Boring

Contents
Boring
Background .......................................................... F3

Mounting dimensions ne boring units ............... F37

Boring operation types ........................................... F4

Setting the boring unit ......................................... F38

Boring tools .......................................................... F5

Cartridge replacement in ne boring unit ............... F39

Choice of boring tool type ...................................... F6

Cutting speed recommendations for boring ........... F41

Roughing .............................................................. F6

Coromant exible boring tool ................................ F44

Finishing ............................................................... F7

Inserts for boring .................................................. F8

Building and setting boring tools ............................ F9
Ways of countering vibrations in boring ................... F9
Success factors for boring ................................... F10
Tool overhang and diameter ................................. F10

Cutting data and chip control ............................... F10

Insert nose and geometry .................................... F11
Cutting uid ........................................................ F11
Damped tools ..................................................... F11

The tool coupling ................................................. F11

Specially for reaming ........................................... F11
How to select boring tools ................................... F12
Coromant Capto for boring ................................... F13
Boring tools for roughing ...................................... F14

Boring tools for nishing ...................................... F15

CoroBore 820 ..................................................... F16
CoroBore 820 range ............................................ F17
Duobore ............................................................. F18
Duobore range .................................................... F19

Heavy duty boring tools ........................................ F23

CoroBore 825 ..................................................... F25
CoroBore 825 range ............................................ F26
Single edge ne boring tools ................................ F27

Fine boring head ................................................. F27

Boring bars ......................................................... F28
Start values for nish boring ................................ F29
Setting values for high speed boring ..................... F29
Fine boring tools ................................................. F30

Damped single edge ne boring tools ................... F33

Reamer 830 ....................................................... F35
T-Max U ne boring units ...................................... F36

F1

Boring

F2

Boring

Boring
Background

Boring operations involving rotating tools

are applied to machine holes that have
been made through methods such as
pre-machining, casting, forging, extrusion, ame-cutting, etc. Roughing operations are performed to open up the exisiting hole to within large tolerances and
usually to prepare for nishing, which
makes the hole to within tolerance and
surface nish limits.

Typically, boring operations are performed in machining centres and vertical

boring machines. The rotating tool is fed
axially through the hole. Most holes are
through-holes, often in prismatic or round
components. External boring operations
can be accomplished using specially
adapted boring tools.

The most common size holes being

bored are 30 to 100 mm diameter.
The range of Sandvik Coromant boring
tools covers 23 to 550 mm for roughing
and 3 to 975 mm for nishing.

As regards hole depths, four times the

hole diameter is generally the maximum
recommended depth. Various tools have
individual maximum hole depths. For
rough and ne boring of deeper holes - of
six times the diameter - damped boring
tools with tuned tool bodies should be
employed.

As regards hole quality, nish boring can

typically achieve holes within tolerances
of IT 9 with some achieving IT6. Surface
nishes better than Ra 1 micron can be
achieved. Finish tools have adjustment
possibilities to accurately pre-set cutting
edges. In principal, however, a boring
tool designed for roughing can also be
used to achieve holes with a high surface nish and to within close tolerances
as only one of the inserts generates the
surface.

F3

Boring

Boring operation types

Boring operations are divided into:
- single-edge cuts
- multi-edge cuts
- step-boring
- reaming

Single-edge boring is usually applied for nishing operations

and for roughing and nishing in materials where chip control
is demanding. A single-edge boring tool may also be a solution
when machine power is a limiting factor.

B
a

Multi-edge boring, involving two or three cutting edges, is employed for roughing operations where metal removal rate is the
rst priority. High productivity levels can be maintained by allowing two or three inserts, set at the same axial height, each to
machine at the recommended feed per tooth. This results in a
high feed per revolution through the hole.

>a

Step-boring is performed in roughing by a boring tool having the

inserts set at different axial heights and diameters. This also
improves chip control in demanding materials with the different
depths of cut of up to 1.0 or 1.5 times the cutting edge length.
Depths of cut of 0.5 times the cutting edge length can be divided into smaller cuts, providing smaller chips.

Reaming is a light nishing operation performed with a multiedge tool giving high-precision holes. Very good surface nish
and close dimensional tolerance are achieved at high penetration rates. The pre-machined hole needs to be within close limits and the radial depth of cut is small.

F4

Boring

Boring tools
A boring tool is usually a modular tool,
consisting of a basic holder, adaptor and
a cutting unit in the form of a cartridge,
slide or ne boring unit. A ne boring head
holds a boring bar which is radially adjustable and a reamer has a tool shank with a
close pitch head with brazed blades. The
tools are radially adjustable within a specic diameter range.
The smallest diameter holes, from 3 mm
upwards are bored with the ne boring
heads while largest holes of up to 975
mm are nish-bored with a single-edge
tool having an adjustable extension-slide
mounted on an eccentric bar.

to use a tool pre-setting facility, however,

a modern design such as CoroBore 820
can also be set using Vernier calipers.

does require access from the back of

the shank and for the mechanism to be
locked when set.

Boring tools for nishing with one cutting edge must be settable to within microns and, for this reason, the Sandvik
Coromant range of boring tools are settable to within 2 microns. Tools should
be set in a tool pre-setter. With only one
cutting edge, the nishing tool will experience some degree of radial deection
during machining. This means that a premeasuring cut is normally needed, followed by an adjustment of the tool.

The reamer provides through-holes with

high surface nish and dimensional accuracy at high penetration rates.

A dedicated boring tool is the best solution for operations on components in

small to medium batches, with the key
features being good productivity penetration rate -and high versatility one
tool used for several hole diameters.

Different insert carriers are employed on

boring tools and these are dedicated to
the type of tool (slides, cartridges, boring
bars and ne-boring units). The ne-boring unit is used in special tool solutions
and can be mounted in blind holes without the need for locking after setting.

Boring tools for roughing with more than

one cutting edge have relatively simple adjustment possibilities and it is preferable

The mechanism of CoroBore 825 can

be used for special tool solutions. It is
more rigid than the ne boring unit but

D
Reaming

Rough boring

Finish boring

F5

Boring

Choice of boring tool type

The choice of tool for single-edge, multiedge or step-boring operations is very

much down to capability and requirement.
Roughing tools are primarily multi-edge
and nishing are single-edge tools.
Roughing tools include CoroBore 820,
DuoBore (R391) and heavy duty boring
tools (R391.B-R), all tools being capable of all the three operations.
Finishing tools include CoroBore 825,
ne boring tools (R391.B..-F, ne boring
head and the Reamer 830.

Roughing
CoroBore 820 is rst choice providing
high metal removal capability through
boring with three inserts. Power requirement is higher with several cutting edges
engaged. All three inserts are set to the
same diameter and height for high-producitivity boring while for step-boring, the
inserts are set at different diameters and
heights. This achieved by using different
shims placed between the tool adaptor
and slide, where the highest insert is set
for the smallest diameter and the lowest
for the largest.
When single-edge boring with CoroBore
particularily for nishing or when materials with demanding chip control is
involved - only one insert-slide is used,
with the other two slides replaced by covers to maintain the balance of the tool
and to be protected.

The maximum recommended depth of cut

is half the cutting edge length. Each insert
can be set accordingly making it possible
to have depths of cut up to the full cutting
edge length. The depth of cut of half the
cutting edge length can be divided into two
smaller cuts, giving smaller chips advantageous in demanding materials.
When single-edge boring is employed,
only one of the insert-slides is used,
leaving the other seat to be protected by
a cover that radially supports the slide.
The heavy duty boring tools, primarily for
larger diameters, are also capable of all
three operations types. The tool design resembles the boring tools for the smaller
diameter ranges but with mounting dimensions for standard milling arbour. Approximate settings are performed by moving
sides across the adaptor or bar followed
by ne setting on the cartridge.
With two cartridges, each mounted on an
extension slide, which is radially adjustable
on an adapter and using shims, the cutting
edges can be set in accordance with the
operation type to be employed. The tool for
the larger diameter range uses a wide bar
mounted on the adaptor and on which two
extension slides can be set.

Duobore has two inserts and needs less

power. For high-productive rough step
boring, the two inserts are set to the
same diameter and height in the tool
providing a penetration rate giving double the recommended feed per tooth. For
step-boring the tool setting principle is
the same as for CoroBore 820.
Heavy duty boring tools for large diameters.

CoroBore rough boring tools with two cutting edges.

F6

CoroBore 820 with tree cutting edges.

Boring

Finishing
CoroBore 825 is the rst choice for general nish boring within the diameter
range of 23 to 250 mm. This boring tool
has a single cartridge, with high stability
and easily adjustable radially to within 2
microns, to achieve IT6 tolerances and
surface nishes within Ra 1 micron. The
CoroBore 825 nsihing tool complements
the CoroBore 820 roughing tool for the
same hole diameter and depth range to
provide a modern solution for boring.

Fine boring heads hold dedicated boring

bars fo diameters 12 to 25 mm and carbide bars of 16 mm to provide the capability to produce close tolerances (IT6) at
high spindle speeds (7000 rpm). With a
diameter range of 3 to 44 mm to depths
of 13.5 to 128 respectively, these supernishing boring tools machine at small
depths of cut (0.05 to 0.5 mm) and small
feeds (0.01 to 0.1 mm). Generally, the
rst choice for the boring bar is a positive knife-edge insert in a cermet grade
machining at high cutting speeds.

Fine boring head with boring bar.

The Reamer 830 covers the diameter

range 10 to 31.75 mm with varying
hole depths, hole tolerances of IT 7 are
achieved along with high concentricity.
Easily exchangeable heads are secured
by front clamping. The heads accommodate 4 to 8 cermet brazed blades
depending upon diameter. Effective chip
evacuation is secured by cutting uid
directed to each cutting edge. There is
high concentricity and repeatability with
a precision coupling.

CoroBore 825

The ne boring tools for larger diameters

consists of two different designs : one
for single or twin-edge boring of internal
diameters 250 to 575 mm and external
of 138 to 447 mm and one for internal
boring of 250 to 975 mm.
Common for both are adapter, bar, slide
and ne boring head. Rough setting is
carried out by moving the slide along
the bar and then adjusting the ne boring head. To avoid large holes becoming
oval at high spindle speeds, recommendations for a counterweight can be supplied. Selecting the most suitable insert
and entering angle and the ability to turn
the unit provides a high-performance boring tool for high tolerance and surface
nish demands.

The combination of multiple cutting

edges capable of high cutting speeds results in very high penetration rates. The
heads are equipped with left-hand chip
utes which push the chips ahead of
the reamer, thus necessitating throughholes for machining, but providing an advantage for machining with interrupted
cuts as in crossing holes. This cutting
action generates cutting forces directed
axially into the spindle, increasing the rigidity and providing accurate control of
the hole diameter accuracy.

Fine boring heads for large diameter.

Reamer 830 high feed reamer.

