Gambro Ak 200
Gambro Ak 200
Gambro Ak 200
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LAST EDITED:
Date: 10-11-17 15:30
Author: Seolek
Revision: 126
==========
Error messages from AK 200 S are divided into four different error
levels depending on the possibility to recover or restart.
1. Unconditional technical error. No restart or recovery attempts.
This will be used where patient safety cannot be guaranteed in presence of the error.
This could be caused by some serious hardware error.
2. Conditional technical error. Continued treatment is allowed given that a certain condition is
fulfilled or a confirmation has been made.
These errors are marked with "/" before the error code, "/FCN 5.02 002".
3. Recoverable technical error. A number of restart attempts will be made.
If this is unsuccessful an unconditional or conditional technical error will appear.
These errors are marked with "*" before the error code, "*FCN 8.09 001".
4. Silent technical error. A technical error that does not affect continued treatment; it will not activate the technical
error key or the buzzer. Silent technical errors are only stored in the diagnostic error buffer.
If this is unsuccessful an unconditional or conditional technical error will appear.
These errors are marked with "!" before the error code, "!FCN 1.00 018".
The letters [F,T,D,S] can follow the names of the functions.
[F,.....] means that the error codes can appear during the function checks.
[.,T,...] means that the errors can appear during treatment.
[...,D,.] means that the errors can appear during rinse or disinfection.
[.....,S] means that the errors can appear during service mode.
Look in the end of file for:
AK 200 S attention explanation.
AK 200 S incorrect operation.
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TIME DISPLAY ERROR MESSAGES/MAIN BOARD LED STATUS CPU OB IN BM200 / BM202.
1. CPU INIT
-------"FCH" is displayed during start-up. BM main board LED status
indicates the test that is in progress.
"Exy" is displayed when a test fails. BM main board LED status
indicates the test that failed. The correspondence between
time display and main board LED indication will be:
LED indicator V28, V30, V31 = Least significant digit on time display (y).
V25, V26, V27 = Most significant digit on time display (x).
V23, V24
= Not significant on time display.
NOTE. The appearance of the first LED status code 11000000 may,
besides the status explained below, also be considered as
a 'CPU OB is executing' indication.
Also note, that it is advisable NOT to interfere with the
machine during start up test other than when explicitly
advised to do so.(Non-relevant error messages may occur)
"E54"
"E56"
"E10"
"E12"
/11
/01
/10
/11
/11
/11
/11
/11
/11
111
111
111
011
101
111
111
111
111
111111111111111011101110111-
FPGA loaded
Execution started (CPU188)
CPU test
Chip select init
NMI error
RAM test
Wait for safe bus reset
ROM test
Operating system start.
Codes --11nnnn [E60]-[E67],[E70-E77] are reserved for use within CPU OB task AINIT.PLM.
ALL tests passed main board LED status should be 00000000 and will be output in AINIT.
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Error
"E61"
"E78"
"E63"
"E64"
Diode status
--------------------VV VVV VVV
22 222 233
34 567 801
/00
/00
/00
/00
/10
/01
/00
/00
/00
/00
100
010
001
000
000
000
100
010
000
000
000000000100100100100100010000-
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3. BOOT ERRORS
----------b.o.O.
b.o.O
b.o O.
b.o O
b o.P.
b o.P
b o F.
bo5
boo
bEO
bE1
bE2
Boot mode indicating that all CPU's are empty. First d.p. ind OB second P and third F.
Boot mode indicating that CPU's OB and P are empty.
Boot mode indicating that CPU's OB and F are empty.
Boot mode indicating that CPU OB is empty.
Boot mode indicating that CPU's P and F are empty.
Boot mode indicating that CPU P is empty.
Boot mode indicating that CPU F is empty.
Boot mode indicating that boot is requested from strap.
Boot mode indicating that boot is requested from operator (string in memory).
CRC error in OB boot.
CRC error in P boot.
CRC error in F boot.
bS3
br3
bE3
bS4
br4
bE4
bS5
br5
bE5
bS6
br6
bE6
bS7
br7
bE7
bS8
br8
bE8
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111
111
111
011
101
110
111
111
111
111
1 1 1 - FPGA loaded
1 1 1 - Execution started (CPU188)
1 1 1 - CPU test
1 1 1 - Chip select init
1 1 1 - NMI error
1 1 1 - Video RAM test
0 1 1 - RAM test
1 0 1 - Wait for safe bus reset
1 1 0 - ROM test
1 1 1 - Operating system start.
Any errors in the tests above will halt the execution of CPU P.
The time display will show "E63", indicating that CPU OB is unable to communicate with
CPU P.
Any errors in the tests below will not halt the execution, instead they will be sent as error
codes to CPU OB.
Diode status
--------------VV VVV VVV
12 345 678
00
00
00
00
00
00
00
100
010
001
000
000
000
000
000000000100010001000-
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111
111
111
011
101
111
111
111
111
111111111111111011101110111-
ERROR LOGGER
FPGA loaded
Execution started (CPU188)
CPU test
Chip select init
NMI error
RAM test
Wait for safe bus reset
ROM test
Operating system start.
MESSAGES
Listed below are error message explanations for error information handled the normal way via the system
error logger and which might be read on the information display entering the error logger menu.
System messages.
SYS CONF 000 = No system request blocks (SRB:s) available
SYS CONF 001 = No system memory request blocks (SMR:s) available
SYS CONF 002 = Illegal internal MTOS call: X_OVIN
SYS CONF 003 = Illegal internal MTOS call: X_OVOUT
SYS CONF 004 = Illegal internal MTOS call: X_GET_BLOCK
SYS CONF 005 = Illegal internal MTOS call: X_FREE_BLOCK
SYS CONF 006 = Illegal internal MTOS call: X_ALLOC_8087
SYS INTR 000 =
SYS INTR 001 =
SYS INTR 002 =
SYS INTR 003 =
SYS INTR 004 =
SYS INTR 005 =
SYS INTR 006 =
SYS INTR 007 =
SYS INTR 008 =
SYS INTR UNX =
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xxx
yyy
z
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Flow generator HPG below low pressure limit during taration in pre treatment.
Flow generator PD below low pressure limit during taration in pre treatment.
Flow generator HPG above high pressure limit during taration in pre treatment.
Flow generator PD above high pressure limit during taration in pre treatment.
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Flow generator HPG below low pressure limit during taration in treatment.
Flow generator PD below low pressure limit during taration in treatment.
Flow generator HPG above high pressure limit during taration in treatment.
Flow generator PD above high pressure limit during taration in treatment.
Flow generator HPG below low pressure limit in rinse or post chemical rinse.
Flow generator PD below low pressure limit in rinse or post chemical rinse.
Flow generator HPG above high pressure limit in rinse or post chemical rinse.
Flow generator PD above high pressure limit in rinse or post chemical rinse.
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Function messages.
FCN x.xx yyy = Function error message
x.xx
= Issuing functions number)
yyy = Function error type, application specific, although 000 reserved for case ptr error)
FCN 1.00, AD Com P <-> Q FUNCTION (CPU P)
FCN 1.00 000 = Removed
FCN 1.00 001 = Removed
FCN 1.00 002 = Removed
FCN 1.00 003 = Removed
FCN 1.00 004 = Removed
FCN 1.00 005 = Removed
FCN 1.00 006 = Removed
FCN 1.00 007 = Removed
FCN 1.00 008 = Removed
FCN 1.00 010 = Case error.
FCN 1.00 011 = Error in receiving RIO.
FCN 1.00 012 = Error in transmitting RIO.
FCN 1.00 013 = Acknowledge time out (10 resends each 800ms) in set mode.
FCN 1.00 014 = Acknowledge time out in program version requsest.
FCN 1.00 015 = DIVA response from Q is not correct within 2 sec
FCN 1.00 016 = TAVA response from Q is not correct within 2 sec
!FCN 1.00 017 = Last SafeBus Reset was caused by Q: missing Acknowledge (silent).
