V2.5 StellarMark If Series User Manual
V2.5 StellarMark If Series User Manual
User Manual
Version: 2.4
Released: Aug., 2013
4F., No.236, Fude 2nd Rd., Xizhi Dist., New Taipei City 22151, Taiwan 886-2-6616-6692 Fax:886-2-2694-6875
StellarMark IF-Series User Manual
Table of Contents
CHAPTER 1
1.1
1.2
1.3
1.4
1.5
1.6
SAFETY ...................................................................................................... 4
CHAPTER 2
2.1
2.2
3.2
3.3
Foot Print........................................................................................... 24
3.3.1
Laser Marker Foot Print........................................................ 24
3.3.2
Control Unit Foot Print ......................................................... 25
CHAPTER 4
4.1
4.2
CHAPTER 5
5.1
5.2
5.3
Cable connection.............................................................................. 31
Powering Up the Machine ................................................................ 33
Control Unit operating instruction .................................................. 35
CHAPTER 6
SOFTWARE SETUP.................................................................................. 37
6.1
6.2
6.3
6.4
CHAPTER 7
7.1
7.2
7.3
CHAPTER 8
CHAPTER 9
EXTERNAL CONTROL........................................................................... 70
9.1
9.2
9.3
10.2
Chapter
Safety
Principles of a Fiber Laser
Safety Ratings
The Safety Interlock System
Safety Labels
Safety Measures
Operating Environment
1.1
1.2
Safety Ratings
Laser marking systems that have the CDRH safety rating of Class 4 and
the StellarMark IF-series has been equipped with a red guidance pointer.
This red dot allows the operator to safely see the focal point of the laser
beam.
It gives Stellar Mark IF-series a rating of 3R when it is integrated with a
safety door while operation.
1.3
DO NOT operate the laser system if any component of the safety system is
malfunctioning.
DO NOT attempt to remove or modify any component of the safety interlock system.
1.4
Safety Labels
According to CDRH standards, all fixed or removable covers that allow
access to a laser beam must have appropriate laser warning labels
attached to them. These warning labels must be clearly visible to the
operator prior to removing the cover. Additional labels must be applied to
the interior of the machine and be visible in the event when the covers are
removed.
A label clearly displaying the manufacturers name, date of manufacture,
description of product, model number, serial number, and compliance
statement must be attached to the outer surface of the machine.
In compliance with CDRH standards, the required warning labels are affixed
at the time of manufacture to the StellarMark IF-series, attached on
appropriate locations. These labels are not to be modified in any way or
removed for any reason. Please familiarize yourself with the specific labels
and their locations on the machine. Below is a list of all the safety labels
and their locations on the machine.
Product Label
This label is located at the side panel of machine. All the product
information such as Serial Number, Model Numbers, Laser Power and
Electric power can be found here. Before requiring any further tech
support, always provide the service person with the information on this
label.
CDRH Label
This label indicates the class level of CDRH.
CE Label
This label indicates the class level of CE
Warning Label
Warning Label is written with all the necessary information to be aware
of in every operation.
1.5
Safety Measures
LASER RADIATION WARNING: Exposure to laser radiation may result
in physical burns and severe eye damage. Proper use and regular
maintenance of this machine is important to the safety of all people in the
immediate area.
Prior to operation, carefully read and familiarize yourself with the warning
labels located on both your laser system and in this manual.
Never leave the machine unattended during the laser cutting and
marking process. The laser may ignite combustible materials. A
well-maintained fire extinguisher and operational smoke or fire detector
should be kept in the vicinity of the machine.
Always wear safety goggles when the laser system is in operation.
Reflective materials such as mirrors, enameled brass and anodized
aluminum may partially-reflect some of the invisible laser radiation.
Severe eye damage may occur if appropriate safety goggles are not
worn.
NOTE
IF-series laser machine is shipped with a single pair of safety goggles. If
additional safety goggles are required, please contact GCC directly or an
authorized GCC distributor. If you wish to purchase one on your own, please
make sure the safety goggles meet these requirements:
190 - 534 nm OD5+
910 - 1,070nm OD6+
Visible Light Transmission: 23.5%
10
1.6
Operating Environment
Please follow the guidelines when considering a suitable location to set the
LaserPro StellarMark IF-series. Improper work environments may lead to
operational malfunction and/or unsafe working conditions. The LaserPro
StellarMark IF-series should be placed and operated in a clean
environment, avoid places where the machine is exposed to high
temperatures, dust, or high humidity
11
Chapter
12
2.1
Control Unit
Accessory Kit
Laser Marker
WARNING
To prevent damage to the machine or personal injury, please get assistance
when loading and unloading the shipping crate.
