0106-7 Section C-D

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Custom
Modifications,
Options, Innovations
and Application Engineering Data
Parker offers you the widest range of Hydraulic and Pneumatic Cylinder Modifications
and Options...all available to meet your particular cylinder design requirements of
today...and tomorrow. We have a selection that lets you customize cylinders to fit
your application and help reduce your operating costs. At Parker were ready to give
you any and all the technical assistance you need to provide you with the modified
standard cylinder design you need to meet your requirements.
Features and Modifications
Table of Features and Modifications Available on

Parker Hydraulic and Pneumatic Cylinders............................................2-3
Innovations
Parker Hi-Load Piston............................................................................4-5

EPS 5 & 7 Proximity Switches..............................................................7-17
EPS 6 D.C. Proximity Switch................................................................9-17
CLS Magnetic Sensors.......................................................................10-17
Style 55 Rod End, Safety Coupler, and Weld Plate...........................18-19
Piston Bumper Seals............................................................................... 20
Linear Alignment Coupler...................................................................21-22
Water Submersible Option Series 2H and 3H....................................23-24
LRT Controllers .................................................................................28-31
Switch with Quick Connect/Switch Cordsets........................................... 32
Low Friction Gland and Piston............................................................34-35
Intensifiers..........................................................................................71-78
Cylinder Parts Identification

and Seal Kit Data (Index pg. 40)........................................ 40-70
Application Engineering Data (Index pg. 79) ... 79-130
For Cylinder Division Plant Locations See Page II.

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Custom Options and Modifications

Special rod ends: If you require a rod-end configuration other than the standard catalog styles available,
we can provide it. Dimensional sketches should
accompany orders for cylinders equipped with such
rod-ends.
Two times standard length: Studded rod-end
threads: Two times standard length rod-end threads
are available using high strength steel studs on
many industrial type cylinders.
1
Port and cushion

valve position changes:
On NFPA type cylinders,
4
2
ports, are normally at
position 1. By calling out
the position numbers for
the desired locations for
head and cap ports,
3
many mounting styles can be assembled with ports
located at 90 or 180 from standard.
In such special assemblies the cushion needle and
check valves are also repositioned because their
relation with the port position does not change.
The cushion needle valve in interchangeable with the
check valve in many cylinder heads. The cushion
needle valve can be assembled on side 4 with check
valve on side 2 for most mountings when the port is
at the standard side position.
On Trunnion mounting styles D, DB and DD, the
cushion needle valves are provided only on the side
position 3 or the head or cap which accommodates
the mounting. The opposite head or cap can be
rotated.
The location of the cushion needle valve or check
valve can be located in relation to the port at the
customers request.
Other port options: Extra ports: If specified on
your order, most industrial cylinders can be supplied
with extra ports on the sides of heads or caps that
are not occupied by mountings or cushion valves.
Oversize ports: Oversize NPTF ports can be

provided on most cylinders. Welded port bosses,
one size larger than standard, are provided which
protrude from the side of the head or cap. Special
thicker heads or caps can also be supplied for extra
oversize ports.
Mounting combinations:
On NFPA type cylinders,
we can provide standard
mountings in different
combinations. For example,
style J, rectangular flange
mount, on head end with
style C, side lug mount,
on cap end.
Stroke adjusters:
If you require an
adjustable stroke, we
have several stroke
adjusters, including
the one shown. It is
suitable for infrequent
adjustment and is
economical.
Spring return: Many standard double-acting
cylinders can be modified to single-acting, spring
return cylinders. This depends on the load conditions and friction factors as to whether the proper
spring can be provided. The factory must also know
whether the spring is to advance or return the piston
rod. Please consult factory before ordering such
cylinders.
Water service: Many standard air cylinders can be
modified for water service. This involves adding
corrosion-resistant plating to heads, caps and
pistons. Stainless steel piston rods with hard
chrome plating are also recommended. Maximum
operating pressure or load and speed conditions
must be considered before ordering due to the
lower tensile strength of stainless steel practical for
use as piston rods.
SAE ports: The SAE straight-thread O-ring port is

recommended for hydraulic applications. It can be
furnished on most cylinders on request.
For additional information call your local Parker Cylinder Distributor.

2
Features and Modifications available on

Parker Hydraulic and/or Pneumatic Cylinders
Hydraulic Series
Feature
2H
3H
VH
3L
Pneumatic Series
HD
Non-Lube (N)* (1)

High Water Content Fluids (J)**
Special Piston Rod Ends (1)
Rod End Threads 2 X Std. Length (1)
Port Relocation (2)
Extra Ports (2)
SAE O Ring Port (2)
Oversize Port (2)
Mounting Combinations (2)
Stroke Adjusters (2)
Spring Return (5)
Spring Extend (5)
Water Service (2)
Hi-Load Piston (4,1)
CLS Magnetic Sensors
2A
MA
Rod End Boots (2)

Manifold Ports (2)
Metallic Rod Wiper (2)
Gland Drain (2)
Air Bleeds (2)
Thrust Key (2)
Spherical Bearings (4)
EPS Proximity Switches
*Modification suffix ie: 2AN or MAN respectively.

**Modification suffix ie: 2HJ, 3LJ, HDJ respectively.
Hall Effect Limit Switches

Style 55 Rod End
Reed Switches
Fluorocarbon Seals (3)
(1) See Catalog Section for details.

(2) See Application Engineering Section for details.
(3) See Maintenance Section for details.
(4) See Innovations Section for details.
(5) Consult factory.

3
The
Exclusive
Parker
HI LOAD
Piston
Virtually eliminates leakage

HI LOAD capacity
High contamination tolerance
Long life
Low friction
The revolutionary Parker HI LOAD Piston assembly was designed to increase and insure
consistent quality performance of the piston
seals...and your equipment. Its a major innovative refinement over typical cast iron piston ring
seals, and Nitrile or fluorocarbon lipseals.
The HI LOAD piston assembly overcomes the
inherent problems commonly associated with
these conventional types of seals, such as
scoring of the cylinder bore due to contamination, and it virtually eliminates leakage flow. It
can also reduce or eliminate the need for stop
tubing. It has much greater side load carrying
capacity. And most importantly, even at pressures up to 3,000 psi, it has a longer wearing life
than any seal we have tested to date.

4
The exclusive Parker HI LOAD Piston
(C) Fabric bearings
(A) Bronze-filled PTFE seals
RIN
G
PISTON SEAL FRICTION

2 IN. BORE
200
RO
N
The HI LOAD piston assembly is comprised of two squarecut bronze-filled PTFE piston rings (A) with Nitrile rubber
expanders underneath (B) and two non-metallic wear rings
(C) which uniquely work together, incorporating the best
qualities of both elements to achieve dramatic efficiency.
Comparative Piston Seal Friction
CA
ST
I
The effective difference...

Parkers bronze-filled
PTFE ring design.
175
150
(B) Nitrile rubber expanders
FRICTION...LBS.
125
100
Reduced scoring. Low friction. The non-metallic wear rings

eliminate all metal-to-metal contact between the piston and
cylinder body. Some scoring may occur even with the use of
compatible materials such as cast iron or bronze for the
piston and steel for the cylinder body. The combination of the
high imbeddability factor and the wiping action of the wear
rings prevent contamination from getting between the piston
bearing and sealing surfaces, therefore, scoring is greatly
reduced. This also contributes to the extended life of the
bronze-filled PTFE rings. Other benefits of the Hi Load piston
are excellent lubricity and minimum wear when using waterbased fluids, soluble oil and water and biodegradable fluids.
Extensive controlled contamination tests in our laboratory
have shown the HI LOAD piston to operate more than
4 times longer than lip seals when high degrees of
contamination are present.
Note: Because the HI LOAD piston prevents metal-to-metal
contact with the cylinder bore, steel pistons may be used
which are stronger than other types.
Higher side load carrying capacity. Under severe side
load conditions such as long stroke or pivot mounted
cylinders the characteristics of non-metallic wear rings
provides increased side load carrying capability, which is
another distinctive benefit. Non-metallic bearings can also
absorb shock, and with increased side load can give and
thus conform more to piston and cylinder body. The action of
deformation increases the area of contact, which in turn
keeps the contact stresses from increasing and permits the
HI LOAD piston to have a higher side load carrying capacity.
This can often reduce or eliminate the need for stop tubing.
W IT H
EAL
S
P
LI
75
LEATHER
BACK-UP
ED PTFE
NZE-FILL
BRO
50
25
500
1000
1500
2000
PRESSURE...PSIG
2500 3000
Virtually zero leakage. The HI LOAD piston assembly

means virtually zero leakage with hydraulic and/or water
base fluids because of the continuous bronze-filled PTFE
rings with a homogenous inner ring of Nitrile rubber to apply
seal preloading. The Nitrile expanders provide enough initial
radial force to eliminate low pressure leakage. At higher
pressure (above 2,000 psi) the seals are pressurized underneath, and are therefore dynamically self-sealing just as cast
iron rings are.
The bronze-filled PTFE resists extrusion in the clearance

between the piston much better than Nitrile, and, as a result,
provides at least double the life, increasing life spans as
pressure goes up.

5
Cylinder End-of-Stroke
Proximity Sensors
For Parker Series 2A, 2H, 3L,
3H & HMI Cylinders
EPS Style Inductive Sensors

For General Industrial AC and DC Applications
CLS Style Magnetic Sensors

Including Extreme Temperature Applications
All Sensors Are:
Non-Contacting
Water Resistant
Weld-Field Immune
Shock and Vibration Resistant
Flange-Mounted to Cylinder End Caps

6
Parker EPS-7 AND EPS-5 (Automotive Spec)

Solid State Proximity Switches
The Parker EPS is an inductive type proximity switch that

will operate in either pneumatic or hydraulic cylinders,
providing full extend or retract indication. The completely
solid state electronics are epoxy potted in housings that
meet enclosure types listed below. The non-contact probe
senses the presence of the ferrous cushion spear or
sleeve. There are no cams, plungers, mechanical
switches or dynamic seals to wear out or go out of
adjustment. By mounting the EPS proximity switches in
the cylinder head or cap, costly design and set-up time
associated with external limit switches is eliminated.
Also, since the probe is sealed within the cylinder body
the switches cannot be tampered with. The EPS meets
UL requirements and is designed to operate within one
inch of resistance welder tips carrying 20,000 Amperes.
Specify EPS-7 for General Purpose, heavy duty
Applications and EPS-5 for Automotive Plant
Applications.
1.7 mA off-state leakage current allows the EPS to

operate relay coil loads or act as a direct input into a PC.
The standard short circuit protection protects the switch
from shorts in the load or line. Upon sensing a short
condition (5 Amp or greater current) the switch assumes a
non-conducting mode. The fault condition must be
removed and the power removed to reset, preventing
automatic restarts.
A ready LED indicator illuminates to indicate that the
power is on and the switch is not conducting. The Target
LED will illuminate when the switch is activated. Both
LED's will flash to indicate a short circuit condition
(EPS-5 & 6). (One LED will flash to indicate a short circuit
condition on EPS-7.)
For more information or applications requiring intrinsicallysafe switches contact the Parker Hannifin Cylinder
Division.
The standard Parker EPS-5 or EPS-7 is a 2-wire AC/DC

switch which will operate from 50 to 220 VAC/DC. The low
Features
Completely Solid State no moving parts to wear out
Meets enclosure types IEC IP67 (EPS-7 only)
Pneumatic or Hydraulic Use mounts directly to 2A,

2AN, 3AN, 3L and 2H Series cylinders
Specify EPS-5 for Automotive Plant Applications
Rotates in 300 simplifies set-up (EPS-5 only)

Low Leakage Current directly compatible with
programmable controllers
Standard Short Circuit Protection operates safely

near high magnetic fields such as those in welding
equipment and large electric motors
Meets enclosure types 3, 4, and 13 requirements

(EPS-5 only)
Shock and Vibration Resistant withstands up to 30gs

vibration to 2000 Hz
UL Approved

7
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/
19 16
Dimensional Data
1 3 /8
7 /8
7/ 8
+4.60 Dim
for Double
Air Pilot
1.065
EPS-5
Automotive
Applications
2 7 32
21/32
EPS-7
Heavy Duty
Industrial
Applications
For top view,

see EPS-6, opposite page.
3
For basic cylinder dimensions, consult section A, for

pneumatic cylinders and section B, for hydraulic cylinders.
Cap
Head
Series
2H/3H 1.5"-8" bores
A max.
.86"
C max.
1.75"
3L
1.55"
1.05"
2A
1.55"
1.30"
For exact dimensions, see Bulletin 0840-G-E1.
Wiring Diagrams and Information

Connectors
The male quick disconnect on the Parker EPS-5 or 7 is a
Brad Harrison 40909 connector.
Female connects must be purchased with one of the
following cable lengths.

Pin
STANDARD

Receptacle
Parker Part No.
1. Green

AC
2. Black
Cable Length Automotive
Standard
Color Code
3. White
3'
085356003
0853550003

AUTOMOTIVE

6'
085356006
0853550006
1. Green
1

9'
085356009
2. Red
2
3
3.
Red
12'
0853560012 0853550012

Series and Parallel Wiring

When Parker EPS-5, 6 or 7 proximity switches are used
as inputs to programmable controllers the preferred
practice is to connect each switch to a separate input
channel of the PC. Series or parallel operations may then
be accomplished by the internal PC programming.
Parker EPS-5, 6 or 7 switches may be hard wired for
series operation, but the voltage drop through the switches
(see specifications) must not drop the available voltage
level below what is needed to actuate the load.
Parker EPS-5, 6 or 7 switches may also be hard wired for

parallel operation. However, the leakage current of each
switch will pass through the load. The total of all leakage
currents must not exceed the current required to actuate
the load. In most cases, the use of two or more EPS-5, 6
or 7 switches in parallel will require the use of a bypass
(shunt) resistor.

8
EPS-6 Low Voltage DC

Proximity Switch
Dimensional Data
Features
Low Leakage
Short Circuit Protection
PNP (Sourcing) and NPN (Sinking)
90
.4
Enclosure Rated NEMA 4, 6, 13

52
MAX
1.065
0
58
2.
Series
2H/3H 1.5"-8" bores
Head
A max.
.86"
C max.
1.75"
3L
1.55"
1.05"
2A
1.55"
1.30"
Cap
For exact dimensions, see Bulletin 0840-G-E1.

LED Function
Power Applied (No Target)
Target Present
Short Circuit Condition
Connectors
The male quick disconnect on the Parker EPS-6 is a Brad
Harrison 41310 connector.
C
Plug Pin and Cable Identification
1) +10 to 30 VDC (White)
2) Source (Red)
!
3) Grounded not connected
"
nor required
4) Sink (Orange)
#

5) Common (Black)
Ready
ON
Target
OFF
OFF
ON
Cable Length
3
Parker No.
085917 0003
FLASH
FLASH
085917 0006
12
085917 0012

9
Proximity Sensors
Dimensional Data
2.0
CLS 1 & 4 Sensors
Series
2H/3H 1.5"-8" bores
3L
2A
A max.
.86"
1.55"
1.55"
C max.
1.75"
1.05"
1.30"
For exact dimensions, see Bulletin 0840-G-E1
Connectors
The male quick disconnect on the Parker CLS-1 is a Brad
Harrison 40909 connector.
AC
White (3)
L1
CLS-1
L2
Load
Black (2)
Internally Short
Circuit Protected
Pin
STANDARD
Receptacle
1. Green
AC
2. Black
Color Code
3. White
1
2
Female connects must be purchased with one of the

following cable lengths.
Parker Part No.
Cable Length
Standard
3'
0853550003
6'
0853550006
9'
12'
0853550012
Green
The connection for the CLS-4 are 144" PTFE insulated

flying leads with 1/2" conduit hub. 3-wire: Common (black),
Normally open(blue), and Normally closed (red).

10
EPS Dimensions/Codes
2H, 7" & 8" 3H, 2A, 2AN, 3L & HMI Cylinders
Series 2A, 2AN, 3L

11
Table 2
CODES FOR 2H,
BORE
SERIES
1.5
2H
2H
2.5
2H
3.25
2H
2H
2H
2H
2H/3H
2H/3H
Series 2H, 7" & 8", 3H
AND 7-8 3H SERIES CYLINDERS WITH EPS 5, 6 & 7 SENSORS
ROD DIA
ROD
NUMBER
STANDARD
PROBE
LOCATION
GG
SPACER
HEIGHT
C
SWITCH
CODE
SPACER
CODE
EPS5 BOLT
CODE (1)
EPS 6,7
BOLT
CODE (1)
OPTIONAL
STROKE
TO GO
0.63
1
CAP
1
1.375
CAP
1
1.75
1.375
CAP
1.375
2
1.75
CAP
1.75
2.5
2
CAP
2
3.5
2.5
3
CAP
2.5
4
3
3.5
CAP
3
5
3.5
4
4.5
CAP
3.5
5.5
4
4.5
5
CAP
1
2
1
2
1
2
3
1
2
3
1
2
3
1
2
3
4
1
2
3
4
1
2
3
4
5
1
2
3
4
5
-
0.880
0.880
0.937
0.880
0.880
0.875
0.880
0.880
0.880
0.875
1.125
0.812
1.125
1.062
1.125
0.812
0.812
1.000
0.812
0.812
0.812
0.812
0.875
1.062
1.062
1.062
0.812
1.250
1.562
1.437
1.562
1.062
1.437
1.687
1.812
1.687
1.062
1.437
1.437
1.687
0.439
0.626
1.048
0.439
0.579
0.938
0.170
0.546
0.358
0.671
0.671
0.249
0.858
0.296
0.608
0.296
0
0.170
0.858
0.858
0.358
0.608
0.358
0.671
0.608
0.109
0.358
1.749
0.421
0.671
0.671
0.109
0.358
1.421
0.170
0.421
0.421
0.671
0.170
0.921
1
1
2
1
1
2
1
1
1
2
2
1
2
2
2
1
1
2
3
2
2
2
3
3
2
2
2
4
3
2
3
2
2
4
3
2
3
3
2
4
A2
E2
EG2
A2
D2
DF2
C
J
F
DG
DG
D
FH
E
DF
E
NONE
C
FH
FH
F
DF
F
DG
DF
A
F
DHHH
G
DG
DG
A
F
GHH
C
G
G
DG
C
GH
GD9
F99
299(2)
GD9
0D9
299
FD
29
F9
29
29
FD
39
F9
29
F9
G
FD
39
39
F9
29
F9
29
29
GD
F9
6A
19
29
29
GD
F9
51
FD
19
19
29
FD
31
1D9
299
499(2)
1D9
2E9
399
2D
39
39
49
49
2
49
29
39
29
1
2D
49
49
29
39
29
49
39
1
29
8D
39
49
49
1D
29
7B
2D
39
39
49
2D
5B
.422
.422
.381
.442
.442
.319
.475
.475
.475
.319
.725
.417
.725
.506
.725
.417
.417
.444
.417
.417
.417
.417
.319
.663
.663
.663
.417
.683
1.162
1.037
1.162
.663
1.037
1.117
1.412
1.287
.663
1.037
1.037
1.183
(1) The first digit of the Bolt Code refers to screws that mount the switch to the cylinder. The second and third digits refer to screws
that mount the spacers to the cylinder.

12
Table 3
BORE
SERIES
40*
HMI
50*
HMI
63
HMI
80
HMI
100
HMI
125
HMI
160
HMI
200
HMI
ROD DIA
18
28
CAP
22
36
28
CAP
28
45
36
CAP
36
56
45
CAP
45
70
56
CAP
56
90
70
CAP
70
110
90
CAP
90
140
110
CAP
Series HMI
CODES FOR HMI SERIES CYLINDERS WITH EPS 5, 6 & 7 SENSORS

STANDARD
ROD
SPACER SWITCH
SPACER
EPS5 BOLT
PROBE
#
HEIGHT
CODE
CODE
CODE (1)
LOCATION
C
GG
1
2
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
-
0.875
0.875
0.875
0.875
0.875
0.875
0.875
0.875
0.875
0.875
0.875
1.125
0.812
1.125
1.000
1.125
0.812
0.812
1.000
0.812
0.812
0.812
1.000
1.062
1.062
1.062
1.312
1.562
1.687
1.687
1.937
0.688
0.688
1.048
1.188
0.626
0.500
0.829
0.249
0.546
0.358
0.671
0.671
0.296
0.858
0.296
0.608
0.358
0.858
0.170
0.170
0.109
0.499
0.421
0.499
0.499
0.109
0.546
0.170
0.421
0.546
0.671
1
1
2
2
1
1
2
1
1
1
2
2
1
2
2
2
1
2
2
2
1
2
3
3
2
2
4
3
2
3
4
F3
F3
EG3
FH3
E3
C3
H3
D
J
F
DG
DG
E
FH
E
DF
F
FH
C
C
A
H
G
H
H
A
J
C
G
J
DG
HPP
HPP
KPPZ
KPP
HPP
HPP
JPP
HN
JS
JR
KT
KT
HN
KJ
HR
JT
HR
KU
HV
HV
LV
JS
JS
JS
JS
LV
XW
HV
JS
JS
KT
EPS 6,7
BOLT CODE
(1)
OPTIONAL
STROKE
TO GO
HPP
HPP
KPP
KPP
HPP
HNP
JPP
HN
JP
HP
KP
KP
HN
KP
HP
JP
HP
KP
HN
HN
LN
JP
JP
JP
JP
LN
MQ
HN
JP
JP
KP
.532
.532
.656
.532
.532
.532
.656
.500
.500
.500
.656
.500
.500
.500
.656
.500
.500
.500
.656
.500
.500
.500
.656
.500
.500
.500
.670
.670
.670
.670
.670
(1) The first digit of the Bolt Code refers to screws that mount the switch to the cylinder. The second and third digits refer
to screws that mount the spacers to the cylinder.
*TC and TD mountings: The tie rod nuts will be exposed and not counterbored into the cap.

13
Mounting Bolts
Table 4 Mounting Bolts

Two mounting bolts are required per switch.
Code
#
Parker
Part #
Bolt Length
Inches
Bolt Type
010634-0048
0.75
1/4-20 SHCS
010634-0100
1.00
1/4-20 SHCS
010634-0116
1.25
1/4-20 SHCS
010634-0132
1.50
1/4-20 SHCS
010634-0148
1.75
1/4-20 SHCS
010634-0200
2.00
1/4-20 SHCS
010634-0216
2.25
1/4-20 SHCS
010634-0232
2.50
1/4-20 SHCS
010634-0248
2.75
1/4-20 SHCS
010628-0024
0.38
#8-32 SHCS
010628-0032
0.50
#8-32 SHCS
010628-0100
1.00
#8-32 SHCS
010628-0132
1.50
#8-32 SHCS
010453-0024
0.38
#8-32 FHCS
010453-0032
0.50
#8-32 FHCS
010634-0056
0.88
1/4-20 SHCS
010634-0040
0.62
1/4-20 SHCS
Mounting Bolts for HMI
Bolt Length mm
147421-0030
30
M6X1.0 SHCS
147421-0040
40
M6X1.0 SHCS
147421-0045
45
M6X1.0 SHCS
147421-0025
25
M6X1.0 SHCS
147421-0065
65
M6X1.0 SHCS
148722-0210
10
M6X1.0 SHCS
148764-0010
10
M6X1.0 SHCS (LOW HEAD)
147419-0035
35
M4X0.7 SHCS
148722-0212
12
M4X0.7 FHSC
148722-0216
16
M4X0.7 FHSC
148722-0220
20
M4X0.7 FHSC
148722-0208
M4X0.7 FHSC
147421-0065
65
M6X1.0 SHCS
0108800016
1/4" HI COLLAR LOCK WASHER, 4 REQD
FHSC=Flat Head Socket Screw

14
Spacer Blocks
Table 5 Spacer Blocks

Letter
Code
Parker
Part #
Spacer
Thickness
(inches)
Letter
Code
Parker
Part #
Spacer
Thickness
(inches)
085469-0110
.109
EH
085469-0797
085467-0000
.138
FH
085469-0859
.858
085469-0171
.170
GH
085469-0922
.921
085469-0250
.249
BGG
085469-0983
.982
085469-0297
.296
DEH
085469-1047
1.046
.796
085468-0359
.358
DGH
085469-1172
1.171
085469-0422
.421
EHH
085469-1297
1.296
085469-0500
.499
FHH
085469-1359
1.358
085469-0547
.546
GHH
085469-1422
1.421
085466-0000
.330
HHJ
085469-1547
1.546
DF
085469-0609
.608
DHHH
085469-1750
1.749
DG
085469-0672
.671
085468-0547
.546
EG
085469-0719
.718
085482-0000
.330
FG
085469-0781
.780
3*
087583-0000
0.330
One O-Ring per spacer, Size# 2 - 15, Cylinder Division Part Number 010024-0003 (Fluorocarbon)
* Used on HMI only
Table 6 - Available Mounting Positions for EPS-5, 6, 7

EPS 5,6,7
MOUNTING STYLES
Bores sizes (inches):
HMI bores sizes (mm):
T,TB,TC,TD,BB,DD,BC
J,D,JJ (see note 3)
H,DB,HH
C (see note 2)
E
F,G,CB
JB
HB
HEAD
CAP
HEAD
CAP
HEAD
CAP
HEAD
CAP
HEAD
CAP
HEAD
CAP
HEAD
CAP
HEAD
CAP
1.5
40
1,2,3,4
1,2,3,4
1,3
1,2,3,4
1,2,3,4
1,3
1
1
1,3
1,3
1
1
NA
1,2,3,4
1,2,3,4
NA
Sensor Location for Series 2A,2AN,3L,2H,7&8"3H, HMI

Bore Size (in inches)
2
2.5
3.25
4
5
6
7
50
63
80
100
125
160
1,2,3,4 1,2,3,4 1,2,3,4 1,2,3,4 1,2,3,4 1,2,3,4 1,2,3,4
1,2,3,4 1,2,3,4 1,2,3,4 1,2,3,4 1,2,3,4 1,2,3,4 1,2,3,4
1,3
1,3
1,3
1,3
1,3
1,3
1,3
1,2,3,4 1,2,3,4 1,2,3,4 1,2,3,4 1,2,3,4 1,2,3,4 1,2,3,4
1,2,3,4 1,2,3,4 1,2,3,4 1,2,3,4 1,2,3,4 1,2,3,4 1,2,3,4
1,3
1,3
1,3
1,3
1,3
1,3
1,3
1
1
1
1
1
1,2,4
1,2,4
1
1
1
1
1
1,2,4
1,2,4
1,3
1,3
1,3
1,3
1,3
1,3
1,3
1,3
1,3
1,3
1,3
1,3
1,3
1,3
1
1,2,4
1,2,4
1,2,4
1,2,4
1,2,4
1,2,4
1
1,2,4
1,2,4
1,2,4
1,2,4
1,2,4
1,2,4
NA
NA
1,2,3,4 1,2,3,4 1,2,3,4 1,2,3,4 1,2,3,4
1,2,3,4 1,2,3,4 1,2,3,4 1,2,3,4 1,2,3,4 1,2,3,4 1,2,3,4
1,2,3,4 1,2,3,4 1,2,3,4 1,2,3,4 1,2,3,4 1,2,3,4 1,2,3,4
NA
NA
1,2,3,4 1,2,3,4 1,2,3,4 1,2,3,4 1,2,3,4
8
200
1,2,3,4
1,2,3,4
1,3
1,2,3,4
1,2,3,4
1,3
1,2,4
1,2,4
1,3
1,3
1,2,4
1,2,4
1,2,3,4
1,2,3,4
1,2,3,4
1,2,3,4
10
1,2,3,4
1,2,3,4
1,3
1,2,3,4
1,2,3,4
1,3
1,2,4
1,2,4
1,3
1,3
1,2,4
1,2,4
1,2,3,4
1,2,3,4
1,2,3,4
1,2,3,4
Note: The electrical connector orientation may be restricted in some cases. Consult the dimensions in the current catalog.
Note 2: On 6 cylinders and larger, and for 160mm and 200mm bores, switches mounted in position 2 or 4 will interfere with the installation
and removal of mounting bolts.
Note 3: On 1.5 through 5 JJ cylinders, switches will extend beyond mounting surface of cylinder.
Note 4: Positions 1, 2, 3 and 4 are determined by viewing cylinder from piston rod end and going clockwise.

15
Proximity Sensors
Specifications
Specifications
Style:
Code Designator:
Description:
EPS-7
EPS-5
EPS 6
CLS 1
CLS 4
Ecomical, General
Purpose, 3 wire,
DC sensor, dual
output: sinking and
sourcing
Functional replacement
for AB (Mechanical) Limit
Switches in many
applications, or where
customer needs NC
contacts, zero leakage,
higher or lower load
current than EPS-style
Functional replacement
for AB (Mechanical)
Limit Switches in many
High Temperature
applications, or where
customer needs NC
contacts, zero leakage,
zero voltage drop,
higher or lower load
current than EPS-style.
10 to 200 VAC/DC
NA
4 AMPS @ 120 VAC
3 AMPS @ 24VDC
1V
-40F to +160F
non-contacting
magnetically actuated
148275****
10 to 200 VAC/DC
NA
4 AMPS @ 120 VAC
3 AMPS @ 24 VDC
NA
-40F to +400F
non-contacting
magnetically actuated
149109****
Economical, General Purpose, 2 wire

device, primarily for AC applications.
Use EPS 5 only for automotive industry
customers who specify them.
Supply Voltage:
Load Current, min:
20 to 250 VAC/DC
3 mA
50 to 200 VAC/DC
5 mA
10 to 30 VDC
3 mA
Load Current, max:
300 mA
500 mA
200 mA
1.7 mA, max.

7 V, max.
-14 to +158 F
1.7 mA, max.

10 V, max.
-14 to +158F
10 micro amps max

2 VDC max.
-14 to +158F
Leakage Current:
Voltage Drop:
Operating Temperature:
Sensor Type:
Part Number:
Part Number Suffix****:
Connection:
Enclosure Rating:
LED indication:
Short Circuit Protection:
Weld Field Immunity:
Output:
Approvals/Marks:
Make/Break Location:
Wiring Instructions:
Cable: 6'
Cable: 12'
Cable: 6', Right Angle
Inductive proximity
148897****
Inductive proximity Inductive proximity

146617****
148896****
**** 4-digit suffix indicates probe length: 0125=1.25", 0206=2.06", 0288=2.875", 0456=4.562"
144" PTFE Coated
3 pin mini
3 pin mini
5 pin mini
3 pin mini
Flying Leads with 1/2"
conduit hub
NEMA
1,
2,
3,
4,
4x,
5,
6,
NEMA
1, 2, 3, 4,
IEC IP67
NEMA 3, 4, 13
IEC IP67
6P, 11, 12, 12K, 13
4x, 5
Yes
Yes
Yes
Yes
No
Yes
Yes
Yes
No
No
Yes
Yes
Yes
Yes
Yes
Dual Output: DC
SPDT (Single Pole
SPDT (Single Pole
2 wire, Normally
2 wire, Normally
Sinking and DC
Double Throw), Normally Double Throw), Normally
Open with leakage
Open with leakage
Sourcing, user
Open/Normally Closed, Open/Normally Closed,
current
current
selectable via
Form C
Form C
wiring
CE, UL, CSA
UL
CE, UL, CSA
UL, CSA
UL, CSA
0.125" from end of stroke, typical. Tolerance is =/-.125"
Pin 1: AC Ground
(Green)
Pin 2: Output
(Black)
Pin 3: AC Line
(White)
Pin 1: AC Ground
(Green)
Pin 2: Output
(Black)
Pin 3: AC Line
(White)
085355-0006
085355-0012
087547-0006
085355-0006
085355-0012
087547-0006
Pin 1) +10 to 30
VDC (White)
Pin 2) Sourcing
Output (Red)
Pin 3) Grounded
(not connected
or required)
Pin 4) Sinking
Output (Orange)
Pin 5) DC Common
(Black)
085917-0006
085917-0012
Pin 1: Common (Green)
Common: (Black)
Pin 2: Normally Closed

(Black)
Pin 3: Normally Open
(White)
Normally Open: (Blue)
085355-0006
085355-0012
087547-0006
Normally Closed: (Red)

16
Proximity Sensors
How to Order
Parker EPS proximity switches may be ordered on Series

2A, 2AN, 3L, 3H and HMI cylinders as follows:
3) Mounting styles E, D, DB, JJ, JB, or HB should be

used with caution because of possible mounting
interferences. Consult bulletin 0840-G-E1 for additional
information.
1) Complete the basic cylinder model number.

2) Place an S in the model number to denote switches
and/or special features.
4) Special modifications to cylinders other than switches

must have a written description.
Basic Cylinder Model Numbers
E
X
A
M
P
L
E
Bore
Size
Cushion
Head
End
Double
Rod
Mtg.
Style
Mtg.
Mod.
Comb.
Mtg.
Style
Series
Piston
Ports
BB
2H
Specify Specify
only if
Cushion
Head End
is reqd.
Use only Specify Specify P Specify

Specify For ring type
if Double mtg. style
for
any
2A,
piston no
Rod Cyl.
Thrust practical
Series letter reqd.
is reqd.
Key Mtg. mtg. style 2AN, 3L,
available or 2H or Use L for
M for
7" & 8" 3H Lipseal
Manifold
Piston
Ports
Use K for
Hi-Load
Piston
Common
Special
Modifications Modifications
V
Piston
Rod
No.
Rod End
Thread
Alternate
Std. Rod
End Thd.
Length
Thread
Type
Cushion
Cap End
Stroke
Style No.
x24,000
Specify
only if
Cushion
Cap End
is reqd.
Specify in
inches,
show
symbol
X just
ahead of
stk.
leng h.
Specify If reqd. specify Specify only if Specify Specify Style

Specify
Specify
Port Type
special
od code 4 Small Male only if 2
A=UNF
V=Viton Seals modifications
reqd.
no.
times
W=BSF
Style 8
including
Standard M=Metric
F=Nut
Retained
U = NPTF
Intermediate
proximity
Catalog
Piston
T = S.A.E.
Male
switches are
A dim.
R = BSP
E=E.P.R. Seals
reqd.
is
reqd.
Style 9 Short
B = BSPT
Female
W=Water
G = Metric
Do not use
service
P = S.A.E.
symbol S for
Style 3
Flange
rod end
Special.
J=High Water
Port
modifications
Content Fluid
Specify KK, A,
LA or W dim
reqd.
How to Specify EPS Switches

5) Specify letter prefix H for EPS-7, D for EPS-6, and Example = H13CGG-XXXX denotes a switch on the
F for CLS-1, or B for CLS-4, then fill in the four blanks
head end only, EPS-7
specifying port location, switch orientation and actuation Example = BXXXX-42BGG denotes a switch on the
point for both head and cap. If only one switch is used,
cap end only, CLS-4
place XXXX in the unused blanks.
Head End
R
Specify:
R = EPS-5
H = EPS-7
D = EPS-6
F = CLS-1
B = CLS-4
N = Prep
for switches
only
Cap End
3
Switch
Location
See
Figure 1.
Port
Location
See
Figure 1.
GG
Switch
Orientation
See Figure 2
for EPS-7
and Eps-6
only.
Actuation
Point
GG = End of
Stroke
FF = Stroke
to Go;
See Bulletins
0840-TSD-1,
2 or 3 for
stroke
remaining.
4
Port
Location
See
Figure 1.
GG
Switch
Location
See
Figure 1.
Switch
Orientation*
See Figure 2
for EPS-7 and
Eps-6 only.
Actuation
Point
GG = End of
Stroke
FF = Stroke
to Go;
See Bulletins
0840-TSD-1,
2 or 3
for stroke
remaining.
Note: All specified switch and port locations are as seen from rod end of cylinder.
*EPS-5 switches will be oriented so that the connectors face each other.
Figure 1
Figure 2

17
Parker Style 55 Piston Rod End

Safety Couplers and Weld Plates
F BOLTS
STYLE 55 ROD END

SAFETY COUPLER
WELD PLATE
Table 1 Part Numbers and Dimensions

ROD
DIA.
.625
1.00
1.375
1.75
2.00
2.50
3.00
3.50
4.00
4.50
5.00
5.50
7.00
8.00
8.50
9.00
10.00
A
1.50
2.00
2.50
3.00
3.50
4.00
5.00
5.88
6.38
6.88
7.38
8.25
10.38
11.38
12.38
13.12
14.12
B
2.00
2.50
3.00
4.00
4.00
4.50
5.50
7.00
7.00
8.00
8.00
9.00
11.00
12.00
13.00
14.00
15.00
C
.50
.50
.63
.63
.75
.75
1.00
1.00
1.00
1.00
1.00
1.25
1.75
2.00
2.00
2.25
2.50
D
.56
.88
1.00
1.25
1.63
1.88
2.38
2.63
2.63
3.13
3.13
3.88
4.00
4.00
4.00
4.00
4.50
E
.250
.250
.250
.250
.375
.375
.375
.375
.375
.375
.375
.375
.500
.500
.500
.500
.500
F
4
6
6
8
12
12
12
12
12
12
12
12
12
16
16
12
16
BOLT SIZE
#10-24 x .94 LG
.250-20 x 1.25 LG
.312-18 x 1.0" LG
.312-18 x 1.75 LG
.375-16 x 2.25 LG
.375-16 x 2.50 LG
.500-13 x 3.25 LG
.625-11 x 3.50 LG
.625-11 x 3.50 LG
.625-11 x 4.00 LG
.625-11 x 4.00 LG
.750-10 x 5.00 LG
1.00-8 x 5.50 LG
1.00-8 x 5.50 LG
1.00-8 x 5.50 LG
1.25-7 x 6.00 LG
1.25-7 x 6.50 LG
BOLT
CIRCLE
1.125
1.500
2.000
2.375
2.687
3.187
4.000
4.687
5.187
5.687
6.187
6.875
8.750
9.750
10.750
12.125
SAFETY
COUPLER
PART NO.
147234 0062
147234 0100
147234 0138
147234 0175
147234 0200
147234 0250
147234 0300
147234 0350
147234 0400
147234 0450
147234 0500
147234 0550
147234 0700
147234 0800
147234 0850
147234 0900
147234 1000
WELD
PLATE
PART NO.
148174 0062
148174 0100
148174 0138
148174 0175
148174 0200
148174 0250
148174 0300
148174 0350
148174 0400
148174 0450
148174 0500
148174 0550
148174 0700
148174 0800
148174 0850
148174 0900
148174 1000
Note: Screws are not included with safety coupler or weld plate.

18
Parker Style 55
Piston Rod End
Rod end flange coupling for Parker
Series 3L, 2H, 3H, VH and HD Hydraulic
and 2A and VP Pneumatic
Simplifies alignment
Reduces assembly time
Allows full rated hydraulic pressure in push
and pull directions
Available in 5/8" through 10" piston rod diameters
Dimensions Style 55 Rod End
Style 55 Rod End

R 1/16
AM
AF
MM
AE
F or RT DEPENDING
ON MOUNTING
AD
WG
MM Rod Dia.
5
/8
1
1 3/ 8
1 3/ 4
2
2 1/ 2
3
3 1/ 2
4
4 1/ 2
5
5 1/ 2
7
8
9
10
AD
5
/8
15
/16
11/16
15/16
111/16
115/16
27/16
211/16
211/16
33/16
33/16
315/16
41/16
41/16
45/8
45/8
AE
1
/4
3
/8
3
/8
1
/2
5
/8
3
/4
7
/8
1
1
11/2
11/2
1 7/ 8
2
2
2 3/ 8
2 3/ 8
AF
3
/8
11
/16
7
/8
11/8
1 3/ 8
1 3/ 4
2 1/ 4
2 1/ 2
3
3 1/ 2
3 7/ 8
4 3/ 8
5 3/ 4
6 1/ 2
7 1/ 4
8
AM
.57
.95
1.32
1.70
1.95
2.45
2.95
3.45
3.95
4.45
4.95
5.45
6.95
7.95
8.95
9.95
WG
13/4
23/8
23/4
31/8
33/4
41/2
47/8
55/8
53/4
61/2
65/8
71/2
87/16
811/16
83/4
93/4
See Cylinder Catalog for F, G and RT per bore and series.
C
Consult Factory for availability of mounting accessories and
Hardware
How To Order
Complete Model Number and place a 55 in the Piston Rod
End designator position
Example: 6.0JJ2HKT355X12.0

19
Piston Bumper Seal Option

Now Available
For Series 2A & 2AN
Bumper Seals Reduce Noise
The special profile of the Piston Bumper Seal prevents

the piston from loudly impacting the end cap at the end of
stroke. Independent testing shows that the Piston Bumper
Seal, when combined with cushions, will absorb the final
piston inertia and reduce the stroke noise by as much as
20 dB. The Sound Level Comparison graph illustrates the
noise-reducing effects of the Piston Bumper Seal when
combined with cushions.
Impact noise was recorded at a distance of 3 feet from
the front of the cylinder, inside a semi-anechoic chamber.
Cylinders were operating at 95 psi.
Sound Level Comparison

120
No Bumpers or Cushions
With Bumper Seals and Cushions
100
Sound Leve dB
Impact dampening Piston Bumper Seals are now optional

for Series 2A & 2AN cylinders 1.50" - 5.00" bores (except
1.50" & 2.00" bores with code 2 rods). The Piston Bumper
Seal combines the features of low-friction, rounded lipseals
and impact-dampening bumpers to provide reduced noise
and smoother end-of-stroke deceleration. At pressure
greater than 80 psi the compressible Buna Nitrile or
Fluorocarbon Piston Bumper Seal has minimal effect on
stroke loss. When specified, Piston Bumper Seals will be
provided on both ends of the piston, eliminating the need to
specify head end or cap end only.
80
60
2.00 Bore
1.50 Bore
3.25 Bore
Bumper Seal Option

STROKE LOSS
STROKE LOSS
Piston Bumper Seals Have Minimum Effect

on Stroke Length
The chart below depicts typical amounts of overall stroke

loss incurred at various system pressures. The amount of
stroke loss may vary slightly due to design tolerances of
seal size, variance in seal durometer and compression set
associated with cylinder wear. To determine the stroke loss
at either end of the cylinder, divide the values by two.
Note: There will be an increase in the cylinder W piston rod
extension dimension equal to cap end stroke loss.
Typical Overall Stroke Loss (inch) by Bore
Pressure
(psi)
1.50
2.00
2.50
3.25
4.00
5.00
0.16
0.13
0.19
0.22
0.22
0.19
20
0.12
0.11
0.12
0.18
0.12
0.15
40
0.10
0.08
0.09
0.12
0.10
0.10
60
0.08
0.07
0.07
0.09
0.06
0.07
80
0.06
0.05
0.05
0.06
0.04
0.02
100
0.05
0.03
0.02
0.04
0.02
0.01

20
Linear
Alignment
Couplers
Simplify Cylinder Installation

Reduce Assembly Time
Increase Cylinder Bearing and Seal Life
Reliable Performance In Push and Pull Applications

21
Linear Alignment
Couplers are available in
12 standard thread sizes...
Cost Saving Features and
Benefits Include...
Maximum reliabilty for trouble-free
operation, long life and lower operating
costs
Increased cylinder life by reducing wear on
Piston and Rod bearings
Alignment Coupler
Simplifying Cylinder installation and

reducing assembly costs
Increase Rod Bearing and Rod Seal life for
lower maintenance costs
See Table 1 for Part Numbers and Dimensions

K
B DIA.
1/16
1/8 TOTAL
MOVEMENT
CENTERLINE
6 TOTAL
MOVEMENT
F DIA.
D DIA.
A THREAD
E DEEP
A THREAD
H ACROSS FLATS
G ACROSS FLATS
Table 1 Part Numbers and Dimensions
Part No.
1347570031
1347570038
1347570044
1347570050
1347570063
1347570075
1347570088
1347570100
1347570125
1337390125
1337390150
1337390175
1337390188
A
/16-24
3
/8-24
7
/16-20
1
/2-20
5
/8-18
3
/4-16
7
/8-14
1-14
11/4-12
11/4-12
11/2-12
13/4-12
17/8-12
5
B
11/8
11/8
13/8
13/8
13/8
2
2
31/8
31/8
31/2
4
4
5
C*
13/4
13/4
2
2
2
25/16
25/16
3
3
4
43/8
43/8
55/8
D
/16
15
/16
11/8
11/8
11/8
15/8
15/8
23/8
23/8
2
21/4
21/4
3
15
E
/2
1
/2
3
/4
3
/4
3
/4
11/8
11/8
15/8
15/8
2
21/4
21/4
3
1
F
/2
1
/2
5
/8
5
/8
5
/8
15
/16
15
/16
17/16
17/16
11/2
13/4
13/4
21/4
1
G
3
/8
3
/8
1
/2
1
/2
1
/2
3
/4
3
/4
11/4
11/4
11/4
11/2
11/2
115/16
H
/4
3
/4
7
/8
7
/8
7
/8
15/16
15/16
17/8
17/8
111/16
115/16
115/16
25/8
3
J
/8
3
/8
3
/8
3
/8
3
/8
7
/16
7
/16
3
/4
3
/4
3
/4
7
/8
7
/8
13/8
3
K
/16
15
/16
13/32
13/32
13/32
19/32
19/32
125/32
125/32
21/2
23/4
23/4
33/8
15
Max.
Pull
Load
(lbs.)
1200
2425
3250
4450
6800
9050
14450
19425
30500
30500
45750
58350
67550
Approx.
Weight
(lbs.)
.35
.35
.55
.55
.55
1.4
1.4
4.8
4.8
6.9
9.8
9.8
19.8
How to Order Linear Alignment Couplers When ordering a cylinder with a threaded male rod end, specify the coupler of
equal thread size by part number as listed in Table 1, i.e.; Piston Rod KK or CC dimension is 3/4" - 16", specify coupler part
number 1347570075.

22
Water Submersible
Option for Series 2H and
3H Hydraulic Cylinders
Polypak Inner and Outer Rod Seals
resist internal and external pressure
for depths from 25 to 5000 feet
Bronze Rod Bushing
Dual Cylinder Body Seals

resist external pressure
for depths from 25 to 5000 feet
Heat-Treated, Chrome-Plated,
High Tensile Stainless Steel
Piston Rod Material resists corrosion.
Features:
Subsea rod seal package
Subsea cylinder body seal package
Chrome Plated Stainless Steel, High Tensile Piston
Rod (17-4PH)
Inorganic Zinc Primer coating
Heavy-Duty Hydraulic Service - ANSI/(NFPA)
T3.6.7R2-1996 Mounting Dimensions
Custom Options available for Special Order:
All Stainless Steel Construction
High tensile Stainless Steel tie rods and nuts
End of Stroke Switches
Electroless Nickel Plating
Chrome-plated Interior Cylinder wall
SAE O-Ring Straight

Thread Ports for
positive sealing
Multiple Layers of Inorganic Zinc

Coating protects and prepares cylinder
exterior for final coating. Cylinder is
sandblasted for superior coating adhesion.
Specifications:
Submersion Depth: up to 5000 feet
Cylinder normal pressure rating: 3000 psi
Coating: 2 Coats Inorganic Zinc primer:
Dimetcote 21-5 or equivalent 2-4 mils total.
Surface Preparation: Sandblast to SP-10
Operating Temperature: -10 to +160 F
Consult Cylinder Catalog for Standard
Cylinder specifications
Seals compatible with Water Glycol Fluids
Extra Thick Chrome Plated Piston Rod

23
Water Submersible Option

for Series 2H and 3H Hydraulic Cylinders
How to Order
How to order:
1.
2.
3.
4.
Specify the complete Parker Cylinder Model Number from Table A and from Cylinder Catalog.
Put an S in the model number to indicate a special cylinder.
Include the 5 digit specification code from Table B.
For custom options, such as switches, provide a complete description or drawing of your requirements.
Table A Basic Model Numbers

Bore
Size
4.00
Cushion
Head End
C
Double
Rod
Specify.
Specify
Consult
Consult
only if
factory for
dimension
cushion
double rod
tables for Head End cylinders.
available is required.
bore sizes.
Also see
current
Parker
Industrial
Cylinder
Catalog
0106.
Mounting
Style
TC
Mounting
Modification
P
Specify
Specify PMounting
for thrust
Style 2H.
key
Consult
mounting.
dimension
ONLY IF
tables for REQUIRED.
available
mounting
styles.
Series
2H
Piston
L
Ports
T
Specify
Series
Use L for
Lipseal
Piston.
Use K for
Hi-Load
Piston.
Use C for
ring type
piston.
Specify T
for SAE
straight
thread
ports.
Common
Modifications
V
Special
Modifications
S
Piston
Rod
Number
1
If required
specify
V=
Fluorocarbon
Seals
Specify an
S
Submersible
Option
Specify rod
code
number.
Consult
dimension
tables for
available rod
diameters
and
Engineering
section of the
catalog, for
rod buckling
considerations.
Consult
Engineering
Section of
current
Parker
Industrial
Catalog 0106
for fluid
compatability
information.
Rod End
Thread
Style
4
Thread
Type
A
Cushion
Cap End
C
Stroke
X24.00
Specify
Specify Specify C if Specify in
Style 4,
A = UNF
cap end
inches.
Small Male. W = BSF cushion is
Show
Style 8,
M = Metric required. symbol x
Intermediate
just ahead
Male.
of stroke
Style 3,
length.
Special.
Specify KK,
A, LA or W
dimension
required.
Table B: Subsea Code

Feature
Submersion Depth
Cylinder Body
Corrosion Protection
Code
1
Specification
less than 25 feet (uses conventional 2H rod and body seal design)*
between 25 feet and 5000 feet (uses submersible rod and body seal design)
Other (specify) (advise depth and other requirements)
Chrome plated interior
Plain interior
Standard
Inorganic Zinc primer with Stainless Steel tie rods, nuts & fasteners
Electroless nickel plate exterior with SS tie rods, nuts & fasteners
Other (specify)
Example:
4.00 BB 2HK T S 14 X 24*
S=Subsea Code: 2-P-1
(describes a 4 x 24 cylinder for submersion up to 5000 feet, with a plain cylinder body wall and standard corrosion protection.)
*Consult current Parker Cylinder Catalog 0106 for complete model number and specifications.

