Sistema Electrico - Excavadora 322 CAT

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BASIC ELECTRICAL SYSTEM

POWER CIRCUIT

LOW CURRENT CIRCUIT


MAIN RELAY

DISCONNECT
SWITCH

FUSE PANEL

ALTERNATOR
BREAKER

BATTERY

SWITCH PANEL
WINDSHIELD WIPER

NEG POS

WINDSHIELD WASHER
LIGHTS
CIGAR LIGHTER
STARTER
MOTOR
G

NEUTRAL
STARTER START STARTER
SWITCH
RELAY
RELAY

CAB HEATER
TIMER
RELAY

AIR CONDITIONER

MTR BAT

HORN

MOTOR

GOVERNOR
ACTUATOR
NEUTRAL
START SW.

CONTROLLER

STARTER
CONTROL
RELAY
START/STOP CIRCUIT
ALTERNATOR

CHARGING
CIRCUIT

HEATER
CONTROL UNIT

HEATER
AIR
RELAY HEATER

BASIC ELECTRICAL SYSTEM


POWER CIRCUIT

LOW CURRENT CIRCUIT


MAIN RELAY

FUSE PANEL

CIGAR
LIGHTER

WINDSHIELD
WIPER

BATTERY
NEG POS

NEG POS

DISCONNECT
SWITCH

STARTER
MOTOR
G

ALTERNATOR
BREAKER

LIGHTS

WINDSHIELD
WASHER

SWITCH PANEL
CAB HEATER
STARTER NEUTRAL
START
RELAY
RELAY

STARTER
SWITCH

TIMER
RELAY

HORN
AIR
CONDITIONER

MTR BAT
MOTOR

STARTER
CONTROL
RELAY

NEUTRAL
START SW.

GOVERNOR
ACTUATOR
CONTROLLER

START/STOP CIRCUIT
ALTERNATOR

CHARGING
CIRCUIT

HEATER HEATER
AIR
CONTROL RELAY HEATER
UNIT

BASIC ELECTRICAL SYSTEM


POWER CIRCUIT

LOW CURRENT CIRCUIT


FUSE PANEL

DISCONNECT
SWITCH
MAIN
RELAY

ALTERNATOR
BREAKER

BATTERY
NEG POS

STARTER
MOTOR
G

STARTER
RELAY

NEUTRAL
START
RELAY

HORN

CONTROLLER

STARTER
SWITCH

TIMER
RELAY

SWITCH PANEL

MTR BAT

WINDSHIELD WIPER
MOTOR

STARTER
CONTROL
RELAY

WINDSHIELD WASHER

NEUTRAL
START SW.
GOVERNOR
ACTUATOR

LIGHTS
CIGAR LIGHTER
CAB HEATER

START/STOP CIRCUIT

AIR CONDITIONER
ALTERNATOR

AIR
HEATER

HEATER
HEATER
RELAY CONTROL UNIT

ENGINE
START AID START AID
COOLANT SOLENOID
SWITCH
TEMP. SW.

