NES 748 Requirements For Strainers in HM Surface Ships and Submarines - Category 2
NES 748 Requirements For Strainers in HM Surface Ships and Submarines - Category 2
NES 748 Requirements For Strainers in HM Surface Ships and Submarines - Category 2
Category 2
DATE OF
ISSUE
TEXT AFFECTED
SIGNATURE &
DATE
Revision Note
This Issue of this Standard has been prepared to incorporate changes to text and presentation.
The technical content has been updated in line with current practice.
Historical Record
Def Stan 02-748 Issue 1
NES 748, Issue 3
NES 748, Issue 2
NES 748, Issue 1
1 April 2000
October 1989
ISSUE 2
Published by:
Defence Procurement Agency
An Executive Agency of The Ministry of Defence
UK Defence Standardization
Kentigern House
65 Brown Street
Glasgow G2 8EX
1
SCOPE
1.
This Defence Standard (DEF STAN) in conjunction with the documents referred to herein,
specifies the general design requirement for strainers, capable of removing particulate matter
in the range 50 m to 6 mm, fitted in the fluid systems of HM Surface Ships and Submarines.
FOREWORD
Sponsorship
1.
This Defence Standard (DEF STAN) is sponsored by the Warship Support Agency (WSA),
Ministry of Defence (MOD).
2.
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it. Proposals for amendments that are not directly applicable to a particular contract shall be
made to the publishing authority identified on Page 1, and those directly applicable to a
particular contract shall be dealt with using existing departmental procedures.
3.
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of the circumstances.
4.
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5.
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similar terms means by the MOD in writing.
6.
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by a vertical sideline. Deletions will be indicated by 000 appearing at the end of the line
interval.
7.
Extracts from British Standards quoted within this Standard have been included with the
permission of the British Standards Institution.
8.
This Standard has been reissued due to a Technical and Editorial update.
Conditions of Release
General
9.
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13.
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14.
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Compliance with a Defence Standard does not of itself confer immunity from legal obligations.
Categories of Standard
15.
The Category of this Standard has been determined using the following criteria:
a.
b.
c.
Related Documents
16.
In the tender and procurement processes the related documents listed in each section and
Annex A can be obtained as follows:
a.
British Standards
b.
Defence Standards
c.
Other documents
17.
All applications to Ministry Establishments for related documents shall quote the relevant
MOD Invitation to Tender or Contract number and date, together with the sponsoring
Directorate and the Tender or Contract Sponsor.
18.
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documentation, including specifications, standards and drawings.
This Standard may call for the use of processes, substances and/or procedures that may be
injurious to health if adequate precautions are not taken. It refers only to technical suitability
and in no way absolves either the supplier or the user from statutory obligations relating to
health and safety at any stage of manufacture or use. Where attention is drawn to hazards,
those quoted may not necessarily be exhaustive.
20.
This Standard has been written, and shall be used, taking into account the policy stipulated
in JSP430 MOD Ship Safety Management System Handbook.
Additional Information
(There is no relevant information included)
CONTENTS
Page No
TITLE PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Sponsorship . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Conditions of Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Categories of Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Health and Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SECTION
1.
1.1
PERFORMANCE SPECIFICATION . . . . . . . . . . .
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
7
SECTION
2.
2.1
NATIONAL/INTERNATIONAL REGULATIONS
Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
7
SECTION
3.
3.1
3.2
3.3
3.4
3.4.1
3.4.2
3.5
3.6
3.7
3.8
MILITARY STANDARDS/REQUIREMENTS . . . .
Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Environmental Requirements . . . . . . . . . . . . . . . . . .
Oils and Greases . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Requirements . . . . . . . . . . . . . . . . . . . . .
Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Noise Shock and Vibration . . . . . . . . . . . . . . . . . . . .
Test Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparation for Dispatch . . . . . . . . . . . . . . . . . . . . . .
Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
7
8
8
8
8
8
8
8
8
8
SECTION
4.
4.1
4.2
DESIGN REQUIREMENTS/GUIDANCE . . . . . . .
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
9
10
SECTION
5.
5.1
5.2
Figure 5.1
Figure 5.2
5.3
Figure 5.3
5.4
Figure 5.4
10
10
10
11
11
12
12
12
13
Page No
5.5
Table 5.1
Table 5.2
Strainer Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Codified Strainer Types and Sizes . . . . . . . . . . . . . .
Previously Used Materials . . . . . . . . . . . . . . . . . . . . .
