Study On Comfort Fans

ECODESIGN Lot 10 Comfort fans study
Service Contract to DGTREN
Preparatory study on the environmental performance of

residential room conditioning appliances (airco and ventilation)
Contract TREN/D1/40-2005/LOT10/S07.56606
Study on comfort fans final report

October 2008, after SH comments
CO-ORDINATOR: Philippe RIVIERE, ARMINES, France

PARTICIPANTS
Jrme ADNOT, Laurent GRIGNON-MASSE, Sbastien LEGENDRE,
Dominique MARCHIO, Guillaume NERMOND,
Sri RAHIM, Philippe RIVIERE
ARMINES, France
Philippe ANDRE, Laurie DETROUX, Jean LEBRUN, Julien LHOEST, Vladut TEODOROSE
Universit de Lige (ULg), Belgium
Jos Luis ALEXANDRE, Emanuel SA
IDMEC, University of Porto, Faculty of Eng., Portugal.
Georg BENKE, Thomas BOGNER
Austrian Energy Angency, Austria
Amanda CONROY, Roger HITCHIN, Christine POUT, Wendy THORPE
BRE, UK
Stavroula KARATASOU
IASA, Greece
Note : ventilation fans are treated in another document, this report is about comfort fans.
Legal disclaimer
The sole responsibility for the content of this report lies with the authors. It does not represent the
opinion of the European Community. The European Commission is not responsible for any use that
may be made of the information contained therein.
CONTENTS
1
DEFINITION OF PRODUCT, STANDARDS AND LEGISLATION ..................................... 6

1.1 PRODUCT CATEGORY AND PERFORMANCE ASSESSMENT .......................................................... 6
1.1.1
Product definitions ............................................................................................................ 6
1.1.2
Existing product categorisations ....................................................................................... 8
1.1.3
Functional analysis............................................................................................................ 8
1.2 TEST STANDARDS ..................................................................................................................... 9
1.2.1
Energy use ......................................................................................................................... 9
1.2.2
Noise ................................................................................................................................ 13
1.2.3
Safety ............................................................................................................................... 13
1.2.4
Conclusion on test standards ........................................................................................... 13
1.3 EXISTING LEGISLATION ........................................................................................................... 14
1.3.1
Legislation and Agreements at European Community level ............................................ 14
1.3.2
Legislation at Member State level ................................................................................... 14
1.3.3
Third Country Legislation ............................................................................................... 14
TASK 1 SUMMARY .............................................................................................................................. 22
ECONOMIC AND MARKET ANALYSIS ............................................................................... 23

2.1 GENERIC ECONOMIC DATA...................................................................................................... 23
2.2 MARKET AND STOCK DATA ..................................................................................................... 28
2.3 MARKET TRENDS .................................................................................................................... 31
2.3.1
Sales and climate change ................................................................................................ 31
2.3.2
Technical characteristics ................................................................................................. 31
2.4 CONSUMER EXPENDITURE BASE DATA ................................................................................... 35
2.4.1
Consumer price................................................................................................................ 35
2.4.2
Running costs ................................................................................................................... 36
2.4.3
Disposal costs .................................................................................................................. 36
2.4.4
Economic Indicators ........................................................................................................ 36
TASK 2 SUMMARY .............................................................................................................................. 37
CONSUMER BEHAVIOUR AND LOCAL INFRASTRUCTURE ........................................ 38

3.1 REAL LIFE EFFICIENCY ........................................................................................................... 38
3.1.1
Hours of use ..................................................................................................................... 38
3.1.2
Airflow oscillations .......................................................................................................... 43
3.1.3
Standby energy consumption ........................................................................................... 43
3.2 END-OF-LIFE BEHAVIOUR ....................................................................................................... 44
3.3 LOCAL INFRASTRUCTURE ....................................................................................................... 44
3.3.1
Interaction with ventilation, cooling and heating............................................................ 44
3.3.2
Installation guide for good practice ................................................................................ 45
TASK 3 SUMMARY .............................................................................................................................. 47
TECHNICAL ANALYSIS EXISTING PRODUCTS ............................................................... 48

INTRODUCTION .................................................................................................................................. 48
4.1 PRODUCTION PHASE ................................................................................................................ 49
4.1.1
Table fans ........................................................................................................................ 49
4.1.2
Box fan ............................................................................................................................. 51
4.1.3
Pedestal fan ..................................................................................................................... 53
4.1.4
Tower fan ......................................................................................................................... 53
4.1.5
Conclusion on material input .......................................................................................... 54
4.2 DISTRIBUTION PHASE .............................................................................................................. 55
4.3 USE PHASE (PRODUCT) ............................................................................................................ 55
4.3.1
Analysis of products catalogue data ................................................................................ 55
4.3.2
Experimental results ........................................................................................................ 59