CHARGING CIRCUIT

308-YL
START SWITCH

308-YL
200-BK

308-YL

200-BK
308-YL
101-RD-6
MAIN
RELAY

105-RD

101-RD-6

TIMER RELAY

101-RD-6

112-PU-6

POWER
CIRCUIT

FUSE PANEL

15 A

175-RD-14

10 A
10 A

110-RD
114-RD

10 A
10 A

115-RD
103-RD

10 A

105-RD

10 A

184-RD

15 A
15 A

107-RD-14

15 A
5A
10 A

113-OR-18
1118-GY

15 A

C987-RD-14
168-RD-14

10 A

152-BU

10A

176-RD

308-YL
110-RD
200-BK

CIRCUIT BREAKER FOR


THE ALTERNATOR

101-RD-6

101-RD-6
MOTOR

RD-00

RD-00
POS

NEG

60A

109-RD-6

BK-00
POS

BATTERIES

NEG

ALTERNATOR

ALT P
R
E

200-BK-6

MTR BAT

1N
+B
OUT
GND

4
1
3
2

FUSE PANEL

15 A

C OFF
S ON
B ST

124-GY-14

5A

169-PK-18

10 A

129-BU

10 A

160-PU

5A

123-WH-18

10 A

120-YL

10 A

179-BU

10 A
5A

147-PU
143-BR-18

15 A

191-WH-14

10 A

149-PU

10 A

180-GN

10 A
10 A
10 A
15 A
5A

POWER CIRCUIT
308-YL-18
200-BK-18

308-YL

200-BK-18

308-YL

START SWITCH
308-YL

FUSE PANEL
101-RD-6
101-RD-6

101-RD-6

112-PU-6

MAIN
RELAY

10 A

105-RD

10 A

110-RD

15 A

175-RD-14

10 A

114-RD

10 A

115-RD

105-RD

TIMER RELAY

10 A

103-RD

10 A

184-RD

10 A

149-RD
130-RD-14

15 A

C OFF
S ON
B ST

308-YL
110-RD
200BK

4
1
3
2

10 A
5A
30 A

FUSE PANEL

CIRCUIT BREAKER FOR


THE ALTERNATOR

MTR BAT

168-RD-10

101-RD-6

101-RD-4

60A

109-RD-6

109-RD-6

MOTOR

RD-00
POS NEG

BK-00
POS NEG

ALTERNATOR
L

ALT P
R
E

BATTERIES
200-BK-6

RD-00

10 A
5A
10 A
10 A
5A
10 A

124-GN-14

10 A

160-PU

5A
10 A

123-WH-18

10 A

179-BU
147-PU

10 A

113-OR-18
118-GY
152-BU
169-PK-18
129-BU

120-YL

5A

150-OR-18

15 A

191-WH-14

5A

309-GY-18

5A
10 A

180-GN

1N
+B
OUT
GND

5A
5A

POWER CIRCUIT

FUSE
PANEL

10 A
10 A
10 A
10 A

118-GY

10 A

160-PU

5A

169-PK-18

308-YL

5A

123-WH-18

308-YL
200-BK

10 A

152-BU

10 A
5A

113-OR-18

TIMER RELAY
1N
GND
OUT
+B

4
2
3
1

308-YL
200-BK

200-BK
308-YL

109-RD-6

10 A

112-PU-6

10 A

ALT P
R
E

MAIN
RELAY

109-RD-6

200-BK-6

109-RD-6

CIRCUIT BREAKER FOR


THE ALTERNATOR
G

10 A

112-PU-6

MTR BAT

101-RD-4

147-PU
120-YL

15 A

179-BU
124-GN-14

5A

150-OR-18

15 A

191-WH-14

5A

166-BR-18

10 A

130-GN

308-YL

FUSE PANEL
101-RD-6

60A

129-BU

15 A
30 A
10 A

101-RD-6

10 A

START SWITCH

10 A

MOTOR

RD-00

BK-00

RD-00
POS NEG

POS NEG

BATTERIES

10 A

114-RD

10 A

110-RD

5A

115-RD

5A

105-RD

10 A

149-RD

10 A
15 A

C987-RD-14

10 A

184-RD

15A

103-RD
175-RD-14

30 A

168-RD-19

105-RD

1
5
10
7

308-YL
105-RD

10
7
12
4

308-YL
324-RD
307-OR
105-RD

C OFF
S ON
B ST

START AND STOP CIRCUIT


308-YL-18
200-BK-18

308-YL

200-BK-18

308-YL

308-YL
308-YL
101-RD-6
101-RD-6

NEUTRAL
START SWITCH

101-RD-6

BK-18
RD-18
WH-18

10 A

105-RD

10 A

110-RD

10 A

107-RD-14

C
A
B

308-YL
110-RD
189-RD
200-BK

189-RD
154-RD
151-GN

304-WH-8

NEUTRAL
START RELAY

STARTER CONTROL RELAY


330-YL
403-GN-18
K776-GN-18
309-GY-18
200-BK-18

109-RD-8

MOTOR

RD-00

60A

RD-00
POS NEG

STARTER MOTOR

109-RD-6

101-RD-4
101-RD-6

109-RD-6
BK-00

POS NEG

1N
+B
OUT
GND

306-GN

MTR BAT

4
1
3
2

TIMER RELAY

403-GN-18

304-WH-8

C OFF
S ON
B ST

KEY START SWITCH

STARTER
RELAY

STARTER SOLENOID
