Apta PR PS S 002 98
Apta PR PS S 002 98
Apta PR PS S 002 98
3
Posted on Web 10-22-07
Abstract: This standard contains minimum requirements for the physical characteristics,
informational content, and placement of all emergency signs and markings and instructions for
passenger rail car egress/access points on both the interior and exterior of all said equipment.
Keywords: instructions, luminescent, markings, photoluminescent (PL), retroreflective, signs
Copyright 2007 by
The American Public Transportation Association
1666 K Street, N. W.
Washington, DC, 20006, USA
No part of this publication may be reproduced in any form, in an electronic retrieval
system or otherwise, without the prior written permission of
The American Public Transportation Association.
2.0
Introduction
(This introduction is not a part of APTA PR-PS-S-002-98, Rev. 3, Standard for Emergency Signage for
Egress/Access of Passenger Rail Equipment.)
Review of past passenger rail accidents involving passenger and train crew emergency evacuation
has indicated that in certain cases, both passengers and emergency responders lacked sufficient
information necessary for expedient emergency egress and access due to the absence of clear
markings and instructions. The lack of adequate signage in conjunction with lighting system failures
and/or low levels of illumination during conditions of darkness when these accidents occurred were
cited as a cause for confusion and as a contributing factor to the injuries and casualties that resulted.
To address these concerns, the National Transportation Safety Board (NTSB) made the following
1
recommendations to the Federal Railroad Administration (FRA) after investigation of a 1996
passenger train accident:
Issue interim standards for the use of luminescent material, retroreflective material, or both
to mark all interior and exterior emergency exits in all passenger cars as soon as possible and
incorporate the interim standards into minimum car standards (FRA R-97-16), and
Require all passenger cars to contain reliable emergency lighting fixtures that are each fitted
with a self-contained independent power source and incorporate the requirements into
minimum passenger car safety standards (R-97-17).
In 1998, FRA issued passenger rail equipment regulations that require that the interior location of
each door intended for emergency egress be lighted or conspicuously marked by luminescent
material and that the interior location of emergency exit windows be conspicuously marked by
luminescent material. Instructions for their use are also required at or near such door exits and
windows. These regulations also require that doors and windows intended for rescue access be
marked with retroreflective material on the exterior and have operational instructions posted. The
FRA issued regulations in 1999 that require emergency lighting for new equipment.
This American Public Transportation Association (APTA) standard was originally developed to
provide guidance for meeting the FRA regulations and specifies the minimum visual information
necessary to facilitate egress of passengers and train crewmembers from passenger rail cars and
emergency responder access to cars under various types of emergency situations that require the lastresort measure of car evacuation.
An effective systems approach uses this standard, as well as APTA standards APTA PR-E-S-013-99,
Rev. 1, Standard for Emergency Lighting System Design for Passenger Cars, and APTA PR-PS-S-00498, Rev. 2, Standard for Low-Location Exit Path Marking, to provide a means for passengers and
train crewmembers to locate, reach, and operate emergency exits and rescue access points to
facilitate their safe evacuation of in an emergency. Each railroad and car builder should carefully
consider the options available to meet emergency evacuation requirements presented in these three
standards.
National Transportation Safety Board (NTSB). Collision and Derailment of a Maryland Rail Commuter MARC Train 286 and
National Railroad Passenger Railroad (Amtrak) Train 29 Near Silver Spring, Maryland on February 16, 1996. Report No.
NTSB/RAR-97/02. Adopted July 3, 1997.
2.1
2)
3)
addition of the APTA emergency lighting standard (APTA PR-E-S-013-99) and other
references to Section 2 References;
4)
5)
6)
7)
modifications to renumbered Section 5 that include: revisions to increase the size, spacing,
and stroke-to-width ratio of sign letters; revision of sign color, contrast, and legibility
requirements; revision to require the use of High-Performance Photoluminescent Material
(HPPL), if photoluminescent material is used for the interior door and emergency exit
window signs and marking; and the inclusion of an ASTM test method reference for
exterior signage / marking retroreflectivity.
revision of Introduction;
2)
3)
4)
5)
6)
7)
renumbering of section headings and related text information formerly in Section 5 under
two separate major headings: 4 General system requirements and 5 Design requirements;
8)
9)
10)
11)
three new Annexes B-D were added that provide guidance to railroads for evaluating HPPL
material performance.
Revision 3 of this standard includes extensive modifications to facilitate the incorporation of the
standard by reference by the FRA in 49 CFR, Part 238 (See explanation in next paragraph.). In
addition to the revision of the Introduction, these modifications include:
1)
2)
2.2
reorganization and extensive revision of Section 5 Design Requirements that also addresses
grandfathering of certain signs / markings;
4)
5)
relocation and revision of provisions for exterior signage / markings and instructions,
formerly in Section 5, to a new Section 6 and revision of the retroreflectivity criteria;
6)
transfer and revision of light meter requirements and HPPL laboratory tests and charging
light test provisions that were formerly in Annex B to a new Section 7 Evaluation
measurements and tests;
7)
8)
the technical considerations information formerly in Annex D was revised and relocated to
Annex B;
2)
HPPL test laboratory information in Annex C was revised and relocated to Annex D; and
3)
three new Annexes have been added that contain guidance for measuring HPPL charging
light illuminance (Annex C); automatic testing of emergency sign systems that use
independent power sources (Annex D) and representative sampling (Annex F).