24
Parker Introduces the LRTC

LRT Controller
Panel Meter Controller
AC or DC Power Supply
Analog Output
4-20 mA
0-10 VDC
Relay Output
Single, Dual, or Four 5A Form A Relays
101 Segment Bargraph Controller

Display Red or Tricolor LED
AC or DC Power Supply
Analog Output
4-20 mA
0-10 VDC
Relay Output
Combinations of 10A Form C and
5A Form A Relays
Multiple Setpoints
High Speed Capability
Simple Installation
NEMA 4 Rating (with cover)
Multiple Relays
16 Bit Internal Resolution
Panel Meter or Bargraph
Display

28
LRT Controller
Panel Meter Controller
87.0
91.6
137.2
95.8
15.0
SP1
47.8
SP2
41.1
43.4
SP3
SP4
Prog
5.3
116.9
11.9
Electrical Specifications, Controller Part #149345
Power Input Requirements ...................... High voltage, 85 265 VAC, or 95 370 VDC
Low voltage, 9 32 VAC, OR 10 60 VDC
Relay Output Options .............................. One 5A Form A Relay

Dual 5A Form A Relays
Four 5A Form A Relays
Analog Output Specification .................... Isolated, 16-bit Current Output; 0 20 mA or 4 20 mA

Isolated, 16-bit Voltage Output; 0 10 VDC
Accuracy: 0.02% over Full Scale
Resolution: 1/45,000
Update Rate: 7 Readings per second
Internal Resolution .................................. 16 Bits
Operating Temperature Range ................ 0 50C, +32F to +122F
Warm-up Time ......................................... 10 Minutes
Numerical Display ................................... Digital, 4 digits
Display Range ........................................ -1,999 to +9,999
Setpoints ................................................. Setpoint

Setpoint
Setpoint
Setpoint
NEMA Rating .......................................... 4 (with cover, Part #087861000)
1
2
3
4
activates
activates
activates
activates
Relay
Relay
Relay
Relay
1
2
3
4

29
LRT Controller
Bargraph Controller
Controller Dimensions, Part #149346
Electrical Specifications, Controller Part #149346
Power Input Requirements ...................... High voltage, 85 265 VAC, or 95 370 VDC
Low voltage, 9 32 VAC, OR 10 60 VDC
Relay Output Options .............................. One 5A Form A Relay

Two 5A Form A Relays
Dual 10A Form C & Dual 5A Form A Relays
Analog Output Specification .................... Isolated, 16-bit Current Output; 0 20 mA or 4 20 mA

Isolated, 16-bit Voltage Output; 0 10 VDC
Accuracy: 0.02% over Full Scale
Resolution: 1/45,000
Update Rate: 7 Readings per second
Internal Resolution .................................. 16 Bits
Operating Temperature Range ............... 0 50C, +32F to +122F
Warm-up Time ......................................... 10 Minutes
Vertical Display ....................................... VRR 101 Segment, Red LED Verticle Bar Graphic Display
VTR 101 Segment, Tri-color Vertical Bar Graphic Display
Annunciators ........................................... Six, red LEDs on front panel; one annunciator per setpoint
Numerical Display ................................... Digital, 4 digits
Display Range ........................................ -1,999 to +9,999
Setpoints ................................................. Setpoint

Setpoint
Setpoint
Setpoint
NEMA Rating .......................................... 4 (with cover, Part #087867000)
1
2
3
4
activates
activates
activates
activates
Relay
Relay
Relay
Relay
1
2
3
4

30

How to Order
LRT Controller
LRT Controller
Ordering Code for Panel Meter Controller
Part Number Example: 149345
Power Supply
1
2
=
=
85-265 VAC / 95-370 VDC

18-48 VAC / 10-72 VDC
Analog Output
C = Isolated 16-bit Current Output, 4-20 mA
V =
Isolated 16-bit Voltage Output, 0-10 VDC
Relay Output
R1 = Single 5A Form A Relay
R2 =
R4 =
Dual 5A Form A Relays

Four 5A Form A Relays
Note: Input requires a 3-wire potentiometer 1 kOhm min.

(0 to 100.0).
Ordering Code for 101 Segment Bargraph Controller

Part Number Example: 149346
Display
R =
T
Red LED Vertical Bargraph with 4-digit Red DPM

Tri-color LED Vertical Bargraph with 4-digit Red DPM
Power Supply
1
2
=
=
85-265 VAC / 95-370 VDC

18-48 VAC / 10-72 VDC
Analog Output
X = No Analog Output
C =
V =
Isolated 16-bit Current Output, 4-20 mA

Isolated 16-bit Voltage Output, 0-10 VDC
Relay Output
1
2
=
=
Single 10A Form C Relay

Dual 10A Form C Relays
3
4
=
=
Dual 10A Form C & Single 5A Form A Relays

Dual 10A Form C & Dual 5A Form A Relays
5
6
=
=
Single 10A Form C & Dual 5A Form A Relays

Single 10A Form C & Single 5A Form A Relays
Note: Input requires a 3-wire potentiometer 1 kOhm min. (0 to 100.0).

31

Magnet Actuated Switches with Quick Connect
Cordset with Female Quick Connect
Switch Connectors
Magnet Actuated Switches with Quick Connect

Magnet Actuated Switches are available for Series SRM, P,
2MA, MP, and RC cylinders. Refer to the appropriate Catalog
information for electrical specifications on each switch. The
standard lead wire length is 39" (1 meter).
Switches for the above cylinders are also offered with a 6
(six) inch lead with a male quick connect option.
6" lead
Series
SR, P
MA
2MA
Reed
145903000C
L07448000C
NPN Sinking
146714000C
L07450000C
PNP Sourcing
146715000C
L07449000C
(11/2"-21/2", 5",6")
L07486000C
L07487000C
L07488000C
L07490000C
L07491000C
L07492000C
L07525000C
L07526000C
L07527000C
L07480000C
L07528000C
L07529000C
L07530000C
L07481000C
L07531000C
L07532000C
L07533000C
L07482000C
(31/4", 4",8")
MP
Quick Connect
Option
(Switch shown without
mounting brackets)
Switches with 6" Lead and Quick Connect Male End
32mm, 40mm
50mm, 63mm
80mm, 100mm
RC
1 BROWN
4 BLACK
3 BLUE
Switches are supplied with the bracket to mount the switch

to the cylinder. Refer to the switch information for each series
for bracket dimensions.
Cordset with Female Quick Connect

(Order Separately)
A female connector is available for all switches with the male
quick connect option. The male plug will accept a snap-on or
threaded connector. Cylinder Division cordset part numbers
and other manufacturers part numbers are listed below:
Manufacturer
Parker
Snap-On
Version
Threaded
Version
086620S005
086620T005
Cordset Specifications:
Connector:
Oil resistant polyurethane body material,

PA 6 (Nylon) contact carrier, spacings to
VDE 0110 Group C, (150 VAC / DC)
Contacts:
Gold plated beryllium copper, machined
from solid stock
Coupling Method: Snap-Lock or chrome plated brass nut
Cord Construction: Oil resistant black PUR jacket, non-wicking,
non-hygroscopic, 300V. Cable end is
stripped and tinned.
Conductors:
Extra high flex stranding, PVC insulation
Temperature:
-40 to 185F (-40 to 85C)
Protection:
NEMA 1, 3, 4, 6P and IEC IP67
Cable Length:
6.56 ft (2m) or 16.4 ft (5m)
Threaded
Straight Plug
Snap-On
Straight Plug
M8x1
.318
8.1
.177
4.5
1.110
28.2
1.181
30.0
.224
5.7
.378
9.6
.276
7.0
.177
4.5
1.26
32.0

32

TM
Parker
Cylinder Sizing, Selection, and
Parametric CAD Software
Parker is pleased to introduce
Version 1.5 of inPHorm for
Cylinders. This program allows
you to select the proper Parker
cylinder for your application.
inPHorm for Cylinders will
increase your efficiency and
minimize the engineering time
required to design in cylinders.
This new release, inPHorm
0860 CD/USA Version 1.5 has
been updated with new product
lines and seal kit information.
inPHorm for Cylinders is

written for use with Windows,
which makes it extremely user
friendly. You can use the program to develop a model number. inPHorm for Cylinders
guides you through the selection
process, performs the calculations, and eases the process of
sorting through catalog drawings,
charts and tables. You can also
employ the Direct Part Number
Entry module to input a known
model number. In either case,
you can view a dimensioned
drawing, generate a print or DXF

file and even create a quote
request or order form.
Advisor options within the
program offer additional assistance with special modifications
and design considerations.
During any portion of the program, reference material can be

accessed or printed for future
use.
The inPHorm cylinders sizing,
selection and parametric CAD
software is designed around the
user to assist in the design
process and minimize the time
required to specify, draw and file
your favorite Parker Cylinder
product. By working with the
Parker inPHorm for Cylinders
software, the design, selection
and specification of Parker
cylinders becomes easier and
faster for the most effective use
of your valuable time.
System Highlights
Cylinder Sizing and Selection
Parametric Drawing Creation
Windows-based
Input Formats:
Direct Part Number Entry
Systematic Design
Available Information
Outputs:
HPGL CAD Drawing
CAD File (*.dxf)
Selection Summary
Printout
RFQ/Order Sheet Printout
For further details, or to purchase your copy of inPHorm for
Cylinders, call your local Parker
distributor or 1-800-C-Parker
(272-7537). To try inPHorm
visit our web site at
www.Parker.com/cylinder.
Worldclass
Quality Products
and Service
33
Parker Series 2H Hydraulic and Series 2HX Electrohydraulic

Cylinders with Low Friction Seal Option
High Performance Cylinders For Your Demanding Applications
Smooth-running operation reduces slip-stick
or chatter
Ideally suited for use in servo applications
Bronze-filled PTFE material for low friction, rapid

break-in and long service life
Innovative seal geometry for maximum
sealing efficiency
Low Friction Rod Gland
A - Dual step-seal rod seals insure

positive sealing and smooth
operation up to 3,000 PSI.
B - Square ring elastomer

expander for pressure
compensation and low pressure
effectiveness.
C - Dual lip wiper keeps
contaminants out.
D - Available in 1", 13/8", 13/4", 2",
21/2", 3", 31/2", 4", 41/2", 5", 51/2"
diameter piston rods.

Low Friction Piston
A - Dual bronze-filled PTFE piston

bearings for high load capacity, low
friction and no metal-to-metal
contact.
B - Bronze filled PTFE piston seal
insures maximum sealing
efficiency.

C - Square-ring elastomer
expander for pressure
compensation
D - Available in 2", 21/2", 31/4", 4"
and 5" diameter piston rods.

34

Seal Friction
Seal friction under a given set of working conditions is
not easily calculated due to the multiplicity of variables
involved. The following graphs are offered as a guide
for use in performance calculations, but for critical
application measurements should be made under
simulated or actual working conditions.

Friction (lbs. force) 12 (1.75) + 30 (1.3 x 1.75)

+ 6 (1.3 x 3.25)
Friction (lbs.force) 115
Breakaway Friction Calculation:
Fp x 1.0 Fp
Based on zero pressure:
Friction (lbs. force) 12d + 30Fpd + 6FpD
Friction (lbs. force) 12 (1.75) + 30 (.3 x 1.75)
+ 6 (.3 x 3.25)
Friction (lbs. force) 43

Sample Calculation:
2HX Cylinder with 3.25 dia. bore + 1.75 dia. piston rod
with low friction seals at 1500 PSI.
Running Friction Calculation:
Friction (lbs. force) 12d + 30Fpd + 6FpD
Specifications for Low Friction Option:

Operating Pressure: 0 - 3000 PSI
Operating Temperature: -10F to +160F.
For higher temperatures, consult factory.
Fluid Media: Petroleum based hydraulic oils.
For other fluids, consult factory.

Calculation of Running Friction

The seal friction attributable to the cylinder is calculated as the sum of the friction due to the individual sealing elements = (wiper seal friction + rod seal friction +
piston seal friction), using the following formulae:
Seal Option:
Lipseal Rod + Piston
Lipseal Rod w/Low
Friction Piston
Formula:
12d + 12 FLd + 24 FLD
How to Order Low Friction Option

for Series 2H or 2HX Cylinders
When ordering series 2H or 2HX cylinders, place an
S in the model number for special and specify the
following:
Low friction piston and rod seals.
Consult current electrohydraulic cylinder catalog for
detailed cylinder model number system.
Consult factory for availability of gland drain or other
options.
12d + 12 FLd + 12FpD
Low Friction Rod + Piston

12 + 30 Fpd + 6 FpD
Where: d = rod dia. (in.)
D = bore dia. (in.)
FL = friction factor for lipseals (FL)
Fp = friction factor for PTFE (Fp)
Breakaway Friction:
Breakaway friction may be calculated by applying the
following correction factors:
Correction factors:
Lipseals:
FL x 1.5
Low Friction: Fp x 1.0

35
Special
Cylinders
Parker has the sales, engineering and manufacturing capability and experience to provide
special cylinder designs to meet your specific
applications. Working with Parker expertise
will help you maintain the high standards
demanded by the modern technology of today
and tomorrow.
Pneumatic cylinders still stroking

after 40 years
Pair of 36-inch bore tandem pneumatic
cylinders. Both 12.5" stroke cylinders
operate on 100 psi air.

36
Special Cylinders
Other Applications
NASA Space Shuttle

In a typical aborted simulated liftoff profile, the
hydraulic cylinders must accelerate the 10,000
pound sled to a speed of 2 inches per second
for 10 inches, then reverse direction with a 1 G
downward acceleration to 7.5 feet per second
for 6 inches to simulate rebound. Sled movement must then be decelerated smoothly and
stopped in 7.5 inches of additional travel.
The cylinders were designed to achieve a
maximum piston speed of 7.5 feet per second
and exert forces to 70,000 pounds maximum,
the cylinder must handle up to 430 gpm of oil at
pressures to 4000 PSI, requiring a cylinder
output of 1000 hp.
The specification regarding oil leakage was
extremely tight. For example, external leakage
was to be zero. Internal leakage around the
piston at the mid-stroke position could be no
more than 5 cc per 24 hours when pressurized
to 4000 psi gage on one side and zero psi gage
on the other. This low leakage level was also to
be maintained when the piston was pressurized
on both sides.
The cylinders passed all NASA requirements
and performed with excellent results.
Flight Simulatorfor training

pilots
The 6 degree of motion platform is supported by
six special design 31/2" bore x 56" net stroke
hydraulic cylinders operating at 1200 PSI
(nominal pressure 2000 PSI).
Design features include pressurized hydrostatic
bearings for low friction operation, piccolo type
cushions for predictable and reliable performance in this critical application and built in
transducers in the piston rod to detect platform
position.

37
Special Cylinders
Special Cylinders
Your imagination and Parker engineering
Shock Simulator
Hydraulic Cylinder
6000 PSI Operating Pressure
20 inch Bore x 451/2 inch Stroke
Hydraulic Shearing
Press Cylinder
40 inch Bore
x 6 inch Stroke
20 inch Diameter Rod
3000 P.S.I. operating pressure
Boom Hoist Hydraulic Cylinder

19 inch Bore x 145 inch Stroke
Duplex Hydraulic Cylinder for

Hydraulic Rotating Chuck
121/2 inch bore x 9/16 inch Stroke
Special 2H Duplex Rotary Hydraulic Cylinder
All Ports Located in Piston Rod
8 inch bore x 2 inch Stroke
Valve Operator
8 inch Bore and 10 inch Stroke

38
Special Cylinders
the keys to unexplored applications
Extrusion Press Cylinder

12 inch Thick Flange
Special Hydraulic Cylinder

Single Acting Rear Flange Mounted
Double-Cut Shear Cylinder
Special Flange
Mount Hydraulic Cylinder
Special Stroke Hydraulic Cylinder

14 inch Bore x 27 foot Stroke
Hollow 81/2 inch Diameter Rod
JB Mount, Ring Design
Air Cylinder
Cushioned Both Ends
Special Flange Mounted

Hydraulic Cylinder

39
Cylinder Parts
Identification and Seal Kit Data
Index
Page
Series 2A, 2H, 3H, 3L, VH Cylinders

Mounting Parts Identification
Series 2A, 2H, 3L, VH Cylinders
Parts Identification
Cushion Kits Standard and Fluorocarbon
Seal Kits Standard Seals
Piston Seal Options
Ring Type Piston
Lipseal Type Piston
Hi-Load Type Piston
Seal Kits Group 5 Service
Piston Seal Options
Ring Type Piston
Lipseal Type Piston
Hi-Load Type Piston
Series 2AN Cylinders
Piston Seal Kits
Rod Seal Kits
TS-2000 Seal Kits and Gland Replacement Procedure
Series 3H Large Bore Hydraulic Cylinders
Seal Kits
Series 3H 7 & 8 Bore Hydraulic Cylinders
Parts Identification and Maintenance Instructions
Series HMI Cylinders
Seal Kits and Replacement Parts
Series MA Air Cylinders
Seal Kits/Parts Identification
Series VP Air Cylinders
Parts Identification/Seal Kits


40
41
42-43
43
44
44
45
45
46-47
48-49
50-51
52-53
53
54 & 55
56-57
57
60
61
Series 2A,
2H, 3H, 3L, VH Cylinders
TB NFPA
Style MX3
Mounting
TC NFPA
Style MX2
21
23
TD NFPA
Style MX1
Replacement Mountings &

Hardware
23
23
Note: For items not shown see pages 42 and 43.

20
19
19
Symbol Description
19
J NFPA
Style MF1
H NFPA
Style MF2
JB NFPA
Style MF5
&
'
!
HB NFPA
Style MF6
JB NFPA
Style ME3
&*
HB NFPA
Style ME4
'*
!
7" thru 14" Series 2A

8" Bore Series 3L
7" thru 14" Series 2A

8" Bore Series 3L
F NFPA
Style MS4
C NFPA
Style MS2
JJ NFPA
Style ME5

8
28A
"
27
79
Screws Not Shown
CB NFPA
Style MS1
32
G NFPA
Style MS7
!
HH NFPA
Style ME6
%$
33
')
$
%$
BB NFPA
Style MP1
BC NFPA
Style MP2
E NFPA
Style MS3
#
&$
'
&$
&%
&%
D NFPA
Style MT1
DD NFPA
Style MT4
DB NFPA
Style MT2
66
67
76
79
86
87
Head, side lug mtg. Style C

Head, centerline lug mtg. Style E
Head, side tapped mtg. Style F
Head, trunnion mtg. Style D
Head, end lug mtg. Style G
Cap, side lug mtg. Style C
Cap, centerline lug mtg. Style E
Cap, side tapped mtg. Style F
Cap, trunnion mtg. Style DB
Cap, fixed clevis mtg. BB
Cap, end lug mtg. Style G
Tie rod
Tie rod, head end mtg. Style TB
Tie rod, cap end mtg. Style TC
Tie rod nut
Detachable clevis, mtg. Style BC
Retainer
Flange, rectangular mtg. Style J
Head, rectangular mtg. Style JJ
Head, square mtg. Style JB
Flange, rectangular mtg. H
Cap, rectangular mtg. Style HH
Cap, square mtg. Style HB
Flange, square mtg. Style JB
Flange, square mtg. Style HB
Mounting angle, head end Style CB
Mounting angle, cap end Style CB
Intermediate trunnion Style DD

Screws, intermediate trunnion mtg.
End lug, head end mtg. Style G
Socket head cap screws, Style JJ Mtg.
Clevis pin, mtg. Style BB & BC
Retaining ring, mtg. Style BB & BC
How to Order
Give cylinder model number, bore, stroke, serial
number and symbol number shown above to
insure proper replacement.
66

#
2
3
4
5
6
8
9
10
11
12
13
19
20
21
23
25
27
28
28A
28B
29
29A
29B
30
31
32
33
67
Screws Not Shown

41
Series 2A, 2H,

3L, VH Cylinders
Parts
Identification
'
"

""
%
"%
%
#
&
"&
$
&
!"
!#
!$
"%
!%
%!
$'
%
%"
'
%
$'
%
"

"#
"
" "!
K-Type Rod Assembly
$
$
&
$
%
&
&
#%
#&
#'

42
Series 2A, 2H,

3L, VH Cylinders
Cushion Kits
Note: For specific mounting styles see page 41.

Parts
Symbol
Description
Assemblies (Includes Symbol Numbers Shown)

Description
Symbol
Ring Type Piston
Lipseal Type Piston
Hi-Load Type Piston
Head, ported, non-cushioned
C1SA
Head, ported, cushioned
Cap, ported, non-cushioned
C7SA
Cap, ported, cushioned
7, 69, 70, 73 & 74
14
Gland
62
Gland cartridge kit
14, 40, 41, 43 & 45
15
Cylinder body
16
Piston body, ring type
17
Piston body, lipseal type
18
Cushion sleeve, cushioned cylinder only
19
Tie rod
23
Tie rod nut
27
Retainer
34
Piston rod, single rod type, non-cushioned
34SA
Piston & rod assembly, single rod type non-cushioned
16, 34 & 48
17, 34, 42 & 44
34, 118, 119, 120 & 121
35
Piston rod, single rod type, cushioned head end
35SA
Piston & rod assembly, single rod type cush. head end
16, 18, 35 & 48
17, 18, 35, 42 & 44
35, 118, 119, 120 & 121
36
Piston rod, single rod type, cushioned cap end
36SA
Piston & rod assembly, single rod type cush. cap end
16, 36 & 48
17, 36, 42 & 44
36, 118, 119, 120 & 121
37
Piston rod, single rod type, cushioned both ends
37SA
Piston & rod assembly, single rod type cush. both ends
16, 18, 37 & 48
17, 18, 37, 42 & 44
37, 118, 119, 120 & 121
40
Wiperseal, gland
41
Lipseal, gland
42
Lipseal, piston
43
Back-up washer, gland
Seal Kits
44
Back-up washer, piston
See page 44.
45
O-ring, gland to head seal
47
O-ring, cylinder body end seal
48
Piston ring
57
Piston rod, double rod type, non-cushioned
57SA
Piston & rod assembly, double rod type - non-cush.
58
Piston rod, double rod type, cushioned one end
58SA
Piston & rod assembly, double rod type - cush. one end
59
Piston rod, double rod type, cushioned both ends
59SA
60
Piston rod extension, double rod type non-cushioned
61
69
70
1, 69, 70, 71 & 72
16, 48, 57 & 60
17, 42, 44, 57 & 60
57, 60, 118, 119, 120 & 121
16, 18, 48, 58 & 60
17, 18, 42, 44, 58 & 60
18, 58, 60, 118, 119, 120 & 121
Piston & rod assembly, double rod type - cush. both ends 16, 18, 48, 58 & 61
17, 18, 42, 44, 58 & 61
18, 58, 61, 118, 119, 120 & 121
Piston Rod extension, double rod type cushioned
O-ring, cushion adjustment & check valve screw
Needle valve, cushion adjustment
Cushion
71
Ball, check valve
Kits
72
Plug screw, check valve
See table
73
Cushion bushing, cap end floating check valve
below.
74
Retaining ring, floating cushion bushing
75
Seal, cushion sleeve
118
Piston, hi-load type
119
Outer ring
Seal Kits
120
Inner ring
See page
121
Wear ring
44.
Standard Cushion Hardware Kits

Bore
Size
For Head Assemblies
For Cap Assemblies
For Head Assemblies
Order Kits By Number Below:

(Kits include Symbols
69, 70, 71 & 72 for One Head)

69, 70, 73 & 74 for One Cap)

69, 70, 71 & 72 for One Head)
For Cap Assemblies
For Head Assemblies
Order Kits By Number Below: Order Kits By Number Below:

69, 70, 73 & 74 for One Cap) 69, 70, 71 & 72 for One Head)
Series 2H & 3H (7" - 8")
Series 2H & 3H (7" - 8")
Series 2A
None
None
None
None
L065090000
L065170000
1 1/2
L065100000
L045580000
L065100000
L045800000
L065100000
L045580000
L065100000
L045660000
L065100000
L045800000
L065100000
L045580000
2 1/2
L065110000
L045590000
L065100000
L045800000
L065100000
L045580000
3 1/4
L065110000
L045600000
L065110000
L045810000
L065110000
L045590000
L065110000
L045610000
L065110000
L045810000
L065110000
L045590000
L065110000
L045620000
L065110000
L04581000
L065110000
L045590000
L065120000
L045630000
L065120000
L045820000
L065120000
L045790000
L065120000
L045640000
L065120000
L045820000
L065120000
L045650000
L065120000
L045820000
L065120000
L045630000
10
L065120000
L045830000
12
L065120000
L045840000
14
L065120000
L045850000
Fluorocarbon Cushion Hardware Kits

Bore
Size
Series 2A
Series 3L
For Cap Assemblies

69, 70, 73 & 74 for One Cap)
Series 3L
*Series 2H (7" & 8") and Series 3H (7" & 8") utilize the same cushion kit. Series 3H does not require the cushion bushing, Item #73.
For Head Assemblies
For Cap Assemblies
For Head Assemblies
For Cap Assemblies
For Head Assemblies
For Cap Assemblies

69, 70, 71 & 72 for One Head)

69, 70, 73 & 74 for One Cap)

69, 70, 71 & 72 for One Head)

69, 70, 73 & 74 for One Cap)

69, 70, 71 & 72 for One Head)

69, 70, 73 & 74 for One Cap)
Series 2A
Series 3L
Series 2H & 3H (7" - 8")
Series 2H & 3H (7" - 8")
Series 2A
None
None
None
None
L065090000
L065170000
Series 3L
1 1/2
L070740001
L070750001
L070740001
L070750010
L070740001
L070750001
L070740001
L070750002
L070740001
L070750010
L070740001
L070750001
2 1/2
L070740002
L070750003
L070740001
L070750010
L070740001
L070750001
3 1/4
L070740002
L070750004
L070740002
L070750011
L070740002
L070750003
L070740002
L070750005
L070740002
L070750011
L070740002
L070750003
L070740002
L070750006
L070740002
L070750011
L070740002
L070750003
L070740003
L070750007
L070740003
L070750012
L070740003
L070750016
L070740003
L070750008
L070740003
L070750012
L070740003
L070750009
L070740003
L070750012
L070740003
L070750007
10
L070740003
L070750013
12
L070740003
L070750014
14
L070740003
L070750015

43
Series 2A, 2H,

3L, VH Cylinders
Seal Kits
Standard Seals
Symbol
14
40
41
42
43
44
45
47
48
62
119
120
121
Seal Kits for Class 1 & 2 Service

(For Class 1 Hydraulic Service see TS-2000 Seal Kits pg. 50)
Description
Gland cartridge
Gland wiperseal
Gland lipseal
Piston lipseal
Gland back-up washer
Piston back-up washer
Gland to head o-ring
End seal o-ring
Piston ring
Gland cartridge kit
Outer ring
Inner ring
Wear ring
Material: Buna-N (Nitrile)

For operating temperature and fluid compatibility see Operating Fluids and Seals page
in this section.
Gland and spanner wrenches are available to ease (rod) seal or gland cartridge
removal without disassembly of the cylinder.
For detailed seal replacement instructions see service bulletin #0995-M1, M2 & M3.
"
"
"!
"
"#
"%
"&
Series 2A (Class 1 Series 3L, 2H, VH see TS-2000 page C50)

RG
RK
Gland (Sym. 62)
Rod Seal
Cartridge Kits
Kits
Rod
Contains Symbols
Contains Symbols
Gland
Spanner
Dia.
14, 40, 41, 43 & 45
40, 41, 43 & 45
Wrench
Wrench
RG2AHL 0051
0116760000
RK2AHL 0051
069590 0000
1/2
RG2AHL 0061
011676 0000
RK2AHL 0061
069590 0000
5/8
RG2AHL 0101
011676 0000
RK2AHL 0101
069591 0000
1
RG2AHL 0131
011703 0000
RK2AHL 0131
069592 0000
1 3/8
RG2AHL 0171
011677 0000
RK2AHL 0171
069593 0000
1 3/4
RG2AHL 0201
011677 0000
RK2AHL 0201
069594 0000
2
RG2AHL 0251
011677 0000
RK2AHL 0251
069595 0000
2 1/2
RG2AHL 0301
011677 0000
RK2AHL 0301
069596 0000
3
RG2AHL 0351
011677 0000
RK2AHL 0351
069597 0000
3 1/2
RG2AHL 0401
011678 0000
RK2AHL 0401
069598 0000
4
RG2AHL 0451
011678 0000
RK2AHL 0451
083877 0000
4 1/2
RG2AHL 0501
011678 0000
RK2AHL 0501
069599 0000
*5
RG2AHL 0551
011678 0000
RK2AHL 0551
069600 0000
*5 1/2
*RG & RK kits listed are not applicable to 10" & 12" bore series 2H cylinders. See bulletin 0995-M4.
"%
Piston Seal Options

Ring Type Piston
(as shown above)
Supplied as standard on
series 2H, 3L & VH
hydraulic cylinders.
Lipseal Type Piston

"
""
series 2A air cylinders.
Optional for series 2H, 3L &
VH hydraulic cylinders.
Hi-Load Type Piston

'
Optional on series 2H & VH

hydraulic cylinders. Not
available on series 2A & 3L
cylinders.
Bore
Size
1
1 1/2
2
2 1/2
3 1/4
4
5
6
7
8
10
12
14
PK/Piston Seal Kits

Series 2A Only
Contains 2 Ea.
Symbols:
42, 44 & 47
PK1002A001
PK1502A001
PK2002A001
PK2502A001
PK3202A001
PK4002A001
PK5002A001
PK6002A001
PK7002A001
PK8002A001
PK9002A001
PK9202A001
PK9402A001
PK/Piston Seal Kits

Series 2HL, 3LL & VHL
Contains 2 Ea.
Symbols:
42, 44 & 47
PK102HLL01
PK152HLL01
PK202HLL01
PK252HLL01
PK322HLL01
PK402HLL01
PK502HLL01
PK602HLL01
PK702HLL01
PK802HLL01
PK902HLL01
PK922HLL01
PR/Piston Ring Kits

Series 2H, 3L & VH
Contains 2 Ea. Sym.
47 & 4
Symbol 48
PR102H0001
PR152H0001
PR202H0001
PR252H0001
PR322H0001
PR402H0001
PR502H0001
PR602H0001
PR702H0001
PR802H0001
PR902H0001
PR922H0001
Hi-Load Piston Seal Kits

Series 2H & VH
Contains 2 Ea.
Symbols 47, 119,
120 & 121
PK152HK001
PK202HK001
PK252HK001
PK322HK001
PK402HK001
PK502HK001
PK602HK001
PK702HK001
PK802HK001
PK902HK001
PK922HK001
CB Cylinder Body Seal Kits

Tie Rod Torque Specifications*
Series 2A
Series 2H, 3L & VH
Series 2A & 3L
Bore
Contains 2 Ea.
Contains 2 Ea.
Cylinder Body Material
Size
Symbol 47
Symbol 47
Brass
Steel
Fiberglass
1
CB102HL001
CB102HL001
12 in.-lbs. 14 cm-kg 35 in.-lbs. 41 cm-kg
1-1/2
CB152HL001
CB152HL001
2
CB202HL001
CB202HL001
72 in.-lbs. 83 cm-kg 11 ft.-lbs. 15 N.m
2-1/2
CB252HL001
CB252HL001
3-1/4
CB322A0001
CB322HL001
18 ft.-lbs. 24 N.m 25 ft.-lbs. 34 N.m
4
CB402A0001
CB402HL001
18 ft.-lbs. 24 N.m 25 ft.-lbs. 34 N.m
5
CB502A0001
CB502HL001
44 ft.-lbs. 50 N.m 60 ft.-lbs. 81 N.m
6
CB602A0001
CB602HL001
44 ft.-lbs. 50 N.m 60 ft.-lbs. 81 N.m
7
CB702A0001
CB702HL001
90 ft.-lbs. 122 N.m
8
CB802A0001
CB802HL001
80 ft.-lbs. 108 N.m 110 ft.-lbs. 149 N.m
10
CB902A0001
CB902HL001
113 ft.-lbs. 153 N.m 148 ft.-lbs. 201 N.m 78 (ft. lbs.) 106 N.m
12
CB922A0001
CB922HL001
14
*(-0%, +5% tolerance). When assembling the cylinder, be sure to torque the tie rods evenly.
Series 2H & VH
Steel
18 ft.-lbs.
24 N.m
45 ft.-lbs.
61 N.m
45 ft.-lbs.
61 N.m
120 ft.-lbs. 163 N.m
131 ft.-lbs. 178 N.m
312 ft.-lbs. 423 N.m
528 ft.-lbs. 716 N.m
800 ft.-lbs. 1085 N.m
1168 ft.-lbs. 1584 N.m
How to order individual seals contained in the kits are available separately however we recommend
purchasing complete kits because of the convenience & lower replacement cost. When ordering seal kits give
part number listed above. To be sure of exact replacement, give serial number of cylinder when ordering
replacement kits or seals.

44
Series 2A, 2H,

3L, VH Cylinders
Symbol
14
40
41
42
43
44
45
47
48
62
119
120
121
Seal Kits
Group 5 Service
Seal Kits for Class 5 Service
Description
Gland cartridge
Gland wiperseal
Gland lipseal
Piston lipseal
Gland back-up washer
Piston back-up washer
Gland to head o-ring
End seal o-ring
Piston ring
Gland cartridge kit
Outer ring
Inner ring
Wear ring
Material: Fluorocarbon
For operating temperature and fluid compatibility see Section C.
Gland and spanner wrenches are available to ease (rod) seal or gland cartridge
removal without disassembly of the cylinder.
For detailed seal replacement instructions see service bulletin #0995-M1, M3 & M5.
Series 2A, 2H, 3L & VH Cylinders

RG
RK

Gland (Sym. 62)
Rod Seal

Cartridge Kits
Kits
Rod
Contains Symbols
Contains Symbols
Gland
Spanner

Dia.
14, 40, 41, 43 & 45
40, 41, 43 & 45
Wrench
Wrench
RG2AHL 0055
RK2AHL 0055
011676 0000
1/2
069590 0000
RG2AHL 0065
RK2AHL 0065
011676 0000
069590 0000
5/8
RG2AHL 0105
RK2AHL 0105
011676 0000
069591 0000
1
RG2AHL 0135
RK2AHL 0135
011703 0000
1 3/8
069592 0000
RG2AHL 0175
RK2AHL 0175
011677 0000
1 3/4
069593 0000
RG2AHL 0205
RK2AHL 0205
011677 0000
2
069594 0000
RG2AHL 0255
RK2AHL 0255
011677 0000
2 1/2
069595 0000
RG2AHL 0305
RK2AHL 0305
011677 0000
3
069596 0000
RG2AHL 0355
RK2AHL 0355
011677 0000
3 1/2
069597 0000
RG2AHL 0405
RK2AHL 0405
011678 0000
4
069598 0000
RG2AHL 0455
RK2AHL 0455
011678 0000
4 1/2
083877 0000
RG2AHL 0505
RK2AHL 0505
011678 0000
*5
069599 0000
RG2AHL 0555
RK2AHL 0555
011678 0000
*5 1/2
069600 0000
*RG & RK kits listed are not applicable to 10" & 12" bore series 2H cylinders. See bulletin 0995-M4.
14
40
43
62
41
45
47
48

PK/Piston Seal Kits PK/Piston Seal Kits

Series 2A Only
Series 2HL, 3LL & VHL

Contains 2 Ea.
Contains 2 Ea.
Bore
Symbols:
Symbols:
Size
42 & 47
42, 44 & 47
PK1002A005
PK102HLL05
1
PK1502A005
PK152HLL05
1 1/2
PK2002A005
PK202HLL05
2
PK2502A005
PK252HLL05
2 1/2
PK3202A005
PK322HLL05
3 1/4
PK4002A005
PK402HLL05
4
PK5002A005
PK502HLL05
5
PK6002A005
PK602HLL05
6
PK7002A005
PK702HLL05
7
PK8002A005
PK802HLL05
8
PK9002A005
PK902HLL05
10
PK9202A005
PK922HLL05
12
PK9402A005
14
47
26
Piston Seal Options

7
Ring Type Piston
(as shown above)

series 2H, 3L & VH
Lipseal Type Piston

42
44
series 2A air cylinders4
Less symbol #44. Optional
for series120
2H, 3L & VH
121
Hi-Load Type Piston
121
120
119
Optional on series 2H &

VH hydraulic cylinders. Not
available on series 2A & 3L
cylinders.
PR/Piston Ring Kits

Series 2H, 3L & VH
Contains 2 Ea. Sym.
47 & 4
Symbol 48
PR102H0005
PR152H0005
PR202H0005
PR252H0005
PR322H0005
PR402H0005
PR502H0005
PR602H0005
PR702H0005
PR802H0005
PR902H0005
PR922H0005
Hi-Load Piston Seal Kits

Series 2H & VH
Contains 2 Ea.
Symbols 47, 119,
120 & 121
PK152HK005
PK202HK005
PK252HK005
PK322HK005
PK402HK005
PK502HK005
PK602HK005
PK702HK005
PK802HK005
PK902HK005
PK922HK005
CB CYLINDER BODY SEAL KITS

TIE ROD TORQUE SPECIFICATIONS*
SERIES 2A
SERIES 2H, 3L & VH
SERIES 2A & 3L
SERIES 2H & VH
BORE CONTAINS 2 EA. CONTAINS 2 EA.
CYLINDER BODY MATERIAL
SIZE
SYMBOL 47
SYMBOL 47
BRASS
STEEL
FIBERGLASS
STEEL

1
CB102HL005 CB102HL005

1-1/2
CB152HL005 CB152HL005

18 ft.-lbs. 24 N.m

2
CB202HL005 CB202HL005

45 ft.-lbs. 61 N.m
2-1/2
CB252HL005 CB252HL005

45 ft.-lbs. 61 N.m
3-1/4

CB322HL005
18 ft.-lbs. 24 N.m 25 ft.-lbs. 34 N.m

120 ft.-lbs. 163 N.m

4
USE (PK)
CB402HL005
18 ft.-lbs. 24 N.m 25 ft.-lbs. 34 N.m

131 ft.-lbs. 178 N.m

5
PISTON
CB502HL005
44 ft.-lbs. 50 N.m 60 ft.-lbs. 81 N.m

312 ft.-lbs. 423 N.m

6
SEAL
CB602HL005
44 ft.-lbs. 50 N.m 60 ft.-lbs. 81 N.m

528 ft.-lbs. 716 N.m

7
KITS
CB702HL005

90 ft.-lbs. 122 N.m

800 ft.-lbs. 1085 N m

8
FOR
CB802HL005
80 ft.-lbs. 108 N.m 110 ft.-lbs. 149 N.m

1168 ft.-lbs. 1584 N m

10
THESE
CB902HL005 113 ft.-lbs. 153 N.m 148 ft.-lbs. 201 N.m 78 (ft. lbs.) 106 N.m

12
SIZES
CB922HL005 148 ft.-lbs. 201 N.m 172 ft.-lbs. 233 N.m 78 (ft. lbs.) 106 N.m

14


*(-0%, +5% tolerance). When assembling the cylinder, be sure to torque the tie rods evenly.
For use with High Water Content Fluids.

Class 6 Service: kit numbers listed above identify Class 5 seals only. To order with Class 6 seals (HWCF)
substitute 6 for 5 as last digit of part number.
How to order individual seals contained in the kits are available separately however we recommend
purchasing complete kits because of the convenience & lower replacement cost. When ordering seal kits
give part number listed above. To be sure of exact replacement, give serial number of cylinder when ordering
replacement kits or seals.

45
Series 2AN,
MAN Cylinders
Piston & Cylinder Body

Seal Kits
Piston and Cylinder

Body Seals
47
For Series 2AN and

MAN Air Cylinders
See Detail A
Detail A
See Detail B
129
42
Piston Seal Kits

PK kits for Series 2AN and MAN cylinders contain 2 each
of the following:
Detail B, Style 2
Detail B, Style 1
symbol 42, Lipseal, piston

symbol 47, O-ring, cylinder body to head and cap seal
symbol 129, wick
14" bore only (Style 2)
symbol 130, washer
130
42
Cylinder Body Seal Kits
Parker Lube-A-Cyl...
CB kits for Series 2AN and MAN Air cylinders contain 2

each of:
is recommended for use in air cylinders during normal

operation, and particularly when servicing and re-assembling cylinders. It is a multi-purpose lubricant in grease
form, that provides lubrication without deteriorating effects
on synthetic seals. Particularly recommended for use in
low pressure air cylinders because of its special ability to
adhere to metal surfaces. It produces a thin film which will
not blow out with exhaust air. It provides piston, rod and
seal lubrication, and has excellent resistance to water and
mechanical breakdown with temperature range of -10F
(-23C) to +350F (+177C). Lube-A-Cyl is packaged in
4-oz. tubes, a sufficient quantity for average size air cylinder. One application should last for a period of from 6 to
18 months, depending upon service. Lube-A-Cyl is available in 1-1/2 oz. tubes. Order by part #0761630000.
symbol 47, O-rings

Service kits of expendable parts of fluid power cylinders are
stocked in principal industrial locations across the U.S.A.
and other countries.
For prompt delivery and complete information, contact your
nearest distributor.
Service kits contain seals of Nitrile (Buna-N) elastomers
for standard fluid service. These seals are suitable for use
when air is the operating medium.
The recommended operating temperature range for these
seals is -10 F. to +165 F.
Bore
Size
1 1/2"
2"
2 1/2"
3 1/4"
4"
5"
6"
7"
8"
10"
12"
14"
PK
Piston Seal Kit No.
For Series 2AN & MAN
Cylinders
PK1502 AN01
PK2002 AN01
PK2502 AN01
PK3202 AN01
PK4002 AN01
PK5002 AN01
PK6002 AN01
PK7002 AN01
PK8002 AN01
PK9002 AN01
PK9202 AN01
PK9402 AN01
CB
Cylinder Body
Seal Kit For Series
2AN and MAN
CB152H L001
CB202H L001
CB252H L001
CB322A 0001
CB402A 0001
CB502A 0001
CB602A 0001
CB702A 0001
CB802A 0001
CB902A 0001
CB922A 0001
CB942A 0001
Rod
Dia.
5/8"
1"
1 3/8"
1 3/4"
2"
2 1/2"
3 1/2"
4"
4 1/2"
5"
5 1/2"
Gland Cartridge
Wrenches
Part No.
069590 0000
069591 0000
069592 0000
069593 0000
069594 0000
069595 0000
069597 0000
069598 0000
083877 0000
069599 0000
069600 0000
Spanner Wrenches
Part No.
011676 0000
011676 0000
011703 0000
011677 0000
011677 0000
011677 0000
011677 0000
011678 0000
011678 0000
011678 0000
011678 0000

46
Series 2AN,
MAN Cylinders
Piston & Cylinder Body

Seal Kits
Servicing The Piston Seals

The piston is sealed and securely locked to the piston rod with
anaerobic adhesive. This threaded connection should only be
disassembled or reassembled by factory trained personnel.
Disassemble the cylinder completely, remove the old seals and
clean all of the parts. The cylinder bore and the piston should then
be examined for evidence of scoring. Replace all damaged parts.
Lubricate the entire interior surface of the cylinder bore with a thin
film of Lube-A-Cyl grease.
Install one piston seal in the groove nearest the rod. The two lips
of this Lipseal should face toward the rod end of the piston.
In addition on 14" bores only, thoroughly soak both sets of wicks
and washers in standard petroleum base lubricating oil, Union Oil
UN-ax-AW-315 or equivalent. Install the flat washer, symbol 130
and wick symbol 129 on the side facing pressure. See Detail B,
Style 2.
'
"
piston too far so as to expose the first seal. If this is done, the lip
of this Lipseal may slip past the cylinder body and be damaged
when the piston is pulled back into the cylinder body. If the piston
should move too far, pass the piston rod completely through the
cylinder body and again start the piston from the original end.
Install the second lipseal (and wicks and washers, if required), in
the exposed grooves as shown in Figure 2. Lubricate the same
as the first seal and pull the piston into the cylinder body. Proceed
to assemble cylinder heads, tie rods and tie rod nuts as follows:
O rings (symbol 47) should be lightly coated with lubricant
then worked into place by hand. Cylinder body can then be
assembled to the cap by rocking it down over the seal until the
end of the cylinder body is in metal-to-metal contact with the cap.
Install O ring (symbol 47) in head. Head is then fitted over the
rod and assembled to cylinder body. Rock gently into place until
body and head are in metal-to-metal contact.
Next, screw gland part way into gland retainer and slip both
gland and retainer over the end of the rod. Tighten entire
assembly, torquing tie rod nuts to the values specified. Finally,
using a gland wrench, firmly seat the gland.
With an intermediate trunnion mounted cylinder, care must be
taken to prevent binding the cylinder body when repositioning
the trunnion collar. Proper reassembly of this type of cylinder is as
follows:
After the piston seals have been inserted and the piston is in the
cylinder body, slip the trunnion collar over the cylinder body to its
approximate position.
Detail B, Style 2
!
Apply Lube-A-Cyl to the outside diameter of the piston and seal.

Then insert the piston in the cylinder body as shown in Figure 1.
Next, turn the cylinder body on its side and push the piston
through the barrel just far enough to expose the groove for the
second seal (See Figure 2 below). Be careful not to move the
Fit the cap with its seal onto the body. Then stud into the
trunnion collar the four tie rods that connect the cap to the
trunnion collar. Bring up the four tie rod nuts at the cap. Distances
from the inner face of cap to finished face of trunnion collar
should then be made equal at all four tie rods when all four tie
rod nuts are in contact with the cap.
Finally, when the assembly is ready for final tightening, it may be
necessary to adjust the tie rod nuts at the cap when torquing the
tie rod nuts at the head in order to position the trunnion collar in
its final position.
NOTE: An extreme pressure lubricant (such as molybdenum disulphate) should be
used on the tie rod threads and nut bearing faces to control friction and reduce tie
rod twist. Tie rod twist can be eliminated by chalking a straight line on each tie rod
before torquing, and backing off the nut after torquing so this line is straight again.
This is particularly important on long-stroke cylinders.
Tie Rod Torque* Series 2AN, MAN

Figure 1
Figure 2
Retainer Bolt Torque* For Cylinders

with Round or Small Square Gland Retainer
Screw
Size
Torque
Torque
#10
1/4"
5/16"
3/8"
7/16"
15 in.-lbs.
60 in.-lbs.
10 ft.-lbs.
20 ft.-lbs.
35 ft.-lbs.
17 cm-kg
69 cm-kg
14 N.m
27 N.m
48 N.m
Cylinder
Bore Size
1 1/2"
2" & 2 1/2"
3 1/4"
4"
5"
6"
8"
10"
12"
14"

Brass
Steel
Fiberglass

11 ft.-lbs. 15 N-m 72 in.-lbs. 83 cm-kg
25 ft.-lbs. 34 N-m 18 ft.-lbs. 24 N-m
25 ft.-lbs. 34 N-m 18 ft.-lbs. 24 N-m

60 ft.-lbs. 81 N-m 44 ft.-lbs. 50 N-m
60 ft.-lbs. 81 N-m 44 ft.-lbs. 50 N-m
110 ft.-lbs. 149 N-m 80 ft.-lbs. 108 N-m

148 ft.-lbs. 201 N-m 113 ft.-lbs. 153 N-m 78 ft.-lbs. 106 (N-m)
*(-0%, +5% tolerance)

When assembling the cylinder, be sure to torque the tie rods evenly.
*-0%, +5% tolerance.

47
Series 2AN
Cylinders
Gland Cartridges
Rod Seals
Gland Cartridges
& Rod Seals
For Series 2AN Air Cylinders
"
" " ! !
"#
Gland Cartridge Kit
Rod Seal Kit
RG kit contains 1 each of the following:

symbol 14, gland, threaded cartridge type
symbol 40, rod Wiperseal
symbol 41, rod Lipseal
symbol 45, O-ring, gland to head seal
symbol 131, wick
3" to 5 1/2"
symbol 132, washer
rods only
RK kit contains 1 each of the following:

symbol 45, O-ring, gland to head seal
symbol 131, wick
3" to 5 1/2"
symbol 132, washer
rods only
Service kits of expendable parts for fluid

power cylinders are stocked in principal
industrial locations across the U.S.A. and
other countries. For prompt delivery and
complete information, contact your nearest
distributor or Parker Hannifin office.
Service kits of expendble parts for fluid
power cylinders are available for Class 1
fluid service.
Bore
Size
5/8"
1"
1 3/8"
1 3/4"
2"
2 1/2"
3"
3 1/2"
4"
4 1/2"
5"
5 1/2"
RG KIT
45
Standard Seals Class 1 Service Kits are

standard, and contain seals of Nitrile
(Buna-N) elastomers. These seals are
suitable for use when air is in the operating
medium.
The recommended operating temperature range for Class 1 seals is -10F
to +165F. These seals will function at
temperatures up to 200F with reduced
life.
HEAD END
RG
Gland Cartridge Kit No.
RK
Rod Seal Kit No.
Includes RK Kit
RG2AN00061
RG2AN00101
RG2AN00131
RG2AN00171
RG2AN00201
RG2AN00251
RG2AN00301
RG2AN00351
RG2AN00401
RG2AN00451
RG2AN00501
RG2AN00551
Contains Rod Seals

RK2AN00061
RK2AN00101
RK2AN00131
RK2AN00171
RK2AN00201
RK2AN00251
RK2AN00301
RK2AN00351
RK2AN00401
RK2AN00451
RK2AN00501
RK2AN00551

Screw
Size
Torque
Torque
#10
1/4"
5/16"
3/8"
7/16"
15 in.-lbs.
60 in.-lbs.
10 ft.-lbs.
20 ft.-lbs.
35 ft.-lbs.
17 cm-kg
69 cm-kg
14 N-m
27 N-m
48 N-m
Tie Rod Torque* Series 2AN

Cylinder
Bore Size
1 1/2"
2" & 2 1/2"
3 1/4"
4"
5"
6"
8"
10"
12"
14"

Brass
Steel
Fiberglass
11 ft.-lbs. 15 N-m 72 in.-lbs. 83 cm-kg
25 ft.-lbs. 34 N-m 18 ft.-lbs. 24 N-m
25 ft.-lbs. 34 N-m 18 ft.-lbs. 24 N-m
60 ft.-lbs. 81 N-m 44 ft.-lbs. 50 N-m
60 ft.-lbs. 81 N-m 44 ft.-lbs. 50 N-m
110 ft.-lbs. 149 N-m 80 ft.-lbs. 108 N-m



48
Series 2AN
Cylinders
Gland Cartridges
Rod Seals
How To Replace Cylinder

Gland Packing
Fluid leakage around piston rod at the gland area will normally
indicate a need to replace gland seals. First, remove cylinder from
machine to which it is mounted or, if this is not feasible, disconnect the piston rod from rod clevis, knuckle or machine member to
which it is fastened.
The Parker Hannifin gland is a unique cartridge design. It is
threaded into the gland retainer plate, and all sizes are removable
without disturbing the tie rod torque.
To remove the gland:
a) Inspect the piston rod to make sure it is free of burrs or other
displaced metal which would prevent sliding the gland off the rod.
b) Unscrew the gland (right-hand thread) from the gland retainer
plate. Or on 8" bore or larger air cylinders remove the bolted gland
retainer by loosening the 4 socket headscrews. The gland
protrudes from the face of the retainer and can be removed with
vise grip pliers. Or use a Parker Hannifin gland wrench which is
available for each gland size.
Installation

Before installing a new gland,

inspect the surface of the piston
rod for scratches, burrs, dents or other damage. A damaged
piston rod surface will result in premature rod seal failure.
Lubricate the bore of the gland and the seals with Parker LubeA-Cyl, and slide the gland over the end of the piston rod. Thread
the gland into the retainer until it is seated firmly against the head.
the gland-to-head O-ring, Sym. 45, serves as a torque prevailing
lock.
THE SEALS ARE
PRESSURE ACTUATED,
SO NO FURTHER
ADJUSTMENTS
ARE NECESSARY.
RG KIT
45
HEAD END
When replacing a gland on a rod which is threaded to the full
diameter or so shaped that it could damage the seals, a slight
rotary motion of the gland will help prevent damage. In addition,
because full-diameter threads are usually supplied with the crest
of the threads slightly truncated, a piece of shim stock or other
thin, tough material can be wrapped around the threads to help
protect the gland seals when they are being passed over the
threads.
63-A
63
c) Lubricate the rod with Lube-A-cyl.

d) Slide the gland off of the piston rod and remove the seals, wicks
and washers, if present. Thoroughly clean the gland and seal
grooves. Inspect gland bore for wear. If bore is worn, replace
using gland cartridge kit of proper size. (See opposite side.)
e) If gland is not worn, replace seals only, using rod seal kit, with
Lube-A-Cyl. Lubricate gland seal grooves and all new seals.
Install wiperseal, Sym. 40, in groove closest to end of gland. Install
lipseal, Sym. 41, on seal grove. Lips of seals should point toward
the long bearing side of gland.
For 3" to 5 1/2" rod sizes:
If gland is not worn, replace seals only, using rod seal kit containing seals for proper size (see opposite side). Lubricate gland seal
grooves and all new seals. Install wiperseal, Sym. 40, in groove
closest to end of gland. Install lipseal, Sym. 41, in seal groove.
Lips of seal should point toward the long bearing side of
gland. Install wick, Sym. 131, and washer, Sym. 132. Immerse
gland assembly in standard petroleum lubricating oil Union Oil
UN-ax-AW-315 or equivalent to soak wicks.
f) An O-ring, Sym. 45, is supplied with each gland cartridge kit. It
serves as a seal between the gland and the head. This O-ring is a
static seal and does not normally require replacement. The
original O-ring may be left in place, unless it is known to be
leaking.
Gland Cartridge Wrenches

Parkers exclusive gland cartridge design makes gland replacement only a minutes work...and the Gland Cartridge Wrench Set
makes it even simpler. A specially designed face-type gland
wrench with flared lugs slips into an exact, sure fit on the gland,
while a self-locking spanner wrench grips the gland wrench
securely. No fumbling for adjustment no accidental scoring of
the piston rod, the job is done quickly...easily...safely.
You can order the Cartridge Wrench or Spanner Wrench to fit the
piston rod size used in your Parker Hannifin Cylinder.
See chart below.
Rod Diameter
5/8"
1"
1 3/8"
1 3/4"
2"
2 1/2"
3"
3 1/2"
4"
4 1/2"
5"
5 1/2"
C
Gland Wrench
(Symbol 63)
069590 0000
060591 0000
069592 0000
069593 0000
069594 0000
069595 0000
069596 0000
069597 0000
069598 0000
083777 0000
069599 0000
069600 0000
Spanner Wrench
(Symbol 63-A)
011676 0000
011703 0000
011677 0000
011677 0000
011678 0000

49

TS-2000
Gland Seal Kits
Hydraulic Cylinders
TS-2000
Gland Seal Kits
for Hydraulic Cylinders
$
(Gland Cartridges & Rod Seals, including TS-2000

Rod Seals) For Series H, 2H, 7" & 8" Bore 3H, VH, L,
2L & 3L Hydraulic Cylinders
" "
"
"#
"#
$
Head End
Gland Cartridge Kit
"
" "#
RG kit (symbol 62) contains 1 each of the following:

symbol 14, gland, threaded cartridge type
symbol 45, O-ring gland to head seal
Rod Seal Kit

RK kit contains 1 each of the following:
symbol 45, O-ring gland to head seal
Class 1 Hydraulic Service Only*

Service kits of expendable parts for hydraulic cylinders
are stocked in principal industrial locations across the
U.S.A. and other countries. For prompt delivery and
complete information, contact your nearest Parker
Hannifin distributor or office.
Standard Seals Class 1 Service Kits are standard,
and contain polyurethane and Buna-N seals for standard
hydraulic service. These seals are suitable for use when
hydraulic (mineral-type) oil is the operating medium. The
recommended operating temperature range for Class 1
seals is -10F (-23C) to +165F (+74C).
The seals contained in these kits are supplied as standard
on all Series 2H,* VH, 3L and 7" and 8" bore 3H cylinders
manufactured after Sept. 30, 1990 for Class 1 hydraulic
(mineral) oil service.
The seals contained in these kits are interchangeable for
hydraulic (mineral) oil service on all Series H,* 2H,* VH, L,
2L and 3L cylinders manufactured prior to Sept. 30, 1990.
Rod.
Dia.
1/2"
5/8"
1"
1 3/8"
1 3/4"
2"
2 1/2"
3"
3 1/2"
4"
4 1/2"
5"
5 1/2"
Gland Cartridge Kits (Sym. #62)

Class 1 (Std.)
Buna-N (Nitrile)
& Polyurethane
RG2HLTS051
RG2HLTS061
RG2HLTS101
RG2HLTS131
RG2HLTS171
RG2HLTS201
RG2HLTS251
RG2HLTS301
RG2HLTS351
RG2HLTS401
RG2HLTS451
RG2HLTS501
RG2HLTS551
Rod Seal Kits

Class 1 (Std.)
Buna-N (Nitrile)
& Polyurethane
RK2HLTS051
RK2HLTS061
RK2HLTS101
RK2HLTS131
RK2HLTS171
RK2HLTS201
RK2HLTS251
RK2HLTS301
RK2HLTS351
RK2HLTS401
RK2HLTS451
RK2HLTS501
RK2HLTS551
*The kits listed above do not fit 10" & 12" bore Series H & 2H Hydraulic Cylinders.
See Bulletin #0995-M4.