G

1
2

307-OR
105-RD

ALT P
R
E

BATTERIES

WH/BU
WH/YL
YL
WH/GN
BK

S
P
L
R
GND

ENGINE SHUTDOWN TIMER


308-YL-18
107-RD-14
227-PK-14
200-BK-18

3
1
4
2

327-PK-14

GN-18
RD-14
BK-18
BU-14

ON (KEY)
+ BATTERY
SOLENOID
GND

327-PK-14

200-BK-6

ALTERNATOR

ENGINE SHUTDOWN
SOLENOID

START AND STOP CIRCUIT


308-YL-18
200-BK-18

308-YL
308-YL

200-BK-18

308-YL

308-YL
101-RD-6
101-RD-6

C OFF
S ON
B ST

307-OR
105-RD
10 A

KEY START SWITCH

105-RD
110-RD

101-RD-6

10 A

C
A
B

BK-18
RD-18
WH-18

189-RD
154-RD

STARTER SOLENOID
304-WH-8

NEUTRAL
START
RELAY

306-GN

109-RD-6

MOTOR

RD-00

RD-00
POS NEG

STARTER MOTOR

300-YL
403-GN-18
200-BK-18

BK-00
POS NEG

ALT P
R
E

BATTERIES

GOVERNOR ACTUATOR

403-GN-18

109-RD-6

60A

KEY
+B
GND

6
1
2
WH/BU
WH/YL
BK

S
P
GND

STARTER CONTROL RELAY

101-RD-4
101-RD-6

308-YL
189-RD
200-BK

109-RD-8

MTR BAT

1N
+B
OUT
GND

TIMER RELAY

STARTER RELAY

304-WH-8

4
1
3
2

NEUTRAL START SWITCH

1
2

308-YL
110-RD
189-RD
200BK

ALTERNATOR
200-BK-6

START AND STOP CIRCUIT


C
A
B

154-RD
307-OR
1
2

NEUTRAL
START RELAY

200-BK-18
200-BK
200-BK
200-BK
2
1

326-RD

STARTER
RELAY

200-BK

304-WH-8

5
308-YL
308-YL

109-RD-8

ALTERNATOR
304-WH-8

200-BK-18

5
10
11
7
200-BK
300-YL

+B
GND

301-BU-10
200-BK-10

B+
D ALT
B-

2
4
3
1

GDN
IN
OUT
+B

308-YL
189-RD
110-RD

109-RD-6

200-BK-6

TIMER RELAY
326-RD

189-RD

326-RD
189-RD
109-RD-6

109-RD-6

109-RD-6

STARTER SOLENOID
304-WH-8
G

MTR BAT

101-RD-4

101-RD-6

MOTOR

RD-00

RD-00
POS NEG

STARTER MOTOR

BK-00
POS NEG

BATTERIES

60A

101-RD-6

10 A

101-RD

10 A

105-RD

BK-18
RD-18
WH-18

NEUTRAL
START SWITCH

189-RD
154-RD
308-YL
105-RD

326-RD
307-OR

10
7
12
4

308-YL
326-RD
307-OR
105-RD

C OFF
S ON
B ST

KEY START SWITCH

STARTER SWITCH

STARTING AID
CIRCUIT

154-RD

200BK-18

BK-18
RD-18
WH-18

A718-PU-18
200-BK-18

310-PK-18
403-GN-18
B

200-BK-18

HEATER
RELAY

101-RD-4

1
2

ALT P
R

MOTOR

C
A
B

308-YL-18
306-GN
A718-PU-18

KEY SW. (ON)


KEY SW. (START)
TEMPERATURE
INDICATOR
RELAY
REGULATOR
CHECK TERM.
GND

MTR BAT

C OFF
S ON
B ST

307-OR

HEATER CONTROL UNIT

308-YL

200BK-18

877-YL-4
RD-00

POS NEG

200BK-18

AIR HEATER

101-RD-4

RD-00

BK-00
POS NEG

877-YL-4

STARTER SWITCH

STARTING AID
CIRCUIT

308-YL

C OFF
S ON
B ST

307-OR

HEATER CONTROL UNIT


308-YL-18
306-GN
A718-PU-18

KEY SW. (ON)


KEY SW. (START)
TEMPERATURE
INDICATOR
RELAY
REGULATOR
CHECK TERM.
GND.

MOTOR

306-GN

A718-PU-18
200-BK-18

310-PU-18
200-BK-18
200-BK-18
200-BK-18

MTR BAT

BK-18
RD-18
WH-18

154-RD

200BK-18

HEATER RELAY
101-RD-4

877-YL-4

101-RD-4

RD-00

RD-00
POS NEG

BK-00
POS NEG

1
2

AIR HEATER
877-YL-4

322C
STARTING AID
CIRCUIT

308-YL

10

308-YL

307-OR

12

307-OR

C OFF
S ON
B ST

STARTER SWITCH

307-OR

308-YL-18
306-GN
L975-PK-18
A713-PU-18
310-PU-18
200-BK-18

200BK-18

154-RD

306-GN

307-OR

200BK-18

310-PU

11

53

154-RD

307-OR

15

310-PU

16

A
B
C

RD-18
WH-18
BK-18

2
1

200BK-18
311-WH-18

1
2

308-YL

307-OR

HEATER CONTROL UNIT


KEY SW. (ON)
KEY SW. (START)
TEMPERATURE
INDICATOR
RELAY
REGULATOR
CHECK TERM.
GND

11

START AID SW.