!FCN 1.00 018 = Last SafeBus Reset was caused by Q: error in Heart Beat (silent).
(Silent errors are only stored in the diagnostic error buffer)
FCN 1.00 2xy
HCEN9313
y is type of error:
0 = Reply timeout
1 = ACK
3 = CRC
4 = Type
5 = Addr
6 = Offset
7 = Scale
A = Verification
B = AD overflow
C = AD busy (no EOC recived)
D = Division by zero
E = Measured AD-offset out of limits
F = Measured AD-reference out of limits
G = Overflow in conversion calculation (result>16 bits)
H = 12V supply (Q12VS/) out of range
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*AK 200 S ERROR MESSAGE *
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Removed.
Removed.
Removed.
Removed.
Removed.
LCD CPU F. Register test error
LCD CPU F. Flash Memory CRC test failure
LCD CPU F. RAM test failure
LCD CPU F. Display RAM test failure.
Error sending information display data to LCD task. LCD task uses the graphics controller on
the BM board.
Unknown error when sending information display data to IT expansion board.
Too many errors of type 020, 021, 022, or 023 detected when sending information display data
to IT expansion board; either 3 errors within 5 minutes or more than 9 errors total.
OS kernel error when sending information display data to IT expansion board.
Unknown error when receiving reply from IT expansion board.
Missing video controller during start-up. IT expansion board connection was not established,
due to no response, or IT expansion board does not support the display function. But the video
controller on the BM board is not responding, so information display is impossible.
The S/W version extracted from the IT expansion board is not compatible with the current
version of AK200S.
One or more of the buffers used to save information display data is too small. The saved data is
used to restore the display when the IT expansion board has been reset. The S/W must be
reconfigured with larger buffers and rebuilt.
Error when sending information display data to IT expansion board. A NAK was received
from IT expansion board, (the message was not acknowledged), meaning that there was a
low-level checksum error in the data, or that the DisplayServer task in the IT expansion board
was not ready to receive the data.
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!FCN 1.02 021 = Error when sending information display data to IT expansion board. The send timed-out, there
was no acknowledge from IT expansion board. This may be due to faulty connection, or IT
expansion board failure.
!FCN 1.02 022 = Error when sending information display data to IT expansion board. There is no free buffer to
use, the IT expansion board is not reading the messages fast enough. This may be due to faulty
connection, or IT expansion board failure.
!FCN 1.02 023 = Error when sending information display data to IT expansion board. The DisplayServer task in
the IT expansion board received invalid data (data not intact, or CRC error) and sent a reply
with the error back to the information display task in CPUP.
Buzzer/loudspeaker function. (CPU P). Valid for BM CPU board K19720 version 003 and lower.
FCN 1.03 000 = Case error. The program is not working properly.
FCN 1.03 001 = CPU P buzzer (H1) test error.
This error code can be a result of another technical error that disturbs the buzzer test.
/FCN 1.03 002 = CPU OB buzzer (H2) test error.
Possible explanation:
There may be a bad connection to X0VC from the FM power distribution board
FCN 1.03 003 = Buzzer already on even before buzzer test.
Check microphone or comparator.
Buzzer/loudspeaker function. (CPU P). Valid for BM CPU board K19720 version 005 and higher.
FCN 1.03 000 = Case error. The program is not working properly.
FCN 1.03 001 = CPU P buzzer (H2) test error.
This error code can be a result of another technical error that disturbs the buzzer test.
/FCN 1.03 002 = CPU OB buzzer (H1) test error.
Possible explanation:
There may be a bad connection to X0VC from the FM power distribution board
FCN 1.03 003 = Buzzer already on even before buzzer test.
Check microphone or comparator.
HCEN9313
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*AK 200 S ERROR MESSAGE *
[F,T,D,S]
FCN 1.06 001 BLOOD PUMP RUNNING WHILE SAFE BUS ALARMING ERROR
[F]
General description of conditions for occurring:
The blood pump(s) were running during function test even if the safe bus was set in alarm mode.
Technical description of conditions for occurring:
The safe bus was set in alarm mode. Current should NOT flow through it.
The relay K3 on the BM CPU board should be deactivated and
the supply voltage for the blood pumps R24V should be 0V.
No other electronic signals tried to stop the blood pump. The
protective system detected that at least one of the blood pumps were
rotating during more than 1.6s.
Some possible explanations why the error has occurred:
* The relay K3 on the BM CPU board is broken.
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FCN 1.06 002 DOUBLE PUMP STOP WHILE SAFE BUS NOT ALARMING ERROR
General description of conditions for occurring:
At least one of the blood pumps were not running during function test
when the safe bus was NOT set in alarm mode.
[F]
[F]
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*AK 200 S ERROR MESSAGE *
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= Function deleted.
= Function deleted.
= Function deleted.
= Function deleted.
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EEPROM
MAIN BOARD CPU P, level detector, priming
detector and concentrate presets.
Y = error type:
0
1
2
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*AK 200 S ERROR MESSAGE *
[F,T,D,S]
FCN 1.18 001 BLOOD LEAK SENSOR TEST "REDUCED LIGHT" FAILED
[F,T,D]
General description of conditions for occurring:
The blood leak receiver detected too much light when the blood leak transmitter was reduced.
Technical description of conditions for occurring:
The blood leak transmitter was reduced to approximately 75%.
Wait 7s.
QRI(QI_BLOOD$LEAK) < 95.
(QRI(QI_BLOOD$LEAK) = 0 when the fluid is completely transparent and
it is about 120 when the fluid is completely dark.)
Some possible explanations why the error has occurred:
* Incorrect blood leak detector calibration.
* The blood leak receiver is broken.
* The A/D system is broken.
* The blood leak transmitter was never reduced.
Some hints of what to do if the error occurs:
Check the blood leak detector calibration.
FCN 1.18 002 BLOOD LEAK AD OVERFLOW
General description of conditions for occurring:
The error code has been removed.
Some possible explanations why the error has occurred:
* Signal to AD system to high. ( > 60 mV.)
* Resistor R5 on blood leak detector board to big, this will cause a signal that is to high for the
AD converter. Re-calibrate.
* Blood leak sensor partially filled. The light beam was reflected in the fluid surface.
* Strong infra red ambient light.
* AD converter is not working properly.
FCN 1.18 003 CPU OB IS NOT RESPONDING ON BLOOD LEAK DETECTOR ALARM
General description of conditions for occurring:
The error code has been removed.
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FCN 1.18 004 BLOOD LEAK TEST ERROR DURING FUNCTION CHECK
General description of conditions for occurring:
The error code has been removed.
The detector was not able to see that the infra red beam was lit.
Technical description of conditions for occurring:
QRI(QI_BLOOD$LEAK) > PW(EPW_BLOOD$LEAK$ON) during test.
Some possible explanations why the error has occurred:
* Dirty blood leak detector.
* The blood leak detector was not filled with fluid when this test was done.
* Infra red diode not working properly.
* Aborted heat disinfection might cause this message, due to a slight
thermal change in the photo transistor.
FCN 1.18 005 BLOOD LEAK TEST ERROR DURING FCH.
General description of conditions for occurring:
The blood leak test detects a limit less than -20 BLU.
Technical description of conditions for occurring:
The blood leak transmitter is switched on.
PRI(PI_BLOOD$LEAK) < PI(EPI_BLOOD$LEAK$ON$MIN)
PRI(PI_BLOOD$LEAK) = 0 when the fluid is completely transparent and
approx. 120 when the fluid is completely dark.)
Some possible explanations why the error has occurred:
* Incorrect blood leak detector calibration.
* The blood leak receiver is broken.
Some hints of what to do if the error occurs:
Check the blood leak detector calibration.
Profiling function. (Na profiling in Acetate mode and Na, HCO3 profiling in Bicarbonate mode)
FCN 1.26 000 =
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*AK 200 S ERROR MESSAGE *
Note: Error codes 001, 004 and 006 are only possible if machine preset for UF supervision active
(Fch of FRN RQ1 and RQ2 measurements).