When FRA issued the final rule addressing Passenger Equipment Safety Standards in 1999, it
identified various issues for future rulemaking, including those to be addressed following the
completion of additional research, the gathering of additional operating experience, or the
development of industry standards, or all three. Passenger rail equipment emergency signage /
marking is one such issue. APTA proposed to the Railroad Safety Advisory Committee (RSAC)
Passenger Safety Working Group / Emergency Preparedness Task Force that this APTA emergency
signage standard be incorporated by reference into 49 CFR, Part 238. Accordingly, APTA has
worked with the FRA, railroads, car manufacturers and suppliers, labor organizations, passenger
organizations, and NTSB, as part of the FRA RSAC process, to prepare this revision of this standard
in order to address the NTSB recommendation and to facilitate incorporation by reference of the
standard into the FRA regulations. The RSAC Task Force had little difficulty reaching consensus
on the revisions as they apply to new equipment. However, the debate on how to handle existing
equipment proved to be more difficult.
The modifications comprising Revision 3 of this standard will affect equipment currently in service
and / or new equipment in the following ways:
The option to use accelerated compliance with this standard as a remedy for failure to meet
the Emergency Light Levels required by APTA PR-E-S-013-99, Standard for Emergency
Lighting System Design for Passenger Cars has been eliminated.
The Scope has been revised to clarify that the standard does not apply to tourist, scenic,
historic, excursion operations, or private rail cars. See Section 1.1.
The purpose of the standard has been revised to require tests to validate the design of the
emergency sign / marking system. See Section 1.2.
2.3
Several definitions have been added, including: auxiliary power system, car, color
temperature, dual mode, foot-candle, head-end power, independent power source, emergency
lighting, normal lighting, luminaire, luminous intensity, and representative car/area. These
additional definitions are necessary to clearly define requirements contained in the standard.
See Section 3.1.
The definition of HPPL material has been changed. Railroads and manufacturers requested
this change to eliminate the need for more than one type of HPPL product to comply with the
requirements in this standard. After Revision 3 of this standard takes effect, railroads will
have to procure material capable of HPPL performance when subjected to a lower level of
charging light. See Section 3.1.13.
Additional signs / markings are required for the emergency / manual door release controls.
See Section 5.1.1.2.
Door exit control locator signs must be highlighted with outline stripping or an area wide pad
of HPPL material. See Section 5.1.1.3.
The terminology used to describe active signage / marking systems has been changed to
allow newer technology actively powered marking /delineator components. See Section
5.4.1.1.1.
Because fluorescent light sources are much more effective for charging HPPL material,
fluorescent charging light sources are used as the basis for charging requirements. Different
charging light levels are required when using different light sources (e.g., higher light levels
are required when using incandescent lighting). See Sections 5.4.2.2 and 5.6, including
Tables 1 and 2.
The specifications for the light meter required to confirm charging light levels have been
revised and moved to the body of the standard. This means railroads / suppliers may be
required to buy new meters or adapters. See Sections 5.4.2.2, 5.6, 7, and Annex C.
For passenger cars ordered before April 7, 2008, and placed in service before January 1,
2012, all end and side doors leading to the exterior of the car must be marked by electrically
powered or HPPL or dual mode signs / markings. In addition, this also means that, for
passenger cars ordered before January 1, 2007, and placed in service before January 1, 2009,
beginning on January 1, 2012, all newly installed or replacement end and side door signs
shall use HPPL material or electrically powered sign fixtures with an independent power
source. See Section 5.5.1.
Electrically powered independent power sources or HPPL material or dual mode must be
used for emergency signs / markings for all end and side doors leading to the exterior of the
car in all passenger cars ordered on or after April 7, 2008, or placed in service for the first
time on or after January 1, 2011.
2.4
Batteries that are used as independent power sources shall have automatic self-diagnostic
modules designed to perform discharge tests.
A requirement to mark side door locations that do not have independently powered
emergency lights with additional HPPL material by January 1, 2009 has been added. See
Section 5.5.2.
As of April 7, 2008, all passive signs / marking must achieve HPPL performance or be
specifically grandfathered. See Section 5.6.
Zinc sulfide signs in cars currently in service must be replaced and existing stocks of zinc
sulfide signs are no longer acceptable for installation as replacement signs because they do
not meet HPPL performance.
Instructions for emergency rescue access windows intended for removal by emergency
responders must be placed on or near each such window. Location of the instructions solely
at the midpoint as well as the ends of the car is no longer permitted. See Section 6.1.2.
Retroreflective emergency roof access locator signs / marking and instructions must be used
on all cars equipped with roof hatches or roof structural soft spots. See Section 6.1.3.
Additional requirements for protective coatings and color contrast of exterior retroreflective
signs / markings have been added. See Section 6.3.
Requirements have been added to the body of the standard for illuminance / luminance
measurements and tests to verify that passenger car designs comply with this standard. These
requirements were developed from material contained in the Annexes of Revision 2 of the
Standard. Revision 3 makes them mandatory. See Section 7.