ENGINE COOLANT
TEMPERATURE SW.
START AID
SOLENOID

L975-PK-18
A713-PU-18

101-RD-4

877-YL-4

101-RD-4

RD-00

RD-00
POS NEG

3
4

AIR
HEATER

HEATER
RELAY

MTR BAT
MOTOR

311-WH-18
310-PU

BK-00
POS NEG

L975-PK-18

A713-PU-18
200-BK-18

1
2

CHARGING CIRCUIT
112-PU-6
15 A
5A
101-RD-6
101-RD-6

10 A
10 A
5A

10 A
10 A

10 A
10 A

15 A
101-RD-6

10 A

10 A
10 A
10 A

10 A
10 A
5A

15 A

15 A

10 A

5A

5A

5A

30 A

10 A

10 A

BREAKER FOR
THE ALTERNATOR

MTR BAT

5A
10 A

101-RD-6

101-RD-4

60A

109-RD-6

109-RD-6

MOTOR

RD-00

RD-00
POS NEG

BK-00
POS NEG

ALTERNATOR

ALT P
R
E

BATTERIES

200-BK-6

5A
5A
10 A
10 A
10 A

CHARGING CIRCUIT

1200-BK
308-YL

109-RD-6

109-RD-6

D ALT B+

112-PU-6

B-

200-BK-6

10 A

118-GY

10 A
5A

160-PU
169-PK-18

5A

123-WH-18

10 A

152-BU

10 A
5A

129-BU

10 A

147-PU

10 A

120-YL

10 A

179-BU

15A
5A

124-GN-14
150-OR-18

15 A

191-WH-14

5A

166-BR-18

10 A

113-OR-18

180-GN

ALTERNATOR
15 A

BREAKER FOR
THE ALTERNATOR
G

30 A

109-RD-6

MTR BAT

60A

101-RD-6

101-RD-4
MOTOR

RD-00

RD-00
POS NEG

BATTERIES

BK-00
POS NEG

101-RD-6

10 A

114-RD

10 A
10 A

110-RD

10 A

105-RD

10 A

149-RD

10 A
15 A

184-RD

10 A
15A

103-RD
175-RD-14

30 A

168-RD-10

115-RD

C987-RD-14

CONN. 83
495-GN
235-BK

1
2

YL
FUEL LEVEL SENSOR

BK

CHASSIS
492-GY
235-BK

COOLANT
TEMPERATURE SENSOR

235-BK

HYDRAULIC OIL
TEMPERATURE SENSOR

CHASSIS

312C ENGINE AND


PUMP CONTROL
CIRCUIT

491-PK
CHASSIS
CONN. 97
405-GY

CONN. 84
496-WH
235-BK
CHASSIS

CONN. 1

412-BU
235-BK

CHASSIS

HYDRAULIC
OIL
LEVEL
SWITCH

1
2

1
2

CONN. 96
C468-BU
235-BK

COOLANT
LEVEL
SWITCH

CHASSIS

ENGINE OIL
PRESSURE SWITCH

235-BK

1
2

ENGINE OIL
LEVEL SWITCH

CHASSIS
CONN. 95
497-OR
235-BK

2
1

RD

SIGNAL
GROUND

BK

CHASSIS

HYDRAULIC OIL
FILTER SWITCH

CONN. 185
430-BU

FUEL LEVEL
COOLANT TEMP. SENSOR
BACKUP SW.
ALT. R TERM.

ENG. OIL PRESS. SW.


CUPSUL FILTER PLUGGED
AIR CLEANER PLUGGED
AIR HEATER CONTROLLER
ENG OIL LEVEL SW.
COOLANT LEVEL SW.
HYD OIL LEVEL SW.
CDL +
CDL KEY SW. DN.

CONN. 171
30
29
33
47
35

495-GN
492-GY
491-PK
M736-BU
403-GN

CONN. 172
41
42
46
4
40
31
32
33
43
23

405-GY
497-OR
430-BU
L975-PK
C468-BU
412-BU
496-WH
883-GN
892-BR
308-YL

MONITOR
LIGHT
ACC
+B
CDL+
CDLGND

CHASSIS

CONN. 52
7
3
1
4
8
5
6
2

807-PK
189-PK
103-RD
893-GN
892-BR
201-BK

CONN. 106
M736-BU

10

M736-BU

CONN. 106
235-BK
6
235-BK

CONN. 37
9
12

INDICATOR

BACKUP SW.

M736-BU
235-BK

HEATER
CONTROL LIMIT

109-RD
R

P ALT
E

ALTERNATOR
L

200-BK
CHASSIS
BK-00

BK-00
CONN. 73
7
3
1
4
8
5
6
2

CONN. 73
169-PK
103-RD
893-GN
892-BR
201-BK

13

CONN. 11
189-PK

CONN. 73
11
10
9

101-RD
893-GN
892-BR

9
8
CONN. 105
B
A
CONN. 108

CHASSIS

DISCONNECT
SWITCH

10
4

308-YL
105-RD

5A

103-RD

105-RD

101-RD

MOTOR

MAIN RELAY

101-RD

10 A
101-RD
FUSE (DOME
LAMP/MEMORY)
10 A
101-RD
FUSE (KEY SW.)

MTR BAT

112-PU

FUSE (BACKUP
MONITOR CONTROL)

CONN. 10
7

NEG POS

BATTERIES

CONN. 36
308-YL
105-RD

RD-00

RD-00
NEG POS

169-PK

CONN. 47
R

CONN. 20
CONN. 13
1

403-GN

START SW.