FCN 1.39 001 FRN high flow measurement failed too many times.
General description of conditions for occurring:
- The difference between Channel 1 and Channel 2 flows measured by the FRN
differed more than the preset value (1-3 ml/min).
PRB(PB_RESTR$NO$HIGH$FLOW$RETEST) = Number of retest of the complete
FRN high flow test
Some possible explanations why the error has occurred:
The FRN is not calibrated.
There is a small leakage in the fluid path between the FIP and the FOP transducer.
The preset limit is set to low.
There is a hardware error in the Node or in the FIP or FOP transducers.
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FCN 1.39 009 FRN RQ1 Low Flow test measurement failed too many times
General description of conditions for occurring:
- The main flow, RQ1, measured by the FRN differed more
than +/- 9 ml/min from the flow set value,
Low Flow test set value = High Flow test set value - 50 ml/min
(FI_MAIN$FL$SET + FI_MAIN$FL$OFF).
Max test time 336 seconds (200 samples from FRN).
Some possible explanations why the error has occurred:
* The FRN is not calibrated.
* The FRN or the UF-cell is badly calibrated.
* There is a hardware error in the Node or in the FOP transducer.
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*AK 200 S ERROR MESSAGE *
FCN 1.39 010 FRN RQ1 Diff Flow test measurement failed too many times
General description of conditions for occurring:
- The FRN main flow measurement, RQ1, difference between High Flow test
and Low Flow test differs more than +/- 4 ml/min from the
difference set value 50 ml/min (FI_MAIN$FL$OFF).
Max test time 336 seconds (200 samples from FRN).
Some possible explanations why the error has occurred:
* The FRN is not calibrated.
* The FRN or the UF-cell is badly calibrated.
* There is a hardware error in the Node or in the FOP transducer.
FCN 1.39 011 FRN Taration leakage check not approved
General description of conditions for occurring:
- The valves are closed for taration. The FRN UF-rate has not fallen below
preset limit S 529 (default 10 ml/min) before FRN taration is started.
Time limit 30 s.
This implies a flow through the closed valves. A new taration has been requested
by FRN and also this taration is out of limit.
Some possible explanations why the error has occurred:
* Leaking TAVA/DIVA.
* There is a hardware error in the Node or in the FOP transducer.
FRN UF supervision function (CPU P)
FCN 1.40 000 =
Software error.
Please refer to the description of FCN 1.00 000.
[F,T,D,S]
[F,T]
[F,T]
[F,T]
[F,T]
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Software error.
Please refer to the description of FCN 1.00 000.
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EEPROM ctrl function for protective BUS 4, external pressure sensors. (CPU P).
FCN 1.45 000 = Case error. The program is not working properly.
FCN 1.45 xyz = x - I2C bus,
y - logical address,
(see I2C list at end)
z - error type:
1 - acknowledge error (no response)
2 - wrong byte addr. or byte count
3 - read CRC error
4 - type error
5 - position error
6 - offset limit error
7 - coefficient limit error
8 - E2PROM is reference type
9 - wrong bus number
A - read verify error
B - internal table error
Blood pressure transducer test during Fch:
Pressure test at > 200 mmHg and < -200 mmHg (CPU P).
FCN 1.46 000 Case error. The program is not working properly.
FCN 1.46 011 High pressure difference test failed:
Arterial pressure did not reach 200 mmHg within 30 seconds.
FCN 1.46 012 High pressure difference test failed:
System pressure did not reach 200 mmHg within 30 seconds.
FCN 1.46 013 High pressure difference test failed:
Venous pressure did not reach 200 mmHg within 30 seconds.
FCN 1.46 014 High pressure difference test failed:
Arterial and system pressure differed more than 20 mmHg.
FCN 1.46 015 High pressure difference test failed:
Arterial and venous pressure differed more than 20 mmHg.
FCN 1.46 016 High pressure difference test failed:
System and venous pressure differed more than 20 mmHg.
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*AK 200 S ERROR MESSAGE *
FCN 1.47 002 Second zero pressure stability test failed for arterial pressure transducer:
The pressure did not return to zero after the high and low pressure difference test.
Probably the leak hole in the tube-set between the pressure test pump and
the transducers is clogged up.
Blood pressure transducer test during Fch:
System zero pressure test (CPU P).
FCN 1.48 000 Case error. The program is not working properly.
FCN 1.48 001 First zero pressure stability test failed for system pressure transducer. The absolute difference of
max and min pressure was not within 10 mmHg and the last examined sample was not < 5 mmHg
even after waiting 2 min. after confirmed attention.
A possible explanation why the error has occurred:
* If the machine is shut off or service mode is entered during the blood pressure transducer test,
there is a possibility that the pressure gets locked in the new check valve and as a result the machine
has to be opened and the pressure released manually.
FCN 1.48 002 Second zero pressure stability test failed for system pressure transducer:
The pressure did not return to zero after the high and low pressure difference test.
Probably the leak hole in the tube-set between the pressure test pump and
the transducers is clogged up.
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Blood pressure transducer test during Fch: venous zero pressure test (CPU P).
FCN 1.49 000 Case error. The program is not working properly.
FCN 1.49 001 First zero pressure stability test failed for venous pressure transducer. The
absolute difference of max and min pressure was not within 10 mmHg and the last examined sample
was not < 5 mmHg even after waiting 2 min. after confirmed attention.
A possible explanation why the error has occurred:
* If the machine is shut off or service mode is entered during the blood pressure transducer test,
there is a possibility that the pressure gets locked in the new check valve and as a result the machine
has to be opened and the pressure released manually.
FCN 1.49 002 Second zero pressure stability test failed for venous pressure transducer:
The pressure did not return to zero after the high and low pressure difference test.
Probably the leak hole in the tube-set between the pressure test pump and
the transducers is clogged up.
Fluid pressure test in PRS
FCN 1.50 06x LOW PRESSURE CORRELATION TEST
[P]
State 1:
Low pressure correlation PD (protective), PD (control) and SAG transducers. The HPG is regulated
to 20% by CTRLS.
A. Each pressure transducer shall have a stable value during 5 seconds, maximum
deviation 10mmHg.
B. When stable values for each transducer are obtained, the transducers are
compared. The test is passed if the maximum deviation between the transducers
is less than 25mmHg.
x is type of error:
1 - PD (protective) is not stable, test A.
2 - PD (control) is not stable, test A.
3 - PD (protective) and PD (control) not correlated, test B.
4 - SAG not correlated to both PD (protective) and PD (control), test B.
5 - PD (protective) and SAG not correlated , test B.
6 - PD (control) and SAG not correlated, test B.
7 - No correlation at all, test B.
Some possible explanations why the error has occurred:
The pressure transducer(s) is not calibrated.
The pressure transducer(s) or electronics malfunctioning.
The fluid pump(s) are broken.
FCN 1.50 07x HIGH PRESSURE CORRELATION TEST
[P]
State 2:
High pressure correlation PD (protective), PD (control) and SAG transducers. The HPG is regulated
to 80% by CTRLS.
A. Each pressure transducer shall have a stable value during 5 seconds, maximum
deviation 10mmHg.
B. When stable values for each transducer are obtained, the transducers are
compared. The test is passed if the maximum deviation between the transducers
is less than 25mmHg.
x is type of error:
1 - PD (protective) is not stable, test A.
2 - PD (control) is not stable, test A.
3 - PD (protective) and PD (control) not correlated, test B.
4 - SAG not correlated to both PD (protective) and PD (control), test B.
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*AK 200 S ERROR MESSAGE *
5 - PD (protective) and SAG not correlated, test B.
6 - PD (control) and SAG not correlated, test B.
7 - No correlation at all, test B.
Some possible explanations why the error has occurred:
The pressure transducer(s) is not calibrated.