13
14
14
ANNEX A
RELATED DOCUMENTS . . . . . . . . . . . . . . . . . . . .
15
ANNEX B
ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
ANNEX C
17
ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
1.
PERFORMANCE SPECIFICATION
Related Documents: There are no Related Documents in this Section.
1.1
2.
General
a.
b.
Selected Strainers and their materials shall be `fit for purpose' for the
application(s) for which they are selected. The operating medium shall be
stated in the System Requirement Document (SRD).
c.
d.
Strainers for use in HM Surface Ships and Submarines shall have a maximum
Working Pressure (WP) of 10 bar (1 Mpa); where WP in excess of 10 bar is
required it shall be stated in the SRD.
e.
f.
NATIONAL/INTERNATIONAL REGULATIONS
Related Documents: LOLER 1998; see also Annex A.
2.1
3.
MILITARY STANDARDS/REQUIREMENTS
Related Documents: DEF STAN 015; DEF STAN 02302 Part 1; DEF STAN 02722;
DEF STAN 0534; DEF STAN 08103 Part 2; DEF STAN 08123; BR 3021(1); BR
3021(2); BR 8470; BR 8471; BR 8472; BR 8470; see also Annex A.
3.1
Drawings
a.
b.
Overall dimensions;
(2)
Mounting arrangements;
(3)
General arrangement;
(4)
(5)
Parts list;
(6)
Assemblies;
(7)
Subassemblies;
(8)
3.2
Environmental Requirements
a.
3.3
Requirements for any oils or greases to be used for any purpose shall, wherever
possible, be selected from those listed in DEF STAN 015 Fuels, Lubricants and
Associated Products. If this is not possible it shall be brought to the attention of
the Prime Contractors Office (PCO) and/or the Warship Support
Agency/Marine Propulsion Systems IPT, WSA/MPS216, as applicable.
3.4
Installation Requirements
3.4.1
3.4.2
a.
b.
If lifting gear is required to move components, it shall be used only on the lifting
points provided.
Location
a.
3.5
3.6
Strainers for use in HM Surface Ships shall be shock rated to Naval Shock
Standard (NSS)1, in accordance with BR 3021(1). They shall also conform to
the requirements of BR 3021(2), BR 8470, BR 8471, BR 8472 and BR 8473 as
applicable.
b.
The Noise, Shock and Vibration requirements for Strainers for use in
Submarines will be specified in the SRD.
Test Requirements
a.
3.7
Each Strainer shall be hydrostatically tested, using clean water as the test
medium, to 1.5 times maximum WP, which shall be maintained for a minimum
of 5 minutes during which time no leaks shall be allowed.
3.8
On completion of testing, each Strainer shall be drained, cleaned and dried. All
machined faces shall be adequately protected from mechanical damage and
branch openings shall be sealed to prevent the ingress of dirt or foreign matter.
Marking
a.
4.
DESIGN REQUIREMENTS/GUIDANCE
Related Documents: There are no Related Documents in this Section.
4.1
General
a.
Except where stated in the SRD Single Element Strainer Bodies shall be formed
from a single casting with integral inlet and outlet branches. Double Element
Strainers may be assembled from multiple castings in order to incorporate flow
control components.
b.
c.
Branch bores shall be circular on a common axis and the diameters shall be in
accordance with the nominal size of the Strainer. For information relating to
Strainer sizes previously used refer to Clause 5.5e and Table 5.1.
d.
Where inlet and outlet connections are flanged, the flanges shall be at right
angles to the axis of the branch and concentric with the bore. Flanges shall be
drilled in accordance with the requirements of the SRD.
e.
Where inlet and outlet connections are to be welded, the weld preparation shall
be specified in the SRD.
f.
Where inlet and outlet connections are threaded, the threadform shall be
specified in the SRD.
g.
Where practicable, Strainer bodies shall be provided with machined drain and
vent bosses to dimensions appropriate to the filter body size. Vent and drain
plugs shall be provided which shall be manufactured from materials which are
compatible with the Strainer body material.
h.
Quick release covers are preferred. Where these are provided, removal and
fitting should not require the use of tools. Strainer cover joint faces shall be
machined.
i.
With the exception of clearance holes for fastenings, all covers shall be fitted
with full area gaskets or toroidal seals as appropriate.
j.
k.
Where shock mounting pads are specified, they shall be cast as an integral part
of the Strainer body.
l.