OFF C
ON S
ST B

AIR CLEANER
SWITCH

235-BK

L975-PK

TERMINAL
BLOCK
60A

109-RD

ALT. BREAKER

CONN. 90
495-GN
235-BK

1
2

YL
FUEL LEVEL SENSOR

BK

CHASSIS
492-GY
235-BK

COOLANT
TEMPERATURE SENSOR

235-BK

HYDRAULIC OIL
TEMPERATURE SENSOR

CHASSIS

315C ENGINE AND


PUMP CONTROL
CIRCUIT

491-PK
CHASSIS
CONN. 97
405-GY

CONN. 92
496-WH
235-BK
CHASSIS

CHASSIS

HYDRAULIC
OIL
LEVEL
SWITCH

1
2
CONN. 1

412-BU
235-BK

CONN. 96
C468-BU
235-BK

COOLANT
LEVEL
SWITCH

CHASSIS

ENGINE OIL
PRESSURE SWITCH

235-BK

1
2

ENGINE OIL
LEVEL SWITCH

CHASSIS
CONN. 95
497-OR
235-BK

2
1

RD

SIGNAL
GROUND

BK

CHASSIS

HYDRAULIC OIL
FILTER SWITCH

CONN. 5
430-BU

CONN. 71
FUEL LEVEL
COOLANT TEMP. SENSOR
BACKUP SW.
ALT. R TERM.

CHASSIS
495-GN
492-GY
491-PK
M736-BU
403-GN

30
29
33
47
35

AIR CLEANER
SWITCH

235-BK

L975-PK

CONN. 106
M736-BU

M736-BU

10

CONN. 45
9
12

CONN. 19
CONN. 27
1

INDICATOR

BACKUP SW.

M736-BU
235-BK

HEATER
CONTROL LIMIT

235-BK
CONN. 72
ENG. OIL PRESS. SW.
CUPSUL FILTER PLUGGED
AIR CLEANER PLUGGED
AIR HEATER CONTROLLER
ENG OIL LEVEL SW.
COOLANT LEVEL SW.
HYD OIL LEVEL SW.
CDL+
CDLKEY SW. DN.

41
42
46
4
40
31
32
33
43
23

MONITOR
LIGHT
ACC
+B
CDL+
CDLGND

405-GY
497-OR
430-BU
L975-PK
C468-BU
412-BU
496-WH
883-GN
892-BR
308-YL
CONN. 59
7
3
1
4
8
5
6
2

807-PK
189-PK
103-RD
893-GN
892-BR
201-BK

403-GN

CHASSIS
BK-00

BK-00
CONN. 58
7
3
1
4
8
5
6
2

CONN. 52
169-PK
103-RD
893-GN
892-BR
201-BK

13

CONN. 25
189-PK

CONN. 52
11
10
9

101-RD
893-GN
892-BR

9
8
CONN. 109
2
1
7

CHASSIS

DISCONNECT
SWITCH

10
4

308-YL
105-RD

5A

105-RD

101-RD

MOTOR

MAIN RELAY

101-RD

10 A
101-RD
FUSE (DOME
LAMP/MEMORY)
10 A
101-RD
FUSE (KEY SW.)

MTR BAT

112-PU

FUSE (BACKUP
MONITOR CONTROL)

CONN. 24
7

NEG POS

BATTERIES

CONN. 44
308-YL
105-RD

RD-00

RD-00
NEG POS

169-PK

103-RD
CONN. 51
R

ALTERNATOR
L

200-BK

START SW.

OFF C
ON S
ST B

109-RD
R

P ALT

TERMINAL
BLOCK
60A

109-RD

ALT. BREAKER

CONN. 179
495-GN
235-BK

1
2

YL
FUEL LEVEL SENSOR

BK

CHASSIS
492-GY

320C ENGINE AND


PUMP CONTROL
CIRCUIT

235-BK

COOLANT
TEMPERATURE SENSOR

235-BK

HYDRAULIC OIL
TEMPERATURE SENSOR

CHASSIS
491-PK
CHASSIS
CONN. 16
405-GY

ENGINE OIL
PRESSURE SWITCH

235-BK

CHASSIS
CONN. 137
497-OR
235-BK

2
1

RD

SIGNAL
GROUND

BK

CHASSIS

HYDRAULIC OIL
FILTER SWITCH

CONN. 185
430-BU
CHASSIS

CONN. 71
495-GN
492-GY
491-PK
M736-BU
403-GN

30
29
33
47
35

M736-BU
235-BK

CONN. 51
8
32

M736-BU
235-BK

41
42
46
4
33
43
23

BACKUP SW.