50

TS-2000
Gland Seal Kits
Hydraulic Cylinders
How To Replace
Cylinder Gland Packing
Fluid leakage around piston rod at the gland area will normally indicate a
need to replace gland seals. First, remove cylinder from machine to
which it is mounted or, if this is not feasible, disconnect the piston rod
from rod clevis, knuckle or machine member to which it is fastened.
The Parker Hannifin Jewel gland is a unique cartridge design consisting
of a bronze gland, primary lipseal and double lip wiperseal. It is threaded
into the gland retainer plate, and all sizes are removable without
disturbing the tie rod torque.
To remove the gland:
a) Inspect the piston rod to make sure it is free of burrs or other displaced
metal which would prevent sliding the gland off of the rod.
b) For most cylinders, unscrew the gland (right hand thread) from gland
retainer plate. On 7" and 8" bore series 3H, all JJ mounting styles and 8"
bore low pressure hydraulic cylinders remove the socket head cap
screws securing the round or square retainer plate. The gland protrudes
from the face of the retainer and can be removed with vice grip pliers. Or
Installation
Before installing a new gland, inspect the surface of the piston rod for
scratches, burrs, dents or other damage. A damaged piston rod surface
will result in premature rod seal failure.
Lubricate the bore of the gland and the seals, and slide the gland over
the end of the piston rod. Thread the gland into the retainer until it is
sealed firmly against the head. The gland-to-head O-ring, Sym. #45,
serves as a torque prevailing lock.
THE SEALS ARE PRESSURE ACTUATED, SO NO FURTHER
ADJUSTMENTS ARE NECESSARY.
40
41
14
45

HEAD END
When replacing a gland on a rod which is threaded to the full diameter or

so shaped that it could damage the seals, a slight rotary motion of the
gland will help prevent damage. In addition, because full-diameter threads
are usually supplied with the crest of the threads slightly truncated, a
piece of shim stock or other thin, tough material can be wrapped around
the threads to help protect the gland seals when they are being passed
over the threads.
63-A
63
c) Slide the gland off of the piston rod and remove the seals. Thoroughly
clean the gland and seal grooves. Inspect gland bore for wear. If bore is
worn, replace using gland cartridge (RG) kit complete with with seals.
d) If gland is not worn, replace seals only using rod seal (RK) kit. Lubricate
gland seal grooves and all new seals. Install wiperseal, Sym. #40, in
groove closest to end of gland. Install lipseal, Sym. #41, in seal groove.
Lips of seal should point toward the long bearing side of the gland.
e) An O-ring, Sym. #45, is supplied with each gland cartridge kit. It serves
as a seal between the gland and the head. This O-ring is a static seal and
does not normally require replacement. The original O-ring may be left in
place, unless it is known to be leaking (fluid flow around gland thread).

Screw
Size
#10
1/4"
5/16"
3/8"
7/16"
Torque*
15 in.-lbs.
60 in.-lbs.
10 ft.-lbs.
20 ft.-lbs.
35 ft.-lbs.
17 cm-kg
69 cm-kg
14 N.m
27 N.m
48 N.m
Tie Rod Torque*

Cylinder Series
Cylinder
Bore Size
L - 2L - 3L
H - 2H -VH - 3H
1"
41 cm-kg
35 in.-lbs.
1 1/2"
24 N.m
60 in.-lbs.
69 cm-kg
18 ft.-lbs.
2" & 2 1/2"
11 ft.-lbs.
15 N.m
45 ft.-lbs.
61 N.m
3 1/4"
34 N.m
120 ft.-lbs. 163 N.m
25 ft.-lbs.
4"
25 ft.-lbs.
34 N.m
131 ft.-lbs. 178 N.m
5"
60 ft.-lbs.
81 N.m
312 ft.-lbs. 423 N.m
6"
81 N.m
528 ft.-lbs 716 N.m
60 ft.-lbs.
6"
L, 2L = 244 ft.-lbs. L, 2L = 281 N.m
7"
90 ft.-lbs.
122 N.m
800 ft.-lbs. 1085 N.m
8"
1168 ft.-lbs. 1584 N.m
110 ft.-lbs.
149 N.m
8"
L, 2L = 513 ft.-lbs. L, 2L = 591 N.m

(*-0%, +5%) tolerance.

51
Series 3H Large Bore

High Pressure Hydraulic Cylinders
27
117 45
26
47
15
37
18 46A 118 121
119 120 55
47
26
7 123 23
41
43
40
122
71
69
72
19
38
136
137
69
70
*OR 34, 35, 36
Sym. No.
Sym. No.
1
2
3
5
7
8
9
11
12
15
16
17
18
19
20
21
23
26
27
28A
28B
29A
29B
34
35
36
37
40
41
42
Head, Basic Style BB, DB, DD, HB &HH

Head, Style C
Head, Style E
Head, Style D
Cap, Basic Style D, DB, JB & JJ
Cap, Style C
Cap, Style E
Cap, Style DB
Cap, Style BB
Cylinder Body
Piston Body Ring Type Piston
Piston Body Lipseal
Cushion Sleeve
Tie Rod
Tie Rod, DD Style Head End
Tie Rod, DD Style Cap End
Tie Rod Nut Non-Locking
Back-Up Washer, Cylinder Body
Retainer
Head, Style JJ
Head, Style JB
Cap, Style HH
Cap, Style HB
Piston Rod, Non Cushion
Piston Rod, Cushion Head
Piston Rod, Cushion Cap
Piston Rod, Cushion Both Ends
Wiperseal
Rod Seal (Polypak)
Lipseal, Piston
43
44
45
46A
47
48
55
57
58
59
60
61
66
67
69
70
71
72
86
87
117
118
119
120
121
122
123
136
137
138
Back-Up Washer, Polypak

Back-Up Washer, Lipseal
O-Ring, Gland to Head
Cushion Sealing Ring
O-Ring Cylinder Body
Piston Ring
Piston Lock Pin
Piston Rod Non Cushion K-Type
Piston Rod, Cushion One end K-Type
Piston Rod, Cushion Both K-Type
Extension Rod, Non-Cushion K-Type
Extension Rod, Cushion Both Ends K-Type
Trunnion
Screws, DD Mounting
O-Ring, Cushion Adj. & Check Screws
Cushion Adjusting Needle Screw
Check Valve Ball
Check Valve Screw
Pivot Pin BB Mount
Retaining Rings for Pivot Pin BB Mount
Rod Bearing
Piston Body Hi-Load
Outer Piston Ring
Inner Piston Ring
Wear Ring
Retainer Bolt
Washer, Tie Rod Nut
Spacer, Cushion
Cushion Spear, Detachable
Bolt, Cushion Spear

52

Optional Piston
Lipseal Kit
%
Optional Cast Iron

Piston Ring Kit
""
"
Operating fluids and temperature range Fluidpower cylinders

are designed for use with pressurized air, hydraulic oil and fire
resistant fluids, in some cases special seals are required.
Buna-N
Buna-N seals are supplied on all standard pneumatic and
hydraulic cylinders. They are suitable for use with pressured air,
nitrogen, hydraulic oil, water-in oil emulsions or water glycol fluids.
The recommended operating temperature range for Buna-N seals
is -10F. (-23C.) to +165F (+74C.).
Fluorocarbon seals
Fluorocarbon seals can be supplied, on request, and are especially suitable for some fire resistant fluids as shown in the table in
Section C, page 105 or for elevated temperature service.
When using Fluorocarbon seals for high temperature service or
fluid compatibility within a temperature range of -10F. (-23C) to
+250F. (+121C) specify Class 5 seals.
Bore
10
12
14
Rod
Dia.
41/2"
7"
5"
51/2"
51/2"
8"
7"
7"
10"*
8"*
The piston rod stud and the piston rod to piston threaded
connections are secured with an anaerobic adhesive which is
temperature sensitive. Cylinders ordered with Fluorocarbon seals
are assembled with anaerobic adhesive having a maximum
operating temperature rating of +250F. (+121C). Cylinders
ordered with all other seal compounds are assembled with
anaerobic adhesive having a maximum operating temperature
rating of +165F. (+74C). These temperature limitations must be
strictly followed to prevent loosening of the threaded connections.
When cylinders are intended to be used above +250F. (+121C)
specify a non-studded piston rod end thread and a pinned piston
to rod connection.
Contains Symbol
40,41,43,45 & 117
Group 5
Group 1
Kit No.
Kit No.
RG3H000451 RG3H000455
RG3H000701 RG3H000705
RG3H000501 RG3H000505
RG3H000551 RG3H000555
RG3H000551 RG3H000555
RG3H000801 RG3H000805
RG3H000701 RG3H000705
RG3H000701 RG3H000705
RG3H001001 RG3H001005
RG3H000801 RG3H000805
*NOTE: For 16", 18" and 20" Bore 3H Cylinders with 8" and 10" rods use the seal kits listed above for 14" Bore 3H
with 8" and 10" rods.
Bore
10
12
14
Piston Ring Kit
Piston Lipseal Kit
Contains 4 Ea. Sym.

48, 2 Ea. Sym. 47 & 26
Group 1
Group 5
Kit No.
Kit No.
PR9023H001 PR9023H005
PR9223H001 PR9223H005
PR9423H001 PR9423H005
Contains 2 Ea.
Sym. 42, 44, 47 & 26
Group 1
Group 5
Kit No.
Kit No.
PK9023H001 PK9023H005
PK9223H001 PK9223H005
PK9423H001 PK9423H005
"&
$
For elevated temperature service above +250F. (+121C) specify

Class 5 seals plus a non-studded piston rod end thread and a
pinned piston to rod connection. This recommendation should
also be followed when ordering spare piston and rod assemblies.
Class 5 seals can operate up to a maximum of +400F. (+204C)
with reduced service life.
Rod Seal Kits

Including Bearing
Rod Seal Kits

Contains Symbol
40,41,43,45
Group 1
Group 5
Kit No.
Kit No.
RK3H000451 RK3H000455
RK3H000701 RK3H000705
RK3H000501 RK3H000505
RK3H000551 RK3H000555
RK3H000551 RK3H000555
RK3H000801 RK3H000805
RK3H000701 RK3H000705
RK3H000701 RK3H000705
RK3H001001 RK3H001005
RK3H000801 RK3H000805
Seal Kits
Cylinder
Tie Rod Torque*
Bore Size
10"
700 ft.-lbs.
949 N.m
12"
1320 ft.-lbs. 1790 N.m
14"
1000 ft.-lbs. 1356 N.m
16"/18"/20" 3000 ft.-lbs. 4068 N.m
*(-0%, +5% tolerance). When assembling the cylinder,
be sure to torque the tie rods evenly.
Retainer Bolt Torque*

For Cylinders with Round or
Small Square Gland Retainer
Screw
Size
1/2"
5/8"
3/4"
Torque*
40 ft.-lbs.
46 ft.-lbs.
180 ft.-lbs.
53 N.m
62 N.m
244 N.m
Hi Load Piston Seal Kit CB Cylinder Body Seal Kit
Bore
10
12
14
Contains 2 Ea. Sym. 48,

119, 120, 121, 47 & 26
Group 1
Group 5
Kit No.
Kit No.
PK903HK001 PK903HK005
PK923HK001 PK923HK005
PK943HK001 PK943HK005
Contains 2 Ea.
Sym. 47 & 26
Group 1
Group 5
Kit No.
Kit No.
CB9023H001 CB9023H005
CB9223H001 CB9223H005
CB9423H001 CB9423H005
For 16", 18" and 20" Bore Piston Kits consult factory.

53
Series 3H, 7" & 8" Bore

Hydraulic Cylinders
and Maintenance Instructions
Parker Series 3H, 7" & 8" Bore

Hydraulic Cylinders
Parts Identification and Maintenance Instructions

Service kits of expendable parts for fluid power cylinders are

stocked in principal industrial locations across the U.S.A. and
other countries. For prompt delivery and complete information,
contact your nearest Parker Hannifin distributor or office.
Service kits of expendable parts for fluid power cylinders are
available for either Class 1, 5 or Class 6 fluid service.
Standard Class 1 Service Kits are standard, and contain
PTFE, Nitrile and Polyurethane seals. These seals are suitable
for use when hydraulic (mineral-type) oil is the operating
medium.
The recommended operating temperature range for Class 1
seals is -10F (-23C) to +165F (+74C).
Fluorocarbon Seals Class 5 Service Kits contain fluorocarbon seals and are especially suited for elevated temperature
service or for some fire resistant fluids (for specific fluids not
listed in current catalog consult factory). Fluorocarbon seals
(Class 5) should be used for high temperature service within a
temperature range of -10F (-23C) to +250F (+121C).
Fluorocarbon seals may be operated to +400F (+204C) with
limited service life. For temperatures above +250F (+120C)
the cylinder must be manufactured with a pinned piston to rod
connection.
Warning The piston rod to piston threaded connection is
secured with an anaerobic adhesive which is temperature
sensitive. Cylinders specified with fluorocarbon seals are
assembled with anaerobic adhesive having a maximum
operating temperature range of +165F (+74C). These
temperature limitations are necessary to prevent the possible
loosening of the threaded connections. Cylinders originally
manufactured with Class 1 seals (Buna-N) that will be
exposed to ambient temperatures above +165F (+74C) must
be modified for higher temperature service. Contact the factory
immediately and arrange for the piston to rod and the stud to
piston rod connections to be properly re-assembled to
withstand the higher temperature service.
High Water Content Fluid Class 6 Service Kits contain
specially compounded HWB seals for High Water Content
Fluid Service. These seals can also be used when hydraulic
oil is the operating medium. The recommended operating
temperature for Class 6 seals is +40F (+4C) to +165F
(+74C).

Sym.
No.
14
40
41
26
45
47
Description
Rod Gland
Wiperseal
Rod Lipseal
End Seal Back Up Washer
Gland to Head O-Ring
End Seal O-Ring
Sym.
No.
48
62
119
120
121
Description
Piston Ring
Gland Cartridge Assembly
Outer Ring
Inner Ring
Wear Ring
For Standard Cushion Hardware Kits see Series 2H (7" & 8").
Class 1 Hydraulic Service Only*
Rod.
Dia.
3"
3 1/2"
4"
4 1/2"
5"
5 1/2"
Gland Cartridge Kits (Sym. #62)

Class 1 (Std.)
Rod Seal Kits

Class 1 (Std.)
Buna-N (Nitrile)
& Polyurethane
RG2HLTS301
RG2HLTS351
RG2HLTS401
RG2HLTS451
RG2HLTS501
RG2HLTS551
Buna-N (Nitrile)
& Polyurethane
RK2HLTS301
RK2HLTS351
RK2HLTS401
RK2HLTS451
RK2HLTS501
RK2HLTS551
* For other classes of service, refer to Bulletin 0995-MBC.
Cylinder Body
Seal Kit
Bore
Size
7
8
Piston Seal Kits*
CB
PR
Includes
Includes 2 ea.
2 ea. Symbol 47 Sym.47 & 26; 4 ea.
& 26
Sym. 48
CB703H0001
PR703H0001
CB803H0001
PR803H0001
Hi-Load
Includes 2 ea.
Sym.26, 47 & 121; 1
ea. Sym. 119 &120
PK703HK001
PK803HK001
CB, PR & hi-load piston seal kit part numbers shown identify class 1, 2 & 6 service
only. To order Class 5 seals substitute 5 for the last digit of kit number.

54
Series 3H, 7" & 8" Bore

Hydraulic Cylinders
To Service Rod Gland Seals The rod gland cartridge,
Symbol 62, is removable without disassembly of the
cylinder on all Series 3H 7" & 8" bore hydraulic cylinders.
To remove the gland, loosen the retainer screws and
remove the gland retainer. It is recommended that the
used gland be replaced by a complete gland cartridge kit,
Symbol 62. Later the used gland can be inspected, and if
the bearing surface is still satisfactory and not out-ofround, it can be repacked with replacement seals and
stored for future use.
Assemble seals for the Series 3H 7" & 8" bore gland by
installing the rod wiperseal and rod lipseal in their proper
grooves. Install head-to-gland O ring in its proper groove.
Lubricate all seals.
THE SEALS ARE PRESSURE-ACTUATED, SO NO
FURTHER ADJUSTMENTS ARE NECESSARY.
To Service The Piston Seals Disassemble the cylinder
completely; remove the old seals and clean all of the
parts. The cylinder bore and the piston should then be
examined for evidence of scoring. If either is damaged, it
should be replaced. The piston seal is either cast iron
rings, or hi-load PTFE type.
Iron piston rings seldom need replacement. If the rings
show no signs of damage or abnormal wear, they may be
reused. To install piston and rings, collapse the rings one
at at time, while inserting the piston into the cylinder body,
using a light oil to aid this process.
The hi-load piston is supplied with one continuous PTFE
outer ring, Symbol 119, which is preloaded by a synthetic
rubber inner ring, Symbol 120, and two split fabric-phenolic
wear rings, Symbol 121. To service the hi-load piston,
remove old seals and wear rings and clean all piston
surfaces. Install the inner ring in groove as shown. Install
the wear ring in the longer groove at each end of piston,
also as shown. Heat the PTFE outer ring in boiling water
and stretch it by hand until it will fit over the O.D. of the
wear ring. Push outer ring over the wear ring and into the
seal groove. With outer ring in its groove, compress it with
ring compressor or use a starting sleeve having an I.D.
same size as cylinder bore and tapered at one end.
and Maintenance Instructions
To Replace Piston If the piston or piston rod is badly
scored or otherwise damaged, they should be replaced as
a complete assembly. To order a piston and rod assembly,
specify serial number, bore size, stroke and model number
as shown on the cylinder name plate.
Cylinder Reassembly O-rings, Symbol 47, and back-up
washers, Symbol 26, should be lightly coated with lubricant, then worked into place into the cap by hand. Cylinder
body can then be assembled to the cap by rocking it down
over the seal until the end of the cylinder body is metal-tometal contact with the cap. Install O-ring, Symbol 47, and
back-up washers, Symbol 26, in head. Head is then fitted
over the piston rod and assembled to cylinder body. Rock
gently into place until body and head are in metal-to-metal
contact.
Install tie rods in holes provided in cap and thread them
into the tapped holes in the head. On cap end mounting
styles the tapped holes are in the cap. Install the tie rod
nuts and tighten finger tight.
Inspect the surface of the piston rod for scratches, dents,
raised burrs or other damage. A damaged piston rod will
quickly ruin any seal through which it moves and should
be replaced. Slide the gland with its seals over the piston
rod until it seats against the cavity in the head. Install the
gland retainer and retainer screws. Torque the tie rod nuts
to the torque level shown in the table below. Torque the
gland retainer screws to the torque level shown in the
table below.
Cylinder
Bore
Size
7"
8"
Tie Rod Torque*

800 ft.-lbs.
1168 ft.-lbs.
1085 N.m
1584 N.m
*(-0%, +5% tolerance). When assembling the cylinder, be sure to torque the tie
rods evenly.

Screw
Size
#10
1/4"
5/16"
3/8"
7/16"
Torque*
15 in.-lbs.
60 in.-lbs.
10 ft.-lbs.
20 ft.-lbs.
35 ft.-lbs.
17 cm-kg
69 cm-kg
14 N.m
27 N.m
48 N.m

55
Series HMI
Metric Hydraulic Cylinders
Service Assemblies and Seal Kits
70f
71
72
73
74
125
126
127
Service Assembly Kits and Seal Kits for HMI cylinders simplify
the ordering and maintenance processes. They contain subassemblies which are ready for installation, and are supplied
with full instructions. When ordering Service Assemblies and
Seal Kits, please refer to the identification plate on the cylinder
body, and supply the following information:
Serial Number - Bore - Stroke - Model Number - Fluid Type
Not illustrated
In some cases, the adjusting screw is installed in a cartridge.
Key to Part Numbers
1
7
14
15
17
18
19
23
26

O-ring needle screw

Ball cushion check valve
Cushion check valve screw
Floating cushion bushing
Retaining ring for cushion bushing
Standard piston seal
Energizing ring for standard seal 125
Wear ring for standard piston
1
2
Head
Cap
Gland/Bearing cartridge
Cylinder body
Piston
Cushion sleeve
Tie rod
Tie rod nut
Back-up washer
(not 25-50mm bore
cylinders)
34
70f
70e
7
47
17
36
70c
70b
23
15
18
35
70a
70d
37
69
73
26
70
74
19
71
69
127
72
42
14
45
44
42
17
27
27
34
35
36
37
40
41
42
43

44
45
47
571
581
601
611
69
702
70a2
70b
70c
70d
70e
Retainer
Piston rod single rod, no cushion
Piston rod single rod, cushion at head end
Piston rod single rod, cushion at cap end
Piston rod single rod, cushion at both ends
Wiperseal for 14 and 122
Lipseal for 14
Lipseal, Piston 25-40mm bores only
Back-up washer, bushing lipseal 41
(not Group 1 seals)
Back-up washer, piston lipseal
O-ring gland/head
O-ring cylinder body
Piston rod double rod, no cushion
Piston rod double rod, cushion one end
Piston rod double rod, no cushion
Piston rod double rod, cushion one end
O-ring needle valve and check valve screws
Needle valve, cushion adjustment
Needle valve, cushion adjustment cartridge type
Cartridge screw
O-ring cartridge screw
Needle screw
Back-up washer needle screw
125 126
Piston 25mm, 32mm and

40mm bore
40 43
41
14
Piston 50mm bore

and larger
45
Gland Cartridge and Seals

56
Series HMI
Contents and Part Numbers of Seal Kits
for Piston and Gland
Tie Rod Torques
(See key to part numbers opposite)

RG Kit Gland Cartridge and Seals* Contain items 14, 40,
41, 43, 45. Where the original gland incorporates a gland drain,
please consult the factory.
RK Kit Gland Cartridge Seals* Contain items 40, 41, 43, 45.

Rod

RG
Kit*
PK
Kit*
12
14
18
22
28
36
45
56
70
90
110
140
RG2HM0121
RG2HM0141
RG2HM0181
RG2HM0221
RG2HM0281
RG2HM0361
RG2HM0451
RG2HM0561
RG2HM0701
RG2HM0901
RG2HM1101
RG2HM1401
RK2HM0121
RK2HM0141
RK2HM0181
RK2HM0221
RK2HM0281
RK2HM0361
RK2HM0451
RK2HM0561
RK2HM0701
RK2HM0901
RK2HM1101
RK2HM1401
CB Kit Cylinder Body End Seals* Contain two each of items

47, 26 (not 25-50mm bore).
Piston Kit
B-Style Piston Kit (includes Cylinder Body End Seals)
Contains two each of items 47, 26 (no backup washer in 25mm50mm bores), two of item 127 and one each of items 125, 126.
Lipseal Piston Kit (includes Cylinder Body End Seals)
Contains two each of items 42, 44 and 47.

Bore

CB Body
Seal Kit*
Seal Kits and

Replacement Parts
Bore

Tie Rod Torque Nm
25
32
40
50
63
80
100
125
160
200
4.5-5.0
7.6-9.0
19.0-20.5
68-71
68-71
160-165
160-165
450-455
815-830
1140-1155
Repairs
Although HMI cylinders are designed to make on-site maintenance or repairs as easy as possible, some operations can only
be carried out in our factory. It is standard policy to fit a cylinder
returned to the factory for repair with those replacement parts
which are necessary to return it to as good as new condition.
Should the condition of the returned cylinder be such that repair
would be uneconomical, you will be notified.
NOTE: For installation instructions for Seal Kits for Series HMI

cylinders, see bulletin 0995-M17.
Rod

Gland
Cartridge
Wrench
Spanner
Wrench
12
14
18
22
28
36
45
56
70
90
110
140
0695900000
0695900000
0847650000
0695910000
0847660000
0695920000
0695930000
0695950000
0695960000
0847680000

0116760000
0116760000
0116760000
0116760000
0117030000
0117030000
0116770000
0116770000
0116770000
0116770000
B-Style Piston Piston Lipseal

Seal Kit*
Kit
25
CB025HM001
PF025HM001
PL025HM005*
32
CB032HM001
PF032HM001
PF032HM005*
40
CB040HM001
PF040HM001
PF040HM005*
50
CB050HM001
PF050HM001
63
CB063HM001
PF063HM001
80
CB080HM001
PF080HM001
100
CB100HM001
PF100HM001
N/A
125
CB125HM001
PF125HM001
160
CB160HM001
PF160HM001
200
CB200HM001
PF200HM001
Piston Lipseals were made standard in 25mm - 40mm bores beginning
in June 2006. Carefully check the model number for a B - B-Style or L
- Lipseal Style piston before specifying a piston seal kit.
*Piston Lipseal Kits contain group 5 seals that are also suitable for group
1 service.
*Seal Groups Ordering

The part numbers shown in the tables above are for Group 1
seals, denoted by the last character of each part number. For
Group 5 seals, substitute a 5 for the 1 at the end of the
number sequence.
Piston Lipseal Kits contain Group 5 seals that are also suitable
for Group 1 service.

57
Series MA
NFPA Industrial Air Cylinders
and Seal Kits

"
"
"#
"%
""
"
"%
%"
%
%!
$
$'
%
Seal Kits
'"
!

$'
%
#
!"
Seals for Series MA cylinders are available in kit form and are
stocked in principal industrial locations in the United States. For
prompt delivery and complete information, contact the nearest
Cylinder Division regional plant, or your local Parker Cylinder
distributor.
#
&
'
%
on 6 Bore only Sym. 73 is used in place of Sym. 106 and 107.
"%
"
"%
Seal kits contain seals of nitrile (Buna-N) elastomers, the same

as original seals installed in Series MA cylinders. They are
recommended when air is the operating medium. Normal
operating temperature range is -10F. to +165F.
Gland and rod seal replacement parts are identified as Symbol
RG Rod Gland Cartridge Kit. A complete seal kit for
noncushion cylinder is identified as Symbol SK Seal Kit.
Cushion kits are available for head or cap end and should be
order as required.
%"
%
Seal Kit
(Sym. SK)

"
$
%!
"
$'
"#
Replacement parts can be identified from list below. To order

specify bore, stroke, model number and serial number shown
on cylinder name plate. Order seal kits from table at right.
%
$'
Basic Cylinder Parts Identification

Sym.
1
7
15
17
22
34
41
42
44
45
47
69
70
73
74
94
101
102
103
104
105
106
107
108
109
Part Name
Head
Cap
Cylinder Body
Piston
Tie Rod Nut
Piston Rod
Lipseal Rod Gland
Lipseal, Piston
Back-up washer, Piston
O-Ring, Gland to Head
O-ring, End Seal
O-Ring, Cush. Adj.
Needle, Cush. Adj.
Bushing, Cushion
Retaining Ring
Stud, Rod End
Gland
Retainer
Screw, Retainer
Wiper, Rod
Check Seal, Rod End
Check Seal, Cap End
Washer, Seal
Tie Rod
Cushion Sleeve
Rod Gland
Cartridge Kit
(Sym. RG)
Sym. SK**
Sym. RG
%
#
Cap End
Cushion Kit
(Sym. CC)
Head End
Cushion Kit
(Sym. CH)
Sym. CH
Sym. CC
Rod Gland
Head End
Cap End
Cartridge Kit
Cushion Kit
Cushion Kit
Contains Sym. #41, Contains Sym.#41, Contains Sym. Contains Sym. #69,
42, 44, 45, 47 & 104
45,101 & 104
#69, 70 & 105
70, 74, 106 & 107
Seal Kit
Tie Rod Nut Torque*
Bore
Size
Rod
Dia.
Part Number
Part Number
Part Number
Part Number
Series MA Cylinders
Aluminum Tube Tie
Steel Tube Tie
Rod Nut Torque
Rod Nut Torque
1 1/2
5/8
SKL7000MA1
RGL6948MA1
CHL7011MA1
CCL7016MA1
5/8
SKL7001MA1
RGL6948MA1
CHL7012MA1
CCL7016MA1
11 ft.-lbs.
15 N.m
72 in.-lbs. 83 cm-kg
SKL7002MA1
RGL6949MA1
CHL7013MA1
CCL7016MA1
11 ft.-lbs.
15 N.m
5/8
SKL7003MA1
RGL6948MA1
CHL7012MA1
CCL7016MA1
11 ft.-lbs.
15 N.m
SKL7004MA1
RGL6949MA1
CHL7013MA1
CCL7016MA1
11 ft.-lbs.
15 N.m
SKL7005MA1
RGL6949MA1
CHL7014MA1
CCL7017MA1
25 ft.-lbs.
34 N.m
18 ft.-lbs. 24 N.m
1 3/8
SKL7006MA1
RGL6950MA1
CHL7015MA1
CCL7017MA1
25 ft.-lbs.
34 N.m
18 ft.-lbs. 24 N.m
SKL7007MA1
RGL6949MA1
CHL7014MA1
CCL7017MA1
25 ft.-lbs.
34 N.m
18 ft.-lbs. 24 N.m
1 3/8
SKL7008MA1
RGL6950MA1
CHL7015MA1
CCL7017MA1
25 ft.-lbs.
34 N.m
18 ft.-lbs. 24 N.m
SKL7009MA1
RGL6949MA1
CHL7014MA1
CCL7017MA1
60 ft.-lbs.
81 N.m
37 ft.-lbs. 50 N.m
1 3/8
SKL7010MA1
RGL6950MA1
CHL7015MA1
CCL7017MA1
60 ft.-lbs.
81 N.m
37 ft.-lbs. 50 N.m
1 3/8
SKL7098MA1
RGL6950MA1
CHL7170MA1
CCL7171MA1
60 ft.-lbs.
81 N.m
37 ft.-lbs. 50 N.m
2 1/2
3 1/4
5
6
* (-0%, +5% tolerance) When assembling the cylinder, be sure to torque the tie rods evenly.
** Replace L with M in the seal kit number (i.e. SKM7003MA1) for cylinders with magnetic
piston assemblies. A special piston seal will be furnished in the kit.

60
Series VP
Air Cylinders/Valve Actuator
Seal Kits
Series VP Parts Listing (2" thru 5" Bore Sizes)

"
%
"%
!"
#
%
"
"%
!

"
!
'
Item
1
7
15
17
19
23
34
40
42
47
117
Qty.
1
1
1
1
4
8
1
1
2
2
1
Valve Actuator Cylinder Seal Kits

are complete and consist of the following:
40 (1 ea.), 42 & 47 (2 ea.)
Description
Head
Cap
Cylinder Body
Piston Body
Tie Rod
Tie Rod Nut
Piston Rod
Rod (Wiper/Lipseal)
Piston Lipseal
Cylinder Body O-ring
Rod Bearing
Bore
Size
2"
2 1/2"
3 1/4"
4"
5"
Rod
Dia.
5/8"
5/8"
1"
1"
1"
Class 1
SK Seal Kit
Nos. Containing
Piston and
Body Seals
KT020VP061
KT025VP061
KT032VP101
KT040VP101
KT050VP101
Class 5
SK Seal Kit
Nos. Containing
Piston and
Body Seals
KT020VP065
KT025VP065
KT032VP105
KT040VP105
KT050VP105
Tie Rod
Tie Rod
Nut
Size
Torque*
(Inches) ft. lbs./N-m
5/16-24
11/15
5/16-24
11/15
3/8-24
25/34
3/8-24
25/34
1/2-24
60/81
rods evenly.
Series VP Parts Listing (6" thru 22" Bore Sizes)

19
47
15
34
17
145
47
23

121*
45
40
117
ON 14" BORE
AND LARGER
23
Item
1
7
15
17
19
23
34
40
47
117
121*
145
Qty.
1
1
1
1
4
8
1
1
2
1
1
1
Description
Head
Cap
Cylinder Body
Piston Body
Tie Rod
Tie Rod Nut
Piston Rod
Rod (Wiper/Lipseal)
Cylinder Body O-ring
Rod Wear Ring
Piston Wear Ring
Piston Quad Seal
117 not replaceable on current design

*121 required only on 14" thru 22" Bore Cylinders
Valve Actuator Cylinder Seal Kits

are complete and consist of the following:
6"10" Bore - 1 ea. #40, #145, 2 ea. #47
14"22" Bore - 1 ea #40, #117, #121, #145, 2 ea. #47
12" Bore - 1 ea #40, #117, 2 ea. #47
Bore
Size
6"
7"
8"
10"
12"
14"
16"
18"
20"
22"
Rod
Dia.
1"
1"
1"
1"
1 3/8"
1 3/8"
1 3/4"
2"
2"
2 1/2"
Class 1
SK Seal Kit
Nos. Containing
Piston and
Body Seals
KT060VP101
KT070VP101
KT080VP101
KT100VP101
KT120VP131
KT140VP131
KT160VP171
KT180VP201
KT200VP201
KT220VP251
Class 5
SK Seal Kit
Nos. Containing
Piston and
Body Seals
KT060VP105
KT070VP105
KT080VP105
KT100VP105
KT120VP135
KT140VP135
KT160VP175
KT180VP205
KT200VP205
KT220VP255
Tie Rod
Tie Rod
Nut
Size
Torque*
(Inches) ft. lbs./N-m
1/2-20
60/81
90/122
5/8-18
5/8-18
110/149
3/4-16
148/201
172/233
3/4-16
7/8-14
275/373
1-14
390/529
540/732
1 1/8-12
1 1/4-12
745/1010
1 1/4-12
745/1010
rods evenly.

61
NOTES

62
Fluid Power
Intensifiers
Series PC, PD
and PS
The easier, less
costly way to
provide high
pressure hydraulic
power.
Maximum Input Pressures:

Air - 250 psi (17 BAR);
Oil - 1000 psi (69 BAR).
Maximum Output Pressures:
5/8" to 3" RAM - 5000 psi (345 BAR);
3 1/2" to 5 1/2 RAM 3000 psi (206 BAR).
Maximum Operating Temperatures:
-10F to +165F (-23C) to (+74C).

71
Parker Fluidpower Intensifiers

Designed to Save Energy, Time, Space and
Money in a Wide Variety of Applications.
Here are the features youll find in every

Parker Fluidpower Intensifier:
1
2
A Parker Fluidpower Intensifier is an efficient way of generating

high pressure hydraulic fluid. Its operation is quite simple. Pressurized fluid either air or oil enters the intensifier and acts on
a confined piston. This in turn drives a smaller diameter ram or
piston to deliver a given volume of fluid. As a result, the output
pressure is intensified and is considerably higher than the input
pressure.
3
4
By using a Parker Intensifier you can save in many ways. First,

since it requires only low pressure input and less costly control
valving, you eliminate the extra expense of high pressure pumps,
valving and a large electrical power sources. The simpler mountings and controls also save you valuable installation time.
1
5
6
7
8
In addition, since Parker Intensifiers produce high hydraulic

pressure, you can save space by using a smaller bore hydraulic
cylinder in place of a larger bore air cylinder that is heavier and
more costly.
9
8
10
Finally, because of the rugged dependability of Parker Intensifiers and the simpler circuitry required, you eliminate the constant
motion, heat generation and power consumption found in pump
systems. This means that you use less energy with less downtime
and maintenance.
1. Compact, high-strength
steel heads, cap and tie rods
meet the most demanding
applications.
2. Seal by pressure O-rings
serve as cylinder body-tohead seals prevent leaks.
The cylinder body is also
piloted on the O.D. to insure
metal-to-metal contact to support the seals.
3. The rugged one-piece
iron piston is threaded and
Loctited to the ram. Parker
Lipseal piston seals are
used with air; piston rings
with hydraulic fluid.
4. The driving cylinder body
is steel tubing with chromeplated bore for corrosionresistance in bore sizes 31/4"
through 10". Fiber glass is
used on 12" and 14" bore
sizes.
These abilities and benefits of Parker Fluidpower Intensifiers

make them the ideal component in many applications. You can
use them for such operations as marking, forming, molding,
punching, riveting, shearing, straightening, laminating, embossing, welding and testing.
5. The smooth, wear-resistant surface of the chrome-plated and

induction-hardened ram greatly lengthens seal life.
Whats more, the Parker Intensifier can be mounted on or off the

equipment and can even be integrally combined with the work
cylinder. This flexibility makes them particularly useful hydraulic
pressure sources on portable equipment.
7. Intensifier operation is speeded up by the free flow of fluid in

and out of the unobstructed ports. All high-pressure hydraulic
ports are SAE straight thread. O-ring type for leak-proof service.
6. Static O-ring seals prevent leaks past the O.D. of the glands.
Back-up washers prevent extrusion.
8. Serrated Lipseals are self-compensating and self-

adjusting to provide leakproof ram seal for both high and low
pressure operation.
9. For servicing the high pressure ram seals, the pressure
chamber is independently secured with studs so it can be easily
removed without disassembling the complete intensifier.
10. For optimum strength and safety, the pressure chamber wall
is made of extra thick steel tubing that is piloted in a counterbore
and pressure-welded to the head.
Dual Pressure Circuit
Parker Fluid Intensifiers are available in various sizes and configurations. There are cylinder-to-ram units with capability for either
single pressure or dual pressure service (left above), as well as
several cylinder-to-cylinder models (above right).
A Cutoff Valve
B Air Preparation Unit (Filter Regulator
Lubricator-Gauge)
C 4-Way Valve (Normally 2 Position)
D 3-Way Valve
E Cutoff Valve (For Balancing

Tank Fluid Levels)
F Advancing Tank (Air-Oil)
G Retracting Tank (Air-Oil)
H Intensifier
I Work Cylinder
This basic circuit is for a dual pressure system supplying pressure

to a double-acting work system. The circuit may be readily

72

changed for other operating conditions such as single acting
cylinder and single pressure delivery.
and to rod end side of intensifier piston. Oil from tank G retracts
cylinder at low pressure.
The input pressure is introduced to the system through shop air

lines to the 4-way directional control valve C. When valve C is
shifted to position as shown, air is directed into air-oil tank F and to
valve D. Oil, acted upon by air pressure, is forced from tank
through pressure chamber of retracted intensifier and into work
cylinder. The cylinder advances in stroke, being driven by this
incoming oil. At a predetermined point in the stroke length of the
work cylinder, valve D is synchronized to shift and direct air
pressure to the intensifier to drive it in its power stroke, isolating
tank F and supplying high pressure to work cylinder for its high
thrust stroke. The work cylinder and intensifier are retracted by the
shifting of valves C and D simultaneously to exhaust the intensifier
and tank F. At the same time, air pressure is directed to tank G
The operators for valves C and D are optional mechanical,

manual, pilot or solenoid. The method of synchronizing valve D to
stroke length position of work cylinder is also optional. This may
be done by pilot control, limit switch, pressure switch, mechanically such as cams, or manually.
How to Select Parker Fluidpower Intensifiers

Step 1: Determine the intensifier ratio for your application. This is
the ratio of the available input fluid pressure and the output
operating pressure required for the application. For cylinder-toram or cylinder-to-cylinder units, use the following formula:
Intensifier ratio =
Output pressure
Input pressure
Step 2: Locate the intensifier ratio in column 5 of the appropriate

chart on page 3. If the exact ratio is not shown, use the next larger
ratio listed. When more than one choice is possible, usually the
smallest driving cylinder bore size for a given intensifier ratio is
the most economical answer.
Step 3: On same horizontal line as ratio determined in Step 2,
select the driving cylinder bore size from column 1 and the ram
diameter or driven cylinder bore size from column 3.
Note: If the calculated intensifier stroke results in a fraction,

correct to the next larger even inch. The recommended maximum
stroke is 20". If stroke calculation results in longer than 20" stroke,
select a larger driving cylinder and ram having a similar intensifier ratio and recalculate stroke.
Step 6: For cylinder-to-cylinder intensifiers: Select the proper
output cylinder. Since the output pressure is limited by the cylinder
construction, the cylinder should be selected using the maximum
pressure to be developed under nonshock conditions.
For Parker Series 3L and 2H hydraulic cylinders, the maximum
pressures under nonshock conditions are:
3L Series: 11/2" 2500 psi;
1
3 /4" 2000 psi;

6" 1100 psi;
2" 2000 psi; 21/2" 1800 psi;

4" 1350 psi;
5" 1500 psi;
8" 900 psi
Note: For cylinder-to-ram applications, proceed with Steps 4 and

5. If a cylinder-to-cylinder unit is required, go to Step 6.
2H Series: All bore sizes 3000 psi.
Step 4: Determine the type of cylinder-to-ram intensifier needed.

Generally, a single pressure intensifier is used when the hydraulic
work cylinder requires a high pressure for the entire stroke or in
test vessel applications. A dual pressure intensifier is recommended if the high pressure is to be used only during the last
portion of the work cylinder stroke.
General Guidelines
1. Intensifiers are generally faster operating when:
a. There is adequate input pressure.
Step 5: Calculate the intensifier stroke.
b. The ports and piping are large enough. Consider the use of
oversize ports and connecting lines, to minimize pressure
drop.
For single pressure intensifiers, use the formula:
c. The intensifier is pre-exhausted prior to the power stroke.
Intensifier stroke =
V + Vc
Ar
For dual pressure intensifier, use this formula:
Vh + Vc
Intensifier stroke =
Ar
d. Size hydraulic lines so that fluid flow velocity does not

exceed 7 feet per second.
2. Bypass the intensifier with a pre-fill low pressure line by direct
connection through a check valve to the pressure vessel.
+ 2"*
3. Regulate the driving pressure to the intensifier to achieve the

required high pressure output.
Where: V = Work cylinder volume or test vessel fluid requirement

in cubic inches.
4. Keep all piping lengths to a minimum by having the tanks,

intensifier and pressure vessel as close together as possible.
Vh = oil volume in cubic inches required to move the work

cylinder piston through its high pressure stroke.
Vc = compressibility allowance of 1% per 1000 psi of total
volume in cubic inches of oil in the high pressure circuit,
determined from:
5. A single pressure intensifier usually provides faster cylinder

action because it does not need to change from low to high
pressure but instead immediately supplies the high pressure.
6. Intensifiers are generally used in circuits where limited
quantities of high pressure fluid is required.
Vc = total volume x .01 x high pressure/1000.

Ar = area of intensifier ram in square inches.
*This 2" is the intensifier stroke advance necessary to close the high pressure seal
on dual pressure intensifiers only.

73

Selection
Sizing
Fluidpower Intensifiers
(Series PS and PD) Cylinder to Ram Intensifiers
(Series PC) Cylinder to Cylinder Intensifiers
Hydraulic Ram
Area of
Volume
Displ. Per Intensifier
Ratio
Dia. in Stroke
Driving
Cylinder
Bore Area
Theoretical Intensified
Hydraulic Pressure (PSI) Using
An Input Pressure Of
Driving
Cylinder
Bore
Area
50
80
100
200
500
1000
Col. 1 Col. 2 Col. 3
Col. 4
Col. 5
Col. 6
Col. 7
Col. 8
Col. 9
Col. 10
Col. 11
1 1/2
1.767
4.69
235
375
469
938
2345
3.142
2.64
132
211
264
528
1320
1 1/2
1.767
7.11
356
569
711
1422
3555*
3450
3.142
4.00
200
320
400
800
2000
4000*
2640
2 1/2
4.909
2.56
128
205
256
512
1280
2560*
1 1/2
1.767
11.11
556
889
1111
2222
50
80
100
200
500
1000
Col. 4
Col. 5
Col. 6
Col. 7
Col. 8
Col. 9
Col. 10
Col. 11
8.296
5/8
.307
27.02
1351
2161
2702
.785
10.57
529
846
1057
2114
1 3/8
1.485
5.59
280
447
559
1118
2795
1 3/4
2.405
3.45
173
276
345
690
1725
3.142
2.64
132
211
264
528
1320
5/8
.307
40.93
2046
3274
4093
10
12
14
12.566
19.635
28.274
50.265
Theoretical Intensified
Hydraulic Pressure (PSI) Using
An Input Pressure Of
Intensifier
Ratio
Col. 1 Col. 2 Col. 3

3 1/4
Driving
Cylinder
Bore
3 1/4
Area
8.296
12.566
19.635
.785
16.00
800
1280
1600
3200
3.142
6.25
313
500
625
1250
3125*
1 3/8
1.485
8.46
423
677
846
1692
4230
2 1/2
4.909
4.00
200
320
400
800
2000*
4000*
1 3/4
2.405
5.23
262
418
523
1046
2615
3 1/4
8.296
2.37
119
190
237
474
1185
2370*
3.142
4.00
200
320
400
800
2000
4000
3.142
9.00
450
720
900
1800
4500*
2 1/2
4.909
2.56
128
205
256
512
1280
2560
2 1/2
4.909
5.76
288
461
576
1152
2880*
5/8
.307
63.95
3197
5116
3 1/4
8.296
3.41
171
273
341
682
1705
3410*
.785
25.01
1250
2000
2501
5002
12.566
2.25
113
180
225
450
1125
2250*
1 3/8
1.485
13.22
661
1058
1322
2644
19.635
1.44
72
115
144
188
720
1440
1 3/4
2.405
8.16
408
653
816
1632
4080
3.142
16.00
800
1280
1600
3200*
28.274
50.265
3.142
6.25
313
500
625
1250
3125
2 1/2
4.909
10.24
512
819
1024
2048
2 1/2
4.909
4.00
200
320
400
800
2000
4000
3 1/4
8.296
6.06
303
485
606
1212
3030*
7.069
2.78
139
222
278
556
1390
2780
12.566
4.00
200
320
400
800
2000*
4000*
3 1/2
9.621
2.04
102
163
204
408
1020
2040
19.635
2.56
128
205
256
512
1280
2560*
.785
36.01
1800
2880
3601
28.274
1.78
89
143
178
356
890
1780*
1 3/8
1.485
19.05
953
1524
1905
3810
2 1/2
4.909
16.00
800
1280
1600
3200*
1 3/4
2.405
11.76
588
941
1176
2352
3 1/4
8.296
9.47
474
758
947
1894
4735*
3.142
9.00
450
720
900
1800
4500
12.566
6.25
313
500
625
1250
3125*
2 1/2
4.909
5.76
288
461
576
1152
2880
19.635
4.00
200
320
400
800
2000*
4000*
7.069
4.00
200
320
400
800
2000
4000
28.274
2.78
139
223
278
556
1390*
2780*
3 1/2
9.621
2.94
147
235
294
588
1470
2940
3 1/4
8.296
13.64
682
1091
1364
2728*
12.566
9.00
450
720
900
1800*
4500*
19.635
5.76
288
460
576
1152
2880*
10
12
78.540
113.10
.785
64.03
3201
5122
1 3/8
1.485
33.85
1693
2708
3385
1 3/4
2.405
20.90
1045
1672
2090
4180
28.274
4.00
200
320
400
800
2000*
4000*
3.142
16.00
800
1280
1600
3200
38.485
2.94
147*
235*
294*
588*
1470*
2940*
2 1/2
4.909
10.24
512
819
1024
1048
50.265
2.25
113
180
225
450
1125*
2250*
7.069
7.11
356
569
711
1422
3555
12.566
12.25
613
980
1225
2450*
523
1046
1615
19.635
7.84
392
227
784
1568*
3920*
28.274
5.45
273
436
545
1090
1725*
38.485
4.00
200*
320*
400*
800*
2000*
4000*
50.265
3.06
153
245
306
612
1530*
3060*
3 1/2
9.621
5.23
262
418
78.540 1 3/8
1.485
52.89
2644
4231
1 3/4
2.405
32.66
1633
2613
3266
3.142
25.00
1250
2000
2500
5000
2 1/2
4.909
16.00
800
1280
1600
3200
7.069
11.11
556
889
1111
2222
653
816
1632
3 1/2
9.621
8.16
408
113.10 1 3/8
1.485
76.16
3808
1 3/4
2.405
47.02
2351
3761
4702
3.142
36.00
1800
2880
3600
2 1/2
4.909
23.04
1152
1843
2304
4608
7.069
16.00
800
1280
1600
3200
3 1/2
9.621
11.75
588
940
1175
2350
153.94 1 3/4
2.405
64.00
3200
5120
3.142
48.99
2449
3919
4899
2 1/2
4.909
31.36
1568
2509
3136
7.069
21.78
1089
1742
2178
4356
3 1/2
9.621
16.00
800
1280
1600
3200
14
153.94
*Not recommended for Series 3L driven cylinder, use Series 2H.

