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Itp Generator

This document outlines the inspection and test plan for certifying a power generator unit. It details the various stages of inspection and testing to be conducted, including design appraisal, factory acceptance testing, pre-commissioning testing on site, and commissioning testing. The final stage is the performance test and issuance of the certificate of compliance. Twelve required documents are also listed, such as drawings, calculations, test procedures, manuals, and records from each stage of inspection and testing.

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Kayra Riri Chirul
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776 views

Itp Generator

This document outlines the inspection and test plan for certifying a power generator unit. It details the various stages of inspection and testing to be conducted, including design appraisal, factory acceptance testing, pre-commissioning testing on site, and commissioning testing. The final stage is the performance test and issuance of the certificate of compliance. Twelve required documents are also listed, such as drawings, calculations, test procedures, manuals, and records from each stage of inspection and testing.

Uploaded by

Kayra Riri Chirul
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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Document No.

Owner/Client
Item No
Description
Project Title
Date
Rev.

Note:

PT SANGKULIRANG ENERGI UTAMA


..
Generator
SKPP Migas Certification
May 2013
0

H-Hold point

Approved By:

Approved

Verified By:

User

Thrid Party

M I GAS

W-Witness
V-Verification
R-Review

INSPECTION AND TEST PLAN FOR UNIT POWER GENERATOR CERTIFICATION


DESCRIPTION
Design Appraisal

Factory Acceptance
Test (FAT)

PROCESS DESCRIPTION INSPECTION

Drawing
Calculations
General Specifications
Identification of Component, Material and
Purchasing order
Visual Inspection
Vibration Test
Over Speed Test
Impulse Test
No Load Test (O/C test)
Load test
HV. Test
Short Circuit Test
Winding Resistance Measurement
Resistance Temperature Detector (RTD)
Safety Devices
Insulation resistance measurement

TP
R
R
R
V
W
W
W
W
W
W
W
W
W
W
W
W

ACTIVITY
MIGAS
End User
--R
--R
--R
--H
-----------------------

W
W
W
W
W
W
W
W
W
W
W
W

DOCUMENTS
REFERENCE
Owner Specification
Code or Standard
Procedure, Code or
Standard
Drawing
Manufacture Standard
Owner Specification

Pre-Commissioning
Test, On-site

Verify nameplate of equipt with the data sheet


Check Instructions Book / Manual Guidance
Check Equipment Layout based on
classification area
Winding resistance test
Control Panel Inspection
Inspection of Power / Control Cables
Inspect for physical damages
Inspect for alignment & grouting
Inspect for the tighten bolts on foundation
Inspect & Measure Earthing System
Safety facility for personal and warning sign
Inspection
Phase rotation
Insulation Resistance Test
Control Panel Test for Star Stop, Shutdown and
Interlock System
For Generator Couple Prime Mover:
Performance Test (as per required load)
Load Rejection Test (as required)
Temperature Sensor & Level Indicator Test
Vibration Test
Noise Level Measurement
Over Speed Test
Pressure Switch & Control System Test
Black Start
Control, Alarm Test
AVR, Synchron, Metering
Protective relay coordination
Control Auxiliary
Trip & throttle valve test (for steam turbine)
Turning gear test
Lubrication oil pump test
Lubrication oil pressure test
Lubrication oil temperature test

V
R
W

-------

H
R
W

W
W
W
W
W
W
W
W

-----------------

W
W
W
W
W
W
W
W

W
W
W

-------

W
W
W

W
W
W
W
W
W
W
W
W
W
W
W
W
W
W
W
W

-----------------------------------

W
W
W
W
W
W
W
W
W
W
W
W
W
W
W
W
W

Procedure, Drawing
Code or Standard
Owner Specification

Commissioning test,
Final Inspection,
Taking of Certificate
(TOC)

Performance Test

Documents Required:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.

Owner Specification;
Plot plan, General Arrangement Drawings;
Hazardous area classification;
Design Calculation;
Test procedures;
Manufacturing Data Record (MDR);
Operating & Maintenance Manuals (O&M Manuals);
Factory Acceptance Test (FAT) Record;
Commissioning data record;
Pre-commissioning data record;
Standard, Code;
Manufacture Standard.

Note:
H
W
V
R

Hold point
Witness
Verification
Review

Procedure
Specification
Standard

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