M736-BU
235-BK

CONN. 72
ENG. OIL PRESS. SW.
CUPSUL FILTER PLUGGED
AIR CLEANER PLUGGED
AIR HEATER CONTROLLER
CDL+
CDLKEY SW. DN.

CONN. 54
9
12

403-GN

405-GY
497-OR
430-BU
L975-PK
883-GN
892-BR
308-YL

CDL+
CDLGND

CONN. 7
7
3
1
4
8
5
6
2

807-PK
189-PK
103-RD
893-GN
892-BR
201-BK

CONN. 8
7
3
1
4
8
5
6
2

ALTERNATOR
L

200-BK
CHASSIS

CONN. 1
169-PK
103-RD
893-GN
892-BR
201-BK

BK-00

13

CONN. 83
189-PK

CONN. 1
11
10
9

101-RD
893-GN
892-BR

9
8
CONN. 51
41
40

CHASSIS

CONN. 53
308-YL
105-RD

10
4

308-YL
105-RD

RD-00
NEG POS

169-PK

5A

10 A

101-RD

112-PU

FUSE (BACKUP
MONITOR CONTROL)

101-RD

101-RD

10 A

101-RD

FUSE (KEY SW.)

MOTOR

MAIN RELAY

FUSE (DOME
LAMP/MEMORY)
105-RD

MTR BAT

BATTERIES

CONN. 82
7

RD-00
NEG POS

DISCONNECT
SWITCH

103-RD
CONN. 42

OFF C
ON S
ST B

109-RD

START SW.
R

HEATER
CONTROL LIMIT

P ALT

BK-00
MONITOR
LIGHT
ACC
+B

CONN. 85
INDICATOR
9
8
7
6
5
4
3
2
1

CONN. 87
1
2
3
4
5
6

L975-PK

FUEL LEVEL
COOLANT TEMP. SENSOR
BACKUP SW.
ALT. R TERM.

AIR CLEANER
SWITCH

235-BK

TERMINAL
BLOCK
60A

109-RD

ALT. BREAKER

CONN. 83
495-GN
235-BK

1
2

YL
FUEL LEVEL SENSOR

BK

CHASSIS
492-GY
235-BK

COOLANT
TEMPERATURE SENSOR

235-BK

HYDRAULIC OIL
TEMPERATURE SENSOR

CHASSIS

322C ENGINE AND


PUMP CONTROL
CIRCUIT

491-PK
CHASSIS

CONN. 138
496-WH
235-BK

HYDRAULIC
OIL
LEVEL
SWITCH

1
2

CHASSIS

CONN. 173

412-BU
235-BK

1
2

CHASSIS
235-BK

CONN. 119
5

405-GY

CONN. 115
A
B

CONN. 118
2
1

C468-BU

CONN. 113
1
2

COOLANT
LEVEL
SWITCH

CHASSIS

CONN. 137
1
2

497-OR
235-BK

ENGINE OIL
PRESSURE SWITCH

ENGINE OIL
LEVEL SWITCH

RD

SIGNAL
GROUND

BK

CHASSIS

HYDRAULIC OIL
FILTER SWITCH

CONN. 185
430-BU

FUEL LEVEL
COOLANT TEMP. SENSOR
BACKUP SW.
ALT. R TERM.

ENG. OIL PRESS. SW.


CUPSUL FILTER PLUGGED
AIR CLEANER PLUGGED
AIR HEATER CONTROLLER
ENG OIL LEVEL SW.
COOLANT LEVEL SW.
HYD OIL LEVEL SW.
CDL+
CDLKEY SW. DN.

CONN. 171
30
29
33
47
35

495-GN
492-GY
491-PK
M736-BU
403-GN

CONN. 172
41
42
46
4
40
31
32
33
43
23

405-GY
497-OR
430-BU
L975-PK
C468-BU
412-BU
496-WH
883-GN
892-BR
308-YL

MONITOR
LIGHT
ACC
+B
CDL+
CDLGND

CHASSIS

CONN. 7
7
3
1
4
8
5
6
2

807-PK
189-PK
103-RD
893-GN
892-BR
201-BK

CONN. 51
M736-BU
235-BK

3
32

M736-BU
235-BK

CONN. 54
9
12

INDICATOR

BACKUP SW.

