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Transport Mixers ZF

The document discusses ZF's new generation of ECOMIX II transmissions for transport mixers. The ECOMIX II range, including the CML 8 and CML 10 models, are 24% lighter, 50% shorter, tougher, quieter, and easier to service compared to previous models. The new transmissions offer advantages like increased output bearing strength, improved vibration isolation, and greater flexibility in drum installation angles up to 20 degrees.

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Dave B
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1K views6 pages

Transport Mixers ZF

The document discusses ZF's new generation of ECOMIX II transmissions for transport mixers. The ECOMIX II range, including the CML 8 and CML 10 models, are 24% lighter, 50% shorter, tougher, quieter, and easier to service compared to previous models. The new transmissions offer advantages like increased output bearing strength, improved vibration isolation, and greater flexibility in drum installation angles up to 20 degrees.

Uploaded by

Dave B
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Transmission Technology

for Transport Mixers

Innovations
of Great Value.

ECOMIX II: The new generation of


ZF transmissions for transport mixers

In driveline technology for concrete mixers ZF is

drum and vehicle frame leads to considerable

extending its lead in the worlds market. Vehicle manu-

noise reduction during operation and

facturers from the USA to China put their trust in the

improved driving comfort.

high quality of ZF mixer transmissions. ZF fulfills this


demand through continual product innovation.

The service-friendliness has been improved


by an adapted, weight-optimized slow run-

ZF has developed the new generation of the ECOMIX

ning radial-piston motor and a separate oil

range type CML (Concrete Mixer Lowspeed) for trans-

volume for the transmission, as well as better

port mixers up to 10 m drum capacity and an output

accessibility. Instead of the previous sealing

torque up to 62,000 Nm. Mixer transmissions ECOMIX

collar, a cassette seal is used, making the

II are based on the achievements of the first Ecomix

transmission more robust and increasing the

generation, however, they are smaller, lighter, tougher,

service life. The transmission is fitted with

more flexible, quieter, more noise reduced and easier to

lifetime oil lubrication.

service.

This saves costs and preserves the environment. The compact lightweight construction

The Ecomix II transmission CML 10 in comparison

also offers the vehicle manufacturer more

to previous models is approx. 24 % lighter and 50 %

design freedom.

shorter. However, the special design of the new mixer


transmission range Ecomix II also offers a wide range of
further advantages. Thanks to a tough bearing concept it
was possible to significantly increase the output bearing
strength, which leads to less sensibility at off-road operation. The use of patented Elastomer
units from ZF Boge Elastmetall allow an increase of the
axial runout at drum bottom and an increase of misalignment of the drum. With the new bearing concept
the installation angle is no longer dependent on drum
size and drum filling. An installation angle up to 20 is
always possible. Acoustic and mechanic descoupling of
The new ECOMIX II
The Ecomix II transmission CML 10 in comparison to previous models is approx. 24 % lighter
and 50 % shorter.

ZF-ECOMIX Transmission Technology for Transport Mixers

ZF-ECOMIX II
CML 8
CML 10

ZF-ECOMIX I
P-3301

ZF-ECOMIX I
P-4300
P-5300
P-7300

ZF-ECOMIX I
PK-7500

Compact power packs from ZF for the world of concrete


The experience of more than 300,000 mixer gearboxes in the rough
and tough concrete mixer market, led ZF to their newest gearbox
development, the ECOMIX II family. With the CML 8 and the CML 10
ZF designed a new gearbox range, which fulfills with the revolutionary design all the requests, OEM and enduser expect from a modern
drive.
Weight saving, low noise, increased life time, easier maintenance
and assembly and eco friendliness are all features of the new range.
In addition to the new range, ZF continues to offer the well proven
P-Series which has been continuously upgraded in design and specifications.

Weight savings, combined with low noise and environmental protection as well as easier maintenance are
main aspects required by modern markets.
Main product advantages of ZF-ECOMIX II
n Smaller
The new drives are up to 554 mm (21.8) shorter
than comparable systems.
n Lighter
Significant weight reduction up to 24 % due to
the revolutionary design.
n Tougher
Improved robustness in off-road operation because
of the new tough bearing concept.
n More flexible (installation)
The compact design offers different options in
the entire truck design as well as flexibility on
the drum installation angle up to 20.

Quieter
Low noise because of decoupling of drum and vehicle
frame via elastomer unit and low-speed motor.
Vibration isolation
Vibration absorbtion via elastomer unit, which
improves the driving comfort.
Easier maintenance
Weight optimized hydromotor and life time oil
filling offer considerable advantages and cost savings.
Improved installation conditions
The handling of the gearbox is much easier (since
smaller and lighter), accessibility for pedestal and
watertank bolt connection is improved, and the
welding of stop bars can be avoided.

Key measures of ZF-ECOMIX II

451.5 (17.776)

456 (18)

374.5 (14.744)

500 (19.685)

15

4 (15

381.

530 h9 (20.866 h9)

77 (3.032)

9 (14

371.
.642
)
63.7

Measures in mm (inches)

.638

67 (2
(2.5)

420 (16.535)

8)

.63
67 (2

477.2 (18.8)

ZF-ECOMIX II
CML 8 / CML 10

ZF-ECOMIX I
P-3301 / P-4300 / P-5300 / P-7300

ZF-ECOMIX I
PK-7500

Applications
Transport Mixer

Applications
Transport Mixer

Applications
Transport Mixer

Product features
n For 6-10 m mixing capacity

Product features
n For 6-12 m mixing capacity

Product features
n For up to 12 m mixing capacity

With elastomer bearing

Two planetary stages

With input via angle drive 90

With adapted low-speed


radial piston motor

To be driven by high-speed
hydro motor

To be driven by high-speed
hydro motor

With life time oil filling

Without oil filling

Without oil filling

For various requirements and numerous


classes of transport mixers, ZF offers a
finely graded range of transmissions.

Nm

m3

14

70,000

12

60,000

10

50,000

40,000

30,000

20,000

10,000

Mixing
capacity (m3)

Output
torque (Nm)
P-3301

CML 8

P-4300

P-5300

CML 10

P-7300

PK-7500

Technichal data ZF-ECOMIX series


Model

P-3301

CML 8

P-4300

P-5300

CML 10

P-7300

PK-7500

Drum capacity (mixing capacity)

m3
yd3

7
9.2

8
10.5

9
11.8

10
13.1

10
13.1

12
15.7

12
15.7

Output torque

Nm
lb-ft

48,000
35,400

52,000
38,400

54,000
39,800

60,000
44,300

62,000
45,700

72,000
53,100

72,000
53,100

15

20

12

11

20

10

10

Max. installation angle of drum


Max. input speed of hydro motor

1/min
cm3/rev
in3/rev

2,500

120

2,500

2,500

120

2,500

2,500

Displacement hydro motor

1,120
68.32

1,340
81.74

Total ratio

i=

141.0

7.77

135.3

135.3

7.77

144.3

138.6

Transmission weight without oil

kg
pound
dm3

242
532

280
616

335
737

340
748

285
627

350
770

370
814

7.5
1.95

8.0
2.08

11.5
3.0

11.5
3.0

8.0
2.08

11.5
3.0

16.5
4.3

Oil volume

gallon

Driveline and Chassis Technology

IC / MIXER 11 / E

The right is reserved to modify products and technical data.

ZF Friedrichshafen AG
Division Industrial Technology
Business Unit Construction Machinery Systems
94030 Passau
Germany
Phone +49 8 51 4 94-2732
Fax
+49 8 51 4 94-2191
[email protected]
www.zf.com

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