The pressure transducer(s) or electronics malfunctioning.
The fluid pump(s) are broken.
Arterial pressure guard supervision. (CPU OB).
FCN 2.00 000 = Function deleted.
Extra pressure supervision. (CPU OB).
FCN 2.01 000
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*AK 200 S ERROR MESSAGE *
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= Removed.
= Removed.
= Removed.
= Removed.
= Removed.
= Removed.
= Removed.
= Removed.
= Removed.
= Removed.
= Removed.
= Removed.
= Removed.
L3
L9
L4
L5
L6
L 10
L 11
L 12
L7
L2
L 22
L 14
L 15
L 17
L 16
L 28
L 29
L 30
L 32
L 18
L 34
L 35
L 21
L 31
L8
L 13
L 25
L 26
L 36
L 38
L 39
L 41
L 42
L 19
L 23
L 24
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*AK 200 S ERROR MESSAGE *
Nr : 46
Nr : 46
Nr : 47
Nr : 47
Nr : 48
Nr : 48
Nr: 49
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Nr : 54
Nr : 54
Nr : 55
Nr : 55
Nr : 56
Nr : 56
Nr : 57
Nr : 57
Nr : 58
Nr : 58
FCN 3.51 081 = Removed. LED broken : DRAL, Dialyzer Right Al. LED Nr : 52
FCN 3.51 084 = Removed. Shortage
: DRAL, Dialyzer Right Al. LED Nr : 52
HCEN9313
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*AK 200 S ERROR MESSAGE *
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*AK 200 S ERROR MESSAGE *
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*AK 200 S ERROR MESSAGE *
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HCEN9313
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* CALIBRATION: The calibration is done in service mode, and it consists of the following steps:
1 Tempered fluid flows through both the flow channels for 10 minutes.
2 The linearity of the UF measuring unit is checked by letting three different flows flow through both
the channels.
3 The offsets are calculated by not having any flow through the channels.
4 The channel 1 coefficient is calculated by letting the flow through channel 1 fill a reference volume.
5 The channel 2 coefficient is calculated by having the same flows through both the channels.
6 The calibration parameters are verified.
If "Internal" mode is selected to update offset's and channel 2 coefficient then only steps 1,3 and 5 is
performed.
NOTE! The channel 1 flow signal is forwarded through the VFC channel 2 and vice versa.
NOTE! The most probable error explanations are described the first.
FCN 4.05 000 SOFTWARE ERROR
Please refer to the description of FCN 1.00 000.
[F,T,D,S]
HCEN9313
[F,T,D,S]
Page 37 / 116
*AK 200 S ERROR MESSAGE *
[F,T,D,S]
HCEN9313
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*AK 200 S ERROR MESSAGE *
FCN 4.05 008 VFC CHANNEL 1 OFFSET MEASUREMENT ERROR
[F,T,D,S]
General description of conditions for occurring:
The VFC channel 1 has been connected to 0V.
The pulse counter has measured a frequency that differs too much from the frequency that
usually is measured when 0V is connected.
Technical description of conditions for occurring:
(VFC1.VALUE-8907) > 2000 for 2s
OR
(VFC1.VALUE-8907) < -2000 for 2s.
VFC1.VALUE = SRR(6) and has the unit 0.08 ml/min.
VFC1.OFFSET = SRR(7) holds the result from the offset measurement and has the unit 0.08 ml/min.
Some possible explanations why the error has occurred:
* FM CPU BOARD: The VFC, IC 56 or some of the passive components around it is broken.
* FM CPU BOARD,TMO0: The signal TMO0 is not present or the levels are out of the
TTL specification (low level<0.5 Volt, high level>2.4 Volt).
One reason for this error could be that there is a bad connection between the CPU, IC 102 on the
FM CPU board and its socket.
* FM CPU BOARD: The FPGA timer IC 75 on the FM CPU board is not working properly.
The sampling pulses signal UFSN and UFSP are incorrect or missing.
The pulse duration should be 50 microseconds and the pulse repetition time should be
2.49 milliseconds. The pulses should have TTL levels.
* FM CPU BOARD,TMO0: The signal TMO0 is incorrect as the CPU, IC 102 is broken or
the FPGA IC 75 is broken.
* UF DRIVER BOARD,TMO0: TMO0 short circuit. If TMO0 becomes correct when
the flow transducer is disconnected then the error is probably caused by a broken IC 2 on
the UF driver board.
* FM CPU BOARD: IC 21 is broken.
* FM CPU BOARD: The sample and hold circuits IC 47 or IC 48 are broken.
* FM CPU BOARD: The multiplexer IC 14 is broken.
* FM CPU BOARD: The amplifier IC 31 or some of the components around it are broken.
HCEN9313
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*AK 200 S ERROR MESSAGE *
[F,T,D,S]
HCEN9313
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FCN 4.05 011 SELF CALIBRATION PARAMETERS DIFFER TOO MUCH FROM THE LAST
SELF CALIBRATION
[T]
General description of conditions for occurring:
A self calibration was run. It failed as the values of the variables
FRR(FR_UFR$TOLERANCE) and FRR(FR_UFR$OFFSET) had changed too much since the last
self calibration.
A new self calibration was run after 5 minutes. It did also fail for the same reason.
Technical description of conditions for occurring:
The following parts of the self calibration executed successfully without any errors:
VFC channel 1 reference measurement (NO error 4.05 006)
VFC channel 2 reference measurement (NO error 4.05 007)
VFC channel 1 offset measurement
(NO error 4.05 008)
VFC channel 2 offset measurement
(NO error 4.05 009)
Flow offset calibration
(NO error 4.05 015)
Differential flow calibration. The same flow through channel 1 and channel 2.
The following parts succeeded:
NO error 4.05 015
NO error 4.05 014
CALIBR DIFF FLOWnew differed more than 1 ml/min from CALIBR DIFF
FLOWold
A new self calibration was done after 5 minutes.
CALIBR DIFF FLOWagain differed more than 1.0 ml/min from CALIBR DIFF
FLOWnew AND CALIBR DIFF FLOWagain differed more than 1.0 ml/min from
CALIBR DIFF FLOWold
EXPLANATIONS:
CALIBR DIFF FLOW is the calibrated differential flow.
It is stored in the variable FRR(FR_UF$RATE) and has the unit l/h.
The following equation is used to calculate it:
CALIBR DIFF FLOW =
0.048 * ( UNCALIBR DIFF FLOW +
FRR(FR_UFR$TOLERANCE) * UNCALIBR CH1 FLOW FRR(FR_UFR$OFFSET) )
0.048 is an approximate value that varies for different flow measuring units.
UNCALIBR DIFF FLOW = SRR(16), has the unit 0.08 ml/min.
UNCALIBR CH1 FLOW = SRR(11), has the unit 0.08 ml/min.
NOTE! VFC channel 2 takes care of flow channel 1.
CALIBR DIFF FLOWold is a CALIBR DIFF FLOW that is calculated using the values of
FRR(FR_UFR$TOLERANCE) and FRR(FR_UFR$OFFSET) from the last self calibration.
(If there is no last self calibration then the values that are stored in the E2PROM are used,
and the difference is allowed to be 1.5 ml/min instead of 1 ml/min.)
CALIBR DIFF FLOWnew is a CALIBR DIFF FLOW that is calculated using the values of
FRR(FR_UFR$TOLERANCE) and FRR(FR_UFR$OFFSET) from the main self calibration.
CALIBR DIFF FLOWagain is a CALIBR DIFF FLOW that is calculated using the values of
FRR(FR_UFR$TOLERANCE) and FRR(FR_UFR$OFFSET) from the self calibration that is
done 5 minutes after the main self calibration.
HCEN9313
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*AK 200 S ERROR MESSAGE *
HCEN9313
Page 44 / 116
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*AK 200 S ERROR MESSAGE *
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[T]
[T,S]
[T,S]
[T,S]
[T,S]
[T,S]
The variances have the unit 0.0064 * (ml / min) * (ml / min).