F7

Boring

Damped boring tools (Silent Tools) should

generally be considered for hole depths
of more than four times the diameter.
DuoBore damped tools are available for
roughing operations in the diamter range
25 to 150 mm and with the ability to perform single-edge, multi-edge and step-boring. Damped ne-boring tools are available
from 25 to 269.5 mm diameters.
The tool coupling is a critical part of the
total set-up and interface to the machine
spindle. If the tool coupling is unsatisfactory as regards stability, strength, accuracy and handling, the chain of factors
that ensure performance will be broken.
A good modular system Coromant
Capto with a large range of tool types
for roughing and nishing is an important

Damped tooling for long tool reach.

part of the machining equipment for boring with rotating tools. The system provides the means for a tool and spindle
interface with a self-centering coupling
that provides the centre of rotation for
minimizing the boring tool run-out and
making it possible to adapt each tool assembly for the operation in question.

Inserts for boring

The selection of indexable insert for boring has a decisive inuence on the outcome of the boring operation. Productivity, reliability and quality is directly related
to the performance of the cutting edge.
Chip formation, tool-life and cutting data
are determined by the combination of insert geometry and grade.

As in all internal machining operations,

chip control and evacuation are critical.
Inserts for boring are essentially the
same as for turning, where chipbreak-

ing areas are dened for each geometry type. Short, thick chips can lead to
excessive cutting forces with deection
and vibration as the result. Chips that
are too long, often in the form of stringy
swarf, can accumulate in the hole and
cause surface nish deterioration and
then chip stocking, leading to breakdown.Chips in the form of commas or
determined spirals are the ideal.
The depth of cut is determined by the
recommended values for each insert geometry. The sharper a geometry is, and
the smaller the nose radius, the smaller
the depth of cut possible. It may very
well be that an increase in depth of cut
may lead to harder chipbreaking, while
a reduction may lead to insufcient cutting edge engagement, with rubbing as a
result.If chips are generated sporadically
during machining, the depth of cut may
be insufcient or excessive.

Coromant Capto
tool coupling.

The right indexable insert provides the vitally correct cutting action.

F8

Boring

Building and setting boring tools

inuence not only surface nish but also
the productivity of the operation.

Building a tool for boring with modular

holders, adaptors, extensions, reductions and cutting units provide a broad
range of possibilities to perform operations and for optimization. Long reach
tools with the best stability, the inclusion of damped tools and exibility for
use in other operations are some of the
main advantages. This is especially important when building nishing tools as
the cutting edge should be moved away
from the machined surface in the bore
to avoid retraction marks. It is then also
vital that the recommended torque values are followed for assembly and that a
suitable xture is used and that a good
tool pre-setter is used.
Each boring tool is delivered with setting
instructions. For nishing cuts, it is often
advisable that a measuring cut is made
to see what adjustment is needed to
compenstae for tool deection. Special
boring tools should be considered for optimization, especially when large batches
or repetitive orders involving the same
operation. CoroBore 820 can be combined with CoroBore 825 to accomplish
roughing and nishing one hole diameter.
Tool combinations for machining different diameters, chamfers and counterbores can be made.
The factors for successful boring with
tool assemblies are similar to those associated with internal turning.

Surface nish is directly related to the

same parameters as for rough boring but
with the depth of cut also playing a role.
Generally depths of cut are quite shallow
but there is a lower limit to depth which
relates to insert geometry and feed rate.
Most boring tools for nishing have only
one insert and are as such prone to deection during cut. When the cutting depth
is smaller than the lowest depth-limit, the
insert will tend to ride on the pre- machined surface, only scratching and rubbing
it, leading to unsatisfactory cutting action
and and hence the nal result.

Building tools with modular adaptors.

With all parameters related to accuracy

and surface nish generation under control, it is possible to achieve very good
tolerance levels and surface nishes in
boring. The surface nish in boring operations is inuenced by various parameters
component and xturing stability, machine tool condition, tool holding stability,
cutting data and the choice of indexable
insert. The choice of Wiper inserts will

F
Ways of countering vibrations in boring:
-

Uset the largest tool-diameter possible.

Use shortest tool over-hang possible.
Use tapered shanks/reductions whenever possible.
Use dedicated tools for longer overhangs - damped tools.
Check machine spindle, run out, wear, clamping force etc
Check that all units in the tool assembly are assembled correctly with the
correct torque.
- Reduce speed
- Reduce feed/increase feed
- increase depth of cut (nishing)
- Use smaller nose radius (nishing)
- Use insert with sharper cutting edge
- Use 90 entering angle (roughing)
- Check workpiece clamping

F9

Boring

Success factors for boring

The prime factors to be considered for

successful boring are:
- Tool overhang and diameter of tool
- Cutting data and chip control
- Insert nose radius and geometry
- Cutting uid
- Damped tools
- Tool coupling
- Specially for reaming

Tool overhang and diameter

B

Tool overhang is the distance from gauge

line, or extending out of boring head, to
the cutting edge and related to the diameter of shank. This ratio should be a
maximum 4 x shank diameter.
For each length equal to the tool diameter that the tool is extended, the deection is increased 8 times.
Recommendations:
- Use largest tool diameter possible.
- Use shortest overhang possible.
- Use tapered shanks/reductions whenever possible.
- Use dedicated tools for longer overhangs eg. silent tools.

Cutting data and chip control

1. Roughing
Follow the recommendations for the insert geometry and grade in question.
Initially, however, the cutting speed should
be reduced to about 50 % of recommendations to ensure that proper chip evacuation takes place. Rough boring, particularly when using three cutting edges,
generates as a lot of chips, that must be
transported out of the hole efciently.
Maximum depth of cut should not exceed
half the cutting edge length.

F 10

CoroBore 825 nishing boring tool.

2. Finishing
Feed
The required surface nish restricts the
maximum feed for any given nose radius.
The adjustments available to inuence
chipform is therefore limited. The chips
must have a suitable form to be evacuted
without damaging the surface of the hole.
Choice of insert, therefore, becomes very
important.
By using a Wiper insert, the surface
nish can be dramatically improved using the same feed.However, the Wiper
inserts do need more stability as they
exert about 10% more radial pressure
which increases the risk for vibrations.
Depth of cut
When nish boring the maximum depth
of cut is not so much related to the size

of the insert as the design of the geometry. The recommended inserts and
geometries for nish boring are design
to working at small depth of cuts. When
excessive depth of cuts are used, the
chips can jam between workpiece and
tool, causing the cutting edge to break.
Cutting speed
The maximum cutting speed is not so
much limited by tool life as vibration.
Starting values, therefore, are recommended to be no more than 50% of that
recommended for external turning.

Boring

Insert nose radius and geometry

Reasons for vibration tendencies can be
unsuitable insert geometry, entering angle, nose radius, etc. Generally, the cutting edge should cut as easily as possible : inserts should have a very positive
top rake, sharp cutting edge and small
nose radii. The entering angle should be
as close to 90 degrees as possible. The
T-Max U knife-edge insert meets these
requirements and is recommended as
rst choice.

The knife-edge insert for boring:

Features

Benets

- Periphery-ground cutting edge

- Sharper cutting edge, less vibrations and

- G-tolerance

- Higher precision

- Positive right and left cutting

- Better clearance on secondary cutting edge

better surface nish

edge inserts

The following geometries are recommended for nish boring:

Geometry

Nose radius
Radial cutting forces are related to the
size of the nose radius. A large nose radius will, therefore, deect a boring bar
more than a smaller nose radius and be
more susceptible to vibrations.
Recommended nose radius is 0.2 mm.
Do not us larger nose radius than 0.4 mm
for nish boring.

Cutting uid
Must be used when nish boring to close
tolerances and to achieve good surface
nish which is important:
- To transport chips quickly away from the
cutting zone and out of the bore.
- To limit the heat-expansion of work
piece and tool

Depth of cut
mm radial

Feed
mm/rev

Min

Max

Min

Ra

Max

-K

0.07

0.5

0.05

0.7

0.15

-WK

0.07

0.5

0.05

0.4

0.22

-PF

0.1

0.5

0.06

0.7

0.2

When using damped tools in assemblies,

take care to hold the tool bodies correctly
so as not to damage the adaptor, rendering it ineffective. These are easily deformed due to the thin wall thicknesses.
Correct assembly units should be used.

The tool coupling

A good coupling for the tool and machine
interface is imperative for a good boring
result. The best result is achieved with
Coromant Capto coupling both as spindle
and tool interface. The coupling is self
centering, thereby centre of rotation and
centre of tool assembly coincide minimising runout of the tool. The modular system makes it possible to tailor tool assemblies to suit each work piece.

Damped tools
Damped tool should be used when a tool
overhang of more than 4 x D has to be
employed.
First choice for roughing in damped tools:
- knife-edge insert
- entering angle 90 degrees
First choice for nishing in damped tools:
- knife-edge insert
- entering angle 92 degrees

Specially for reaming

Reaming with the 830 reamer is very
effective with high operational security. A
basic factor for good reaming perfomance
generally is the quality of the hole to be
reamed. Reaming should not be expected
to correct any locational or straighness
errors of the pre-machined hole.
There are a few application hints that will
help to assure successful results:
- straightness of pre-machined holes
should be within 0.01 mm
- radial depth of cut (ap) shoul be 0.1
mm or more
- the feed rate should be above 0.1
mm/tooth
- emulsion as cutting uid is better than
oil due to the cooling properties
- a cutting uid pressure of 4 bars is
sufcient
- minimal lubrication techniques can be
used
- vibrations at hole entry can be reduced
by increased feed and/or a slight honing of the cutting edges
- the tool holding should be of good
quality, such as the precision chucks
CoroGrip and HydroGrip.

Reamer 830.

F 11

Boring

How to select boring tools

Dene the type of operation

Identify the type of operation and note characteristics
regarding the hole to be machined, limitations, material and machine.

Select a boring system

Use the tool programme overview to nd the system
that meets the requirements of the operation
roughing or nishing as well as conditions.

Dene the boring diameter and

hole requirements
Select the tool that covers the boring diameter range
for the operation, surface nish and tolerances.

Choose the entering angle

Select an adaptor

Select inserts for the tool

Based on the entering angle selected, choose the

appropriate insert carrier. This will also indicate the
most suitable insert type.

F
Choose an adaptor based mainly on
Coupling size
Boring depth

Establish the inserts based on the style and size

recommendations.
Select an insert grade based on type of workpiece
material and machining conditions.