For equipment placed in service before January 1, 2008, if a verification of compliance test
on a representative car signage / marking layout has not already been completed, as required
by Section 7, it must be completed by December 31, 2008. See Section 7.1.
Requirements for material safety contained in Section 6 of Revision 2 of this standard have
been deleted for Revision 3.
More detail has been added to the System Reliability Requirements. See Section 8.
For new passenger cars, a requirement for independent power sources to operate in all
orientations as of January 1, 2011 has been added. See Section 9.
Extensive revisions have been made and detail has been added to the periodic tests and
inspection requirements. See Section 10.
2.5
Testing of a representative sampling of cars comprising the fleet operated by the railroad
must be done at an interval not to exceed 8 years, to verify that the performance of the
emergency signs remains in compliance with this standard. See Section 10.2.1.2.
Defect recording, repair, and record keeping requirements have been clarified and included in
a separate new Section 11.
All of the Informative Annexes in Revision 2 of this standard have been extensively revised
and reorganized and new annexes containing new guidance information have been added.
2.6
Participants
The American Public Transportation Association (APTA) greatly appreciates the contributions
of the following individual(s), who provided the primary effort in the drafting of the original
Standard for Emergency Signage for Egress/Access of Passenger Rail Equipment:
Ralph Dolinger
Al Pucci
In addition, APTA would like to thank the Office of Research and Development, Federal
Railroad Administration, U.S. Department of Transportation (USDOT), for providing funding to
the following members from the Volpe Center/USDOT who contributed extensive technical
research and assistance in the preparation of the original standard and Revisions 1, 2, and 3:
Stephanie Markos
J.K. Pollard
At the time that this standard was originally completed, the Passenger Rail Equipment Safety
Standards (PRESS) Passenger Systems Committee included the following members:
Bill Lydon, Chair
Dave Brooks
Ralph Dolinger
Marc Gagne
Robert Gagne
Bret A. George
Doug Karan
John Kopke
Eric Kosty
Billy Lopez
Susan Madigan
Stephanie Markos
Jim Michel
Susan Madigan
Brenda Moscoso
Scott Ornstein
Stephanie J.
Markos
K. Pollard
Al Pucci
Brenda Moscoso
Jack Reidy
Al Pucci
The Passenger Equipment RSAC Emergency Preparedness Task Force members that contributed
to the modifications resulting in Revision 3 of this standard include:
David Albert
Dan Alpert
Austin Craig
Marina Batzke
Larry Beard
John Bell
Ken Briers
David Brooks
Alex Bunin
Dick Calabrese
Gord Campbell
Art Candenquist
Al Carlson
Stephen Carullo
Paul Cheng
Steve Chrismer
Rich Conway
John Cottingham
Robert Crawford
Tim DePaepe
Ralph Dolinger
Craig Daly
David Elliott
Matthew Enderle
Steve Fritter
Tom Freeman
Marc Gagne
Robert Gagne
Dave Gibson
Cynthia Gross
Lynn Hannah
Herbert Harris
Mark Harvill
Toshi Hasengawa
Robin Hazy
Paul Hewitt
Rich Hollingsworth
Leo Hoyt
Stan Hunter
Andrew Hyer
Dale Kelley
Ullah Kifayat
Dan Knote
Scott Krieger
James Lamond
Sam Liao
Tom Lichterman
Bill Lydon
Susan Madigan
Ken Mannen
David Mao
Stephanie Markos
Eloy Martinez
Peter McGevna
Bob McIntosh
Chris McKay
James Michel
Stuart Miller
Stepfone Montgomery
Brenda Moscoso
Mark Murphy
Ron Owens
Tom Peacock
2.7
Wayne Penn
John Pollard
Vicki Porter
Mark Ricci
Tom Rowbottom
Ed Sauer
Richard Seaton
Patrick Sheeran
Blair Slaughter
George Sloan
Rex Springston
Will Smith
Tom Tsai
David Tyrell
Harold Weisinger
Anna Winkle
Dennis Yachechak
Allen Yoder
John Zolock
Al Zubor
Leo Hoyt
Stan Hunter
Andrew Hyer
Susan Madigan
Ken Mannen
David Mao
Stephanie Markos
Eloy Martinez
Peter McGevna
Bob McIntosh
Jim Michel
2.8
Brenda Moscoso
Mark Murphy
Scott Ornstein
Tom Peacock
J. K. Pollard
Vicki Porter
Tom Rowbottom
Patrick Sheeran
Rex Springston
Harold Weisinger
Al Zubor
Contents
1. Overview............................................................................................................................. 2.11
1.1
1.2
2. References........................................................................................................................... 2.12
3. Definitions, abbreviations, and acronyms........................................................................... 2.13
3.1
3.2
Definitions....................................................................................................................... 2.13
Abbreviations and acronyms ........................................................................................... 2.16
Location........................................................................................................................... 2.18
5.1.1
5.1.2
5.2
5.3
5.4
5.6
5.5
Location........................................................................................................................... 2.27
6.1.1
6.1.2
6.1.3
6.2
6.3
2.9
7.2
7.3
2.10
1.1 Scope
This standard applies to all passenger rail cars that operate on the general railroad system in the
United States. This standard does not apply to tourist, scenic, historic, excursion operations, or
private rail cars.