CHANNEL 1 FLOW VARIANCE = SRR(34).
HCEN9313
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*AK 200 S ERROR MESSAGE *
DIFFERENTIAL FLOW VARIANCE = SRR(36).
Note! VFC channel 2 takes care of flow channel 1!
Some possible explanations why the error has occurred:
* Air is flowing through flow channel 1.
* The ultra sonic transducer in the bubble trap 1 is broken.
* TAVA: The taration valve is leaking.
* DIVA: The direct valve is leaking.
* BYVA: The bypass valve is leaking.
* FLOW CELL: The flow cell is dirty.
* FLOW CELL: The flow cell is broken.
* FLOW OUTPUT PUMP RESTRICTOR: The restrictor is dirty.
* FLOW OUTPUT PUMP: The pump is not working properly.
* The flow system before bubble trap 1 causes an unstable level in bubble trap 1.
* FLOW OUTPUT PUMP PRESSURE TRANSDUCER: Not working properly.
FCN 4.05 023 UNSTABLE SIGNAL DURING UF CALIBR LINEARITY TEST
[S]
General description of conditions for occurring:
The channel 1 flow varied too much during the linearity test in the UF calibration in service mode.
Technical description of conditions for occurring:
The following occurred twice during the linearity test in the UF calibration in service mode:
The calibration of the measuring system was correct.
The linearity test was started and the same flow should flow through both the UF measuring channels.
The variance of the channel 1 flow and the variance of the differential flow were calculated at
the times stated below while the linearity test was going on.
CHANNEL 1 FLOW VARIANCE
> 293.0 after 30s OR
DIFFERENTIAL FLOW VARIANCE > 293.0 after 30s
AND
CHANNEL 1 FLOW VARIANCE
> 439.5 after 45s OR
DIFFERENTIAL FLOW VARIANCE > 439.5 after 45s
AND
CHANNEL 1 FLOW VARIANCE
> 585.9 after 60s OR
DIFFERENTIAL FLOW VARIANCE > 585.9 after 60s
AND
CHANNEL 1 FLOW VARIANCE
> 732.4 after 75s OR
DIFFERENTIAL FLOW VARIANCE > 732.4 after 75s
AND
CHANNEL 1 FLOW VARIANCE
> 878.9 after 90s
The variances have the unit 0.0064 * (ml / min) * (ml / min).
CHANNEL 1 FLOW VARIANCE = SRR(34).
DIFFERENTIAL FLOW VARIANCE = SRR(36).
Note! VFC channel 2 takes care of flow channel 1!
Some possible explanations why the error has occurred:
* FLOW OUTPUT PUMP RESTRICTOR: The restrictor is dirty.
* FLOW OUTPUT PUMP: The pump is not working properly.
* The flow system before bubble trap 1 causes an unstable level in bubble trap 1.
* FLOW OUTPUT PUMP PRESSURE TRANSDUCER: Not working properly.
* Air is flowing through flow channel 1.
* The ultra sonic transducer in the bubble trap 1 is broken.
* ZEVA: The zero setting valve is leaking.
HCEN9313
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*AK 200 S ERROR MESSAGE *
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FCN 4.05 026 CHANNEL 1 FLOWS TOO CLOSE DURING LINEARITY TEST
[S]
General description of conditions for occurring:
The minimum and maximum channel 1 flows differed too little during the linearity test in service mode
OR
The medium and maximum channel 1 flows differed too little during the linearity test in service mode.
Technical description of conditions for occurring:
( MINIMUM CHANNEL 1 FLOW > 0.75 * MAXIMUM CHANNEL 1 FLOW OR
MEDIUM CHANNEL 1 FLOW > 0.88 * MAXIMUM CHANNEL 1 FLOW )
CHANNEL 1 FLOW = SRR(11) and has the unit 0.08 ml/min.
Note! VFC channel 2 takes care of flow channel 1!
Some possible explanations why the error has occurred:
* FLOW CELL: The channel 1 part of the flow cell is broken.
* UF PREAMP BOARD: The channel 1 part is broken.
FCN 4.05 027 CHANNEL 2 FLOWS TOO CLOSE DURING LINEARITY TEST
Please refer to the description of 4.05 026.
CHANNEL 2 FLOW = SRR(6) and has the unit 0.08 ml/min.
Note! VFC channel 1 takes care of flow channel 2!
[S]
HCEN9313
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*AK 200 S ERROR MESSAGE *
[F,T,D,S]
[F,T,D,S]
[T]
[T]
HCEN9313
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FCN 4.05 035 UNSTABLE SIGNALS FOR CHANNEL 2 DURING SELF CHECK
[T]
[T]
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*AK 200 S ERROR MESSAGE *
FCN 4.05 037 CHANNEL 2 OFFSET OUT OF LIMIT MEASURED AT SELF CHECK
[T]
[T]
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[T]
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*AK 200 S ERROR MESSAGE *
[F]
FCN 4.05 042 UNEXPECTED RESULT FROM TARATION VALVE LEAKAGE TEST
[F]
General description of conditions for occurring:
The leakage flow of the taration valve TAVA (measured by channel 2 of the flow meter) was
more than +1 ml/min.
This is an unexpected result as the applied pressure over the valve should result in a
negative flow upon a leaking valve.
Technical description of conditions for occurring:
The TAVA valve and bypass valve were closed.
The ZEVA valve was opened.
The flow through channel 2, CH2 FLOWnopress was measured.
The flow input pump tried to force flow through TAVA and channel 2 by applying a
positive pressure at TAVA.
The CH 2 FLOWpress was measured.
The TAVAtestValue = CH2 FLOWpress - CH2 FLOWnopress was calculated.
The TAVAtestValue > +/-1.0 ml/min.
The same test procedure was performed once more.
The TAVAtestValue was < -1.0 ml/min.
CH2 FLOW is stored in SRR(1) and has the unit ml/min.
TAVAtestValue is stored in SRR(46) and has the unit ml/min.
Some possible explanations why the error has occurred:
* See "FCN 4.05 034".
FCN 4.05 043 removed
HCEN9313
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FCN 4.05 044 TOO LONG TIME SINCE LAST APPROVED TARATION.
General description of conditions for occurring:
The flow meter has failed to finish and approve a taration
within 6 attempts (approx. 30 minutes).
[T]
HCEN9313
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*AK 200 S ERROR MESSAGE *
HCEN9313
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= x - I2C bus,
y - logical address,
(see I2C list at end)
z - error type:
1 - acknowledge error (no response)
2 - wrong byte address or byte count
3 - read CRC error
4 - type error
5 - position error
6 - offset limit error
7 - coefficient limit error
8 - E2PROM is reference type
9 - wrong bus number
A - read verify error
B - internal table error
C - read error: main board (corrected by next preset)
F - E2PROM is empty
FCN 4.11 F0z = error reading "online installed flag" from main board CPU F EEPROM
(z = error above)
FCN 4.11 F4z
error reading "UFD kit installed flag" from main board CPU F EEPROM
(z = error above)
error reading "pH available flag" from main board CPU F EEPROM
(z = error above)
error reading "BiCart available flag" from main board CPU F EEPROM
(z = error above)
= error reading "Central Conc. installed flag" from main board CPU F EEPROM
(z = error above)
= error reading "BiCart Select hardware installed flag" from main board CPU F EEPROM
(z = error above)
HCEN9313
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*AK 200 S ERROR MESSAGE *
Cycling logic function. (CPU F).
FCN 4.13 000
= x - I2C bus,
y - logical address,
(see I2C list at end)
z - error type:
1 - acknowledge error (no response)
2 - wrong byte address or byte count
3 - read CRC error
4 - type error
5 - position error
6 - offset limit error
7 - coefficient limit error
8 - E2PROM is reference type
9 - wrong bus number
A - read verify error
B - internal table error
HCEN9313
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=
=
Removed in Prom10.00. (was Selected rinse program error, unknown rinse program.)