F 12

Boring

Coromant Capto basic holders and adaptors for boring tools

Basic holders,
front clamping

Basic holders

Adaptors
Front
clamping

Coromant Capto/
Varilock

Intermediate
parts

C
Varilock/
Coromant Capto

Finishing tools

Roughing tools

Finishing tools

Finishing tools

G
Roughing tools
VL 80

Roughing tools

F 13

Boring

Boring tools for roughing

P M K
N
Single edge boring
with one insert

Step boring

A
Productive boring
with three insert

Duobore
For general boring

C
Heavy duty roughing
with cartridges and
adjustable extension-slides

Damped
for deeper holes

Twin edge boring

with two insert

Single edge boring

with one insert

Duobore
boring tools

CoroBore 820
boring tools

Heavy duty
boring tools

Coromant Capto

HSK

Damped tools

Boring range

35-260 mm

35-260 mm

25-270 mm

25-101 mm

99-150 mm

150- 250 mm

250-550 mm

Boring depth

4 x D5m

4 x D5m

4 x D5m

6 x Dc

600 mm

4 x D5m

400 mm

IT9

IT9

IT9

IT9

IT9

IT9

IT9

T-MAX P

CoroTurn 107
T-MAX P

Hole tolerance

Coolant
Type of boring

Insert type

F 14

Internal
Productive boring (3 inserts)
Single edge
Step boring
CoroTurn 107
T-MAX P

CoroTurn 107
T-MAX P

Single edge
Twin edge
Step boring
CoroTurn 107
T-MAX P

CoroTurn 107 CoroTurn 107

Boring

Boring tools for nishing

P M K

Single edge ne boring head

with boring bars for small
diameters

Single edge ne boring head

with cartridge and adjustable
extension-slide mounted on
concentric bar
Single edge ne boring head
with cartridge

Single edge ne boring head

with cartridge and adjustable
extension-slide mounted on
eccentric bar

B
Damped single
edge ne boring
head with cartridge
for deeper holes

830 reamer for high

surface nish

Single edge ne boring head

with cartridge mounted on
adjustable extension-slide

Fine boring heads

CoroBore 825
ne boring
system

Boring range

23-167 mm

3-44 mm

250-575 mm

Reamer 830

Damped ne
boring tools

250-975 mm

25.0-103.5 mm

99.5-269.5 mm

10-31.75 mm

G
Boring depth
Hole tolerance
Coolant
Type of boring

Insert type

4 x D5m
IT6

5 x Dc

400 mm

IT6

IT7

Internal

400 mm
IT7
External

6 x Dc

600-700 mm

45-106 mm

IT7

IT7

IT7

Internal

Single edge

CoroTurn 107
CoroTurn 111

F 15

Boring

CoroBore 820
for productive rough boring with three inserts
Coromant Capto coupling
Fully integrated into Coromant Capto
and HSK systems.

Open design and coolant through

the tool
- Good chip evacuation

B
Short, rigid and compact
- Maximum stability

D
Slides individually adjustable axially and radially
- Versatile
- Economical
- Reduced assortment

Two clamping systems

RC-clamping
for T-MAX P inserts

Screw clamping
for CoroTurn inserts

The Rigid Clamping

system rst choice for
diameters 166260 mm

F
90

84

90

Three insert design for rough boring

Three cutting edges and a comprehensive
program of tool bodies, slides, shims and cutting
inserts allow CoroBore 820 to be congured to
suit the widest possible range of applications.

Optional slide lengths for each size

of tool widen the bore capability.
A = Slide for diameter range 1
B = Slide for diameter range 2

F 16

84

75

Boring

CoroBore 820
boring tool with 3 inserts
Coromant Capto

Step boring

A
Productive boring

Boring range:
35 260 mm
Boring depth:
1.5 Dc
Hole tolerance:
IT9
Cutting uid:
Internal
Application area:
Rough boring
Cutting speed, Vc max: 1200 m/min

90 slides should be used.

Use: 3 slides (1)
1 shim set(2)
1 adaptor (4)
Use: 3 slides (1)
1 adaptor (4)

Size

Diameter
range 1

Diameter Couprange 2
ling
size

Ordering code

Dc

Dc

Slide
Diameter range 1

3540.5

39.545

min-max

4450.5

55-63

69-78.5

86-97

min-max

49.5-56

62-70

77.5-87

96-107

C3-C6

C4-C6

C5-C6

C5-C6

C6-C8

106-122

121-137

C8

136-152

151-167

C8

166-191

212-237

189-214

235-260

C8

C8

l3 = 1.3 x Dc

Single edge boring

Use: 1 slide (1)

2 cover (3)
1 adaptor (4)

Ordering code

Dimensions, mm

C
Slide
Diameter range 2

R820A-AR11SCFC06A

R820A-BR11SCFC06A

R820A-AR11SCKC06A

R820A-BR11SCKC06A

R820B-AR12SCFC06A

R820B-BR12SCFC06A

R820B-AR12SCKC06A

R820B-BR12SCKC06A

R820C-AR16SCFC09A

R820C-BR16SCFC09A

R820C-AR16SSYC09A

R820C-BR16SSYC09A

R820D-AR18SCFC09A

R820D-BR18SCFC09A

R820D-AR18SSYC09A

R820D-BR18SSYC09A

R820E-AR22SCFC12A

R820E-BR22SCFC12A

R820E-AR22SSYC12A

R820E-BR22SSYC12A

R820F-AR24SCFC12A

R820F-BR24SCFC12A

R820F-AR24SSYC12A

R820F-BR24SSYC12A

R820G-AR24SCFC12A

R820G-BR24SCFC12A

R820G-AR24SSYC12A

R820G-BR24SSYC12A

R820H-AR26SCFC12A

R820H-BR26SCFC12A

R820H-AR26SSYC12A

R820H-BR26SSYC12A

R820H-AR36DCFN16A

R820H-BR36DCFN16A

R820H-AR36DSYN15A

R820H-BR36DSYN15A

R820 I-AR26SCFC12A

R820 I-BR26SCFC12A

R820 I-AR26SSYC12A

R820 I-BR26SSYC12A

R820 I-AR36DCFN16A

R820 I-BR36DCFN16A

R820 I-AR36DSYN15A

R820 I-BR36DSYN15A

D5m

Adaptor

l1

l1

C3-R820A-AA3037A

0.28

32

48

49

C4-R820A-AA3072A

0.67

40

83

84

C5-R820A-AA3080A

0.93

50

91

92

C6-R820A-AA3089A

1.31

63

100

101

C4-R820B-AA3044A

0.65

40

56

57

C5-R820B-AA3086A

1.21

50

98

99

C6-R820B-AA3099A

1.71

63

111

112

C5-R820C-AA3050A

1.04

50

66

67

C6-R820C-AA3104A

2.13

63

120

121

C5-R820D-AA3052A

1.21

50

70

71

C6-R820D-AA3060A

2.16

63

78

79

C6-R820E-AA3068A

2.34

63

90

91.6

C8-R820E-AA3072A

3.36

80

94

95.6

C8-R820F-AA3076A

4.25

80

100

101.6

C8-R820G-AA3076A

4.88

80

100

101.6

6.86

80

115

117

7.13

80

125

127

9.01

80

115

117

10.63

80

125

127

C8-R820H-AA3089A

C8-R820 I-AA3089A

F 17

Boring

Duobore
for rough boring operations with two inserts
A
Coromant Capto coupling

Open design and coolant through

the tool

Fully integrated into Coromant Capto

and Varilock modular systems.

- Good chip evacuation

Short, rigid and compact

- Maximum stability

E
Slides individually adjustable axially
and radially
- Versatile
- Economical
- Reduced assortment

Two clamping systems

G
RC-clamping
for T-MAX P inserts

Screw clamping
for CoroTurn inserts

H
90
91

84

The Rigid Clamping system

rst choice for diameters
69150 mm

F 18

75

90

75

Boring

Duobore

Twin edge boring

Step boring

Single edge boring

Boring tool 391.68A with 2 inserts

Coromant Capto
0.5/1mm
a

Use: 2 slides (1)

1 adaptor (4)

>a

90 slides should be used.

Use: 2 slides (1)
1 shim (2)
1 adaptor (4)
4

25 150 mm
4 D5m
IT9
Internal
Rough boring

1. Slides
75 = 391.68B
84 = 391.68D
90 = 391.68A,
391.68F

2
1

Ordering code
Slide
391.68A-1-032 13 C06 A
391.68B-1-032 13 C06 A
391.68A-2-038 13 C06 A
391.68B-2-038 13 C06 A
391.68A-3-047 16 T11 A
391.68B-3-047 16 C06 A
391.68F-3-047 16 TC11 A3)
391.68A-4-056 24 T16 A
391.68B-4-056 24 S09 A
391.68A-5-070 26 T16 A
391.68B-5-070 26 S09 A
391.68A-6-084 30 T16 A
391.68B-6-084 30 S12 A
391.68F-6-084 36 C12 A
391.68D-6-084 36 S12 A
391.68A-6-101 30 T16 A
391.68A-6-101 41 T22 A
391.68B-6-101 41 S12 A
391.68F-6-101 36 C12 A
391.68D-6-101 36 S12 A
391.68A-7-125 40 T16 A
391.68A-7-125 40 T22 A
391.68B-7-125 40 S12 A
391.68F-7-125 40 C12 A
391.68F-7-125 40 C16 A
391.68D-7-125 40 S12 A
391.68D-7-125 44 S15 A
391.68A-7-150 40 T16 A
391.68A-7-150 40 T22 A
391.68B-7-150 40 S12 A
391.68F-7-150 40 C12 A
391.68F-7-150 40 C16 A
391.68D-7-150 40 S12 A
391.68D-7-150 44 S15 A

2. Shim
3. Cover
4. Adaptor

Dimensions, mm
Adaptor

Adaptor size 17

Boring range 25150 mm

Boring range:
Boring depth:
Hole tolerance:
Cutting uid:
Application area:

Use: 1 slide (1)

1 cover (3)
1 adaptor (4)

Boring range

D5m

D21

l1

l3

Dc
min-max

C3-391.68A-1-021 068 A

0.3

32

24

81

47

25-32

C3-391.68A-2-026 084 A

0.5

32

29

97

62

30-38

C3-391.68A-3-032 034 A

0.3

32

50

37-47

C4-391.68A-4-040 041 A

0.6

40

65

46-56

C5-391.68A-5-050 044 A

0.9

50

70

55-70

C5-391.68A-6-063 045 B
C6-391.68A-6-063 045 B
C5-391.68A-6-063 045 B
C6-391.68A-6-063 045 B

1.4
1.5
1.5
1.6

50
63
50
63

75
75
81
81

69-84

C5-391.68A-6-063 045 B
C6-391.68A-6-063 045 B

1.6
1.7

50
63

75
75

C5-391.68A-6-063 045 B
C6-391.68A-6-063 045 B
C5-391.68A-6-063 045 B
C6-391.68A-6-063 045 B

1.6
1.7
1.6
1.7

50
63
50
63

86
86
81
81

4.0

80

100

4.3

80

100

4.3

80

100
400

4.1

80

100

4.7

80

100

4.7

80

104

F
83-101

C8-391.68A-7-080 060 C

99-125

H
123-150

F 19

Boring

Duobore
Boring tool 391.68A with 2 inserts
Coromant Capto

Twin edge boring

Step boring

Single edge boring

A
Use: 2 cartridges (1)
2 extension slides (2)
1 adaptor (4)

Use: 1 cartridges (1)

1 extension slide (2)
1 cover (3)
1 adaptor (4)

90 cartridges should be used.