Revision 3 of this standard takes effect April 7, 2008, unless otherwise specified (see Sections 5
and 7).
This standard contains requirements for signs, markings, and instructions for emergency exits
and rescue access points. This standard is an integral component of a systems approach to
facilitate the ability of passengers and train crewmembers to locate, reach, and operate
emergency exits and emergency responders to gain access into the car to promote safe
evacuation from a rail car or train in the event of an emergency. The other required components
of this systems approach are emergency lighting and low location exit path marking (LLEPM),
which are described in the following APTA standards:
2.11
1.2 Purpose
This standard specifies minimum requirements for the design and selection of the physical
characteristics, informational content, and placement of all interior emergency exit and exterior
rescue access signs / markings and instructions. This standard also requires tests to validate the
design.
Complementary emergency systems provide emergency lighting and low-location exit path
markings to locate, operate, and reach emergency exits and are covered in separate APTA
standards.
2. References
This standard shall be used in conjunction with the applicable sections of the following
publications. When the following publications are superseded, the revision shall apply.
ANSI/ASQC Z1.9-1993, Sampling Procedures and Tables for Inspection by Variables.
APTA PR-E-RP-007-98, Standard for Storage Batteries and Battery Compartments.
APTA PR-E-RP-012-99, Recommended Practice for Normal Lighting System Design for Passenger
Rail Equipment.
APTA PR-CS-S-012-02, Standard for Passenger Car Door Systems for New and Rebuilt
Passenger Cars.
APTA PR-E-S-013-99, Rev. 1, Standard for Emergency Lighting System Design for Passenger
Cars.
APTA PR-IM-S-001-98, Rev. 1, Standard for Passenger Rail Equipment Battery System Periodic
Inspection and Maintenance.
APTA PR-IM-S-005-98, Rev. 2, Standard for Passenger Compartment Periodic Inspection and
Maintenance.
APTA PR-IM-S-007-98, Rev. 1, Standard for Passenger Car Exterior Periodic Inspection and
Maintenance.
APTA PR-IM-S-008-98, Rev. 1, Standard for Passenger Car Electrical Periodic Inspection and
Maintenance.
APTA PR-IM-S-013-99, Rev. 1, Standard for Passenger Car Periodic Inspection and
Maintenance.
2
2.12
ASTM D-4956-07 1 , Standard Specification for Retroreflective Sheeting for Traffic Control.
ASTM E-810-03, Standard Test Method for SIA of Retroreflective Sheeting.
ASTM E-2073-07, Standard Test Method for Photopic Luminance of Photoluminescent
(Phosphorescent) Markings.
49 CFR, Part 223, Safety Glazing Standards.
49 CFR Part 238, Passenger Equipment Safety Standards.
49 CFR, Part 239, Passenger Train Emergency Preparedness.
FRA, Emergency Order Number 20, Notices 1 and 2.
National Transportation Safety Board Recommendations to Federal Railroad Administration,
FRA R-97-16 and R-97-17.
2.13
2.14
2.15
2.16
Emergency window exit locator signs / markings, if necessary (see Section 5.1.2.1); and
5.1 Location
5.1.1 Door exits
5.1.1.1 Door signs / markings
Each vestibule door, end-frame door, and side door leading to the exterior that is intended for
emergency egress shall be identified by a sign / marking that contains the wording EXIT,
EMERGENCY EXIT, or other similar wording in capital letters.
Each sign shall be located on the door or door glazing, or in the immediate proximity. The center
of the sign shall be located on the upper half of the door / car, and shall be conspicuous. See
Sections 5.4.2.2 and 7.1.2.2.
When a door designated as an exit is locked, secured or otherwise inoperative, additional
measures shall be taken to provide emergency opening instructions for the door exit or direct
passengers to an alternative door exit and/or emergency window exit. At a minimum, railroads
shall provide such safety awareness information to passengers and may comply by using one or
more of the following methods: on-board announcements, laminated wallet cards, ticket
envelopes, timetables, station signs or video monitors, public service announcements, or seat
drops. A railroad shall take the following additional safety awareness measures, where
applicable:
Alternative Door Exit: If passengers are directed to an alternative door exit, and the
method for opening the alternative door exit is not obvious, emergency instructions for
opening that exit shall be posted at that exit location.
If a door designated as an exit is not available for use as an exit and the car in which it is located
is continuing in passenger service pursuant to 49 CFR 238.305(d), a railroad shall provide
written notice to the train crew of the non-complying condition and prominently display a notice
on the defective door indicating that the door is defective, as required by 49 CFR 238.305 (c)
(10).
NOTE 2-- HPPL signs/markings installed in shadowed locations should be avoided, to the extent
practicable.
2.18
For equipment ordered before April 7, 2008, and placed in service before January 1,
2011, no less than 6 square inches (39 cm2).
For equipment ordered on or after April 7, 2008, or placed in service for the first time
after January 1, 2011, no less than 16 square inches (103 cm2).
In addition, for each door equipped with a separate manual override device for a power-operated
door intended for emergency egress shall be marked with a sign / marking containing the words
Emergency Door Control, Manual Door Control, or other similar wording. These signs /
markings shall be placed at the manual door control or at an appropriate location in its immediate
proximity.