NOTE
Please save the original shipping crate in case it is needed for future
transport or product servicing.
13
2.2
Accessories Checklist
Before use, please check to see that the following items are shipped
together correctly in the accessory kit.
Item
Quantity
System Key
USB CABLE
AC Power Cable(Europe)
Check
14
Lens Cleaner
1064nm Goggle
Nut (M6xt5xS10).
Warranty Card
SCSI Cable
System Key
USB Cable
15
AC Power Cable
Software Keypro
Goggle
16
Chapter
Mechanical Overview
Laser Marker
Control Unit
Foot Print
17
Before you complete the installation, it is a good idea to become more familiar with
the machines features and components. You should also make note of the new
features that have been developed exclusively for the Stellar Mark.
3.1
Laser Marker
Scan head
LED Panel
Laser Tube
Scan Lens
18
3.1.1
LED Panel
There are 3 LED lights on the panel and they will indicate out three
working status of Over Temp, Laser On and Power on of the laser
marker.
Over Temp:
When the red LED light is on, the laser marker will stop firing.
Please turn off the master power of the laser marker and re-start it
when the operating temperature is dropped below 35.
Laser On:
When laser is firing, the red LED light is on.
Power On:
When the laser is power on and the green LED light is on.
19
3.1.2
Scan Lens
The StellarMarkTM IF-series gives you the choice of 3 sizes of scan
lens to best suit your marking applications.
IF-20 070
IF-20 110
IF-20 180
70x70mm
110x110mm
180x180mm
IF-40 070
IF-40 110
IF-40 180
70x70mm
110x110mm
180x180mm
The smaller field size scan lens will produce a smaller spot size
with higher marking resolution.
The larger field scan lens will produce a larger spot size with
lower marking resolution.
WARNING
The scan lens is very fragile and must be careful while the cleaning and
installing.
Defective or unworkable scan lens due to abuse, mishandling, misuse,
accident, alteration, negligence, improper installation, deficient cleaning or
other causes will not be covered in the warranty.
NOTE
Scan lens is protected by a cover to prevent damage during shipment.
Always remove the cover prior to use.
20
3.2
Control Unit
Power On
Ready
Key Switch
Emergency Stop
Press the button to stop the
laser in an emergency.
To reset this button, rotate it
to the direction of an arrow.
Laser On
I/O Terminal
Rotary Attachment
Mark On Fly
SCSI
USB
Laser Marker
Power
Optical fiber
21
3.2.1
Optical fiber
Optical fiber is doped with rare-earth elements as a gain medium
to generate 1064nm laser light.
WARNING
3.2.2
Do not remove the two ends of fiber cable from the fiber
module.
22
3.2.3
3.2.4
USB connector
It is a connector which connects to a desktop PC or Notebook.
3.2.5
23
24
3.3.2
25
Chapter
Working Distance
Recommended Working Distance
Pyramid Focus Tool
26
4.1
Scan lens
70x70mm
110x110mm
180x180mm
A
(Focus distance from
bottom of the machine)
91.3mm 1mm
169.8 2mm
313.3 2mm
B
(Focus Tool Length)
128.3 1mm
206.8 2mm
350.3 2mm
NOTE
In order to achieve the best output quality, the working distance must set
precisely as recommended.
For instance the 70x70 mm scan lens can only tolerate a distance which is +1mm different from the recommended working distance of 91.3mm.
If the working distance is set and out of the recommended range, the output work
produced will be unsatisfactory.
27
4.2
NOTE
Fixed length will be varied depend on the size of scan lens.
The fixed length of Pyramid Ruler equals the recommended working
distance and you will no need to adjust the length.
Screw the Pyramid Ruler beneath the laser marker and let the to be
marked material touches the bottom screw of Pyramid Ruler, the distance
between the two is the best working distance.