4.4 USE PHASE (SYSTEM) .............................................................................................................. 62
4.5 END-OF-LIFE PHASE ................................................................................................................ 62
TASK 4 SUMMARY .............................................................................................................................. 63
5
DEFINITION OF BASE-CASE.................................................................................................. 64
5.1 PRODUCT-SPECIFIC INPUTS ..................................................................................................... 64
5.2 BASE-CASE ENVIRONMENTAL IMPACT ASSESSMENT. ........................................................... 65
5.3 BASE-CASE LIFE CYCLE COSTS .............................................................................................. 70
5.4 EU TOTALS ............................................................................................................................. 74
5.4.1
Impact and LCC of new products installed in 2005 ........................................................ 74
5.5 EU-25 TOTAL SYSTEM IMPACT .............................................................................................. 78
TASK 5 SUMMARY .............................................................................................................................. 79
TECHNICAL ANALYSIS BAT ................................................................................................. 80

6.1 STATE-OF-THE-ART OF THE PRODUCT..................................................................................... 80
6.2 STATE-OF-THE-ART FOR MOTORS AND POSSIBLE IMPROVEMENTS ......................................... 80
6.3 STATE-OF-THE-ART FOR BLADES AND POSSIBLE IMPROVEMENTS .......................................... 80
6.4 STATE-OF-THE-ART FOR CONTROL AND POSSIBLE IMPROVEMENTS ....................................... 81
6.5 STATE-OF-THE-ART : IS TOWER FAN AN IMPROVED TABLE FAN?............................................ 81
TASK 6 SUMMARY .............................................................................................................................. 82
IMPROVEMENT POTENTIAL ................................................................................................ 83

7.1 COSTS SCENARIOS .................................................................................................................. 83
7.2 TENTATIVE LCC CURVE ......................................................................................................... 83
7.2.1
Table fans ........................................................................................................................ 84
7.2.2
Pedestal fans .................................................................................................................... 85
7.2.3
Tower fans with a remote control .................................................................................... 85
7.3 LONG-TERM TARGETS (BNAT) AND SYSTEMS ANALYSIS ...................................................... 87
TASK 7 SUMMARY .............................................................................................................................. 88
SCENARIO-, POLICY-, IMPACT- AND SENSITIVITY ANALYSIS ................................. 89

8.1
8.2
INTRODUCTION TO SCENARIOS ............................................................................................... 89

SCENARIO CONSIDERED IN THE STUDY : OBTAINING CORRECT INFORMATION ON THE
PRODUCTS AND APPLYING LIGHT REQUIREMENTS ............................................................................. 94
8.3 EU-25 TOTAL SYSTEM IMPACT FOR THE SCENARIO CONSIDERED ......................................... 95
8.4 SENSITIVITY ANALYSIS........................................................................................................... 96
8.5 IMPACT ON STAKEHOLDERS.................................................................................................... 96
REFERENCES .................................................................................................................................... 98
R1-DEFINITION OF PRODUCT AND STANDARDS ................................................................................. 98
R2-ECONOMIC AND MARKET ANALYSIS ............................................................................................ 98
R3-CONSUMER BEHAVIOUR AND LOCAL INFRASTRUCTURE ............................................................. 98
R4-TECHNICAL ANALYSIS EXISTING PRODUCTS .............................................................................. 99
R5-DEFINITION OF BASE-CASE ......................................................................................................... 99
R6-TECHNICAL ANALYSIS BAT ........................................................................................................ 99
R7-IMPROVEMENT POTENTIAL .......................................................................................................... 99
R8-SCENARIO-, POLICY-, IMPACT- AND SENSITIVITY ANALYSIS ....................................................... 99
LIST OF FIGURES
Figure 1-1: 2cool fan by Bionaire ........................................................................................................ 7
Figure 1-2: Ceiling fan appliance labelling rule from (FTC, 2006) ...................................................... 17
Figure 1-3: Taiwan energy label ........................................................................................................... 18
Figure 2-1: market EU25 ....................................................................................................................... 27
Figure 2-2: Total EU25 stock forecast .................................................................................................. 31

