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V2.5 StellarMark If Series User Manual

This document is a user manual for the StellarMark IF-Series laser marker. It contains information about safety principles, ratings and interlock systems for fiber lasers. It describes unpacking, mechanical overview, setup, software installation, lens adjustment, error messages, external control and basic maintenance of the laser marker. Safety is the top priority, with warnings about laser radiation hazards and requirements to always wear appropriate safety goggles when operating the laser marker.

Uploaded by

Diana Arghir
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© © All Rights Reserved
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
137 views79 pages

V2.5 StellarMark If Series User Manual

This document is a user manual for the StellarMark IF-Series laser marker. It contains information about safety principles, ratings and interlock systems for fiber lasers. It describes unpacking, mechanical overview, setup, software installation, lens adjustment, error messages, external control and basic maintenance of the laser marker. Safety is the top priority, with warnings about laser radiation hazards and requirements to always wear appropriate safety goggles when operating the laser marker.

Uploaded by

Diana Arghir
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 79

StellarMark IF-Series

User Manual

Version: 2.4
Released: Aug., 2013
4F., No.236, Fude 2nd Rd., Xizhi Dist., New Taipei City 22151, Taiwan 886-2-6616-6692 Fax:886-2-2694-6875
StellarMark IF-Series User Manual

Table of Contents
CHAPTER 1
1.1
1.2
1.3
1.4
1.5
1.6

SAFETY ...................................................................................................... 4

Principles of a Fiber Laser................................................................ 5


Safety Ratings .................................................................................... 5
The Safety Interlock System............................................................. 5
Safety Labels ...................................................................................... 6
Safety Measures............................................................................... 10
Operating Environment ................................................................... 11

CHAPTER 2

UNPACKING & CONTENT..................................................................... 12

2.1

Unpacking and Unloading .............................................................. 13

2.2

Accessories Checklist .................................................................... 14

CHAPTER 3 MECHANICAL OVERVIEW .................................................................. 17


3.1

Laser Marker ..................................................................................... 18


3.1.1
LED Panel................................................................................. 19
3.1.2
Scan Lens................................................................................. 20

3.2

Control Unit ....................................................................................... 21


3.2.1
Optical fiber ............................................................................. 22
3.2.2
I/O Terminal Connector......................................................... 22
3.2.3
Rotary Attachment connector............................................. 23
3.2.4
USB connector........................................................................ 23
3.2.5
Mark On Fly terminal connector......................................... 23

3.3

Foot Print........................................................................................... 24
3.3.1
Laser Marker Foot Print........................................................ 24
3.3.2
Control Unit Foot Print ......................................................... 25

CHAPTER 4
4.1
4.2

Recommended Working Distance ................................................... 27


Pyramid Focus Tool ........................................................................ 28

CHAPTER 5
5.1
5.2
5.3

WORKING DISTANCE ............................................................................ 26

MACHINE SETUP .................................................................................... 30

Cable connection.............................................................................. 31
Powering Up the Machine ................................................................ 33
Control Unit operating instruction .................................................. 35

CHAPTER 6

SOFTWARE SETUP.................................................................................. 37

StellarMark IF-Series User Manual

6.1
6.2
6.3
6.4

Recommended Computer Configuration........................................ 38


Software Installation for Windows System..................................... 38
Software Installation for MAC System ............................................ 47
Waveform Parameter Adjustment.................................................... 55

CHAPTER 7
7.1
7.2
7.3

LENS ADJUSTMENT ............................................................................. 56

Import Lens Parameter..................................................................... 57


Lens Parameter Card........................................................................ 61
Lens Parameter Adjustment ............................................................ 64

CHAPTER 8

ERROR MESSAGE ................................................................................. 68

CHAPTER 9

EXTERNAL CONTROL........................................................................... 70

9.1
9.2
9.3

I/O Pin Assignment ........................................................................... 71


Laser Working Flow Chart.............................................................. 74
Laser Reaction Timing Diagram .................................................... 75
Start Fire delaying time................................................................ 75
Laser signal Output External device delaying time................... 76
Laser signal Output External device delaying time................... 76

CHAPTER 10 BASIC MAINTANENCE ........................................................................ 77


10.1

Regular spot check........................................................................... 78

