nose radius: 0.05, 0.1, 0.15 and 0.2 mm
Toolholder: CXS-A22-04 Available in left and right handed versions.
Shank sizes From 10-25 mm. Cylinder and square shank tools.
Appplication hints:
Cutting data for low-alloy steel material: vc: 100 m/min, ap: 0.15 mm,
fn: 0.08 mm/rev
- start by using a low feed to ensure insert security and surface
nish, increase feed to improve chip breaking.
- use a cutting depth larger than the nose radius, this will minimise
the radial deection of the insert important in internal machining.
- using a cutting speed which is lower than the recommended will
result in poor tool-life, always use the highest possible spindle speed
C
0.3 -
when machining small holes.
D
ap
mm
CXS-07
CXS-06
3.00
CXS-05
2.00
CXS-04
1.00
0.50
fn mm/rev
0.02
Vc =
0.06
0.10
0.14
60-200
60-180
90-400
20-50
F
GC/1025
G
ap > r
H 23
Internal grooving of holes from 4.2 mm diameter:

CoroTurn XS
Insert: CXS-G100-5220R 1025. The CoroTurn XS grooving insert

programme consists of four different alternative insert styles: grooving, facegrooving, pre-parting and proling. The inserts ensure precision made grooves every time.
Insert tolerances: repeatability +/-0.025 mm
Toolholder: CXS-A22-04 Available in left and right handed versions.
Shank sizes from 10-25 mm. Cylindrical and square shank tools.
Application hints:
Cutting data for low-alloy steel material :vc: 100 m/min, ap max: 1 mm,
fn: 0.015 mm/rev
- start by using a low feed to ensure insert security and surface nish,
increase feed to improve chip breaking.
- choose the shortest possible insert length to minimise the risk of
vibration, and always choose the largest possible insert diameter.
- using a cutting speed which is lower than the recommended will
result in poor tool-life, always use the highest possible spindle speed
4.2 -
when machining small holes.
D
la
mm
2.0
1.5
1.0
fn mm/rev
0.01
Vc =
0.015
0.025
60-200
60-180
90-400
20-50
min
H 24
0.020
GC/1025
Internal threading of holes from 4.2 mm diameter:

CoroTurn XS
Insert: CXS-TH 050VM-5215R 1025 The CoroTurn XS threading
insert programme consists of inserts for a variety of threads, a common feature in the production of small components.
Insert tolerances: repeatability: +/-0.025 mm, centre.
height +/-0.025 mm
Toolholder: CXS-A22-04 Shank sizes from 10-25 mm available in left
and right handed versions. Cylindrical and square shank tools.
Application hints:
Cutting data for low-alloy steel material: vc: 100 m/min nap 7 ap:
0.25 mm.
See Threading part.
4.2 -
Thread
Insert
ap
60
0.27
070VM-5115R
100VM-4815R
0.27
0.40
0.55
7
8
11
125VM-6215R
150VM-6215R
0.55
0.68
0.81
11
11
13
CXS-05TH 24WH-5215R
26WH-5215R
28WH-5215R
0.65
0.60
0.87
13
12
14
CXS-06TH 19WH-6215R
20WH-6215R
22WH-6215R
24WH-6215R
26WH-6215R
28WH-6215R
0.82
0.74
0.68
0.65
0.60
0.27
14
12
11
11
10
7
CXS-06TH 18NT-6215R
27NT-6215R
1.06
0.71
18
12
Withworth 55
NPT 60
nap
H 25
Milling
CoroMill Plura
First choice: 3 utes 4-20 mm with and without corner radii 50 deg
Helix variable ute design.
4 utes 6-20 mm with and without corner radiis, 50 deg Helix variable ute design. P-geometry hardness < 48 HRc.
Tool-grades: 1620, 1630, 1640
General purpose endmills

2 and 4 utes design, 30 degree helix in diameter range 0,4-20 mm.
Tool-grades: 1620, 1610
Kordell geometry endmills
To eliminate vibration tendencies.
Tool-grades (hardness <48HRc)

ISO P M S - GC1620
For semi-nishing to nishing operations demanding wear resistance, especially in dry machining.
ISO P M N S - GC1630
For roughing to semi-nishing operations demanding edge line
toughness.
ISO P M GC1640
For roughing operations where toughness is important or where
stability demands a tough grades.
Drilling
CoroDrill Delta-C
Drill: R840-0200-50-A0B 1020
This is a drill designed for high precision holes, IT8 10 with micro-grain carbide cutting material for high resistance to wear and
extreme toughness. Flute geometry for efcient chip transportation.
The R840 drill is a self centering drill giving good hole surface quality.
Drill diameter: 0.50 - 20.00 mm available
Drill tolerance: h7 (0/-) for drill diameter Dc 1.50-2.90 mm in grade
GC1020.
For Dc 3.00-20.00 mm, m7(+/+), the grade is GC1220.
Holder: Collet chuck extension type 393.14
Application hints:
- cutting data for low-alloy steel material vc: 90 m/min fn: 0.08 mm/rev
- when applying drills, always start with a low feed value and increase
as the diameter gets larger.
- drills in diameter 1.50-2.90 mm to be used only with external coolant.
H 26
When processing a component ...

... in a sliding head machine, there are some vital things to consider:
1. Always start with the internal applications on the main
spindle. This will give the best possible stability from the
guide bush as the outer diameter is supported by the
guide bush at all times.
2. Then establish the external operations on the outer diameter:

Turning: as far as possible, try to take the total depth of
cut in one pass - normally max 4 mm depth of cut otherwise the bar has to be retracted into the guide bush thus
losing stability. Remember to look at the guide bush and
its collet to see how long the carbide support area is if the
bar is retracted into the guide bush for a second pass or
for the threading operation.
Threading: T-Max U-lock inserts are well suited for sliding
head machine applications because of the high productivity
performance. First choice is the F-geometry insert, especially on small diameters as it generates low cutting forces
with its sharp cutting edge.
Back turning: is a typical application performed widely on
a sliding head machine. It provides high productivity as one
pass of the nished diameter is usually sufcient thanks
to the capabilities of the inserts involved.
Parting and grooving: The parting operation on a sliding
head machine is fairly demanding as the tool is also used
as a stop for the material from the bar feed to locate the
position of the bar in the machine. Side forces in this situation are fairly high and the insert and tip-seat must be
stable enough to handle the demands. The grooving applications may sometimes use the same tool as that used for
parting off. If not a dedicated second tool is positioned on
the gang tool.
3. On the sub-spindle, where the component back end is machined, both external and internal operations are possible,
but tool positions are normally very limited here.
If there are any free positions at the sub-spindle, it is
possible to t more tools than can be used for external
machining. This lifts off machining from the main spindle
and thus better utilizes the full capability of the machine,
resulting in shorter cycle times.
To free positions on the sub-spindle it is benetial to use
Coromant Delta-C self-centering drills. Step and chamfer
drills can also be used, reducing the tool positions even
more.
H 27
Machining improvement example:

Cost per component reduced by 45% with modern tools and methods
Parting:
With the use of CoroCut XS, 500 m of
material was saved on the batch for this
component. The insert width was changed from 2.5 to 1.5 mm.
Milling:
By using a CoroMill Plura milling cutter,
type Kordell, cutting forces were decreased which meant that the cutting
data could be increased. Cycle time was
reduced by 11 seconds.
Back turning:
Using the VCEX insert, made it possible
to increase the feed by 100% with maintained surface nish.
Feed: 0.08 mm/rev
ap: 3 mm
This change saved 3 seconds.
External turning:
By using the Wiper insert, it was possible
to reduce the number of passes and increase the feed with maintained surface
nish. In this case one pass was possible, and by using two tools for each diameter the tool-life was made better use of.
1st cut, ap: 3 mm (fn: 0.15 mm/rev)
2nd cut, ap: 1 mm (fn: 0.20 mm/rev)
This change saved 10 seconds.
Threading:
By using multi-point inserts, it was possible to reduce the number of passes,
thereby reducing the cycle time by 5 seconds.
H 28
Total saving:
29 seconds per component
45% in machining cost
500 m of material per batch
Contents
Background ......................................................... H31
Tooling to utilize Multi-Task machines .................... H32

Turning tool requirements ..................................... H33
Machining example, 45 degree twin tool ............... H34
Programming information ..................................... H34
Mini-turrets for several operations ........................ H35
Machining example, axial mini-turret ..................... H35

Machining example, 5 degree radial mini-turret ...... H35
Milling and drilling tool requirments ...................... H36
Tool holding requirments ...................................... H37
Points to consider for Multi-Task machining ........... H38
Tools dedicated for Multi-Task machining ............. H39

Turning cutting units .............................................. H39
Twin tool cutting units ........................................... H41
Adaptors for shank tools ....................................... H42
Adaptor for CoroCut and Q-Cut parting blades ....... H42

Axial mounting ..................................................... H42
Adaptors for shank tools ...................................... H43
Automatic clamping units with probe contact ......... H44
Boring bar adaptor for Multi-Task machines ........... H44
CoroTurn SL mini-turret for

cutting heads and blades ..................................... H45
Reduction adapter Coromant Capto ...................... H46
Extension adaptor ................................................ H46
H 29
H 30
one machine, one set-up
Background
Machining in a multi-task machine is characterized by the ability to set up a workpiece once and perform all operations.
Having developed from both CNC lathes
and machining centres, the multi-task
machines have become one of the fastest growing machine concepts today. The
combination of ve-axis machining capability and automated tool changing, with a
multitude of operations possible not only
makes turning, drilling and milling possible
but also operations such as grinding and
hobbing.
At the heart of the machine is the rotating
tool spindle, with the ability to tilt most
types of cutting tools to provide very versatile tool paths. Combined with modern
CNC-technology, the machines have the

capability to perform operations that were
previously limited to more advanced machines or had to be performed in more
than one machine tool. Examples are:
-
in the machines capability to

produce the parts from start to
nish. These machines are also
suitable for producing high and medium
volume, and one off batches.
turning
milling
drilling
deep-hole drilling
deep boring
turn-milling
plunge-milling
helical interpolation
This means that a wide variety of components such as shaft-work, chuck-work,

housings and aerospace blades are with-
H 31
Multi-Task machines are also undergoing

a very rapid evolvement with new features being added continually. In addition
to the rotating tool spindle a head-stock
and turning tool turret can be added to
increase the capability and productivity
of the machines. The main advantages
that the multi-task machine has provided
are shorter total machining times, shorter production through-put times and improved quality consistency.
Points to consider for multi-task machining are that often the programming is
more complex and that a broader programmer/operator capability is required,
higher complexity needs added care and
security to avoid collisions, etc, some attention is needed to assess component
suitability for the machines and as the
machines represent a higher cost the
utilization rate has to be high.
Tooling to utilize Multi-Task

machines
D
The demands of cutting tools in multitask machines are for:

- exible tooling, having a wider application area;
- multi-operational tools (one holder with
different tools)
- lighter cutting tools (less power and

less vibration)
- dedicated tools (specialized for operations)
H 32
As regards productivity in multi-task machines, it is an advantage to make use

of the available tool motion and orientation and minimize tool changes. Tools
can be positioned more directly towards

the cut, which means shorter tools can
be used to machine parts of the workpiece that might otherwise be difcult to
reach or eliminate the need for longer or
even special tool solutions. The benet
is good stability, leading to high accuracy
and security for unattended machining.
Turning tool requirements

Multi-Task machines put new accessibil ity demands on turning tools in the form
of more tool reach, modified toolholderform and a different tool approach. The
large tool-spindle has to avoid the chuck,
tailstock and component and often it is
the tools that have to compensate for
the lack of access. To achieve this some
turning tools have been designed to ma chine while the B-axis of the machine is
locked. With a carefully balanced form
and tool length, turning operations can
be optimized with tools having a suitable
entering angle.
The mini tool-turret has four cutting

heads built into one holder, dedicated for
efficient multi-task machining. Turning,
boring, profiling, grooving and threading
can be combined in one holder to pro vide quick tool changing.
Turning tool requirements that should be

considered:
- some of the turning tools should be
able to machine components at con siderable variations of approach and
tool paths.
D
Turning tools for optimizing machining in multi-task machines.
- tools should be such that their reach

does not interfere with spindle or fix turing
- some tools should be able to machine
components in both headstocks
- tools should be available to perform fouraxis machining from lower tool turret
- multi-edge turning tools should be con sidered to reduce tool-changing times

- B-axis turning in combination with xand z-axis machining for contouring
operations
- boring bars with flexible tooling heads

for inte rna l ma c hining c ombine d with
anti-vibration tooling for quality deep
hole capability
Examples of turning possibilities in multi-task machines.
H 33
Machining example
45 twin tool
Provides maximum stability
and accessibility against
the chuck and work piece.
Turning and facing with a CNMG

insert.
Turning and proling with a DNMG

insert.
Turnng against the sub-spindle by

indexing the tool-holding spindle
and the B-axis as well as changing
rotation of the workpiece.
Provides good accessibility close

to the tail stock.
Turning with B-axis in 0 is a good

alternative when the machine has
limited X-axis stroke.
The 90 twin tool can be used as a

boring bar.
90 twin tool
For side and face turning.
Programming information
The twin tools are optimized for multi-task machines and utilize
the exability these machines give to achive several functions
in one tool. By indexing the tool spindle to 180 degree and locking it, there is a change from insert one to insert two.
Indexing the milling spindle 180 to change
from insert one to insert two.
The normal position of the Y-axis for turning operations is Y = 0

but to avoid the insert being in the cutting position and interfering with the cutting action, the twin tool has been designed with
the two insert pockets positioned out of centre line of the work
piece when the machines Y-axis is in position Y= 0. To run the
tool on the centre line of the work piece, the machines Y-axis
must be positioned out of centre at the same distance the twin
tool insert is out of centre.
Y = +/ h1 (h1 = Cutting edge height), see picture.
When working against a sub-spindle, the Y-axis must be offset

in the opposite direction in relation to the main spindle.
To apply the twin tool, move the Y-axis the distance h1 so that the
insert will cut on the centre line of the work piece.
The cutting edge height (h1) is laser marked on the holder and
can also be found in the ordering catalogue.
To handle the tool offset function and to programme a tool with

two inserts in one holder and with offset in Y-axis, see the programming manual for the machine.
H 34
The same toolholder can be used for turning against the main spindle as
well as the sub spindle. This is achieved by indexing the tool-holding spindle
and the B-axis and changing rotation of the workpiece.
Mini-turrets for several operations