If it is not obvious where the manual override device is located relative to the door handle, latch
or operating button, a door control locator sign shall be posted. The manual door control locator
sign(s) / marking(s) shall consist of brief text, graphic arrow(s), or symbol(s) to direct passengers
/ crewmembers from the door control to the location of the manual door override.
5.1.1.4 Instructions
If the method for opening a door intended for exit is not obvious, operating instructions shall be
posted at that doors control or in its immediate vicinity.
Operating instructions shall be posted at or near each manual override device for a door intended
for emergency egress.
2.19
Signage / markings on light fixtures located above the emergency window exit; and / or
One sign / marking may serve more than one emergency window exit if the sign / marking can
readily identify each such exit. If all of the side windows installed in the passenger compartment
of the rail car can be used for emergency egress, locator signs are not required.
An emergency window exit sign may serve as a locator sign if it meets the minimum
requirements for a locator sign.
1 inch (2.54 cm) on emergency window exit signs and locator signs
2.20
A stroke-to-width ratio between 1:4 and 1:6 (i.e., the width of the lines which are
combined to produce a letter); and
Spacing between letters of a minimum of 1/16 the height of the upper case letters.
NOTE 3-- The letter size and other requirements above are based on compliance with Section 5.3, as
well as luminance / illuminance criteria measured at the sign surface, as specified in Section 5.4.
Otherwise, signs may not be legible (see also Notes in Section 5.3).
NOTE 4-- These requirements do not apply to instructional signage / marking.
NOTE 5-- Raised letter characters may be utilized.
2.21
For signs / markings installed on or after April 7, 2008, with exposed LEDs that spell out
EXIT, each LED shall have a minimum peak intensity of 35 mcd. For signs using LEDs with a
transparent cover or dual mode, the average luminance measured on the surface, when powered,
shall be at least 1000 mcd/m2.
2.22
TYPE OF LUMINAIRE
(Charging Light)
0.8 (8.6)
Cool-white LED
(6500 K)
0.9 (9.7)
Warm-white LED
(4700 K)
1.0 (10.8)
Cool-white Fluorescent
(4000 - 4500K)
1.5 (16.1)
Warm-white Fluorescent
(3000 - 3500K)
3.5 (37.7)
Incandescent
(2900 K)
To ensure that the normal lighting system provides an adequate charge to the HPPL system,
luminaires (light fixtures) shall be located in the proximity of each HPPL component and
oriented to ensure that the HPPL material is adequately exposed to charging light. Section 7 and
Annex B contain information that railroads can use to ensure sufficient light is available.
Luminaires (light fixtures) located in the proximity of each HPPL component shall be specified
such that their light dispersion patterns provide the above listed minimum illuminance levels at
the surface of the component.
NOTE 12-- Consideration should be given to other illumination requirements for the area, including
those for APTA PR-PS-S-004-99, Rev. 2, Low Location Exit Path Markings and ADA.
Electrically powered fixtures with an independent power source that can power the
signs for least 1 hour after power for normal lighting ceases.
2) For passenger cars ordered on or after April 7, 2008, or placed in service for the first time
on or after January 1, 2011:
For passenger cars ordered before April 7, 2008, and placed in service before January 1, 2011,
each electrically powered sign / marking that is not dual mode shall have an independent power
source that can power the sign / marking in accordance with the requirements above by January
1, 2012.
2.24
2.25
Locator signs in the seating area that comply with Section 5.3, and:
Dimensions of at least:
o 2 inches (5 cm) in letter height, or
o 21 square inches (135 cm2) in area.
NOTE 14-- Some signs / markings may have to be replaced or some illumination levels increased.
If the ambient (normal charging light) illuminance is less than the required criteria specified,
railroads can take several actions described in Annex B to increase the charging light levels.
Table 2. Minimum Illuminance Values for Charging HPPL
(Former and Current Definitions) Materials Grandfathering
ILLUMINANCE VALUE - FC (Lux)
TYPE OF LUMINAIRE
(Charging Light)
Certified Under
Current Definition of
HPPL (Section 3.1.13)
1.6 (10.8)
0.8 (8.6)
Cool-white LED
(6500 K)
1.8 (19.4)
0.9 (9.7)
Warm-white LED
(4700 K)
2.0 (21.5)
1.0 (10.8)
Cool-white Fluorescent
(4000 - 4500K)
3.0 (32.3)
1.5 (16.1)
Warm-white Fluorescent
(3000 - 3500K)
7.0 (75.3)
3.5 (37.7)
Incandescent
(2900 K)
Existing stocks of PL material held in inventory as of April 7, 2008, that meet the former
definition of HPPL may be installed only in locations that qualify under one of the conditions
listed above and which are not shadowed by structural elements or other permanent fixtures.
6.1 Location
6.1.1 Rescue access doors
6.1.1.1 Door signs / marking
Each door intended for use by emergency responders for rescue access shall be identified with
emergency access signs, symbols, or other conspicuous marking consisting of retroreflective
material that complies with Sections 6.2 and 6.3.
6.3 Materials
Exterior emergency rescue access locator signs / markings shall be constructed of retroreflective
material that conforms to the specifications for Type I material sheeting, as specified in ASTM D
e
4956-07 1 , Standard Specification for Retroreflective Sheeting for Traffic Control.