Use: 2 cartridges (1)
2 extension slides (2)
1 adaptor (4)

Boring range 148270 mm

Adaptor size 8

C
Boring range:
Boring depth:
Hole tolerance:
Cutting uid:
Application area:

148 270 mm
4 D5m
IT9
Internal
Rough boring

1
1. Cartridge
75 = 391.68B
90 = 391.68A

2. Extension slide
3. Cover
4. Adaptor

Assembly
Coromant Capto

Note!
When assembling, make sure
that the marks are in line.

F
Dimensions, mm

Ordering code
Cartridge2)

391.68A-8-T16 A
391.68A-8-T22 A
391.68B-8-S12 A
391.68A-8-T16 A
391.68A-8-T22 A
391.68B-8-S12 A
391.68A-8-T16 A
391.68A-8-T22 A
391.68B-8-S12 A

F 20

Adaptor

C8-391.68A-8-110 080 B

D5m

Boring range
Dc
D21

l1

min-max

9.0

80

143

125

148-190

9.5

80

143

125

188-230

10.0

80

143

125

228-270

Boring

Duobore
Damped boring tool 391.69A with 2 inserts
Twin edge boring

Coromant Capto

Step boring

Single edge boring

A
a

Use: 2 slides (1)

1 adaptor (4)

>a

90 slides should be used.

Use: 2 slides (1)
1 shim (2)
1 adaptor (4)

Use: 1 slide (1)

1 cover (3)
1 adaptor (4)

Boring range:
Boring depth:
Hole tolerance
Cutting uid:
Application area:
Max. rotation speed:

25101 mm
6 x Dc
IT9
Internal
Rough boring
6.000 rpm

C
)

) With boring diameter >56 mm, the conical reduction C6-391.02-

*
Ordering code

Dimensions, mm

Adaptor

50 110 has to be used to achieve a boring depth of 6 Dc.

Boring
range

D5m

D21

l1

l1

l3

21

Dc
MinMax

C3-391.69A-1-022 200 A

0.7

32

22

213

138

4.8

2532

C3-391.69A-2-026 211 A

1.0

32

26

224

162

4.8

3038

C4-391.69A-3-032 262 A

1.9

40

32

278

198

4.8

3747

C5-391.69A-4-040 308 A

3.0

50

40

332

246

4.8

4656

C5-391.69A-5-050 280 A

4.1

50

306

416

5570

9.1

63

63

397

6984

9.1

63

63

397

83101

C6-391.69A-6-063 367 A

E
3

2
1. Slide
75 = 391.68B
90 = 391.68A
391.68F

2. Shim
3. Cover
4. Adaptor

Max. depth of cut

Boring range, mm

Radial depth of cut, mm

Twin edge and step boring per edge

Boring range, mm

Radial depth of cut, mm

Twin edge and step boring per edge

25.0 27.5
27.6 32.0
32.1 33.5
33.6 38.0

1.5
2.5
2.0
2.5

37.0 39.5
39.6 47.0
46.0 48.5
48.5 101.0

2.0
2.5
3.0
7.0

F 21

Boring

Duobore
Damped boring tool 391.69A with 2 inserts
Coromant Capto

Twin edge boring

Step boring

Single edge boring

A
a

Use: 2 slides (1)

1 adaptor (4)
1 milling adaptor (5)

90 slides should be used.

Use: 2 slides (1)
1 shim (2)
1 adaptor (4)
1 milling adaptor (5)

Boring range
Boring depth:
Hole tolerance:
Cutting uid:
Application area:
Max. rotation speed:

>a

Coromant Capto
C8-391.06

99-150 mm
600-700 mm
IT9
internal
Rough boring
6.000 rpm

Use: 1 slide (1)

1 cover (3)
1 adaptor (4)
1 milling adaptor (5)

HSK -A/C
392.41006

Ordering code

Dimensions, mm

Arbor
adaptor

Damped milling
adaptor

393.69A-7-27 060 A

C8-391.06-27 320
392.41006-63 27 260A

393.69A-7-32 060 A

C8-391.06-32 320

Boring
range
Dc

l1*

l21

l22

MinMax

12.5

420

320

380

99-125

7.3

360

260

320

15.5

420

320

380

3
1

123150

4
1. Slide
75 = 391.68B
90 = 391.68A

2. Shim
3. Cover
4. Arbor adaptor
5. Damped milling adaptor

* When

F 22

step boring, the l1 dimension increases by 1 mm.

2
1

Boring

Heavy duty boring tools R391.B-R

Coromant Capto

Twin edge boring

Step boring

Single edge boring

Use: 2 cartridges (1)

2 extension slides (2)
1 adaptor (4)

90 slides should be used.

Use: 2 cartridges (1)
2 extension slides (2)
1 shim (3)
1 adaptor (4)

Use: 1 cartridge (1)

1 extension slide (2)
1 adaptor (4)

Boring range:
Boring depth:
Hole tolerance:
Cutting uid:

150-250 mm
4 x D5m
IT9
Internal

Ordering code

Dimensions, mm

Adaptor
C8-R391.B11R-B 070

D5m

Boring
range

I1

I21

I22

I23

5.0

80

110

104

70

85

5.0

80

115

104

70

85

6.0

80

110

104

70

85

6.0

80

115

104

70

85

Dc
min-max
150200

C8-R391.B12R-C 070

200250

4
1. Cartridge
2. Extension slide
3. Shim
4. Adaptor

F 23

Boring

Heavy duty boring tools R391.B-R

Twin edge boring

Step boring

Single edge boring

Coromant Capto

Use: 2 cartridges (1)

2 extension slides (2)
1 bar (4)
1 adaptor (5)

90 slides should be used.

Use: 2 cartridges (1)
2 extension slides (2)
1 shim (3)
1 bar (4)
1 adaptor (5)

Use: 1 cartridge (1)

1 extension slide (2)
1 bar (4)
1 adaptor (5)

Boring range
Boring depth:
Hole tolerance:
Cutting uid

250550 mm
400 mm
IT9
Internal

Adjustment of cartridge
Radially 1 mm
Axially 0.5 mm

Ordering code

Dimensions, mm

Bar

I1*

R391.B01R-40 D 053A

90

6.58

R391.B01R-40 D 053A

98

6.64

R391.B02R-40 E 053A

90

7.84

R391.B02R-40 E 053A

98

7.89

R391.B03R-40 F 053A

90

9.41

R391.B03R-40 F 053A

98

9.46

Ordering code

Adaptor

Boring
range
Dc
min-max

Coromant Capto

* When

F 24

C8-391.05HD-40 040

250350
5
4

C8-391.05HD-40 040

350450

C8-391.05HD-40 040

step boring, the l1 dimension increases by 2 mm.

450550

1. Cartridge
2. Extension slide
3. Shim
4. Bar
5. Adaptor

Boring

CoroBore 825

fine boring tool system

For boring from the front or back
A

C
Slide extensions for radial
adjustment and backboring.

Diameter accuracy of 0.002 mm.

Internal cutting fluid.

CoroTurn insert and cartridges

- wide choice of inserts

Cartridge designed for

highest stability.

H
TCMT 1103

TCMT

TPMT

ISO application areas:

P M K

F 25

Boring

CoroBore 825
Coromant Capto

Boring range
23-107 mm
Boring depth
1.5-4 D5m3)
Hole tolerance
IT6
Dia. adjustment
0.002 mm
Cutting uid
Internal
Application area
ne boring
Always adjust from centre towards periphery

l1 = programming length

B
Boring
range1)

Dc
min-max

Coupling
size

D5m

Adaptor

l1

l3

C3

C3-R825A-AAA065A

0.28

32

76

3)

C4

C4-R825A-AAA074A

0.45

40

85

3)

C3
C4

C3-R825A-AAB072A
C4-R825A-AAB084A

0.38
0.56

32
40

83
95

3)

28 36

C3
C4

C3-R825B-AAC031A
C4-R825B-AAC066A

0.28
0.61

32
40

48
83

3)

35 45

C4
C5

C4-R825B-AAD039A
C5-R825B-AAD081A

0.53
1.14

40
50

56
98

3)

44 56

C5
C6

C5-R825C-AAE043A
C6-R825C-AAE097A

0.98
2.27

50
63

66
120

3)

55 70

C5
C6

C5-R825C-AAF047A
C6-R825C-AAF055A

1.38
1.87

50
63

70
78

3)

69 87

C5
C6

C5-R825C-AAG053A
C6-R825C-AAG067A

2.17
2.62

50
63

76
90

3)

86 107

23 29

Dimensions, mm

F 26

3)

3)

3)

3)

3)

3)

Boring

Single edge ne boring tools

CoroTurn 107
S20S - STFCR 11

The single edge ne boring programme has been extended and

now consists of heads for shank diameters 12, 16, 20 and 25
mm, with dedicated steel boring bars for the same diameters
and carbide boring bars for 16 mm diameters.

TCGX 110204L-K

CoroTurn 111
A20S - STFR 16
A25T - STFPR 16

TPMT 16T304-PF

Fine boring head

Coromant Capto

D
Boring range:
Boring depth:
Hole tolerance:
Incr. of diam. adjust:
Cutting uid:
Max rotation speed:

Boring
diameter
Dc
min max
Coromant Capto

326
326
332
2636
332
2636
3444

Coupling
size

3 44 mm
13.5 128 mm
IT6
0.02 mm
Internal
7000 rev/min

Ordering code

dmm

C6
C8

C4-391.37A-12 055A
C5-391.37A-12 048A
C5-391.37A-16 070A
C5-391.37A-20 085A
C6-391.37A-16 075A
C6-391.37A-20 085A
C8-391.37A-25 100A

0.6
0.8
1.4
2.6
1.6
2.8
5.0

12
12
16
20
16
20
25

D5m
40
50
50
50
63
63
80

Dimensions, mm

Fine boring head

C4
C5

l1 = programming length

D1

l1

l21

e max

50
50
63
80
63
80
100

31
24
11
13
16
13
12

55
48
70
85
75
85
100

3
3
3
5
3
5
5

F 27

Boring

Boring bar R429

for ne boring heads

R429.90/R429U

R429.91

l1 = programming length

B
Boring
diameter1)

Dc
min max

Max.
boring
depth

Dimensions, mm

l3

l1

dmm

D1

D21

0.02
0.03
0.04
0.04
0.04

12
12
12
12
12

7.4
10.4
11.2
11.0
11.0

50
59
65
65
65

12
9
8
6
6

+
+
+
+

8.0 14.0
11.0 17.0
14.0 20.0
17.0 23.0
20.0 26.0

24
33
40
40
40

Steel bar
R429.90-08-024-06-AB
R429.90-11-033-06-AC
R429.90-14-040-09-AC
R429.90-17-040-09-AC
R429.90-20-040-09-AC