Four cutting heads have been applied to one tool holder to t
the needs for multi-task machining.
A Coromant Capto tool adapter and a CoroTurn SL mini-turret
adapter plates are combined with cutting heads and cutting
blades for turning and grooving operations. Space is saved in
the tool magazine and less time is spent changing tools. Coro
Turn SL mini-turret adapter plates are available for axial and
radial assembly.
Machining example
5 radial mini-turret
Axial mini-turret
H
Turning with B-axis in 0.
This is a good alternative when
the machine has limited X-axis
stroke.
The mini-turret can be used as a

boring bar.
Turning with B-axis in 95 is possible with mini-turrets.
The B-axis set at 95 provides

clearance for opposite tool.
H 35
Milling and drilling tool

requirements
The variation of milling operations that

are performed in multi-task machines
with the complexity and difference in
components requires a range of suitable, light-cutting milling tools. Facemilling, endmilling, contouring and cavities
all have to be performed with tools suitable to multi-task machining.
Aspects of milling and drilling tools that
should be considered:
- milling tools especially need to provide

broad operating versatility and possibilities
- both milling and drilling tools need to
be able to make optimum use of the
ve-axis machining availability
- tools should be available for solutions
involving turn-milling, cam-milling,
plunge-milling, helical and circular interpolation as well as trochiodal- and
thread-milling
- milling tools should be suitable for
rough and nish sculpturing
- drilling tools should have a large diameter and depth range

- deep hole drilling should have available drills for efcient thread-hole making
H 36
B
Tool holding requirements
The demands on tool holding in a multitask machine are:
- high stability
- good accuracy
- efcient and reliable automatic tool
changing
- tool magazine exibility
- large, broad programme of standard
tools
- special solution possibilities
Coromant Capto already has a proven
track record as a quick change modular
tooling system for turning machines and
a exible modular system for machining
centres. The link between machine and
tooling concerns not only tool type and
tool strength but also solutions for tool
holding in the turning turret as well as the
interface in the rotating tool-spindle. A
tool system for multi-task machines has
to be just as suitable for rotating tools
as for stationary tools. It has to transmit
satisfactory torque levels, be capable of
high spindle speeds, have good bending
strength and have a precison coupling

for repeatable accuracy where the cutting edge position is known.
All the requirements for the large variation of operational demands in these
machines involving stationary and rotating tools. A wide program of turning,
milling and drilling tools in a system that
has been successfully equipped with the
same self centering tool coupling and
applied to all the major types of multitask machines.
Well designed chucks are also vital for

achieving quality consistency, reliability and predicted tool-life. The hydro-mechanical chuck is a proven high-performer, providing good clamping power and
minimal tool run-out. The CoroGrip and
HydroGrip chucks provide the precision
performance needed especially for solid
carbide cutting tools.
H 37
Points to consider when Multi-Task machining:

- The type and size of the machine are particularly relevant as workpieces often take more space than expected and with limitations such as tool reach
and accessibility, extra space is required in the machining zone. Power and
speeds are also vital factors that must be considered.
- establish a suitable tool inventory and tool handling system to suit both
multi-task and other related machines in the workshop. Start immediately
upon investment in the machine and develop progressively - the right tool
opens up new avenues and possibilities. Think universally instead of optimizing operations in the beginning optimization of machining operations
should be an ongoing activity.
- establish good quality control and working practices right from the start.
Using, for example, machine tool probes.
- give extra consideration to the machining methods - multi-task machines

offer new possibilities.
- take into account that multi-task machines cover different machining practices, there is a learning curve with added need for operator know-how,
experience and training.
- the multi-task machine is only as good as the cutting tools, tool holding system, methods and back-up with which it is equipped and supported with.
- if handling more tools in the machine than there are available tool positions
in the magazine, consider investing in a tool management system and identication-chips on tools in order to handle tools more efciently
H 38
Tools dedicated for Multi-Task machining

Turning cutting units
CoroTurn RC rigid clamp design

Entering
angle:
DCMNN
r 50 (95)
DDMNL
r 48 (93)
DVMNL
r 50 (95)
B
Neutral style
Left hand style
Left hand style

Dimensions, mm
Main
application
D5m
Alternative use
r 95 (50)
Dm2
f1
l1
1)
s2)
min
12 C5-DCMNN-00105-12
C6-DCMNN-00090-12
C6-DCMNN-00115-12
50
63
63
110
110
110
0
0
0
105
90
115
6
6
6
6
6
6
16 C6-DCMNN-00090-16
C8-DCMNN-00150-16
63
80
115
115
0
0
90
115
6
6
6
6
Dimensions, mm
Main
application
D5m
Alternative use
Dm2
f1
l1
1)
s2)
0
0
33
0
115
130
120
160
5
5
5
5
6
6
6
6
f1
l1
1)
s2)
160
14
min
15
C5-DDMNL-00115-15
C6-DDMNL-00130-15
C6-DDMNL-33120-15
C8-DDMNL-00160-15
50
63
63
80
110
110
130
120
r 93 (48)
Dimensions, mm
Main
application
D5m
Alternative use
min
16
r 95 (50)
Dm2
C8-DVMNL-00160-16
1)
2)
80
110
= Rake angle (valid with at insert).

s = Angle of inclination.
H 39
Turning cutting units

CoroTurn 107 screw clamp design
Entering angle:
SRDCN
SCMCN
r 50 (95)
SVMBL
r 50 (95)
Neutral style
Neutral style
Left hand style

Dimensions, mm
Main
application
D5m
Alternative use
Dm2
f1
l1
1)
s2)
90
min
12
C6-SCMCN-00090-12
63
100
C
r 95 (50)
Dimensions, mm
Main
application
Alternative use
D5m
Dm2
min
f1
l1
1)
s2)
10
C6-SRDCN-00100-10
63
110
10.6
100
16
C6-SRDCN-00100-16
63
110
14.1
100
1)
s2)
E
Dimensions, mm
Main
application
16
r 95 (50)
1)
2)

H 40
Dm2
min
f1
l1
50
63
63
110
110
110
0
0
33
115
130
120
Alternative use
D5m
C5-SVMBL-00115-16
C6-SVMBL-00130-16
C6-SVMBL-33120-16
0
0
0
0
0
0
Twin tool cutting units
Side of tool/type of insert
CoroTurn RC rigid clamp design
Entering angle:
Cx-T-DCMxxDDMxx
DCM
r 50 (95)
DDM
r 50 (95)
Left hand style shown.