4080
Cylinder to Cylinder Intensifier Series PC

74
2640*

Dimensions and
Mountings
Parker Fluid Power Cylinder to Cylinder
Intensifiers (Series PC)
EE 1
Series PC Intensifiers consist of two cylinders joined into

an integral unit with one piston driving a second piston of
smaller diameter. These intensifiers are not self-bleeding
or self-filling, therefore, for the most effective operation, it
is recommended that these tasks be done manually.
I SAE STRAIGHT
THREAD PORT
LD +
STROKE
Bore
1 1/2
2 1/2
3 1/4
10
Series 2A & 3L
LF +
12
Series 2A Only
2 1/2
3 3/4
4 1/2
5 1/2
6 1/2
8 1/2
10 5/8
12 3/4
14 3/4
3/8
3/8
3/8
5/8
5/8
5/8
3/4
1 1/4
1 1/4
1 1/4
1 1/2
1 1/2
2 1/4
7/32
17/64
17/64
21/64
21/64
7/16
7/16
35/64
41/64
41/64
3/4
1.43
1.84
2.19
2.76
3.32
4.10
4.88
6.44
7.92
9.40
10.90
AA
2.02
2.6
3.1
3.9
4.7
5.8
6.9
9.1
11.2
13.3
15.4
1 1/8
1 1/8
1/4-28 5/16-24 5/16-24
14
BB
2 PIPE TAPS
NPTF
STROKE
DD
EE
Special Note: It is recommended that Series PC

cylinder-to-cylinder intensifiers be mounted vertically
with the smaller cylinder up.
1 3/8
1 3/8
1 13/16 1 13/16
2 5/16
2 11/16 2 11/16
3 3/16
3/8-24
3/8-24
1/2-20
1/2-20
5/8-18
3/4-16
3/4-16
7/8-14
3/4
1 1/4
EE
3/8
3/8
3/8
1/2
1/2
1/2
3/4
EE1
#6
#6
#6
#10
#10
#10
#12
#12
EB
11/16
13/16
13/16
15/16
FB
5/16
3/8
3/8
7/16
7/16
9/16
9/16
LD
2 5/8
2 5/8
2 3/4
3 1/4
3 1/2
3 5/8
4 5/8
5 1/8
5 7/8
LF
3 1/2
3 1/2
3 5/8
4 3/8
4 3/8
4 5/8
5 1/4
LJ
3 1/8
3 1/8
3 1/4
3 3/4
3 3/4
4 1/2
4 5/8
6 1/8
6 5/8
7 5/8
TE
7.57
9.40
11.10
12.87
TF
2 3/4
3 3/8
3 7/8
4 11/16
5 7/16
6 5/8
7 5/8
TT
10.7
13.3
15.7
18.2
UF
3 3/8
4 1/8
4 5/8
5 1/2
6 1/4
7 5/8
8 5/8
UF
TF
E
FB
4 HOLES
R SQ
1
E
2
4
AA
3
E
2
Mounting Style H
Cap Rectangular Flange
This mounting available in driving cylinder bore sizes 3
1/4-inches through 6-inches.
MTG Styles are:
HA Air Input
HL Hyd. Input
EE 1
I SAE STRAIGHT
THREAD PORT
LD +
STROKE
EE 1
I SAE STRAIGHT
THREAD PORT
LD +
STROKE
1 1/2
2 1/2
3 1/4
2 1/2
3 1/2
4 1/2
3/8
5/8
5/8
3/4
6 1/2
7 1/2
8 1/2
9 1/2
7/8
7/8
4
Series 2H
1 1/2
1 1/2
1 1/2
1 3/4
1 3/4
1 3/4
2 1/4
2 1/2
21/64
7/16
7/16
35/64
35/64
3/4
55/64
31/32
1 1/16
EE
2 PIPE TAPS
NPTF
LJ +
STROKE
1.63
2.05
2.55
3.25
3.82
4.95
5.73
6.58
7.50
AA
2.3
2.9
3.6
4.6
5.4
7.0
8.1
9.3
10.6
BB
1 3/8
2 5/16
2 5/16
3 3/16
3 5/8
4 1/8
4 1/2
DD
J
BB
Bore
3/8-24
1 13/16 1 13/16
1/2-20
1/2-20
5/8-18
5/8-18
7/8-14
1-14
EE
2 PIPE TAPS
NPTF
LJ +
STROKE
J
E
2
1 1/8-12 1 1/4-12
EE
1/2
1/2
1/2
3/4
3/4
3/4
1 1/4
1 1/2
EE1
#10
#10
#10
#16
#16
#16
#16
#20
#24
FB
7/16
9/16
9/16
11//16
11/16
15/16
1 1/16
1 3/16
1 5/16
LD
3 3/8
3 3/8
3 1/2
4 1/4
4 3/4
5 5/8
6 1/4
LF
4 3/4
5 1/8
6 3/8
6 7/8
8 1/8
10
T E SQ
E
2
R SQ
EB
4 HOLES
R SQ
K
DD
1
E
2
E
2
TT
AA
E
2
E
AA
LJ
4 3/8
4 3/8
4 1/2
5 1/4
5 1/2
7 1/8
TF
3 7/16
4 1/8
4 5/8
5 7/8
6 3/8
8 3/16
9 7/16
10 5/8
11 13/16
UF
4 1/8
5 1/8
5 5/8
7 1/8
7 5/8
9 3/4
11 1/4
12 5/8
14
Maximum non-shock pressure rating for Series 3L and 2H can be found

on page 106.
Mounting Style TC
Cap Tie Rods Extended
This mounting available in driving cylinder bore sizes 3
1/4-inches through 14-inches.
MTG Styles are:

TCA Cap End Air Input
TCL Cap End Hyd. Input
Mounting Style HB
Cap Square Flange
This mounting available in driving cylinder bore sizes
8-inches through 14-inches.
MTG Styles are:
HBA Air Input
HBL Hyd. Input

75

Dimensions
Mountings
Parker Fluid Power Cylinder to Ram Dual

Pressure Intensifiers (Series PD)
Series PD Intensifiers are similar to the Series PS units except a
center head has been added to retain another gland and a third
ram seal. When the ram is fully retracted, it withdraws from this
third seal, allowing the low pressure the low pressure hydraulic
fluid to flow through the port in the center head. The fluid then
goes past the ram and out the pressure chamber port to prefill
and advance the work cylinder. Actually, this third seal and the
ram act as a check valve. As the circuit sequences, the ram
advances into the seal to close this valve and build up high
pressure. With this arrangement and the proper mounting, Series
PD intensifiers are self-bleeding and self-filling. And these
intensifiers may be used in either single or dual pressure circuits.
S
12
10
14
Series 2A Only
5 1/2
6 1/2
8 1/2
10 5/8
12 3/4
14 3/4
1 3/4
2 1/4
2 1/4
2 3/4
1 1/4
1 1/4
1 1/4
1 1/2
1 1/2
2 1/4
EE
3/8
3/8
7/16
7/16
9/16
11/16
11/16
3/4
2.76
3.32
4.10
4.88
6.44
7.92
9.40
10.90
12 5/8
LO +
SC +
STROKE
STROKE
G1
+ 2 x STROKE
2 3/4
3 1/2
4 1/4
5 1/4
7 1/8
8 7/8
11
AA
3.9
4.7
5.8
6.9
9.1
11.2
13.3
15.4
AB
9/16
9/16
11/16
13/16
13/16
1 1/16
1 1/16
1 5/16
1 15/16 2 1/4
2 3/4
3 1/4
4 1/4
5 5/16
6 3/8
7 3/8
1 3/8
1 3/8
1 13/16
2 1/8
2 1/8
2 7/16
1 1/16
G1
G2
G2
BB
AH
STROKE
M NUS
DD
CM
EE1
E
2
2 SAE STRAIGHT
THREAD PORTS
EE1
2 SAE STRAIGHT
THREAD PORTS
R SQ
E
2
1
1
E
2
AA
E
1 3/4
ZN +
CM
Series 2A & 3L
4 1/2
STROKE
STROKE
MINUS
1 3/4
3 PIPE
TAPS
NPTF
G1
3 1/4
6 HOLES
AL
G1
Bore
3 3/4
LO +
ZO +
Dimensions Independent of Ram Size
EE
+ 2 x STROKE
2. It is recommended that Series PD dual pressure intensifiers be

mounted vertically with the pressure chamber down.
G1
AB
S
2
AO
J
3 PIPE
TAPS
NPTF
Special Notes: 1. When equipped with integral air-oil tanks, Series

PD intensifiers have a maximum input pressure of 150 psi.
E
2
AH
3
AT
Mounting Style TB
Head Tie Rods Extended
AO
AO
1/2
1/2
5/8
5/8
11/16
7/8
7/8
AT
1/8
1/8
3/16
3/16
1/4
1/4
3/8
BB
1 3/8
1 3/8
DD
3/8-24 3/8-24
AB
3/8
1 13/16 1 13/16
2 5/16
2 11/16 2 11/16
3 3/16
1/2-20
1/2-20
5/8-18
3/4-16
3/4-16
7/8-14
EE
1/2
1/2
1/2
3/4
3/4
1 1/4
EE1
#8
#8
#8
#8
#8
#12
#12
#16
FI
1 3/8
1 3/8
1 3/8
5 1/4
5 3/4
6 5/8
4 3/4
5 1/4
5 55/64
4 13/64 4 13/64
1 21/32 1 21/32
1 15/16 1 15/16 2 13/32

8 1/4
9 3/8
8 1/4
8 7/16
7 21/64 7 21/64
ZK
6 1/2
10
10
11 1/2
ZN
8 3/8
8 3/8
8 7/8
9 1/2
10 1/8
12
12 1/2
14 1/2
6 HOLES
ZO
6 61/64 6 61/64 7 5 /16
9 41/64 10 9/64
11 3/4
ZS
9 29/64 9 29/64 10 5/16 10 15/16 11 11/64 13 41/64 14 9/64
16 1/4
ZZ
10 1/8 10 7/8
7 15/16 8 11/64
AL
HIGH FU L
OIL
LEVEL
11 7/8
12 1/2
13 1/8
19
16 1/2
16
LOW REFI L
H GH FU L
OIL
1 1/4
ZI
S
S
2
1 1/4
ST
Mounting Style CB
End Angles
(Styles TC Cap Tie Rods Extended

and TD Both Ends Tie Rods Extended
are also available. Dimensions BB
remains the same in all cases.)
AL
LEVEL
LOW R FI L
Dimensions Dependent on Ram Size
J
J
EE
EE
3 P PE
TAPS
NPTF
ZS +
G1
Ram Sizes
2, 2 1/2
G1
1 3/4, 2
1 3/4, 2 3, 3 1/2, 4 3 1/2, 4
G2
CM
CM
DD
EE1
EE1
E
2
2 SAE STRAIGHT
THREAD PORTS
E
2
2 SAE STRAIGHT
THREAD PORTS
1
SQ
E
2
G2
2 1/4
1 1/2
1 5/8
1 7/8
2 1/8
LO
9 1/8
10 5/8
11 3/8
13 1/8
SC
10 3/4
12 7/8
13 3/8
15 3/4
13 3/4
16 7/8
17 3/8
20 1/4
SZ
AH
3
AT
Mounting Style TB
Head Tie Rods Extended with
Integral Air-Oil Tank
Mounting Style CB
End Angles with Integral AirOil Tanks
2 1/4
Ram Sizes
E
2
AA
E
FI
2 1/2, 3
CM
FI
14
1 3/8
STROKE
MINUS
BB
12
Series 2A Only
TANK
LENGTH
+ 2 x STROKE
STROKE
MINUS
10
G1
G1
G2
SZ +
LO +
ZZ +
TANK LENGTH
+ 2 x STROKE
3 1/4
Series 2A & 3L
STROKE
LO +
STROKE
TANK LENGTH
+ 2 x STROKE
Bore
3 PIPE
TAPS
NPTF
2 1/2, 3
3 1/2, 5
5 1/2
2 1/2, 3
3 1/2
G2
1 3/4
1 3/4
1 3/4
2 1/4
2 1/4
CM
1 1/8
1 1/8
1 1/8
1 1/2
1 1/2
1 7/8
1 7/8
2 5/8
LO
7 3/4
7 3/4
9 1/8
10 7/8
11 3/8
13 5/8
SC
10 1/4 10 1/4
10 3/4
11 3/4
12 3/4
15 1/8
15 5/8
18 1/2
SZ
12 3/4 12 3/4
13 3/4
14 3/4
15 3/4
19 1/8
19 5/8
23
2 3/4

76

Dimensions and
Mountings
Parker Fluid Power Cylinder to Ram Single
Pressure Intensifiers (Series PS)
Series PS Intensifier delivers a single pressure through a
double acting piston driving a ram. One seal on the ram
gland works on the driving piston side; the other on the
pressure chamber side. Since this intensifier is neither selfbleeding nor self-filling, for best performance it is recommended that these tasks be performed manually.
DD
BB
J
EE
2 PIPE
TAPS
NPTF
ZU
+2 X STROKE
LM +
STROKE
Special Note: It is recommended that Series PS

single pressure intensifiers be mounted vertically with
the pressure chamber up.
G1
G2
CP +
STROKE
EE1
2 SAE STRAIGHT
THREAD PORTS
E
2
R SQ
1
Dimensions Independent of Ram Size

Bore
3 1/4
10
Series 2A & 3L
E
3 3/4
4 1/2
5 1/2
G1
1 3/4
1 3/4
1 3/4
1 1/4
1 1/4
1 1/4
3/8
3/8
7/16
7/16
12
14
3
10 5/8
12 3/4
14 3/4
2 1/4
2 1/4
2 3/4
1 1/2
1 1/2
2 1/4
9/16
11/16
11/16
3/4
2.76
3.32
4.10
4.88
6.44
7.92
9.40
10.90
2 3/4
3 1/2
4 1/4
5 1/4
7 1/8
8 7/8
11
12 5/8
AA
3.9
4.7
5.8
6.9
9.1
11.2
13.3
15.4
AB
9/16
9/16
11/16
13/16
13/16
1 1/16
1 1/16
1 5/16
1 15/16 2 1/4
2 3/4
3 1/4
4 1/4
5 5/16
6 3/8
7 3/8
AH
Series 2A Only
8 1/2
6 1/2
E
2
AA
AL
1 1/4
1 1/4
1 3/8
1 3/8
1 13/16
2 1/8
2 1/8
2 7/16
AO
1/2
1/2
5/8
5/8
11/16
7/8
7/8
1 1/16
AT
1/8
1/8
3/16
3/16
1/4
1/4
3/8
3/8
BB
1 3/8
1 3/8
DD
3/8-24 3/8-24
1 13/16 1 13/16
2 5/16
1/2-20
1/2-20
5/8-18
3/4-16
3/4-16
7/8-14
2 111/16 2 11/16
1/2
1/2
1/2
3/4
3/4
1 1/4
EE1
#8
#8
#8
#8
#8
#12
#12
#16
ZU
8 3/8
8 3/8
9 1/6
9 9/16
10 3/16 11 13/16 12 5/16 14 1/16
ZX
8 3/4
8 3/4
9 1/4
9 3/4
10 3/8
12 5/8
Mounting Style TC
Cap Tie Rods Extended
(Style TB Head Rods Extended, and TD Both Ends Tie Rods Extended, are also
available. Dimension BB remains the same in all cases.)
S
S
2
AO
AB
6 HOLES
AL
AT
J
3 3/16
EE
12 1/8
EE
ZX
+2 X STROKE
2 PIPE
TAPS
NPTF
SM +
STROKE
LM +
STROKE
G1
14 3/8
G2
Dimensions Dependent on Ram Size
CP +
STROKE
Bore
3 1/4
Series 2A & 3L
10
12
14
Series 2A Only
1 3/8
2, 2 1/2
1 3/4, 2
1 3/4, 2 3, 3 1/2, 4 3 1/2, 4
2 1/2, 3
G2
CP
3/4
3/4
1/2
1/2
LM
7 1/8
8 3/8
9 1/8
10 3/8
SM
8 3/4
10 5/8
11 1/8
13
2 1/4
2 1/4
2 1/2, 3
3 1/2,
E
2
2 SAE STRAIGHT
THREAD PORTS
1
E
2
AA
E
AH
3
Ram Sizes
2 1/2, 3
3 1/2, 5
5 1/2
C
EE1
Ram Sizes
Mounting Style CB End Angles
G2
1 3/4
1 3/4
1 3/4
2 1/4
2 1/4
CP
3/4
3/4
1/2
1/2
2 3/4
0
LM
6 1/4
7 1/8
8 5/8
9 1/8
10 7/8
SM
8 1/2
8 1/2
9 3/4
10 3/4
12 7/8
13 3/8
15 3/4

77
How To Order Parker Fluidpower Intensifiers

How To Order
a. Quantity
f. Intensifier ram diameter (for cylinder-to-ram intensifiers)

or Output cylinder bore (for cylinder-to-cylinder units)
b. Driving Cylinder bore size
g. Driving cylinder stroke
c. Mounting style specify by using style letters given

beneath dimension drawings.
h. Input pressure, output pressure and volume
When ordering Parker Intensifiers, please specify:
d. Driving cylinder operating fluid medium

e. Intensifier series (PS, PD or PC)
Note: Standard intensifiers are designed for use with

petroleum base hydraulic oil. If other fluids will be used,
please consult the factory.
Model Numbers
Each Parker Fluidpower Intensifier has a model number.
This, along with the driving cylinder bore size and stroke,
is an accurate and coded description of the unit. The chart
here shows the elements of these model numbers. It is

provided so that you can check our order
acknowledgement against your order.
When Ordering Fluid Power Intensifiers

By Model Number
Driving
Cylinder
Bore
3 1/4,
4, 5, 6,
8, 10,
12 or 14
Driving
Driving
Driven
Cylinder
Cylinder
Intensifier
Cylinder
Mounting Style Operating Fluid
Series
Series PC Only
CB,
2A (Air)
PD,
2H
TB, TC,
or
PS, PC
(3000 PSI
TD, H
3L* (HYD.)
Maximum)
or HB
Specify
or 3L
One Series
(900 to
Only
2500 PSI
Maximum
Depending
on Bore Size
Special
Features
S
Use
Only
if
Intensifier
Varies
From
Catalog
Intensifier Ram
(or Driven Cylinder)
Diameter
Specify
X
From
Dimension
Tables
Driving
Cylinder
Stroke
Specify
For PD
Style
See Note
Below
NOTE: PD style intensifiers require 2" additional stroke to seal the high pressure end. See Page 61.
*3L supplied with cast iron piston rings unless otherwise specified.
Specifications
Maximum Input Pressures:
Air - 250 psi (17 BAR); Oil - 1000 psi (69 BAR).
Maximum Output Pressures:
5/8" to 3" RAM - 5000 psi (345 BAR);
3 1/2" to 5 1/2 RAM - 3000 psi (206 BAR).
Maximum Operating Temperatures:
-10F to +165F (-23C) to (+74C).
WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE
DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product and/or system options for further
investigation by users having technical expertise. It is important that you analyze all aspects of your application, including consequences of any failure and review the
information concerning the product or system in the current product catalog. Due to the variety of operating conditions and applications for these products or systems,
the user, through its own analysis and testing, is solely responsible for making the final selection of the products and systems and assuring that all performance,
safety and warning requirements of the application are met.
The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by Parker Hannifin
Corporation and its subsidiaries at any time without notice.

78
Hydraulic and Pneumatic Cylinder

Appendix Application Engineering Data
Index
Page
Operating Principles and Construction .............................................................................................................................................. 80

Theoretical Push and Pull Forces for
Hydraulic and Pneumatic Cylinders ................................................................................................................................................ 82
Fluid Service Industrial Cylinders
Operating Fluids and Temperature Range
Water Service
Warranty
Prelubricated/Non-Lubricated Air Cylinders .................................................................................................................................... 83
Pressure Ratings
Series 2A, 2H, 3H, 3L, and VH Cylinders ....................................................................................................................................... 84
Series HMI .................................................................................................................................................................................... 119
Mounting Information
Series 2A, 2H, 3L, 3H, and VH Cylinders ................................................................................................................................. 85-88
Straight Line Force Transfer (Group 1) ..................................................................................................................................... 85-88
Straight Line Force Transfer (Group 3) ..................................................................................................................................... 85-88
Pivot Force Transfer (Group 2) ................................................................................................................................................. 85-88
Accessories ..................................................................................................................................................................................... 88
Series HMI .................................................................................................................................................................................... 112
Port Data
Straight Thread and International Ports
Oversize NPTF, S.A.E. Ports and Manifold Ports ..................................................................................................................... 89-91
Series HMI .................................................................................................................................................................................... 121
Rod End Data
Piston Rod End Threads, International Rod End Threads,
Special Rod Ends, Special Assemblies, Single Acting Cylinders ................................................................................................... 92
Stroke Data Tie Rod Supports
Stroke Adjusters, Thrust Key Mountings ......................................................................................................................................... 93
Acceleration and Deceleration Data for 2A, 2H, 3H, 3L, and VH Cylinders ....................................................................................... 94
Acceleration and Deceleration Data for HMI .................................................................................................................................. 118
Stop Tubing Mounting Classes (For 3H See Page 125) (for HMI see page 115) ......................................................................... 95
Cylinder Stroke Selection Chart Mounting Groups ........................................................................................................................ 96
Hydraulic Cylinder Port Sizes and Piston Speed .................................................................................................................... 104-105
Deceleration Force and Air Requirements
For Pneumatic Cylinders .............................................................................................................................................................. 106
Air Cylinder Cushion Ratings Air Requirements .................................................................................................................. 107-109
Modifications
Metallic Rod Wiper, Gland Drain,
Air Bleeds, Rod End Boots,
Tandem Cylinders, Duplex Cylinders ......................................................................................................................................... 110
Cylinder Weights (for HMI see page 122) ....................................................................................................................................... 111
HMI Technical Data .................................................................................................................................................................. 112-113
Mounting Information ............................................................................................................................................................ 112-113
Push-Pull Force ............................................................................................................................................................................ 114
Rod Sizing .................................................................................................................................................................................... 115
Stop Tube Selection ..................................................................................................................................................................... 115
Stroke Factors .............................................................................................................................................................................. 116
Cushioning ................................................................................................................................................................................... 117
Pressure Ratings .......................................................................................................................................................................... 119
Port Data ....................................................................................................................................................................................... 115
Seal Data ...................................................................................................................................................................................... 121
Cylinder Weights .......................................................................................................................................................................... 122
Large Bore 3H Technical Data ................................................................................................................................................. 124-128
Storage, Installation, Mounting Recommendations,

Cylinder Trouble Shooting ........................................................................................................................................................... 129
Safety Guidelines for Cylinder Division Products ........................................................................................................................... 130

79

Operating Principles and
Construction
Cylinder Operation
Cylinders are used in the majority of applications to convert fluid

energy into straight line motion. For this reason, they are often
called linear actuators.
Cylinders are manufactured in a variety of diameters, stroke
lengths, and mounting styles. They may be classified, according
to construction, into four types: tie-rod, threaded, welded, and
flanged. Cylinders are also made using retaining rings.

D2
Area =
or Area = .7854 x D2
4
When calculating force developed on the return stroke, pressure
does not act on the rod area of the piston, therefore the rod area
must be subtracted from the total piston area.
Basic Construction
The major components of a cylinder are the head, cap, tube tie
rods, piston, piston rod, rod bearing and seals.
Cylinder Heads and Caps are usually made from rolled steel or
cast iron. Some are also from aluminum or bronze.
Cylinder Tubes are usually brass, steel or aluminum. The
inside, and sometimes the outside, is plated or anodized to
improve wear characteristics and reduce corrosion.
Illustration B-28
Hydraulic and
Pneumatic Cylinders
Pistons vary in design and materials used. Most are made of
cast iron or steel. Several methods of attaching the piston to the
rod are used. Cushions, are an available option on most cylinders and most often, can be added with no change in envelope
dimensions.
Piston Rods are generally high strength steel, case-hardened,
ground, polished and hard chrome plated for wear and corrosion
resistance. Corrosive atmosphere conditions usually require
rods of stainless steel, which may be chrome plated for wear
resistance.
Rod Glands or Bearings are used on the head end of most
industrial cylinders to support the piston rod as it travels back
and forth. The gland also acts as a retainer for the rod packing
and seals. Most are made of ductile iron or bronze and usually
are removable without disassembling the entire cylinder.
The gland usually contains a piston rod wiper or scraper on the
outboard side to remove dirt and contamination from the rod,
and prevent foreign material from being drawn into the packings.
A primary seal is used to seal the cylinder pressure.
Seals are generally made from Nitrile or fluorocarbon elastomers, polyurethane, leather or PTFE. The Lipseal shape is
commonly used for both piston and piston rod seals. Generally,
O-Rings are used for static applications such as head to tube,
piston to rod, and head to gland. Cup or V-packings are used for
sealing piston and piston rod. Piston rings are usually cast iron.
Tie-Rods are usually high tensile steel with either cut or rolled
threads, prestressed during assembly. Prestressing with proper
torque prevents separation of parts when subjected to pressure and reduces the need for locknuts, although locknuts are
sometimes used.

80
Hydraulic and
Pneumatic Cylinders
Operating Principles and

Construction
Fundamental Cylinders
Illustration B29
Standard Double-Acting Cylinders

Power stroke is in both directions and is used in the majority of
applications.
Single-Acting Cylinders
When thrust is needed in only one direction, a single-acting
cylinder may be used. The inactive end is vented to atmosphere
through a breather/filter for pneumatic applications, or vented to
reservoir below the oil level in hydraulic application.
Double-Rod Cylinders
Used when equal displacement is needed on both sides of the
piston, or when it is mechanically advantageous to couple a load
to each end. The extra end can be used to mount cams for operating limit switches, etc.
Spring Return, Single-Acting Cylinders

Usually limited to very small, short stroke cylinders used for holding and clamping. The length needed to contain the return spring
makes them undesirable when a long stroke is needed.
Ram Type, Single-Acting Cylinders

Containing only one fluid chamber, this type of cylinder is usually
mounted vertically. The weight of the load retracts the cylinder.
They are sometimes know as displacement cylinders, and are
practical for long strokes.
Telescoping Cylinders
Available with up to 4 or 5 sleeves; collapsed length is shorter
than standard cylinders. Available either single or double-acting,
they are relatively expensive compared to standard cylinders.
Tandem Cylinders
A tandem cylinder is made up of two cylinders mounted in line
with pistons connected by a common piston rod and rod seals
installed between the cylinders to permit double acting operation
of each. Tandem cylinders allow increased output force when
mounting width or height are restricted.
Reduced operating pressure is

required for this construction.
Contact factory.
Duplex Cylinders
A duplex cylinder is made up of two cylinders mounted in line with
pistons not connected and with rod seals installed between the
cylinders to permit double acting operation of each. Cylinders may
be mounted with piston rod to piston (as shown) or back to back
and are generally used to provide three position operation.
Reduced operating pressure is

required for this construction.
Contact factory.

81
Hydraulic and
Pneumatic Cylinders
Push and Pull Forces
Theoretical Push and Pull Forces for Pneumatic and Hydraulic Cylinders
Push Force and Displacement
Cyl.
Bore
Size
(Inches)
1
11/2
2
21/2
31/4
4
5
6
7
8
10
12
14
Piston
Area
(Sq. In.)
.785
1.767
3.14
4.91
8.30
12.57
19.64
28.27
38.49
50.27
78.54
113.10
153.94
Cylinder Push Stroke Force

In Pounds At Various Pressures
25
20
44
79
123
208
314
491
707
962
1257
1964
2828
3849
50
39
88
157
245
415
628
982
1414
1924
2513
3927
5655
7697
65
51
115
204
319
540
817
1277
1838
2502
3268
5105
7352
10006
80
65
142
251
393
664
1006
1571
2262
3079
4022
6283
9048
12315
100
79
177
314
491
830
1257
1964
2827
3849
5027
7854
11310
15394
250
196
443
785
1228
2075
3143
4910
7068
9623
12568
19635
28275
38485
500
392
885
1570
2455
4150
6285
9820
14135
19245
25135
39270
56550
76970
1000
785
1770
3140
4910
8300
12570
19640
28270
38490
50270
78540
113100
153940
2000
1570
3540
6280
9820
16600
25140
39280
56540
76980
100540
157080
226200
307880
3000
2355
5310
9420
14730
24900
37710
58920
84810
115470
150810
235620
339300
461820
Cu. Ft. Free Air

Displacement
At 80 Lbs. Pressure,
Per Inch
Required To Move
Of Stroke
Max. Load 1 Inch
(Gallons)
.00293
.00340
.00659
.00765
.01171
.0136
.01830
.0213
.03093
.0359
.04685
.0544
.07320
.0850
.10541
.1224
.14347
.1666
.18740
.2176
.29280
.3400
.42164
.4896
.57389
.6664
Deductions for Pull Force and Displacement

Piston Rod Diameter Force In Pounds At Various Pressures
Piston
Rod
Dia.
(Inches)
1
/2
5
/8
1
13/8
13/4
2
21/2
3
31/2
4
41/2
5
51/2
7
81/2
Piston
Area
(Sq. In.)
.196
.307
.785
1.49
2.41
3.14
4.91
7.07
9.62
12.57
15.90
19.64
23.76
38.49
56.75
To determine Cylinder Pull Force or Displacement, deduct the following Force or

Displacement corresponding to Rod Size, from selected Push Stroke Force or
Displacement corresponding to Bore Size in table above.
25
5
8
20
37
60
79
123
177
241
314
398
491
594
962
1419
50
10
15
39
75
121
157
245
354
481
628
795
982
1188
1924
2838
65
13
20
51
97
157
204
319
460
625
817
1033
1277
1544
2502
3689
80
16
25
65
119
193
251
393
566
770
1006
1272
1571
1901
3079
4540
100
20
31
79
149
241
314
491
707
962
1257
1590
1964
2376
3849
5675
250
49
77
196
373
603
785
1228
1767
2405
3143
3975
4910
5940
9623
14187
500
98
154
392
745
1205
1570
2455
3535
4810
6285
7950
9820
11880
19245
28375
1000
196
307
785
1490
2410
3140
4910
7070
9620
12570
15900
19640
23760
38490
56750
2000
392
614
1570
2980
4820
6280
9820
14140
19240
25140
31800
39280
47520
76980
113500
3000
588
921
2355
4470
7230
9420
14730
21210
28860
37710
47708
58920
71280
115470
170250
Cu. Ft. Free Air

Displacement
At 80 Lbs. Pressure,
Per Inch
Required To Move
Of Stroke
Max. Load 1 Inch
(Gallons)
.00073
.0009
.00114
.0013
.00293
.0034
.00554
.0065
.00897
.0104
.01171
.0136
.01830
.0213
.02635
.0306
.03587
.0416
.04685
.0544
.05929
.0688
.07320
.0850
.08857
.1028
.14347
.1666
.21157
.2455
General Formula
The cylinder output forces are derived from the formula:
F = P x A
Where F = Force in pounds.
P = Pressure at the cylinder in
pounds per square inch, gauge.
A = Effective area of cylinder piston
in square inches.
Free Air refers to normal atmospheric conditions of the air at

sea level (14.7 psi). Use above cu. ft. free air required data to
compute CFM required from a compressor at 80 psi. Cu. ft.
of free air required at other pressures can be calculated using
formula below.
(P2 + 14.7) V2
V1 =
14.7
Where V1 = Free air consumption per inch of stroke
(cubic feet).
V2 = Cubic feet displaced per inch of stroke.
P2 = Gauge pressure required to move
maximum load.

82
Hydraulic and
Pneumatic Cylinders
Operating Fluids and Seals

Temperature Range/Water Service/Warranty
Pre-Lubricated, Non-Lubricated Cylinders
Operating Fluids and Temperature Range

Fluidpower cylinders are designed for use with pressurized air, hydraulic oil and fire resistant
fluids, in some cases special seals are required.
Standard Seals (class 1)

Class 1 seals are what is normally provided in a cylinder unless otherwise specified. They are
intended for use with fluids such as: air, nitrogen, mineral base hydraulic oil or MIL-H-5606
within the temperature range of -10F (-23C) to +165F (+74C). Generally they are nitrile
except for piston rod seals in hydraulic cylinders. However the individual seals may be nitrile
(Buna-N) enhanced polyurethane, polymyte, P.T.F.E. or filled P.T.F.E.
Water Base Fluid Seals (class 2)

Generally class 2 seals are intended for use with water base fluids within the temperature of
-10F (-23C) to +165F (+74C) except for High Water Content Fluids (H.W.C.F.) in which
case Class 6 seals should be used. Typical water base fluids are: Water, Water-Glycol, Water-in
Emulsion, Houghto-Safe 27, 620, 5040, Mobil Pyrogard D, Shell Irus 905, Ucon Hydrolube J-4.
These seals are nitrile. Lipseal will have polymyte or P.T.F.E. back-up washer when required.
O-rings will have nitrile back-up washers when required.
piston with the seals in the middle. These types of seals are virtually leak free seals under static
conditions and can tolerate high pressure. The wear rings on the piston can also tolerate high
side loads. The dynamic portion of the seal is bronze filled PTFE and compatible with all
conditions and fluids listed on this page. However, carbon filled PTFE will provide better seal life
when used with class 6 fluids. A nitrile expander will be provided unless Class 3 or 5 seals are
specified. In those cases the expander will be of E.P.R. or fluorocarbon respectively. Note: It may
be necessary to cycle the piston seals 40 or 50 times before achieving leakage free performance.
Lipseal Pistons
Under most conditions lipseals provide the best all around service for pneumatic applications.
Lipseals with a back-up washer are often used for hydraulic applications when virtually zero
static leakage is required. Lipseals will function properly in these applications when used in
conjunction with moderate hydraulic pressures. A high load piston option is recommended when
operating at high pressures and especially with large bore hydraulic cylinders.
Low Friction Hydraulic Seals
Class 3 seals are intended for use with some Phosphate Ester Fluids between the temperatures
of -10F (-23C) to +130F (+54C). Typical fluids compatible with E.P.R. seals are Skydrol 500
and 700. E.P.R. are Ethylene Propylene. Lipseals will have a P.T.F.E. back-up washer when
required. O-rings will have EPR back-up washers when required. Note: E.P.R. seals are not
compatible with mineral base hydraulic oil or greases. Even limited exposure to these fluids will
cause severe swelling. P.T.F.E. back-up washer may not be suitable when used in a radiation
environment.
Low Friction hydraulic seals are available as an option for both piston and rod seals for 2H, 3H
and 3L Series cylinders. They are sometimes used when a cylinder is controlled by servo or
proportional valve. The seal assembly itself is a two piece assembly consisting of a filled PTFE
dynamic seal with an elastomer expander. A piston seal assembly consists of one seal assembly
in the middle of the piston with a filled PTFE wear ring on each side of the piston. The piston rod
seal assembly consists of two seal assemblies and an elastomer wiper seal. The filled PTFE
seals are compatible with the fluids listed on this page and provide virtually leak free sealing. The
expanders and rod wiper will be fluorocarbon unless E.P.R. or fluorocarbon seals are specified.
In those cases the expanders and wiper will be E.P.R. and fluorocarbon respectively. When
specifying low friction seals specify if piston, piston rod seals or both are required. Note: It may
be necessary to cycle these seals 40 or 50 times before achieving leakage free performance.
Low Temperature Nitrile Seals (class 4)
Cast Iron Piston Rings
Ethylene Propylene (E.P.R.) Seals (class 3)
Class 4 seals are intended for low temperature service with the same type of fluids as used with
Class 1 seals within the temperature range of -50F (-46C) to +150F (+66C). Lipseals will
have leather, polymyte or P.T.F.E. back-up washers when required. O-rings will have nitrile
back-up washers when required. Note: Certain fluids may react adversely with Class 4 seals
compared to Class 1 seals.
Fluorocarbon Seals (class 5)

Class 5 seals are intended for elevated temperature service or for some Phosphate Ester Fluids
such as Houghto-Safe 1010, 1055, 1120; Fyrquel 150, 220, 300, 350; Mobile Pyrogard 42, 43, 53,
and 55. Note: In addition, class 5 seals can be used with fluids listed below under standard
service. However, they are not compatible with Phosphate Ester Fluids such as Skydrols. Class
5 seals can operate with a temperature range of -10F (-23C) to +250F (+121C). Class 5
seals may be operated to +400F (+204C) with limited service life. For temperatures above
+250F (+120C) the cylinder must be manufactured with non-studded piston rod and thread and
a pinned piston to rod connection. Class 5 Lipseals will have P.T.F.E. back-up washers when
required. O-rings will have fluorocarbon back-up when required.
Warning
The piston rod stud and the piston rod to piston threaded connections are secured with an
anaerobic adhesive which is temperature sensitive. Cylinders specified with Class 5 seals are
assembled with anaerobic adhesive having a maximum temperature rating of +250F (+74C).
Cylinders specified with all other seal compounds are assembled with anaerobic adhesive
having a maximum operating temperature rating +165F (+74C). These temperature limitations
are necessary to prevent the possible loosening of the threaded connections. Cylinders originally
manufactured with class 1 seals (Nitrile) that will be exposed to ambient temperatures above
+165F (+74C) must be modified for higher temperature service. Contact the factory
immediately and arrange for the piston to rod and the stud to piston rod connections to be
properly re-assembled to withstand the higher temperature service.
Cast iron rings are the standard piston seals for 2H and 3L Series cylinders. They offer the
widest operating conditions by tolerating high operating pressures, wide temperature range and
are compatible with most fluids. The only drawback of cast iron rings is that they allow a small
amount of leakage. The leakage for a 4" bore cylinder, operating at 2000 psi, with mineral base
hydraulic fluid will be less than 10in3/min. Leakage will increase as pressure, bore size and
viscosity of the operating hydraulic fluid increases. For these reasons cast iron rings are not
recommended when using water or (H.W.C.F.) fluids.
Water Service
For 3L series cylinders can be modified to make them more suitable for use with water as the
operating medium. The modifications include chrome-plated cylinder bore; electroless nickelplated head, cap and piston; chrome-plated 17-4 stainless steel piston rod; chrome plated
cushion sleeve or cushion spear.
Modified cylinders may also be used for higher operating pressures, up to 2000 psi, depending on
bore size. See pressure rating for Hydraulic Cylinders on the next page. 3L, 2H and 3H Series
hydraulic cylinders can also be modified for water operation and supplied with chrome-plated
cylinder bore; electroless nickel-plated head, cap and piston; chrome-plated precipitation
hardened stainless steel piston rod, chrome-plated cushion sleeve or cushion spear. When high
water base fluids are the operating medium, hydraulic cylinders are usually supplied with high
water base rod wiper and seals. Water and high water base fluid operated cylinders are best
used on short stroke applications or where high pressure is applied only to clamp the load.
Warranty
Parker Hannifin will warrant cylinders modified for water or high water content fluid service to be
free of defects in materials or workmanship, but cannot accept responsibility to premature failure
due to excessive wear due to lack of lubricity or where failure is caused by corrosion,
electrolysis or mineral deposits within the cylinder.
H.W.C.F. Seals (class 6)
Pre-Lubricated Air Cylinders
Class 6 seals are intended for High Water Content Fluids (H.W.C.F.) such as Houghto
Hydrolubic 120B and Sonsol Lubrizol within the temperature range of +40F (+4C) to +120F
(+49C). Class 6 seals are special nitrile compound dynamic seals. Lipseals will have P.T.F.E.
and or polymyte back-up washers when required. O-rings will have nitrile back-up washers
when required. Because of the viscosity of these fluids, cylinders specified with class 6 seals,
will also be modified to have lip seal piston seals and straight cushions.
Parker Hannifin air cylinders are factory pre-lubricated with Lube-A-Cyl applied to seals, piston,
cylinder bore, piston rod and gland surfaces, provides for normal cylinder operations with
lubricated air.
Hi-Load Seals
Hi-load seals consist of one or two filled PTFE dynamic piston seals with an elastomer expander
underneath. Hi-load piston arrangement normally consists of a wear ring on each end of the
Non-Lubricated Air Cylinders

For heavier duty operation, Series 2AN is recommended for non-lubricated air service. Series
2AN includes an innovative special composite material wick and ring reservoir assembly in each
seal groove to retain the extreme pressure lubricant applied at time of assembly. This lubricant
coats the cylinder bore and piston rod and mating surfaces.
Class No.
Typical Fluids
Temperature Range
1 (Standard)
(Nitrile Polyurethane)
Air, Nitrogen
Hydraulic Oil, Mil-H-5606 Oil
-10F (-23C) to
+165F (+74C)
2 Optional
Water Base Fluid Seal
Water, Water-Glycol, H.W.C.F. See Class 6 below.

Water-in-Oil Emulsion Houghto-Safe, 271, 620, 5040
Mobil Pyrogard D, Shell Irus 905
Ucon Hydrolube J-4
-10F (-23C) to
+165F (+74C)
3 Special (E.P.R.) (At extra cost)
Some Phosphate Ester Fluids

Skydrol 500, 7000
Note: (E.P.R.) seals are not compatible with Hydraulic Oil
4 Special (Nitrile) (At extra cost)
Low Temperature Air or Hydraulic Oil
High Temperature
Houghto-Safe 1010, 1055, 1120
Fyrquel 150, 220, 300, 550
Mobil Pyrogard 42,43,53,55
Note: Fluorocarbon seals are not suitable for use with Skydrol fluid, but can be used with hydraulic oil if desired
5 Optional (At extra cost)
(Fluorocarbon Seals)
6 Optional (HWCF) (At extra cost)
Houghton, Hydrolubric 120B

Sonsol Lubrizol, for other HWCF consult factory.
-10F (-23C) to
+130F (+54C)
-50F (-46C) to
+150F (+66C)
See above paragraph on Fluorocarbon seals
for recommended temperature range.
+40F (+4C) to
+120F (+49C)

83
Hydraulic and
Pneumatic Cylinders
Cylinder Pressure Ratings
Application Data
The proper application of a fluid power cylinder requires consideration of the operating pressure, the fluid medium, the mounting
style, the length of stroke, the type of piston rod connection to
the load, thrust or tension loading on the rod, mounting attitude,

the speed of stroke, and how the load in motion will be stopped.
Information given here provides pressure rating data for pneumatic and hydraulic cylinders.
Pneumatic Cylinders
Hydraulic Cylinders (Medium duty)
Standard operating fluid filtered air which is free of moisture.

2A and 2AN Series cylinders are recommended for maximum
250 psi heavy duty service; Series MA industrial cylinders may
be used at pressures up to 200 psi.
Pressure ratings for Series 3L hydraulic cylinders vary by bore

size and rod size as shown in table below. For pressures higher
than those indicated, Series 2H heavy duty cylinders should be
used.
Pressure Ratings Fluid Medium Air
Series 3L Hydraulic Cylinders Maximum Pressure Rating
Bore Size
(Inches)
1
11/2
2
21/2
31/4
4
5
6
8
10
12
14
Standard
Series 2A, 2AN
Piston Rod
Max. Heavy-Duty
Diameters Operating Pressure
(Inches)
(PSI)
Series MA
Maximum
Operating
Pressure (PSI)
250
250
250
250
250
250
250
250
250
250
250
250
1/2
5/8
5/8
5/8
1
1
1
13/8
13/8
13/4
2
21/2
200
200
200
200
200
200
Bore Size
1
11/2
2
21/2
31/4
Hydraulic Cylinders (Heavy duty)

Standard operating fluid - clean, filtered hydraulic oil. Pressure
ratings for heavy duty hydraulic cylinders are shown in the
following table:
Pressure Ratings
Series 2H, 3H (7" & 8"), VH and HD hydraulic cylinders are
recommended for pressures to 3000 p.s.i. for heavy-duty service
with hydraulic oil. The 4:1 design factor ratings shown are based
on tensile strength of material and are for code 1 rod dia. only.
The rating is conservative for continuous severe applications. Design factors at other pressures can be calculated from this rating.
In addition, mounting styles, stroke, etc., should be considered
because of the limiting effect they may have on these ratings.
Maximum Pressure Ratings
Rod
Bore Size
Diameter
(Inches)
(Inches)
11/2
2
21/2
31/4
4
5
6
7
8
5/8
1
1
13/8
13/4
2
21/2
3
31/2
4:1*
Heavy-Duty
Design Factor
Service
(Tensile) (PSI)
(PSI)
2530
2950
2340
2250
2130
2170
2270
2030
2040
3000
3000
3000
3000
3000
3000
3000
3000
3000
Rod
No.
1
2
1
2
1
3
2
7
1
3
2
1
3
4
2
7
1
3
4
2
7
8
1
3
4
5
2
7
1
3
4
5
6
2
7
8
1
3
4
5
6
9
0
2
Rod
Diameters
1/2
5/8
5/8
1
5/8
1
13/8
5/8
1
13/8
13/4
1
13/8
13/4
2
1
13/8
13/4
2
21/2
1
13/8
13/4
2
21/2
3
31/2
13/8
13/4
2
21/2
3
31/2
4
13/8
13/4
2
21/2
3
31/2
4
41/2
5
51/2
Pressure Rating
At 4:1 Design*
Factor
(On Tensile)
1900
1900
2000
2300
1100
2000
2000
700
1400
1400
1400
1300
1300
1300
1300
900
900
900
900
900
600
950
950
950
950
950
950
700
700
700
700
700
700
700
400
650
650
650
650
650
650
650
650
650
*Applies to all mountings except J. See Series 3L
*Applies to all mountings except J and H. See Series 2H

84
Hydraulic and
Pneumatic Cylinders
Single rod type, fluid power cylinders are commonly available in 20 standard mounting
styles ranging from head or cap end mounts to intermediate mounts. Many mounting
styles are also available in double rod type cylinders. Refer to NFPA Std. B93.15-1981 or
Parker air or hydraulic cylinder catalogs for detailed description.
Standard mounting styles for fluid power cylinders fall into three basic groups. The groups
can be described as follows.
Group 1
Group 1 Straight line force transfer with fixed mounts which absorb force on cylinder
centerline.
Group 3 Straight line force transfer with fixed mounts which do not absorb force on
cylinder centerline.
Group 2
Group 2 Pivot force transfer with pivot mounts which absorb force on cylinder
centerline and permit cylinder to change alignment in one plane.
Cylinder mounting directly affects the maximum pressure at which the fluid power
cylinder can be used, and proper selection of mounting style will have a bearing on
cylinder operation and service life. Whether the cylinder is used in thrust or tension, its
stroke length, piston rod diameter and the method of connection to load also must be
considered when selecting a mounting style.
Group 3
Fluidpower cylinders are offered for use with air pressure up to 250 psi; medium-duty
hydraulic, depending on bore size, up to 2200 psi; and heavy-duty hydraulic service of up
to 3000 psi. The industrial tie rod types, known as NFPA cylinders, with square steel
heads and caps, plus steel mountings lend themselves to standardized mounts which
are similar in appearance for both air and hydraulic cylinders.
Because of the all steel construction, Parker air cylinders have a design factor of better
than 4:1, and the various mounts can be used without limitations up to the cylinder
manufacturers maximum rated pressure. Medium-duty and heavy-duty hydraulic
cylinders, in some mounting styles, may not be used at full rated pressure, depending on
mounting style, stroke length and thrust or tension loading, as discussed in the following:
Tie rods extended head end,

Style TB
Straight Line Force Transfer (Group 1)

Cylinders with fixed mounts (Group 1) which absorb the force on centerline are considered the best for straight line force transfer. Tie rods extended, flange or centerline lug
mounts are symmetrical and allow the thrust or tension forces of the piston rod to be
distributed uniformly about the cylinder centerline. Mounting bolts are subjected to simple
tension or simple shear without compound forces, and when properly installed damaging
cylinder bearing sideloading is kept to a minimum.
Tie Rods Extended are considered to be of the centerline mount type. The cylinder tie
rods are designed to withstand maximum rated internal pressure and can be extended
and used to mount the cylinder at cap or head end. This often overlooked mounting will
securely support the cylinder when bolted to the panel or machine member to which the
cylinder is mounted. The torque value for the mounting nuts should be the same as the
tie rod nut torque recommended by the cylinder manufacturer. Cylinders are available
with tie rod extended both ends. In such applications one end is used for mounting and
the opposite end to support the cylinder or to attach other machine components.
Tie rods extended cap end,

Style TC
Tie rods extended both ends,

Style TD
J
Tie rod mount cylinders may be used to provide thrust or tension forces at full rated
pressures.
Tie rods extended head end (Parker Style TB), cap end (Parker Style TC) or extended
both ends (Parker Style TD) are readily available and fully dimensioned in Parker cylinder
product catalogs.
Flange Mount cylinders are also considered to be centerline mount type and thus are
among the best mounts for use on straight line force transfer applications. The machine
designer has a choice of three mounting styles at each end, such as head rectangular
flange (Style J), head square flange (Style JB), head rectangular (Style JJ), cap rectangular flange (Style H), cap square flange (Style HB), and cap rectangular (Style HH).
Selection of a flange mounting style depends, in part, upon whether the major force
applied to the load will result in compression (push) or tension (pull) stresses of the
cylinder piston rod. Cap end mounting styles are recommended for thrust loads (push),
while head end mounting styles are recommended where the major load puts the piston
rod in tension (pull).
JB
JJ

85

Hydraulic and
Pneumatic Cylinders
Flange mounts are best used when end face is mounted against the machine support
member. (Fig. 1) This is especially true where head rectangular flange type (Style J) is
used with major load in tension. In this mode, the flange is not subjected to flexure or
bending stresses, nor are the mounting bolts stressed to unusually high levels. The use
of head rectangular flange (Style J) mount with major load in compression (see Fig. 2) is
not recommended except on reduced pressure systems. The use of Style J mount in
compression subjects the flange to bending and the mounting bolts to tension stresses,
which could result in early fatigue failure. For maximum allowable pressure with Style J
head rectangular mount used for compression (push) or rear face of flange mounted, see
pressure rating in product catalogs for medium- or heavy-duty hydraulic cylinders. For
applications where push forces require full rated system pressure, head square flange
(Style JB) or head rectangular (Style JJ) mounts are recommended. The best head style
mounting for either push or pull applications at full rated pressure is Style JJ.
Fig. 1
Fig. 2
Spacer Bars
JJ Mount
Fig. 3
Style JJ mount has the same mounting hole pattern and rectangular dimensions as the
Style J mount. To substitute the head rectangular Style JJ mount for the head rectangular
flange, Style J mount, it is necessary to use spacers to fill in the cataloged F dimension
previously occupied by the J flange. The spacers are installed as shown in Fig. 3.
Cap flange mounts are also best used when end face is mounted against the machine
support member. The use of cap rectangular flange mount, Style H, is not recommended
on applications where the major load is in tension (pull) except at reduced pressure. For
maximum allowable pressure with cap rectangular flange, Style H, used in tension
application (pull) or front of flange mounted, see maximum pressure rating in product
catalogs for medium- and heavy-duty hydraulic cylinders.
HB
H
For applications where pull forces involved require full rated system pressure, cap square
flange, Style HB, or cap rectangular, Style HH, mounts are recommended. The best cap
style mounting for either push or pull applications at full rated pressure is the cap
rectangular Style HH.
The Style HH mount has the same mounting hole pattern and rectangular dimensions as
the Style H mount. To substitute the Style HH for Style H, it is necessary to use spacers
or order a cylinder with piston rod extension to make up for the cataloged F dimension
previously occupied by the H flange.
E
HH
Straight Line Force Transfer (Group 3)