8.0 14.0
11.0 17.0
14.0 20.0
17.0 23.0
20.0 26.0

24
33
40
40
40

R429U-A08-024TP06A
R429U-A11-033TP06A
R429U-A14-040TP09A
R429U-A17-040TP09A
R429U-A20-040TP09A

0.02
0.03
0.04
0.04
0.04

12
12
12
12
12

7.4
10.4
11.2
11.0
11.0

50
59
65
65
65

12
9
8
6
6

+
+
+
+
+

8.0 14.0
11.0 17.0
14.0 20.0
17.0 23.0
20.0 26.0

40
55
60
60
60

R429U-A12-08040TP06A
R429U-A12-11055TP06A
R429U-A12-14060TP09A
R429U-A12-17060TP09A
R429U-A12-20060TP09A

0.03
0.04
0.06
0.06
0.07

12
12
12
12
12

7.4
10.4
11.6
11.6
11.6

66
81
86
86
86

8
5
4
2
2

+
+
+
+
+

8.0 14.0
11.0 17.0
14.0 20.0
17.0 23.0
20.0 26.0
23.0 29.0
26.0 32.0

40
55
70
80
80
80
80

R429U-A16-08040TP06A
R429U-A16-11055TP06A
R429U-A16-14070TP09A
R429U-A16-17080TP09A
R429U-A16-20080TP09A
R429U-A16-23080TP09A
R429U-A16-26080TP09A

0.10
0.11
0.12
0.13
0.13
0.14
0.14

16
16
16
16
16
16
16

7.4
10.4
11.6
15.6
15.6
15.6
15.6

101
116
131
141
141
141
141

8
5
4
2
2
0
0

+
+
+
+
+
+
+

3.0 9.0
5.0 11.0

13.5
21

Carbide bar
R429.90-03-013-01-CB H10F
R429.90-05-021-02-CB H10F

0.02
0.02

12
12

2.6
4.0

40
48

0
0

+
+

3.0 9.0
5.0 11.0

15
25

R429U-E16-0301501A
R429U-E16-0502502A

0.08
0.08

16
16

2.6
4.0

76
86

0
0

+
+

9.0 15.0
11.8 17.8

49
59

R429.91-06-049-06-AA
R429.91-08-059-06-AA

0.10
0.10

16
16

6.0
8.0

90
100

10
6

+
+

14.0 20.0
18.0 24.0

79
99

R429.91-10-079-09-AA
R429.91-12-099-09-AA

0.20
0.30

16
16

10.0
12.0

120
140

8
6

+
+

22.0 28.0

109

R429.91-16-109-11-AA

0.40

16

16.0

150

Ordering code

F 28

Boring

Start values for nish boring

Ordering code

Cutting data
Insert
geometry

Cutting speed
Vc, m/min

Depth of cut
ap, mm
min - max

feed
fz, mm/rev
min - max

Nose radius
r, mm
max

Steel bar

R429.90-08-024-06-AB
R429.90-11-033-06-AC
R429.90-14-040-09-AC
R429.90-17-040-09-AC
R429.90-20-040-09-AC

K
WK

R429U-A08-024TP06A
R429U-A11-033TP06A
R429U-A14-040TP09A
R429U-A17-040TP09A
R429U-A20-040TP09A

PF
MF
KF

R429U-A12-08040TP06A
R429U-A12-11055TP06A
R429U-A12-14060TP09A
R429U-A12-17060TP09A
R429U-A12-20060TP09A
R429U-A16-08040TP06A
R429U-A16-11055TP06A
R429U-A16-14070TP09A
R429U-A16-17080TP09A
R429U-A16-20080TP09A
R429U-A16-23080TP09A
R429U-A16-26080TP09A

120
.
.

0.07 - 0.5

0.05 - 0.2

0.4

120
.
.

0.1 - 0.5

0.05 - 0.2

0.4

.
0.1 - 0.3

0.05 - 0.2

0.4

60

0.03 - 0.3

0.04 - 0.8

0.1

120

0.07 - 0.3

0.05 - 0.2

0.4

.
PF
MF
KF

90

Carbide bar

R429.90-03-013-01-CB H10F
R429.90-05-021-02-CB H10F
R429U-E16-0301501A
R429U-E16-0502502A

Ground

R429.91-06-049-06-AA
R429.91-08-059-06-AA
R429.91-10-079-09-AA
R429.91-12-099-09-AA
R429.91-16-109-11-AA

K
WK

Setting values for high speed ne boring

head with adjustable counterweight
Dc =
R429.90-03-..
Dc =
mm
3.0
3.2
3.4
3.7
3.9
4.1
4.3
4.6
4.8
5.0
5.2
5.4
5.7
5.9
6.1
6.3
6.6
6.8
7.0
7.2
7.4
7.7
7.9
8.1
8.3
8.6
8.8
9.0

8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62

R429.90-05-..
Dc =
mm
5.0
5.2
5.4
5.7
5.9
6.1
6.3
6.6
6.8
7.0
7.2
7.4
7.7
7.9
8.1
8.3
8.6
8.8
9.0
9.2
9.4
9.7
9.9
10.1
10.3
10.6
10.8
11.0

12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66

R429.90-08-..
Dc =
mm
8.0
8.2
8.5
8.7
8.9
9.2
9.4
9.6
9.8
10.1
10.3
10.5
10.8
11.0
11.2
11.5
11.7
11.9
12.2
12.4
12.6
12.8
13.1
13.3
13.5
13.8
14.0

12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64

R429.90-11-..
Dc =
mm
11.0
11.2
11.4
11.6
11.9
12.1
12.3
12.5
12.7
12.9
13.1
13.4
13.6
13.8
14.0
14.2
14.4
14.6
14.9
15.1
15.3
15.5
15.7
15.9
16.1
16.4
16.6
16.8
17.0

14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70

R429.90-14-..
Dc =
mm
14.0
14.2
14.4
14.6
14.8
15.0
15.2
15.4
15.5
15.7
15.9
16.1
16.3
16.5
16.7
16.9
17.1
17.3
17.5
17.7
17.9
18.1
18.3
18.5
18.6
18.8
19.0
19.2
19.4
19.6
19.8
20.0

14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76

R429.90-17-..
Dc =
mm
17.0
17.2
17.4
17.6
17.8
17.9
18.1
18.3
18.5
18.7
18.9
19.1
19.3
19.4
19.6
19.8
20.0
20.2
20.4
20.6
20.8
20.9
21.1
21.3
21.5
21.7
21.9
22.1
22.3
22.4
22.6
22.8
23.0

12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76

R429.90-20-..
Dc =
mm
20.0
20.2
20.4
20.6
20.8
21.0
21.2
21.4
21.5
21.7
21.9
22.1
22.3
22.5
22.7
22.9
23.1
23.3
23.5
23.7
23.9
24.1
24.3
24.5
24.6
24.8
25.0
25.2
25.4
25.6
25.8
26.0

18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80

F 29

Boring

Fine boring tools R391.B-F

Coromant Capto

86
Hole tolerance:
Boring range
Internal:
External:
Boring depth:
Incr. of diam. adjust.:
Cutting uid

IT7

53

250575 mm
138450 mm
400 mm
0.01 mm
Internal

l1 = 121
37
61

50

61

B
Application areas
Internal

External

Direction of rotation

Boring range

Ordering code

Drawing for counterweight

available at the following
website:
www.coromant.sandvik.com
(Under - Find products - CAD
drawings)

Internal

External

Dci

Dco

250372

138250

253375

135247

350472

238350

353475

235347

450572

338450

453575

335447

Fine boring head

391.38A-2-046 28 043A

Extension slide

R391.B01F-020

Adaptor

Bar

R391.B01R-40 D 053A

C8-391.05HD-40 040

CW-R

R391.B02R-40 E 053A

C8-391.05HD-40 040

CW-R

R391.B03R-40 F 053A

C8-391.05HD-40 040

CW-R

1. Cartridge
75 = 391.38B
391.38K
92 = 391.38A
391.38U
95 = 391.38L
2. Fine boring head
3. Extension slide
4. Bar
5. Adaptor

Alternative mountings

Without internal coolant supply

Milling arbor
40 mm

Varilock 80

Ordering code: 391.610-40 80 053

F 30

2
1

Boring

Fine boring tool 391.BF

Coromant Capto, Varilock, Solid milling arbor
61

Boring range 250672 mm

Boring range int.

Boring range ext.
Boring depth:
Hole tolerance:
Incr. of diam. adjust.:
Cutting uid
Application area

250-975 mm
0-678 mm
400 mm
IT7
0.01 mm
External
Internal and external
ne boring

121
53

A
80

B
Application areas
Internal

External

Direction of rotation

Boring range

Drawing for counterweight

available at the following
website:
www.coromant.sandvik.com
(Under - Find products - CAD
drawings)

Ordering code

Internal
Dci

Fine boring head

Extension slide

Adaptor

Bar

250372
391.B01F-40 D 053

253375

C8-391.05-40 030A

350472
391.38A-2-046 28 043A

R391.B01F-020

391.B02F-40 E 053

C8-391.05-40 030A

391.B03F-40 F 053

C8-391.05-40 030A

B-3F
+
BW-1

450572
453575
391.B04F-40 G 053

550672

C8-391.05-40 030A

Damped
milling adaptor
40 mm

B-4F
+
BW-1

1. Cartridge
75 = 391.38B
391.38K
92 = 391.38A
391.38U
95 = 391.38L
2. Fine boring head
3. Extension slide
4. Bar
5. Adaptor

Alternative mountings
Varilock 80

B-1F
+
BW-1
B-2F
+
BW-1

353475

Milling arbor
40 mm

2
1

Ordering code: 391.610-40 80 053

To be ordered separately.

Continued

F 31

Boring

Fine boring tool 391.BF

Coromant Capto, Varilock, Solid milling arbor
61
Boring range int.
Boring range ext.
Boring depth:
Hole tolerance:
Incr. of diam. adjust.:
Cutting uid
Application area

A
Boring range 553975 mm

250-975 mm
0-678 mm
400 mm
IT7
0.01 mm
External
Internal and external
ne boring

121
53
80

B
Application areas
Internal

External

Direction of rotation

Boring range

Drawing for counterweight

available at the following
website:
www.coromant.sandvik.com
(Under - Find products - CAD
drawings)

Ordering code

D
Internal
Dci

Fine boring head

Extension slide

Adaptor

Bar

553675

391.B04F-40 G 053

650772

C8-391.05-40 030A

653775
391.38A-2-046 28 043A

R391.B01F-020

391.B05F-40 H 053

C8-391.05-40 030A

391.B06F-40 I 053

C8-391.05-40 030A

391.B07F-40 J 053

C8-391.05-40 030A

750872
753875

850972
853975

G
Damped
milling adaptor
40 mm

1. Cartridge
75 = 391.38B
391.38K
92 = 391.38A
391.38U
95 = 391.38L
2. Fine boring head
3. Extension slide
4. Bar
5. Adaptor

Alternative mountings
Varilock 80

B-4F
+
BW-1

Milling arbor
40 mm

2
1

Ordering code: 391.610-40 80 053

F 32

To be ordered separately.