M736-BU
235-BK

403-GN

HEATER
CONTROL LIMIT

109-RD
R

P ALT
E

ALTERNATOR
L

200-BK
CHASSIS
BK-00

BK-00
CONN. 6
7
3
1
4
8
5
6
2

CONN. 1
169-PK
103-RD
893-GN
892-BR
201-BK

13

CONN. 82
189-PK

CONN. 1
11
10
9

101-RD
893-GN
892-BR

9
8

CHASSIS

DISCONNECT
SWITCH

10
4

308-YL
105-RD

CONN. 57

5A

41
40
45

FUSE (BACKUP
MONITOR CONTROL)

CONN. 82
7

NEG POS

105-RD

101-RD

112-PU

MOTOR

MAIN RELAY

101-RD

10 A
101-RD
FUSE (DOME
LAMP/MEMORY)
10 A
101-RD
FUSE (KEY SW.)

MTR BAT

BATTERIES

CONN. 52
308-YL
105-RD

RD-00

RD-00
NEG POS

169-PK

103-RD
CONN. 47
R

CONN. 85
CONN. 87
1

START SW.

OFF C
ON S
ST B

AIR CLEANER
SWITCH

235-BK

L975-PK

TERMINAL
BLOCK
60A

109-RD

ALT. BREAKER

ENGINE AND PUMP REGULATION


ENGINE SPEED
SENSOR
ENGINE SPEED DIAL
ENGINE

MONITOR

ENGINE
AND
PUMP
CONTROL

PUMP

GOVERNOR ACTUATOR
AND FEEDBACK SENSOR

RIGHT PUMP OUTPUT


PRESSURE SENSOR
LEFT PUMP OUTPUT
PRESSURE SENSOR

POWER SHIFT PRV

AUTOMATIC ENGINE SPEED CONTROL CIRCUIT (AEC)


ENGINE
SPEED SENSOR

SWITCH PANEL

MONITOR

ENGINE
AND
PUMP
CONTROL

GOVERNOR
LEVER

ENGINE

GOVERNOR
ACTUATOR

FEEDBACK
SENSOR

ONE-TOUCH
LOW IDLE CONTROL CIRCUIT
ONE-TOUCH LOW
IDLE SWITCH

ENGINE
ENGINE SPEED DIAL

IMPLEMENT/SWING
PRESSURE SWITCH

TRAVEL PRESSURE
SWITCH (RIGHT)

TRAVEL PRESSURE
SWITCH (LEFT)

ENGINE
AND
PUMP
CONTROL

GOVERNOR
LEVER
FEEDBACK
SENSOR
GOVERNOR ACTUATOR
MOTOR

STRAIGHT TRAVEL CONTROL


IMPLEMENT SWING
PRESSURE SWITCH
TRAVEL PRESSURE
SWITCH (RIGHT)
TRAVEL PRESSURE
SWITCH (LEFT)
TRAVEL SWITCH
(STRAIGHT
TRAVEL PEDAL)

ENGINE
AND
PUMP
CONTROL
STRAIGHT TRAVEL
SOLENOID

STARTER
SW.

BACK-UP CIRCUIT

C OFF
S ON
B ST

12V

12V

10 A

TRAVEL
CONTROL SW.
10 A

10 A

MAIN RELAY

CONTROLLER
GOVERNOR
ACTUATOR
CIRCUIT

+B
DECEL
ACCEL
KEY
F/8
ESS
GND

+B
IN
OUT
GND

BACKUP
REGISTER

GOVERNOR
ACTUATOR

PROPORTIONAL
REDUCING
VALVE

DRIVE
CIRCUIT

SWING
BRAKE
CIRCUIT

TIMER
RELAY

BACKUP SW.