Working Distance
NOTE 1.
With this tool, you can always have the best working distance for different
materials by just place your desired marking material on the z axis table
and move the z axis table up until the mark material touches the bottom
screw of Pyramid Ruler.
Bottom screw of
Pyramid Ruler
28
NOTE 2.
With its magnetic design, the Pyramid Ruler can easily be placed
underneath the head of laser marker.
29
Chapter
Machine Setup
Cable Connection
Powering Up the Machine
30
5.1
Cable connection
Step 1. Connect the USB cable between a PC or Laptop and the Control
Unit.
Step 2. Connect the SCSI cable between the Control Unit and laser
marker
Step 3.
Take out the Mark on Fly terminal connector from accessory kit
and plug it if you want to activate the mark on fly function with
an external device like conveyor.
31
Step 4.
Plug the rotary attachment cable between Control Unit and the
rotary attachment if you have this optional item in hand.
Step 5.
Step 6.
32
Step 7. Connect the Laser Marker power cable between the Control Unit
and the laser marker..
5.2
Step 2.
Step 3.
NOTE
The Stellar Mark IF-series as been designed to work with 110~220 VAC,
50/60Hz, Max 5A
33
WARNING
The connection to the AC power source must be the last step.
Do not pull in or out the cable while the power is being turned on.
Step 4.
NOTE
Every time you turn off the power of laser marker, you are required to
re-start G-Mark Library marking software.
Because the connection between computer and control box is disconnected
when the power is off, so the marking software is unable to control the laser
firing.
34
5.3
Once the master power is on, please wait for 10 min to warm up
the laser. This purpose is to ensure the laser power is reached
to a stable firing status.
Step 2.
Step 3. Turn the key switch on so you will be able to fire the laser
OFF (Left) / ON (right)
Step 4.
35
NOTE
After finishing marking, press the LASER ON button again to off laser
output.
Please turn the key switch to the Off position if you would like to
turn off the machine.
36
Chapter
Software Setup
Recommended Computer Configuration
Software Installation for Windows System
Software Installation for MAC System
Waveform Parameter Adjustment
37
6.1
6.2
Step 2
38
Step 3.
Step 4.
39
Step 5.
Select "Next>"
Step 6.
Installing
Step 7.
40
Step 8.
41
Step 9.
Click OK
Step 10.
42
Step 11.
Step 12.
NOTE
If Laser marking controller is not showing at the lower right hand corner of
your computer screen, G-Mark will not be able to be activated.
Please perform the following steps:
43
C. Please check if there is any ! USB device from the below chart:
44
D.
Then click on USB Driver and click on right mouse button and
update the driver.
E.
45
F.
G. Press Finish and now you can activate the G-Mark software
46
6.3
Step 2.
47
Step 4.
48
Step 5.
Press Active
Step 6.
49
Step 7.
50
Step 8.
Step 9.
51
Step 10. Press Install Windows from DVD or image file then press
continue to install windows OS
52
Step 13. Select how you would like to run your Windows program.
53
Step 14. After the prior setting is complete the windows OS installation
procedure will start automatically.
Step 15. Windows OS installation is complete then you can refer to 6.2
Software Installation for windows system to install G-Mark /
G-Mark Library.
54
6.4
NOTE
Waveform adjustment is only available for StellarMark IF-20SHS or IF40HHS
models. Please refer to the product identification plate on the machine to
confirm your model type.
55
Chapter
Lens Adjustment
Import Lens Parameter
Lens Parameter Card
Lens Parameter Adjustment
56
7.1
Step 2.
Step 3.
57
Step 4.
Step 5.
Locate the Lens Parameter folder in the Installation CD and select OK.
(The lens parameter folder is named with the serial number of your
machine.).
58
Step 6.
Step 7.
Click on the "OK" button after the Status screen shows Complete.
Step 8.
59
Step 9.
Click on the "Work Area" Tab under the Property Table after G-Mark
restarts.
Step 10. The Lens parameter can be found in the Lens list. (Named with the
serial number of your machine.).
Step 11. Click on "Apply" after selecting the Lens and the settings will be
loaded.
60
7.2
61
Step 4. Press New to create a new name for the lens and press OK
62
Step 6. Fill in the numbers that are showing on the card to the below table.
