Centrifugal Pumps Tips
Centrifugal Pumps Tips
Centrifugal Pumps Tips
This is a list of ideas or DOS AND DON'TS for pump systems. You may not of thought of some of
these and they will help you design and trouble-shoot pump systems and select the proper pump. Also
there is information here that is hard to find elsewhere. You can think of this list as GUIDELINES for
the pump system designer.
5. Suction valves
Gate valves at the pump suction and discharge should be used as these offer no resistance to flow and
can provide a tight shut-off. Butterfly valves are often used but they do provide some resistance and
their presence in the flow stream can potentially be a source of hang-ups which would be critical at the
suction. They do close faster than gate valves but are not as leak proof.
6. Eccentric reducer
Always use an eccentric reducer at the pump suction when a pipe size transition is required. Put the flat
on top when the fluid is coming from below or straight (see next Figure) and the flat on the bottom
when the fluid is coming from the top. This will avoid an air pocket at the pump suction and allow air to
be evacuated.
Typical example of flow schematic used for total head calculations.The control method is important
(on-off, control valve, re-circulating, variable speed) as it may affect your selection. Besides the system
sketch, that you can use to record some of the data.
CENTRIFUGAL PUMP SIZING
Service:
Pump number:
Fluid
WATER
Viscosity (cSt)
1.13
Temperature (f)
70
Specific gravity
1.0
32.8
22
750
2. Flow contingency %
(applied on 1.)
3. Flow depreciation %
(applied on 1.)
4. Total (USgpm)
750
40
10
20
Comments:
.00015
Calculations
8. Pipe and fittings friction (ft
fluid)
(calc. on 1.)
Comments:
Depending on the industry or plant that you work in, you will be forced to either select a certain type of
pump or manufacturer or both. Manufacturers are normally a very good source of information for final
pump selection and you should always consult with them, do your own selection first and confirm it
with the manufacturer. They can help you select the right type, model, and speed if you have all the
operating conditions and if not they will rarely be able to help you
Fluid type
Viscosity (cP)
Temperature (F)
Specific gravity
Vapor pressure (psia) at ______(F)
Note: units for specific speed and suction specific speed are
Aside from the normal end suction pump, vertical turbine and submersible pumps, there is a wide
variety of specialized pumps that you should consider for your application if you have unusual
conditions.
SPECIALTY PUMPS
Jacques Chaurette p. eng.
www.lightmypump.com
October 2004
Synopsis
My intention in this article is too highlight some specialty pumps with characteristics that
are unusual and helpful in particular situations. Some of these pumps are mentioned in
the Hydraulic Institute classification of centrifugal pumps by mechanical type which you
can view at http://www.lightmypump.com/pumpdatabase/hydraulic_institute-chart.htm.
Roto-Jet pumps are designed with only two working parts, a stationary pick-up tube
(pitot tube) and a rotating casing (see Figure 4b). These pump come with a built in
recirculation line with an orifice which can bleed high pressure fluid from the discharge
to the inlet to avoid damage due to running the pump with a closed discharge valve.
An alternate choice to this pump is a multi-stage centrifugal pump such as the Goulds
model 3355 which can be seen at
http://www.gouldspumps.com/cat_pumps.ihtml?pid=602&lastcatid=86&step=4
This pump is a frame-mounted, back pull-out, end suction, recessed impeller, tangential
discharge pump designed specifically to handle certain bulky or fibrous solids, air or
gas entrained liquids or shear sensitive liquids (see Figure 6). For example, certain
bulky or fibrous solids like some long denim fiber or recycle stock can clog or abrade
parts of conventional process pumps. In addition, shear sensitive liquids like latex are
degraded when pumped at high velocities through process pump casings. Last, if air or
gas binding is a problem, the recessed impeller is the answer, it can also handle liquids
with up to 5% entrained air or gas.
The slurry pump is a rugged heavy duty pump intended for aggressive or abrasive slurry
solutions with particles of various sizes. It achieves this by lining the inside of the pump
casing as well as the impeller with rubber (see Figure 8). All though rubber does
eventually wear, the elasticity of its surface allows the hard mineral particles to bounce
off thereby reducing what would be otherwise very aggressive erosion. These pumps
are used wherever abrasive slurries need to be pumped, especially in the mining
industry. The NPSH requirement for these types of pumps is typically higher than
comparative standard centrifugal pumps.
In other words, the radial vane pump is designed to operate where standard end suction
pumps operate poorly - at throttled low flows.
In the selection process, you will be trying to match your flow rate with the B.E.P. of the pump. It is
not always possible to match the flow rate with the B.E.P. (best efficiency point), if this is not possible,
try to remain in the range of 80% to 110% of the B.E.P..
1. The shut-off head, this is the maximum head that the pump can achieve and occurs at zero flow. The pump
will be noisy and vibrate excessively at this point. The pump will consume the least amount of power at this
point. See also the pump glossary.
2. The best efficiency point B.E.P. this is the point at which the pump is the most efficient and operates with
the least vibration and noise. This is often the point for which pumps are rated and which is indicated on the
nameplate. The pump will consume the power corresponding to its B.E.P. rating at this point.
3. The maximum flow point, the pump may not operate past this point. The pump will be noisy and vibrate
excessively at this point. The pump will consume the maximum amount of power at this point.
Sometimes the characteristic curve will include a power consumption curve. This curve is only valid for water, if
the fluid has a different density than water you cannot use this curve. However you can use the total head vs.
flow rate curve since this is independent of density.
small amount, thereby keeping the water velocity high at the sprinkler outlet. The National Fire Prevention
Association (N.F.P.A.) code stipulates that the characterictic curve must be flat within a certain percentage.
This code can be purchased at ANSI.
The normal curve can be more or less steep. A steep curve can be desirable from a control point of view since a
small change in flow will result in a large pressure drop. The steepness of the curve depends on the number of
vanes and the specific speed.
Also be careful of elbows that are too close to the pump suction.
designer a starting point for comparison or as a benchmark for improving the design and
increase the efficiency. Equation [1] gives the value for the pump specific speed, H is the
pump total head, N the speed of the impeller and Q the flow rate.
[1]
N(rpm) Q(USgpm)
NS
H( ft fluid)
0.75
Figure 5 Efficiency values for pump with different specific speeds (source:
The Pump Handbook published by McGraw Hill)
The following chart provides the efficiency data for pumps of various types vs the
flow rate and maybe easier to read than Figure 5. However some corrections are
required (use the chart in the upper left corner of Figure 6) to the values predicted.
You will notice that efficiency increases with specific speed, this means that a pump with a
higher speed (rpm) that meets your requirements will be smaller and more efficient and therefore
cost less to operate,