10.2

Cleaning the scan lens ..................................................................... 78

StellarMark IF-Series User Manual

Chapter

Safety
Principles of a Fiber Laser
Safety Ratings
The Safety Interlock System
Safety Labels
Safety Measures
Operating Environment

StellarMark IF-Series User Manual

1.1

Principles of a Fiber Laser


LASER is the acronym for Light Amplification by Stimulated Emission of
Radiation.
IF-series is equipped with the state-of-art fiber laser technology.
A fiber laser is built with all fiber technology and uses a telecom grade
diode to pump an optical fiber, and the fiber is doped with rare-earth
elements as a gain medium to generate 1064nm laser light.
Compared to the conventional DPSS technology, fiber laser is immune of
misalignment and does not request any adjustment during operation.

1.2

Safety Ratings
Laser marking systems that have the CDRH safety rating of Class 4 and
the StellarMark IF-series has been equipped with a red guidance pointer.
This red dot allows the operator to safely see the focal point of the laser
beam.
It gives Stellar Mark IF-series a rating of 3R when it is integrated with a
safety door while operation.

1.3

The Safety Interlock System


With the optional item of safety shield, it gives the StellarMark IF-series
marking systems the capability to automatically shut off the laser when the
door is opened.
There are some magnets on the side of safety door,
which activate this safety mechanism. Do not attempt to remove or
modify these magnets or any other component of the safety interlock
system.
WARNING

DO NOT operate the laser system if any component of the safety system is
malfunctioning.

DO NOT attempt to remove or modify any component of the safety interlock system.

StellarMark IF-Series User Manual

1.4

Safety Labels
According to CDRH standards, all fixed or removable covers that allow
access to a laser beam must have appropriate laser warning labels
attached to them. These warning labels must be clearly visible to the
operator prior to removing the cover. Additional labels must be applied to
the interior of the machine and be visible in the event when the covers are
removed.
A label clearly displaying the manufacturers name, date of manufacture,
description of product, model number, serial number, and compliance
statement must be attached to the outer surface of the machine.
In compliance with CDRH standards, the required warning labels are affixed
at the time of manufacture to the StellarMark IF-series, attached on
appropriate locations. These labels are not to be modified in any way or
removed for any reason. Please familiarize yourself with the specific labels
and their locations on the machine. Below is a list of all the safety labels
and their locations on the machine.
Product Label
This label is located at the side panel of machine. All the product
information such as Serial Number, Model Numbers, Laser Power and
Electric power can be found here. Before requiring any further tech
support, always provide the service person with the information on this
label.

StellarMark IF-Series User Manual

StellarMark IF-Series User Manual

CDRH Label
This label indicates the class level of CDRH.

CE Label
This label indicates the class level of CE

StellarMark IF-Series User Manual

Warning Label
Warning Label is written with all the necessary information to be aware
of in every operation.

Emergency Stop Label


This label indicates the emergency stop button. You can find this label
on the right upper side of the machine.

StellarMark IF-Series User Manual

1.5

Safety Measures
LASER RADIATION WARNING: Exposure to laser radiation may result
in physical burns and severe eye damage. Proper use and regular
maintenance of this machine is important to the safety of all people in the
immediate area.
Prior to operation, carefully read and familiarize yourself with the warning
labels located on both your laser system and in this manual.
Never leave the machine unattended during the laser cutting and
marking process. The laser may ignite combustible materials. A
well-maintained fire extinguisher and operational smoke or fire detector
should be kept in the vicinity of the machine.
Always wear safety goggles when the laser system is in operation.
Reflective materials such as mirrors, enameled brass and anodized
aluminum may partially-reflect some of the invisible laser radiation.
Severe eye damage may occur if appropriate safety goggles are not
worn.

NOTE
IF-series laser machine is shipped with a single pair of safety goggles. If
additional safety goggles are required, please contact GCC directly or an
authorized GCC distributor. If you wish to purchase one on your own, please
make sure the safety goggles meet these requirements:
190 - 534 nm OD5+
910 - 1,070nm OD6+
Visible Light Transmission: 23.5%

Connect the machine to a properly grounded power outlet. Ensure the


voltage of the power source is identical to the voltage of the machine.

Do not attempt to modify or disassemble the laser module.