An arrow shall be cast on the Strainer body to indicate direction of flow. Where
alternative methods of indicating flow are proposed they shall be referred to
WSA/MPS216 for approval.
m.
The freeflow area characteristic of the Strainer (based on the ratio of open area
through the Strainer basket to area of inlet branch) shall be not less than the
value stated in the SRD. See also Clause 5.5b.
4.2
5.
Materials
a.
b.
Overall Material Design shall embody advances in design concept and new
developments in technology, which may lead to innovative and alternative
proposals or solutions.
c.
Any proposal to use materials not previously employed for similar duty shall be
submitted to WSA/MPS216 for approval.
5.1
General
a.
5.2
The two fundamental types of pipeline Strainers in current use and previously
used are the Basket Type and the Y-Type. Additionally, a straight-through
flow variant of the Basket Strainer would be specified for use within sea water
systems.
Basket Strainer
a.
b.
Because this type of Strainer would be fitted where cleaning often occurs, the
basket(s) would be made to be removed and replaced as simply as possible. A
yoke type cover would be suitable for smaller sizes where the Strainer cover
would be held down by a clamping yoke sturdy enough to hold full line pressure,
which could be quickly loosened or tightened by hand. In larger Strainers it
would be more appropriate to secure the cover at multiple points e.g. by using
swing bolts and butterflynuts.
c.
Basket Strainers would be installed upright and the basket lifted out from the
top. This imposes system design constraints requiring that the Strainer be
installed in a horizontal line with an adequate space envelope for basket
removal/replacement.
d.
e.
f.
g.
10
5.3
b.
c.
Y Type Strainer
a.
b.
c.
12
Strainer Selection
a.
Size for size, Ytype Strainers offer less dirt holding capacity and a larger
pressure drop than basket Strainers.
b.
The open area ratio of a Strainer describes the amount of free open area of the
Strainer and Basket. It is the ratio of the open area through a clean Strainer
Basket to the cross sectional area of the pipeline. A basket Strainer should have
an open ratio of at least 4 : 1; anything less may cause an excessive pressure
drop.
c.
d.
There are no industrywide standards for face to face dimensions for flanged
Strainers. Therefore, the Strainer from one manufacturer may not physically
fit into pipework designed for a different brand of Strainer.
e.
Table 5.1 indicates Strainers by type and size that have been codified and used
previously. The table is not exhaustive and additional information relating to
previous applications is available from WSA/MPS216.
f.
Table 5.2 lists materials previously found suitable for Strainers. The table is
not exhaustive and materials specified to equivalent or superior national or
international standards may be appropriate.
13
Nominal
Bore(mm)
20
25
40
50
65
80
100
Single
Element
Type
Double
Element
Type
Straight
ThroughFlow
Basket
Type
125
150
200
250
300
400 500
ITEM
MATERIAL
SPECIFICATION
Body
Gunmetal
Al.B
BS EN 1982
BS 3072
CuNi
Cover
As Strainer body
Valve Bodies
As Strainer body
Fastenings
Steel
CuNi
Basket
14
ANNEX A.
A.
RELATED DOCUMENTS
A1.
15
Book of Reference
BS
British Standard
BS EN
DEF STAN
Defence Standard
IPT
JSP
LOLER
MOD
Ministry of Defence
MPS
NES
NSS
PCO
SRD
WP
Working Pressure
WSA
WT
Working Temperature
16
ANNEX C.
C.
PROCUREMENT CHECK LIST
Notes:
C.1
This Check List is to ensure that certain aspects of this Defence Standard are
consulted when preparing a procurement specification for a particular
application.
application
C.2
Clauses where a preference for an option is to be used or where specific data is
to be added are included in the Check List.
C.3
Each item is to be marked either:
= included
NA = not applicable
CHECK
CHECK
No
1
Operating medium specified.
2
Filtration standard specified.
CLAUSE No
4
5.
6.
7
8
9.
10.
11.
12.
13.
17
1.1b.
1.1c.
4.1j.
1.1.d
1.1e.
1.1f.
3.3
3.5
4.1a.
4.1d.
4.1e.
4.1f.
4.1m.
4.1l.
4.2c.
or NA
C
Casting, 9
Cleaning, 10
Materials, 10
D
O
Direction of Flow, 9
Drain and Vent, 9
F
Flanges, 9
Fliltration Standard, 7
Hydraulic Shock, 9
Temperature, 7
Hydrostatic Testing, 8
L
Lifting Points, 7, 8
Working Pressure, 7
18
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