[F,T,D,S]
FCN 4.21 011 VALVES REFERENCE CURRENT TOO HIGH WHILE VALVES ARE OFF.
The error code has been removed.
FCN 4.21 021 DIVA TAVA and INVA CURRENT TOO HIGH WHILE SAFE BUS
WAS ALARMING
[F]
HCEN9313
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*AK 200 S ERROR MESSAGE *
FCN 4.21 031 INVA CURRENT TOO LOW WHILE SAFE BUS WAS NOT ALARMING. [F]
General description of conditions for occurring:
The current through the inlet valve was too low while the safe bus was NOT set in alarm mode.
The valve should be connected to the 24V supply.
Technical description of conditions for occurring:
The safe bus was NOT set in alarm mode. Current should flow through it.
The relay K1 on the FM CPU board should be activated, and the supply voltage MC24
should be 24V.
An attempt to open the inlet valve was made.
(FRI(FI_VALVE$CURR) - VALVE REFERENCE CURRENT) < 200mA for 4s.
Some possible explanations why the error has occurred:
* Not connected valve.
* Broken valve.
* Current does not flow through the safe bus even if it should.
A reason for this could be broken IC 64, Q8 or relay K1.
* Broken IC 15, IC 75.
* Bad AD converter.
FCN 4.21 032 INVA CURRENT TOO HIGH WHILE SAFE BUS WAS NOT ALARMING. [F]
General description of conditions for occurring:
The current through the inlet valve was too high while the safe bus was NOT set in alarm mode.
The valve should be connected to the 24V supply.
Technical description of conditions for occurring:
The safe bus was NOT set in alarm mode. Current should flow through it.
The relay K1 on the FM CPU board should be activated, and the supply voltage MC24
should be 24V. An attempt to open the inlet valve was made.
The measured current increased with more than 450 mA when the valve was activated.
(FRI(FI_VALVE$CURR) - VALVE REFERENCE CURRENT) > 450mA for 4s.
Some possible explanations why the error has occurred:
* Short circuit or bad valve.
* Bad AD converter.
FCN 4.21 041 FLVA CURRENT WAS TOO LOW.
[F]
General description of conditions for occurring:
The FLVA current was too low when just that valve was tested.
Technical description of conditions for occurring:
An attempt to open FLVA was made. The measured current increased with less than 200 mA
and stayed so for 4 sec.
(FRI(FI_VALVE$CURR) - VALVE REFERENCE CURRENT) < 200mA for 4s.
Some possible explanations why the error has occurred:
* Not connected valve.
* Broken valve.
* IC 15, IC 16, IC 17, IC 18 or IC 19 on the FM CPU board is broken.
* Bad AD converter.
HCEN9313
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[F]
[F]
[F]
[F]
[F]
[F]
[F]
[F]
[F]
[F]
[F]
[F]
[F]
[F]
[F]
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*AK 200 S ERROR MESSAGE *
[F]
[F]
[F]
HCEN9313
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*AK 200 S ERROR MESSAGE *
FCN 4.21 171 DIVA CURRENT TOO HIGH WHEN CPU OB ALARMS AT THE DIVA-BUS. [F]
This is not used any more.
General description of conditions for occurring:
The DIVA current was too high.
Technical description of conditions for occurring:
The measured current increased with more than 50 mA for 4s.
(FRI(FI_VALVE$CURR) - VALVE REFERENCE CURRENT) > 50mA for 4s.
Some hints of what to do if the error occurs:
Check Q3, Q4, Q5 on the FM CPU board.
Check FPGA IC 75 on the FM CPU board.
FCN 4.21 181 DIVA CURRENT TOO HIGH WHEN CPU P ALARMS AT THE DIVA-BUS. [F]
This is not used any more.
Please refer to the description of FCN 4.21 171.
FCN 4.21 191 DIVA CURRENT TOO HIGH WHEN CPU Q CLOSED DIVA. [F]
The DIVA current was too high when CPU Q tried to turn off the current in DIVA.
Technical description of conditions for occurring:
An attempt to open the direct valve was made when CPU Q kept DIVA closed.
The measured current increased with more than 50 mA for 4s.
(FRI(FI_VALVE$CURR) - VALVE REFERENCE CURRENT) > 50mA for 4s.
Some possible explanations why the error has occurred:
* The Diva driver is not working properly.
FCN 4.21 201 DIVA CURRENT WAS TOO LOW.
Please refer to the description of FCN 4.21 041.
[F]
[F]
[F]
[F]
[F]
[F]
[F]
[F]
[F]
HCEN9313
Page 66 / 116
[F]
[F]
[F]
[F]
[F]
[F]
[F]
FCN 4.21 281 TAVA CURRENT TOO HIGH WHEN CPU Q CLOSED TAVA.
Please refer to the description of FCN 4.21 191.
[F]
[F]
[F]
HCEN9313
[F,T,D,S]
Page 67 / 116
*AK 200 S ERROR MESSAGE *
[F]
State 1:
Low pressure correlation between HPG, PD and SAG transducers.
A. The HPG pressure is regulated to 20% of pressure range with flow input pump.
B. Each pressure transducer shall have a stable value during 5 seconds,
maximum deviation 10mmHg.
C. When stable values for each transducer are obtained, the transducers are compared.
The test is passed if the maximum deviation between the transducers is less than 25mmHg
x is type of error:
1
2
3
4
5
6
7
8
[F]
State 2:
High pressure correlation between HPG, PD and SAG transducers.
A. The HPG pressure is regulated to 80% of pressure range with flow input pump.
B. Each pressure transducer shall have a stable value during 5 seconds,
maximum deviation 10mmHg.
C. When stable values for each transducer are obtained, the transducers are compared.
The test is passed if the maximum deviation between the transducers is less than 25mmHg
x is type of error:
1
2
3
4
5
6
7
8
HCEN9313
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[F]
The leak tests are performed by locking up a pressure inside a closed loop delimited by the valves
DIVA and TAVA (and HDVA if Online hardware is installed) and RFVA, see below.
The leakage is measured with PD pressure transducer.
The leak tests are performed with a high pressure on one side of valves and a low pressure on
the other side.
The outer loop pressure is regulated by running in bypass mode and regulating HPG.
Both positive and negative pressure in closed loop is tested.
The complete closed loop in a non-Online machine:
DIVA - RFVA - EVVA - TAVA
The complete closed loop in an Online machine:
DIVA - FIVA - CWWA - RFVA - EVVA - TAVA during DIVA/TAVA leakage test
HDVA - RFVA - EVVA - TAVA during HDVA leakage test
State 1:
Low pressure correlation test, see FCN 4.22 06x.
Preparing for leak test. HPG is controlled to 20% of the pressure range (negative pressure).
DIVA and TAVA are closed. Low pressure sealed.
State 2: High pressure test
HPG is controlled to 80% of the pressure range (positive pressure).
A. First it is checked if the PD pressure has changed with more than 50mmHg since
DIVA and TAVA were closed. In that case it is assumed that there is an external leak.
B. After 30 seconds the PD pressure is measured again.
If the pressure has changed more than 10mmHg during this time a DIVA and/or TAVA
internal leakage is assumed.
C. If Online hardware is installed HDVA is also tested.
This is done by closing HDVA and opening DIVA. If the PD pressure changes more than
10mmHg during 30 seconds a HDVA internal leakage is assumed.
DIVA and TAVA are opened and HPG is controlled to 80% of the pressure range,
followed by high pressure correlation test,
see FCN 4.22 07x.
Then DIVA and TAVA are closed to lock up the high pressure.
State 3: Low pressure test
HPG is controlled to 20% of the pressure range.
D. First it is checked if the PD pressure has changed with more than 50mmHg since DIVA
and TAVA were closed. In that case it is assumed that there is an external leak.