Do not attempt to remove or modify any component of the machines
laser interlock safety system.

Ensure the immediate work area of the machine is well-ventilated.


Odors, vapors, and dust are byproducts generated during the laser
marking and cutting process. An exhaust system is recommended.
Please contact GCC or your local GCC distributor for more information.

StellarMark IF-Series User Manual

10

1.6

Do not laser heat-sensitive surfaces or materials that may generate


toxic fumes, such as PVC and Teflon.

Regularly clean and maintain your machine according to our cleaning


and maintenance instructions. Doing so will ensure a machine that will
operate effectively and safely over a long period of time.

Operating Environment
Please follow the guidelines when considering a suitable location to set the
LaserPro StellarMark IF-series. Improper work environments may lead to
operational malfunction and/or unsafe working conditions. The LaserPro
StellarMark IF-series should be placed and operated in a clean
environment, avoid places where the machine is exposed to high
temperatures, dust, or high humidity

Keep the machine where the room temperature is between 15 35


degrees Celsius or 59 95 degrees Fahrenheit.
Avoid small, enclosed areas where a considerable amount of dust is
present.
Avoid areas where the humidity is above 70% or where the
temperature is near the dew point.
Setup the machine to be apart from the wall for at least 40cm (1.5
feet).
Choose a flat surface that is not exposed to high levels of vibration.
Be sure that your mounting platform has been securely fastened to the
table, stand, or floor.
Choose a location that is large enough to accommodate the machine,
the computer and a work/storage table.
Have a fire extinguisher close to the working location at all times.
Make sure your smoke/fire detecting system is functioning.

StellarMark IF-Series User Manual

11

Chapter

Unpacking & Content


Unpacking and Unloading
Accessories Checklist

StellarMark IF-Series User Manual

12

2.1

Unpacking and Unloading


The Stellar Mark IF-series is shipped in one crate that contains one laser
marker, one Control Unit, the software and all of the necessary accessories
in an accessory kit.

Control Unit

Accessory Kit

Laser Marker

WARNING
To prevent damage to the machine or personal injury, please get assistance
when loading and unloading the shipping crate.

NOTE
Please save the original shipping crate in case it is needed for future
transport or product servicing.

StellarMark IF-Series User Manual

13

2.2

Accessories Checklist

Before use, please check to see that the following items are shipped
together correctly in the accessory kit.

Item

Quantity

SCSI Cable 50pin length 2.5m

System Key

Laser Marker Power Cable (48V/20A/7Pin 2.5m)

G-Mark LibrarySoftware CD set

Users Manual CD set

USB CABLE

AC Power Cable(Europe)

Power Cable (US)

Power Cable (AUS)

Pyramid Ruler Focus Tool

Check

StellarMark IF-Series User Manual

14

Software Keypro for G-Mark Advance

Lens Cleaner

Lens Cleaning Paper

Cotton Bud (100pcs/ pack)

1064nm Goggle

Lens parameter Card

M6 screw plastic foot

Nut (M6xt5xS10).

I/O Terminal Platform(5ESDVM-10P)

I/O Terminal Cable 25 pin

Hex head screws driver

Warranty Card

Photos of key items:

SCSI Cable

G-Mark LibraryCD Set

System Key

Users Manual CD Set

Laser Marker Power Cable

USB Cable

StellarMark IF-Series User Manual

15

I/O Terminal Connector

Pyramid Focus Tool

Lens Parameter Card

AC Power Cable

Software Keypro

Goggle

I/O Terminal Cable

StellarMark IF-Series User Manual

16

Chapter

Mechanical Overview
Laser Marker
Control Unit
Foot Print

StellarMark IF-Series User Manual

17

Before you complete the installation, it is a good idea to become more familiar with
the machines features and components. You should also make note of the new
features that have been developed exclusively for the Stellar Mark.

3.1

Laser Marker
Scan head

LED Panel
Laser Tube

Scan Lens

StellarMark IF-Series User Manual

18

3.1.1

LED Panel

There are 3 LED lights on the panel and they will indicate out three
working status of Over Temp, Laser On and Power on of the laser
marker.

Over Temp:
When the red LED light is on, the laser marker will stop firing.
Please turn off the master power of the laser marker and re-start it
when the operating temperature is dropped below 35.

