Thiru Proj
Thiru Proj
Thiru Proj
Bachelor of Technology
in
Mechanical Engineering
By
A.D. Thirumuruga (Roll No.10603035)
Paramita Das (Roll No. 10603045)
May 2010
Acknowledgement
We would like to thank NIT Rourkela for giving us the opportunity to use their
resources and work in such a challenging environment. First and foremost we take this
opportunity to express our deepest sense of gratitude to our guide Prof. S.Murugan for his
able guidance during our project work. This project would not have been possible without his
help and the valuable time that he has given us amidst his busy schedule.
We would like to express my gratitude to Prof. R.K. Sahoo (Head of the Department)
and Prof. K..P.Maity for their valuable suggestions and encouragements at various stages of
the work.
We would also like to extend our gratitude to our friends and senior students of this
department who have always encouraged and supported in doing our work. Last but not the
least we would like to thank all the staff members of Department of Mechanical Engineering
who have been very cooperative with us.
A.D.Thirumuruga
Paramita Das
II
ABSTRACT
Performance of an aircraft wing depends on the smoothness of the air flow over it.
Any accumulation of frost, snow or ice on the wings or other horizontal surfaces will
substantially alter the lifting characteristics of the airfoil and also changes the values of
aerodynamic forces exerted on the airfoil. So any small change in flow parameters could
affect its performance in a larger scale. This can sometimes be disastrous too. The wings of
the airplane are also susceptible to corrosion also due to the excess humidity level. When it
comes to large airfoils like aircraft wings, these parameters have to be maintained perfect so
that the probability of failure is minimized. The basic test surface for investigating the effects
of various parameters to the underlying boundary layer is the universal flat plate. Therefore a
flat plate is used for this study.
The present paper concentrates on analyzing various flow parameters of cold air while
it flows over a flat plate. Modeling and analysis of the flow were performed using FLUENT,
version 6.3. The results obtained are purely the simulation software based calculations.
III
TABLE OF CONTENTS
Certificate.I
AcknowledgementII
Abstract....III
Chapter 1 1
Introduction ..2
Motivation ..2
Work outline ....2
Chapter 2 3
Airfoil ..4
Construction of airfoils ...6
Literature review ...9
Chapter 3 .12
Experimental setup ...13
Procedure .17
Chapter 4 .18
Observation .19
Chapter 5 .27
Results ...28
Conclusions .30
References .31
IV
LIST OF FIGURES
Fig 1
: Nomenclature of an airfoil
CHAPTER ONE
INTRODUCTION
According to the flight manual for the performance capabilities of an airplane are
always related to standard atmosphere. However, rarely the airplane actually operates
under conditions that approximate standard atmosphere. Any increase in temperature
or altitude means a decrease in the aircraft's optimum performance.
MOTIVATION
Humidity plays an important part in flight conditions. High humidity has an
effect on engine power. An accumulation of frost, snow or ice on the wings or other
horizontal surfaces will substantially alter the lifting characteristics of the airfoil. Even a
very light layer of frost spoils the smooth flow of air over the airfoil by separating the
vital boundary layer air, producing an increase in stall speed and a decrease in stall
angle of attack. It has been proven that a few millimetres of ice will increase the stall
speed by as much as 20%. Any substantial accumulation of snow or ice, in addition to
adding significantly to the weight of the airplane, so drastically disrupts the airflow over
the wing, that the wing may not be able to develop lift at all. The wings of the airplane
are also susceptible to corrosion also due to the excess humidity level. Examples where
this high humidity level can affect are airliner fuselages and avionics, which can fail due
to condensation of moist air on them. As the failure of either is potentially catastrophic,
airliners operate with low internal relative humidity, often under 10%, especially on
long flights. The low humidity is a consequence of drawing in the very cold air with a
low absolute humidity, which is found at airliner cruising altitudes. Subsequent
warming of this air lowers its relative humidity.