Dimensions, mm
Main
application
D5m
D1
f1
h1
l1
1)
s2)
C5-T-DCM12DDM15L115
50
70
0.5
20
115
-6
-6
C6-T-DCM12DDM15L105
63
70
0.5
20
105
-6
-6
C6-T-DCM12DDM15L130
63
70
0.5
20
130
-6
-6
C8-T-DCM16DDM15L160
80
80
0.5
24
160
-6
-6
Alternative use
12
DCM
r 95 (50)
16
DDM
15
15
D
1)
r 95 (50)
2)

Cx-T-DCL.xxDCLxx
Side of tool/ type of insert

DCL
Entering angle:
r 95
DCL
r 95
G
Left hand style shown.
Dimensions, mm
Main
application
DCL
r 95
D5m
D1
Dm1
min
f1
h1
l1
l3
1)
s2)
12 C5-T-DCL12DCL12L130
50
69
110
26
20
130
50
-6
C6-T-DCL12DCL12L165
63
75
110
33
20
165
50
-6
16 C8-T-DCL16DCL16L200
80
80
115
33
20
200
50
-6
Alternative use
1)
2)

H 41
Adapters for shank tools

Angular mounting
Coupling
size
Dimensions, mm
b21
D1
D5m
h21
h22
72
C5
C5-ASHR/L45-36097-20
30.6
C6
C6-ASHR/L45-36099-20
31.5
C8
C8-ASHR/L45-50135-32
45
l21
50
15
20
26
97
72
63
15
20
28
99
140
80
17
32
40
135
Adapter for CoroCut and Q-Cut parting blades

Radial mounting
D
E
Coupling
size
C5
C6
C8
Dimensions, mm
C5-APBA-40058-21
C6-APBA-60060-25
C8-APBA-60068-25
b21
b22
D1
D5m
h21
h22
l21
l22
l23
80
120
120
40
60
60
100
141
145
50
63
80
30
37
40.5
25.2
32
40
58
60
68
53
55
63
20
20
30
Axial mounting
G
H
Coupling
size
C5
C6
C8
H 42
Dimensions, mm
C5-APBR/L-31095-21
C6-APBR/L-37147-25
C8-APBR/L-46155-25
b21
b22
D1
D5m
h21
h22
l21
l23
25.5
32
34.5
31
37
45.5
87
106
122
50
63
80
26
32
40.5
30
38
40.5
26
32
40.5
95
147
155
20
22
30
Adapters for shank tools

Radial mounting
C6-ASHA-50071-32
ASHA
Neutral style shown

Coupling
size
Spare parts
Dimensions, mm
b22
D1
D5m
h21
h23
l1
l21
Screw
B
Coolant
nozzle
C5
C5-ASHA-38058-20
23
90
50
38
20
38
58
3214 020-461
5691 029-09
C6
C6-ASHA-38060-20
C6-ASHA-45071-25
C6-ASHA-50071-32
23
30
90
110
130
63
63
63
38
45
50
20
25
32
40
45
45
60
71
71
3214 020-411
3214 040-462
3214 040-462
5691 029-09
5691 029-02
5691 029-02
C8
C8-ASHA-55085-32
40
142
80
55
32
53
85
3214 020-512
5691 029-09
Axial mounting
ASHR/L
ASHS
Right hand style
Neutral style
ASHR/L3
Right hand style shown

Coupling
size
Spare parts
Dimensions, mm
b21
b22
D1
D5m
h21
h22
h23
l21
l22
l23
l24
Screw
Coolant
nozzle
C5
C5-ASHR/L-30098-20
C5-ASHR/L3-36123-20
29
30
90
90
50
50
10
16
41
33
20
20
98
123
88
20
20
23
26
3214 020-461
3214 020-512
5691 029-10
5691 029-02
C6
C6-ASHR/L-30100-20
C6-ASHR/L-38130-25
C6-ASHS-58115-32
C6-ASHR/L3-36125-20
29
32
58
30
38
90
110
140
90
63
63
63
63
10
13
33
16
41
50
33
33
20
25
32
20
100
130
115
125
90
112
22
22
22
22
25
28
28
3214 020-411
3214 020-512
3214 040-462
3214 020-512
5691 029-10
5691 029-03
5691 029-02
5691 029-02
C8
C8-ASHR/L-40140-32
C8-ASHR/L3-45150-32
40
40
110
120
80
80
8
20
55
30
32
32
140
150
130
30
30
35
36
3214 020-512
3214 020-512
5691 029-10
5691 029-10
H 43
Automatic clamping units with probe contact
Min. bore
A
Neutral style shown.
Capto size
Dimensions, mm
B
80 bar
C4
C5
C6
C8
C4-NC5110-00025
C5-NC5110-00035
C6-NC5110-00040
C8-NC5110-00050
b2
dmm
h21
h2
lc
l1z
l3
l22
21
22
Min.
bore
48
64
84
100
42
55
70
90
56
70
90
110
96
112
143
180
74
88
105
120
25
35
40
50
10
12
16
20
22
30
45
59
15
16
15
15
11
10
10
10
260
300
400
500
Boring bar adapter for Multi-Task machines

D
Technical information:
C = Coolant goes straight through the centre
L = Left coolant nozzle will get coolant
R = Right coolant nozzle will get coolant
l1 = programming length
Dimensions, mm
Coupling
size
dmt
H7
D5m
D1
l1
l3
l 21
C5
C5-131-00100-25
25
50
63
20
80
100
C6
C6-131-00098-25
C6-131-00112-40
25
40
63
63
63
80
22
90
98
112
C8
C8-131-00098-25
C8-131-00112-40
25
40
80
80
63
80
48
50
98
112
H 44
CoroTurn SL mini-turret for cutting heads and blades with serrated coupling
Axial mounting of heads and blades
Coupling size
machine side
Coupling size
tool side
Dimensions, mm
dmm
dmt
D21
l1
40
40
25
32
50
58
12
15
570-4-25-40-000-AX
570-4-32-40-000-AX
5 radial mounting of heads and blades

D
dmt
5
b21
=
=
b22
dmm
l22
l21
Coupling size
machine side
Coupling size
tool side
Dimensions, mm
dmm
dmt
b21
b22
l21
l22
40
40
25
32
46
46
48.5
49.25
28
34.5
15
18
570-4-25-40-050-RA
570-4-32-40-050-RA
H 45
Reduction adapter
391.02
When Coromant Capto cutting units

for turning are mounted on reduction
and coolant is required, a separate
centre screw has to be ordered.
See below.
A
Heavy Duty
Design 1
Design
Coupling size
Dimensions, mm
Basic
holder
Adapter
D5m
D5t
C4
C5
C3
C3
C4
C3
C4
C5
C4-391.02- 32 055
C5-391.02- 32 060
40 065
C6-391.02- 32 070
40 080
50 080
40
50
50
63
63
63
32
32
40
32
40
50
C8
C3
C4
C5
C6
C8-391.02- 32 060
40 070
50 080
63 080
80
80
80
80
C4
C5
C6
C8
C3
C4
C5
C6
C4-391.02C5-391.02C6-391.02C8-391.02-
C8
C8
Heavy Duty
C8-391.02HD-80 100
C6
D
1
Design 2
32 070
40 085
50 110
63 120
l3
21
55
60
65
70
80
80
31
35
40
39
51.3
51.5
0.4
0.4
0.8
1.0
1.2
1.4
32
40
50
63
60
70
80
80
29.3
36.5
49.3
53
1.8
2.0
2.3
2.5
40
50
63
80
32
40
50
63
70
85
110
120
12
12
12
12
6
5
430
6
0.6
1.1
2.0
3.8
107
80
100
62.2
4.7
l1
Extension adapter
391.01
When Coromant Capto cutting units

for turning are mounted on extension
and coolant is required, a separate
centre screw has to be ordered.
See below.
F
Heavy Duty
Coupling size
Dimensions, mm
Basic
holder
Adapter
D5m
C3
C3
C4
C4
C5
D5t
l1
C3-391.01-32 060
32 080
C4-391.01-40 060
40 080
32
32
40
40
32
32
40
40
60
80
60
80
0.3
0.4
0.6
0.8
C5
C5-391.01-50 080
50 100
50
50
50
50
80
100
1.2
1.4
C6
C6
C6-391.01-63 100
63 140
63
63
63
63
100
140
2.3
3.2
C8
C8
C8-391.01-80 100
80 125
80
80
80
80
100
125
3.8
4.7
C8
C8
C8-391.01HD-107 100
C8-391.01HD-107 200
107
107
107
107
100
200
4.7
8.2
Heavy Duty
H 46
General information
Workpiece materials cross reference lists