Laser On:
When laser is firing, the red LED light is on.

Power On:
When the laser is power on and the green LED light is on.

StellarMark IF-Series User Manual

19

3.1.2

Scan Lens
The StellarMarkTM IF-series gives you the choice of 3 sizes of scan
lens to best suit your marking applications.

IF-20 070

IF-20 110

IF-20 180

70x70mm

110x110mm

180x180mm

IF-40 070

IF-40 110

IF-40 180

70x70mm

110x110mm

180x180mm

The smaller field size scan lens will produce a smaller spot size
with higher marking resolution.
The larger field scan lens will produce a larger spot size with
lower marking resolution.

WARNING
The scan lens is very fragile and must be careful while the cleaning and
installing.
Defective or unworkable scan lens due to abuse, mishandling, misuse,
accident, alteration, negligence, improper installation, deficient cleaning or
other causes will not be covered in the warranty.

NOTE
Scan lens is protected by a cover to prevent damage during shipment.
Always remove the cover prior to use.

StellarMark IF-Series User Manual

20

3.2

Control Unit

Power On

Ready

Key Switch
Emergency Stop
Press the button to stop the
laser in an emergency.
To reset this button, rotate it
to the direction of an arrow.

Laser On

I/O Terminal

Rotary Attachment

Mark On Fly

SCSI
USB

Laser Marker
Power

Optical fiber

StellarMark IF-Series User Manual

21

3.2.1

Optical fiber
Optical fiber is doped with rare-earth elements as a gain medium
to generate 1064nm laser light.

WARNING

3.2.2

Excessively tight fiber bends (less than a 10 cm radius) will


permanently damage and possibly ignite the fiber.

Do not remove the two ends of fiber cable from the fiber
module.

I/O Terminal Connector


The I/O pins are located at the back of Control Unit and they are
the signal transmitting bridges between StellarMark and
automation devices such as the conveyer for automation controls.
8 Output signal pins and 8 Input signal pins are provided for any
designated automation purposes.
It will allow laser marker to receive signals from or send out the
signal to the other automation devices.

StellarMark IF-Series User Manual

22

3.2.3

Rotary Attachment connector

It is a connector which connects to GCC provided optional item of


Rotary Attachment,
It allows for precise 360 marking on round, cylindrical, or
torus-shaped objects.

3.2.4

USB connector
It is a connector which connects to a desktop PC or Notebook.

3.2.5

Mark On Fly terminal connector


It is a connector which connects to an external device like
encoder of conveyor.
It allows Non-stop, on-the-fly marking parts maximizes
productivities.

StellarMark IF-Series User Manual

23

3.3 Foot Print


3.3.1

Laser Marker Foot Print

StellarMark IF-Series User Manual

24

3.3.2

Control Unit Foot Print

StellarMark IF-Series User Manual

25

Chapter

Working Distance
Recommended Working Distance
Pyramid Focus Tool

StellarMark IF-Series User Manual

26

4.1

Recommended Working Distance


Due to the characteristics of the scan lens, a certain distance between the
marking object and scan lens has to be set for an optimized output quality.
The working distances for different scan lens are recommended as below:

Scan lens

70x70mm

110x110mm

180x180mm

A
(Focus distance from
bottom of the machine)

91.3mm 1mm

169.8 2mm

313.3 2mm

B
(Focus Tool Length)

128.3 1mm

206.8 2mm

350.3 2mm

NOTE
In order to achieve the best output quality, the working distance must set
precisely as recommended.
For instance the 70x70 mm scan lens can only tolerate a distance which is +1mm different from the recommended working distance of 91.3mm.
If the working distance is set and out of the recommended range, the output work
produced will be unsatisfactory.

StellarMark IF-Series User Manual

27

4.2

Pyramid Focus Tool


The innovative and patened focus tool is an accessory unit for providing
the best working distance on StellarMark IF-series.
You will find the focus tool is located in accessory kit and an optimized
length is set for your scan lens size when the machine is shipped.

NOTE
Fixed length will be varied depend on the size of scan lens.
The fixed length of Pyramid Ruler equals the recommended working
distance and you will no need to adjust the length.

Screw the Pyramid Ruler beneath the laser marker and let the to be
marked material touches the bottom screw of Pyramid Ruler, the distance
between the two is the best working distance.