WORK OUTLINE
An experiment to understand the behaviour of airfoils in an air flow was
conducted. Various parameters and their variation during the test conditions were
evaluated. Forces acting on the airfoil during the test condition were calculated
CHAPTER TWO
AIRFOIL
An airplane wing has a special shape called airfoil or aerofoil which is in the
shape of a wing or blade of a propeller, rotor or turbine. The forward part of the airfoil
is rounded and is called the leading edge. The end part is narrow and tapered and is
called the trailing edge. A reference line is used often for airfoils known as chord, an
imaginary straight line joining the extremities of the leading edge and the trailing edge.
There is a difference in the curvatures of the upper and lower surfaces of the airfoil (the
curvature is called camber). The camber of the upper surface is more pronounced than
that of the lower surface, which is somewhat flat in most instances. The distance from
the chord line to the upper and lower surfaces of the wing denotes the magnitude of the
upper and lower chamber at any point. Another reference line, drawn from the leading
edge to the trailing edge, is the mean camber line. This mean line is equidistant at all
points from the upper and lower contours.
As the airfoil moves through the air, the air is split and it passes over and below
the wings. The airfoil when moves through a fluid produce a force perpendicular to the
motion, called lift. It is primarily due to its shape and the angle of attack.
When either of them is positive, the flow field about the airfoil has a higher
average velocity on the upper surface than on the lower one. This velocity difference is
accompanied by a pressure difference, according to Bernoullis principle for
incompressible, in viscid fluid which produces the lift force. Bernoullis theorem
explains that with high velocity, pressure decreases and vice versa. The airfoil is
designed in such a way that there is an increase in the airflow above its surface, thereby
decreasing the pressure above the airfoil. Simultaneously the pressure below the airfoil
is increased by the impact of the air on the lower surface. This combination of decreased
air pressure above and increased air pressure below results in lift.
Different airfoils have different flight characteristics. There are various types of
airfoils suited for different flight regimes. The weight, speed, and purpose of each
airplane dictate the shape of its airfoil. Asymmetric airfoils can generate lift at zero
angle of attack. A symmetric airfoil suits frequent inverted flight as in aerobatic aero
plane. Subsonic airfoils have a round leading edge which is actually insensitive to the
angle of attack. Supersonic airfoils are more angular in shape and have a very sharp
leading edge and are sensitive to angle of attack.
CONSTRUCTION OF AIRFOILS
In recent days, the construction of airfoils involves the use of philosophy of
Richard eppler. It is a theoretical method to design an airfoil and to verify its
performance. It involves a conformal mapping method for the design of airfoils with
prescribed velocity distribution characteristics.
airfoil is represented by a circle. No difficulties have arisen in correlating the arcs of the
circle with the segments of the airfoil. An option has been included that allows a
transition ramp to be specied by only two points, a forward and an aft limit, relative to
the beginning of the pressure recovery. It should be remembered that for any given
velocity distribution there does not necessarily exist a normal airfoil. For example, the
closure contributions could be quite large, which would result in a very large trailingedge angle. The closure contributions could also give rise to a region of negative
thickness near the trailing edge. Accordingly, several iteration options have been
included that allow the trailing-edge angle to be specied while certain input angles of
attack or the amount of pressure recovery is iterated.
Reynolds number and the Mach number vary with aircraft lift coefcient and the local
wing chord. In addition, a local twist angle can be input. Aircraft polars that include the
induced drag and an aircraft parasite drag can also be computed.
LITERATURE REVIEW
1. S.J. Karabelas and N.C. Markatos studied the effect of water vapor condensation in
forced convection flow over an airfoil.
The flow was considered subsonic and compressible at high Reynolds number.
Spalart Allmaras model is used to account for the turbulence affect.
The study is based on a mixture two-phase model.
The phases may move at different velocities.
Humidity conditions affect the flight conditions at high altitudes. There is snow
formation on the wings which affects the boundary layer flow and changes the
aerodynamic forces. Most of the studies in this field are based on steady state nucleation
theory for the vapor condensation which presumes that the appearance of a liquid
phase in vapor depends on small clusters formed by fluctuations in the gaseous phase.