ISO
Coromant
Material
Classication
(CMC)
Country
Great Britain
Steel
USA
Germany
France
SS
AISI/SAE
W.-nr.
DIN
AFNOR
1311
1325
1312
1350
1450
1912
1914
1926
1370
2145
2142
A570.36
1115
A573-81 65
1015
1020
1213
12L13
1215
12L14
1015
1025
A572-60
A572-60
1.0038
1.0038
1.0116
1.0401
1.0402
1.0715
1.0718
1.0722
1.0736
1.0737
1.1141
1.1158
1.8900
-
RSt.37-2
GS-CK16
St.37-3
C15
C22
9SMn28
9SMnPb28
10SPb20
9SMn36
9SMnPb36
Ck15
Ck25
StE 380
17 MnV 6
1550
1650
1957
2120
1572
1672
1674
1655
1678
1870
1880
2900
1035
1045
1140
1039
1335
1330
1035
1045
1050
1055
1060
1055
1060
1095
W1
W210
1.0501
1.0503
1.0726
1.1157
1.1167
1.1170
1.1183
1.1191
1.1213
1.0535
1.0601
1.1203
1.1221
1.1274
1.1545
1.1545
C35
C45
35S20
40Mn4
36MN5
28Mn6
Cf35
Ck45
Cf53
C55
C60
Ck55
Ck60
Ck 101
C 105 W1
C105W1
E 24-2 Ne
E 24-U
CC12
CC20
S250
S250Pb
10PbF2
S 300
S300Pb
XC12
NFA 35
501 E 36
CC35
CC45
35MF4
35M5
40M5
20M5
XC38TS
XC42
XC48TS
CC55
XC55
XC60
XC 100
Y105
Y120
Italy
Spain
Japan
UNI
UNE
JIS
Fe37-3
C15C16
C20C21
CF9SMn28
CF9SMnPb28
CF10SPb20
CF9SMn36
CF9SMnPb36
C16
FeE390KG
-
STKM 12A;C
-
F.111
F.112
11SMn28
11SMnPb28
10SPb20
12SMn35
12SMnP35
C15K
-
SUM22
SUM22L
S15C
S25C
C35
C45
C28Mn
C36
C45
C53
C55
C60
C50
C60
C36KU
C120KU
F.113
F.114
F210G
36Mn5
C45K
C55K
F-5117
F-5118
F.515
SMn438(H)
SCMn1
S35C
S45C
S50C
S55C
S58C
Fe52BFN/Fe52CFN
Fe52
55Si8
60SiCr8
100Cr6
16Mo3KW
16Mo5
14Ni6
20NiCrMo2
40NiCrMo2(KB)
14CrMo4 5
F-431
56Si7
60SiCr8
F.131
16Mo3
16Mo5
15Ni6
20NiCrMo2
40NiCrMo2
14NiCrMo13
42Cr4
12CrMo4
14CrMo45
SM 400A;B;C
SM490A;B;C;YA;YB
12CrMo9. 10
TU.H
13MoCrV6
F-1712
F520.S
F-1270
F-528
15NiCr11
-
Standard
BS
Sweden
EN
Unalloyed steel
01.1
01.1
01.1
01.1
01.1
01.1
01.1
01.1
01.1
01.1
01.1
01.1
01.1
01.1
4360 40 C
030A04
4360 40 B
080M15
050A20
230M07
240M07
080M15
4360 55 E
4360 55 E
01.2
01.2
01.2
01.2
01.2
01.2
01.2
01.2
01.2
01.3
01.3
01.3
01.3
01.4
01.4
01.4
060A35
080M46
212M36
150M36
150M28
060A35
080M46
060A52
070M55
080A62
070M55
080A62
060 A 96
BW 1A
BW2
1A
2C/2D
1B
32C
-
8M
15
14A
43D
43D
SK 3
SUP4
Low-alloy steel (02.1 = Non-hardened, 02.2 = Hardened and tempered)