In order to maintain optimum retroreflective properties of the base material, any retroreflective
markings that have ink or pigment applied shall utilize a translucent or semi-translucent ink, as
per the manufacturers instructions. This may include a UV clear coat to prevent fading. Signs
utilizing protective coatings or other materials for the enhancement of sign durability shall meet
the retroreflectivity requirements.
2.28
Unless the floor measurement value is known to be at least 5 times the value in Table 2, a 6.5
foot (2 m) separation between the sensor head and the display must be used to ensure that the
close proximity of the person taking the measurements does not affect the readings.
Section 8.3Activation: The HPPL material shall be activated with a fluorescent lamp of
40W or less and a color temperature of 4000-4500 K that that provides no more than 1 fc
of illumination as measured on the material surface. The activation period shall be for no
more than 1 hour.
Section 8.4Luminance: The photopic luminance of all specimens of the HPPL material
shall be measured with a luminance meter as described in 5.2 (of ASTM E-2073), a
minimum of 1.5 hours after activation has ceased.
2) If the charging light system is at least twice the required levels in Tables 1 and 2 plus the
ambient light reading, consider that the required levels to be met.
To take the measurement readings, the sensor is placed on the area of the HPPL sign / marking
surface location where the light is brightest (or on the floor location as permitted in Sections 5.6
and 10). The observer records the reading(s) using a data collection form (see Annex C).
The sensor and the readout device of the illuminance meter should be held in a manner so that
they can be read without the observers shadow affecting the readings. If light diffusers are used
on the light fixtures, the measurements shall be made with the light diffusers in place.
2.30
7.3 Recordkeeping
Railroads shall retain a copy of the car manufacturer / supplier provided independent laboratory
certified test report results showing that the illuminance or luminance measurements, as
appropriate, on the active area of the signage / marking component comply with the criteria
specified in Section 5.4 or 5.6, as applicable, of this standard. (For HPPL systems, see Annex C.)
Such records shall be kept until all cars with those components are retired, transferred, leased, or
conveyed to another railroad for use in passenger service. A copy of such records shall be
transferred to the accepting railroad along with any such cars.
Railroads shall retain a copy of the railroad-approved illuminance test plan(s) and test results
until the next periodic test, or other test specified in Section 10 is conducted on a representative
car / area, or until all cars of that type are retired, or are transferred, leased, or conveyed to
another railroad. A copy of such records shall be transferred to the accepting railroads along with
such car(s).
Railroads shall retain a copy of the certified independent laboratory test report results that certify
that the retroreflective material complies with Type I materials per ASTM D-4956-05 until all
cars containing the retroreflective material are retired, or are transferred, leased, or conveyed to
another railroad. A copy of such records shall be provided to the accepting railroads along with
any car(s) that are transferred, leased, or conveyed.
8. System reliability
All emergency signage systems shall be designed so that the signs / markings remain
conspicuous, notwithstanding the failure of any single individual sign, material segment, or any
single light fixture, or battery or other power source.
NOTE 17-- Batteries may fail to achieve normal service lives unless measures are taken to prevent
their discharge when the signage / marking system is not needed. To avoid this situation, lighting
circuits of signage / marking systems that use batteries for independent power sources should be
turned off manually or by an automatic (voltage or timer-based) controller (e.g., when the car is not
in passenger service). See Annex D for additional guidance.
For passenger cars ordered before April 7, 2008, and placed in service for the first time before
January 1, 2011, electrically-powered emergency signs shall continue to function after the
standby power and any other stages of load shedding have terminated, so that illumination at the
minimum levels are maintained for at least 1 hour after loss of normal power. Effective January
2.31
9. Operating conditions
Emergency signs/markings shall be conspicuous under all conditions including build up of dust,
dirt, as well as discoloration of the HPPL or light diffuser components.
All emergency signage systems shall be designed to operate without failure under the conditions
typically found in passenger rail equipment including expected mechanical vibrations and shock,
as well as comply with electromagnetic interference and other criteria in 49 Code of Federal
Regulations (CFR) Part 238, Passenger Equipment Safety Standards, Sections 238.225 and
238.425.
All electrically powered signs / marking components using independent power sources in
passenger cars ordered on or after April 7, 2008, or placed in service for the first time on or after
January 1, 2011 shall be designed to operate in all equipment orientations and after the initial
shock of a collision or derailment resulting in the following individually applied accelerations:
longitudinal: 8g,
vertical: 4g.
10. Maintenance
10.1 Daily inspections
Railroads shall visually inspect all emergency signage system components, except those for roof
access, during the daily inspections to determine that signs / markings components are present
and conspicuous, and that signs and instructions are legible.
2.32
After the initial verification tests required by Section 7, railroads shall ensure that periodic tests
to confirm that electrical component(s), including the emergency power source, function as
intended and comply with Section 5.4, are conducted no less frequently than once every 8 years,
with the first test conducted no later than 8 years after the car was placed in service for the first
time.