Centerline Lug Mount cylinders are considered fixed mount types which absorb force
on centerline and are used on straight line force transfer applications. They are least
popular of the fixed mount type cylinders. When used at higher pressures or under shock
conditions, the lugs should be dowel-pinned to the machine. (See Page 109 for dowel
pin uses for fixed mount cylinders.)
Side Mount cylinders are considered to be fixed mounts which do not absorb force on
their centerline. Cylinders of this group have mounting lugs connected to the ends, and
one style has side tapped holes for flush mounting. The plane of their mounting surfaces
is not through the centerline of the cylinder, and for this reason side mounted cylinders
produce a turning moment as the cylinder applies force to the load. (Fig. 4) This turning
moment tends to rotate the cylinder about its mounting bolts. If the cylinder is not well
secured to the machine member on which it is mounted or the load is not well-guided,
this turning moment results in side load applied to rod gland and piston bearings. To
avoid this problem, side mount cylinders should be specified with a stroke length at least
equal to the bore size.
C
L
Fig. 4
H
a
S1
S2
Fig. 5
Shorter stroke, large bore cylinders tend to sway on their mountings when subjected to
heavy loads, especially side end lug or side and angle mounts. (Fig. 5)
Side mount cylinders are available in several mounting styles, such as side lug (Style C),
Side tapped (Style F), side end lug (Style G) and side end angle (Style CB). Of these, the
side lug mount its the most popular and reliable, since the mounting lugs are welded to
head and cap to form an integral unit at each end.
Side tapped mount is the choice when cylinders must be mounted side by side at
minimum center-to-center distance. Another narrow side mount style is the side end lug
mount which has lugs threaded to the tie rods. Thus the end lugs serve a dual function of
holding the cylinder together and act as a means of mounting. This mounting style should
be used only on medium- to light-duty applications, because the end lugs are subjected
to compound stresses which could result in early failure.
G
CB

86
Hydraulic and
Pneumatic Cylinders
The side end angle mount is also a narrow mount type, but is the weakest of the side
mount styles. Its use should be limited to a maximum pressure of 500 psi and minimum
stroke length of two times the bore size. For pressure rating of longer strokes, consult the
cylinder manufacturer.
Consideration should also be given to design of the machine frame used to support
cylinders non-centerline mount, since stronger members are often required to resist
bending moments. (See Fig. 6)
Side mount cylinders depend wholly on the friction of their mounting surfaces in contact
with the machine member to absorb the force produced. Thus the torque applied to the
mounting bolts is an important consideration. Since the mounting bolts are the same
diameter as the tie rods for a given cylinder, it is recommended that the torque applied to
the mounting bolts be the same as the tie rod torque recommended by the cylinder
manufacturer for the given bore size.
For heavy loads or high shock conditions, side mounted cylinders should be held in place
to prevent shifting by keying or pinning. A shear key, consisting of a plate extending from
side of cylinder, can be supplied on most cylinders. (Fig. 7) This method may be used
where a keyway can be milled into a machine member. It serves to take up shear loads
and also provides accurate alignment of the cylinder.
Side lug (and centerline lug) mounts are designed so as to allow dowel pins to be used
to pin the cylinder to the machine member. Pins, when used, are installed on both sides
of the cylinder but not at both ends. (See Fig. 8)
The use of a separate shear key is fairly common. It should be placed at the proper end
of the cylinder to absorb the major load. (see Fig. 9)
Side mount cylinders should not be pinned or keyed at both ends. Changes in temperature and pressure under normal operating conditions cause the cylinder to increase (or
decrease) in length from its installed length and therefore must be free to expand and
contract. If pinned or keyed at both ends, the advantages of cylinder elasticity in absorbing high shock loads will be lost. (Fig. 10)
If high shock loads are the major consideration, the cylinder should be mounted and pins
or shear key so located as to take full advantage of the cylinders inherent elasticity. For
major shock load in tension, locate key at rear face of head or pin the head in place. For
major shock load in thrust, pin cap in place or locate key at front face of cap.
MAJOR LOAD IN TENSION

RIGHT
Pivot Force Transfer (Group 2)

Cylinders with pivot mounts which absorb force on centerline should be used on
applications where the machine member to be moved travels in a curved path. There
are two basic ways to mount a cylinder so that it will pivot during the work cycle: clevis or
trunnion mounts, with variations of each. Pivot mount cylinders are available in cap fixed
clevis (Style BB), cap detachable clevis (Style BC), cap spherical bearing (Style SB),
head trunnion (Style D), cap trunnion (Style DB), and intermediate fixed trunnion (Style
DD).
MAJOR LOAD IN THRUST
WRONG
Pivot mount cylinders can be used on tension (pull) or thrust (push) applications at full
rated pressure, except long stroke thrust cylinders are limited by piston rod column
strength. See Piston Rod Selection Chart on Page 83.
Clevis or single ear mounts are usually an integral part of the cylinder cap (though one
style is detachable) and provide a single pivot point for mounting the cylinder. A pivot pin
of proper length and of sufficient diameter to withstand the maximum shear load developed by the cylinder at rated operating pressure is included as a part of the clevis mount
style. The fixed clevis mount, Style BB, is the most popular of the pivot force transfer
types and is used on applications where the piston rod end travels in a curved path in
one plane. It can be used vertically or horizontally or any angle in between. On long
stroke push applications it may be necessary to use a larger diameter piston rod to
prevent buckling or stop tube to achieve additional stability in the extended position.
Fixed clevis mount cylinders will not function well if the curved path of piston rod travel is
other than one plane. Such an application results in misalignment and causes the gland
and piston bearing surfaces to be subjected to unnecessary side loading. For applications where the piston rod will travel in a path not more than 3 either side of the true
plane motion, a cap spherical bearing mount is recommended. A spherical bearing rod
eye should be used at rod end. Most spherical bearing mounts have limited pressure
ratings. Consult cylinder manufacturers product catalog.
C
CLEVIS MOUNT CYLINDER
TRUNNION
MOUNT
CYLINDER

87
Hydraulic and
Pneumatic Cylinders
Cap detachable clevis mounts are usually not available in heavy-duty hydraulic cylinders.
They are used more for air or medium hydraulic service. Cap detachable clevis mounts
are longer, centerline of pivot pin to shoulder of piston rod, than fixed clevis mount in any
given bore size. They are most often specified to avoid port relocation charges. Application parameters are the same as described for fixed clevis mounting.
Spherical Bearing Mount
Trunnion mount cylinders are a second type of pivot mounts used on applications where
the piston rod travels in a curved path in one plane. Three styles are available head
trunnion (Style D), cap trunnion (Style DB) and intermediate fixed trunnion (Style DD).
Trunnion pins are designed for shear loads only and should not be subjected to bending
stresses. Pillow blocks, rigidly mounted with bearings at least as long as the trunnion
pins, should be used to minimize bending stresses. The support bearings should be
mounted as close to the head, cap or intermediate trunnion shoulder faces as possible.
Fig. 11
D
Cap end trunnion mounts are used on cylinder applications similar to fixed clevis mounts,
and the same application data applies.
Head trunnion mount cylinders can usually be specified with smaller diameter piston rods
than cylinders with pivot point at cap end or at an intermediate position. This is evident in
data shown in the Piston Rod-Stroke Selection Chart. On head end trunnion mount, long
stroke, cylinder applications consideration should be given to the overhanding weight at
cap end of cylinder. To keep trunnion bearing loading within limits, stroke lengths should
be not more than 5 times the bore size. If cylinder stroke is greater than 5 times the bore
size and piston speed exceeds 35 ft/minute, consult factory.
DB
Intermediate fixed trunnion mount is the best of the trunnion mount types. The trunnion
can be located so as to balance the weight of the cylinder, or it can be located at any point
between the head or cap to suit the application. It is of fixed design, and the location of the
trunnion must be specified (XI dimension) at time of order. The location cannot be easily
changed once manufactured.
Thrust exerted by a pivot transfer cylinder working at an angle is proportional to the angle
of the lever arm which it operates. In Fig. 12 that vector force, T, which is at right angle to
the lever axis, is effective for turning the lever. The value of T varies with the acute angle A
between cylinder centerline and lever axes. To calculate effective thrust T, multiply cylinder
thrust by the power factor shown in table below.
DD
Accessories
Rod clevises or rod knuckles are available for use with either fixed or pivot mount
cylinders. Such accessories are usually specified with pivot mount cylinders and are used
with pivot pin centerline in same axis as pivot pin centerline on cylinder. Pivot pins for
accessories must be ordered separately.
Pin size of rod clevis or rod knuckle should be at least equal in diameter to the pin
diameter of the cap fixed clevis pin for the cylinder bore size
specified. Larger accessories are more costly and usually
result in a mis-match of pin diameters, especially when used
with oversize piston rods.
Fig. 12
Lever
Arm
Power Factor Table
Removable trunnion pins are a convenience when machine

structures or confined space prohibit the use of separate pillow
blocks situated close to the cylinder sides. Parker offers a
removable pin design in 1-1/2" through 8" bores sizes. (See
following table for recommended maximum operating pressure.) Mounting pin diameters and lengths are identical to
those in Mounting Styles D and DB for any given bore size.
These removable trunnion pins can be provided on the cap
end (Style DBR) of Series 2A cylinders with any rod diameter.
They can also be provided on the head end (Style DR) of cylinders with standard rods.
Pressure Ratings Removable Trunnion Pin Mounting

1"
T Effective
Thrust
F
Cylinder
Thrust
Angle (A)
Removable Trunnion Pins
Bore Size
Std. Pressure Rating (PSI)
Extreme Pressure Rating
Hydraulic Rating (PSI)
Clevis Mount Cylinder
1 1/2"
250
450
750
2"
250
400
700
2 1/2" 3 1/4"
250
250
275
375
450
625
4"
250
250
400
5"
150
150
250
6"
200
200
325
Angle A
Degrees
5
10
15
20
25
30
35
40
45
Pwr.
Factor
(SIN A)
0.087
0.174
0.259
0.342
0.423
0.500
0.573
0.643
0.707
Angle A
Degrees
50
55
60
65
70
75
80
85
90
8"
125
125
200

88
Pwr.
Factor
(SIN A)
0.766
0.819
0.867
0.906
0.940
0.966
0.985
0.996
1.000
Hydraulic and
Pneumatic Cylinders
Ports
Ports
Cylinder Port Options
Parker hydraulic and pneumatic cylinders can be supplied with

S.A.E. straight O-ring ports or N.P.T.F. pipe thread ports. For the
type of port recommended and port size, see respective product
catalogs. If specified on your order, extra ports can be provided
on the sides of heads or caps that are not occupied by mountings or cushion valve on all cylinders except Series C and S.
Option T
SAE Straight Thread O-Ring Port. Recommended

for most hydraulic applications.
Option U
Conventional NPTF Ports (Dry-Seal Pipe Threads).

Recommended for pneumatic applications only.
Option R
BSPP Port (British Parallel Thread). ISO 228 port

commonly used in Europe. See Figure R-G on pg.
C-115.
Option P
SAE Flange Pots Code 61 (3000 psi).

Recommended for hydraulic applications requiring
larger port sizes.
Option B
BSPT (British Tapered Thread).
Option G
Metric Straight Thread Port similar to Option R

with metric thread. Popular in some European
applications. See Figure R-G on pg. C-115.
Option Y
ISO-6149-1 Metric Straight Thread Port.

Recommended for all hydraulic applications
designed per ISO standards. See Figure Y on pg.
C-115.
Standard port location is position 1 as shown on line drawings in

product catalog and Figure 1 below. Cushion adjustment needle
and check valves are at positions 2 and 4 (or 3), depending on
mounting style. Heads or caps which do not have an integral
mounting can be rotated and assembled with ports at 90 or
180 from standard position. Mounting styles on which head or
cap can be rotated at no extra charge are shown in Table A
below. To order, specify by position number. In such assemblies
the cushion adjustment needle and check valve rotate accordingly, since their relationship with port position does not change.
Figure 1
Head (Rod) End
Head
Cap
Table A
Port Position Available
Head End
Cap End
Mounting Style
T, TB, TC, TD, BC, CB,
H, HB, J, JB,
DD
BB, DB, HH
D, JJ
1, 2, 3 or 4
1, 2, 3 or 4
1,2, 3 or 4
1 or 3
1 or 3
1, 2, 3 or 4
C, E, F, G
1
1
Applies to Series MA, MAN, 2A, 2AN, 3L, DH, 3H, VH and HD.
Ports can be supplied at positions other than those shown in

Table A at an extra charge. To order, specify port position as
shown in Figure 1.
Available Ports for 2H, 3H, HD Series Cylinders

Bore
1 1/2
2
2 1/2
3 1/4
4
5
6
7
8
T SAE
Standard
#10
#10
#10
#12
#12
#12
#16
#20
#24
U NPTF
Pipe Thread
1/2
1/2
1/2
3/4
3/4
3/4
1
1 1/4
1 1/2
R BSPP
Parallel Thread
1/2
1/2
1/2
3/4
3/4
3/4
1
1 1/4
1 1/2
P SAE 4-Bolt
Flange Nom. Size
N/A
N/A
1/2
3/4
3/4
3/4
1
1 1/4
1 1/2
B BSPT
Taper Thread
1/2
1/2
1/2
3/4
3/4
3/4
1
1 1/4
1 1/2
G Metric
Y ISO-6149-1
Straight Thread Metric Straight Thread
M22 x 1.5
M22 x 1.5
M22 x 1.5
M22 x 1.5
M22 x 1.5
M22 x 1.5
M27 x 2
M27 x 2
M27 x 2
M27 x 2
M27 x 2
M27 x 2
M33 x 2
M33 x 2
M42 x 2
M42 x 2
M48 x 2
M48 x 2
Available Ports for 2A and 3L Series Cylinders

Bore
1
1 1/2
2
2 1/2
3 1/4
4
5
6
8
T SAE
Standard
#6
#6
#6
#6
#10
#10
#10
#12
#12
U NPTF
Pipe Thread
1/4
3/8
3/8
3/8
1/2
1/2
1/2
3/4
3/4
R BSPP
Parallel Thread
1/4
3/8
3/8
3/8
1/2
1/2
1/2
1/2
3/4
B BSPT
Taper Thread
1/4
3/8
3/8
3/8
1/2
1/2
1/2
1/2
3/4
G Metric
Straight Thread
M14 x 1.5
M14 x 1.5
M14 x 1.5
M14 x 1.5
M22 x 1.5
M22 x 1.5
M22 x 1.5
M26 x 1.5
M26 x 1.5
Y ISO-6149-1
Metric Straight Thread
M14x 1.5*
M14 x 1.5*
M14 x 1.5
M14 x 1.5
M22 x 1.5
M22 x 1.5
M22 x 1.5
M27 x 2
M27 x 2
*Not available on code 2 rods

89
Hydraulic and
Pneumatic Cylinders
Ports
Straight Thread Ports
The S.A.E. straight thread O-ring port is recommended for
hydraulic applications. Parker will furnish this port configuration
at positions shown in Table A on page C111. This port can also
be provided at positions other than those shown in Table A at an
extra charge. S.A.E. port size numbers are listed next to their
N.P.T.F. pipe thread counterparts for each bore size in the
respective product catalogs. Size number, tube O.D. and port
thread size for S.A.E. ports are listed in Table C.
Tube
O.D. (In.)
1/8"
2
3
4
5
6
8
10
3/16"
1/4"
5/16"
3/8"
1/2"
5/8"
Thread
Size
Size
No.
Tube
O.D. (In.)
- 24
3/8 - 24
7/16 - 20
1/2 - 20
9/16 - 18
3/4 - 16
7/8 - 14
12
16
20
24
32
3/4"
5/16
Bore
Size
2 1/2*
3 1/4
4
Table C
S.A.E. Straight Thread O Ring Ports
Size
No.
Flange Ports (Code 61, 3000 psi)

SAE 4 Bolt Flange Ports for 2H, 3H (7"-8"), HD
1"
11/4"
11/2"
2"
Thread
Size
11/16 - 12
15/16 - 12
15/8 - 12
17/8 - 12
21/2 - 12
Note: For the pressure ratings of individual connectors, contact

your connector supplier. Hydraulic cylinders applied with meter out
or deceleration circuits are subject to intensified pressure at the
cylinder piston rod end. The rod end pressure is approximately
equal to:
effective cap end piston area
x Operating Pressure
effective rod end piston area
International Ports
Other port configurations to meet international requirements are
available at extra cost. Parker cylinders can be supplied, on
request, with British standard taper port (BSPT). Such port has a
taper of 1 in 16 measured on the diameter (1/16" per inch). The
thread form is Whitworth System, and size and number of threads
per inch are as follows:
5
6
7
8
Bore
Size
2 1/2*
3 1/4
4
5
6
7
8
SAE
Rod Dash
Code No.
1
8
1
2
12
3
1
2
12
3
1
2
12
3
4
All
16
All
20
All
24
Y
2.39
2.77
3.14
3.02
3.02
3.39
3.14
3.14
3.39
3.39
3.39
3.52
3.77
3.91
SAE
Rod Dash
Code No.
1
8
1
2
12
3
1
2
12
3
1
2
12
3
4
All
16
All
20
All
24
A
.50
P
2.97
Q
1.50
W
.75
X
.34
.75
3.47
1.87
.94
.44
.75
3.72
1.87
.94
.44
.75
4.22
1.87
.94
.44
1.00
1.25
1.50
4.85
5.47
6.19
2.06
2.31
2.75
1.03
1.16
1.37
.52
.59
.70
Z
5/16 - 18
AA
.81
GG
.69
3/8 - 16
.75
.87
3/8 - 16
.75
.87
3/8 - 16
.75
.87
3/8 - 16
7/16 - 14
1/2 - 13
.87
1.00
1.06
1.03
1.19
1.41
*2 1/2" bore head, flange port available with code 1 & 3 rod only.
2 1/2", 3 1/4", 4" & 5" bores cap-flange port not available on HB mounting. H
mounting not available at position 2 or 4. Port flange overhangs cap on HH
mounting.
P + STROKE
Z UNC 2B THD
AA M N DEPTH
4 HOLES
A DIA
Table D
British Standard Pipe Threads
Nominal
Pipe Size
No. Threads
Per Inch
Pipe
O.D.
1/8
28
19
19
14
14
11
11
11
11
.383
.518
.656
.825
1.041
1.309
1.650
1.882
2.347
1/4
3/8
1/2
3/4
1
11/4
11/2
2
British standard parallel internal threads are designated as BSP and

have the same thread form and number of threads per inch as the
BSPT type and can be supplied, on request, at extra cost. Unless
otherwise specified, the BSP or BSPT port size supplied will be the
same nominal pipe size as the N.P.T.F. port for a given bore size
cylinder.
Metric ports options G or Y can also be supplied to order at extra
cost.
BSPP or Metric Port

options R and G for
Series 3L, 2H, 3H, HD
GG
ISO 6149-1
Port option Y for
Series 3L, 2H, 3H, HD
POSSIBLE TYPES OF SEALS

SEALING SURFACE
Figure R-G
Figure Y

90
Hydraulic and
Pneumatic Cylinders
Ports
Oversize Ports
Manifold Ports
Oversize NPTF or SAE straight thread ports can be provided, at an extra charge, on pneumatic
and hydraulic cylinders. For ports one size larger than standard, welded port bosses which
protrude from the side of the head or cap are supplied. For dimensions, see drawings and tables
below. 2H and 3L cylinders equipped with cushions at the cylinder cap end can sustain damage to
the cushion check valve (cushion bushing) if excessive oil flow enters the cylinder from the cap
end port. Cylinders which are equipped with cap end cushions and ordered with one size oversize
ports having hydraulic fluid flow exceeding 25 ft./sec. in the line entering the cap end of the
cylinder should be ordered with a solid cushion at cap end such as provided with the VH
Series. All cylinders ordered with double oversize ports should always be ordered with a solid
cushion at cap end such as provided with the VH Series.
Cylinders which are connected to a meter out flow control with flow entering the cap end of a
cylinder provided by an accumulator may also experience damage to the cushion bushing due to
high instantaneous fluid flows. This condition can be eliminated by using a meter in flow control or
solid cushions at cap end such as provided with the VH Series.
Side mounted cylinders, Style C can be furnished with the cylinder ports arranged for mounting
and sealing to a maniforld surface. The ports are drilled and counterbored for O-ring seals which
are provided. With These specifications, the mounting is designated Style CM or KCM.
P + STROKE
A
Dimensions
Manifold Ports for Single and Double Rod Cylinders
Series 2H, 3H (7" & 8"), HD Cylinders
A
EE PORT
SIDE
Bore
11/2
2
D
21/2
31/4
Oversize NPTF Port Boss Dimensions

Series 2A, MA and 3L Cylinders
Bore
1
11/2
2
21/2
31/4
4
5
6
7-8
10
12
14
EE (NPTF)
A (Dia.)
7
/8
11/8
11/8
11/8
13/8
13/8
13/8
13/4
13/4
21/4
21/4
21/2
/4
/16
15
/16
15
/16
1
1
1
13/16
13/16
15/16
15/16
19/16
/8
/2
1
/2
1
/2
3
/4
3
/4
3
/4
1
1
11/4
11/4
11/2
1
15
/16
/16
9
/16
9
/16
11
/16
11
/16
11
/16
15
/16
15
/16
11/8
11/8
11/4
/2
/2
1
/2
1
/2
5
/8
5
/8
5
/8
3
/4
3
/4
1
1
11/8
21/16
23/16
23/16
25/16
29/16
29/16
213/16
33/16
35/16
41/4
43/4
51/2

Bore
11/2
2
21/2
31/4
4
5
6
7
8
EE (NPTF)
A (Dia.)
13/8
13/8
13/8
13/4
13/4
13/4
21/4
21/2
3
1
1
1
13/16
13/16
13/16
15/16
19/16
111/16
/4
/4
/4
1
1
1
11/4
11/2
2
3
3
25
25
25
/4
/4
/4
29
/32
29
/32
29
/32
11/8
13/8
11/2
/32
/32
/32
7
/8
7
/8
7
/8
11/8
13/8
11/2
229/32
229/32
31/32
317/32
325/32
49/32
51/8
53/4
61/2
Bore Rod Code

1
11/2
2
21/2
Series 3L Cylinders
31/4
EE (SAE)
A (Dia.)
1
11/2
2
21/2
31/4
4
5
6
8
8
8
8
8
12
12
12
16
16
11/8
11/8
11/8
11/8
13/8
13/8
13/8
13/4
13/4
B
15
/16
/16
15
/16
15
/16
1
1
1
13/16
13/16
15
/16
/16
9
/16
9
/16
11
/16
11
/16
11
/16
15
/16
15
/16
/2
/2
1
/2
1
/2
5
/8
5
/8
5
/8
3
/4
3
/4
P
21/16
23/16
23/16
25/16
29/16
29/16
213/16
33/16
35/16

Bore
EE (SAE)
A (Dia.)
11/2
2
21/2
31/4
4
5
6
7
8
12*
12*
12**
16
16
16
20**
24**
NA
13/8
13/8
**
13/4
13/4
13/4
**
**
**
1
1
**
13/16
13/16
13/16
**
**
**
1
2
1
2
1
2
3
1
2
3
1
2
3
1
2
3
4
1
2
3
4
1
2
3
4
5
1
2
3
4
5
Rod Dia.
MM
P+1/32
PK+1/32
27/8
27/8
11/8
2 /8
2 /8
11/8
/4
11/8
31/2
31/2
13/8
41/16
13/8
33/8
41/4
41/4
13/8
31/2
51/8
47/8
11/4
15/8
313/16
57/8
53/8
11/2
17/8
315/16
65/8
61/8
11/2
17/8
Y+1/32
P+1/32
EEM
ED
115/16
2
23/8
2
25/8
23/8
2
27/8
23/8
25/8
27/16
31/16
211/16
215/16
27/16
35/16
211/16
215/16
31/16
27/16
35/16
211/16
215/16
31/16
213/16
37/16
31/16
33/16
213/16
37/16
31/16
33/16
31/8
31/4
31/2
31/4
31/2
313/16
21/8
/8
11
21/8
/2
13
/16
2 /8
/2
13
/16
21/4
/2
13
/16
25/8
/8
15
/16
25/8
/8
15
/16
27/8
/8
15
/16
31/8
/8
13/16
31/4
/8
13/16
41/8
13/16
11/2
45/8
13/16
11/2
51/2
19/16
17/8
Y+1/32
/8
1
1
13/8
1
13/4
13/8
13/8
2
13/4
13/4
21/2
2
2
31/2
21/2
3
21/2
4
3
31/2
3
5
31/2
4
41/2
31/2
51/2
4
41/2
5
2
23/8
23/8
25/8
23/8
27/8
25/8
23/4
31/8
3
227/32
37/32
231/32
31/8
EEM
/4
/4
ED
Series 2A, 3L Cylinders
Oversize SAE Straight Thread Port Boss

Dimensions
Bore
Rod
Code
13
25
13
25
/16
/16
**
7
/8
7
/8
7
/8
**
**
**
/32
/32
**
7
/8
7
/8
7
/8
**
**
**
P
2 31/32
2 31/32
31/8
3 9/16
313/16
4 5/ 16
5 3/16
5 5 /8
61/4
7-8
10
12
14
Rod. Dia. (MM)
All
All
5
1
/8
2
1
5
1
/8
2
13/8
3
1
5
1
/8
2
13/4
3
1
4
13/8
1
1
2
2
3
13/8
4
13/4
1
1
2
21/2
3
13/8
4
13/4
5
2
1
1
2, 6 & 7
31/2, 21/2 & 3
3
13/8
4
13/4
5
2
1
13/8
2, 5, 6, 7
4, 21/2, 3 & 31/2
3
13/4
4
2
1
13/8
2, 5, 6, 7, 8, 9 & 0 51/2, 21/2, 3, 31/2, 4, 41/2 & 5
3
13/4
4
2
1
13/4
3
2
4, 5, 6, 7, 8, 9 & 0 21/2, 3, 31/2,4, 41/2, 5 & 51/2
1
2
3,4, 5, 6, 7, 8 & 9 21/2, 3, 31/2,4, 41/2, 5 & 51/2
All
All
/16
Available at head end only. For cap end, consult factory.

*Port tapped directly into head on these cylinders with code 1 rods.
Rod code 2 and cap use port boss.
**Port tapped directly into head and cap.

91
Hydraulic and
Pneumatic Cylinders
Rod End Data

Piston Rods
Special Assemblies
Rod End Data
International Rod End Threads
Rod end dimension symbols as shown comply with the

National Fluid Power Association dimensional code. The
following chart indicates the symbols used in this catalog.
Piston rod threads to meet international requirements are

available at extra cost. Parker cylinders can be supplied with
British standard fine (W) or metric (M). To order, specify in model
number. For dimensions, consult factory.
Description
Symbol
Thread diameter and pitch
Special Rod Ends
KK or CC
Length of thread
Length of rod extension from

face of gland retainer to end of
retracted rod
LA or LAF (Male Thread)

W or WF (Female Thread)
Three rod ends for Parker cylinders are offered as shown on the
dimension pages of this catalog. They are Parker styles 4, 8
and 9, and all three are optional without price penalty. If a rod
end style is not specified, the Parker style 4 (N.F.P.A. Style SM)
will be supplied. Styles 4 and 8 are supplied with high strength
rolled thread studs on piston rods through 2" diameter. Longer
studs in Parker Standard sizes are available, see table below.
Warning!
Piston rods are not normally designed to absorb bending
moments or loads which are perpendicular to the axis of piston
rod motion. These additional loads can cause the piston rod end
to fail. If these types of additional loads are expected to be
imposed on the piston rods, their magnitude should be made
known to our Engineering Department so they may be properly
addressed. Additionally, cylinder users should always make sure
that the piston rod is securely attached to the machine member.
On occasion cylinders are ordered with double rods. In some
cases a stop is threaded onto one of the piston rods and used
as an external stroke adjuster. This can cause a potential safety
concern and can also lead to premature piston rod failure. The
external stop will create a pinch point and the cylinder user
should consider appropriate use of guards. If an external stop is
not parallel to the final contact surface it will place a bending
moment on the piston rod. An external stop will also negate the
effect of a cushion and will subject the piston rod to an impact
loading. These two (2) conditions can cause piston rod failure.
The use of external stroke adjusters should be reviewed with
our Engineering Department.
Piston Rod End Threads

Standard piston rod end thread lengths are shown as dimension A in Catalog dimension pages. Special rod end threads
which are two times standard length can be supplied at a small
extra cost. Available thread lengths are shown in the table
below. To order, add suffix 2 to piston rod model number code
and specify as Style #42 or Style #82.
Optional Piston Rod End Studs

Rod End Thread
Style #42
Piston Rod Dia.
5/8
1
13/8
13/4
2
Thread
Dia. & Pitch
(KK)
Length
( = 2 x A)
- 20
16
1 - 14
11/4 - 12
11/2 - 12
11/2
21/4
31/4
4
41/2
7/16
3/4 -
Rod End Thread

Style #82
Thread
Dia. & Pitch
(CC)
1/2 -
20
- 14
11/4 - 12
11/2 - 12
13/4 - 12
7/8
Length
(= 2 x A)
1 1/ 2
21/4
31/4
4
41/2
If a rod end configuration other than the standard styles 4, 8 and

9 is required, such special rod ends can be provided. The
designation Style 3 is assigned to such specials and is incorporated in the cylinder model number. To order, specify Style 3 and
give desired dimensions for KK; A; LA, LAF, W, or WF. If otherwise
special, send a dimensioned sketch.
Special Assemblies from Standard Parts

Each dimensioned drawing in this catalog has position numbers
shown on the end view to identify the four sides of the cylinder.
These aid in communications and simplify the writing of specifications that cover changes in port positions, etc. Following are
several suggested special assemblies that can be made up from
standard parts.
a) By calling out the position numbers for the desired locations
for head and cap ports, many mounting styles can be
assembled with ports located at 90 or 180 from standard. In
such special assemblies, the cushion needle and check
valves are also repositioned since their relation with the port
position does not change.
b) The cushion needle valve is interchangeable with the check
valve in the cylinder heads. The cushion needle valve can be
assembled on side position 4 with the check valve on side 2
for most mounting styles when the port is in the standard
side position 1.
On mounting styles D, DB and DD, the cushion needle valves
are provided only on the side position 3 on the head or cap
which accommodates the mounting. The opposite head or
cap can be rotated.
c) Standard mountings in different combinations can be
provided: for example Style J mounting on head end with
Style C on the cap end. This would be made up from
standard parts and would be designated Model JC-2HU14A.
Double-acting cylinders are supplied as standard. They can also
be used a single-acting cylinders where fluid force is applied to
only one side of the piston, with the load or other external forces
acting to return the piston after pressure is exhausted.
Spring-Returned, Single-Acting Cylinders Single-acting,
spring-returned models can also be provided. Load conditions
and friction factors must be considered in supplying the proper
spring for the application. In addition, it is necessary that information be supplied as to which side of the piston the spring should
act upon. Specify "Spring to return piston rod or Spring to
advance piston rod.
On longer stroke spring-returned cylinders, it is recommended
that tie rod extensions be specified on the cylinder end in which
the spring is located so that the cap or head against which the
spring is acting can be backed-off slowly until compression of
the spring is relieved. In such cases it should also be specified
that the tie rod nuts be welded to the tie rods at the opposite end
of the cylinder to further insure safe disassembly.
Consult factory when ordering spring-returned cylinders.

92
Hydraulic and
Pneumatic Cylinders
Stroke Data
Tie Rod Supports
Stroke Adjusters-Thrust Key Mountings
Stroke Tolerances Stroke length tolerances are required

due to build-up of tolerances of piston, head, cap and cylinder
body. Standard production stroke tolerances run +1/32" to -1/64"
up to 20" stroke, +1/32" to -.020" for 21" to 60" stroke and +1/32" to
-1/32" for greater than 60" stroke. For closer tolerances on stroke
length, it is necessary to specify the required tolerance plus the
operating pressure and temperature at which the cylinder will
operate. Stroke tolerances smaller than .015" are not generally
practical due to elasticity of cylinders.
If machine design requires such
close tolerances, use of a
stroke adjuster (below) may
achieve the desired result.

Tie Rod Supports
Rigidity of Envelope The pre-stressed tie rod construction of
Parker cylinders has advantages in rigidity within the limits of the
cylinder tube to resist buckling. For long stroke cylinders within
practical limits. Parker provides exclusive TIE ROD SUPPORTS
(see table below) which move the tie rod centerlines radially
outward.
Number of
Supports Required
Standard tie rod supports are kept within the envelope dimensions of the head and cap, and generally do not interfere with
mounting a long cylinder.
Stroke (Inches)
Bore 36 48 60 72 84 96 108 120 132 144 156 168

Consult Factory
1
1 1 1 2

11/2
1 1 1 2
2
2 3 3
3
4

2
1 1 1
1
2 2 2
2
3

21/2
1
1
1 1 1
2
2

31/4
1 1 1
1
1

4
1
1
1

Note: 5" through 14" bore sizes no supports required.
Stroke Adjusters
Stroke Adjusters For the requirement where adjusting the

stroke is specified. Parker has several designs to offer, one of
which is illustrated below. This is suitable for infrequent adjustment and is economical.*
Bore Size
SEAL FOR THREADS 1" & UP
21/2,31/4,4
2"
5, 6
21/2", 31/4"
1 - 14
/8
4"
11/2 - 12
15
/2 - 20
/16
/4 - 16
/16
6
L
(Max.)
/16
11/4
111/
21/8
211/
5"
2 - 12
15/16
6"
21/2 - 12
111/16
31/8
20
7"
3 - 12
31/4
20
8"
31/2 - 12
23/8
31/2
20
Series 2A, 2AN and 3L

Dim.
FA
Bore
1
11/2
2
21/2
31/4
4
5
Dim.
PA
+.000
.312
-.002

/16
.562 +.000
5
/16
-.002

+.000
3
6
/8
.687 -.002
GP Mtg. not
available in 1" Bore.
INTEGRAL KEY
Dim. PD
Dim. PD
Mtg. Styles Mtg. Styles
CP, FP &GP
CBP*
15
/16
13/16
17/16
111/16
23/16
29/16
31/16
13/16
13/8
15/8
113/16
21/4
29/16
31/16
35/8
35/8
*1" bore CBP Mounting available with No. 1 (1/2" diameter) rod only.
Series 2H, 3H (7" & 8"), VH Cylinders

Bore
11/2
2
21/2
31/4
4
5
6
7
8
Dim.
FA
.312

.562

.562

.687

.812

.812

.937

.937

.937
+.000
-.002
+.000
-.002
+.000
-.002
+.000
-.003
+.000
-.003
+.000
-.003
+.000
-.003
+.000
-.003
+.000
-.003
Dim.
PA
Thrust Key Mountings
10
FA
/16
/16
5
/16
3
/8
7
/16
7
/16
1
/2
1
/2
1
/2
3
Dim. PD
Mtg. Styles
CP, FP &GP
17/16
113/16
21/16
25/8
215/16
311/16
41/4
43/4
51/4
Dim. PE
Mtg. Style
CBP
19/16
2
21/4
215/16
31/4
41/8
43/4
57/16
6
D-THREADS
18
12, 14
STOP PIN
WRENCH
JSQUARE
20
L
K (MIN.)

Here a retracting stroke adjuster must be called for in specifications, and the length of the adjustment must be specified.
Where frequent adjustment or cushions at the cap end are
required, other designs are available according to application
needs.
+.000"
-.001"
SEAL FOR 1/2

& 3/4 THREADS
Series HD/HDC
Dim. Dim.
PA
Bore FT
PA
Series
2H, VH
HD/HDC
11/2"
Thrust key mountings eliminate the need of using fitted bolts

or external keys on side mounted cylinders. Parker cylinders in
mounting styles CP, FP, GP and CBP can be provided with the
gland retainer plate extended below the mounting side of the
cylinder (see illustration below). This extended retainer plate can
then be fitted into a keyway milled into the mounting surface of
the machine member. This is referred to as the P Modification
of any side mounting style.
PD or
PE
Series
2A-MA
3L
11/2, 2
Thrust Key Mountings
PA
Parker cylinders are available in any practical stroke length. The

following information should prove helpful to you in selecting the
proper stroke for your cylinder application.
PD or
PE
Stroke Data
FT
INTEGRAL KEY
*Infrequent is defined by positioning the retract stroke in a couple of

attempts at original machine set up. The frequent stroke adjuster is
recommended for adjustments required after the original equipment has
been adjusted by the original machine manufacturer.
11/2
2
21/2
31/4
4
5
6
8
.361
.611
.611
.736
.861
.861
.986
.986
/16
/16
5
/16
3
/8
7
/16
7
/16
1
/2
1
/2
3
Dim. PD
Mtg.
Styles
CP, FP
& GP
17/16
113/16
21/16
25/8
215/16
311/16
41/4
51/4

93
Hydraulic and
Pneumatic Cylinders
Acceleration and
Deceleration Data
Acceleration and Deceleration Force Determination
The uniform acceleration force factor chart and the accompanying
formula can be used to rapidly determine the forces required to
accelerate and decelerate a cylinder load. To determine these
forces, the following factors must be known: total weight to be
moved, maximum piston speed, distance available to start or
stop the weight (load), direction of movement, i.e. horizontal or

vertical, and load friction. By use of the known factors and the g
factor from chart, the force necessary to accelerate or decelerate
a cylinder load may be found by solving the formula (as shown in
chart below) application to a given set of conditions.
Nomenclature
V = Velocity in feet per minute
S = Distance in inches
F = Force in lbs.
W = Weight of load in pounds
g = Force factor
f = Friction of load on machine ways in pounds
To determine the force factor g from the chart, locate the intersection of
the maximum piston velocity line and the line representing the available
distance. Project downward to locate g on the horizontal axis. To
calculate the g factor for distances and velocities exceeding those
shown on the chart, the following formula can be used:
g = v2/s x .0000517
Example: Horizontal motion of a free moving 6,000 lb. load is required
with a distance of 1/2" to a maximum speed of 120 feet per minute.
Formula (1) F = Wg should be used.
F = 6,000 pounds x 1.50 (from chart) = 9,000 pounds
Assuming a maximum available pump pressure of 1,000 p.s.i., a 4" bore
cylinder should be selected, operating on push stroke at approximately
750 p.s.i. pressure at the cylinder to allow for pressure losses from the
pump to the cylinder.
Assume the same load to be sliding on ways with a coefficient of friction
of 0.15. The resultant friction load would be 6,000 x 0.15 = 900 lbs.
Formula (2) F = Wg + f should be used.
F = 6,000 lbs. x 1.5 (from chart) + 900 = 9,900 lbs.
Again allowing 750 p.s.i. pressure at the cylinder, a 5" bore cylinder is
indicated.
Example: Horizontal deceleration of a 5000 pound load is required by

using a 1" long cushion in a 5" bore cylinder having a 13/4" diameter piston
rod. Cylinder bore area (19.64 Sq. In.) minus the rod area results in a
minor area of 17.23 Sq. In. at head end of cylinder. A pump delivering 500
p.s.i. at the cylinder is used to push the load at 120 feet per minute.
Friction coefficient is 0.15 or 750 lbs.
In this example, the total deceleration force is the sum of the force
needed to decelerate the 5,000 pounds load, and the force required to
counteract the thrust produced by the pump.
W = Load in lbs. = 5000
S = Deceleration distance in inches = 1"
V = Maximum piston speed in feet per minute = 120
g = .74 (from chart)
f = 750 pounds
Use formula (3) F = Wg - f
(F = Wg - f) = (F = 5000 x .74 - 750) = 2,950 Pounds
The pump is delivering 500 p.s.i. acting on the 19.64 Sq. In. piston area
producing a force (F2) of 9820 pounds. This force must be included in our
calculations. Thus F + F2 = 2950 + 9820 = 12,770 pounds total force to
be decelerated.
The total deceleration force is developed by the fluid trapped between the
piston and the head. The fluid pressure is equal to the force (12,770
pounds) divided by the minor area (17.23 Sq. In.) equals 741 p.s.i. This
pressure should not exceed the non-shock rating of the cylinder.
Cushioning practice is to select a g factor between .2 and 1.5.
300
FOR HORIZONTAL MOTION
200
VMAXIMUM VELOCITY (FEET PER MINUTE)
150
100
80
To accelerate or decelerate
To accelerate load and overcome friction
To declerate load and friction
FOR VERITCAL MOTION
-(1)F = Wg
-(2)F = Wg + f
-(3)F = Wg- f
E
NC
TA
S
I
D
S=1"
ION
AT
R
E
1
L
S=1 /4"
E
EC
RD
1
O
S=1 /2"
N
TIO
RA
3
E
S=1 /4"
L
CE
AC
S=2"
Acceleration upward or deceleration downward -(4)F = Wg + W

Accleration downward or deceleration upward -(5)F = Wg - W
If load friction (f) is involved,
add or subtract as applicable.
Cylinder friction need not be
considered since it is insignificant
in most applications.
60
S=3/4"
40
S=1/2"
S=1/4"
30
20
15
10
.010
.015
.02
.025
.03
.04
.05
.06 .07 .08 .09.10
.15
.20
.25
.30
.40
.50
.60 .70 .80 .90 1.0
1.50
2.00
gACCELERATION FORCE FACTOR

94
Hydraulic and
Pneumatic Cylinders
Stop Tubing
Stop Tubing
Mounting Classes
Series 2A, MA, 3L, HD, 2H, 3H Cylinders
Stop tube is recommended to lengthen the distance between the

gland and piston to reduce bearing loads when the cylinder is
fully extended. This is especially true of horizontally mounted and
long stroke cylinders. Long stroke cylinders achieve additional
stability through the use of a stop tube.
Drawing A
When specifying cylinders with long stroke and stop tube, be

sure to call out the net stroke and the length of the stop tube.
Machine design can be continued without delay by laying in a
cylinder equivalent in length to the NET STROKE PLUS STOP
TUBE LENGTH, which is referred to as GROSS STROKE.
Refer to piston rod/stroke selection chart to determine stop tube
length.
Drawing B
Mounting Classes
Standard mountings for fluid power cylinders fall into three basic
groups. The groups can be summarized as follows:
Group 1 Straight Line Force Transfer with fixed mounts which
absorb force on cylinder centerline.
Group 2 Pivot Force Transfer. Pivot mountings permit a
cylinder to change its alignment in one plane.
Group 3 Straight Line Force Transfer with fixed mounts which
do not absorb force on cylinder centerline.
Because a cylinders mounting directly affects the maximum
pressure at which the cylinder can be used, the chart below
should be helpful in selection of the proper mounting combination for your application. Stroke length, piston rod connection to
load, extra piston rod length over standard, etc., should be
considered for thrust loads. Alloy steel mounting bolts are
recommended for all mounting styles, and thrust keys are
recommended for Group 3.
Group 1 FIXED MOUNTS which absorb force on cylinder centerline.
Heavy-Duty Service
For Thrust Loads
For Tension Loads
Medium -Duty Service
For Thrust Loads
For Tension Loads
Light-Duty Service
For Thrust Loads
For Tension Loads
Mtg. Styles HB, TC, E

Mtg. Styles JE, TB, E
Mtg. Styles H, JB
Mtg. Styles J, HB
Mtg. Style FJ
Mtg. Style H
Group 2 PIVOT MOUNTS which absorb force on cylinder centerline.
Double piston design is supplied on air cylinders with cushion

head end or both ends.
Drawing C
Heavy-Duty Service
For Thrust Loads
For Tension Loads
Medium-Duty Service
For Thrust Loads
For Tension Loads
Light-Duty Service
For Thrust Loads
For Tension Loads
Mtg. Styles DD, D

Mtg. Styles BB, BC, DD, D, DB
Mtg. Styles BB, BC
Mtg. Styles BB, BC
Group 3 FIXED MOUNTS which do not absorb force on the centerline.
Heavy-Duty Service
For Thrust Loads
For Tension Loads
Medium-Duty Service
For Thrust Loads
For Tension Loads
Light-Duty Service
For Thrust Loads
For Tension Loads
This design is supplied on all non cushion cylinders.
Mtg. Style C, CP
Mtg. Style C, CP
Mtg. Style G, GP, F, FP
Mts. Style G, GP, F, FP
Mtg. Style CBP, CB*
Mtg. Style CBP, CB*
* Mounting style CB recommended for maximum pressure of 150 p.s.i.

95
Hydraulic and
Pneumatic Cylinders
Cylinder Stroke Chart

Piston Rod Stroke Selection Chart
134
138
212
312
412
5 512
CONSULT FACTORY
300
ROD DIAMETER
BASIC LENGTHINCHES
200
1
100
90
80
70
60
7
6
5
4
3
2
1
50
40
5
8
INCHES OF
STOP TUBE
30
20
10
100
6 7 8 9 1000
5 6 7 8 9 10,000
5 6 7 8 9 100,000
THRUSTPOUNDS
How to Use the Chart

The selection of a piston rod for thrust (push) conditions requires the following
steps:
1. Determine the type of cylinder mounting style and rod end connection to be
used. Then consult the chart below and find the stroke factor that corresponds
to the conditions used.
2. Using this stroke factor, determine the basic length from the equation:
Basic
Actual
Stroke
=
x
Length
Stroke
Factor
The graph is prepared for standard rod extensions beyond the face of the gland
retainers. For rod extensions greater than standard, add the increase to the
stroke in arriving at the basic length.
3. Find the load imposed for the thrust application by multiplying the full bore area
of the cylinder by the system pressure.
4. Enter the graph along the values of basic length and thrust as found above
and note the point of intersection:
A) The correct piston rod size is read from the diagonally curved line labeled
Rod Diameter next above the point of intersection.
B) The required length of stop tube is read from the right of the graph by
following the shaded band in which the point of intersection lies.
Recommended Mounting Styles for

Maximum Stroke and Thrust Loads
Groups 1 or 3
1)
2)
3)
4)
5)
C) If required length of stop tube is in the region labeled consult factory,

submit the following information for an individual analysis:
Cylinder mounting style.
Rod end connection and method of guiding load.
Bore, required stroke, length of rod extension (Dim. LA) if greater than
standard, and series of cylinder used.
Mounting position of cylinder. (Note: If at an angle or vertical, specify direction
of piston rod.)
Operating pressure of cylinder if limited to less than standard pressure for
cylinder selected.
Warning
Piston rods are not normally designed to absorb bending moments or loads which
are perpendicular to the axis of piston rod motion. These additional loads can
cause the piston rod end to fail. If these types of additional loads are expected to
be imposed on the piston rods, their magnitude should be made known to our
Engineering Department so they may be properly addressed. Additionally, cylinder
users should always make sure that the piston rod is securely attached to the
machine member.
Rod End
Connection
Case
Stroke
Factor
Fixed and Rigidly

Guided
.50
Pivoted and
Rigidly
Guided
II
.70
Supported but not

Rigidly Guided
III
2.00
Pivoted and
Rigidly
Guided
IV
1.00
Style DD Intermediate Trunnion
Pivoted and
Rigidly
Guided
1.50
Style DB Trunnion on Cap or

Style BB Clevis on Cap
Pivoted and
Rigidly
Guided
VI
2.00
Long stroke cylinders for thrust loads should be mounted

using a heavy-duty mounting style at one end, firmly fixed
and aligned to take the principal force. Additional mounting
should be specified at the opposite end, which should be
used for alignment and support. An intermediate support
may also be desirable for long stroke cylinders mounted
horizontally. See catalog page No. 80 under Tie Rod
Supports Rigidity of Envelope for a guide. Machine
mounting pads can be adjustable for support mountings to
achieve proper alignment.
Group 2
Style D Trunnion on Head

96
Series 2H and 7" & 8" Bore 3H

Hydraulic Cylinders
Cushioning
An Introduction to Cushioning
Formula
Cushioning is recommended as a means of controlling the

deceleration of masses, or for applications where piston speed
is in excess of 4 in/sec and the piston will make full stroke.
Cushioning extends cylinder life and reduces undesirable noise
and hydraulic shock. Built-in cushions are optional and can be
supplied at the head and cap ends of a cylinder without
affecting its envelope or mounting dimensions.
Cushioning calculations are based on the formula E=(1/2) mv2

for horizontal applications. For inclined or vertically downward
or upward applications, this is modified to:
Standard Cushioning
Ideal cushion performance shows an almost uniform absorption
of energy along the cushioning length, as shown. Many forms of
cushioning exist, and each has its own specific merits and
advantages.
In order to cover
the majority of
applications,
2H/3H cylinders
are supplied with
profiled cushioning as standard.
Final speed
may be adjusted
using the
cushion screw.
The performance
of profiled
cushioning is
indicated on
the diagram,
and cushion
performance for
each of the rod sizes available is illustrated graphically in the
charts on the following pages.
Note: Cushion performance will be affected by the use of water
or high water based fluids. Please consult factory for details.
Cushion Length
Where specified, 2H/3H cylinder incorporates the longest
cushion sleeve and spear that can be accommodated within the
standard envelope without reducing the rod bearing and piston
bearing length. See cushion lengths on the next page. Cushions are adjustable via recessed needle valves.
E = (1/2)mv2 + mg(L/12) x sin()

(for inclined or vertically downward direction of mass)
E = (1/2)mv2 mg(L/12) x sin()
(for inclined vertically upward direction of mass)
where:
E = energy absorbed in ft-lb
g = acceleration due to gravity = 32.2 ft/s2
v = velocity in ft/s
L = length of cushion in inches
m = mass of load in slug (including piston, rod and rod end
accessories.
= angle to the horizontal in degrees
p = pressure in psi
Example:
The following example shows how to calculate the energy
developed by masses moving in a straight line. For non-linear
motion, other calculations are required; please consult the
factory. The example assumes that the bore and rod diameter
are already appropriate for the application. The effects of friction
on the cylinder and load have been ignored.
Selected bore/rod 6" bore x 2 1/2" rod (No. 1 rod)
Cushion at the cap end.
Pressure = 2,500 psi
Mass = 685 slugs = weight in lb / (32.2 ft/s2)
Velocity = 1.3 ft/s
Cushion length = 1.313 inch
= 45
Sin () = 0.70
E = (1/2)mv2 + mgl/12 x Sin ()
= (1/2) x 685 x 1.32 + 685 x 32.2 x 1.313/12 x 0.70
= 2,268 ft-lb
Cushion Calculation
The charts on the next page show the energy absorption
capacity for each bore/rod combination at the head (annulus)
and the cap (full bore) ends of cylinder. The charts are valid for
piston velocities within a range of 0.33 to 1 ft/s. For velocities
between 1ft/s and 1.64 ft/s the energy values derived from the
charts should be reduced by 25%. For velocities less than 0.33
ft/s where large masses are involved, and for velocities greater
than 1.60 ft/s, a special cushion profile may be required. Please
consult the factory for details.
The cushion capacity of the head end is less than the cap, and
reduces to zero at high drive pressures due to the pressure
intensification effect across the piston.
The energy absorption capacity of the cushion decreases with
drive pressure.
C
Note: In the above example velocity is greater than 1 ft./s.
Therefore, a de-rating factor of 0.75 must be applied to the
calculated value of E. Applying this correction factor will
increase the energy value to 3024 ft.-lb. (2268/0.75 = 3024
ft.-lb.). A review of the graph for the cap end cushion of a 6
inch bore x 2" rod cylinder operating at 2500 psi indicates
that it can absorb approximately 3200 ft.-lb. maximum of
energy. Since 3024 ft.-lbs. is less than the maximum
allowable of 3200 ft.-lbs., the cylinder can be applied as
indicated. If the calculated energy exceeds the value shown
on the curve, select a larger bore cylinder and/or reduce the
operating pressure and recalculate the energy. Compare the
newly calculated energy value to the appropriate curve to
ensure it does not exceed the maximum allowable energy.