02.1
02.1
02.1
02.1
02.1
02.1
02.1
02.1
02.1
02.1
02.1
02.1
02.1
02.1
02.1
02.1
02.1
4360 43C
4360 50B
150 M 19
250A53
534A99
1501-240
1503-245-420
805M20
311-Type 7
820A16
523M15
527A60
1501-620Gr27
02.1
1501-622
Gr.31;45
1503-660-440
722 M 24
897M39
524A14
605A32
823M30
830 M 31
640A35
655M13; A12
-
02.1
02.1
02.1
02.1
02.1
02.1
02.1
02.1
02.1
02.2
02.2
02.2
02.2
45
31
362
48
40C
33
-
111A
36A
-
1412
2132
2172
2085
2258
2912
2506
2245
2216
2218
2240
2092
2108
2512
2127
2534
2550
2090
A573-81
5120
9255
9262
52100
ASTM A204Gr.A
4520
ASTM A350LF5
8620
8740
5015
5140
5155
ASTM A182
F11;F12
ASTM A182
F.22
L1
8620
L6
3135
3415
3415;3310
9255
1.0144
1.0570
1.0841
1.0904
1.0961
1.3505
1.5415
1.5423
1.5622
1.6523
1.6546
1.6587
1.7015
1.7045
1.7176
1.7262
1.7335
St.44-2
St.52-3
St.52-3
55Si7
60SiCr7
100Cr6
15Mo3
16Mo5
14Ni6
21NiCrMo2
40NiCrMo22
17CrNiMo6
15Cr3
42Cr4
55Cr3
15CrMo5
13CrMo4 4
1.7380
10CrMo9 10
1.7715
1.8515
1.8523
1.7039
1.5419
1.7228
1.7139
1.2721
1.5710
1.5732
1.5752
1.0904
14MoV6 3
31 CeMo 12
39CrMoV13 9
34MoCrS4 G
20MoCrS4
55NiCrMoV6G
16MnCr5
31NiCrMo134
50NiCr13
36NiCr6
14NiCr10
14NiCr14
55Si7
E 28-3
E36-3
20 MC 5
55S7
60SC7
100C6
15D3
16N6
20NCD2
18NCD6
12C3
55C3
12CD4
15CD3.5
15CD4.5
12CD9. 10
30 CD 12
55NCV6
35NC6
14NC11
12NC15
55S7
30CrMo12
36CrMoV12
105WCR 5
653M31
16NiCr11
-
SUJ2
SNCM220(H)
SNCM240
SCr415(H)
SCr440
SUP9(A)
SCM415(H)
-
SNC236
SNC415(H)
SNC815(H)
-
H 47
General information
ISO
P
A
Coromant
Material
Classication
(CMC)
Country
BS
EN
02.1/02.2
02.1/02.2
02.1/02.2
02.1/02.2
02.1/02.2
02.1/02.2
816M40
817M40
530A32
530A40
(527M20)
1717CDS110
110
24
18B
18
-
02.1/02.2
02.1/02.2
02.1/02.2
02.1/02.2
02.1/02.2
02.1/02.2
708A37
708M40
708M40
722M24
735A50
905M39
19B
19A
19A
40B
47
41B
02.1/02.2
02.1/02.2
BL3
-
02.1/02.2
USA
Germany
SS
AISI/SAE
W.-nr.
2541
2511
2225
9840
4340
5132
5140
5115
4130
1.6511
1.6582
1.7033
1.7035
1.7131
1.7218
2234
2244
2244
2240
2230
2940
4137;4135
4140;4142
4140
6150
-
2140
Sweden
Japan
France
Italy
DIN
AFNOR
UNI
UNE
JIS
36CrNiMo4
35CrNiMo6
34Cr4
41Cr4
16MnCr5
25CrMo4
40NCD3
35NCD6
32C4
42C4
16MC5
25CD4
38NiCrMo4(KB)
35NiCrMo6(KB)
SCr430(H)
SCr440(H)
-
1.7220
1.7223
1.7225
1.7361
1.8159
1.8509
34CrMo4
41CrMo4
42CrMo4
32CrMo12
50CrV4
41CrAlMo7
35CD4
42CD4TS
42CD4
30CD12
50CV4
35NiCrMo4
35Cr4
42Cr4
16MnCr5
55Cr3
AM26CrMo4
34CrMo4
42CrMo4
42CrMo4
F.124.A
51CrV4
41CrAlMo7
L3
-
1.2067
1.2419
100Cr6
105WCr6
100Cr6
105WCr5
L6
1.2713
55NiCrMoV6
Y100C6
105WC13 10WCr6
107WCr5KU
55NCDV7 -
Great Britain
Spain
Standard
40CAD6,12
34Cr4(KB)
41Cr4
16MnCr5
25CrMo4(KB)
35CrMo4
41CrMo4
42CrMo4
32CrMo12
50CrV4
41CrAlMo7
F.520.S
SCM420;SCM430
SCM432;SCCRM3
SCM 440
SCM440(H)
SUP10
SKS31
SKS2, SKS3
SKT4
High-alloy steel
C
Steel
03.11
03.11
03.11
1501-509;510
832M13
36C
ASTM A353
2515
-
1.5662
1.5680
1.6657
X8Ni9
12Ni19
14NiCrMo134
Z18N5
-
X10Ni9
15NiCrMo13
XBNi09
14NiCrMo131 -
03.11
BD3
D3
1.2080
X210Cr12
Z200C12
X210Cr12
03.11
03.11
BH13
2314
2242
H13
1..2083
1.2344
X210Cr13KU
X250Cr12KU
X40CrMoV5 1
Z40CDV5
03.11
03.11
03.11
03.11
BA2
BS1
BH21
2260
2312
2710
-
A2
S1
H21
1.2363
1.2436
1.2542
1.2581
03.11
03.11
03.11
03.13
03.13
03.13
03.21
401S45
4959BA2
BM 2
BM 35
-
52
-
2310
2715
2722
2723
2782
2736
HW3
D3
M2
M 35
M7
HNV3
1.2601
1.4718
1.3343
1.3343
1.3243
1.3348
1.2379
1.3401
1.3401
X100CrMoV5 1
X210CrW12
45WCrV7
X30WCrV9 3
X30WCrV9 3KU
X165CrMoV 12
X45GrSi93
S6-5-2
S6/5/2
S6/5/2/5
S2/9/2
X210Cr12 G
Z100CDV5
Z30WCV9
Z45CS9
Z40CSD10
Z 85 WDCV
6-5-2-5
-
X35CrMoV05KU X40CrMoV5
X40CrMoV511KU
X100CrMoV51KU
X215CrW12 1KU
SKD1
SKD61
X100CrMoV5
X210CrW12
45WCrSi8
X30WCrV9
SKD12
SKD2
SKD5
X165CrMoW12KU
X160CrMoV12
X45GrSi8
15NiCrMo13
HS 6-5-2-2
HS 6-5-2-5
HS 2-9-2
-
F322
F-5603.
F-5613
F-5607
-
SUH1
SUH3
SKH 51
SKH 55
-
X120Mn12
F-8251
SCMnH/1
SEMn H1
45WCrV8KU
X28W09KU
X30WCrV9 3KU
Steel castings
06.2
06.33
06.33
Z120M12
BW 10
2223
2183
G-X120Mn12 Z120M12
2120 M12
XG120Mn12
GX120 Mn12
Trade names
02.1
02.1
02.1
02.2
02.2
02.2
OVAKO 520M (Ovako Steel)