Boring

Damped single edge ne boring tool

391.39A
Coromant Capto

*) With boring

Boring range:
Boring depth:
Hole tolerance:
Incr. of diam. adjust.:
Cutting uid:
Application area:
Max. rotation speed:

diameter >-57-mm,
the conical
reduction
C6-391.02-50-110
must be used to
achieve a boring
depth of 6 x Dc.

25103.5 mm
6 x Dc
IT7
0.01 mm
Internal
Fine boring
6.000 rpm

Always adjust from centre towards periphery

C
l1 = programming length

Boring
range3)

Dc

min-max

Dimensions, mm

Ordering code

Adaptor

D5m

D21

l1

l1

l3

21

25.035.5

C3-391.39A-1-024 209A

0.9

32

24

213

150

4.8

26.838.5

C3-391.39A-1-024 209A

0.9

32

24

213

150

4.8

34.550.5

C5-391.39A-1-033 326A

2.8

50

33

329

207

4.8

37.553.5

C5-391.39A-1-033 326A

2.8

50

33

329

207

4.8

49.571.5

C5-391.39A-2-046 336A*)

4.3

50

46

341

451

297

4.8

52.574.5

C5-391.39A-2-046 336A*)

4.3

50

46

341

451

297

4.8

70.5100.5

C6-391.39A-2-065 407A

10.1

63

63

412

73.5103.5

C6-391.39A-2-065 407A

10.1

63

63

412

F 33

Boring

Damped single edge ne boring tool 391.39A

Coromant Capto
C8-391.06

Coromant Capto
HSK A/C
Boring range:
99.5-269.5 mm
Boring depth:
600-700 mm
Hole tolerance:
IT7
Incr. of diam. adjust.:
0.01 mm
Cutting uid:
Internal
Application area:
Fine boring
Always adjust from centre towards periphery

Internal

1. Cartridge
75 = 391.38B
5
391.38K
92 = 391.38A
391.38U
95 = 391.38L

Application areas
External
3

Boring range
Internal

External

Dci
minmax

Dco
minmax

99.5164.5

102.5167.5

Dimensions, mm

391.38A-2-046 28 043A

Extension slide

391.38A-0-096 022A

166.5269.5

Arbor adaptor

Damped milling
adaptor

l1

l3

l21

l22

lxb

Dth

393.39A-0-27 033A

C8-391.06-27 320
392.41006-63-27 260A

12.4
7.1

423
363

320
260

353
293

10
10

M8
M8

393.39A-0-32 036A

C8-391.06-32 320

15.3

426

320

356

10

M8

393.39A-0-27 033A

C8-391.06-27 320
392.41006-63-27 260A

12.4
7.1

423
363

320
260

353
293

10
10

M8
M8

393.39A-0-32 036A

C8-391.06-32 320

15.3

426

320

356

10

M8

393.39A-0-27 033A

C8-391.06-27 320
392.41006-63-27 260A

12.4
7.1

423
363

48
48

320
260

353
293

10
10

M8
M8

393.39A-0-32 036A

C8-391.06-32 320

15.3

426

48

320

356

10

M8

393.39A-0-27 033A

C8-391.06-27 320
392.41006-63-27 260A

12.4
7.1

423
363

48
48

320
260

353
293

10
10

M8
M8

393.39A-0-32 036A

C8-391.06-32 320

15.3

426

48

320

356

10

M8

F
163.5266.5

Ordering code

Fine boring head

l1 = programming length

2. Fine boring head

3. Extension slide
4. Arbor adaptor
5. Damped milling adaptor

Direction of rotation
1

*Thread for counterweight

45.0145.0

391.38A-2-046 28 043A

391.38A-0-160 022A

48.0148.0

G
Counterweight for ne boring tools
Ordering code

Boring range

Internal
Dci
minmax

For extension slide

99.5135.0
135.0167.5
163.5269.5

391.38A-0-096 022A
391.38A-0-096 022A
391.38A-0-160 022A

F 34

5624 010-01
5624 010-02
5624 010-03

For internal boring only

Max. cutting speed: 1600 m/min

Adjust counterweight to boring diameter
as shown in the picture.

Boring

Reamer 830
for nishing of through holes
For hole diameters 10.00 31.75 mm
Max hole depth, l3

Rake angle
Brazed inserts
Hole tolerance
Cutting fluid
Shank design
Tolerance dmm

For hole
diameter

Head

Short
shank

Ordering code

6
grade P10R
H7
internal
cylindrical
h6

Long
shank

Dc mm

zn

Ordering code

l2

l3

dmm

10.0
11.0
12.0

4
4
4

830B-E06D1000H7S12
830B-E06D1100H7S12
830B-E06D1200H7S12

830-S12A20069F

178.5

45

20

830-S12A20130F

239.5

45

20

0.3-0.4

13.0
14.0
15.0

6
6
6

830B-E06D1300H7S12
830B-E06D1400H7S12
830B-E06D1500H7S12

830-S12A20069F

178.5

45

20

830-S12A20130F

239.5

45

20

0.3-0.4

16.0
17.0
18.0

6
6
6

830B-E06D1600H7S12
830B-E06D1700H7S12
830B-E06D1800H7S12

830-S12A20069F

178.5

45

20

830-S12A20130F

239.5

45

20

0.4-0.5

19.0
19.05
20.0
21.0

6
6
6
6

830A-E06D1900H7S12
830A-E06D1905H7S12
830A-E06D2000H7S12
830A-E06D2100H7S12

830-S12A20069F

133

83

20

830-S12A20130F

194

144

20

0.4-0.5

22.0
23.0

6
6

830A-E06D2200H7S14
830A-E06D2300H7S14

830-S14A20070F

135

85

20

830-S14A20131F

196

146

20

0.5-0.6

24.0
25.0
25.4
26.0
27.0
28.0
29.0

6
6
6
6
6
6
6

830A-E06D2400H7S16
830A-E06D2500H7S16
830A-E06D2540H7S16
830A-E06D2600H7S16
830A-E06D2700H7S16
830A-E06D2800H7S16
830A-E06D2900H7S16

830-S16A25090F

166

106

25

830-S16A25151F

227

167

25

0.5-0.7

30.0
31.75

8
8

830A-E06D3000H7S20
830A-E06D3175H7S20

830-S20A25089F

166

106

25

830-S20A25150F

227

167

25

0.7-1.1

Ordering code

l2

l3

dmm

CMC
No.

01.1
01.2
01.3
01.4
02.1
02.2
06.1
06.2

Unalloyed steel

07.2
09.2

Mallable cast iron

Nodular cast iron

Low alloy steel

Steel castings

Material

Grade

HB

Cutting data for Reamer 830

ISO

Non-hardened (C=0.1-0.25%)
Non-hardened (C=0.25-0.55%
Non-hardened (C=0.55-0.8%)
High carbon & carbon tool steel
Non-hardened
Hardened and tempered
Unalloyed
Low alloyed

90-200
125-225
150-225
180-225
150-260
220-400
90-225
150-250

Perlitic
Perlitic

150-270
200-300

P10R

P10R
P10R
P10R

Cutting
speed

Feed

Radial
depth of cut

Vc
(m/min)

fz
(mm/insert)

ap
(mm)

150-200
150-200
140-180
140-180
110-180
70-130
140-180
100-150

0.15-0.25
0.15-0.25
0.15-0.25
0.15-0.25
0.15-0.25
0.10-0.20
0.15-0.25
0.15-0.25

150-200
110-190

0.15-0.25
0.15-0.25

0.1-0.3

0.1-0.3
0.1-0.3
0.1-0.3

F 35

Boring

T-MAX U ne boring units R/L 148C

Straight mounting

Angular mounting

r = 90

r = 75

r = 90

r = 75

B
Entering angle
Feed direction

Angular mounting
r = 90

Cartridge

dmm

l1 2)

l2

f1

Dmin

16
16
20
22
32

14.3
14.3
19.1
23
33.3

25.15
25.0
33.7
45.3
62.3

0.45
0.2
0.9
1.1
1.2

25.2
24.8
32.5
42.0
59.4

3
0
0
0
0

R148D-31-06 02

R148D-32-09 02
R148D-33-11 02
R148D-34-16 T3

L148D-31-06 02
L148D-31-06 T1
L148D-32-09 02
L148D-33-11 02
L148D-34-16 T3

16
16
20
22
32

14.4
14.4
19.2
22.9
31.6

25.3
25.0
33.8
45.2
62.3

0.95
1.3
0.8
0.55
2.6

26.6
26.3
34.0
43.5
60.8

3
0
0
0
0

L148D-41-06 02

L148D-42-09 02
L148D-43-11 02
L148D-44-16 T3

16
20
22
32

13.3
18.3
22.1
32

24.1
32.9
44.3
62.7

5.1
6.3
7.2
10.3

27
36.5
48.5
68.4

3
0
0
0

R148D-11-06 02
R148D-12-09 02
R148D-13-11 02

L148D-11-06 02
L148D-12-09 02
L148D-13-11 02

16
20
22
32

14.2
19.2
23.1
33.4

25.0
33.8
45.4
64.1

2.7
3.9
4.5
6.0

28.6
38.1
50.1
70.65

3
0
0
0

L148D-22-09 02
L148D-23-11 02

Nose radius, r: 0.0

Angle of inclination:
r = 75

Nose radius, r: 0.0

Angle of inclination:
Straight mounting
r = 90

Dimensions, mm

Nose radius, r: 0.0

Angle of inclination:
r = 75

Nose radius, r: 0.0

Angle of inclination:

F 36

Boring

Mounting dimensions for

T-MAX U ne boring units R/L148C
Straight mounting

Angular mounting
r = 75

r = 90

A
r = 90

r = 75

Entering angle

Insert
radius

Feed direction

Straight mounting

0.2
0.4
0.8
0.2
0.4
0.8
0.2
0.4
0.8

06

06

r = 90
09
11
16

Straight mounting
r = 75

06

06

09
11
16

Angular mounting

06

r = 90
06
09
11
16

Angular mounting

06

r = 75
06
09
11
16

0.4
0.8
1.2
0.2
0.4
0.8
0.2
0.4
0.8
0.2
0.4
0.8
0.4
0.8
1.2
0.2
0.4
0.8
0.2
0.4
0.8
0.2
0.4
0.8
0.2
0.4
0.8
0.4
0.8
1.2
0.2
0.4
0.8
0.2
0.4
0.8
0.2
0.4
0.8
0.2
0.4
0.8
0.4
0.8
2