97

Hydraulic Cylinders
Cushioning
BORE
1.5
2
2.5
3.25
ROD
NO.
1
2
1
2
1
2
3
1
2
3
1
2
3
1
2
3
4
1
2
3
4
1
2
3
4
5
1
2
3
4
5
ROD
DIA.
0.625
1.000
1.000
1.375
1.000
1.750
1.375
1.375
2.000
1.750
1.750
2.500
2.000
2.000
3.500
2.500
3.000
2.500
4.000
3.000
3.500
3.000
5.000
3.500
4.000
4.500
3.500
5.500
4.000
4.500
5.000
CUSHION LENGTH (MINIMUM)

HEAD
CAP
0.924
1.000
0.927
1.000
0.927
0.938
0.925
0.938
0.927
0.938
0.928
0.938
0.925
0.938
1.175
1.125
0.862
1.125
1.178
1.125
1.178
1.063
0.869
1.063
0.862
1.063
0.862
0.938
0.869
0.938
0.869
0.938
0.869
0.938
1.119
1.313
1.119
1.313
1.119
1.313
0.869
1.313
1.619
1.750
1.496
1.750
1.619
1.750
1.119
1.750
1.496
1.750
1.869
1.813
1.745
1.813
1.119
1.813
1.496
1.813
1.496
1.813

98

Hydraulic Cylinders
Cushioning
Cushion Energy Absorption Capacity Data

The cushion energy absorption data shown below is based on
the maximum fatigue-free pressure developed in the tube. For
application with a life cycle of less than 106 cycles, greater
energy absorption figures can be applied. Please consult the

factory if further information is required.
Head End
ROD NO.1
ROD NO. 2
100000
100000
4" BORE (1 3/4" ROD)

5" BORE (2" ROD)
6" BORE (2 1/2" ROD)
4" BORE (2 1/2"ROD)
7" BORE (3" ROD)

10000
5" BORE (3 1/2" ROD)

6" BORE (4" ROD)
10000
8" BORE (3 1/2" ROD)
ENERGY ABSORPTION, FT-LB
7" BORE (5" ROD)
3 1/4" BORE (1 3/8" ROD)
1000
1 1/2" BORE (5/8" ROD)

100
2" BORE (1" ROD)
8" BORE (5 1/2" ROD)
1000
3 1/4" BORE (2" ROD)
100 1 1/2" BORE (1" ROD)
2 1/2" BORE (1" ROD)
2" BORE (1 3/8" ROD)

2 1/2" BORE (1 3/4" ROD)
10
0.25
0.50
0.75
1.00
1.25
1.50
1.75
2.00
2.25
2.50
2.75
10
3.0
0.25
DRIVING PRESSURE, KPSI
0.50
0.750
1.00
1.50
1.25
1.75
ROD NO. 3
ROD NO.4
100000
100000
5" BORE (2 1/2" ROD)
7" BORE (4" ROD)
6" BORE (3" ROD)
10000
10000
8" BORE (4" ROD)
8" BORE (4 1/2" ROD)

7" BORE (3 1/2" ROD)
3 1/4" BORE
(1 3/4" ROD)
1000
2 1/2" BORE (1 3/8" ROD)

4" BORE (2")ROD)
C
1000
5" BORE (3" ROD)
6" BORE (3 1/2" ROD)
100
100
10
0
0.25
0.50
0.75
1.00
1.25
1.50
1.75
2.00
2.25
2.50
2.75
3.00
10
0.25
0.5
0.75
1.00
1.25
1.50
1.75

99

Hydraulic Cylinders
Cushioning


Head End
ROD NO. 5
100000
7" BORE (4 1/2" ROD)

8" BORE (5")
10000
1000
100
10
0.25
0.50
0.75
1.00
1.25
1.50
1.75
2.00

100

Hydraulic Cylinders
Cushioning


Cap End
ROD NO. 2
ROD NO. 1
100000
100000
4" BORE (2 1/2" ROD)

5" BORE (3 1/2" ROD)
4" BORE (1 3/4" ROD)

5" BORE (2" ROD)
6" BORE (4" ROD)

7" BORE (5" ROD)
6" BORE (2 1/2"ROD)

7" BORE (3" ROD)
8" BORE (5 1/2" ROD)
8" BORE (3 1/2" ROD)
10000
3 1/4" BORE ( 1 3/8"ROD)

1000
10000
1000
1 1/2" BORE ( 1" ROD)

1 1/2" BORE (5/8" ROD)
2" BORE (1" ROD)
2" BORE (1 3/8" ROD)

2 1/2" BORE (1" ROD)
100
0
0.25
0.50
0.75
1.00
1.25
1.50
1.75
2.00
2.25
2.50
2.75
3 1/4" BORE (2" ROD)

2 1/2" BORE (1 3/4" ROD)
100
3.00
0.25
0.50
0.75
1.00
1.250
1.75
2.00
1.50
2.25
2.50
2.75
3.00
ROD NO. 4
ROD NO. 3
100000
100000
7" BORE (4" ROD)

4" BORE (2" ROD)
5" BORE (2 1/2" ROD)

6" BORE (3" ROD)
8" BORE ( 4 1/2" ROD)
7" BORE (3 1/2" ROD)
ENERGY ABSORPTING, FT-LB
8" BORE (4" ROD)
10000
1000
10000
5" BORE (3" ROD)

6" BORE (3 1/2" ROD)
1000
2 1/2" BORE (1 3/8" ROD)

3 1/4" BORE (1 3/4" ROD)
100
100
0
0.25
0.50
0.75
1.00
1.25
1.50
1.75
2.00
2.25
2.50
2.75
3.00
0.25
0.50
0.75
1.00
1.25
1.50
1.75
2.00
2.25
2.50
2.75
3.00

101

Hydraulic Cylinders
Cushioning


Cap End
ROD NO. 5
100000
7" BORE (4 1/2" ROD)
8" BORE ( 5" ROD)
10000
1000
100
0.25
0.50
0.75
1.00
1.25
1.50
1.75
2.00
2.25
2.50
2.75
3.00

102
NOTES

103
Hydraulic and
Pneumatic Cylinders
Hydraulic Cylinder Port Sizes

and Piston Speed
One of the factors involved in determining the speed of a
hydraulic cylinder piston is fluid flow in connecting lines, generally measured in gallons per minute, introduced to, or expelled
from, cap end cylinder port. (Due to piston rod displacement, the
flow at head end port will be less than at cap end.) Fluid velocity,
however, is measured in feet per second. In connecting lines this
velocity should generally be limited to 15 feet per second to
minimize fluid turbulence, pressure loss and hydraulic shock.
Piston speed for cylinders can be calculated from data shown in
table B-5. The table shows fluid velocity flow for major cylinder
areas as well as for the net area at the rod end for cylinders 1"
through 14" bore size.
If desired piston speed results in fluid flow in excess of 15 feet
per second in connecting lines, consider the use of larger lines up
to cylinder port, using either oversized ports or two ports per cap.
If heavy loads are involved or piston speeds are in excess of 20
feet per minute and the piston will make a full stroke, cushions
are recommended. Cushions increase cylinder life and reduce
undesirable noise.
Table b-5
Piston Rod
Cylinder
Cylinder
Dia.
Area Net Area
Bore
(Inches) (Inches) (Sq. In.) (Sq. In.)
0
0
.785
1
1
.196
/2
.589
5
.307
/8
.478
.0
0
1.77
1
5
1 /2
.307
/8
1.46
.785
1
.98
0
0
3.14
5
.307
/8
2.84
2
.785
1
2.36
1.485
13/8
1.66
0
0
4.91
5
.307
/8
4.60
1
2 /2
.785
1
4.12
1.485
13/8
3.42
2.405
13/4
2.50
8.30
0
0
.785
1
7.51
31/4
1.485
13/8
6.81
5.89
2.405
13/4
3.142
2
5.15
0
0
12.57
11.78
.785
1
1.485
13/8
11.08
4
2.405
13/4
10.16
9.42
3.142
2
4.909
21/2
7.66
0
0
19.64
18.85
.785
1
1.485
13/8
18.15
5
2.405
13/4
17.23
16.49
3.142
2
4.909
21/2
14.73
7.069
3
12.57
10.01
9.621
31/2
0
0
28.27
1.485
13/8
26.79
25.87
2.405
13/4
3.142
2
25.13
6
4.909
21/2
23.37
21.21
7.069
3
9.621
31/2
18.65
12.566
4
15.71
Fluid
Displacement
at 10 Ft. Per Min.
Piston Velocity
GPM
.41
.30
.16
.92
.76
.51
1.63
1.48
1.23
.86
2.55
2.39
2.14
1.78
1.30
4.31
3.90
3.54
3.06
2.68
6.53
6.12
5.76
5.28
4.89
3.98
10.20
9.79
9.43
8.95
8.57
7.65
6.53
5.21
14.69
13.92
13.44
13.06
12.14
11.02
9.69
8.16
CFM
.054
.041
.033
.123
.101
.068
.218
.197
.164
.115
.341
.319
.286
.237
.174
.576
.521
.473
.409
.357
.872
.818
.769
.705
.654
.532
1.363
1.308
1.260
1.196
1.144
1.022
.872
.695
1.962
1.859
1.795
1.744
1.622
1.472
1.294
1.09
Fluid Velocity (In Feet Per Second)

Through Extra Heavy Pipe at 10 F.P.M. Piston Speed.
For Series 2H Cylinders Standard Port Size
is First to Left of Heavy Black Line.
1/4
1.82
1.33
.71
4.09
3.38
2.27
7.27
6.56
5.45
3.84
11.36
10.65
9.54
7.93
5.96
19.20
17.38
15.77
13.64
11.93
29.09
27.27
25.65
23.52
21.82
17.73
45.45
43.64
42.01
39.88
38.18
34.09
29.09
23.18
65.45
62.01
59.88
58.18
54.1
49.1
43.2
36.4
3/8
.92
.68
.36
2.09
1.73
1.16
3.71
3.35
2.79
1.96
5.80
5.44
4.87
4.05
2.96
9.81
8.88
8.05
6.96
6.09
14.85
13.93
13.10
12.01
11.14
9.05
23.21
22.28
21.45
20.37
19.50
17.41
14.85
11.84
33.42
31.67
30.58
29.71
27.6
25.1
22.1
18.6
1/2
.56
.41
.22
1.259
1.040
.699
2.238
2.019
1.678
1.180
3.496
3.278
2.937
2.439
1.783
5.909
5.349
4.851
4.196
3.671
8.95
8.39
7.89
7.24
6.71
5.45
13.99
13.43
12.93
12.27
11.75
10.49
8.95
7.13
20.14
19.08
18.43
17.90
16.64
15.10
13.29
11.19
3/4
.30
.21
.12
.680
.562
.378
1.209
1.091
.907
.638
1.890
1.771
1.587
1.318
.963
3.193
2.891
2.622
2.268
1.984
4.84
4.54
4.27
3.91
3.63
2.95
7.56
7.26
6.99
6.63
6.35
5.67
4.84
3.86
10.88
10.31
9.96
9.67
8.99
8.16
7.18
6.05
1
.183
.134
.071
.410
.338
.228
.728
.657
.546
.384
1.138
1.067
.956
.794
.580
1.923
1.741
1.579
1.366
1.195
2.91
2.73
2.57
2.36
2.19
1.78
4.55
4.37
4.21
3.99
3.82
3.41
2.91
2.32
6.55
6.21
5.60
5.83
5.42
4.92
4.32
3.64
1 1/4
.102
.075
.040
.230
.190
.128
.408
.368
.306
.215
.638
.598
.536
.445
.325
1.078
.976
.885
.765
.670
1.63
1.53
1.44
1.32
1.22
1.00
2.55
2.45
2.36
2.24
2.14
1.91
1.63
1.30
3.67
3.48
3.36
3.27
3.04
2.76
2.42
2.04
1 1/2
.074
.055
.029
.167
.138
.093
.296
.267
.222
.156
.463
.434
.389
.323
.236
.783
.708
.642
.556
.486
1.19
1.11
1.05
.96
.89
.72
1.85
1.78
1.71
1.63
1.56
1.39
1.19
.95
2.67
2.53
2.44
2.37
2.20
2.00
1.76
1.48
2
.045
.033
.017
.100
.082
.055
.177
.160
.133
.094
.277
.260
.233
.193
.141
.468
.424
.384
.333
.291
.709
.665
.625
.574
.532
.432
1.108
1.064
1.024
.973
.931
.831
.709
.565
1.596
1.512
1.460
1.418
1.32
1.20
1.05
.89

104
2 1/2
Hydraulic and
Pneumatic Cylinders
Hydraulic Cylinder Port Sizes

and Piston Speed
Table b-5 (cont.)

Piston Rod
Cylinder
Dia.
Bore
(Inches) (Inches)
0
13/8
13/4
2
21/2
7
3
31/2
4
41/2
5
0
13/8
13/4
2
21/2
8
3
31/2
4
41/2
5
51/2
0
13/4
2
21/2
3
31/2
10
4
41/2
5
51/2
6
61/2
7
0
2
21/2
3
31/2
4
41/2
12
5
51/2
6
61/2
7
71/2
8
81/2
0
21/2
3
31/2
14
4
41/2
5
51/2
Cylinder
Area Net Area
(Sq. In.) (Sq. In.)
38.49
0
37.00
1.485
36.08
2.405
35.34
3.142
33.58
4.909
31.42
7.069
28.86
9.621
25.92
12.566
22.58
15.904
18.85
19.635
50.27
0
48.78
1.485
47.86
2.405
47.12
3.142
45.36
4.909
43.20
7.069
40.65
9.621
37.70
12.566
34.36
15.904
30.63
19.635
26.51
23.758
78.54
0
76.14
2.405
75.40
3.142
73.63
4.909
71.47
7.069
68.92
9.621
65.97
12.566
62.64
15.904
58.91
19.635
54.78
23.758
50.27
28.274
45.36
33.183
40.06
38.485
113.10
0
109.96
3.142
108.19
4.909
106.03
7.069
103.48
9.621
12.566 100.53
97.19
15.904
93.46
19.635
89.34
23.758
84.82
28.274
79.92
33.183
74.61
38.485
68.92
44.179
62.83
50.266
56.35
56.745
153.94
0
149.03
4.909
146.87
7.069
144.32
9.621
12.566 141.37
15.904 138.03
19.635 134.30
23.758 130.18
Fluid Velocity (In Feet Per Second)

Through Extra Heavy Pipe at 10 F.P.M. Piston Speed.
For Series 2H Cylinders Standard Port Size
is first to Left of Heavy Black Line.
Fluid
Displacement
at 10 Ft. Per Min.
Piston Velocity
GPM
20.00
19.22
18.74
18.36
17.44
16.32
14.99
13.47
11.73
9.79
26.12
25.34
24.86
24.48
23.57
22.44
21.12
19.59
17.85
15.91
13.77
40.80
39.56
39.17
38.25
37.13
35.80
34.27
32.54
30.60
28.46
26.12
23.57
20.81
58.76
57.12
56.21
55.08
53.76
52.23
50.49
48.55
46.41
44.06
41.52
38.77
35.80
32.64
29.27
79.97
77.42
76.30
74.97
73.44
71.71
69.77
67.63
CFM
2.671
2.568
2.504
2.453
2.330
2.181
2.003
1.799
1.567
1.308
3.489
3.385
3.321
3.270
3.149
2.998
2.821
2.616
2.385
2.126
1.840
5.451
5.284
5.233
5.110
4.960
4.783
4.578
4.347
4.088
3.802
3.489
3.148
2.780
7.849
7.631
7.508
7.359
7.182
6.977
6.745
6.486
6.200
5.887
5.547
5.179
4.783
4.360
3.911
10.683
10.343
10.193
10.016
9.811
9.579
9.320
9.035
1/4
89.1
85.7
83.5
81.8
77.7
72.7
66.8
60.0
52.3
43.6
116.4
112.9
110.8
109.1
105.0
100.0
94.1
87.3
79.5
70.9
61.4
181.8
176.2
174.5
170.4
165.4
159.5
152.7
145.0
136.4
126.8
116.4
105.0
92.7
261.8
254.5
250.4
245.4
239.5
232.7
225.0
216.4
206.8
196.4
185.0
172.7
159.5
145.4
130.5
356.3
345.0
340.0
334.1
327.3
319.5
310.9
301.3
3/8
45.5
43.7
42.7
41.8
39.7
37.1
34.1
30.6
26.7
22.3
59.4
57.7
56.6
55.7
53.61
51.06
48.04
44.56
40.62
36.21
31.33
92.84
89.99
89.12
87.03
84.48
81.47
77.98
74.04
69.63
64.75
59.42
53.6
47.4
133.7
130.0
127.9
125.3
122.3
118.8
114.9
110.5
105.6
100.3
94.5
88.2
81.5
74.3
66.6
182.0
176.2
173.6
170.6
167.1
163.2
158.8
153.9
1/2
27.41
26.35
25.70
25.17
23.92
22.38
20.56
18.46
16.08
13.43
35.80
34.74
34.09
33.56
32.31
30.77
28.95
26.85
24.47
21.82
18.88
55.94
54.23
53.70
52.44
50.91
49.09
46.99
44.61
41.96
39.02
35.80
32.31
28.53
80.55
78.32
77.06
75.52
73.70
71.60
69.23
66.57
63.63
60.42
56.92
53.14
49.09
44.75
40.14
109.6
106.2
104.6
102.8
100.7
98.3
95.7
92.7
3/4
14.81
14.24
13.89
13.60
12.92
12.09
11.11
9.98
8.69
7.26
19.35
18.78
18.42
18.14
17.46
16.63
15.65
14.51
13.23
11.79
10.20
30.23
29.31
29.02
28.34
27.51
26.53
25.39
24.11
22.67
21.09
19.35
17.46
15.42
43.53
42.32
41.64
40.81
39.83
38.70
37.41
35.98
34.39
32.65
30.76
28.72
26.53
24.19
21.69
59.25
57.36
56.53
55.55
54.42
53.13
51.70
50.11
1
8.92
8.58
8.36
8.19
7.78
7.28
6.69
6.01
5.23
4.37
11.65
11.31
11.09
10.92
10.51
10.01
9.42
8.74
8.20
7.10
6.15
18.21
17.65
17.48
17.07
16.57
15.98
15.29
14.52
13.65
12.70
11.65
10.52
9.29
26.22
25.49
25.08
24.58
23.99
23.30
22.53
21.67
20.71
19.66
18.53
17.30
15.98
14.57
13.06
35.68
34.55
34.05
33.45
32.77
32.00
31.13
30.18
1 1/4
5.00
4.81
4.69
4.59
4.36
4.08
3.75
3.37
2.93
2.45
6.53
6.34
6.22
6.12
5.892
5.612
5.279
4.897
4.464
3.979
3.444
10.203
9.890
9.795
9.565
9.284
8.953
8.570
8.137
7.652
7.116
6.530
5.89
5.20
14.69
14.28
14.05
13.77
13.44
13.06
12.63
12.14
11.61
11.02
10.38
9.69
8.95
8.16
7.32
20.00
19.36
19.08
18.75
18.37
17.93
17.45
16.91
1 1/2
3.63
3.49
3.40
3.33
3.17
2.96
2.72
2.45
2.12
1.78
4.74
4.60
4.51
4.45
4.278
4.074
3.834
3.556
3.241
2.889
2.500
7.408
7.181
7.112
6.945
6.741
6.501
6.223
5.908
5.556
5.167
4.741
4.278
3.778
10.668
10.371
10.205
10.001
9.760
9.482
9.168
8.816
8.427
8.001
7.538
7.038
6.501
5.926
5.315
14.52
14.06
13.85
13.61
13.33
13.02
12.67
12.28
2
2.17
2.09
2.04
2.00
1.90
1.77
1.63
1.46
1.28
1.06
2.84
2.75
2.70
2.66
2.560
2.438
2.294
2.128
1.939
1.729
1.496
4.433
4.297
4.255
4.156
4.034
3.890
3.724
3.535
3.325
3.092
2.837
2.560
2.261
6.383
6.206
6.106
5.984
5.840
5.674
5.486
5.275
5.042
4.787
4.510
4.211
3.890
3.546
3.181
8.688
8.411
8.289
8.145
7.979
7.791
7.580
7.347
2 1/2
1.977
1.918
1.882
1.853
1.784
1.699
1.598
1.483
1.351
1.205
1.043
3.089
2.994
2.965
2.896
2.811
2.710
2.595
2.463
2.317
2.154
1.977
1.784
1.575
4.448
4.324
4.255
4.170
4.069
3.954
3.822
3.676
3.513
3.336
3.143
2.934
2.710
2.471
2.216
6.054
5.861
5.776
5.676
5.560
5.428
5.282
5.120

105
Hydraulic and
Pneumatic Cylinders
Deceleration Force and

Air Requirements
Cushion ratings for Air Cylinders Only are described in
table b-7 and graph b-3. To determine whether a cylinder
will adequately stop a load without damage to the cylinder,
the weight of the load (including the weight of the piston and
the piston rod from table b-6) and the maximum speed of
the piston rod must first be determined. Once these two
factors are known, the Kinetic Energy Graph may be used.
Enter the graph at its base for the value of weight determined, and project vertically to the required speed value.
The point of intersection of these two lines will be the
cushion rating number required for the application.
Weight Table
Column 1
Bore
Basic Wgt. (lbs.) for
Dia. Piston & Non-Stroke Rod
1 1/2
1.5
2
3.0
2 1/2
5.4
3 1/4
8.3
4
14.2
5
29.0
6
41.0
8
89.0
10
115.0
12
161.0
14
207.0
To determine the total load to be moved, the weight of the

piston and rod must be included.
Total Weight = weight of the piston and non-stroke rod
length (column 1) + weight of the rod per inch of stroke x the
inches of stroke (Column 2) + the load to be move.
Table b-6
Example: a 3 1/4" bore cylinder, having a 1" diameter rod
and 25" stroke; load to be moved is 85 pounds. Total load to
be moved is then 8.3 lbs. + .223 lbs./in. x 25 in. + 85 lbs. or a
total of 99 lbs.
Kinetic Energy Graph Air Cylinders
15
CONSULT FACTORY
1000
25
Column 2
Basic Wgt. (lbs.) for
1" Stroke
.087
.223
.421
.682
.89
1.39
2.0
2.73
3.56
5.56
6.73
Rod
Dia.
5/8
1
1 3/8
1 3/4
2
2 1/2
3
3 1/2
4
5
5 1/2
9 1
15
25
9 1
15
25
500
45
25
2.5
42
200
39
150
36
18
100
VELOCITY (FPM)
15
33
14
9
8
30
10
26
50
6
4
22
2
2.5
25
20
15
15
10
15
10
Graph b-3
20
25
50
9 100
150 200
WEIGHT (LB)
25
500
1000
1500 2000
25
5000

106
9 10,000
CONSULT FACTORY
Hydraulic and
Pneumatic Cylinders
Air Cylinder
Cushion Ratings
Air Requirements
Now refer to table b-7 and find the cushion ratings, using
bore size and rod diameter of the cylinder selected. If a
simple circuit is used, with no meter out or speed control,
use the no back pressure, Column A values. If a meter out
or speed control is to be used, use the back pressure
column values. If the cushion rating found in table b-7,
below, is greater than the number determined in graph
b-3, then the cylinder will stop the load adequately. If the
cushion rating in table b-7 is smaller than the number
found in graph b-3, then a larger bore cylinder should be
used. In those applications where back pressures exist in
the exhaust lines, it is possible to exceed the cushion
ratings shown in table b-7. In these cases, consult the
factory and advise the amount of back pressure.
Air Cylinder Cushion Ratings Table

Bore
Dia.
1 1/2
2 1/2
3 1/4
Rod
Dia.
Cap End
5/8
1
Cap End
5/8
1
1 3/8
Cap End
5/8
1
1 3/8
1 3/4
Cap End
1
1 3/8
1 3/4
2
Cap End
1
1 3/8
1 3/4
2
2 1/2
Cap End
1
1 3/8
1 3/4
2
2 1/2
3
3 1/2
Cap End
1 3/8
1 3/4
2
2 1/2
3
3 1/2
4
Cap End
1 3/8
1 3/4
2
2 1/2
Rating With
No Back Pressure
12
8
3
14
12
9
6
17
14
14
12
8
21
18
17
16
13
23
20
20
19
17
17
26
23
23
22
20
19
18
15
26
26
26
24
24
22
21
20
28
28
28
26
25
Rating
With Back Pressure
17
14
8
20
18
15
11
23
20
19
18
13
26
24
23
22
19
28
27
26
25
23
22
31
28
28
28
26
25
24
20
31
31
31
29
29
28
27
26
33
33
33
31
30
Bore
Dia.
10
12
14
Rod
Dia.
3
3 1/2
4
4 1/2
5
Cap End
1 3/8
1 3/4
2
2 1/2
3
3 1/2
4
5
5 1/2
Cap End
1 3/4
2
2 1/2
3
3 1/2
4
5
5 1/2
Cap End
2
2 1/2
3
3 1/2
4
5
5 1/2
Cap End
2 1/2
3
3 1/2
4
5
5 1/2
Rating With
No Back Pressure
24
24
23
22
21
29
29
29
27
26
26
26
25
23
22
33
32
31
31
30
30
30
28
27
35
33
33
33
32
32
31
31
38
37
36
36
36
35
34
Rating
With Back Pressure
30
30
29
28
27
35
35
34
33
32
32
32
31
29
28
39
38
37
36
36
36
36
34
33
41
39
38
38
38
38
36
36
43
42
42
41
41
40
40
Table b-7
Air Requirement Per Inch of Cylinder Stroke

The amount of air required to operate a cylinder is determined from the volume of the cylinder and its cycle in
strokes per minute. This may be determined by use of the
following formulae which apply to a single-acting cylinder.
V=
3.1416 L D2
4
C =
V
1728
Where: V = Cylinder volume, cu. in.

L = Cylinder stroke length, in.
D = Internal diameter of cylinder in.
C = Air required, cfm
= Number of strokes per minute
The air requirements for a double-acting cylinder is almost
double that of a single-acting cylinder, except for the volume
of the piston rod.

107
Hydraulic and
Pneumatic Cylinders
Air Requirements
The air flow requirements of a cylinder in terms of cfm
should not be confused with compressor ratings which are
given in terms of free air. If compressor capacity is involved
in the consideration of cylinder air requirements it will be
necessary to convert cfm values to free air values. This
relationship varies for different gauge pressures.
inlet to the F-R-L Combo. The graphs assume average

conditions relative to air line sizes, system layout, friction,
etc. At higher speeds, consider appropriate cushioning of
cylinders.
The general procedure to follow when using these graphs is:
1. Select the appropriate graph depending upon the pressure which can be maintained to the system graph b-4
for 100 psig and graph b-5 for 80 psig.
Thrust (pounds) = operating pressure x area of cylinder

bore.
Note: That on the out stroke the air pressure is working on
the entire piston area but on the in stroke the air pressure
works on the piston area less the rod area.
2. Determine appropriate cylinder bore. Values underneath

the diagonal cylinder bore lines indicate the maximum
recommended dynamic thrust developed while the cylinder
is in motion. The data in the table at the bottom of each
graph indicates available static force applications in which
clamping force is a prime consideration in determing cylinder
bore.
THIS GRAPH IS DETERMINED BY HAVING

100 PSIG AVAILABLE UNDER FLOWING CONDITIONS.
14
12
10
8
E
11
88 /2 "
LB BO
S. R
2
15 " B
5 OR
LB E
S.
31
41 /4 "
0 B
LB O
S. RE
21
24 /2 "
0 B
LB O
S. RE
4
62 " B
0 OR
LB E
S.
6
14 " B
00 OR
L E
5 BS
98 " B .
0 OR
LB E
S.
1
39 0" B
20 O
LB RE
S.
8"
25 B
O
00 R
LB E
S.
CV FOR INDIVIDUAL VALVE & SPEED CONTROLS
Graph b-4 and b-5 offer a simple means to select pneumatic components for dynamic cylinder applications. It is
only necessary to know the force required, the desired
speed and the pressure which can be maintained at the
700
800
900
1000
600
500
400
300
200
150
100
90
70
80
60
50
40
30
20
15
graph b-4
10
0.5
ROD SPEED fpm
Table b-8
Thrust Developed
BORE SIZE
DYNAMIC THRUST (lbs.)
STATIC THRUST (lbs.)
1 1/2"
88
177
2"
155
314
2 1/2"
240
491
3 1/4"
410
830
4"
620
1250
5"
980
1960
6"
1400
2820
8"
500
5020
10"
3920
7850

108
Hydraulic and
Pneumatic Cylinders
Air Requirements
Example 2: Assume similar conditions to Example 1 except
that only 80- psig will be available under flowing conditions.
Using graph b-5, a 6-inch bore cylinder is indicated. Read
upward on the 60 fpm line to the intersection point. Interpolation of the right-hand scale indicates a required valve and
speed control Cv of over 2.8.
3. Read upward on appropriate rod speed line to intersection with diagonal cylinder bore line. Read right from
intersection point to determine the required Cv of the valve
and the speed controls. Both the valve and speed controls
must have this Cv.
The following examples illustrate use of the graphs:
Example 3: Assume similar conditions to Example 1 except

that the load is being moved in a horizontal plane with a
coefficient of sliding friction of 0.2. Only a 180-pound thrust
is now required (900 lb. x 0.2). Consult graph b-4. The
2 1/2 inch bore cylinder will develop sufficient thrust, and at
60 fpm requires a valve and speed control Cv of about 0.5.
Example 1: Assume it is necessary to raise a 900-pound

load 24 inches in two seconds. With 100 psig maintained at
the inlet to the F-R-L, use graph b-4. The 5-inch bore
cylinder is capable of developing the required thrust while in
motion. Since 24 inches in two seconds is equal to 60 fpm,
read upward on the 60 fpm line to the intersection of the 5inch bore diagonal line. Reading to the right indicates that
the required valve and speed controls must each have a Cv
of over 1.9.
14
12
10
11
60 /2 "
LB BO
S. R
E
2
10 " B
0 OR
LB E
S.
31
26 /4 "
0 B
LB O
S RE
21 .
16 /2 "
0 B
LB O
S. RE
6
90 " B
0 OR
LB E
S.
5
63 " B
0 OR
LB E
S.
4
40 " B
0 OR
LB E
S.
1
25 0" B
00 O
LB RE
S.
8"
16 B
00 OR
LB E
S.
CV FOR INDIVIDUAL VALVE & SPEED CONTROLS
THIS GRAPH IS DETERMINED BY HAVING

80 PSIG AVAILABLE UNDER FLOWING CONDITIONS.
700
800
900
1000
600
500
400
300
200
150
90
100
70
80
60
50
40
30
20
15
graph b-5
10
0.6
ROD SPEED fpm
Table b-9
Thrust Developed
BORE SIZE
DYNAMIC THRUST (lbs.)
STATIC THRUST (lbs.)
1 1/2
60
141
2
100
251
2 1/2
160
393
3 1/4
260
663
4
400
1000
5
630
1570
6
900
2260
8
1600
4010
10
2500
6280

109
Hydraulic and
Pneumatic Cylinders
Modifications
Special Assemblies
Tandem Cylinders
Modifications: The following modifications can be
supplied on most Parker cylinders. For specific availability
see modification chart on page 3.
Metallic Rod Wiper

When specified metallic rod wipers can be supplied instead
of the standard synthetic rubber wiperseal. Recommended
in applications where contaminants tend to cling to the
extended piston rod and would damage the synthetic
rubber wiperseal. Installation of metallic rod wiper does not
affect cylinder dimensions. It is available at extra cost.
Gland Drain Series 2H. For other cylinders, consult
factory.
Hydraulic fluids tend to adhere to the piston rods, during the
extend stroke, and an accumulation of fluid can collect in the
cavity behind the gland wiperseal on long stroke cylinders.
A 1/8" N.P.T.F. gland drain port can be provided in the gland
retainer. A passage in the gland between the wiperseal
and lipseal is provided to drain off any accumulation of fluid
between the seals. See drawing below.
It is recommended that the gland drain port be piped back
to the fluid reservoir and that the reservoir be located below
the level of the head of the cylinder.
On 11/2" bore size Series
2H cyls., the drain port
is located in the head
adjacent to the port
and on code 2 rod, the
retainer thickness
increases to 5/8". On 2"
thru 8" bore sizes the
drain port is located in
the retainer as shown.
Air Bleeds
In most hydraulic circuits, cylinders are considered selfbleeding when cycled full stroke. If air bleeds are required
and specified, 1/8" NPTF Air Bleed Ports for venting air can
be provided at both ends of the cylinder body, or on the
head or cap. To order, specify Bleed Port, and indicate
position desired.
Air Bleed Port
Rod End Boots

Cylinders have a hardened bearing surface on the piston
rod to resist external damage, and are equipped with the
high efficiency Wiperseal to remove external dust and
dirt. Exposed piston rods that are subjected to contaminants with air hardening properties, such as paint, should
be protected. In such applications, the use of a collapsing
cover should be considered. This is commonly referred
to as a boot. Calculate the longer rod end required to
accommodate the collapsed length of the boot from the
following data.
LF .13 .13 .13 .13 .13 .13 .13 .10 .10 .10 .10 .10
OD 2 1/4 2 1/4 2 5/8 3 3 3/8 3 3/4 4 3/8 5 1/8 5 5/8 6 1/4 7 7 1/2
RD 1/2 5/8
1 1 3/8 1 3/4 2 2 1/2 3 3 1/2 4
5 5 1/2
To determine extra length of piston
rod required to accommodate boot,
calculate
BL = Stroke x LF + 11/8"
BL + Std. LA = length of piston rod to
extend beyond the retainer.
NOTE: Check all Boot O.Ds against
std. E dimension from catalog.
This may be critical on foot mounted
cylinders.
Tandem Cylinders
1/2
5/8
RD
OD
BL
A tandem cylinder is made up of two cylinders mounted in

line with pistons connected by a common piston rod and
rod seals installed between the cylinders to permit double
acting operation of each. Tandem cylinders allow increased
output force when mounting width or height are restricted.
MM
Reduced operating pressure is required for this construction.

Contact factory.
Duplex Cylinders
A duplex cylinder is made up of two cylinders mounted in
line with pistons not connected and with rod seals installed
between the cylinders to permit double acting operation of
each. Cylinders may be mounted with piston rod to piston
(as shown) or back to back and are generally used to
provide three position operation.
MM
MM
MM
Reduced operating pressure is required for this construction.

Contact factory.

110
Hydraulic and
Pneumatic Cylinders
Cylinder Weights
The weights shown in Tables A and B are for Parker Series 2H, 3H (7 & 8), HD, VH, 3L,
2A, 2AN and MA cylinders with various piston rod diameters. To determine the net weight
of a cylinder, first select the proper basic weight for zero stroke, then calculate the weight
of the cylinder stroke and add the result to the basic weight. For extra rod extension use
piston rod weights per inch shown in Table C. Weights of cylinders with intermediate rods
may be estimated from table below by taking the difference between the piston rod
weights per inch and adding it to the Code 1 weight for the cylinder bore size involved. To
determine the net weight of Series VH cylinders, use data in Table A and multiply by 1.10.
Table A Cylinder Weights, in pounds, for Series 2H, 3H (7" & 8"), HD and VH hydraulic cylinders
Single Rod Cylinders
Basic Wt. Zero Stroke
Bore
Size
1 1/2"
2"
2 1/2"
3 1/4"
4"
5"
6"
7"
8"
Rod
Dia.
5/8"
1"
1"
1 3/8"
1"
1 3/4"
1 3/8"
2"
1 3/4"
2 1/2"
2"
3 1/2"
2 1/2"
4"
3"
5"
3 1/2"
5 1/2"
Rod
Code
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
F, H, HB, J, JB
T, TB, TC, TD
7.8
8.4
11.6
13.5
17.0
22.5
32.0
37.0
48.0
52.0
76.0
88.0
125.0
133.0
233.0
240.0
262.0
300.0
Double Rod Cylinders

BB, C, CB, D, DB
DD, E, G, HH, JJ
9.0
9.3
13.2
17.1
19.5
25.5
41.0
46.0
53.0
58.0
82.0
86.0
133.0
140.0
242.0
253.0
276.0
309.0
Add Per Inch

of Stroke
.5
.6
.8
1.0
1.1
1.5
1.8
2.2
2.5
3.2
3.4
5.2
5.2
7.3
6.7
10.3
9.0
13.0
KF, KJ KJB
KT, KTB, KTD
9.7
9.1
14.6
19.4
21.0
27.0
43.0
48.0
59.0
92.0
96.0
117.0
153.0
182.0
320.0
341.0
323.0
390.0
KC, KCB, KD
KDD, KE, KJJ
10.8
10.7
16.8
20.6
24.5
30.0
52.0
57.0
63.0
97.0
102.0
123.0
159.0
190.0
339.0
360.0
331.0
411.0
Add Per Inch

of Stroke
.6
.8
1.0
1.4
1.3
2.2
2.2
3.1
3.2
4.6
4.8
7.9
6.6
10.9
8.7
15.9
11.7
19.7
Table B Cylinder Weights, in pounds, for Series 2A, 2AN, 3L and MA cylinders
Bore
Size
1"
1 1/2"
2"
2 1/2"
3 1/4"
4"
5"
6"
7"
8"
10"
12"
14"
Rod
Dia.
1/2"
5/8"
5/8"
1"
5/8"
1"
1 3/8"
5/8"
1"
1 3/4"
1"
1 3/8"
2"
1"
1 3/8"
2 1/2"
1"
1 3/8"
3 1/2"
1 3/8"
4"
1 3/8"
2"
1 3/8"
5 1/2"
1 3/4"
5 1/2"
2"
5 1/2"
2 1/2"
5 1/2"
T, TB, TC,
TD, F, H, J
2.5
2.6
3.7
4.5
6.5
7.0
8.5
9.0
9.5
13.2
16.5
17.0
27.0
26.0
26.5
36.0
39.0
39.5
63.0
68.0
100.0
80.0
82.0
94.0
168.0
182.0
258.0
274.0
350.0
435.0
510.0
Add Per Inch

of Stroke
BB, C, CB, D, DB 2A, 2AN, Series

3L
DD, E, HB, JB
MA
.20
2.9
.23
3.0
.3
4.3
.25
.4
5.1
.35
.5
6.9
.4
.63
7.5
.5
.8
8.9
.6
9.7
.5
.73
10.0
.6
1.1
13.6
.8
17.5
.65
1.0
18.0
.8
1.4
28.0
1.0
31.0
.8
1.2
31.5
1.0
42.0
2.0
46.0
1.1
.9
46.5
1.3
1.1
66.0
3.6
77.0
1.5
102.0
4.5
85.0
2.0
87.0
3.5
99.0
2.0
172.0
8.0
188.0
2.5
264.0
8.5
282.0
3.5
358.0
9.5
448.0
4.5
519.0
10.0

KF, KJ KT
KTB, KTD
4.7
4.9
4.2
5.8
8.2
9.0
11.2
11.4
12.0
19.8
22.0
22.5
43.0
33.0
33.5
53.0
48.0
48.5
96.0
80.0
144.0
92.0
96.0
108.0
256.0
178.0
330.0
270.0
420.0
440.0
490.0
Add Per Inch

of Stroke
KC, KCB, KD
KDD, KE, KJB
5.5
5.7
4.8
6.7
8.6
9.5
11.6
12.1
12.5
20.5
23.0
23.5
44.0
38.0
38.5
58.0
55.0
55.5
103.0
89.0
153.0
97.0
101.0
113.0
261.0
184.0
335.0
280.0
430.0
655.0
705.0
2A, 2AN, Series

3L
MA
.40
.46
.6
.5
.8
.7
1.0
.8
1.3
1.0
1.6
1.2
1.0
1.5
1.2
2.2
1.6
1.3
2.0
1.6
2.8
2.0
1.6
2.5
2.0
4.0
2.2
1.8
2.6
2.2
7.2
3.0
9.0
4.0
7.0
4.0
16.0
5.0
17.0
7.0
19.0
9.0
20.0
Table C
Rod Dia.
5/8"
1"
1 3/8"
1 3/4"
Piston Rod Wt. Per Inch

.09
.22
.42
.68
Rod Dia.
2"
2 1/2"
3"
3 1/2"

.89
1.40
2.00
2.72
Rod Dia.
4"
4 1/2"
5"
5 1/2"

3.56
4.51
5.56
6.72

111
Series HMI
Mounting Styles
General guidance for the selection of ISO mounting styles can

be found in the HMI content of Section B. The notes which follow
provide information for use in specific applications and should be
read in conjunction with that information.
Trunnions
Trunnions require lubricated pillow blocks with minimum bearing
clearances. Blocks should be aligned and mounted to eliminate
bending moments on the trunnion pins. Self-aligning mounts
must not be used to support the trunnions as bending forces can
develop.
Intermediate trunnions may be positioned at any point on the
cylinder body. This position, dimension XI, should be specified
at the time of order. Trunnion position is not field adjustable.
Flange Mountings
Front flange-mounted (style JJ) cylinders incorporate a pilot
diameter for accurate alignment on the mounting surface see
rod end dimensions for HMI cylinders. The gland retainer is
Foot Mountings and Thrust Keys
The bending moment which results from the application of force
by a foot mounted cylinder must be resisted by secure mounting
and effective guidance of the load. A thrust key modification is
recommended to provide positive cylinder location.
Thrust key mountings eliminate the need for fitted bolts or
external keys on Style C side mounted cylinders. The gland
retainer plate of 25mm & 32mm bore cylinders is extended
below the nominal mounting surface to fit into a keyway milled
into the mounting surface of the machine member. To order
a key retainer plate in 25mm & 32mm bores, specify P in the
Mounting Modification field of the model code.
Bore
Rod
25
All
14
22
32
Nominal
F1
F2
Standard w/Gland
Drain
10
101
10
101
10
16
FA
-0.075
GD
integral with the head on 25, 32 and 40mm bore cylinders, while
on 50mm bores and above, the circular retainer is bolted to the
head.
Extended Tie Rods
Cylinders may be ordered with extended tie rods in addition to
another mounting style. The extended tie rods may then be used
for mounting other systems or machine components.
Pivot Mountings
Pivot pins are supplied with style BB cap fixed clevis mounted
cylinders. Pivot pins are not supplied with the cap fixed eye
mounting, style B, or the cap with spherical bearing, style SB,
where pin length will be determined by the customers equipment.
Spherical Bearings
The service life of a spherical bearing is influenced by such
factors as bearing pressure, load direction, sliding velocity and
frequency of lubrication. When considering severe or unusual
working conditions, please consult the factory.
Cylinders 40mm to 200mm bore utilize a keyway milled into the
Style C head on the mounting lug side. A key (supplied) fits into
the cylinder keyway and a corresponding keyway in the mounting
surface of the machine member. To order the milled keyway
and key in 40mm to 200mm bores, specify K in the Mounting
Modification field of the model code.
TP
PA
-0.2
KC
KEY
CO
8
8
8
Milled Keyway 40mm to 200mm Bore
5
5
5
Bore
40
50
63
80
100
125
160
200
Gland drain is in the head. See page 123 for additional details
about gland drain ports.
WITH
GLAND
DRAIN
F2
STANDARD
F1
PA
CO
2
PA
FA
FA
Profile of thrust key extension

(with gland drain in retainer)
for bore and rod combination
32mm x 22mm.
Integral Key 25mm & 32mm Bores

All dimensions are in millimeters unless otherwise stated.
KC
+0.5
4
4.5
4.5
5
6
6
8
8
TP 2
min
55
70
80
105
120
155
190
220
Suggested Key Length

Key
Bore
40
50
63
80
100
125
160
200
GD
CO
N9
12
12
16
16
16
20
32
40
Width
Height
Length
Part No.
12
12
16
16
16
20
323
40
8
8
10
10
10
12
18
22
55
70
80
105
120
155
190
220
0941540040
0941540050
0941540063
0941540080
0941540100
0941540125
0941540160
0941540200
Not to ISO6020/2.

112
Series HMI
Mounting Bolts and Nuts
Tie Rod Supports
Parker recommends that mounting bolts with a minimum strength

of ISO 898/1 grade 10.9 should be used for fixing cylinders to the
machine or base. This recommendation is of particular importance where bolts are placed in tension or subjected to shear
forces. Mounting bolts, with lubricated threads, should be torque
loaded to their manufacturers recommended figures. Tie rod
mounting nuts should be to a minimum strength of ISO 898/2
grade 10, torque loaded to the figures shown.
To increase the resistance

to buckling of long stroke
cylinders, tie rod supports
may be fitted. These move
the tie rods radially outwards
and allow longer than normal
strokes to be used without
the need for an additional
mounting.
Bore
O 0.9 1.2 1.5
25
1 1 2
32
- 1 1
40
- - 1
50
- - 63
- - 80
- - 100 - - -
Intermediate or Additional Mountings

Long cylinders with fixed mountings such as extended tie rods
may require additional support to counter sagging or the effects of
vibration. This may be provided mid-way along the cylinder body
in the form of an intermediate mounting or, with end-mounted
cylinders, as an additional mounting supporting the free end of
the cylinder. Please contact the factory for further information.
The maximum unsupported stroke lengths which Parker
recommends for each bore size are shown in the table below.
Intermediate Foot Mounting
Consult
1
1
-
2
1
1
-
2
2
1
-
No. of
Supports
Required
Factory
2
1
1
-
2
1
1
-
2
1
1
1
2
2
1
1
3
2
1
1
Stroke length tolerances are required due to the build-up of

tolerances of piston, head, cap and cylinder body. Standard
production stroke tolerances are 0 to +2mm on all bore sizes and
stroke lengths. For closer tolerances, please specify the required
tolerance plus the operating temperature and pressure. Stroke
FT due
tolerances of less than 0.4mm are generally impracticable
to the elasticity of cylinders. In these cases, the use of a stroke
adjuster should be considered. Tolerances of stroke dependent
dimensions for each mounting style are shown in the table below.
Stroke Dependent Tolerances

Mounting
Style
All styles - port
dimensions
JJ (ME5)
HH (ME6)
BB (MP1)
B(MP3)
SB (MP5)
D (MT1)
DB (MT2)
End Support Mounting
DD (MT4)
Maximum Stroke Lengths of

Unsupported Cylinders (in mm)
TD (MX1)
TC (MX2)
TB (MX3)
TB (MX3)
TD (MX1)
TB (MX3)
TD (MX1)
TC (MX2)
TB (MX3)
Intermediate
Mounting
1500
2000
3000
3500
2
1
1
-
Stroke Tolerances
C (MS2)
Bore
O
25, 32, 40
50, 63, 80
100, 125
160, 200
Stroke (meters)
1.8 2.1 2.4 2.7 3.0 3.3 3.6 3.9 4.2
P or
P
Tie Rod Torque Nm

4.5-5.0
7.6-9.0
19.0-20.5
68-71
68-71
160-165
160-165
450-455
815-830
1140-1155
End Support
Mounting
1000
1500
2000
2500
Bore
O
25
32
40
50
63
80
100
125
160
200
Dimensions
Y
PJ
ZB
ZJ
Tolerance - for
strokes up to 3m
2
1.25
max
1
XC
1.25
XO
XS
ZB
SS
XG
ZB
XJ
ZB
XV
ZB
1.25
2
max
1.25
2
max
1.25
max
2
max
BB
+3
0
ZB
max
WH
ZJ

113
Series HMI
Theoretical Push and Pull Forces

Calculation of Cylinder Diameter
General Formula
If the piston rod is in tension, use the Deduction for Pull Force
table. The procedure is the same but, due to the reduced area
caused by the piston rod, the force available on the pull stroke
will be smaller. To determine the pull force:
The cylinder output forces are derived from the formula:

F=PxA
10000
Where F = Force in kN.
1. Follow the procedure for push applications as described

above.
P = Pressure at the cylinder in bar.

A = Effective area of cylinder piston in square mm.
Prior to selecting the cylinder bore size, properly size the piston
rod for tension (pull) or compression (push) loading (see the
Piston Rod Selection Chart).
If the piston rod is in compression, use the Push Force table
below, as follows:
1. Identify the operating pressure closest to that required.
2. Using the pull table, identify the force indicated according to

the rod and pressure selected.
3. Deduct this from the original push force. The resultant is the
net force available to move the load.
If this force is not large enough, repeat the process and increase
the system operating pressure or cylinder diameter if possible. For
assistance, contact your local authorized Parker distributor.
2. In the same column, identify the force required to move the

load (always rounding up).
3. In the same row, look along to the cylinder bore required.
If the cylinder envelope dimensions are too large for the application, increase the operating pressure, if possible, and repeat the
exercise.
Push Force
Deduction for Pull Force

Cylinder Push Force in kN
Bore Bore
10
O
Area
mm sq. mm bar
0.5
25
491
0.8
32
804
1.3
40
1257
2.0
50
1964
3.1
63
3118
5.0
80
5027
7.9
100
7855
125 12272 12.3
160 20106 20.1
200 31416 31.4
63
100
40
160
125
bar
bar
bar
bar
bar
3.1
4.9
2.0
7.9
6.1
5.1
8.0
3.2
10.1 12.9
5.0
7.9
12.6
15.7 20.1
12.4 19.6
7.9
24.6 31.4
12.5 19.6 31.2
39.0 49.9
20.1 31.7 50.3
62.8 80.4
31.4 49.5 78.6
98.2 125.7
49.1 77.3 122.7 153.4 196.4
80.4 126.7 201.1 251.3 321.7
125.7 197.9 314.2 392.7 502.7
Reduction in Force in kN
210
bar
10.3
16.9
26.4
41.2
65.5
105.6
165.0
257.7
422.2
659.7
Piston Piston
Rod
Rod
10
O
Area
mm sq. mm bar
0.1
12
113
0.2
14
154
0.3
18
255
0.4
22
380
0.6
28
616
1.0
36
1018
1.6
45
1591
2.5
56
2463
70
3849
3.8
6.4
90
6363
110
9505
9.5
140
15396 15.4
40
bar
0.5
0.6
1.0
1.5
2.5
4.1
6.4
9.9
15.4
25.5
38.0
61.6
63
bar
0.7
1.0
1.6
2.4
3.9
6.4
10.0
15.6
24.2
40.1
59.9
97.0
100
125
160
bar
bar
bar
1.1
1.8
1.4
1.5
1.9
2.5
2.6
3.2
4.1
3.8
6.1
4.8
6.2
7.7
9.9
10.2
12.7 16.3
15.9
19.9 25.5
24.6
30.8 39.4
38.5
48.1 61.6
63.6
79.6 101.8
95.1 118.8 152.1
154.0 192.5 246.3

114
210
bar
2.4
3.2
5.4
8.0
12.9
21.4
33.4
51.7
80.8
133.6
199.6
323.3
Series HMI
Piston Rod Sizes

& Stop Tubes
Piston Rod Size Selection

Note that stop tube requirements differ for fixed and pivot
mounted cylinders.
To select a piston rod for thrust (push) applications, follow these

steps:
If the required length of stop tube is in the region labeled consult

factory, please submit the following information:
1. Determine the type of cylinder mounting style and rod end

connection to be used. Consult the Stroke Factor table on
page 20 and determine which factor corresponds to the
application.
1. Cylinder mounting style.