FORMAX (Uddeholm Tooling)
IMACRO NIT (Imatra Steel)
INEXA 482 (XM) (Inexa Prol)
S355J2G3(XM)
C45(XM)
16MnCrS5(XM)
INEXA280(XM)
070M20(XM)
HARDOX 500 (SSAB - Swedish Steel Corp.)
WELDOX 700 (SSAB - Swedish Steel Corp.)
H 48
General information
ISO
Coromant
Material
Classication
(CMC)
Country
Great Britain
BS
Sweden
USA
Germany
AISI/SAE
W.-nr.
EN
SS
Stainless steels
Italy
Spain
Japan
DIN
AFNOR
UNI
UNE
JIS
X6Cr13
X12 CrS 13
X8Cr17
X12Cr13
X8Cr17
X40Cr14
F.3110
F.8401
F-3411
F3113
F.3401
F.3113
F.3405
SUS403
SUS 416
SUS430
SUS410
SUS430
SUS420J2
F.3427
F.3117
F.311
F.3113
F.320B
-
SUS431
SUS430F
SUS434
SCS5
SUS405
SUS430
SUH4
SUH446
Z7CNU17-04
X6CrAl13
X20Cr13
X16CrNi16
X10CrS17
X8CrMo17
(G)X6CrNi304
X10CrA112
X8Cr17
X80CrSiNi20
X16Cr26
X53CrMnNiN21 9
X20CrMoNi 12 01
-
SUS317L
-
Ferritic / martensitic materials (05.11. 12 = Forged,
15.11. 12 = Cast)
05.11/15.11
403S17
2301
403
05.11/15.11
05.11/15.11
05.11/15.11
05.11/15.11
05.11/15.11
416 S 21
430S15
410S21
430S17
420S45
960
56A
60
56D
2380
2320
2302
2320
2304
416
430
410
430
-
1.4000
1.4001
1.4005
1.4016
1.4006
1.4034
X7Cr13
X7Cr14
X12CrS13
X8Cr17
X10Cr13
X8Cr17
X46Cr13
05.11/15.11
05.11/15.11
05.11/15.11
05.11/15.11
05.11/15.11
05.11/15.11
05.11/15.11
05.11/15.11
05.11/15.11
05.11/15.11
05.11/15.11
05.11/15.11
05.11/15.11
05.12/15.12
405S17
420S37
431S29
434S17
425C11
403S17
430S15
443S65
349S54
-
2303
2321
2383
2325
2385
2322
2326
2317
-
405
420
431
430F
434
CA6-NM
405
430
HNV6
446
EV8
S44400
630
1.4002
1.4021
1.4057
1.4104
1.4113
1.4313
1.4724
1.4742
1.4747
1.4762
1.4871
1.4521
1.4922
1.4542/
1.4548
X22CrNi17
X12CrMoS17
X6CrMo17
X5CrNi13 4
X10CrA113
X10CrA118
X80CrNiSi20
X10CrA124
X53CrMnNiN21 9
X1CrMoTi18 2
X20CrMoV12-1
-
57
60
59
-
Austenitic materials (05.21. 22. 23 = Forged,
Stainless steel
France
Standard
Z6C13
Z11CF13
Z8C17
Z10C14
Z8C17
Z40CM
Z38C13M
Z8CA12
Z20C13
Z15CNi6.02
Z10CF17
Z8CD17.01
Z4CND13.4M
Z10C13
Z10CAS18
Z80CSN20.02
Z10CAS24
Z52CMN21.09
304S11
304S31
58E
2352
2332/2333
304L
304
1.4306
1.4350
X5CrNi189
Z2CN18-10
Z6CN18.09
X2CrNi18 11
X5CrNi18 10
05.21/15.21
05.21/15.21
58M
58E
2346
2332
2333
2352
2331
2371
2347
2375
2348
2353
303
304
1.4305
1.4301
X12CrNiS18 8
X5CrNi189
05.21/15.21
05.21/15.21
05.21/15.21
05.21/15.21
05.21/15.21
05.21/15.21
05.21/15.21
303S21
304S15
304C12
304S12
304S62
316S16
316S13
316S13
304L
301
304LN
316
316LN
316L
316L
1.4306
1.4310
1.4311
1.4401
1.4429
1.4404
1.4435
X2CrNi18 9
X12CrNi17 7
X2CrNiN18 10
X5CrNiMo18 10
X2CrNiMoN18 13
X2CrNiMo18 12
05.21/15.21
316S33
316
1.4436
Z10CNF 18.09
Z6CN18.09
Z3CN19.10
Z2CrNi18 10
Z12CN17.07
Z2CN18.10
Z6CND17.11
Z2CND17.13
Z2CND17-12
Z2CND17.12
Z6CND18-12-03
X10CrNiS 18.09
X5CrNi18 10
X2CrNi18 11
X12CrNi17 07
X5CrNiMo17 12
X2CrNiMo1712
X2CrNiMo17 12
X8CrNiMo1713
F.3551
F.3541
F.3504
F.3508
F.3551
F.3503
F.3517
F.3543
-
05.21/15.21
05.21/15.21
317S12
-
1.4438
1.4539
X2CrNiMo18 16
X1NiCrMo
Z2CND19.15
Z2 NCDU25-20
X2CrNiMo18 16
-
05.21/15.21
321S12
58B
2337
317L
UNS
V 0890A
321
1.4541
X10CrNiTi18 9
Z6CNT18.10
X6CrNiTi18 11
05.21/15.21
347S17
58F
2338
347
1.4550
X10CrNiNb18 9
Z6CNNb18.10
05.21/15.21
05.21/15.21
05.21/15.21
05.21/15.21
05.21/15.21
15.21
05.22/15.22
320S17
309S24
310S24
301S21
316S111
58J
58C
-
2350
2361
2370
2387
-
316Ti
318
309
310S
308
17-7PH
X10CrNiMoTi18 10
X10CrNiMoNb 18 12
X15CrNiSi20 12
X12CrNi25 21
X10CrNi18.08
X4 CrNiMo16 5
-
Z6NDT17.12
Z6CNDNb17 13B
Z15CNS20.12
Z12CN25 20
Z1NCDU25.20
Z6CND16-04-01
Z8CNA17-07
05.23/15.23
05.23/15.23
2584
2378
NO8028
S31254
1.4571
1.4583
1.4828
1.4845
1.4406
1.4418
1.4568/
1.4504
1.4563
-
Z1NCDU31-27-03 Z1CNDU20-18-06AZ -
2343
2347
2367
2562
SUH35. SUH36
SUS304
SUS303
SUS304
SUS304L
SCS19
SUS301
SUS304LN
SUS316
SUS316LN
SCS16
SUS316L
-
15.21. 22. 23 = Cast)
05.21/15.21
05.21/15.21
58J
-
F.3553
F.3523
X6CrNiNb18 11
F.3552
F.3524
X6CrNiMoTi17 12 F.3535
X6CrNiMoNb17 13 X6CrNi25 20
F.331
F.8414
SUH309
SUH310
SCS17
X2CrNiMo1712
SUS321
SUS347
H
Austenitic / ferritic materials (Duplex) (05.51. 52 = Forged,
05.51/15.51
05.51/15.51
05.52/15.52
05.52/15.52
05.52/15.52
2376
2324
2327
2328
2377
S31500
S32900
S32304
S31803
1.4417
-
15.51. 52 = Cast)
X2CrNiMoSi19 5
X8CrNiMo27 5
X2CrNiN23 4
X2CrNiMoN22 53
Z2CN23-04AZ
Z2CND22-05-03
H 49
General information
ISO
Coromant
Material
Classication
(CMC)
Country
Great Britain
BS
Italy
Spain
Japan
DIN
AFNOR
UNI
UNE
JIS
0.8165
0.8170
GTS-35
GTS-45
GTS-55
GTS-65
GTS-65-02
GTS-70-02
MN 32-8
MN 35-10
Mn 450
MP 50-5
MP 60-3
Mn 650-3
Mn700-2
0.6015
0.6020
0.6025
GG 10
GG 15
GG 20
GG 25
Ft 10 D
Ft 15 D
Ft 20 D
Ft 25 D
0.6030
0.6035
0.6040
0.6660
GG 30
GG 35
GG 40
GGL-NiCr202
0.7040
GGG 40
GGG 40.3
GGG 35.3
GGG 50
GGG-NiCr202
GGG 60
GGG 70
USA
Germany
EN
SS
AISI/SAE
W.-nr.
Trade names
Stainless steels
05.21/15.21
05.21/15.21
05.21/15.21
05.21/15.21
05.23/15.23
05.23/15.23
05.23/15.23
05.52/15.52
05.52/15.52
France
Sweden
Standard
SANMAC 304 (Sandvik Steel)

SANMAC 304L (Sandvik Steel)
SANMAC 316 (Sandvik Steel)
SANMAC 316L (Sandvik Steel)
254 SMO
654 SMO
SANMAC SANICRO (Sandvik Steel)
SANMAC SAF 2205 (Sandvik Steel)
SANMAC SAF 2507 (Sandvik Steel)
Malleable cast iron