These considerations are mainly based on the kinetic theory and correlations of the
experimental data.
S.J Karabelas and N.C Markatos developed a new methodology where the water
droplets were treated as a separate phase with different thermodynamic and flow
properties. A two-mixture model was used with the mixture of air and water vapor or
moist air being considered as the primary phase and the liquid water as the secondary.
The phases exchange momentum and energy. The prominent part is though the mass
transfer which determines the rate of formation of water droplets. The condensation is
assumed to be at equilibrium. As soon as the saturation is reached, condensation starts.
Droplets were considered spheres with diameter of 10^-5. The geometry examined was
a Clark-y airfoil, bounded by two wall regions and another two fixed pressure type
boundary conditions. The chord length of the airfoil was taken as 1 m. The effect of all
the parameters is investigated for the upper part of the airfoil.
A maximum concentration is found to exist for every humidity value at about the
same point (namely at 0.1 m above the trailing edge). It shows that when
humidity level increases linearly, the relative positions of zero liquid
concentrations move far from the airfoil exponentially. It confirms that the
ambient humidity conditions strongly affect the momentum of water liquid and
when the mass fraction of water vapor is significant in moist air, the droplets
have enough energy and momentum to move far away from the source (regions
of low temperature) towards all directions.The maximum mass fraction value is
reached inside the trailing edge area and not on the suction side.
Temperature distribution
Lower temperatures were observed to exist at about 0.2 m far away from the
leading edge, where there is no significant water liquid mass fraction. Near these
regions of low temperature, the latter falls below the dew point and the cloud of
liquid droplets begins to form.
Rarefaction of the condensation cloud occurs quite smoothly. This is due to the
large amount of energy and momentum that the secondary phase has already
gained from the upstream regions, where the mass transfer rate was high. The
liquid concentration vanishes after 10-15 m. the disappearance of the cloud was
due to the loss of momentum and energy since no source exists beyond the
airfoil.
The boundary layer is much wider for high angle of attack due to considerable
increase of crosswise momentum.
Diagram of mass fraction values across the vertical line passing the trailing edge
for all angles of attack. Between 0-2 degrees there is no significant difference in
the width of the layer, which is because of the geometric shape of the airfoil. By
increasing the angle, there was considerable increase in the liquid droplets
volume fraction.
Relative humidity when upto 35% there is no generation of liquid phase. The
flow is assumed to be single phase (moist air) and the only effect in the
aerodynamic performance is a small change of density because of the difference
in the vapor constitution. When humidity level is above 35%, the liquid phase is
born and the effects become more pronounced.
2. N.Patten, T.M. Young and P.Griffin studied the design and characteristics of new test
facility for flat plate boundary layer. Preliminary results for the test here are presented
in the form of CFD, flow visualization, pressure measurements and thermal
anemometry. The objective of the study was to design, manufacture and characterize a
new flat plate for zero pressure gradient boundary layer research.
The flat plate design comprised of a leading edge radius of 2mm with a 5 degree
chamfer to the lower surface and a trailing edge adjustable flap designed for both
positive and negative angles. The plate was made from 10 mm thick aluminium,
CHAPTER THREE
EXPERIMENTAL SETUP
The set up designed for this experiment consists of an insulated cubical steel box
with a glass cover on top. The cross section of the walls of the cubical box as shown in
fig consists of a thermocol layer sandwiched between two steel sheets. At the two
opposite sides of the cubical steel box, vents are provided for the entry and exit of moist
air. The inlet vent is provided with a fan so as increase the striking air velocity. The exit
vent which opens to the atmosphere, was closed with a thermocol plug after performing
the experiment to insulate the apparatus from room conditions. The inner side of the
box is provided with a platform to place the work piece.