Dimensions, mm

D1
min
26
34.5
46.5
67
26
34.5
46.5
67
22
22
28.5
38
55
22
22
28.5
38
55

Dc
min

b21
min

27.9
27.6
27
37.4
37.1
36.5
49.4
49.1
48.5

0.60
0.55
0.5
1.45
1.3
1
1.45
1.3
1

69.6
69
68.4
29.7
29.35
28.6

1.3
1
0.7
1.55
1.45
1.3

39.2
38.85
38.1
51.2
50.85
50.1
72.15
71.4
70.65
226.2
25.9
25.3
25.7
25.4
24.8
33.4
33.1
32.5

2.35
2.2
1.8
2.35
2.2
1.8
2.6
2.2
1.85
1.7
1.65
1.6
1.5
1.45
1.4
2.45
2.3
2.0

42.9
42.6
42.0
60.6
60.0
59.4

2.45
2.3
2.0
2.8
2.5
2.2

27.7
27.3
26.6

2.5
2.4
2.25

27.4
27
26.3
35.1
34.7
34.0
44.6
44.2
43.5
62.2
61.5
60.8

2.4
2.3
2.15
3.3
3.1
2.75
3.3
3.1
2.75
3.6
3.25
2.9

e1
max

e2
max

b22
min

2.5

3.6

3.5

4.55

7.75

10

9.4

2.5

3.6

3.5

4.55

7.75

10

9.4

1.5

1.5

2.8

2.1

4.8

3.6

1.5

1.5

2.8

2.1

4.8

3.6

l3*
min

l21

l22

l23

f1

5.1

6.3

7.2

10.3

2.6
2.45
2.2

0.5

6.6

9.55

0.5

6.6

9.55

0.5

9.4

12.15

0.5

11.2

14.85

0.5

16.65

23.7

11.1
10.8
10.8

0.7
0.8
1.1

6.6

9.55

11.0
10.7
10.1
14.8
14.45
13.7
17.5
17.15
16.4
24.55
23.8
23.05

0.7
0.8
1.1
1.0
1.1
1.3
1.0
1.1
1.3
3.75
3.95
4.15

6.6

9.55

9.4

12.15

11.2

14.85

16.65

23.7

9.8
9.6
9.1
13.95
13.6
12.9
16.75
16.4
15.7
25.0
24.3
23.6
10.75
10.45
9.9
14.9
14.5
13.7
17.7
17.3
16.5
26.3
25.5
24.7
11
10.7
10.1
10.9
10.6
10
14.9
14.5
13.7
17.6
17.2
16.4
26.2
25.4
24.6

3.8
3.7
3.5
4.4
4.3
4.1
5.8
5.6
5.4
0.40
0.40
0.45
0.40
0.40
0.45
0.95
1.0
1.1
1.15
1.2
1.3
1.3
1.4
1.5

0.90
0.85
0.7
0.90
0.85
0.7
0.65
0.5
0.2
0.4
0.25
0.05
2.
2.0
1.7

* On completely screwed in cartridge.

F 37

Boring

Setting the boring unit R/L148C

T-Max ne boring units are precision tools for mounting in special tools capable of
machining close tolerances.
Features:
Can be mounted in blind holes
Adjustment is made from the front
The units are self-locking, i.e. there is no need for unlocking before or locking after
setting
T-Max-U screw clamping

Turning the adjusting nut sets the bore diameter. The nut has a scale where each division is equivalent to 0.01 mm change of radial depth of cut.
With the exception of the smallest size, all units have vernier scales on the collar,
which facilitates radial adjustments of 0.001 mm.

x
x
tan 538'

Please note:
When setting a unit, mounted in angular position, the axial position changes
equal to-radial movement/tan 53 8.
When designing special tools, please calculate the nominal diameter to be machined
with the unit set to the centre of the adjustment range, e1. This makes it possible
to adjust the nominal bore plus and minus.
Never unscrew the cartridge further than indicaed by the tongue of the setting key
for the unit concerned.
If the limit is exeeded the unit can not be repaired.
The dimensions and tolerances in the table below must be adhered to for the units to
be able to function.

MA
X

Mounting dimensions for T-MAX U

ne boring units
Applies to units with 16-mm
cutting edge length.

1) Min. dimension. Can be larger if design

allows.
2) Maximum at min. dimension.

Dimensions, mm

06
09
11
16
06

F 38

dT H7

d21 +0.1

d22 +0.1

d23

h21 +0.2

h22 0.2

h23 +0.1

lTh

rhc

Th

16
20
22
32

19
25
30
46

4.6
4.6
6.5
11.9

3.2
3.2
4.3
5.4

11.5
15.5
24
33

2.8
4
5
6.3

1.6
1.6
1.8

9
9
13
16

9.65 0.02
12.5 0.05
15.4 0.05
23 0.05

M3
M3
M4
M5

16

19

4.6

3.2

11.5

2.8

1.6

9.65 0.02

M3

Boring

Cartridge replacement in ne boring unit R/L148C

When replacing a cartridge, the mounting xture 148A-20 must be used. Failure to
do this may result in damage to the unit. The mounting xture takes up the pretension when the cartridge is removed. The same xture is used for right and left
hand units.

The following procedure should be observed

1. Clamp the mounting xture in a vice.
2. Place the ne boring unit in the xture (g A) and turn it until the spring loaded
plunger ts into the slot in the pilot at the back of the cartridge. Check that it has
located by turning the unit round, making sure the plunger follows with it.
3. Fit the xture nut over the unit.

B
4. Press the unit in and turn until the xture pin locates in one of the holes in the
sleeve. The correct position is when the arrow on the xture body is in line with the
cutting edge (g B).

5. Tighten the xture nut so that play can be felt in the thread of the ne boring unit.
This occurs when the adjusting nut becomes easier to turn (g C).

6. Remove the cartridge by turning the adjusting sleeve clockwise using the settingkey. When the cartridge starts to rotate with the sleeve unscrew it counter-clockwise.
Please note. If the xture nut is loosened in this position a cartridge can not be
mounted and the ne boring unit is destroyed.
Make sure that all parts are clean before assembly.

7. Screw in the cartridge by hand until the plunger locates in the cartridge slot. The
cutting edge should then be in line with the arrow on the xture body. If the cutting
edge lies at 180 relative to this arrow, use the follow-ing procedure:
a) Turn the adjusting sleeve half a revolution clockwise with the setting key.
b) Turn the cartridge clockwise by hand to the correct position. Hold the cartridge
in this position while turning the adjusting sleeve counter-clockwise with the setting
key (g E). When the cartridge pilot reaches the pilot hole of the bottom of the unit
a critical point is reached, as the pilot must locate in the pilot hole without being
damaged.
Fitting is facilitated by slightly turning the cartridge backwards and forwards, and at
the same time gently turning the adjusting sleeve counter-clockwise.

8. Loosen the xture nut and remove the ne boring unit.

F 39

Boring

Cutting speed recommendations for boring

The recommendations are valid for use with cutting uid.
CMC
No.

Material

Specic
cutting
force
kc 0.4

Hardness
Brinell

ISO

WEAR RESISTANCE
CT5015

CT5005

GC1525

hex, mm feed, fn mm/r at r 90-95

0.05 0.1 0.2

0.05 0.1 0.2

0.05 0.1 0.2

Cutting speed, vc m/min

01.1
01.2
01.3

Unalloyed steel

C = 0.1 0.25%
C = 0.25 0.55%
C = 0.55 0.80%

2000
2100
2200

125
150
170

365 295 245

325 265 210
-

325 270 220

285 240 195
255 215 170

280 235 190

250 210 165
215 185 150

02.1
02.12
02.2
02.2

Low-alloy steel,
(alloying elements 5%)

Non-hardened
Ball bearing steel
Hardened and tempered
Hardened and tempered

2150
2300
2550
2850

180
210
275
350

265 225 180

200 160 125
160 130 100

240 200 160

140 115 95
115 95 75

190 160 125

100 85 65
80 65 55

Steel

HB

03.11
03.21

High-alloy steel
(alloying elements >5%)

Annealed
Hardened tool steel

2500
3900

200
325

200 165 125

100 80 65

130 110 85
70 55 45

06.1
06.2
06.3

Steel castings

Unalloyed
Low-alloy (alloying elements 5 %)
High-alloy, alloying elements > 5 %)

2000
2100
2650

180
200
225

130 105 90
135 110 85
100 85 65

115 90 70
90 70 55
70 55 45

Hardness
Brinell

N / mm2

ISO

CMC Material
No.

Specic
cutting
force
kc 0.4

WEAR RESISTANCE
GC2015

GC1025

GC2025

hex, mm feed, fn mm/r at r 90-95

0.1 0.2 0.3

Stainless steel

0.2 0.4 0.6

Cutting speed, vc m/min

05.11
05.12
05.13

Stainless steel
Bars/forged
Ferritic/martensitic

Non-hardened
PH-hardened
Hardened

2300
3550
2850

200
330
330

140 105 85
75 60 50
85 70 60

120 100 90
55 45 35
70 60 40

105 90 70
50 35 25
55 40 25

05.21
05.22
05.23

Stainless steel
Bars/forged
Austenitic

Austenitic
PH-hardened
Super austenitic

2300
3550
2950

180
330
200

135 110 85
75 60 50
95 80 65

125 105 85
55 45 35
75 65 50

100 80 60
50 35 25
60 50 40

05.51
05.52

Stainless steel
Bars/forged
Austenitic-ferritic
(Duplex)

Non-weldable
Weldable

2550
3050

230
260

105 85 65
95 70 55

110 90 70
90 75 60

95 75 55
75 60 45

15.11
15.12
15.13

Stainless steel Cast

Ferritic/martensitic

Non-hardened
PH-hardened
Hardened

2100
3150
2650

200
330
330

135 110 85
70 55 40
70 60 45

115 95 80
50 35 25
50 40 30

100 80 660
40 25 20
45 30 25

15.21
15.22
15.23

Stainless steel Cast

Austenitic

Austenitic
PH-hardened
Super austenitic

2200
3150
2700

180
330
200

120 90 75
70 55 40
90 75 65

100 80 65
45 35 25
70 55 45

85 65 50
40 30 20
60 45 30

15.51
15.52

Stainless steel Cast

Austenitic-ferritic
(Duplex)

Non-weldable
Weldable

2250
2750

230
260

95 70 50
85 65 45

90 75 65
80 70 55

75 60 45
65 55 40

Specic
cutting
force
kc 0.4

Hardness
Brinell

F
ISO

HB

CMC Material
No.

0.05%C
<0.05%C

0.05%C
<0.05%C

N / mm2

0.2 0.4 0.6

WEAR RESISTANCE

CB7050/CB50

CC620

CC650

hex, mm feed, fn mm/r at r 90-95

0.1 0.25 0.4

Cast iron

K
H

1)
2)

N / mm2

HB

07.1
07.2

Malleable cast iron

Ferritic (short chipping)

Pearlitic (long chipping)

940
1100

130
230

08.1
08.2

Grey cast iron

Low tensile strength

High tensile strength

1100
1150

180
220

09.1
09.2
09.3

Nodular SG iron

Ferritic
Pearlitic
Martensitic

1050
1750
2700

160
250
380

850 720 610

740 610 530
-

For boring tools 391.68A/B < 50 mm use max vc=100 m/min, positive cutting geometry and coolant should be used.
Rm = ultimate tensile strength measured in MPa.