Working Distance

NOTE 1.
With this tool, you can always have the best working distance for different
materials by just place your desired marking material on the z axis table
and move the z axis table up until the mark material touches the bottom
screw of Pyramid Ruler.

Bottom screw of
Pyramid Ruler

StellarMark IF-Series User Manual

28

NOTE 2.
With its magnetic design, the Pyramid Ruler can easily be placed
underneath the head of laser marker.

StellarMark IF-Series User Manual

29

Chapter

Machine Setup
Cable Connection
Powering Up the Machine

StellarMark IF-Series User Manual

30

5.1

Cable connection
Step 1. Connect the USB cable between a PC or Laptop and the Control
Unit.

Step 2. Connect the SCSI cable between the Control Unit and laser
marker

Step 3.

Take out the Mark on Fly terminal connector from accessory kit
and plug it if you want to activate the mark on fly function with
an external device like conveyor.

StellarMark IF-Series User Manual

31

Step 4.

Plug the rotary attachment cable between Control Unit and the
rotary attachment if you have this optional item in hand.

Step 5.

Plug the software keypro to a USB connector of you PC or


Laptop.

Step 6.

Remove the cover of scan lens which is shipped along with


StellarMark for protection.
Take care not to damage the lens after removing the cover.

StellarMark IF-Series User Manual

32

Step 7. Connect the Laser Marker power cable between the Control Unit
and the laser marker..

5.2

Powering Up the Machine


CAUTION
Make sure both StellarMark IF-series and the computer is turned off before
connecting either to a power source.
Step 1.

Connect the male end of the power cord to a quality surge


protector and the connect the surge protector to a proerly
grounded outlet.

Step 2.
Step 3.

Do the same for the computer system


Connect the female end of the power cord into the machines
power cable inlet located on the Control Unit.

NOTE
The Stellar Mark IF-series as been designed to work with 110~220 VAC,
50/60Hz, Max 5A

StellarMark IF-Series User Manual

33

WARNING
The connection to the AC power source must be the last step.
Do not pull in or out the cable while the power is being turned on.

Step 4.

Turn on the master power of the Control Unit.

NOTE
Every time you turn off the power of laser marker, you are required to
re-start G-Mark Library marking software.
Because the connection between computer and control box is disconnected
when the power is off, so the marking software is unable to control the laser
firing.

Step 5. Make sure the green light of Power On is on.

StellarMark IF-Series User Manual

34

5.3

Control Unit operating instruction


Step 1.

Once the master power is on, please wait for 10 min to warm up
the laser. This purpose is to ensure the laser power is reached
to a stable firing status.

Step 2.

Make sure Power On LED is on

Step 3. Turn the key switch on so you will be able to fire the laser
OFF (Left) / ON (right)

Step 4.

Press LASER ON button. The indicator light will alternately turn


on and ready to lasing.

StellarMark IF-Series User Manual

35

NOTE

After finishing marking, press the LASER ON button again to off laser
output.

Please turn the key switch to the Off position if you would like to
turn off the machine.

StellarMark IF-Series User Manual

36

Chapter

Software Setup
Recommended Computer Configuration
Software Installation for Windows System
Software Installation for MAC System
Waveform Parameter Adjustment

StellarMark IF-Series User Manual

37

6.1

Recommended Computer Configuration


The Stellar Mark is able to accommodate Laptop and compatible PC
operating systems. Both the machine and G-Mark Basic TM software were
designed to work best using a Windows based system with the following
minimum requirements.
Computer Configuration
CPU
Intel Pentium, 1GHz or above
DRAM
1GB RAM or above
CDROM
One CD-ROM disk drive
HDD
500 MB of free hard drive space
SVGA
Super VGA display (1204 x 768 min. resolution)
Interface
PC or Laptop
G-Mark Library marking software

6.2

Software is designed for operating system


Windows XP SP3
Windows 2000
VISTA 32 bit
Windows 7 32 bit

Software Installation for Windows System


Please perform the following steps:
Step 1.

Take out the G-Mark installation CD from the accessories kit

Step 2

Insert the G-Mark installation CD into the CD-ROM drive


Wait a few seconds for the CD Manager to begin the Setup
automatically

StellarMark IF-Series User Manual

38

Step 3.