An air conditioner was used as the cold air source. The air outlet is connected to
the insulated box with pipes and GI funnels. The pipe and funnels were completely
sealed using M-Seal. A thermometer was placed at the entry side of the moist air in
order to record the inlet temperature of cold air. The exit temperature is also measured
with a separate thermometer. A metal projection is fitted to the pipe so that I can be
connected to the manometer for pressure measurement.
Fig 8 manometer
The work-piece to be tested in this experiment is a riveted joint, made by solid riveting two
GI plates. This riveted joint is placed in line to the cold air inlet.
DIMENSIONS
Dimensions of the steel box: 132cm X 61 cm X 75 cm
Dimensions of the flat plate: 30 cm X 60 cm (riveted with pins at a distance of 3cm from
each other)
Dimensions of the funnel: Overall Diameter - 31 cm
Bung Diameter 5 cm
PROCEDURE
The work piece is placed on the platform so that the plate is in line with the inlet vent.
Air conditioner and fan are switched on respectively. Inlet temperature and pressure
were measured.
Fig 11: The inside of the steel box showing the work piece and the inlet vent
CHAPTER FOUR
OBSERVATION
CFD MODELLING
Computational Fluid Dynamics (CFD) is a standard tool in industry for analyzing
external and internal flows of industrial devices. Examples where CFD is being
used in the aeronautics industry are the prediction of lift and drag of airfoils
and wings, flow around fuselages and entire aircrafts. On the engine side, CFD is
used in the prediction of the performance and heat transfer in jet engines,
including intakes, compressors, combustion chambers, turbines, and nozzles.
Additional areas of application are internal flows in aircraft cabins, power supply
units etc. Most industrial flows include turbulent flow structures that cannot be
resolved numerically on available computers. To overcome the resolution
limitations, CFD codes usually solve the Reynolds-Averaged Navier-Stokes
equations augmented by turbulence models to compute the averaged
turbulent
stresses. These models are often the limiting aspect in the accuracy of
numerical simulations. Close to solid structures or walls, boundary layers exist
which typically require a high grid resolution and a special treatment in the
numerical methods because of the steep velocity gradients.
The conditions of this experiment were simulated using FLUENT 6.3
A two dimensional model of the apparatus was created using GAMBIT.
Initial conditions
Inlet temperature: 20 degree Celsius
Inlet pressure: 2 atm
The outer walls shown in this figure is the apparatus in which the experiment was
conducted. The work piece under experimentation is shown as a rectangle in between.
The left vent is the opening for air inlet and right vent opens to the atmosphere. The
apparatus is assumed to maintain an adiabatic condition i.e., the outer walls are
insulated. The flow is considered completely laminar. No external heat is supplied to the
work piece.
In Fig 14, the straight line obtained at the y coordinate 3.00e-01 represents the
plate position where the velocity magnitude undergoes negligible amount of change.
The points obtained above the straight line refer to the velocity variation with the
vertical distance above the plate. The points obtained below the straight line refer to the
velocity variation with the vertical distance below the plate. It is observed that the
velocity remains maximum near the plate. Along the vertical direction the velocity
decreases as the distance from the plate increases. This is observed both above and
below the plate. Also after a particular distance from the plate the velocity magnitude
again increases and saturates at a point.
Fig 15: static pressure variation along the length of the plate
Fig 15 shows the variation of static pressure with the plate length. Its observed
that the pressure is maximum at the initial position i.e., the left wall of the plate. On
moving along the plates length it decreases slowly to reach the minimum by the end of
the plate.
Fig 18 shows the velocity variation with the vertical distance from the plate.
Boundary layer formation is clearly visible on the top surface of the plate. This states
that the flow above the plate is laminar. When the bottom surface is considered, velocity
increases from zero, then decreases after the peak value. Velocity again increases and
gets saturated at a certain distance from the plate. This shows that the flow below the
flat plate is both laminar and turbulent.
CHAPTER FIVE
RESULTS
The following values were computed with the available input data.