Figure 2-3: Model database of comfort fans, representation of categories in % ................................... 32
Figure 2-4: Main trade marks ................................................................................................................ 33
Figure 2-5: Model database of comfort fans table fans-, power input ............................................... 33
Figure 2-6: Model database of comfort fans pedestal fans-, power input ........................................... 33
Figure 2-7: Model database of comfort fans tower fans-, power input .............................................. 34
Figure 2-8: Price as a function of Wattage ............................................................................................ 35
Figure 3-1: Proportion of offices with fans running at different indoor globe temperatures. The lines
are the logit approximations. ................................................................................................................. 39
Figure 3-2: Proportion of offices with fans running at different outdoor air temperatures. The lines are
the logit approximations. ....................................................................................................................... 39
Figure 3-3: Probit lines for fans running in naturally ventilated (NV) buildings in different European
countries. ............................................................................................................................................... 40
Figure 3-4: Airspeed required to offset increased temperature, source ASHRAE ................................ 41
Figure 3-5: Number of discomfort hours over the summer period for 3 French locations, from
(Grignon-Mass, 2007) ......................................................................................................................... 42
Figure 4-1: Disassembly photo of table fan 1 ....................................................................................... 49
Figure 4-2: Disassembly photo of table fan 4 ....................................................................................... 50
Figure 4-3: Disassembly photo of fan 5 (Box Fan) ............................................................................... 51
Figure 4-4: Disassembly photo of fan 2 (Tower Fan) ........................................................................... 53
Figure 4-5: Comparison of material contents of the 5 fans dismantled................................................. 54
Figure 4-6: Correlation on data base ..................................................................................................... 56
Figure 4-7: Use of traditional SFP ........................................................................................................ 57
Figure 4-8: Use of IEC 879 service value ............................................................................................. 57
Figure 4-9: Use of Chinese standard ..................................................................................................... 58
Figure 4-10: Comparison of EU pedestal fans performances and of the Taiwanese requirements ....... 58
Figure 4-11: Comparison of EU table fans performances and of the Taiwanese requirements ............ 59
Figure 4-12: Measured service value at the 3 speeds of operation for 3 types of fans, and declared
nominal service value ............................................................................................................................ 61
Figure 5-1: Environmental impact of table fan base case, other resources and waste .......................... 66
Figure 5-2: Environmental impact of table fan base case, emissions to air .......................................... 67
Figure 5-3: Environmental impact of table fan base case, emissions to water ...................................... 67
Figure 5-4: End of life fate of material of comfort fan products installed in 2005 ............................... 74
Figure 5-5: Environmental impact of comfort fan products installed in 2005, energy, water and waste
............................................................................................................................................................... 75
Figure 5-6: Environmental impact of comfort fan products installed in 2005, emissions to air ........... 76
Figure 5-7: Environmental impact of comfort fan products installed in 2005, emissions to water....... 76
Figure 6-1: Declared service value and cost.......................................................................................... 80
Figure 7-1: LCC against service value for a table fan (or pedestal fan, by adding the cost of the
column) ................................................................................................................................................. 85
Figure 7-2: LCC against service value for a tower fan with and without the effect of the standby IM 87
Figure 8-1: Total EU25 stock forecast .................................................................................................. 91
Figure 8-2: Comparison of EU pedestal fans performances and of the Taiwanese requirements ......... 96
LIST OF TABLES
Table 1-1: Different types of comfort fans and their technical characteristics........................................ 6
Table 1-2: Prodcom segmentation for ventilators ................................................................................... 8
Table 1-3: values for table fans (TABLE I of standard)........................................................................ 11
Table 1-4: values for pedestal fans (TABLE II of standard) ................................................................. 11
Table 1-5: International test standards for comfort fans........................................................................ 12
Table 1-6: ENERGY STAR requirements for ceiling fans ................................................................... 14
Table 1-7: Information format to be supplied for ENERGY STAR ceiling fans .................................. 15
Table 1-8: Taiwan energy conservation maximum SFP and minimum performance value (service
value) for comfort fans (2002), by type and diameter ........................................................................... 18
Table 1-9: Maximum power consumption as a function of fan diameter GB 12021.9 (1989) ........... 19