2. Rod end connection and method of guiding load.
2. Using the appropriate stroke factor from page 20, determine

the basic length from the equation:
3. Bore required, stroke, length of rod extension (dimensions

WF) if greater than standard.
Basic Length = Net Stroke x Stroke Factor
4. Mounting position of cylinder. (Note: if at an angle or vertical,

specify the direction of the piston rod.)
(The graph is prepared for standard rod extensions beyond the

face of the gland retainers. For rod extensions greater than
standard, add the increases to the net stroke to arrive at the basic
length.)
5. Operating pressure of cylinder, if limited to less than the

standard pressure for the cylinder selected.
When specifying a cylinder with a stop tube, state the gross
stroke of the cylinder and the length of the stop tube. The gross
stroke is equal to the net (working) stroke of the cylinder plus the
stop tube length. See the example below:
3. Calculate the load imposed for the thrust application by

multiplying the full bore area of the cylinder by the system
pressure, or by referring to the Push and Pull Force charts
on page 18.
4. Using the graph below, look along the values of basic
length
and thrust as found in 2 and 3 above, and note the point of
intersection.
Ex. 80-JJ-HMI-R-E-S-14-M1375M1100
The correct piston rod size is read from the diagonally curved line
labelled Rod Diameter above the point of intersection.
the cylinder net stroke will be 1200mm with 175mm of stop

tube.
1) Stop tube = 175

2) Net stroke = 1200
Stop Tubes
The required length of stop tube, where necessary, is read from
the vertical columns on the right of the graph below by following
the horizontal band within which the point of intersection, determined in steps 2 and 3 opposite, lies.
Piston Rod Selection Chart

Recommended Length
of Stop Tube (mm)
10000
9
8
7
6
Rod Diameter (mm)
5
4
50
Pivot Mountings
28
175
125
75
50
70
56
45
1000
9
8
7
6
175
125
75 200
150
25 100
25
Fixed Mountings
90
0
11
14
200
150
100
36
22
18
No Stop Tube
Required
Basic Length (mm) _ Log Scale
14
12
4 5 6 7 8 9 10
4 5 6 7 8 9 100
Thrust (kN) Log Scale
4 5 6 7 8 9 1000
4 5
Consult Factory

115
Series HMI
Stroke Factors
Stroke Factors
The stroke factors below are used in the calculation of cylinder
basic length see Piston Rod Size Selection.
Rod End
Connection
Mounting
Style
Fixed and Rigidly Guided
TB, TD, C, JJ
0.5
Pivoted and Rigidly Guided
TB, TD, C, JJ
0.7
Fixed and Rigidly Guided
TC, HH
1.0
1.0
TC, HH, DD
1.5
Supported but not Rigidly

Guided
TB, TD, C,
JJ
2.0
B, BB, DB, SB
2.0
Pivoted and Supported

but not Rigidly Guided
DD
3.0
Type of Mounting
Stroke
Factor
Long Stroke Cylinders

When considering the use of long stroke cylinders, the piston rod
should be of sufficient diameter to provide the necessary column
strength.
For tensile (pull) loads, the rod size is selected by specifying
standard cylinders with standard rod diameters and using them at
or below the rated pressure.
For long stroke cylinders under compressive loads, the use of

stop tubes should be considered, to reduce bearing stress. The
Piston Rod Selection Chart in this catalog provides guidance
where unusually long strokes are required.

116
Series HMI
Cushioning
An Introduction to Cushioning
Formula
Cushioning is recommended as a means of controlling the

deceleration of masses, or for applications where piston speeds
are in excess of 0.1m/s and the piston will make a full stroke.
Cushioning extends cylinder life and reduces undesirable noise
and hydraulic shock.
Cushioning calculations are based on the formula E = 1/2mv2 for

horizontal applications. For inclined or vertically downward or
upward applications, this is modified to:
Built-in cushions are optional and can be supplied at the head

and cap ends of the cylinder without affecting its envelope or
mounting dimensions.
E = 1/2mv2 + mgl x 10-3 x sin

(for inclined or vertically downward direction of mass)
E = 1/2mv2 mgl x 10-3 x sin
(for inclined or vertically upward direction of mass)
Where:
Ideal cushion performance shows an almost uniform absorption

of energy along the cushioning length, as shown. Many forms of
cushioning exist, and each has its own specific merits and
advantages. In order to
cover the majority of
applications, HMI
cylinders are supplied
with profiled cushioning

as standard. Final
speed may be adjusted

using the cushion

screws. The performance of profiled
cushioning is indicated
on the diagram, and
cushion performance for

each of the rod sizes
available is illustrated
graphically in the charts on the next page.
E
g
v
l
m

Standard Cushioning
Note: Cushion performance will be affected by the use of water

or high water based fluids. Please consult the factory for details.
Cushion Length
Where specified, HMI cylinders incorporate the longest cushion
sleeve and spear that can be accommodated within the standard
envelope without reducing the rod bearing and piston bearing
lengths. See table of cushion lengths on page 119. Cushions are
adjustable via recessed needle valves.
Cushion Calculations
The charts on the next page show the energy absorption
capacity for each bore/rod combination at the head (annulus)
and the cap (full bore) ends of the cylinder. The charts are valid
for piston velocities in the range 0.1 to 0.3m/s. For velocities
between 0.3 and 0.5m/s, the energy values derived from the
charts should be reduced by 25%. For velocities of less than
0.1m/s where large masses are involved, and for velocities of
greater than 0.5m/s, a special cushion profile may be required.
Please consult the factory for details.
The cushion capacity of the head end is less than that of the cap,
and reduces to zero at high drive pressures due to the pressure
intensification effect across the piston.
The energy absorption capacity of the cushion decreases with
drive pressure.
=
=
=
=
=
energy absorbed in Joules

acceleration due to gravity = 9.81m/s2
velocity in meters/second
length of cushion in millimeters
mass of load in kilograms (including piston, rod and rod
end accessories)
= angle to the horizontal in degrees
= pressure in bar
Example
The following example shows how to calculate the energy
developed by masses moving in a straight line. For non-linear
motion, other calculations are required;
please consult the
factory. The example
assumes that the bore
and rod diameters are
already appropriate for
the application. The
effects of friction on
the cylinder and load
have been ignored.
Selected bore/rod 160/70mm (No. 1 rod).
Cushioning at the cap end.
Pressure
Mass
Velocity
Cushion length
Sin
=
=
=
=
=
=
160 bar
10000kg
0.4m/s
41mm
45
0.70
E = 1/2mv2 + mgl x 10-3 x sin

= 10000 x 0.42 + 10000 x 9.81 x 41 x 0.70
2
103
= 800 + 2815 = 3615 Joules

Note that velocity is greater than 0.3m/s; therefore, a derating
factor of 0.75 must be applied before comparison with the curves
on the cushioning charts. Applying this factor to the calculated
energy figure of 3615 Joules gives a corrected energy figure of:
3615
= 4820 Joules
0.75
Comparison with the curve shows that the standard cushion
can safely decelerate this load. If the calculated energy exceed
that indicated by the curve, select a larger bore cylinder and
re-calculate.

117
Series HMI
Cushioning
The cushion energy absorption capacity data shown below is
based on the maximum fatigue-free pressure developed in
the tube. For applications with a life cycle of less than 10 6
Energy
(Joules)
Energy
(Joules)
30,000
30,000
Energy
(Joules)
Head End
30,000
Rod No.1 HMI

200
cycles, greater energy absorption figures can be applied.

Please consult the factory if further information is required.
Rod No.2 HMI
Rod No.3 HMI
/ 90
10,000
10,000
10,000
160
20
0/
/ 70
5,000
20
14
5,000
125
100
80 /
16
0/
/ 56
12
/ 45
1,000
500
5/
10
28
50 /
22
40 /
18
32 /
14
0/
80
500
100
11
1,000
90
80
70
63
500
/5
0/
5/
0/
90
70
56
/4
/3
/2
63
25 /
10
12
1,000
63 /
16
11
36
0/
5,000
50
/4
50
/3
40
12
/2
100
32
100
/2
50
25
50
10
50
/1
10
10
0
40
80
120
160
200
40
Drive pressure (bar)

Energy
(Joules)
30,000
30,000
10,000
5,000
/ 90
160
/ 70
125
/ 56
100
1,000
200
40
63 / 2
160 / 9
0
10,000
5,000
125 / 7
0
100 / 70
100 / 5
6
80 / 45
63 / 45
63 / 36
1,000
50 / 36
50 / 28
500
500
200
200 / 1
10
125 / 90
1,000
160
30,000
80 / 56
80 / 3
120
Energy
(Joules)
160/11
0
10,000
80
200 / 14
0
/ 45
40 / 1
160
Cap End
5,000
50 / 2
120
Energy
(Joules)
200
80
500
40 / 28
32 / 22
32 / 1
25 / 1
25 / 18
100
100
100
50
50
50
Rod No.1 HMI
Rod No.3 HMI
Rod No.2 HMI

10
10
0
40
80
120
160
200
10
40
80
120
160
200
40
80
120
160

118
200
Series HMI
Cushioning,
Pressure Limitations
Cushion Length, Piston and Rod Mass

Cushion Length - ISO
Bore
O
25
32
40
50
63
80
100
125
160
200
Rod
O
12
18
14
22
18
28
22
36
28
28
45
36
36
56
45
45
70
56
56
90
70
70
110
90
90
140
110
Rod No.
1
2
1
2
1
2
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
Rod No. 1
Head
Cap
Rod No. 2
Head
Cap
ISO
Rod No. 3
Head
Cap
22
20
24
20
24
20
24
20
29
29
29
30
29
29
29
29
29
29
29
29
29
29
29
29
35
32
27
32
35
32
35
32
26
32
29
32
28
32
27
32
27
32
34
41
34
41
34
41
46
56
49
56
50
56
Piston & Rod Rod Only per

Zero Stroke 10mm Stroke
kg
kg
0.12
0.01
0.16
0.02
0.23
0.01
0.30
0.03
0.44
0.02
0.60
0.05
0.70
0.03
0.80
0.05
0.95
0.08
1.20
0.05
1.35
0.08
1.60
0.12
2.30
0.08
2.50
0.12
2.90
0.19
4.00
0.12
4.40
0.19
5.10
0.30
7.10
0.19
8.00
0.30
9.40
0.50
13.70
0.30
15.30
0.50
17.20
0.75
27.00
0.50
30.00
0.75
34.00
1.23
Pressure Limitations Introduction
Cylinder Body (Pressure Envelope)
The pressure limitations of a hydraulic cylinder must be

reviewed when considering its application. To assist the
designer in obtaining the optimum performance from a
cylinder, the information which follows highlights the recommended minimum and maximum pressures according to
application. If in doubt, please consult the factory.
In many applications, the pressure developed within a

cylinder may be greater than the working pressure, due to
pressure intensification across the piston and cushioning. In
most cases, this intensification does not affect the cylinder
mountings or piston rod threads in the form of increased
loading. It may, however, affect the cylinder body and induce
fatigue failure or cause premature seal wear. It is important,
therefore, that the pressure due to cushioning or intensification does not exceed the 340 bar fatigue limit of the cylinder
body. The cushion energy absorption data on the previous
page is based on this maximum induced pressure. If in
doubt, please consult the factory.
Minimum Pressure
Due to factors such as seal friction, the minimum operating
pressure for HMI cylinders is 5 bar. Below this pressure, low
friction seals should be specified. If in doubt, please consult
the factory.
Maximum Pressure
HMI cylinders are designed to the mounting dimensions
specified in ISO 6020/2 for 160 bar cylinders but, due to the
selection of materials, they can be used at higher pressures
depending on the application and the choice of rod size and
rod end style. As a result, the majority of these cylinders can
be operated at 210 bar.
All dimensions are in millimeters unless otherwise state.

119
Series HMI
Ports, Locations
and Piston Speeds
Standard Ports
Series HMI cylinders are supplied with BSP parallel
threaded ports, of a size suitable for normal speed
applications see table opposite. HMI cylinders are also
available with a variety of optional ports.
Standard Cylinder Ports

Port
Size
Bore BSP/G
Inches
1/4
25
1/4
32
3/8
40
1/2
50
1/2
63
3/4
80
3/4
100
1
125
1
160
1 1/4
200
Oversize Ports
For higher speed applications. Series HMI cylinders are
available with oversize BSP or metric ports to the sizes
shown in the table opposite, or with extra ports in head
or cap faces that are not used for mountings or cushion
screws. On 25 mm and 32 mm bore cylinders, 20mm high
port bosses are necessary to provide the full thread length
at the cap end see rod end dimensions for increased
height at the head end. Note that Y and PJ dimensions may
vary slightly to accommodate oversize ports please
contact the factory where these dimensions are critical.
Oversize Cylinder Ports (Not to DIN)

Port
Port
Cap End
Size
Bore of
Bore BSP/G
Size
Connecting Flow in l/min Piston Speed
m/s
@ 5m/s
Inches Metric1
Lines
25
0.80
23.5
3/82 M18x1.52,3
10
32
0.48
3/82 M18x1.52,3
23.5
10
40
0.53
1/2
M22x1.53
40
13
50
0.45
3/4
M27x23
53
15
63
0.28
3/4
M27x23
53
15
804
0.28
1
M33x2
85
19
0.18
1004
1
M33x2
85
19
0.18
1254 1 1/4
M42x2
136
24
0.11
1604 1 1/4
M42x2
136
24
0.11
2004 1 1/2
M48x2
212
30
Port Size and Piston Speed

One of the factors which influences the speed of a
hydraulic cylinder is fluid flow in the connecting lines. Due
to piston rod displacement, the flow at the cap end port will
be greater than that at the head end, at the same piston
speed. Fluid velocity in connecting lines should be limited to
5m/s to minimize fluid turbulence, pressure loss and
hydraulic shock. The tables opposite are a guide for use
when determining whether cylinder ports are adequate
for the application. Data shown gives piston speeds for
standard and oversize ports and connecting lines where the
velocity of the fluid is 5m/s.
If the desired piston speed results in a fluid flow in excess
of 5 m/s in connecting lines, larger lines with two ports per
cap should be considered. Parker recommends that a flow
rate of 12 m/s in connecting lines should not be exceeded.
Speed Limitations
Where large masses are involved, or piston speeds exceed
0.1m/s and the piston will make a full stroke, cushions are
recommended see cushion information. For cylinders with
oversize ports and with a flow exceeding 8m/s into the cap
end, a non-floating cushion should be specified. Please
consult the factory.
Ports, Air Bleeds and Cushion Adjustment Location
The table below shows standard positions for ports, and
cushion adjusting screws where fitted. Air bleeds (see
optional features) may be fitted in unoccupied faces of the
head or cap, depending on mounting.
Positions of Ports
and Cushion Screws TB, TC and
JJ
HH
in Head and Cap
TD

Head

Cap

Bore of
Port
Cap End
Connecting Flow in l/min Piston Speed
Size
Lines
Metric1
@ 5m/s
m/s
7
M14x1.5
11.5
0.39
7
M14x1.5
11.5
0.24
10
M18x1.5
23.5
0.31
13
M22x1.5
40
0.34
13
M22x1.5
40
0.21
15
M27x2
53
0.18
15
M27x2
53
0.11
19
M33x2
85
0.12
19
M33x2
85
0.07
24
M42x2
136
0.07
Not to DIN 24 554

20mm high port bosses fitted at cap end
ISO 6149 ports are not available on some bore/rod combinations
4
Consult factory not normally available on these bore sizes
Not recommended for JJ mountings at pressures above 100 bar
1
2
3
Ports at position 2 or 4 in 25mm to 100mm bore sizes of mounting

style C are offset toward position 1 and are not available in the head
of 25mm and 32mm bores with number 2 rods. 25mm and 32mm bore
heads will not be elongated 5mm toward position 2 or 4 when a port
is specified at either of those two locations (the 5mm elongation at
position 1 will remain). Contact the factory for the offset dimension.
Mounting Styles
C 5
B and BB
SB
DB
DD
Port
1 2 3 4 1 2 3 4 1 2 3 4 1 2 4 1 2 3 4 1 2 3 4
3 1 2 3 4 1 2 3 4
Cushion
2 3 4 1 3 3 1 1 3 4 1 2 2 4 2 2 3 4 1 2 3 4 1
1 3 4 1 2 3 4 1 2
Port
1 2 3 4 1 2 3 4 1 2 3 4 1 2 4 1 2 3 4 1 2 3 4 1 2 3 4
3 1 2 3 4
Cushion
2 3 4 1 3 4 1 2 3 3 1 1 2 4 2 2 3 4 1 2 3 4 1 3 4 1 2
1 3 4 1 2
Ports at position 2 or 4 in 25mm to 100mm bores are offset toward position 1.


120
Series HMI
Ports, Weights
Cylinder Port Options

Option T

SAE Straight Thread O-Ring Port.

Recommended for most hydraulic
applications.
Option P SAE Flange Ports Code 61 (3000 psi).

Recommended for hydraulic applications

requiring larger port sizes.
Option U Conventional NPTF Ports (Dry-Seal Pipe Option B BSPT (British Tapered Thread).

Threads). Recommended for pneumatic Option M Metric Straight Thread Port similar to Option

applications only.

R with metric thread. Popular in some
Option R BSPP Port (British Parallel Thread).

European applications. See Figure R-G below.

ISO 228 port commonly used in Europe.
Option Y ISO-6149-1 Metric Straight Thread Port.

See Figure R-G below.

Recommended for all hydraulic applications

Bore
T
SAE
25
32
40
50
63
80
100
125
160
200
#6
#6
#6
#10
#10
#12
#12
#16
#16
#20
U
NPTF
Pipe
Thread
1/4
1/4
3/8
1/2
1/2
3/4
3/4
1
1
1 1/4
R
BSPP
Parallel Thread
(Standard)
1/4
1/4
3/8
1/2
1/2
3/4
3/4
1
1
1 1/4
designed per ISO standards. See Figure Y below.
P
SAE 4-Bolt
Flange
Nom. Size
N/A
N/A
N/A
N/A
1/2
3/4
3/4
1
1
1 1/4
B
BSPT
Taper
Thread
1/4
1/4
3/8
1/2
1/2
3/4
3/4
1
1
1 1/4
M
Y
Metric Straight
ISO-6149-1
Thread
Metric Straight
Thread
M14 x 1.5
M14 x 1.5
M14 x 1.5
M14 x 1.5
M18 x 1.5
M18 x 1.5
M22 x 1.5
M22 x 1.5
M22 x 1.5
M22 x 1.5
M27 x 2
M27 x 2
M27 x 2
M27 x 2
M33 x 2
M33 x 2
M33 x 2
M33 x 2
M42 x 2
M42 x 2
ISO 6149-1 Port for Series HMI
BSPP Port for Series HMI
SURFACE A
POSSIBLE
TYPES OF SEALS
SEALING SURFACE
IDENTIFICATION MARK OR
SURFACE A IS MARKED METRIC
Figure Y
Figure R-G
Weights Series HMI Cylinders

Bore
25
32
40
50
63
80
Rod
12
18
14
22
18
28
22
28
36
28
36
45
36
45
56
Mounting Styles Weight at Zero Stroke

TB, TC
TD
kg
kg
kg
kg
kg
1.2
1.4
1.5
1.4
1.3
1.9
2.0
1.9
1.7
2.0
4.0
4.1
6.5
4.7
4.8
7.2
3.9
4.0
4.6
4.7
7.9
6.0
6.6
7.3
8.5
8.6
8.7
16.0
16.1
16.3
9.7
9.8
9.9
17.3
17.4
17.7
10.1
10.2
10.3
18.9
19.0
19.2
4.2
4.3
7.0
7.1
7.2
10.1
10.2
10.4
19.5
19.6
19.8
1.6
1.7
3.7
3.8
5.9
JJ, HH B,BB, D, DB
SB
6.3
6.4
8.9
9.0
9.1
16.5
16.6
16.8
DD
kg
1.5
1.6
8.0
10.6
10.7
10.9
20.5
20.7
Weight
per
10mm
Stroke
kg
0.05
0.06
0.06
0.08
0.09
0.12
0.14
0.16
0.18
0.19
0.22
0.27
0.27
0.32
0.39
Bore
100
125
160
200
Rod
45
56
70
56
70
90
70
90
110
90
110
140
Weight
per
10mm
Stroke
kg
kg
kg
kg
kg
kg
kg
0.40
25.0
26.0
22.0 24.0
28.0 22.7
0.47
26.0
27.0
0.58
23.0 25.0
29.0 23.2
0.65
44.0
53.0
48.0
42.0
48.0
43.0
0.76
49.0
45.0
54.0
0.95
43.0
49.0
44.0 50.0
1.00
90.0 71.0 84.0
69.0 73.0 78.0
1.20
91.0
72.0 85.0
1.40
70.0 74.0 79.0 92.0
1.50
122.0 129.0
157.0 127.0
138.0
153.0
1.80
123.0 130.0
158.0 128.0
2.30
124.0 131.0 140.0 160.0 129.0 155.0
Mounting Styles Weight at Zero Stroke

TB, TC C JJ, HH B,BB, D, DB DD
TD
SB

121
Series HMI
Seals and Fluids,

Optional Features
Seals and Fluid Data
Group
1
5
Seal Materials a combination of:

Nitrile (NBR), PTFE,
enhanced polyurethane (AU)
Fluorocarbon elastomer (FPM)
Fluorocarbon, PTFE
Fluid Medium to ISO 6743/4-1982

Mineral oil HH, HL, HLP, HLP-D, HM, HV, MIL-H-5606 oil, nitrogen
Temperature Range
-20C to + 80C
Fire resistant fluids based on phosphate esters (HFD-R)

Also suitable for hydraulic oil at high temperatures/environments.
Not suitable for use with Skydrol.
See fluid manufacturers recommendations.
-20C to + 150C
Operating Medium
Sealing materials used in the standard cylinder are suitable
for use with most petroleum-based hydraulic fluids.
Special seals are available for use with water-glycol or
water-in-oil emulsions, and with fluids such as fire-
resistant synthetic phosphate ester and phosphate
ester-based fluids.
Low Friction Seals

For applications where very low friction and an absence
of stick-slip are important, the option of low friction seals is
available. Please consult the factory.
If there is any doubt regarding seal compatibility with the

operating medium, please consult the factory.
The table above is a guide to the sealing compounds and
operating parameters of the materials used for standard
and optional rod gland, piston and body seals
Temperature
Standard seals can be operated at temperatures between
-20C and +80C. Where operating conditions result in
temperatures which exceed these limits, special seal
compounds may be required to ensure satisfactory service
life please consult the factory.
Special Seals
Group 1 seals are fitted as standard to HMI cylinders. For
other duties, the optional seal group 5 is available please
see the cylinder order code for HMI (ISO) cylinders. Special
seals, in addition to those shown in the table above, can
also be supplied. Please insert an S (Special) in the order
code and specify fluid medium when ordering.
Water Service
Special cylinders are available for use with water as the
fluid medium. Modifications include a stainless steel piston
rod with lipseal piston, and plating of internal surfaces.
When ordering, please specify the maximum operating
pressure or load/speed conditions.
Warranty
Parker Hannifin warrants cylinders modified for use with
water or water base fluids to be free of defects in materials
and workmanship, but cannot accept responsibility for
premature failure caused by corrosion, electrolysis or
mineral deposits in the cylinder.
Metallic Rod Wipers
Metallic rod wipers replace the standard wiper seal, and

are recommended where dust or splashings might damage the wiper seal material. Metallic rod wipers do not
affect cylinder dimensions.
Proximity Sensors
EPS proximity switches can be fitted to give reliable end

of stroke signals.
Position Feedback
Linear position transducers of various types are available

for Series HMI cylinders. Please contact the factory for
further details.
Rod End Bellows
Unprotected piston rod surfaces which are exposed to

contaminants with air hardening properties can be protected by rod end bellows. Longer rod extensions are
required to accommodate the collapsed length of the
bellows. Please consult the factory for further information.

122
Series HMI
Optional Features
Gland Drains
The tendency of hydraulic fluid to adhere to the piston rod can

result in an accumulation of fluid in the cavity behind the gland
wiperseal under certain operating conditions. This may occur
with long stroke cylinders; where there is a constant back pressure as in differential circuitry, or where the ratio of the extend
speed to the retract speed is greater than 2 to 1.
A gland drain port is provided in the retainer, except in mounting
style JJ, style D in 100mm to 200mm bores, and regardless of
mounting style, 25mm bore with all rod numbers, and 32mm to
40mm bores with number 1 rod. In these cases the drain port
is located in the head. When the gland drain port in 25mm to
40mm bores is in the head of all mounting styles except JJ, it
must be in the same position as the port (on the 5mm elongated
side for 25mm & 32mm bores) and when specified in 25mm and
32mm bores of mounting style C it must be in position 1. On JJ
mounting styles in 25mm and 32mm bores the drain port can
be in position 2 or 4 and is not available in position 3. When the
gland drain port is provided in the retainer, the thickness of the
retainer is increased by 6mm in 32mm and 40mm bores with
number 2 rod and by 4mm in 63mm bore cylinders with number
2 rod. Note that, on style JJ cylinders, drain ports cannot
normally be positioned in the same face as ports or cushion
valves please consult the factory.
Gland Drain Port Location & Position Availability
Bore Rod
Head (H) or Retainer (R) Location / Position

TB, TC, TD,
HH, B, BB, SB,
DB, DD
JJ
25
All
H / 1, 2, 3, 4
H/1
H / 1, 3
H / 2, 4
32
14
H / 1, 2, 3, 4
H/1
H / 1, 3
H / 2, 4
22
R / 1, 2, 3, 4
18
H / 1, 2, 3, 4
28
R / 1, 2, 3, 4
R / 1, 2, 3*, 4 R / 1, 2, 3, 4
H / 2, 3, 4
50
All
R / 1, 2, 3, 4
R / 1, 2, 3*, 4 R / 1, 2, 3, 4
H / 2, 3, 4
63
All
R / 1, 2, 3, 4
R / 1, 2, 3*, 4 R / 1, 2, 3, 4
H / 2, 3, 4
40
R / 1, 2, 3*, 4 R / 1, 2, 3, 4
H/1
H / 1, 3
H / 2, 4
H / 2, 3, 4
80
All
R / 1, 2, 3, 4
R / 1, 2, 3*, 4 R / 1, 2, 3, 4
H / 2, 3, 4
100
All
R / 1, 2, 3, 4
R / 1, 2, 3*, 4
H / 1, 3
H / 2, 3, 4
125
All
R / 1, 2, 3, 4
R / 1, 2, 3*, 4
H / 1, 3
H / 2, 3, 4
160
All
R / 1, 2, 3, 4
R / 1, 2, 3*, 4
H / 1, 3
H / 2, 3, 4
200
All
R / 1, 2, 3, 4
R / 1, 2, 3*, 4
H / 1, 3
H / 2, 3, 4
*Gland drain is not available in position 3 when key plate is specified in

these bore and rod combinations.
Gland drain ports will be the same

type as the ports specified on the
cylinder assembly except for non JJ
mounts on bore sizes 25, 32, 40 and
50 mm. In these cases they will be
1/8 NPTF.
Air Bleeds
The option of bleed screws is available at either or both ends of

the cylinder, at any position except in the port face. The selected positions should be shown in the order code. Cylinders with
bore sizes up to 40mm are fitted with M5 bleed screws; for bore
sizes of 50mm and above, M8 bleed screws are fitted. Note
that, for cylinders of 50mm bore and above, where it is essential
to have the air bleed in the port face, bosses can be welded to
the cylinder tube. Please contact the factory for details.
Spring-Returned, Single-Acting Cylinders
Series HMI single-acting cylinders can be supplied with an

internal spring to return the piston after the pressure stroke.
Please supply details of load conditions and friction factors, and
advise whether the spring is required to advance or return the
piston rod.
On spring-returned cylinders, tie rod extensions will be supplied
to allow the spring to be backed off until compression is
relieved. Tie rod nuts will be welded to the tie rods at the
opposite end of the cylinder, to further assure safe disassembly. Please contact the factory when ordering spring-returned
cylinders.
Duplex and Tandem Cylinders
A tandem cylinder is made up of two cylinders mounted in line

with pistons connected by a common piston rod and rod seals
installed between the cylinders to permit double acting operation of each. Tandem cylinders allow increased output force
when mounting width or height are restricted.
A duplex cylinder is made up of two cylinders mounted in line
with pistons not connected with rod seals installed between the
cylinders to permit double acting operation of each. Cylinders
may be mounted with piston rod to piston or back to back and
are generally used to provide three position operation.
Stroke Adjusters
Where absolute precision in stroke length is required, a screwed

adjustable stop can be supplied. Several types are available
the illustration shows a design suitable for infrequent* adjust-

ment at the uncushioned cap
Bore
D
J K L

end of a cylinder. Please contact

min max the factory, specifying details
of the application and the

40 M12x1.25 7 75 130
adjustment required.

50 M20x1.5 12 75 200
63
M27x2 16 75 230
80
M33x2 20 85 230
Port Size
125 M48x2 30 70 500
R (BSPP)
1/8 BSPP
160 M64x3 40 75 500
T (SAE)
#4 (SAE)
200 M80x3 50 80 500
The size of the gland drain ports are (Metric Straight)

as shown on the adjacent table.
1/8 NPTF
M10 x 1
Y (ISO 6149-1)
M10 x 1
B (BSPT)
1/8 BSPT
P (SAE 4
Bolt Flange)
1/8 BSPP
Gland drains should be piped back to

the fluid reservoir, which should be
located below the level of the cylinder.
D Threads
100 M42x2 26 70 450
Port Type

U
(Pipe Thread)
Seal
J Wrench
Square
L max

*Infrequent is defined by positioning the retract stroke in a couple of
attempts at original machine set up. The frequent stroke adjuster is
recommended for adjustments required after the original equipment has
been adjusted by the original machine manufacturer.

123
Application Data
Mounting Classes
Rod End Data
Options

Application Data
The proper application of a fluid power cylinder requires consideration of the operating pressure, the fluid medium, the mounting
style, the length of stroke, the type of piston rod connection to the
load, thrust or tension loading on the rod, mounting attitude, the
speed of stroke, and how the load in motion will be stopped. The
information given here provides data to evaluate average
applications for Series 3H Hydraulic Cylinders, and will assist
you in proper cylinder selection.
Mounting Classes
Because a cylinders mounting directly affects the maximum

pressure at which the cylinder can be used, the chart below
should be helpful in the selection of the proper mounting combination for your application. Stroke length, piston rod connection to
load, extra piston rod length over standard, etc., should be
considered for thrust loads. Alloy steel mounting bolts are
recommended for all mounting styles, and thrust keys are
recommended for Group 3.
Standard mountings for series 3H power cylinders fall into two

basic classes and three groups. The two classes can be summarized as follows:
Class 1 Straight Line Force Transfer (Groups 1 and 3).
Class 2 Pivot Force Transfer (Group 2). Pivot mountings
permit a cylinder to change it alignment in one plane.
Class 1 Group 1
Class 2 Group 2
Class 1 Group 3
FIXED MOUNTS which absorb

force on cylinder centerline.
PIVOT MOUNTS which absorb

force on cylinder centerline.
FIXED MOUNTS which do not

absorb force on centerline.
For Thrust Loads
Mtg. Styles HH, HB, E
Mtg. Styles DD, D, DB, BB
Mtg. Style C
For Tension Loads
Mtg. Styles JJ, JB, E
Mtg. Styles BB, DD, D, DB
Mtg. Style C
Heavy-Duty
Service
Rod End Data
Special Assemblies From Standard Parts
Rod end dimension symbols as shown comply with the National

Fluid Power Association dimensional code. The following chart
indicates the symbols used in this catalog.
Each dimensioned drawing in this catalog has position numbers shown

on the end view to identify the four sides of the cylinder. These aid in
communications and simplify the writing of specifications that cover
changes in port positions, etc. Following are several suggested special
assemblies that can be made up from standard parts.
a) By calling out the position numbers for the desired locations for head
and cap ports, some mounting styles can be assembled with ports
located at 90 or 180 from standard. In such special assemblies,
the cushion needle and check valves are also repositioned since
their relation with the port position does not change.
b) Standard mountings in different combinations can be provided: for
example, Style JJ mounting on head end with Style C on the cap
end. This would be made up from standard parts and would be
designated Model JJC-3H14.
Description
Thread diameter and pitch
Length of thread
Length of Rod Extension from
face of head to end of retracted rod
Symbol
KK
A
LAF (Male Thread)
WF (Female Thread)
Two rod ends for Series 3H cylinders are offered as shown on

the dimension pages of this catalog. They are Parker styles 4
and 9 and are optional without price penalty. If a rod end style is
not specified, the Parker style 4 (N.F.P.A. Style SM) will be
supplied.
International Rod End Threads

Piston rod threads to meet international requirements are
available at extra cost. Parker cylinders can be supplied with
British standard fine (W) or metric (M). To order, specify in model
number. For dimensions, consult factory.
Special Rod Ends

If a rod end configuration other than the standard styles 4 and 9
is required, such special rod ends can be provided. The designation Style 3 is assigned to such specials and is incorporated in
the cylinder model number. To order, specify Style 3 and give
desired dimensions for KK, A, or LAF, or WF if female end. If
otherwise special, send a dimensioned sketch.
Rod End Boots
Are available on request: Consult factory for details.
Maximum Pressure Rating
Double-acting 3H cylinders
are supplied as standard.
They can also be used as
Rod
single-acting cylinders where
Bore
Dia.
fluid force is applied to only
one side of the piston, with
Inches Inches
PSI
PSI
the load or other external
forces acting to return the
piston after pressure is
1
10
4 /2
2720
3000
exhausted. It is necessary to
plumb the unused port tank
to collect any piston bypass.
12
5 1/ 2
2580
3000
Series 3H cylinders are
recommended for pressures
14
7
2320
3000
to 3000 p.s.i. for heavy-duty
service with hydraulic oil.
The 4:1 design factor ratings
16
8
2750
3000
shown are based on tensile
strength of material and are
18
9
2900
3000
for code 1 rod dia. only.
Design factors at other
pressures can be calculated
20
10
2640
3000
from this rating. In addition,
mounting styles, stroke, etc.,
should be considered because of the limiting effect they may have on
these ratings.
4:1
Design HeavyFactor
Duty
(Tensile) Service

124
Ports
Modifications
Options
Stroke Data

Ports
Fire-Resistant Fluids
Standard Ports Series 3H cylinders are furnished with SAE straight

O-ring boss threads as standard. The largest size port is provided that
can be accommodated by the head and cap in any given bore size. If
specified on your order, extra ports can be provided on the sides of
heads or caps that are not occupied by mountings or cushion valves.
Port Locations Standard port location is position 1, as shown in Section
B, Series 3H Large Bore Cylinders. Cushion adjustment needle and
check valve are at position 3 on all mounting styles except C where they
will be located at position 2.
See Section C, Operating Fluids and Seals for further data and
information.
Stop Tubing
Stop tube is recommended to lengthen the distance between the gland
and piston to reduce bearing loads when the cylinder is fully extended.
This is especially true of horizontally mounted and long stroke cylinders.
Long stroke cylinders achieve additional stability through the use of a
stop tube. The drawing below shows stop tube construction for Series 3H
cylinders. Refer to Engineering Section to determine stop tube length. To order,
specify gross stroke and length of stop tube.
PISTON ROD
(HEAD END)
STOP
TUBE
PISTON
(CAP END)
Head (Rod) End

Mounting Style
T, TB, TC, TC
HH, HB, JB, JJ, DD
BB, DB
D
C, E
Head
Cap
Port Position Available

Head End
Cap End
1,2,3 or 4
1,2,3 or 4
1 or 3
1
1,2,3 or 4
1 or 3
1,2,3 or 4
1
NET STROKE
STOP
TUBE
LENGTH
GROSS STROKE
Heads or caps which do not incorporate mounting can be rotated and

assembled at no extra charge with ports 90 or 180 from standard
position. To order other than standard port location, specify by position
number shown in table above. In such assemblies, the cushion
adjustment needle and check valve rotate accordingly, since their
relationship with port position does not change.
NPTF Tapered Pipe Threads The NPTF ports are available at no extra
charge upon request.
International Ports Other port configurations to meet international
requirements are available at extra cost. Parker cylinders can be supplied
with British parallel ports (BSP) or British standard port taper (BSPT) or
metric (G). To order, specify in model number. For dimension, consult
factory.
Air Bleeds
In most hydraulic circuits, cylinders are considered self-bleeding when
cycled the full stroke. If air bleeds are required, a 1/8" NPTF port boss can
be supplied at each end of the cylinder body. To order, specify Bleed port,
and indicate position desired.
Water Service Modifications

Standard When requested, Parker can supply Series 3H cylinders with
standard modifications that make the cylinders more nearly suitable for
use with water as the fluid medium. The modifications include chromeplated cylinder bore; a electroless nickel-plated, non-wearing internal
surface; fluorocarbon piston rod seal and chrome-plated, stainless steel
piston rod. On orders for water-service cylinders, be sure to specify the
maximum operating pressure or the load and speed conditions. (These
factors must be taken into account because of the lower tensile strength
of stainless steels available for use in piston rods.)
Warranty Parker will warrant Series 3H cylinders modified for water
service to be free of defects in materials or workmanship. However,
Parker cannot accept responsibility for premature failure of cylinder
function, where failure is caused by corrosion, electrolysis or mineral
deposits within the cylinder.
LG & GROSS STROKE
Stroke Data
Series 3H cylinders are available in any practical stroke length. The
following information should prove helpful to you in selecting the proper
stroke for your cylinder application.
Stroke Tolerances Stroke length tolerances are required due to buildup
of tolerances of piston, head, cap and cylinder body. Standard production
stroke tolerances run +1/32" to - 1/16".
For closer tolerances on stroke length, it is necessary to specify the
required tolerance plus the operating pressure and temperature at which
the cylinder will operate. Stroke tolerances smaller than .015" are not
generally practical due to elasticity of cylinders
Long Strokes When considering the use of long stroke cylinders, it is
necessary that the rod diameter be of such dimension so as to provide the
necessary column strength. For tension (pull) loads, a correct rod size is
easily selected by specifying standard cylinders with standard rod
diameters, and using them at rated or lower pressures.
For compression (push) loads, the column strength must be carefully
considered. This involves the stroke length, the length of the piston rod
extension, the support received from the rod end connection and gland
and piston bearings, the style of mounting and the mounting attitude. It is
also necessary to consider the bearing loads on pistons and glands, and
to keep bearing pressures within proper limits by increasing the bearing
length and the distance between piston and gland bearings. This is
economically accomplished by various means. Commonly, separation of
the bearings is effected with a stop tube on the piston rod much like a
large diameter cushion sleeve. Other designs are provided according to
the application requirements. The 3H Piston Rod-Stroke Selection Chart
at the end of this 3H section will guide you where requirements call for
unusually long strokes.
When specifying cylinders with long stroke and stop tube, be sure to call
out the net stroke and the length of the stop tube. Machine design can be
continued without delay by laying in a cylinder equivalent in length to the
NET STROKE PLUS STOP TUBE LENGTH, which is referred to as
GROSS STROKE.

125

Accessories
Acceleration and
Deceleration Data
Cylinder Accessories
Parker offers a complete range of cylinder accessories to assure
you of greatest versatility in present or future cylinder applications.
Rod End Accessories

Accessories offered for the rod end of the cylinder include Rod
Clevis, Eye Bracket, and Pivot Pin. For dimensions and ordering
details consult factory.
Acceleration and Deceleration Force Determination

The uniform acceleration force factor chart and the accompanying
formula can be used to rapidly determine the forces required to
accelerate and decelerate a cylinder load. To determine these
forces, the following factors must be known: total weight to be
moved, maximum piston speed, distance available to start or stop
the weight (load), direction of movement i.e. horizontal or vertical,
and load friction. By use of the known factors and the g factor
from chart, the force necessary to accelerate or decelerate a
cylinder load may be found by solving the formula (as shown in
chart below) application to a given set of conditions.
Nomenclature
V
=
Velocity in feet per minute
S
=
Distance in inches
F
=
Force in lbs.
W
=
Weight of load in lbs.
g
=
Force factor
f
=
Friction of load on machine ways in pounds
To determine the force factor g from the chart, locate the
intersection of the maximum piston velocity line and the line
representing the available distance. Project downward to locate
g on the horizontal axis. To calculate the g factor for distances

and velocities exceeding those shown on the chart, the following
formula can be used:
g = v2/s x .0000517
Example: Horizontal motion of a free moving 25,000 lb. load is
required with a distance of 1/2" to a maximum speed of 120 feet
per minute.
Formula (1) F = Wg should be used.
F = 25,000 pounds x 1.50 (from chart) = 37,500 lbs.
Assuming a maximum available pump pressure of 750 psi, a 10"
bore cylinder should be selected, operating on push stroke at
approximately 500 psi pressure at the cylinder.
Assume the same load to be sliding on ways with a coefficient of
friction of 0.15. The resultant friction load would be 2,500 x 0.15 =
3,750 lbs.
Formula (2) F = Wg + f should be used.
F = 25,000 lbs. x 1.5 (from chart) + 3,750 = 41,250 lbs.
Again allowing 500 psi pressure at the cylinder, a 12" bore cylinder
is indicated.
300
FOR HORIZONTAL MOTION
200
VMAXIMUM VELOCITY (FEET PER MINUTE)
150
100
80
To accelerate or decelerate
To accelerate load and overcome friction
To declerate load and friction
FOR VERITCAL MOTION
-(1)F = Wg
-(2)F = Wg + f
-(3)F = Wg - f
CE
AN
IST
D
N
S=1"
TIO
RA
E
1/4"
L
S=1
E
C
DE
OR
S=1 1/2"
N
TIO
A
R
S=1 3/4"
LE
CE
AC
S=2"
Acceleration upward or deceleration downward -(4)F = Wg + W

Accleration downward or deceleration upward -(5)F = Wg - W
If load friction (f) is involved,
add or subtract as applicable.
Cylinder friction need not be
considered since it is insignificant
in most applications.
60
S=3/4"
40
S=1/2"
S=1/4"
30
20
15
10
.010
.015
.02
.025
.03
.04
.05
.06 .07 .08 .09.10
.15
.20
.25
.30
.40
.50
.60 .70 .80 .90 1.0
1.50
2.00
gACCELERATION FORCE FACTOR

126

Push and Pull Forces

Flow Velocity
Cylinder Weights
Theoretical Push and Pull Forces for Hydraulic Cylinders Push Force and Displacement
Cylinder
Bore Size
(Inches)
10
12
14
16
18
20
Displacement
Per Inch of Stroke
(Gallons)
.3400
.4896
.6664
.8704
1.1016
1.3600
Cylinder Push Stroke Force in Pounds at Various Pressures
Piston Area
(Sq. In.)
78.54
113.10
153.94
201.06
254.47
314.16
100
7854
11310
15394
20106
25447
31416
250
19635
28275
38485
50265
63620
78540
500
39270
56550
76970
100530
127230
157080
1000
78540
113100
153940
201060
254470
314160
1500
117810
169650
230910
301590
381700
471240
2000
157080
226200
307880
402120
508940
628320
3000
235620
339300
461820
603180
763410
942480
Deductions for Pull Force and Displacement

Piston Diameter Force in Pounds at Various Pressures
Piston Rod
Diameter
(Inches)
41/2
5
51/2
7
8
9
10
Piston Rod Area

(Sq. In.)
15.90
19.63
23.76
38.48
50.26
63.62
78.54
To determine Cylinder Pull Force or Displacement, deduct the following Force or Displacement corresponding
to Rod Size, from selected Push Stroke Force or Displacement corresponding to Bore Size in table above.
100
1590
1963
2376
3848
5026
6362
7854
250
3976
4908
5940
9620
12570
15900
19635
1000
15900
19630
23760
38480
50270
63620
78540
500
7950
9815
11880
19240
25130
31810
39270
1500
23860
29445
35640
57730
75400
95430
117810
2000
31810
39260
47520
76970
100530
127230
157080
3000
47700
58890
71280
115440
150780
190860
235620
Displacement
Per Inch of Stroke
(Gallons)
.0688
.0850
.1028
.1666
.2176
.2754
.3400
Flow Velocity and Pressure Drop Data for Hydraulic Systems

The chart below may be used to calculate pressure loss in
connecting lines at various flow velocities. The data is useful when
determining hydraulic cylinder size and port size for applications
where cylinder force and speed requirements are known.
S = Standard (Schedule 40) Pipe
H = Extra Strong (Schedule 80) Pipe
EH = Double Extra Strong Pipe
Clean Steel Pipe

Nominal Size
O.D.
I.D.
Wall
Thickness
I.D.
Area
Tabulations based on a hydraulic oil having a viscosity of 155 SSU

at 100F specific gravity of .87.
To determine tubing or hose losses, use I.D. closest to tubing or
hose I.D.
Pressure drop does not vary with operating pressure. Avoid high
pressure losses in low pressure systems. Use largest pipe size
practical. Avoid flow velocities greater than 15 Ft./Sec. to reduce
hydraulic line shock.
Pressure Loss (Pounds Per Square Inch Per Foot Length)

in Pipes at Average Flow Velocity (Feet Per Second) of
10
15
20
Gal.
Gal.
Gal.
Inches Inches Inch Sq. In. Loss
Min.
Loss
Loss
Min.
Min.
1.049
.10
13.45
.13
.34
S
.133
.863
18.85
26.90
.957
.11
11.21
.24
H
1.315
.179
.719
.15
1
15.70
22.42
.599
.26
4.39
.282
.37
.53
EH
.358
6.16
8.78
1.380
.05
23.35
.08
.25
S
.140
1.496
31.68
46.70
1.278
.07
19.95
.26
H
1.660
.191
1.280
.09
1 1 /4
28.06
39.90
.896
.13
9.83
.630
.16
.24
EH
.382
13.75
19.66
1.610
.04
31.75
.11
.19
S
.145
2.036
44.49
63.50
1
1 /2
1.500
27.55
.04
.21
H
1.900
.200
1.767
.08
38.62
55.10
1.100
.09
14.81
.950
.09
.32
EH
.400
20.75
29.62
2.067
.04
52.30
.08
.14
S
.154
3.355
73.45
104.60
2
1.939
46.00
.03
.15
H
2.375
.218
2.953
.09
64.60
92.00
1.503
27.65
.04
EH
.436
1.773
.12
.21
38.78
55.30
2.469
.03
74.75
S
.203
4.788
.07
.11
104.80
149.50
2 1 /2
2.323
.04
66.11
.07
.12
H
2.875
.276
4.238
92.60
132.22
1.771
.03
38.45
EH
.552
2.464
.10
.17
53.40
76.90
*Consult valve manufacturer for pressure drops in a particular type of valve and port-to-port flow pattern.
Inches
Loss
.57
.62
.67
.39
.44
.71
.33
.36
.51
.24
.26
.36
.20
.21
.30
Gal.
Min.
40.35
33.63
13.17
70.05
58.85
29.49
95.25
82.65
44.43
159.20
138.00
82.95
224.25
198.33
115.35
Loss
1.42
1.23
2.25
.78
.85
1.35
.64
.71
1.05
.48
.52
.72
.37
.39
.59
Gal.
Min.
53.80
44.84
17.56
93.40
79.80
39.32
127.00
110.20
59.24
209.20
184.00
110.60
299.00
164.44
153.80
Loss
1.64
1.84
3.29
1.18
1.27
2.01
.96
1.06
1.51
.69
.73
1.34
.53
.57
.79
25
Gal.
Min.
67.25
56.05
21.95
116.75
99.75
49.15
158.75
137.75
74.05
261.50
230.00
138.25
373.75
330.55
192.25
30
Loss
2.24
2.93
3.30
1.47
1.80
2.76
1.26
1.36
2.14
.85
.98
1.36
.72
.87
1.15
Gal.
Min.
80.70
67.26
26.34
140.10
119.70
58.98
190.50
145.30
88.86
313.80
276.00
165.90
448.50
396.66
230.70
Equivalent Straight Pipe Length (Feet)

for Circuit Components*
Elbow
Tee
5.7
5.2
3.0
7.5
7.0
4.9
9.0
8.2
6.5
11.0
10.8
8.2
14.0
13.0
10.3
1.7
1.6
1.0
2.4
2.1
1.5
2.8
2.6
2.0
3.5
3.4
2.6
4.2
4.0
3.1
5.7
5.2
3.0
7.5
7.0
4.9
9.0
8.2
6.5
11.0
10.8
8.2
14.0
13.0
10.3
Std.
Sq.
45
2.6
2.5
1.5
3.7
3.5
2.3
4.3
4.0
3.0
5.5
5.0
4.0
6.5
6.1
4.8
5.7
5.2
3.0
7.5
7.0
4.9
9.0
8.2
6.5
11.0
10.8
8.2
14.0
13.0
10.3
1.2
1.1
.75
1.6
1.5
1.05
2.0
1.8
1.4
2.5
2.4
1.8
3.0
2.9
2.2
Cylinder Weights, In Lbs., for Series 3H High Pressure Large Bore Hydraulic Cylinders
Bore
Size
10
12
14
16
18
20
Rod
Rod
Dia. (In.) Code
Add Per In.