Table 1: Horizontal component of forces acting on the plate
Zone name
Pressure
force (in N)
Viscous
force (in N)
Total
force
N)
Pressure
Viscous
(in coefficient coefficient
Wall bottom
11.18541
11.18541
Wall left
68.339478
Wall right
Total
coefficient
18.261893
18.261893
0.0027328045 68.34221
111.57466
0.0044617217 111.57912
15.337138
0.0027931198 15.339931
25.040226
0.0045601955 25.044786
Wall top
9.0182486
9.0182486
14.723671
14.723671
Net
83.676616
20.209184
103.8858
136.61488
32.994586
169.60947
Pressure
Viscous force Total force
force (in (in N)
(in N)
N)
-2518.5183 -.042073216
-2518.5604
Pressure
coefficient
Viscous
coefficient
Total
coefficient
-4111.8666
-0.068690965
-4111.9353
Wall left
-0.0015914305
-0.001591430
-0.002598253
-0.002598253
Wall
right
Wall top
0.0043588621
0.0043588621
0.0071165095
0.0071165095
-7713.8584 -0.015108398
-7713.8735
-12594.055
-0.024666773
-12594.079
Net
-10232.377 -0.054414183
-10232.431
-16705.921
-0.088839482
-16706.01
Wall
bottom
Parameter
Inlet
Outlet
Net
-345722.34
345680
-42.34375
0.38320631
0.19160315
293
293.00079
293.0004
311.99713
326.34314
319.17014
11.875409
-66.703743
-66.703743
CONCLUSIONS
From the above analysis, the conclusions have been made.
1. When the top surface of the plate is considered, air velocity increases on moving
along the plates length. This reaches the maximum at the trailing edge of the
plate.
2. Considering the bottom surface of the plate, contrary to the top surface, air
velocity decreases along the plates length. Also the maximum velocity is
obtained at the leading edge of the plate. This value is higher than the maxima at
the top surface.
3. Above the test piece, air velocity increases with increase in distance from the
plate in the vertical direction. This value becomes constant after a certain
distance from the plate in vertical direction. Hence the flow over the plate is
laminar.
4. Below the test piece, air velocity increases and decreases with the vertical
distance from the plate. It first increases, reaches the peak, then decreases to the
minima and again increases. Hence the flow below the plate is turbulent.
5. On the top surface, Static pressure of the flowing cold air decreases along the
plate length. It is at its maximum at the leading edge and decreases to reach the
minima at the trailing edge.
6. At the bottom surface, pressure drops at the trailing edge and reaches its minima
after which it slowly increases. Pressure drops again at the trailing edge.
7. The pressure drop at the bottom surface of the plate causes water vapor
condensation over the bottom surface. This corrodes and weakens the riveted
joint. A possible solution for this is to place a heating element in strips all along
the riveted joint.
8. Heat transfer rate, static pressure, static temperature, static velocity and mass
flow rate at the inlet and outlet have been computed.
9. Horizontal and vertical components of pressure force, viscous force and net force
acting over different faces of the plate were calculated.
REFERENCES
1. S.J.Karabelas and N.C. Markatos, Water vapor condensation in forced convection
flow over an airfoil, aerospace science and technology, volume 12, issue 2, March
2008, pages 150-158.
2. N. Patten, T. M. Young, and P. Griffin , Design and Characteristics of New Test Facility
for Flat Plate Boundary Layer Research, World Academy of Science, Engineering and
Technology 58, 2009.
3. P.R. Spalart, S.R. Allmaras, one-equation turbulence model for aerodynamic flows,
Technical Report AIAA-92-0439, American Institute of Aeronautics and Astronautics,
1992.
4. Robert H. Kraichnan, Pressure Fluctuations in Turbulent Flow over a Flat Plate, J.
Acoust. Soc. Am. Volume 28, Issue 3, pp. 378-390 (May 1956).
5. AF Messiter, Boundary-Layer Flow Near the Trailing Edge of a Flat Plate, SIAM
Journal on Applied Mathematics, Vol. 18, No. 1 (Jan., 1970), pp. 241-257.