Max time to perform the test after DIVA and TAVA were closed is aprox 2 minutes.
E. After 30 seconds the PD pressure is measured again.
If the pressure has changed more than 37 mmHg during this time a DIVA and/or TAVA
internal leakage is assumed.
F. HDVA is tested if Online hardware is installed.
This is done by closing HDVA and opening DIVA. If the PD pressure changes more
than 37 mmHg during 30 seconds a HDVA internal leakage is assumed.
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*AK 200 S ERROR MESSAGE *
x is type of error:
0
1
2
3
4
5
[F,T,D,S]
HCEN9313
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*AK 200 S ERROR MESSAGE *
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FCN 4.23 006 FLOW OUTPUT PUMP RESTRICTOR COEFF OUT OF RANGE
General description of conditions for occurring:
The flow output pump restrictor coefficient is outside its allowed limits.
[F]
HCEN9313
[F]
Page 73 / 116
*AK 200 S ERROR MESSAGE *
HCEN9313
Page 74 / 116
[F,T,D,S]
[F,T,D,S]
When detected the function will request for a self check of the flow transducer.
From the operators point of view this will look like an ordinary self calibration on the panel
except for the colour of the fluid path that will be orange.
[F,T,D,S]
[F,T,D,S]
HCEN9313
[F,T,D,S]
Page 75 / 116
*AK 200 S ERROR MESSAGE *
[F,T,D,S]
[F,T,D,S]
FCN 4.33 001 Volume diff (flow meter restrictor) out of limit
[F,T,D,S]
[F,T,D,S]
[F,T,D,S]
[T]
[F]
[F,T,D,S]
[F,T,D,S]
[F,T,D,S]
HCEN9313
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[F,T,D,S]
[F,T,D,S]
[F,T,D,S]
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*AK 200 S ERROR MESSAGE *
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*AK 200 S ERROR MESSAGE *
!FCN 4.44 223 = UNSTABLE CONDUCTIVITY (FI_COND)
The conductivity is too unstable to perform a DiaScan calculation.
Disturbances during the measurement or errors in conductivity control system (dosage pumps, mixing
chambers, tubes, flow pumps etc.) may trigger this error.
!FCN 4.44 224 = UNSTABLE CONDUCTIVITY (FI_COND$CL)
The conductivity is too unstable to perform a DiaScan calculation.
Disturbances in or after the filter or a faulty DiaScan conductivity cell may trigger this error.
Please also refer to the description of FCA 4.44 223.
!FCN 4.44 226 = CONDUCTIVTY STEP ERROR
Please refer to the description of FCA 4.44 223 and FCA 4.44 224.
!FCN 4.44 227 = ALGORITHM TIME CALCULATION FAILED
The Condstep algorithm quality check for calculated time points on the conductivity curves failed.
Disturbances during the measurement or DiaScan operating outside specified range may trigger this error.
Please also refer to the description of FCA 4.44 223 and FCA 4.44 224.
!FCN 4.44 231 = CONDUCTIVITY STEP NOT RESET
The DiaScan conductivity step was not reset after the measurement was finished or aborted.
Internal software error.
If the set conductivity is manually changed during or immediately after a DiaScan conductivity step, this
error may be triggered.
!FCN 4.44 999 = UNKNOWN ALGORITHM ERROR
Internal software error. FCA 4.44 does not match FCB 4.44.
FCB 4.44, DIASCAN ALGORITHM FUNCTION
Purpose:
This function contains the Condstep algorithm used for DiaScan calculations. It receives conductivity data
and other parameters from FCA 4.44 via a mailbox and sends results and errors back to FCA 4.44.
For errors, please refer to the description of FCA 4.44.
WRO Control Function (CPU F)
FCN 4.45 000 = Case error. The program is not working properly. [F,T,D,S]
WRO Communication Function (CPU OB)
FCN 4.46 000 = Case error. The program is not working properly. [F,T,D,S]
FCN 5.00, ARTERIAL PUMP CONTROL FUNCTION (CPU OB)
Purpose:
(Please also refer to the description of FCN 1.06)
* Controls the speed of the arterial blood pump.
* Controls if the arterial blood pump should run or not.
* Reads if the arterial blood pump cover is open.
* Reads if the arterial blood pump is overloaded.
* Function check 1: Commands the arterial blood pump to run. The safe bus is set in alarm mode
which disconnects the 24V supply for the blood pump.
Function 5.00 checks that the blood pump is not moving.
* Function check 2: Commands the arterial blood pump to run. Checks that it is moving.
* Function check 3: Sets the pump speed for the arterial blood pump to 0.
Enables the arterial blood pump by setting BPAE/ = 0.
* Function check 4: Sets a pump speed for the arterial blood pump.
Disables the arterial blood pump by setting BPAE/ = 1.
* Function check 5: Commands the arterial blood pump to run. CPU OB does
not trig the monostable multivibrator IC 85 on the BM CPU board which
results in that the 24V supply for the blood pump is disconnected.
* Function check 6: CPU P resets the monostable multivibrator IC 85 on the BM CPU board,
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which results in that the 24V supply for the blood pump is disconnected.
Function 5.00 commands the blood pump to run, and checks that it is not moving.
FCN 5.00 000 SOFTWARE ERROR
Please refer to the description of FCN 1.00 000.
[F,T,D,S]
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*AK 200 S ERROR MESSAGE *
[F,T,D,S]
[F]
[F]
[F]
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[mm2]
[ml]
[ml/s]
[mm/s]
[Hz]
[mm]
[F,T,D,S]
[*0.1ml]
[0.1ml]
[ml] )
[0.1ml]
[ml])
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*AK 200 S ERROR MESSAGE *
[*0.1ml]
[0.1ml]
[ml] )
[0.1ml]
[ml])
[F,T,D,S]
[F,T,D,S]
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[F]
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*AK 200 S ERROR MESSAGE *
[F,T,D,S]
[F,T,D,S]
[F]
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[F,T,D,S]
[F,T,D,S]
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[F,T,D,S]
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*AK 200 S ERROR MESSAGE *
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[F,T,D,S]
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*AK 200 S ERROR MESSAGE *
[S]
[F,T,D,S]
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FCN 5.10 003 DIALYSIS PRESSURE TOO LOW OR TOO HIGH DURING
THE DIRECT AND TARATION VALVE TEST.
[T]
[T]
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*AK 200 S ERROR MESSAGE *
FCN 5.10 005 PRESSURE CONTROL TIMEOUT DURING THE DIRECT VALVE
LEAKAGE TEST.
[T]
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FCN 5.10 006 PRESSURE CONTROL TIMEOUT DURING THE TARATION VALVE
LEAKAGE TEST.
[T]
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[F,T,D,S]
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*AK 200 S ERROR MESSAGE *
FCN 5.11 001 TOO BIG AIR LEAKAGE FROM THE BUBBLE TRAP 2
[T,S]
General description of conditions for occurring:
The measured fluid level in bubble trap 2 has been greater than 68.5mm for 30s.
Technical description of conditions for occurring:
FRL(F_DEAIR$LVL$AH) = true for 30s AND
The evacuation valve has been closed for less than 10 min
OR
FRL(F_DEAIR$LVL$AH) = true for 30s AND
The evacuation valve has been closed for 10 minutes AND
more than 100 micro litres / minute have been leaking.
Level is NOT measured during taration or pre-taration infusion ramp in Online HDF/HF.
Some possible explanations why the error has occurred:
* The Evacuation valve (EVVA) is leaking.
* The ultrasonic transducer is not working properly.
* There has been a very high positive pressure in the chamber. This pressure is > 400 mm Hg.
* The surface smoothener (the tube) inside the deairating chamber has been removed or
is not in the correct position.
* The evacuation tube from the top of the chamber is leaking.
Some hints of what to do if the error occurs:
Use an oscilloscope. 20 usec./div - 0.5 volt/div. The kick pulse and the echo signal can be seen
at R 133 on the FM CPU board. It should be above 1.5 volt. This check is not valid during heating.