The tests shall verify the minimum illumination / luminance level and duration of all interior
emergency signage system components are conducted. Electrically powered components shall be
photo-metrically tested as appropriate to the type of light source:
1)
2)
If the luminance level of photometrically-tested EL signs, measured in the first two randomly
selected representative sample cars / areas is at least 2000 mcd/m2, for the specified duration (see
Section 5.5.1), no further testing is required for the cars / areas represented by the sample car /
area tested for the periodic cycle.
Other types of light sources do not require photometric testing if the main car battery /
independent power source (s) that provides emergency lighting power is designed and
maintained to provide the operating voltages to the sign / marking specified by the manufacturer
/ supplier to comply with Section 5.5.1.
Independent power sources using batteries shall be certified by their manufacturers / suppliers to
be capable of maintaining operation of the sign / marking components to which they connected
for the specified duration (see Section 5.5.1).
For electrically powered illuminated interior door exit signs that use a battery as an independent
power source and have an automatic self-diagnostic module, the module shall perform discharge
tests. (See Annex D for additional guidance.)
2.33
HPPL signs/markings placed in areas designed or maintained with normal light levels
of less than 5 fc.
2)
If all of the illuminance levels in the first two randomly selected representative sample cars /
areas exceed the minimum required to charge the PL components required by this standard by at
least a factor of 2, no further testing is required for the cars / areas represented by the sample car
/ area tested for the periodic inspection cycle.
2.35
Annex A (informative)
Bibliography
[B1]
[B2]
[B3]
[B4]
[B5]
Deutsche Industrie Norm (DIN) 67510, Parts 1-4: German Standard: Phosphorescent
Pigments and Products, January 1992.
[B6]
[B7]
[B8]
[B9]
ISO 7010: 2002, Graphical Symbols--Safety Colours and Safety SignsSafety Signs
Used in Workplaces and Public Areas. 1st Edition.
[B10] ISO 9186, 2001, Graphical SymbolsTest Methods for Judged Comprehensibility and
for Comprehension. 2nd Edition.
[B11] ISO 17398: 2004, Safety Colours and Safety Signs Classification, Performance and
Durability of Safety Signs.
[B12] MIL Std 1472E, Department of Defense Design Criteria Standard Human Engineering,
Section 5.5: Labeling, 31 October 1996.
[B13] National Bureau of Standards (NBS), Technical Note 11-80, National Bureau of
Standards, Size of Letters Required for Visibility as a Function of Viewing Distance and
Observer Visual Acuity, NBS Technical Note 11-80, July 1983.
[B14] NFPA 70, National Electrical Code, 2006.
[B15] NFPA 101, Life Safety Code: Chapter 7, Means of Egress, 2006.
[B16] NFPA 130, Fixed Guideway and Passenger Rail Systems, NFPA, Quincy, MA, 2006.
2.36
2.37
Annex B (informative)
HPPL material technical considerations
B.1 Variables
Five variables that affect the visibility of the HPPL material / component are:
The location of the HPPL material in relation to the activating light source and any objects that
cast shadows on the material have a great impact on the illuminance provided by the charging
light. Accordingly, HPPL material should not be located in shadowed areas.
Cool-white fluorescent lamps producing an illuminance level of 2 fc have been shown to provide
sufficient charging light for materials meeting the former definition of HPPL (see Section 3.1.14)
used in passenger rail cars. Adequate charging light for HPPL materials / components is
generally available at most locations, except directly under the seats, or if there are overhangs or
other obstructions that block light from reaching the material / component. Signs/markings
certified according to the former definition of HPPL (see Section 3.1.14) require at least twice as
much illuminance as HPPL material (see Section 3.1.13) to deliver the same luminance. HPPL
materials certified to the former definition were usually designed with a large safety factor so
that they do not actually require 5 times as much light for charging as the HPPL material defined
in Section 3.1.13.
Another variable is the available HPPL charging time. The adequate charging time at 1 fc is at
least hour from dark storage until departure.
The type of charging light that is used will affect the amount of illumination required to charge
the signs / markings adequately. Most of the visible spectrum (red, orange and yellow) of a light
source is not useful for charging PL materials. Short-wave length ultraviolet light is the most
effective part of the light spectrum for charging PL materials. Photons of longer wavelength do
not have enough energy to excite the electrons of the PL material. For example, 1 fc of
illumination from a commonly available cool-white fluorescent lamp will provide sufficient
illumination to meet the HPPL luminance criterion. However, 1 fc of illumination from
commonly available warm-white fluorescent and incandescent lamps will not. If warm-white
fluorescent lamps are used, the minimum charging light level must be at least 50% higher. If
incandescent lamps are used, the minimum charging light level will be more than three times
higher than is sufficient with cool-white fluorescent lamps.
White LED light contains a higher proportion of short-wave light, and is thus somewhat more
effective than cool-white fluorescent light for charging. In addition, since LEDs are
fundamentally unidirectional light emitters, luminaires that use them must be specifically
2.38
Check the light fixtures near the test samples to ensure proper working order.
Clean light fixtures and check to ensure that the diffusers not yellowed with age. Old,
dirty fixtures have been measured with less than half the light output of clean ones with
new diffusers.
Check fluorescent tubes to ensure they are not near the ends of their service lives, where
light output drops significantly.
Replace warm white fluorescent lamps with cool white fluorescent lamps.