Click on 32 bit or 64 bit version from the menu of the G-Mark


installation CD depending on your operating system

Step 4.

Set the destination directory and click "Next>"

StellarMark IF-Series User Manual

39

Step 5.

Select "Next>"

Step 6.

Installing

Step 7.

At 95% completion of the installation, the ModelManger window


will show up

StellarMark IF-Series User Manual

40

Step 8.

Select your series & model type

StellarMark IF-Series User Manual

41

Step 9.

Click OK

Step 10.

Click Finish to complete the installation

StellarMark IF-Series User Manual

42

Step 11.

Once the installation is completed, you will find Laser marking


controller at the lower right hand corner on your computer screen,
this indicates the computer is able to communicate with
StellarMark.

Step 12.

Open a new G-Mark file

NOTE
If Laser marking controller is not showing at the lower right hand corner of
your computer screen, G-Mark will not be able to be activated.
Please perform the following steps:

A. Please go to Control and click on System

StellarMark IF-Series User Manual

43

B. Then click on Hardware and go to the Device manager

C. Please check if there is any ! USB device from the below chart:

StellarMark IF-Series User Manual

44

D.

Then click on USB Driver and click on right mouse button and
update the driver.

E.

Click on Browse my computer for driver software

StellarMark IF-Series User Manual

45

F.

Key in the specific path: C:\Program Files\G-Mark Lib


\Drivers\MC1. Then press Next..

G. Press Finish and now you can activate the G-Mark software

StellarMark IF-Series User Manual

46

6.3

Software Installation for MAC System


MAC users can use GCC StellarMark machines by purchasing the Parallels
Desktop software which allows you to install Windows OS in MAC computers
and run Windows based software under MAC computer and output with
G-Mark.
Step 1.

Purchase Parallels Desktops on its official website.

Step 2.

Install Parallels Desktops under Mac OS environment.

StellarMark IF-Series User Manual

47

Step 3. Read Software License Agreement and press Accept to


continue installation

Step 4.

Enter your Mac OS X User Name and Password then press OK

StellarMark IF-Series User Manual

48

Step 5.

Press Active

Step 6.

Press OK when activation is complete.

StellarMark IF-Series User Manual

49

Step 7.

Register Parallels Desktop

StellarMark IF-Series User Manual

50

Step 8.

Press Register and OK to complete the installation of Parallels


Desktop.

Step 9.

Open Parallels Desktop (in the Applications folder) then


choose File New

StellarMark IF-Series User Manual

51

Step 10. Press Install Windows from DVD or image file then press
continue to install windows OS

Step 11. Select CD-ROM drive with the Windows installation CD

StellarMark IF-Series User Manual

52

Step 12. Enter the Windows OS product key

Step 13. Select how you would like to run your Windows program.

StellarMark IF-Series User Manual

53

Step 14. After the prior setting is complete the windows OS installation
procedure will start automatically.

Step 15. Windows OS installation is complete then you can refer to 6.2
Software Installation for windows system to install G-Mark /
G-Mark Library.

StellarMark IF-Series User Manual

54

6.4

Waveform Parameter Adjustment


Waveform is a setting available for fiber laser models. Adjusting the
Waveform will affect the pulse width of the laser and so resulting effects.
Waveform settings can be adjusted under the Marking Parameter tab of the
Property Table.

NOTE
Waveform adjustment is only available for StellarMark IF-20SHS or IF40HHS
models. Please refer to the product identification plate on the machine to
confirm your model type.

StellarMark IF-Series User Manual

55

Chapter

Lens Adjustment
Import Lens Parameter
Lens Parameter Card
Lens Parameter Adjustment

StellarMark IF-Series User Manual

56

7.1

Import Lens Parameter


Please perform the following steps:
Step 1.

Start the G-Mark program.

Step 2.

Select FileConfiguration Import/Export.

Step 3.

Check the Application Config, Lens Setting, Object Default and


Machine Check Config selections.

StellarMark IF-Series User Manual

57

Step 4.

Click on the Folder location icon shown below.

Step 5.

Locate the Lens Parameter folder in the Installation CD and select OK.
(The lens parameter folder is named with the serial number of your
machine.).