D, DB DD, JJ, HH JB, HB BB, C, E of Stroke
15
562
684
607
646
Basic Wt. Zero

Stroke Add to
All Mtg. Styles
Add Per In. of

of Stroke
4 1 /2
43
20
574
656
695
619
16
50
21
5 1 /2
583
667
705
628
17
64
24
620
704
742
665
21
101
32
51/2
924
1057
1136
1000
22
64
29
961
1094
1173
1036
26
101
37
1022
1155
1234
1097
29
162
43
1335
1520
1582
1485
28
101
39
1396
1581
1643
1546
31
162
45
10
1496
1681
1743
1646
39
262
61
JJ, HH
JB, HB
BB

2073
2257
2226
35
149
49
2122
2305
2275
39
198
57
10
2181
2364
2334
43
257
65
3165
3256
3330
45
198
63
10
3224
3315
3390
50
257
72
10
4231
4406
4551
57
257
79
The weights shown at left are for

standard Series 3H hydraulic
cylinders equipped with various
diameter piston rods. To determine
the net weights of a cylinder, first
select the proper basic weight for
zero stroke, then calculate the
weight of the cylinder stroke and
add the result to the basic weight.
Extra weight for longer than

standard rod extensions can be
calculated from table below.
Rod
Diameter
41/2
5
51/2
7
8
10
Weight
Per Inch
4.50
5.56
6.72
10.89
14.22
22.23

127

Cylinder Stroke Chart
Piston Rod Stroke Selection Chart

CONSULT FACTORY

BASIC LENGTHINCHES

How to Use the Chart

Class 1 Groups 1 or 3

THRUST-POUNDS
The selection of a piston rod for thrust (push) conditions requires the
following steps:
1. Determine the type of cylinder mounting style and rod end
connection to be used. Then consult the chart below and find the
stroke factor that corresponds to the conditions used.
2. Using this stroke factor, determine the basic length from the
equation:
Basic
= Actual x Stroke
Length
Stroke
Factor
The graph is prepared for standard rod extensions beyond the face of
the gland retainers. For rod extensions greater than standard, add the
increase to the stroke in arriving at the basic length.
3. Find the load imposed for the thrust application by multiplying the
full bore area of the cylinder by the system pressure.
4. Enter the graph along the values of basic length and thrust as
found above and note the point of intersection:
A) The correct piston rod size is read from the diagonally curved line
labeled Rod Diameter next above the point of intersection.
B) The required length of stop tube is read from the right of the graph
by following the shaded band in which the point of intersection lies.
Recommended Mounting Styles for

Maximum Stroke and Thrust Loads
INCHES OF
STOP TUBE
ROD DIA.
C) If required length of stop tube is in the region labeled consult

factory, submit the following information for an individual analysis:
1) Cylinder mounting style.
2) Rod end connection and method of guiding load.
3) Bore, required stroke, length of rod extension (Dim. LA) if
greater than standard, and series of cylinder used.
4) Mounting position of cylinder. (Note: If at an angle or vertical,
specify direction of piston rod.)
5) Operating pressure of cylinder if limited to less than standard
pressure for cylinder selected.
Warning
Piston rods are not normally designed to absorb bending moments or
loads which are perpendicular to the axis of piston rod motion. These
additional loads can cause the piston rod end to fail. If these types of
additional loads are expected to be imposed on the piston rods, their
magnitude should be made known to our Engineering Department so
they may be properly addressed. Additionally, cylinder users should
always make sure that the piston rod is securely attached to the
machine member.
Rod End
Connection
Case
Stroke
Factor
Fixed and Rigidly

Guided
.50
Pivoted and Rigidly

Guided
II
.70
Supported but not

Rigidly Guided
III
2.00
Pivoted and Rigidly

Guided
IV
Heavy-Duty Style DD Intermediate Trunnion
Pivoted and Rigidly

Guided
1.50
Heavy-Duty Style DB Trunnion on Cap or

Style BB Clevis on Cap
Pivoted and Rigidly

Guided
VI
2.00
Long stroke cylinders for thrust loads should be mounted

using a heavy-duty mounting style at one end, firmly fixed
and aligned to take the principal force. Additional mounting
should be specified at the opposite end, which should be
used for alignment and support. An intermediate support may
also be desirable for long stroke cylinders mounted horizontally.
Class 2 Group 2
Heavy-Duty Style D Trunnion on Head

128
1.00
Hydraulic and
Pneumatic Cylinders
Storage
At times cylinders are delivered before a customer is ready to install
them and must be stored for a period of time. When storage is
required the following procedures are recommended.
1. Store the cylinders in an indoor area which has a dry, clean and
noncorrosive atmosphere. Take care to protect the cylinder from
both internal corrosion and external damage.
2. Whenever possible cylinders should be stored in a vertical
position (piston rod up). This will minimize corrosion due to
possible condensation which could occur inside the cylinder. This
will also minimize seal damage.
3. Port protector plugs should be left in the cylinder until the time of
installation.
4. If a cylinder is stored full of hydraulic fluid, expansion of the fluid
due to temperature changes must be considered. Installing a
check valve with free flow out of the cylinder is one method.
Installation
1. Cleanliness is an important consideration, and Parker Hannifin
cylinders are shipped with the ports plugged to protect them from
contaminants entering the ports. These plugs should not be
removed until the piping is to be installed. Before making the
connection to the cylinder ports, piping should be thoroughly
cleaned to remove all chips or burrs which might have resulted
from threading or flaring operations.
2. Cylinders operating in an environment where air drying materials
are present such as fast-drying chemicals, paint, or weld splatter,
or other hazardous conditions such as excessive heat, should
have shields installed to prevent damage to the piston rod and
piston rod seals.
3. Proper alignment of the cylinder piston rod and its mating
component on the machine should be checked in both the
extended and retracted positions. Improper alignment will result in
excessive rod gland and/or cylinder bore wear. On fixed mounting
cylinders attaching the piston rod while the rod is retracted will
help in achieving proper alignment.
Mounting Recommendations
1. Always mount cylinders using the largest possible high tensile
alloy steel socket head screws that can fit in the cylinder mounting
holes and torque them to the manufacturers recommendations for
their size.
2. Side-Mounted Cylinders In addition to the mounting bolts,
cylinders of this type should be equipped with thrust keys or dowel
pins located so as to resist the major load.
3. Tie Rod Mounting Cylinders with tie rod mountings are
recommended for applications where mounting space is limited.
The standard tie rod extension is shown as BB in dimension
tables. Longer or shorter extensions can be supplied. Nuts used
for this mounting style should be torqued to the same value as the
tie rods for that bore size.
4. Flange Mount Cylinders The controlled diameter of the rod gland
extension on head end flange mount cylinders can be used as a
pilot to locate the cylinders in relation to the machine. After
alignment has been obtained, the flanges may be drilled for pins or
dowels to prevent shifting.
5. Trunnion Mountings Cylinders require lubricated bearing blocks
with minimum bearing clearances. Bearing blocks should be
carefully aligned and rigidly mounted so the trunnions will not be
subjected to bending moments. The rod end should also be
pivoted with the pivot pin in line and parallel to axis of the trunnion
pins.
6. Clevis Mountings Cylinders should be pivoted at both ends with
centerline of pins parallel to each other. After cylinder is mounted,
be sure to check to assure that the cylinder is free to swing
through its working arc without interference from other machine
parts.
Storage
Installation
Mounting Recommendations
Cylinder Trouble Shooting
Cylinder Trouble Shooting

External Leakage
1. Rod seal leakage can generally be traced to worn or damaged
seals. Examine the piston rod for dents, gouges or score marks,
and replace piston rod if surface is rough.
Rod seal leakage could also be traced to gland bearing wear. If
clearance is excessive, replace rod gland and seal. Rod seal
leakage can also be traced to seal deterioration. If seals are soft
or gummy or brittle, check compatibility of seal material with
lubricant used if air cylinder, or operating fluid if hydraulic cylinder.
Replace with seal material, which is compatible with these fluids. If
the seals are hard or have lost elasticity, it is usually due to
exposure to temperatures in excess of 165F. (+74C). Shield the
cylinder from the heat source to limit temperature to 350F.
(+177C.) and replace with fluorocarbon seals.
2. Cylinder body seal leak can generally be traced to loose tie rods.
Torque the tie rods to manufacturers recommendation for that
bore size.
Excessive pressure can also result in cylinder body seal leak.
Determine maximum pressure to rated limits. Replace seals and
retorque tie rods as in paragraph above. Excessive pressure can
also result in cylinder body seal leak. Determine if the pressure
rating of the cylinder has been exceeded. If so, bring the operating
pressure down to the rating of the cylinder and have the tie rods
replaced.
Pinched or extruded cylinder body seal will also result in a leak.
Replace cylinder body seal and retorque as in paragraph above.
Cylinder body seal leakage due to loss of radial squeeze which
shows up in the form of flat spots or due to wear on the O.D. or I.D.
Either of these are symptoms of normal wear due to high cycle
rate or length of service. Replace seals as per paragraph above.
Internal Leakage
1. Piston seal leak (by-pass) 1 to 3 cubic inches per minute leakage
is considered normal for piston ring construction. Virtually no
static leak with lipseal type seals on piston should be expected.
Piston seal wear is a usual cause of piston seal leakage. Replace
seals as required.
2. With lipseal type piston seals excessive back pressure due to
over-adjustment of speed control valves could be a direct cause
of rapid seal wear. Contamination in a hydraulic system can result
in a scored cylinder bore, resulting in rapid seal wear. In either
case, replace piston seals as required.
3. What appears to be piston seal leak, evidenced by the fact that
the cylinder drifts, is not always traceable to the piston. To make
sure, it is suggested that one side of the cylinder piston be
pressurized and the fluid line at the opposite port be disconnected.
Observe leakage. If none is evident, seek the cause of cylinder
drift in other component parts in the circuit.
Cylinder Fails to Move the Load
1. Pneumatic or hydraulic pressure is too low. Check the pressure at
the cylinder to make sure it is to circuit requirements.
2. Piston Seal Leak Operate the valve to cycle the cylinder and
observe fluid flow at valve exhaust ports at end of cylinder stroke.
Replace piston seals if flow is excessive.
3. Cylinder is undersized for the load Replace cylinder with one of
a larger bore size.
4. Piston rod broken. Bring the operating conditions of the cylinder to
the attention of our engineering department and have our factory
repair the cylinder.
Erratic or Chatter Operation
1. Excessive friction at gland or piston bearing due to load
misalignment Correct cylinder-to-load alignment.
2. Cylinder sized too close to load requirements Reduce load or
install larger cylinder.
3. Erratic operation could be traced to the difference between static
and kinetic friction. Install speed control valves to provide a back
pressure to control the stroke.

129
Hydraulic and
Pneumatic Cylinders
Cylinder Safety Guide
Safety Guide for Selecting and Using Hydraulic, Pneumatic Cylinders and Their Accessories
WARNING:
Failure of the cylinder, its parts, its mounting, its connections to other objects,
or its controls can result in:

Unanticipated or uncontrolled movement of the cylinder or objects connected to it.

Falling of the cylinder or objects held up by it.

Fluid escaping from the cylinder, potentially at high velocity.
These events could cause death or personal injury by, for example, persons falling from
high locations, being crushed or struck by heavy or fast moving objects, being pushed into
dangerous equipment or situations, or slipping on escaped fluid.
Before selecting or using Parker Hannifin Corporation (the Company) cylinders
or related accessories, it is important that you read, understand and follow the
following safety information. Training is advised before selecting and using the
Companys products.
1.0 General Instructions

1.1 Scope This safety guide provides instructions for selecting and using
(including assembling, installing, and maintaining) cylinder products. This
safety guide is a supplement to and is to be used with the specific Company
publications for the specific cylinder products that are being considered for
use.
1.2 Fail Safe Cylinder products can and do fail without warning for many
reasons. All systems and equipment should be designed in a fail-safe mode
so that if the failure of a cylinder product occurs people and property wont be
endangered.
1.3 Distribution Provide a free copy of this safety guide to each person
responsible for selecting or using cylinder products. Do not select or use
the Companys cylinders without thoroughly reading and understanding this
safety guide as well as the specific Company publications for the products
considered or selected.
1.4 User Responsibility Due to very wide variety of cylinder applications

and cylinder operating conditions, the Company does not warrant that any
particular cylinder is suitable for any specific application. This safety guide
does not analyze all technical parameters that must be considered in selecting a product. The hydraulic and pneumatic cylinders outlined in this catalog
are designed to the Companys design guidelines and do not necessarily
meet the design guideline of other agencies such as American Bureau of
Shipping, ASME Pressure Vessel Code etc. The user, through its own
analysis and testing, is solely responsible for:
Making the final selection of the cylinders and related accessories.
Determining if the cylinders are required to meet specific design requirements as required by the Agency(s) or industry standards covering the
design of the users equipment.
Assuring that the users requirements are met, OSHA requirements are
met, and safety guidelines from the applicable agencies such as but not
limited to ANSI are followed and that the use presents no health or safety
hazards.
Providing all appropriate health and safety warnings on the equipment on
which the cylinders are used.
1.5 Additional Questions Call the appropriate Company technical service

department if you have any questions or require any additional information.
See the Company publication for the product being considered or used, or
call 1-847-298-2400, or go to www.parker com, for telephone numbers of the
appropriate technical service department.
2.0 Cylinder and Accessories Selection

2.1 Seals Part of the process of selecting a cylinder is the selection of
seal compounds. Before making this selection, consult the seal information
page(s) of the publication for the series of cylinders of interest.

The application of cylinders may allow fluids such as cutting fluids, wash
down fluids etc. to come in contact with the external area of the cylinder.
These fluids may attack the piston rod wiper and or the primary seal and
must be taken into account when selecting and specifying seal compounds.

Dynamic seals will wear. The rate of wear will depend on many operating
factors. Wear can be rapid if a cylinder is mis-aligned or if the cylinder has
been improperly serviced. The user must take seal wear into consideration in
the application of cylinders.

130
2.2 Piston Rods Possible consequences of piston rod failure or

separation of the piston rod from the piston include, but are not limited to are:
Piston rod and or attached load thrown off at high speed.
High velocity fluid discharge.
Piston rod extending when pressure is applied in the piston
retract mode.
Piston rods or machine members attached to the piston rod may move
suddenly and without warning as a consequence of other conditions
occurring to the machine such as, but not limited to:
Unexpected detachment of the machine member from the piston rod.
Failure of the pressurized fluid delivery system (hoses, fittings, valves,

pumps, compressors) which maintain cylinder position.
Catastrophic cylinder seal failure leading to sudden loss of pressurized
fluid.
Failure of the machine control system.
Follow the recommendations of the Piston Rod Selection Chart and Data
in the publication for the series of cylinders of interest. The suggested piston
rod diameter in these charts must be followed in order to avoid piston rod
buckling.
Piston rods are not normally designed to absorb bending moments or loads
which are perpendicular to the axis of piston rod motion. These additional
loads can cause the piston rod to fail. If these types of additional loads are
expected to be imposed on the piston rod, their magnitude should be made
known to our engineering department.
The cylinder user should always make sure that the piston rod is securely
attached to the machine member.
On occasion cylinders are ordered with double rods (a piston rod extended
from both ends of the cylinder). In some cases a stop is threaded on to one
of the piston rods and used as an external stroke adjuster. On occasions
spacers are attached to the machine member connected to the piston rod
and also used as a stroke adjuster. In both cases the stops will create a pinch
point and the user should consider appropriate use of guards. If these
external stops are not perpendicular to the mating contact surface, or if debris
is trapped between the contact surfaces, a bending moment will be placed
on the piston rod, which can lead to piston rod failure. An external stop will
also negate the effect of cushioning and will subject the piston rod to impact
loading. Those two (2) conditions can cause piston rod failure. Internal stroke
adjusters are available with and without cushions. The use of external stroke
adjusters should be reviewed with our engineering department.
The piston rod to piston and the stud to piston rod threaded connections are
secured with an anaerobic adhesive. The strength of the adhesive decreases
with increasing temperature. Cylinders which can be exposed to temperatures above +250F (+121C) are to be ordered with a non studded piston
rod and a pinned piston to rod joint.
2.3 Cushions Cushions should be considered for cylinder applications
when the piston velocity is expected to be over 4 inches/second.
Cylinder cushions are normally designed to absorb the energy of a linear
applied load. A rotating mass has considerably more energy than the same
mass moving in a linear mode. Cushioning for a rotating mass application
should be reviewed by our engineering department.
2.4 Cylinder Mountings Some cylinder mounting configurations may have
certain limitations such as but not limited to minimum stroke for side or foot
mounting cylinders or pressure de-ratings for certain mounts. Carefully review
the catalog for these types of restrictions.
Always mount cylinders using the largest possible high tensile alloy steel
socket head cap screws that can fit in the cylinder mounting holes and torque
them to the manufacturers recommendations for their size.
2.5 Port Fittings Hydraulic cylinders applied with meter out or deceleration circuits are subject to intensified pressure at piston rod end.
The rod end pressure is approximately equal to:
operating pressure x effective cap end area
effective rod end piston area
Contact your connector supplier for the pressure rating of individual

connectors.
3.0 Cylinder and Accessories Installation and Mounting

3.1 Installation

3.1.1 Cleanliness is an important consideration, and cylinders are
shipped with the ports plugged to protect them from contaminants entering the ports. These plugs should not be removed until the piping is to
be installed. Before making the connection to the cylinder ports, piping
should be thoroughly cleaned to remove all chips or burrs which might
have resulted from threading or flaring operations.
Hydraulic and
Pneumatic Cylinders

3.1.2 Cylinders operating in an environment where air drying materials

are present such as fast-drying chemicals, paint, or weld splatter, or
other hazardous conditions such as excessive heat, should have shields
installed to prevent damage to the piston rod and piston rod seals.
3.1.3 Proper alignment of the cylinder piston rod and its mating
component on the machine should be checked in both the extended and
retracted positions. Improper alignment will result in excessive rod gland
and/or cylinder bore wear. On fixed mounting cylinders attaching the piston rod while the rod is retracted will help in achieving proper alignment.
3.1.4 Sometimes it may be necessary to rotate the piston rod in order

to thread the piston rod into the machine member. This operation must
always be done with zero pressure being applied to either side of the
piston. Failure to follow this procedure may result in loosening the piston
to rod-threaded connection. In some rare cases the turning of the piston
rod may rotate a threaded piston rod gland and loosen it from the
cylinder head. Confirm that this condition is not occurring. If it does,
re-tighten the piston rod gland firmly against the cylinder head.
For double rod cylinders it is also important that when attaching or
detaching the piston rod from the machine member that the torque be
applied to the piston rod end of the cylinder that is directly attaching to
the machine member with the opposite end unrestrained. If the design
of the machine is such that only the rod end of the cylinder opposite to
where the rod attaches to the machine member can be rotated, consult
the factory for further instructions.
3.2 Mounting Recommendations
3.2.1 Always mount cylinders using the largest possible high tensile
alloy steel socket head screws that can fit in the cylinder mounting holes
and torque them to the manufacturers recommendations for their size.
Cylinder Safety Guide

Rod seal leakage could also be traced to gland wear. If clearance

is excessive, replace rod bushing and seal. Rod seal leakage can
also be traced to seal deterioration. If seals are soft or gummy or
brittle, check compatibility of seal material with lubricant used if air
cylinder, or operating fluid if hydraulic cylinder. Replace with seal
material, which is compatible with these fluids. If the seals are hard
or have lost elasticity, it is usually due to exposure to temperatures
in excess of 165F. (+74C). Shield the cylinder from the heat
source to limit temperature to 350F. (+177C.) and replace with
fluorocarbon seals.
4.2.1.2 Cylinder body seal leak can generally be traced to loose
tie rods. Torque the tie rods to manufacturers recommendation for
that bore size.
Excessive pressure can also result in cylinder body seal leak.
Determine maximum pressure to rated limits. Replace seals and
retorque tie rods as in paragraph above. Excessive pressure can
also result in cylinder body seal leak. Determine if the pressure
rating of the cylinder has been exceeded. If so, bring the operating
pressure down to the rating of the cylinder and have the tie rods
replaced.
Pinched or extruded cylinder body seal will also result in a leak.
Replace cylinder body seal and retorque as in paragraph above.
Cylinder body seal leakage due to loss of radial squeeze which
shows up in the form of flat spots or due to wear on the O.D. or I.D.
Either of these are symptoms of normal wear due to high cycle
rate or length of service. Replace seals as per paragraph above.
4.2.2 Internal Leakage
4.2.2.1 Piston seal leak (by-pass) 1 to 3 cubic inches per minute

leakage is considered normal for piston ring construction. Virtually
no static leak with lipseal type seals on piston should be expected.
Piston seal wear is a usual cause of piston seal leakage. Replace
seals as required.
4.2.2.2 With lipseal type piston seals excessive back pressure
due to over-adjustment of speed control valves could be a direct
cause of rapid seal wear. Contamination in a hydraulic system
can result in a scored cylinder bore, resulting in rapid seal wear. In
either case, replace piston seals as required.
4.2.2.3 What appears to be piston seal leak, evidenced by the
fact that the cylinder drifts, is not always traceable to the piston. To
make sure, it is suggested that one side of the cylinder piston be
pressurized and the fluid line at the opposite port be disconnected.
Observe leakage. If none is evident, seek the cause of cylinder drift
in other component parts in the circuit.
3.2.2 Side-Mounted Cylinders In addition to the mounting bolts,

cylinders of this type should be equipped with thrust keys or dowel pins
located so as to resist the major load.
3.2.3 Tie Rod Mounting Cylinders with tie rod mountings are recommended for applications where mounting space is limited. The standard
tie rod extension is shown as BB in dimension tables. Longer or shorter
extensions can be supplied. Nuts used for this mounting style should be
torqued to the same value as the tie rods for that bore size.
3.2.4 Flange Mount Cylinders The controlled diameter of the rod

gland extension on head end flange mount cylinders can be used
as a pilot to locate the cylinders in relation to the machine. After alignment has been obtained, the flanges may be drilled for pins or dowels to
prevent shifting.
3.2.5 Trunnion Mountings Cylinders require lubricated bearing blocks

with minimum bearing clearances. Bearing blocks should be carefully

4.2.3 Cylinder Fails to Move the Load
aligned and rigidly mounted so the trunnions will not be subjected to
bending moments. The rod end should also be pivoted with the pivot pin
4.2.3.1 Pneumatic or hydraulic pressure is too low. Check the
in line and parallel to axis of the trunnion pins.
pressure at the cylinder to make sure it is to circuit requirements.
3.2.6 Clevis Mountings Cylinders should be pivoted at both ends
with centerline of pins parallel to each other. After cylinder is mounted,
be sure to check to assure that the cylinder is free to swing through its
working arc without interference from other machine parts.
4.2.3.2 Piston Seal Leak Operate the valve to cycle the cylinder
and observe fluid flow at valve exhaust ports at end of cylinder
stroke. Replace piston seals if flow is excessive.
4.2.3.3 Cylinder is undersized for the load Replace cylinder with
one of a larger bore size.

4.0 Cylinder and Accessories Maintenance, Troubleshooting
and Replacement

4.3 Erratic or Chatter Operation

4.1 Storage At times cylinders are delivered before a customer is ready to

4.3.1 Excessive friction at rod gland or piston bearing due to load
install them and must be stored for a period of time. When storage is required
misalignment Correct cylinder-to-load alignment.
the following procedures are recommended.

4.3.2 Cylinder sized too close to load requirements Reduce load or

4.1.1 Store the cylinders in an indoor area which has a dry, clean and
install larger cylinder.
noncorrosive atmosphere. Take care to protect the cylinder from both
internal corrosion and external damage.

4.3.3 Erratic operation could be traced to the difference between static
and kinetic friction. Install speed control valves to provide a back pres
4.1.2 Whenever possible cylinders should be stored in a vertical posisure to control the stroke.
tion (piston rod up). This will minimize corrosion due to possible condensation which could occur inside the cylinder. This will also minimize seal

4.4 Cylinder Modifications, Repairs, or Failed Component Cylinders
damage.
as shipped from the factory are not to be disassembled and or modified.

4.1.3 Port protector plugs should be left in the cylinder until the time of
If cylinders require modifications, these modifications must be done at
installation.
company locations or by the Companys certified facilities. The Cylinder
Division Engineering Department must be notified in the event of a mechani

4.1.4 If a cylinder is stored full of hydraulic fluid, expansion of the fluid
cal fracture or permanent deformation of any cylinder component (excluding
due to temperature changes must be considered. Installing a check
seals). This includes a broken piston rod, tie rod, mounting accessory or any
valve with free flow out of the cylinder is one method.
other cylinder component. The notification should include all operation and
application details. This information will be used to provide an engineered

4.1.5 When cylinders are mounted on equipment that is stored outside
repair that will prevent recurrence of the failure.
for extended periods, exposed unpainted surfaces, e.g. piston rod, must
be coated with a rust-inhibiting compound to prevent corrosion.

It is allowed to disassemble cylinders for the purpose of replacing seals or
seal assemblies. However, this work must be done by strictly following all the

4.2 Cylinder Trouble Shooting
instructions provided with the seal kits.

4.2.1 External Leakage

4.2.1.1 Rod seal leakage can generally be traced to worn or
damaged seals. Examine the piston rod for dents, gouges or score
marks, and replace piston rod if surface is rough.
131
Training Courses
Involvement Training
Industrial Hydraulic Technology 1
Hydraulic Component Sizing
Hydraulic Maintenance Technology
Hydraulic Pumps & Controls
Introduction to Electrohydraulics
Electrohydraulic Feedback Systems
Cartridge Valve Systems
Mobile Hydraulic Technology
Basic Pneumatic Technology
Pneumatic Technology
Video Tape Programs, CD-ROMs

Hydraulic & Pneumatic Video Tapes & CDs
Motion Control Training Materials
Portable Hydraulic Trainer Stand
Operates on 115 volt AC
Standard Industrial Components
No loose components to misplace
Easy to move
Quiet operation
For more information contact the Motion Control

Training Dept., phone 216-896-2495, fax 216-514-6738,
e-mail [email protected]
What is Involvement Training?

The Motion Control Training Department was established in the early seventies. It was at this time that
the departments charter was written. In this document it was stated that the general area of activity
would include all phases of technical training for the
hydraulic and pneumatic industries. This training
would be noncommercial, involving state of the art
technology.
The Parker approach is one of involvement training.
In its full scope, involvement training is active participation. This participation results in excellent student
retention, plus a very comfortable way of learning. It
has been received with great enthusiasm.
Our present efforts involve eleven continually running
courses. They are:
Hydraulic Pumps and Controls
Pneumatic Circuitry
All the above courses have associated texts or visual
aids. Also, sets of video tapes and CD-ROMs are
available.
The success of any training endeavor is difficult to
measure. However, a few concrete statistics will show
that involvement training is working. For one,
customer enrollment has our class registration backlogged. In addition, 500 colleges, universities and
technical institutions are using our text materials;
educational institutions such as Ohio State University, Purdue University and Maine Maritime Academy.
Many corporations and government agencies have
adopted our courses to be used in plant to train their
ever changing work force. Names like Chrysler,
General Motors, Ford, IBM, and Virginia Department of Highways have all used these programs
successfully.
If you feel that any of the training materials and/or
training developed here at Parker could be of use to
you, we welcome your inquiry. We stand ready to
become INVOLVED WITH YOU.

Parker Involvement Training Courses

Industrial Hydraulic Technology 1 and 2
Parker Hannifins Industrial Hydraulic Technology
1 and 2 (IHT1) are completely integrated 3-day
programs during which you discuss and work with
fundamental fluid power principles and formulas, and
actually experience the functional characteristics of
the complete spectrum of hydraulic components.
You will be studying and using pumps, flow valves,
pressure valves, directional valves, hydraulic motors,
filters, cylinders and accumulators. And, because its
divisions actually manufacture and market all of these
products, Parker Hannifin is uniquely qualified to give
you an in-depth practical knowledge of how to best
use them in your field. You will receive the broadest
and deepest exposure possible during a five-day
period.
At least 25% of the time you will be working at the
Parker Hannifin Portable Hydraulic Trainer Stands.
These units were designed and built by Parker
Hannifin expressly for this program. They supply you
with all the necessary components valves, pumps,
motor, cylinders, filters, power unit, hoses and gauges
to hook up to working hydraulic circuits and then
check flows, pressure and velocity. Unlike most other
training apparatus, the Parker Hannifin stands operate
at pressures up to 500 psi so that you can closely
simulate real system conditions.
The balance of your time will be devoted to classroom
sessions. But, these are designed for maximum
interest and involvement. There is plenty of lively
discussion, questions, answers and practical problem
solving.
The Industrial Hydraulic Technology 1 and 2
courses are conducted at these Parker Hannifin
locations: Elyria, OH; Irvine, CA; Troy, MI; Milton, ONT,
Canada and Calgary, AB, Canada. The course fee
includes the textbooks and use of special equipment.
Your meals, transportation and lodging are not
included. However, Parker Hannifin will be glad to
assist you with lodging arrangements.
Further information can be obtained by contacting the
Parker Hannifin Motion Control Training Dept., 6035
Parkland Blvd., Cleveland, OH 44124-4141 (216) 8962495, or visit our website at www.parker.com/training.
Hydraulic Component Sizing (HCS) is ideally suited
for the new designer and the maintenance and service
individual who needs that important step beyond
fundamental circuit design; that step that provides a
more comprehensive understanding of efficient power
transmission.
This program, using standard catalog data and

standard formulas creates a benchmark that allows
the student to objectively analyze the quality of the
circuit in terms of efficiency and energy conservation.
You will learn how to overcome problem areas and
also become aware of the proper conditions for
selecting components such as pressure compensated
valves and fixed vs. compensated pumps.
Parker Hannifin has written a special textbook for this
course, which you will use during the program as the
basis for your discussions and practical problem
solving.
Since Hydraulic Component Sizing is an analytical
course, we want to ensure that all participants have a
solid, relatively equal background in basic fluid power
technology. Completion of Parkers Industrial
Hydraulic Technology 1 and 2 courses are an ideal
foundation for understanding and further pursuing the
maximum energy savings approach that is key to the
Hydraulic Component Sizing subject matter.
The Hydraulic Component Sizing course is conducted
at these Parker Hannifin locations: Elyria, OH; Troy,
MI; Irvine, CA; and Milton, ONT, Canada.
Hydraulic Maintenance Technology (HMT) is ideally
suited for maintenance personnel, engineers, first-line
supervisors and anyone desiring an in-depth understanding and appreciation of hydraulic system
component operation and troubleshooting techniques.
Participants should have completed the Industrial
Hydraulic Technology 1 and 2 courses or
equivalent.
The topics covered in this four-day program are
graphic symbols of hydraulic components, in which
we utilize the International Standards Organization
(ISO) System; troubleshooting common hydraulic
components such as pumps, cylinders, valves, rotary
actuators, hydraulic motors; hose and tube fittings
maintenance and assembly; and maintenance of fluid
power systems.
The Hydraulic Maintenance Technology course is
conducted at the Parker Hannifin location in Elyria,
OH. The course fee includes the textbook, template
and use of special equipment. Your meals, transportation and lodging are not included. However, Parker
Hannifin will be glad to assist you with lodging
arrangements.


Hydraulic Pumps and Controls
In Hydraulic Pumps and Controls (HPC) the
students learn a logical procedure for designing
circuits, not just from the standpoint to make them
work, but to make them work efficiently. This is done
by approaching the entire design with a view toward
power transmission and ultimate circuit efficiency. This
is accomplished by concentrating on the power unit.
That is, the various variable volume pressure compensated pumps and numerous pump controls are examined in detail.
An important result of this new Parker design method
is that the student can always obtain a very efficient
circuit. Therefore, it is possible for a group of designers
to develop very similar circuits for each set of mechanical requirements. The only variance will be in the
sequential logic and the appearance, which depends
upon which components are selected.
System design is aided by Parkers hands-on
approach to learning. The course attendees will
receive ample opportunity to practice their newly
acquired skills. Approximately 40% of the class time
is spent in the training lab using the Parker hydraulic
power units and trainer stands. This familiarization with
typical styles of variable volume pressure compensated pumps and their controls, ties together the
lecture material and the design problem. This practical
approach to efficient hydraulic systems is easily
followed by the attendees as the instructor presents
the course text material. The instructor supplements
this material with many years of fluid power industrial
involvement. Your final benefit is in economy. As we
proceed in Hydraulic Pumps and Controls, we
demonstrate that circuits designed with the new
method are less expensive to operate and maintain.
Also included is the Parker Design Engineers
Handbook.
To get the most from this course, it is necessary to
establish prerequisites for attendance. This assures
that everyone participating has approximately equal
knowledge of fluid power and can work at a compatible
pace. You should have a working knowledge in the fluid
power field and have previously completed Parkers
Hydraulic Component Sizing course.
The Hydraulic Pumps and Controls course is
conducted at the Elyria, OH; and Irvine, CA locations.
The course fee includes class manual, textbook and
use of special equipment. Your meals, transportation
and lodging are not included. However, Parker Hannifin

will assist you with lodging arrangements.
Further information can be obtained by contact the
The Introduction to Electrohydraulics (EHD)
course is designed for the individual who requires an
increased understanding of the rapidly emerging field
of electrohydraulic proportional control valves and the
electronics used to operate these valves. The individual must have completed the Industrial Hydraulic
Technology and the Hydraulic Component Sizing
courses or equivalent. Basic DC theory knowledge is
helpful but not necessary, as the topic is covered in the
course.
In this five-day course we present fundamental electronic theory applicable to electrohydraulic proportional
valves; help participants understand how electrohydraulic proportional valves operate; examine in detail
a typical circuit board used with a typical electrohydraulic proportional valve.
Approximately 50% of the class time is spent in the lab
where the individual is familiarized with lab instrumentation and various circuits on the printed circuit board
are examined in detail.
The Introduction to Electrohydraulics course is
conducted at the Elyria, OH; and Irvine, CA, locations.
The course fee includes the textbook and use of
special equipment. Your meals, transportation and
lodging are not included. However, Parker Hannifin will
assist you with lodging arrangements.
Electrohydraulic Feedback Systems (EFS) course is
designed for engineering oriented individuals requiring
an in-depth understanding of electrohydraulic feedback
control systems. Attendees should have completed the
Parker Introduction to Electrohydraulics prior to attending this advanced course.
The following topics are covered in this course: servo
valve sizing, basic positional servo valve systems,
position transducers, speed transducers, frequency
response curves, transfer functions and speed control
loops.

Approximately 50% of the class time is spent in the

lab working with various feedback control systems
to gain a better understanding of their operating
characteristics.
The Electrohydraulic Feedback Systems course is
conducted at the Parker Hannifin locations in Elyria,
OH; and Irvine, CA. The course fee includes the
textbook and use of special equipment. Your meals,
transportation and lodging are not included. Parker
Hannifin will be glad to assist you with lodging
arrangements.
Cartridge Valve Systems (CVS) course is an integrated three-day course where the student will work
with and discuss the principles, applications, formulas
and functional characteristics of insert or DIN style
cartridge valves.
The student will learn the practical aspects of insert
and screw-in style cartridge valves as they apply to
industrial machinery. Principles of operation, functional
characteristics, and typical applications for these
valves are presented. The student also uses performance characteristics and fluid power formulas in
realistic design problems. Valves studied include spool
and poppet types, pilot operated valves, direct acting
types, and multistage valves, as well as proportional
types.
Cartridge Valve Systems is recommended for
maintenance personnel, technicians and engineering
personnel. It is also suitable for sales and non-technical personnel who want to increase their knowledge
and understanding of cartridge valve systems.
Parkers Cartridge Valve Systems course integrates
classroom sessions with lab activities to give the
student practical knowledge and skills that can be
used in a workplace setting. In the labs students get
hands-on experience with typical valves, and the
circuits which use them.
The Cartridge Valve Systems course is conducted at
the Parker Hannifin location in Elyria, OH. The course
fee includes class manual and use of special equipment. Your meals, transportation and lodging are not
included. Parker Hannifin will be glad to assist you with
lodging arrangements.
Further information can be obtained by contacting

the Parker Hannifin Motion Control Training Dept.,
6035 Parkland Blvd., Cleveland, OH 44124-4141
(216) 896-2495, or visit our website at
www.parker.com/training.
Mobile Hydraulic Technology (MHT) is a new
course being developed. Please contact us for details
and class availability at Parker Hannifin Corporation,
Motion Control Training Dept., 6035 Parkland Blvd.,
Cleveland, OH 44124-4141 (216) 896-2495, or visit
our website at www.parker.com/training.
Parker Hannifins Basic Pneumatic Technology (IPT)
course is a completely integrated three-day program
during which you discuss and work with fundamental
fluid power principles and formulas, and actually
experience the functional characteristics of the complete spectrum of pneumatic components.
You will learn about dryers, air receivers, flow valves,
filters, pressure valves, regulators, lubricators, directional valves, silencers, quick exhaust valves, and
actuators. And because Parker Hannifin divisions
actually manufacture and market most of these
products, it is uniquely qualified to give you an indepth, practical knowledge of how to best use them in
your field. You will receive the broadest and deepest
exposure possible during a three-day period.
At least 25% of the time you will be working at the
Parker Hannifin pneumatic trainer boards. These units
were developed and built by Parker Hannifin expressly
for this program. They supply you with all the necessary components to hook up working pneumatic
circuits.
The balance of your time will be devoted to classroom
sessions. But these too are designed for maximum
interest and involvement. There is plenty of lively
discussion, questions, answers and practical problem
solving.
The Basic Pneumatic Technology is conducted at
these Parker Hannifin locations: Troy, MI; Atlanta, GA;
Irvine, CA; Toronto, Canada.
For further information please contact the Motion
Control Training Dept., 6035 Parkland Blvd.,
Cleveland, OH 44124-4141 (216) 896-2495 or visit our
website at www.parker.com/training.


Video Tape Instruction and CD-ROMs
Industrial Hydraulic Technology

14 Video Tapes, 1 Textbook, 1 Instructors Guide
Bulletin 0299-T1
The Industrial Hydraulic Technology course material
is available using an audio-visual tape training
method. The various tapes aid in the instruction of
basic hydraulics. With all the training information
stored on the cassette tapes, the training sessions
can be repeated as often as necessary, allowing
each student to acquire technical knowledge at his
or her own pace. Tapes are available as a set or
individually.
Industrial Pneumatic Technology Video

Training Library
Bulletin 0299-T7
The pneumatic Video Training Library consists of 4
video tapes on pneumatic systems, compressed air,
air preparation and pneumatic directional control
valves. Available as a set or individually.
Basic Pneumatic Technology CD-ROM

Bulletin 0298-P4
With years of product expertise and worldwide
resources, Parker has developed the Basic Pneumatic Technology CD. It is the equivalent of countless
textbooks, videos and classroom lectures covering
the subject of basic pneumatic components and
systems technology. Using the latest computer based
training techniques, along with state-of-the-art
animated and video motion visuals, Basic Pneumatic
Technology is designed to maximize information
retention while reducing students time and related
educational expenses. This CD is also available in
Spanish and German.
IHT Computer Transparencies
Bulletin 0232-B3/CD
All graphics from the Industrial Hydraulic Technology
textbook, Bul. 0232-B1, have been placed on one
convenient, easy to use CD-ROM.

When the pressure is on, increase personnel productivity with
Parker Motion Control Training Materials.

Order these free publications
Catalog 0200 a detailed 32-page description of classes and training materials. These training
materials include textbooks, instructors guides, video tapes, CD-ROMs and computer software.
Bul. 0203 Portable Hydraulic Trainer Stand details on Parker hydraulic training equipment.
How to obtain your free publications:
Contact your nearby fluid power distributor
Write to Parker Hannifin Corp., MC Training Dept. W3MC01,
6035 Parkland Blvd., Cleveland, OH 44124-4141
Fax your request to 216/514-6738
E-mail your request to [email protected]

Portable Hydraulic Trainer Stand

General Description The Parker Portable Hydraulic Trainer Stand is designed to be a tool for learning
hydraulic technology principles and circuitry. It has been engineered for ruggedness, portability and ease
of operation. For detailed information, request Bulletin 0203.
Features
Self-contained stand
Operates on 115 volt AC
Standard industrial components
Rugged construction
Vertical panel
Quick hose disconnects
0-500 psi (0-34 bar) operation
3000 psi (207 bar) rated components
Hose storage rack
Components panel mounted
Quiet operation
Ball valve
Needle valve
Parker filtration
CE Compliant conversion available
Benefits
All necessary components readily accessible
Plugs into standard 110 volt outlet
Familiarization with real world components
Long, trouble-free operation
Allows easy access to components
Facilitates faster circuit hook up; no tools required
Safe operating pressure
Safer operation, longer component life
Safe, convenient storage
No loose components to misplace
Great for classroom learning
Can simulate sound of cavitation
Can simulate sound of aeration
2 year warranty on hydraulic components
CE compliant version available

Offer of Sale
The items described in this document and other documents and descriptions provided by Parker Hannifin Corporation, Hydraulics Group, and its authorized distributors (Seller) are
hereby offered for sale at prices to be established by Seller. This offer and its acceptance by any customer (Buyer) shall be governed by all of the following Terms and Conditions.
Buyers order for any item described in its document, when communicated to Seller verbally, or in writing, shall constitute acceptance of this offer. All goods or work described will
be referred to as Products.
1. Terms and Conditions. Sellers willingness to offer Products, or accept an order for
11. Buyers Obligation; Rights of Seller. To secure payment of all sums due or other
wise, Seller shall retain a security interest in the goods delivered and this agreement
Products, to or from Buyer is expressly conditioned on Buyers assent to these Terms and
shall be deemed a Security Agreement under the Uniform Commercial Code. Buyer
Conditions and to the terms and conditions found on-line at www parker.com/saleterms/.
authorizes Seller as its attorney to execute and file on Buyers behalf all documents
Seller objects to any contrary or additional term or condition of Buyers order or any
Seller deems necessary to perfect its security interest. Seller shall have a security
other document issued by Buyer.
interest in, and lien upon, any property of Buyer in Sellers possession as security for the
2. Price Adjustments; Payments. Prices stated on the reverse side or preceding
payment of any amounts owed to Seller by Buyer.
pages of this document are valid for 30 days. After 30 days, Seller may change prices
12. Improper Use and Indemnity. Buyer shall indemnify, defend, and hold Seller
to reflect any increase in its costs resulting from state, federal or local legislation, price
harmless from any claim, liability, damages, lawsuits, and costs (including attorney
increases from its suppliers, or any change in the rate, charge, or classification of any
fees), whether for personal injury, property damage, patent, trademark or copyright
carrier. The prices stated on the reverse or preceding pages of this document do not
infringement or any other claim, brought by or incurred by Buyer, Buyers employees,
include any sales, use, or other taxes unless so stated specifically. Unless otherwise
or any other person, arising out of: (a) improper selection, improper application or other
specified by Seller, all prices are F.O.B. Sellers facility, and payment is due 30 days from
misuse of Products purchased by Buyer from Seller; (b) any act or omission, negligent
the date of invoice. After 30 days, Buyer shall pay interest on any unpaid invoices at the
or otherwise, of Buyer; (c) Sellers use of patterns, plans, drawings, or specifications
rate of 1.5% per month or the maximum allowable rate under applicable law.
furnished by Buyer to manufacture Product; or (d) Buyers failure to comply with these
3. Delivery Dates; Title and Risk; Shipment. All delivery dates are approximate and
terms and conditions. Seller shall not indemnify Buyer under any circumstance except
Seller shall not be responsible for any damages resulting from any delay. Regardless
as otherwise provided.
of the manner of shipment, title to any products and risk of loss or damage shall pass to
13. Cancellations and Changes. Orders shall not be subject to cancellation or change
Buyer upon tender to the carrier at Sellers facility (i.e., when its on the truck, its yours).
by Buyer for any reason, except with Sellers written consent and upon terms that will
Unless otherwise stated, Seller may exercise its judgment in choosing the carrier and
indemnify, defend and hold Seller harmless against all direct, incidental and consequenmeans of delivery. No deferment of shipment at Buyers request beyond the respective
tial loss or damage. Seller may change product features, specifications, designs and
dates indicated will be made except on terms that will indemnify, defend and hold Seller
availability with notice to Buyer.
harmless against all loss and additional expense. Buyer shall be responsible for any
additional shipping charges incurred by Seller due to Buyers changes in shipping,
14. Limitation on Assignment. Buyer may not assign its rights or obligations under
product specifications or in accordance with Section 13, herein.
this agreement without the prior written consent of Seller.
4. Warranty. Seller warrants that the Products sold hereunder shall be free from
15. Entire Agreement. This agreement contains the entire agreement between the
defects in material or workmanship for a period of eighteen months from the date
Buyer and Seller and constitutes the final, complete and exclusive expression of the
of delivery to Buyer. The prices charged for Sellers products are based upon the
terms of the agreement. All prior or contemporaneous written or oral agreements or
exclusive limited warranty stated above, and upon the following disclaimer:
negotiations with respect to the subject matter are herein merged.
DISCLA MER OF WARRANTY: THIS WARRANTY COMPRISES THE SOLE AND
16. Waiver and Severability. Failure to enforce any provision of this agreement will
ENTIRE WARRANTY PERTAINING TO PRODUCTS PROVIDED HEREUNDER.
not waive that provision nor will any such failure prejudice Sellers right to enforce that
SELLER DISCLAIMS ALL OTHER WARRANTIES, EXPRESS AND IMPLIED,
provision in the future. Invalidation of any provision of this agreement by legislation or
NCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
other rule of law shall not invalidate any other provision herein. The remaining provisions
5. Claims; Commencement of Actions. Buyer shall promptly inspect all Products
of this agreement will remain in full force and effect.
upon delivery. No claims for shortages will be allowed unless reported to the Seller
17. Termination. This agreement may be terminated by Seller for any reason and at
within 10 days of delivery. No other claims against Seller will be allowed unless asserted
any time by giving Buyer thirty (30) days written notice of termination. In addition, Seller
in writing within 60 days after delivery or, in the case of an alleged breach of warranty,
may by written notice immediately terminate this agreement for the following: (a) Buyer
within 30 days after the date within the warranty period on which the defect is or should
commits a breach of any provision of this agreement (b) the appointment of a trustee,
have been discovered by Buyer. Any action based upon breach of this agreement or
receiver or custodian for all or any part of Buyers property (c) the filing of a petition for
upon any other claim arising out of this sale (other than an action by Seller for any
relief in bankruptcy of the other Party on its own behalf, or by a third party (d) an assignamount due to Seller from Buyer) must be commenced within thirteen months from
ment for the benefit of creditors, or (e) the dissolution or liquidation of the Buyer.
the date of tender of delivery by Seller or, for a cause of action based upon an alleged
18. Governing Law. This agreement and the sale and delivery of all Products herebreach of warranty, within thirteen months from the date within the warranty period on
under shall be deemed to have taken place in and shall be governed and construed
which the defect is or should have been discovered by Buyer.
in accordance with the laws of the State of Ohio, as applicable to contracts executed
6. LIMITATION OF LIABILITY. UPON NOTIFICATION, SELLER WILL, AT ITS
and wholly performed therein and without regard to conflicts of laws principles. Buyer
OPTION, REPAIR OR REPLACE A DEFECTIVE PRODUCT, OR REFUND THE
irrevocably agrees and consents to the exclusive jurisdiction and venue of the courts
PURCHASE PRICE. IN NO EVENT SHALL SELLER BE LIABLE TO BUYER FOR
of Cuyahoga County, Ohio with respect to any dispute, controversy or claim arising out
ANY SPECIAL, INDIRECT, NC DENTAL OR CONSEQUENTIAL DAMAGES ARISING
of or relating to this agreement. Disputes between the parties shall not be settled by
OUT OF, OR AS THE RESULT OF, THE SALE, DELIVERY, NON-DELIVERY,
arbitration unless, after a dispute has arisen, both parties expressly agree in writing to
SERVICING, USE OR LOSS OF USE OF THE PRODUCTS OR ANY PART THEREOF,
arbitrate the dispute.
OR FOR ANY CHARGES OR EXPENSES OF ANY NATURE INCURRED WITHOUT
19. Indemnity for Infringement of Intellectual Property Rights. Seller shall have
SELLERS WRITTEN CONSENT, EVEN IF SELLER HAS BEEN NEGLIGENT,
no liability for infringement of any patents, trademarks, copyrights, trade dress, trade
WHETHER IN CONTRACT, TORT OR OTHER LEGAL THEORY. IN NO EVENT
secrets or similar rights except as provided in this Section. Seller will defend and
SHALL SELLERS LIABILITY UNDER ANY CLAIM MADE BY BUYER EXCEED THE
indemnify Buyer against allegations of infringement of U.S. patents, U.S. trademarks,
PURCHASE PRICE OF THE PRODUCTS.
copyrights, trade dress and trade secrets (Intellectual Property Rights). Seller will
7. Contingencies. Seller shall not be liable for any default or delay in performance if
defend at its expense and will pay the cost of any settlement or damages awarded in an
caused by circumstances beyond the reasonable control of Seller.
action brought against Buyer based on an allegation that a Product sold pursuant to this
8. User Responsibility. The user, through its own analysis and testing, is solely
Agreement infringes the Intellectual Property Rights of a third party. Sellers obligation
responsible for making the final selection of the system and Product and assuring that
to defend and indemnify Buyer is contingent on Buyer notifying Seller within ten (10) days
all performance, endurance, maintenance, safety and warning requirements of the
after Buyer becomes aware of such allegations of infringement, and Seller having sole
application are met. The user must analyze all aspects of the application and follow
control over the defense of any allegations or actions including all negotiations for settleapplicable industry standards and Product information. If Seller provides Product or
ment or compromise. If a Product is subject to a claim that it infringes the Intellectual
system options, the user is responsible for determining that such data and specifications
Property Rights of a third party, Seller may, at its sole expense and option, procure for
are suitable and sufficient for all applications and reasonably foreseeable uses of the
Buyer the right to continue using the Product, replace or modify the Product so as to
Products or systems.
make it noninfringing, or offer to accept return of the Product and return the purchase
price less a reasonable allowance for depreciation. Notwithstanding the foregoing,
9. Loss to Buyers Property. Any designs, tools, patterns, materials, drawings, confiSeller shall have no liability for claims of infringement based on information provided by
dential information or equipment furnished by Buyer or any other items which become
Buyer, or directed to Products delivered hereunder for which the designs are specified in
Buyers property, may be considered obsolete and may be destroyed by Seller after
whole or part by Buyer, or infringements resulting from the modification, combination or
two consecutive years have elapsed without Buyer placing an order for the items which
use in a system of any Product sold hereunder. The foregoing provisions of this Section
are manufactured using such property. Seller shall not be responsible for any loss or
shall constitute Sellers sole and exclusive liability and Buyers sole and exclusive remedy
damage to such property while it is in Sellers possession or control.
for infringement of Intellectual Property Rights.
10. Special Tooling. A tooling charge may be imposed for any special tooling,
20. Taxes. Unless otherwise indicated, all prices and charges are exclusive of excise,
including without limitation, dies, fixtures, molds and patterns, acquired to manufacture
sales, use, property, occupational or like taxes which may be imposed by any taxing
Products. Such special tooling shall be and remain Sellers property notwithstanding
authority upon the manufacture, sale or delivery of Products.
payment of any charges by Buyer. In no event will Buyer acquire any interest in
apparatus belonging to Seller which is utilized in the manufacture of the Products, even
21. Equal Opportunity Clause. For the performance of government contracts and
if such apparatus has been specially converted or adapted for such manufacture and
where dollar value of the Products exceed $10,000, the equal employment opportunity
notwithstanding any charges paid by Buyer. Unless otherwise agreed, Seller shall have
clauses in Executive Order 11246, VEVRAA, and 41 C.F.R. 60-1.4(a), 60-741.5(a),
the right to alter, discard or otherwise dispose of any special tooling or other property in
and 60-250.4, are hereby incorporated.
its sole discretion at any time.
2002, 2011 Parker Hannifin Corporation
Parker Hannifin Corporation

Industrial Cylinder Division
500 South Wolf Road
Des Plaines, IL 60016 USA
phone (847) 298-2400
fax (800) 892-1008
www.parker.com/cylinder
Parker Hannifin Corporation

Motion and Control Division
160 Chisholm Drive
Milton, ON Canada L9T 3G9
direct (905) 693-3000
fax (905) 876-1958
www.parker.com

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Industrial Cylinder Repair Kits - Order Today, SHIP TODAY at www.PartsGopher.

Features and Modifications

Table of Features and Modifications Available on

Parker Hi-Load Piston............................................................................4-5

Cylinder Parts Identification

Industrial Cylinder Repair Kits - Order Today, SHIP TODAY at www.PartsGopher.com

Custom Options and Modifications

Port and cushion

Oversize ports: Oversize NPTF ports can be

SAE ports: The SAE straight-thread O-ring port is

For additional information call your local Parker Cylinder Distributor.

Industrial Cylinder Repair Kits - Order Today, SHIP TODAY at www.PartsGopher.com

Features and Modifications available on

Non-Lube (N)* (1)

Rod End Boots (2)

*Modification suffix ie: 2AN or MAN respectively.

Hall Effect Limit Switches

(1) See Catalog Section for details.

For Cylinder Division Plant Locations See Page II.

Industrial Cylinder Repair Kits - Order Today, SHIP TODAY at www.PartsGopher.com

Virtually eliminates leakage

For additional information call your local Parker Cylinder Distributor.

Industrial Cylinder Repair Kits - Order Today, SHIP TODAY at www.PartsGopher.com

The exclusive Parker HI LOAD Piston

(C) Fabric bearings

(A) Bronze-filled PTFE seals

PISTON SEAL FRICTION

Comparative Piston Seal Friction

The effective difference...

(B) Nitrile rubber expanders

Reduced scoring. Low friction. The non-metallic wear rings

Virtually zero leakage. The HI LOAD piston assembly

The bronze-filled PTFE resists extrusion in the clearance

For Cylinder Division Plant Locations See Page II.

Industrial Cylinder Repair Kits - Order Today, SHIP TODAY at www.PartsGopher.com

EPS Style Inductive Sensors

CLS Style Magnetic Sensors

For additional information call your local Parker Cylinder Distributor.

Industrial Cylinder Repair Kits - Order Today, SHIP TODAY at www.PartsGopher.com

Parker EPS-7 AND EPS-5 (Automotive Spec)

The Parker EPS is an inductive type proximity switch that

1.7 mA off-state leakage current allows the EPS to

The standard Parker EPS-5 or EPS-7 is a 2-wire AC/DC

Meets enclosure types IEC IP67 (EPS-7 only)

Pneumatic or Hydraulic Use mounts directly to 2A,

Specify EPS-5 for Automotive Plant Applications

Rotates in 300 simplifies set-up (EPS-5 only)

Standard Short Circuit Protection operates safely

Meets enclosure types 3, 4, and 13 requirements

Shock and Vibration Resistant withstands up to 30gs

For Cylinder Division Plant Locations See Page II.

Industrial Cylinder Repair Kits - Order Today, SHIP TODAY/ at www.PartsGopher.com

For top view,

For basic cylinder dimensions, consult section A, for

For exact dimensions, see Bulletin 0840-G-E1.

Wiring Diagrams and Information

following cable lengths.

Series and Parallel Wiring

Parker EPS-5, 6 or 7 switches may also be hard wired for