Replace existing fluorescent tubes with those of recent design that provide 10-15% more
light for the same wattage rating and double the service life.
If the charging light performance criterion cannot be met after taking any of the above
actions, then either install:
-
Annex C (informative)
Procedures for measuring charging light illuminance
C.1 Equipment
Examples of hand-held meters on the market with adequate accuracy and sensitivity for this
application, are illustrated in Figure C1:
Minolta T-10 Illuminance meter and A20 and A21 adapters and LAN cable
Other meters that meet the performance specifications listed in Section 7 are also acceptable.
Illuminance sensors may need recalibration if the meter is dropped. Special care is
required to avoid this. Gigahertz-Optik offers an optional foam rubber shock protector for its
sensor.
Railroads with fleets consisting entirely of brightly illuminated cars may forego the use of a
meter with precise off-axis response, because high levels of floor illumination can be used to
establish that illumination on vertical surfaces is adequate for charging PL signs /markings. Lowcost meters that conform to CNS 5119 3 , Class II (which permits unlimited errors for angles of
incidence greater than 60) may be used for floor and arm-rest level measurements of
illumination. Because field data have shown that illuminance values on vertical surfaces are at
least 20% of the illuminance on adjacent floors, the floor measurements made with inexpensive
meters can be used to demonstrate compliance with this standard whenever the values at the
floor are five times greater than required illuminance on the surface of the sign/marking in
question. Meters for this application are widely available from vendors such as Extech, TES,
Tenmars, etc.
Other considerations: The Minolta meter can be set to readout in foot-candles or lux; the other
meters readout in lux only. The Minota and Gigahertz-Optik meters have RS-232 data outputs
and require an external USB adapter to work with most notebook computers. The Hagner meter
has an analog data output and requires an external USB data-acquisition adapter. The Minolta
The Minolta meter has a detachable head that can be connected to the meter body with ordinary
LAN cable of 6.5 ft (2 m), provided that the optional A20 and A21 adapters are purchased. The
other meters have 6.5 ft (2-m) cables permanently attached to the sensor.
2.40
2.41
2.42
END TIME:
A-end
B-end
Left Side
Right Side
2.43
Notes
Use the following to describe the make/model/wattage rating/cleanliness, etc., of the emergency
charging light fixtures, etc.
2.44
Annex D (informative)
Automatic testing of electrically powered signage systems that use
batteries as independent power sources
Electrically powered door exit signs using independent power sources have important
advantages since they are not vulnerable to loss of the main car battery power supply and/or
damage to the main car battery power supply wiring. However, for the independent power
supply to the door emergency exit sign system to be reliable and operate when necessary,
multiple individual batteries must be periodically tested for each rail car (for cars with only two
such batteries, each one must be tested).
Manual testing requires that a worker first determine that all batteries as independent power
sources have been connected to a source of charging power for the necessary amount of time to
reach full charge. Then, car-by-car, the charging power must be disconnected and the door
signage system switched into emergency mode. After the prescribed 1 or 1.5 hour time period for
discharge, the worker must then revisit each car and note which door emergency exit sign
fixtures are working properly and which are not. While such tests are in progress, other kinds of
maintenance work are effectively precluded by the lack of light inside the car.
To avoid the substantial labor costs of conducting periodic discharge tests of these independent
power sources, manufacturers of door emergency exit sign systems for buildings have developed
self-test modules for their battery ballasts that perform periodic discharge tests automatically. (A
discharge test is necessary for independent batteries because they are sealed devices and
therefore cannot be tested by the specific-gravity method used for the main car battery.)
These self-test modules display the results of the most recent test by means of a multi-color LED
on the light fixture. For a typical fixture, the LED can indicate any of the following conditions:
CONDITION
STATUS INDICATION
Normal mode
Steady green
Self-testing
Flashing green
Emergency mode
Off
Insufficient charge
Single-flash red
Double-flash red
Triple-flash red
Quadruple-flash red
The status indication remains displayed until the next scheduled periodic test or until a repair is
performed. Only a momentary observation is required to see that a unit is functioning normally.
Only failed components require action by maintenance staff.
2.45
2.46
Annex E (informative)
Test laboratories
E.1 ASTM International (American Society for Testing and Materials)
At the time this document was authorized, the following independent test laboratories could
perform the ASTM E-2073 test, as modified in Section 7.1.2.1 of this standard, to measure the
luminance of HPPL material.
California Institute of Electronics
and Material Science
2115 Flame Tree Way
Hornet, CA 92545
Tel: 951-929-2659
Contact: Lev Berger
[email protected]
Gamma Scientific
8581 Aero Drive
San Diego, CA 92123
Tel 858-279-8034
Fax 858-576-9286
Contact: Eric Nelson
www.gamma-sci.com
2.47
Annex F (informative)
Representative sample sizes Periodic maintenance
Either of the following two sampling methods is acceptable.
Inspect cars / areas to ensure that there are no defects, such as burned-out lamps,
weak batteries, missing or damaged signs / markings.
2)
3)
If all 5 cars / areas comply with the minimum criteria required by Sections 5, 7, and 10,
no further action is required.
4)
5)
Determine and document the extent and cause of the failure and perform repairs to
the car (s) / area(s).