Press Exit to save the settings of the lens
NOTE
If the size of scan lens is changed, the lens parameter will be
varied, too.
63
7.3
Step 2.
Change the mark area and press Exit to save the settings
Step 3.
64
Step 4.
Step 5. If the figure becomes protuberant in X-axis, the X value will need to be
Increased like 0.002; while if now it become indentation, the X value
will have to be reduced to as 0.0014.
Keep adjusting the value until it is acceptable.
Step 6. If the square is trapezoid, go back to the lens setup to correct the
irregular square.
65
Step 7.
If the number is adjusted from 0.0 to 0.1, the adjustment range is from
0mm up to 0.5mm. (For 140x140mm scan lens)
Keep adjusting the value until it is acceptable.
Step 9.
66
67
Chapter
Error Message
68
The Alarm error indications represent the occurrence of errors which have arisen
while the system is working abnormal.
When the error occurs, an Error message window will pop out on G-Mark software
and the laser will be unable to fire until the problems are solved.
Once the problem is solved, OK button must be pressed to close the message
window.
69
Chapter
External Control
I/O Pin Assignment
Laser Working Flow Chart
Laser Reaction Timing Diagram
70
9.1
I/O
TYPE
O1~O8
OUTPUT
DESRIPTION
There are 8 output signals (Stellar Mark External
device) available to communicate with external devices.
Alarm
OUTPUT
(Out)
71
Ready
OUTPUT
(Out)
I1~I8
INPUT
STOP
INPUT
When Stop- pin and Ground pin are at short status, laser
marker will stop working.
START
INPUT
When Start- pin and Ground pin are at short status, laser
marker will trigger the fire.
E-Stop
INPUT
GND
POWER
Ground
24V
POWER
A 24V is available
(Output)
The Input and Output pins on the Control Unit are corresponding with
the I and O signals on the G-Mark software as below:
(1) Input pins
Not Available
72
Not Available
NOTE
High / Low definitions in G-Mark Library software
73
9.2
74
Definitions:
Power on
C~D
After the file reading is completed, it will take less than < 1 sec
for the external device to receive a Ready signal from the
laser marker
It will take between 0.1m sec ~ 50m sec for laser to trigger the
fire after receive the command of Start
Job is completed
G~H
9.3
it will take about less than < 1 sec for the external device to
receive a Ready signal from the laser marker
Power off
X
START
DELAY
DUTY CYCLE
RESTART \ STOP
LASER WORKING
75
OUTPUT
DELAY
USER RECEIVED
X < 1sec
Laser signal Output External device delaying time
It will take about 10 sec < X < 20 sec for the laser marker to
receive an input signal from the external device
INPUT
DELAY
LASER WORKING
76
Chapter
Basic Maintanence
77
Keeping your StellarMark IF-series clean and well maintained will ensure quality
output, consistent reliability, and extended product life.
Smoke, dust or residue build-up inside the laser system or the mechanical
components can cause a reduction in the laser power, reduced product life cycle,
and a host of other avoidable problems.
WARNING
10.1
Electrical shock may occur if you do not turn off and unplug the IF-40
before cleaning.
Damage may occur to the system if you do not turn off and unplug the
IF-series before cleaning.
Always turn off and unplug the IF-40 before cleaning!
10.2
78
To clean light residue marks, apply some lens cleaner on each side of the
lens. Use a new, lint free cloth to remove the lens cleaner. Make sure
that the cloth only travels in one direction to prevent scratching the scan
lens. Let the lens dry before reattaching it to the StellarMarkTM. Be sure
to clean only one side at a time.
To clean a heavy residue mark, apply some lens cleaner on each side of
the lens. Use a cotton swab to remove the caked on residue mark. Be
careful not to scratch the lens. Use acetone if the lens cleaner will not
remove the mark. After the mark is removed, follow the steps used to
clean light residue marks in order to finish the cleaning.
WARNING
Acetone is an EXTREMELY FLAMMABLE LIQUID AND VAPOUR.
The vapour is heavier than air and may spread long distances making distant
ignition and flashback possible.
NOTE
Never touch the scan lens with your bare hand. The oils from your hand will
distort the laser beam passing through the lens. Use finger cots or rubber
gloves when cleaning.
79