If there is no Lens Parameter folder found under G-Mark


installation CD, please skip to follow 7.2 Lens Parameter Card
instructions.

StellarMark IF-Series User Manual

58

Step 6.

Click the "Import" button.

Step 7.

Click on the "OK" button after the Status screen shows Complete.

Step 8.

Click on "OK" when the "Restart message prompts up.

StellarMark IF-Series User Manual

59

Step 9.

Click on the "Work Area" Tab under the Property Table after G-Mark
restarts.

Step 10. The Lens parameter can be found in the Lens list. (Named with the
serial number of your machine.).

Step 11. Click on "Apply" after selecting the Lens and the settings will be
loaded.

StellarMark IF-Series User Manual

60

7.2

Lens Parameter Card


Before you start to operate the machine, the output scale of machine and the
marking software must be adjusted to match each other.
Or the marking lines will be distorted or will have an improper scale of the
marking content.
Step 1. Take out the lens parameter card from the accessory kit

Step 2. Open G-Mark marking software


Step 3. Click on work area from property table and press Lens Manager

StellarMark IF-Series User Manual

61

Step 4. Press New to create a new name for the lens and press OK

Step 5. Click Correction to settings lens

StellarMark IF-Series User Manual

62

Step 6. Fill in the numbers that are showing on the card to the below table.
Press Exit to save the settings of the lens

NOTE
If the size of scan lens is changed, the lens parameter will be
varied, too.

StellarMark IF-Series User Manual

63

7.3

Lens Parameter Adjustment


Please perform the following steps to find the appropriate lens parameter when
changing a different scan field of scan lens:
Step 1.

Create new name for the new lens.

Step 2.

Change the mark area and press Exit to save the settings

Step 3.

Mark the below pattern and check the output quality.

StellarMark IF-Series User Manual

64

Step 4.

If there is barrel square, go back to the lens setup to correct it.

Step 5. If the figure becomes protuberant in X-axis, the X value will need to be
Increased like 0.002; while if now it become indentation, the X value
will have to be reduced to as 0.0014.
Keep adjusting the value until it is acceptable.

Step 6. If the square is trapezoid, go back to the lens setup to correct the
irregular square.

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Step 7.

If the number is adjusted from 0.0 to 0.1, the adjustment range is from
0mm up to 0.5mm. (For 140x140mm scan lens)
Keep adjusting the value until it is acceptable.

Step 8. If there is an irregular parallelogram, go to the lens parameter under


the Configure to correct the irregular angle.

Step 9.

Keep adjusting the value until it is acceptable.

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Step 10. Measure the lengths of A, B, C, D and E of the square pattern.


Make sure these lengths match to the expected length you set from
the marking software.

Step 11. If not, correct scale proportionally.

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Chapter

Error Message

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The Alarm error indications represent the occurrence of errors which have arisen
while the system is working abnormal.
When the error occurs, an Error message window will pop out on G-Mark software
and the laser will be unable to fire until the problems are solved.
Once the problem is solved, OK button must be pressed to close the message
window.

The Alarm error indication includes:


Error Indications
X Scan head is abnormal
Y Scan head is abnormal
Base plate temperature fault
Seed laser temperature fault
Power Supply Fault
Beam collimator fault

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Chapter

External Control
I/O Pin Assignment
Laser Working Flow Chart
Laser Reaction Timing Diagram

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9.1

I/O Pin Assignment

I/O

TYPE

O1~O8

OUTPUT

DESRIPTION
There are 8 output signals (Stellar Mark External
device) available to communicate with external devices.

Alarm

OUTPUT

(Out)

When Alarm is inactivated, the laser marker will


send signal out.

When Alarm is activated, the laser marker will send


out a signal out.

When marking software is opened, the Alarm will be


activated and laser marker will send a signal out in
the beginning of work.

Until the Execute button

is pressed and the Marking window jumps out on


marking software, then alarm will change to
inactivated (laser marker will send a signal out).

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Ready

OUTPUT

(Out)

When G-Mark Librarysoftware is opened, it will send


out a signal out.

When the Marking window jumps out and laser


Marker is ready to fire; it will send a signal out.

I1~I8

INPUT

When laser marker is firing, it will send a signal out.