Single needle generator. (CPU OB).
FCN 5.12 000
Timer error.
=
=
=
=
=
=
=
=
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=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
Removed.
Safebus reset test time-out failure.
Removed.
CPU F Power-up/Recovery string protocol error.
CPU F Power-up/Recovery string time-out error.
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*AK 200 S ERROR MESSAGE *
=
=
=
=
=
Case error
SVC ERROR: No response from BVS node
SVC ERROR: No response from BVS Com node
Wrong program version of BVS node
Wrong program version of BVS Com node
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*AK 200 S ERROR MESSAGE *
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*AK 200 S ERROR MESSAGE *
[F,T,D,S]
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HCEN9313
[F,T,D]
Limit
Rep time
Task
0
1
2
3
4
5
6
7
8
9
A
B
N/A
N/A
800 ms
600 ms
2s
1s
200 ms
200 ms
N/A
1s
2s
1s
N/A
N/A
50-150 ms
300 ms
1s
300 ms
100 ms
100 ms
N/A
300 ms
200 ms
400 ms
HCEN9313
HCEN9313
[F,T,D,S]
[F,T,D,S]
HCEN9313
FCN 8.11
Limit
Rep time
Task
0
1
2
3
4
5
6
7
8
9
600ms
5s
N/A
2s
400ms
200ms
400ms
2s
1s
400ms
300ms
100ms
1s
200ms
50ms
200ms
100ms
500ms
200ms
BTRCT
BCOM
CRC background
BFCN0
BFCN1
BFCN2
BFCN3 (EEPROM)
Info disp ctrl
Recovery
ADC task
Not valid.
HCEN9313
HCEN9313
[F,T,D,S]
[F,T,D,S]
[F,T,D,S]
[F,T,D,S]
Limit
Rep time
Task
0
1
2
3
4
5
6
N/A
400ms
400ms
400ms
2s
12s
N/A
200ms
200ms
200ms
200ms
1s
200ms
200ms
HCEN9313
Case error.
Case error.
Case error.
Case error.
Case error.
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
Case error.
CRC error boolean segment (1)
CRC error byte segment (2)
CRC error word segment (3)
CRC error integer segment (4)
CRC error real segment (5)
CRC error segment (6)
CRC error segment (7)
CRC error segment (8)
Illegal command parameter
Illegal segment parameter
Illegal boolean length parameter
Illegal byte length parameter
Illegal word length parameter
Illegal integer length parameter
Illegal real length parameter
Illegal seg 6 length parameter
Illegal seg 7 length parameter
Illegal seg 8 length parameter
CNTRL program request time-out
Non-owned CNTRL program release
Write error boolean segment (1)
Write error byte segment (2)
Write error word segment (3)
Write error integer segment (4)
Write error real segment (5)
Write error segment (6)
Write error segment (7)
Write error segment (8)
Illegal segment reference in SAFE-area
Boolean write src/dest verify error
Byte write src/dest verify error
Word write src/dest verify error
Integer write src/dest verify error
Real write src/dest verify error
HCEN9313
=
=
=
=
=
=
=
=
=
=
=
=
HCEN9313
10
11
12
13
14
15
=
=
=
=
=
=
ASUPERTASKLOW STACK
INFODISP TASK STACK
FCN TASK 3 STACK
RECOVERY TASK STACK
AATRC TASK STACK
AERRLG TASK STACK
= no errors defined.
HCEN9313
AFCN 1
FCN$2$00
FCN$2$05
FCN$2$07
FCN$2$08
FCN$2$10
FCN$2$11
FCN$2$12
FCN$5$14
FCN$3$53
FCN$3$54
FCN$3$55
FCN$3$59
FCN$3$65
FCN$4$28
FCN$8$33
AFCN 2
FCN$2$03
FCN$2$04
FCN$5$13
AFCN 3
level detector
priming detector
blood flow calculation
FCN$3$66;
FCN$3$70;
FCN$3$72;
FCN$4$16;
parallel EEPROM
Preset calculation
Concentrate preset mode and alternative
I2C (serial) EEPROM
INFO DISP =
FCN$3$09;
information display function
REMOTE$DISPLAY$FCN
recovery function
AOTRCT =
HCEN9313
REMOTE$CONTROL$FCN
FCN$3$58
FCN$3$57
FCN$3$61
REMOTE$FCN
TRANS$AOTRC
TRANS$AOSTRC
TRANS$APTRC
FCN$3$73
FCN$3$79
EXT$O$LOGGING$FCN;
ABTRCT =
Attention function.
Profiling parameter set function.
FCN$2$01
FCN$2$02
FCN$5$12
TRANS$ABTRC
TRANS$ABSTRC
FCN$4$03
FCN$5$00
FCN$5$01
TMP$FCN
FCN$3$BAR
FCN$3$LMP
FCN$3$56
FCN$3$60
EXT$B$LOGGING$FCN;
AATRCT =
(if configured)
Manual data input. (CPU OB).
Keyboard input. (CPU OB).
Blood potentiometer data input. (CPU OB).
Remote panel display
TRANS$AOATRC
HCEN9313
I2C BUS ID
--------------BUS ADR, LOCAL EEPROM ADDRESS, TYPE OF ERROR
FOR EXPLANATION OF TYPE OF ERROR REFER TO THE CORRESPONDING
FUNCTIONS
X Y Z
------0
0
0
0
0
0
2
4
5
6
Z
Z
Z
Z
Z
1
1
1
1
1
1
1
1
0
1
2
3
4
5
6
7
Z
Z
Z
Z
Z
Z
Z
Z
2
2
2
2
2
2
2
2
0
1
2
3
4
5
6
7
Z
Z
Z
Z
Z
Z
Z
Z
CPU Q AD
C2G. CONDUCTIVITY CELL No 2 PROTECTIVE
C1G. CONDUCTIVITY CELL No 1 PROTECTIVE
BLD. BLOOD LEAK DETECTOR.
SAG. SAFETY GUARD.
PD1. DIALYSIS PRESSURE.
AUX.
AUX1.
3 0 Z
4
4
4
4
0
2
3
4
Z
Z
Z
Z
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HCEN9313
BVS failure
1.
2. Errors in the BVS sub unit. Before any further actions make sure that the aluminium block in the BVS
holder is clean. To have a relative blood volume value during dialysis, the arterial blood flow must be
more than 180 ml/min.
Check BRB(BB_BVS$ERROR$NBR) (SRB 56) in a hexadecimal format.
The errors reason is given in the table below.
Error value
Reason of occurring
General errors
00
Function test errors
12
13
14
Acquisition errors
51
52
Self-tests errors
61
62
63
HCEN9313
EEPROM check
System check
Safety check
(integrating circuit)
NO BPM VALUES,
NO BPM CUFF
A list of possible causes is listed in the operator's manual. Which of these errors it is can be seen in the variable
FRB(FB_BPM$ERROR$NR) (SRB 57). The error reason is given in the table below.
Error (SRB 57) Value:
11
12
13
14
15
16
17
18
19
20
21
Reason:
Adult cuff is used in neonatal mode
The pressure dropped to 10mmHg but the measurement is not complete
The air was not discharged for a time longer than 15s because of motion artifact
Apply pressure again
Abnormal oscillometric wave form
Impossible to measure due to noise by arrhythmia or body movement
Measurement took more than 160s
More than 160 pulses were detected during measurement.
Cuff pressure rose above 300 mmHg
Pulse too low to measure
Neonatal cuff is used in adult mode
HCEN9313
SRW(28)
2.
SRW(29)
3.
SRW(30)
4.
SRW(31)
5.
SRW(32) (CTRL),
SRW(33) (PRS)
6.
SRW(34) (CTRL),
SRW(35) (PRS)
7.
A test burst was received when a normal burst was expected. SRW(36)
8.
SRW(37)
9.
SRW(38)
HCEN9313