F 40

0.1 0.25 0.4

0.1 0.25 0.4

Cutting speed, vc m/min

400 350 300

350 295 250

400 350 300

350 300 250

400 350 300

380 325 270

400 350 300

380 325 270

305 275 225

255 225 175
175 155 130

Boring

TOUGHNESS
GC4015

GC4005

GC4025

GC4035

hex, mm feed, fn mm/r at r 90-95

0.1 0.4 0.8

0.1 0.4 0.8

0.1 0.4 0.8

0.1 0.4 0.8

Cutting speed, vc m/min

295 215 155
265 195 140
255 180 130

270 195 140

245 175 125
230 165 120

245 165 115

215 145 105
200 135 95

205 130 95
180 115 85
175 110 80

290 195 135

255 165 120
155 110 80
125 90 65

265 175 125

230 155 110
145 100 75
115 80 60

220 145 100

190 125 90
140 100 75
115 80 60

145
125
90
70

215 140 105

105 65 50

195 130 95
95 60 45

140 100 70
65 45 35

115 75 50
50 35 25

160 110 90
140 95 75
105 70 55

145 100 80
125 90 70
95 65 50

115 85 60
100 65 45
90 60 45

90 65 50
80 45 35
70 45 30

90
75
55
45

65
55
40
30

TOUGHNESS
GC2035

GC235

hex, mm feed, fn mm/r at r 90-95

0.2 0.4 0.6

0.2 0.4 0.6

Cutting speed, vc m/min

90 80 65
40 35 25
50 35 25

65 55 45
35 25 20
40 30 25

85 70 55
40 35 25
50 45 35

60 50 40
35 25 20
40 35 30

80 65 50
65 55 40

50 45 40
45 40 35

85 70 55
35 25 20
35 30 25

60 50 40
30 20 15
35 25 20

75 60 50
35 25 20
50 40 30

50 45 40
30 20 15
40 30 25

65 55 45
55 45 35

50 40 35
45 35 30

TOUGHNESS
GC1690

CC6090

CT5005

GC3205

GC3210

GC3215

GC3015

GC3005

GC3025

0.1 0.3 0.6

0.1 0.3 0.6

0.1 0.3 0.5

0.1 0.3 0.5

0.1 0.3 0.6

H13A

hex, mm feed, fn mm/r at r 90-95

0.2 0.4 0.6

0.2 0.4 0.6

0.1 0.3 0.6

0.1 0.3 0.5

Cutting speed, vc m/min

370 300 250
320 250 200

370 300 250

320 250 200

255 210 165

205 170 130

210 175 130

175 140 110

145 120 95
115 95 75

170 140 115

130 115 95

135 115 100

120 105 85

120 95 65
90 70 50

70 65 55
60 55 45

370 300 250

345 270 220

370 300 250

345 370 220

300 240 185

235 190 150

250 200 150

195 160 120

155 135 105

135 110 85

190 160 135

150 125 110

145 130 120

140 120 105

115 90 60
105 75 55

90 75 55
70 55 45

200 180 140

175 165 125
135 125 95

180 170 125

165 150 110
125 115 85

135 110 85
125 95 75
90 75 60

150 120 100

135 110 90
105 85 65

150 115 95
130 110 90
100 80 60

115 85 55
100 75 50
75 55 40

70 65 50
60 55 45
50 40 30

200 225 175

240 175 125
160 130 110

160 125 100

120 100 85
-

F 41

Boring

Cutting speed recommendations

The recommendations are valid for use with cutting uid.
CMC
No.

Material

Specic Hardcutting ness

Brinell
force
kc 0.4

ISO

WEAR RESISTANCE
CD1810

CD10

H10

hex, mm feed, fn mm/r at r 90-95

0.05 0.4
N / mm2

Non-ferrous
metals

30.11
30.12

Wrought or wrought and coldworked,

non-aging

500

60

1000 (1250 125)1)

1000 (1250 125)1)

1000 (1250 125)1)

Wrought or wrought and aged

800

100

1000 (1250 125)1)

1000 (1250 125)1)

1000 (1250 125)1)

1000 (1250 125)1)

1000 (1250 125)1

1000 (1250 125)1)

1000 (1250 125)1

1000 (1250 125)1)

1000 (1250 125)1

385 ( 480
255 ( 320

225 - (280 30)1)

150 - (190 20)1)

Aluminium alloys

Cast, non-aging
Cast or cast and aged

750
900

75
90

30.41
30.42

Aluminium alloys

Cast, 1315% Si
Cast, 1622% Si

950
950

130
130

770 ( 960
385 ( 480

33.1
33.2
33.3

Copper and copper

alloys

Free cutting alloys, 1 % Pb

700

110

250 ( 315 30)1)

250 ( 315 30)1)

Brass, leaded bronzes, 1% Pb

700

90

250 ( 315 30)1)

250 ( 315 30)1)

250 ( 315
250 ( 315

30)1)
30)1)

Bronze and non-leadad copper incl.

electrolytic copper

1750

100

150 ( 190 20)1)

150 ( 190 20)1)

150 ( 190

20)1)

Specic
cutting
force
kc 0.4

Hardness
Brinell

Material

95)1)
50)1)

50)1)
30)1)

WEAR RESISTANCE
CC6080

CC650

hex, mm feed, fn mm/r at r 90-95

0.1 0.2

N / mm2

Heat resistant
material

ISO

HB

0.1 0.2 0.3

CC670

0.1 0.2 0.3

Cutting speed, vc m/min

Heat resistant super alloys

20.11
20.12

Iron base

Annealed or solution treated

Aged or solution treated and aged

3000
3050

200
280

20.21
20.22
20.24

Nickel base

Annealed or solution treated

Aged or solution treated and aged
Cast or cast and aged

3300
3600
3700

250
350
320

275 220
225 175
110 80

20.31
20.32
20.33

Cobalt base

Annealed or solution treated

Solution treated and aged
Cast or cast and aged

3300
3700
3800

200
300
320

175 130
150 110
145 115

23.1
23.21
23.22

CMC
No

Material

1550
1700
1700

400
950
1050

Specic
cutting
force
kc 0.4

Hardness
Brinell

275 220 165

225 175 135
110 90 70
175 130 100
150 110 90
145 115 85

H10A

H13A

0.1 0.3 0.5

0.1 0.3 0.5

205 170 145

85 70 55
80 60 50

195 160 135

80 65 55
80 60 50

180 150 125

75 60 50
70 55 45

WEAR RESISTANCE

CB7020/CB20

CB7050/CB50

CC650

hex, mm feed, fn mm/r at r 90-95

0.05 0.15 0.25

N / mm

Hardened
material

HB

04.1

Hard steel
Extra hard steel

Hardened and tempered

Hardened and tempered

3250
5550

45HRC
60 HRC

10.1

Chilled cast iron

Cast or cast and aged

2800

400

0.1 0.25 0.4

0.1 0.25 0.4

Cutting speed, vc m/min

180 150 120
-

150 120 100

140 105 70
120 90 60

180 150 120

120 90 60

The cutting speeds, shown in the table, are valid for all feeds within the feed range.
4560 entering angle, positive cutting geometry and coolant should be used.
3)
Rm = ultimate tensile strength measured in MPa.
1)
2)

Non-ferrous materials
H

0.1 0.2 0.3

Rm3)

Commercial pure (99.5% Ti)

, near and + alloys, annealed
+ alloys in aged cond., alloys, annealed or aged

210 175 150

175 150 125
160 135 115

H10
Titanium alloys2)

0.15 0.8

30.21
30.22

CMC
No.

ISO

Aluminium alloys

0.15 0.8

Cutting speed, vc m/min

HB

Choosing polycrystalline diamond tipped inserts (PCD) or cemented carbide inserts?

The PCD grade CD10 and diamond coated grade CD1810 can be a useful alternative to
cemented carbide for nishing and semi-nishing in non-ferrous metals and non-metallic
materials.
Use diamond for improving:
tool-life
surface nish

F 42

stable conditions
machining economy

Use cemented carbide for imrpoving:

chip control
setting up of new jobs
edge security
unstable conditions
low cost per edge

Boring

TOUGHNESS

hex, mm feed, fn mm/r at r 90-95

Cutting speed, vc m/min

TOUGHNESS
S05F

GC1005

H10A

H13A

GC1025

H10F

0.1 0.3 0.5

0.1 0.3 0.5

0.1 0.3 0.5

0.1 0.3 0.5

hex, mm feed, fn mm/r at r 90-95

0.1 0.2 0.3

0.1 0.3 0.5

Cutting speed, vc m/min

160 135 110
125 105 85

120 100 75
90 75 60

85 70 55
65 55 40

80 65 50
60 50 40

75 60 45
55 45 35

70 55 40
50 40 30

100 85 70
90 75 60
80 65 55

75 60 45
60 45 30
35 30 20

55 40 30
40 30 20
25 20 15

50 40 30
40 30 20
25 20 15

45 35 25
35 25 15
25 15 10

40 30 20
30 20 10
20 15 10

100 85 70
90 75 60
80 65 55

75 60 45
60 45 30
35 30 20

55 40 30
40 30 20
25 20 15

50 40 30
40 30 20
25 20 15

45 35 25
35 25 15
25 15 10

40 30 20
30 20 10
20 15 10

H10F

GC1025

0.1 0.3 0.5

0.1 0.3 0.5

160 135 115

65 55 45
65 50 40

160 135 115

65 55 45
65 50 40

E
TOUGHNESS

CC670

hex, mm feed, fn mm/r at r 90-95

0.1 0.25 0.4

Cutting speed, vc m/min

140 120 95
120 100 80
120 90 60

CBN in cast-iron, hardened and heat resistant materials

Cubic boron nitride grades CB7020, CB20, CB7050 and CB50
CBN inserts can increase productivity in many difcult metal cutting operations up to 100 times better than
carbide or ceramics in terms of longer tool-life and/or higher metal removal rate.

CBN is recommended primarily for nishing operations:

CB7050/CB50 for cast-iron and heat resistant materials.
CB7020/CB20 for continuous and light interrupted cuts in hardened parts.

F 43

Boring

Coromant exible boring tool

Special concept for boring
A

Coupling: recommended
Coromant capto

Coromant Flexible Boring Tools are built up

of building blocks with seat pockets,
cartridges, ne boring units
and couplings.

Pocket

Cartridge

Any combination
The blocks can be built up in any combination within limits
to a component adapted boring tool.
Many operations in one tool
Many operations can hereby be combined in one tool and be
performed during one feed motion.

G
Fine boring unit

F 44