There are 8 input signals (External device Stellar


Mark) available to communicate with external devices

STOP

INPUT

When Stop- pin and Ground pin are at short status, laser
marker will stop working.

START

INPUT

When Start- pin and Ground pin are at short status, laser
marker will trigger the fire.

This is terminal used to connect external emergency


stop.

E-Stop

INPUT

GND

POWER

Ground

24V

POWER

A 24V is available

(Output)

The Input and Output pins on the Control Unit are corresponding with
the I and O signals on the G-Mark software as below:
(1) Input pins

Not Available

The pin 9 ~ pin 16 from


Input status are not
available to
communicate with laser
marker.

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(2) Output pins

The pin 9 ~ pin 16 from


Input status are not
available to communicate
with laser marker.

Not Available

NOTE
High / Low definitions in G-Mark Library software

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9.2

Laser Working Flow Chart

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Definitions:

Power on

Time consuming between the reading file to the next step of


Ready to fire will be depend on the size of working object.

C~D

After the file reading is completed, it will take less than < 1 sec
for the external device to receive a Ready signal from the
laser marker

It will take between 0.1m sec ~ 50m sec for laser to trigger the
fire after receive the command of Start

Ready signal is OFF when laser is firing

Job is completed

G~H

9.3

it will take about less than < 1 sec for the external device to
receive a Ready signal from the laser marker

G-Mark marking software is closed

Power off

Laser Reaction Timing Diagram


Start Fire delaying time
It will take about 0.1m sec <X< 50m sec to fire after receive the
command of Start

X
START

DELAY

DUTY CYCLE

RESTART \ STOP

LASER WORKING

0.1 m sec < X < 50 m sec


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Laser signal Output External device delaying time


It will take about X < 1 sec for the external device to receive an output
signal from the laser marker

OUTPUT

DELAY

USER RECEIVED

X < 1sec
Laser signal Output External device delaying time
It will take about 10 sec < X < 20 sec for the laser marker to
receive an input signal from the external device

INPUT

DELAY

LASER WORKING

10sec < X < 20sec

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Chapter

Basic Maintanence

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Keeping your StellarMark IF-series clean and well maintained will ensure quality
output, consistent reliability, and extended product life.
Smoke, dust or residue build-up inside the laser system or the mechanical
components can cause a reduction in the laser power, reduced product life cycle,
and a host of other avoidable problems.

WARNING

10.1

Electrical shock may occur if you do not turn off and unplug the IF-40
before cleaning.
Damage may occur to the system if you do not turn off and unplug the
IF-series before cleaning.
Always turn off and unplug the IF-40 before cleaning!

Regular spot check


Before each use, inspect the machine, the power and connector cables,
and the working environment.
Look for frays in cables, proper connections, and any abnormalities that
could have an effect on marking performance and/or user safety.
Be sure that the Stellar MarkTM is properly secured and mounted.
If a problem ever arises with the G-Mark LibraryTM software or the Stellar
MarkTM marking machine, be sure to notify your distributor as soon as
possible.

10.2

Cleaning the scan lens


Oil from hands and the residue that builds up on the scan lenses can
distort the laser beam passing through, resulting in poor quality markings
and may cause cracks by the uneven heat conduction.
To clean the scan lens, simply remove the scan lens and inspect it for light
and heavy residue marks.

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To clean light residue marks, apply some lens cleaner on each side of the
lens. Use a new, lint free cloth to remove the lens cleaner. Make sure
that the cloth only travels in one direction to prevent scratching the scan
lens. Let the lens dry before reattaching it to the StellarMarkTM. Be sure
to clean only one side at a time.
To clean a heavy residue mark, apply some lens cleaner on each side of
the lens. Use a cotton swab to remove the caked on residue mark. Be
careful not to scratch the lens. Use acetone if the lens cleaner will not
remove the mark. After the mark is removed, follow the steps used to
clean light residue marks in order to finish the cleaning.

WARNING
Acetone is an EXTREMELY FLAMMABLE LIQUID AND VAPOUR.
The vapour is heavier than air and may spread long distances making distant
ignition and flashback possible.

NOTE
Never touch the scan lens with your bare hand. The oils from your hand will
distort the laser beam passing through the lens. Use finger cots or rubber
gloves when cleaning.

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