SWING
BRAKE
SOLENOID

ELECTRONIC CONTROL SYSTEM


ENGINE
SPEED SENSOR

ENGINE

MAIN
PUMPS
ACTION ALARM

GOVERNOR LEVER

START
SWITCH

ENGINE SPEED DIAL

FEEDBACK SENSOR

BATTERY

SWITCH PANEL

BACK-UP SWITCH

GOVERNOR
ACTUATOR

ENGINE COOLANT TEMPERATURE SENSOR


MONITOR

HYDRAULIC OIL TEMPERATURE SENSOR


FUEL LEVEL SENSOR

POWER SHIFT SOLENOID


ALTERNATOR
ENGINE OIL PRESSURE SENSOR

ENGINE
AND
PUMP
CONTROL

STRAIGHT TRAVEL SOLENOID


TRAVEL SPEED SOLENOID

MANUAL LOW IDLE SWITCH

SWING PARKING BRAKE SOLENOID

ENGINE OIL LEVEL SWITCH

TRAVEL ALARM

HYDRAULIC OIL LEVEL SWITCH


WATER SEPARATOR
IMPLEMENT/SWING PRESSURE SWITCH
RIGHT TRAVEL PRESSURE SWITCH
STRAIGHT TRAVEL PRESSURE SWITCH

AIR HEATER INDICATOR


RESTRICTED AIR FILTER SWITCH
RESTRICTED HYDRAULIC RETURN FILTER INDICATOR
ENGINE COOLANT LEVEL INDICATOR

STRAIGHT TRAVEL PRESSURE SWITCH

ATTACHMENT PEDAL PRESSURE SWITCH NO.1

RIGHT PUMP (REAR) PRESSURE SWITCH

ATTACHMENT PEDAL PRESSURE SWITCH NO.2

LEFT PUMP (FRONT) PRESSURE SWITCH

ATTACHMENT PUMP PRESSURE SWITCH


PROPORTIONAL REDUCING VALVE FOR AUX. HYDRAULICS

ENGINE AND
PUMP CONTROL

CONNECTOR 2

CONNECTOR 1

UP

SETTING
MENU

LEFT

DOWN
OK
RIGHT

CANCEL

BK
PK
BU
GN
BR

1
2
3
4
5
6

6
5
4

COM
S1
S2
S3
S4

6
5
4
3
2
1

1
2
3

10

1
2
1
2

A
BK 18
RD 18
BU 18

A
B
C

C
B

R
OFF
ON

ST

A
R

CO
NT
RO
L

BA
T

ST

RE
LA
Y

1
2

1
4

AUT

n/min

9 8

7 6

20 19 18

5 4

17 16 15 14 13

3 2 1

12 11 10

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

L. CHASSIS
L. BOOM
W. INT (6)
W. INT (3)
TRAVEL MODE SW.
AEC MODE SW.
ALARM CANCEL SW.
+B
TRAVEL MODE IND. 1
TRAVEL MODE IND. 2
W. LOW
WASH
ALARM CANCEL IND.
AEC MODE IND
GND




1
2
3
4
5
6
7
8

+B
GND
F/B
ACCEL
DECEL
KEY
ESS
-

1 2 3 4
8 7 6 5

RD

+B

BK

GND

WH

SIG

1
2

YL
BK

1
2

1
2
3
4
5
6
7
8

+B
GND
F/B
ACCEL
DECEL
KEY
ESS
-

1 2 3 4
8 7 6 5

CONN 1

235 - BK

A
235 - BK

40

184 - BU

308 - YL

13
1
5
2

CONN 3
A

1
10

UP

SETTING
MENU

LEFT

DOWN
OK
RIGHT

CANCEL

UP

SETTING
MENU

LEFT

DOWN
OK
RIGHT

CANCEL

00:00
INSTALL TOOL #1
TRVL SPEED AUTO

MAIN MENU
PREFERENCES
SELECT TOOL
FLTR/FLUID INFO

MAIN MENU
SELECT TOOL
FLTR/FLUID INFO
SERVICE OPTIONS

ENTER PASSWORD

0000
:L / R

:+/-

ENTER PASSWORD
FFF2
:L / R
:+/-

SERVICE
ECM SUMMARY
1
312C STANDARD

INVALID PASSWORD
: RETRY
: EXIT

SERVICE
SWITCH STATUS
1
10

EXIT
SWITCH STATUS
1
10

00:00
INSTALL TOOL #1
TRVL SPEED AUTO

00:00
INSTALL TOOL #1
TRVL SPEED AUTO

MAIN MENU
PREFERENCES
SELECT TOOL
FLTR/FLUID INFO

PREFERENCE MENU
SELECT LANGUAGE
ADJUST CLOCK
DISPLAY ADJ

ADJUST CLOCK

0000
:H / M

:+/-

SERVICE
ECM SUMMARY
1
312C STANDARD

SERVICE
ECM SUMMARY
1
3312C STANDARD

SERVICE
SWITCH STATUS
1
10

SERVICE
SWITCH STATUS
10
HIGH PRESS

SERVICE
STATUS
1
52.5

SERVICE
STATUS
11
1948

SERVICE
CONFIGURATION
1
320 HYD

SERVICE
CONFIGURATION
15
1300

SERVICE
CONFIGURATION
39
STANDBY

SERVICE
CONFIGURATION
39
CLEAR?

SERVICE
ACTIVE ERROR
00 OF 02
TOP

SERVICE
ACTIVE ERROR
00 OF 02
TOP

SERVICE
ACTIVE ERROR
01 OF 02
69 : 1162 - 04

SERVICE
LOGGED ERROR
00 OF 02
TOP

SERVICE
LOGGED ERROR
01 OF 05
69 : 190 - 04

SERVICE
LOGGED ERROR
00 OF 02
69 : 581 - 04

SERVICE
LOGGED ERROR
02 OF 05
CLEAR?

SERVICE
LOGGED EVENT
00 OF 05
TOP

SERVICE
LOGGED EVENT
01 OF 05
69 : 600

SERVICE
LOGGED EVENT
01 OF 05
69 : 600

SERVICE
LOGGED ERROR
01 OF 05
CLEAR?

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