Wo
DR
rk in
AFT
Pro
c es
Manage your Outside Assembly
Processes with "Chargeable
Subcontracting" in Oracle EBS
R12
Robert Sigrist
Principal Consultant
Colibri LC
Chargeable Subcontracting
About the Presenter
Robert Sigrist
Oracle Applications Principal Consultant
13 Years Oracle Applications Experience
Oracle Manufacturing and Supply Chain since R10.6.2
Colibri LC
OAUG Star Partner / Oracle Partner
Expertise in Oracle EBS Implementation, Optimization,
Training and Support
Expertise in Oracle Apps and Database Installation,
Performance Tuning, Support
Focus on Manufacturing including Medical Devices
Average experience level of 9 years
Chargeable Subcontracting
Program
Key Oracle Definitions
Background Process Definitions
Business Process and System Process
Features and Benefits of the Solution
Setups
Production Planning and Execution
Production Tracking and Reporting
Counting the Beans (Financial Impact)
Q&A
Chargeable Subcontracting
Key Oracle Definitions
Chargeable Subcontracting Oracle Business Process introduced in EBS
R12, whereby an Inventory Organization purchases and ships components to an
assembly contractor, receives completed assemblies in return, and pays
contractor only for value added (assembly labor).
SHIKYU Japanese term for the Chargeable Subcontracting process, as
referred to and adopted in Japan, and Korea as well as Taiwan.
Original Equipment Manufacturer (OEM) Manufacturer who purchases
necessary components for, but outsources the actual assembly of a
Subassembly or Final Assembly to a third party. Usually owns the design of the
outsourced assembly.
Manufacturing Partner (MP) Term for the third-party contractor to whom the
assembly process has been outsourced by the OEM. Setup as a virtual org. for
tracking (component visibility) and transactional purposes.
Raw Material Supplier (RMS) Supplier of Subcontracted Components
shipped to the MP for use in outsourced manufacture of Outsourced Assembly.
Outsourced Assembly Assembly produced by the MP using components
supplied and paid for by the OEM.
Chargeable Subcontracting
Key Oracle Definitions
Subcontracted Components Components paid for and supplied to the MP
for use in outsourced manufacture of outsourced assembly
Subcontracting Order Purchase Order or Blanket Release issued by OEM to
MP for purchase of Outsourced Assemblies from MP.
Replenishment PO Purchase Order created during the Subcontracting
Process for the MP virtual org. to order receive Subcontracting Components
from the OEM.
Replenishment SO Sales Order created during the Subcontracting Process
for the OEM org. to ship against and produce shipping documents.
Replenishment Order Term representing Replenishment SO in the user
interface (UI).
Allocations Subcontracting Components in the OEM Hard Pegged to, and
shipped against the Replenishment SO, to the MP for manufacturing assemblies
at the MP site.
Chargeable Subcontracting
Background Process Definitions
Interlock Background process that automatically creates the demand at the
MP (Purchase Order) and supply at the OEM (Sales Order) for the
Subcontracted Components to be sent by the OEM to the MP. This process also
creates the component Allocation (hard pegging) to the Replenishment Sales
Order.
Auto Receive Components - Background process that automatically receives
components at the MP against the Replenishment PO, based on in-transit lead
times.
Process Receiving Transactions - Background process that, at Outsourced
Assembly receipt in the OEM, completes a simulated WIP job at the MP and
issues out assembly to adjust the on hand quantity at MP
Chargeable Subcontracting
Business Process
Bolt Assembly
OEM
Bolt
Qty. 1
RMS
TP
Drop Ship
Nut
Qty. 2
Chargeable Subcontracting
System Process
OEM
Create Subcontracting Order (PO or
Release) for Outsourced Assembly in
OEM Org
WIP Job for
Assembly Automatically
Created in MP Organization
Replenishment Sales Orders
for
Components Automatically
Created in OEM Org
Replenishment
Purchase Orders for
Subcontracted Components
Automatically Created in MP
Org
Ship Subcontracted Components
Against Replenishment
Sales Order in OEM Org
Subcontracted Components
Received
Against Replenishment PO in
MP Org
Receive Assemblies against
Subcontracting Order
In OEM Org
WIP Jobs Completed and
Components Backflushed
in MP Org
Net AP/AR in OEM and
Make Payment to MP
MP
Chargeable Subcontracting
Features & Benefits
The MP Org is virtual, used for Planning and Tracking
inventory at Supplier site
A Discrete job is created in MP for every subcontracting
order in OEM for execution, and is completed and closed
automatically
All Subcontracted Components are allocated (hard pegged)
and On-Hand and In transit Inventory can be tracked
Automatic Receipts of Components in MP organization
Automatic completion of Discrete Jobs in MP organization
AP/AR Netting to make value added Payments to MP
Fully Integrated with ASCP
Chargeable Subcontracting
Features & Benefits
Workbench feature to track the Component shipments and
Allocations to the Subcontracting order
Workbench can track estimated Component consumption by
Outsourced Assembly and adjust for over and under
consumption at the MP
Track Component Inventory at MP site
Ability to Drop-ship Components from RMS to MP
Subcontracting Order changes can be reconciled
Buyback excess Components from MP
Supports Discrete and Project Manufacturing
Supports Pre-positioned and Synchronized Components
Chargeable Subcontracting
Setups
1. Enable
Chargeable
Subcontracting
Profiles
2. Define
Customers and
Suppliers
3. Define OEM
and MP
Organizations
4. Define
Assemblies
and Components
5. Define
Accounting
Setup
6. Define
Shipping
Networks
Chargeable Subcontracting
Setups
Enable Chargeable Subcontracting Profile
Options
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Chargeable Subcontracting
Setups
Define MP Organization as Customer
(Customer Address)
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Chargeable Subcontracting
Setups
Define OEM and MP Organizations as
Supplier (Supplier Site)
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Setups
Create Customer / Supplier Associations
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Setups
Define OEM Inventory Org.
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Setups
Define MP Inventory Org
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Setups
Define Outsourced Assembly in OEM
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Setups
Define Outsourced Assembly in MP
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Setups
Define Subcontracted Components in OEM
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Setups
Define Subcontracted Components in MP
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Setups
Define OM Transaction Type
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Setups
Define Shipping Networks
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