07.1
07.1
07.2
07.2
07.2
07.3
8 290/6
B 340/12
P 440/7
P 510/4
P 570/3
P570/3
P690/2
0814
0815
0852
0854
0858
0856
0862
32510
40010
50005
70003
A220-70003
A220-80002
0.8145
0.8155
GMN 45
GMN 55
FCMB310
FCMW330
FCMW370
FCMP490
FCMP540
FCMP590
FCMP690
GMN 65
GMN 70
G 15
G 20
G 25
FG 15
FG 25
FC100
FC150
FC200
FC250
Ft 30 D
Ft 35 D
Ft 40 D
L-NC 202
G 30
G 35
FG 30
FG 35
FC300
FC350
FCS 400-12
FGS 370-17
FGS 500-7
S-NC 202
FGS 600-3
FGS 700-2
GS 370-17
FGE 38-17
FCD400
GS 500
-
FGE 50-7
-
FCD500
GS 700-2
FGS 70-2
D
Grey cast iron
Cast iron
08.1
08.1
08.1
08.1
08.2
Grade 150
Grade 220
Grade 260
0100
0110
0115
0120
0125
08.2
08.2
08.2
08.3
Grade 300
Grade 350
Grade 400
L-NiCuCr202
0130
0135
0140
0523
No 20 B
No 25 B
No 30 B
No 35 B
No 40 B
No 45 B
No 50 B
No 55 B
A436 Type 2
0717-02
0717-12
0717-15
0727-02
0776
0732-03
0737-01
60-40-18
80-55-06
A43D2
100-70-03
Nodular cast iron

09.1
09.1
09.1
09.1
09.1
09.2
09.2
H 50
SNG 420/12
SNG 370/17
SNG 500/7
Grade S6
SNG 600/3
SNG 700/2
0.7033
0.7050
0.7660
0.7070
FCD600
FCD700
General information
ISO
Coromant
Material
Classication
(CMC)
Country
Great Britain
Sweden
Germany
USA
France
Italy
Spain
Japan
Standard
BS
EN
SS
LM5
LM25
4251
4252
4244
4247
4250
4260
4261
4253
AISI/SAE
W.-nr.
DIN
AFNOR
G-AISI9MGWA
G-ALMG5
A-S7G
A-SU12
UNI
UNE
JIS
Non-ferrous
metals
30.21
30.21
30.21/30.22
LM24
LM20
LM6
LM9
Heat resistant super alloys
3.2373
-
C4BS
AC4A
A5052
A6061
A7075
ADC12
GD-AlSi12
GD-AlSi8Cu3
G-AlSi12(Cu)
G-AlSi12
G-AlSi10Mg(Cu)
330C11
HR5.203-4
3146-3
HR8
3072-76
Hr401.601
-
Heat resistant super alloys

20.11
20.11
20.21
20.21
20.21
20.22
20.22
20.22
20.22
20.22
20.22
20.22
20.24
20.32
SC64D
GD-AISI12
356.1
A413.0
A380.1
A413.1
A413.2
A360.2
330
5390A
5666
5660
5391
5383
4676
AMS 5399
AMS 5544
AMS 5397
5537C
AMS 5772
1.4864
1.4865
2.4603
2.4856
2.4630
LW2.4662
LW2 4670
LW2.4668
2.4375
2.4631
2.4973
LW2.4668
LW2 4674
LW2.4964
-
X12NiCrSi36 16
G-X40NiCrSi38 18
NiCr22Mo9Nb
NiCr20Ti
NiFe35Cr14MoTi
S-NiCr13A16MoNb
NiCr19Fe19NbMo
NiCu30Al
NiCr20TiAk
NiCr19Co11MoTi
NiCr19Fe19NbMo
NiCo15Cr10MoAlTi
CoCr20W15Ni
CoCr22W14Ni
Z12NCS35.16 F-3313
XG50NiCr39 19
NC22FeD
NC22FeDNB NC20T
ZSNCDT42
NC12AD
NC19eNB
NC20TA
NC19KDT
NC20K14
KC20WN
KC22WN
-
AMS R54520
AMS R56400
AMS R56401
-
TiAl5Sn2.5
TiAl6V4
TiAl6V4ELI
TiAl4Mo4Sn4Si0.5
T-A5E
T-A6V
-
SUH330
SCH15
Titanium alloys
23.22
23.22
23.22
23.22
TA14/17
TA10-13/TA28
TA11
-
Trade names
20.11
Iron base
Incoloy 800
20.2
20.2
20.2
20.2
20.21
20.21
20.21
20.21
20.22
20.22
20.22
20.22
20.22
20.24
Nickel base
Haynes 600
Nimocast PD16
Nimonic PE 13
Rene 95
Hastelloy C
Incoloy 825
Inconel 600
Monet 400
Inconel 700
Inconel 718
Mar - M 432
Nimonic 901
Waspaloy
Jessop G 64
20.3
20.3
Cobalt base
Air Resist 213
Jetalloy 209
Hardened materials
04.1
04.1
04.1
2258-08
2534-05
2541-06
440A
610
0-2
1.4108
1.4111
-
X100CrMo13
X110CrMoV15
X65CrMo14
C4BS
AC4A
AC4A
H 51

H - Additional Machining

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H - Additional Machining

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H - Additional Machining

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Small part machining

Workpiece material cross reference list

Small part machining

Parting of component diameters 6 to 32 mm ................... H18

A modern approach .......................................................... H3

diameters 1 to 8 mm ...................................................... H19

Meeting new production demands ..................................... H4

External grooving of component

The sliding head machine ................................................. H4

diameters 6 to 32 mm .................................................... H20

Tool systems for small part machining ............................... H5

External threading of component

External grooving of component

diameters 1 to 8 mm ...................................................... H21

External threading of component

Back turning ..................................................................... H7

diameters 6 to 32 mm .................................................... H22

In parting and grooving applications ................................... H8

Internal turning of holes from 0.3 mm diameter ............... H23

Cutting data for CoroCut 3 ................................................ H8

Internal grooving of holes from 4.2 mm diameter ............. H24

External operation - cutting data

Internal threading of holes from 4.2 mm diameter ............ H25

recommendations for CoroCut XS ...................................... H9

Milling ............................................................................ H26

Internal turning, grooving and threading

Drilling ........................................................................... H26

cutting data for CoroTurn XS ......................................... H10

When processing a component ........................................ H27

small part machining ...................................................... H11

Machining improvement example ..................................... H28

Selecting tools for small part machining .......................... H12

External turning of component

diameters 6 to 32 mm .................................................... H14

Small part machining

Small part machining

Small part machining

The components in question come in a

Sliding head machines

Small part machining

Meeting new production demands

Machine tools and control units have

The turning positions can be up to 12 in

to machine to close tolerances and high

The sliding head machine...

Small part machining

Tool systems for small part machining

Small part machining

Sliding head machine applications

CoroTurn 107 M tolerance

Check the following:

Small part machining

The CoroCut back turning insert (MABR) is designed for small

The VCEX inser can be used in both 90 or 93 degree angled

Small part machining

In parting and grooving applications...

Cutting data for CoroCut 3

Insert width (la), mm

Insert width (la), mm