Table 1-10: Maximum value of the lower fan speed (ratio of the maximum speed) GB 12021.9
(1989) .................................................................................................................................................... 19
Table 1-11: Scope of the study .............................................................................................................. 22
Table 2-1: Raw value of the difference (imports-exports) numbers in the sense of (prodcom
29.71.15.30) for six years and raw figures of imports and export values for year 2005 ....................... 24
Table 2-2: Production Fans ................................................................................................................ 25
Table 2-3: Fans (in the sense of 29.71.15.30) Imports in Euros......................................................... 26
Table 2-4: Internal consumption of Comfort fans (prodcom 29.71.15.30) after filling the gaps .......... 28
Table 2-5: Stock of Comfort fans in use (prodcom 29.71.15.30), all types, all use .............................. 30
Table 2-6: Prices in data base in euros .................................................................................................. 36
Table 3-1: Percentage of people using a fan as a function of outdoor air temperature and indoor globe
temperature ............................................................................................................................................ 39
Table 4-1: List of fans for technical analysis ........................................................................................ 48
Table 4-2: List of materials of fan 1 ...................................................................................................... 50
Table 4-6: Power consumption of the 6 tested fans in the 3 speeds of operation, with and without
oscillation .............................................................................................................................................. 60
Table 4-7: Measured air flow rates at the 3 speeds of operation for 3 types of fans, and declared
nominal flow rate .................................................................................................................................. 60
Table 4-8: Measured service value at the 3 speeds of operation for 3 types of fans, and declared
nominal service value ............................................................................................................................ 61
Table 5-1: Material composition of base cases ..................................................................................... 64
Table 5-2: Environmental impact of table fan base case ....................................................................... 66
Table 5-3: Environmental impact of pedestal fan base case ................................................................. 68
Table 5-4: Environmental impact of tower fan base case ..................................................................... 69
Table 5-5: Product price of base cases .................................................................................................. 70
Table 5-6: Summary table of sales and stock of comfort fans (all types in thousand units) EU 27 ... 70
Table 5-7: LCC input for table fan ........................................................................................................ 71
Table 5-8: LCC output for table fan ...................................................................................................... 71
Table 5-9: LCC input for pedestal fan ................................................................................................... 72
Table 5-10: LCC output for pedestal fan ............................................................................................... 72
Table 5-11: LCC input for tower fan..................................................................................................... 73
Table 5-12: LCC output for tower fan ................................................................................................... 73
Table 5-13: Environmental impact of comfort fan products installed in 2005, energy, water and waste
............................................................................................................................................................... 74
Table 5-14: Environmental impact of comfort fan products installed in 2005, emissions to air........... 75
Table 5-15: Environmental impact of comfort fan products installed in 2005, emissions to water ...... 76
Table 5-16: Total expenditure of comfort fans instaled in 2005, between 2005 and 2015 ................... 77
Table 5-17: Total environmental impact of the stock of comfort fans between 2005 and 2025 ........... 78
Table 7-1: Improvement potential of the different residential ventilation products, translated to
comfort fans service value ..................................................................................................................... 83
Table 7-2: LCC input and results Table fans......................................................................................... 84
Table 7-3: LCC input and results of Tower fans with remote control ................................................. 86
Table 8-1: Summary table of sales and stock of comfort fans (all types in thousand units) EU 27;
market in Million Euros was estimated with weighted minimum retail price ....................................... 91
Table 8-2: Summary table of Service Values that can be achieved in (m3/min)/Watt (the larger, the
better); the lack of participation of SH made impossible to determine distinct values for different sizes
............................................................................................................................................................... 93
Table 8-3: MEPS of service value for comfort fans based on Taiwan minimum performance value
(2002), by type and diameter ................................................................................................................. 93
1 Definition of product, standards and

legislation
According to the MEEuP methodology, this task should define the product category and define the
system boundaries of the playing field for ecodesign. It is important for a realistic definition of
design options and improvement potential (Task 7) and it is also relevant in the context of technically
defining any implementing legislation or voluntary measures (if any) (Task 8).
1.1
Product category and performance assessment
1.1.1 Product definitions

Using fans and moving air in a room is a way people can choose to improve their individual summer
comfort. By generating air movement close to the body, comfort fans increase convection and
evaporation and by this way the feeling of comfort. Thus, using comfort fans improve the
individual summer comfort without lowering the room temperature. In fact, the inside temperature is
even likely to increase since the comfort fan motor produces heat.
On the other hand, fans should not be used as a primary cooling device during extended periods of
excessive heat. Electric fans may provide relief, but when the temperature is above 35 C, fans will not
prevent heat related illness (Adnot, 2007) but on the contrary will contribute to heat exhaustion. Use of
summer comfort fans should be guided by an indoor climate stress diagram.
Comfort fans can be used to avoid the use of air conditioners during the summer period and provide an
acceptable comfort, but it can also be used as a complement to this device. When air conditioning is
used, a fan can help to better circulate the cool air through the room, allowing the system to run less
often1.
Table 1-1: Different types of comfort fans and their technical characteristics
Type
Typical characteristics
Table fan Desk fan
Propeller diameter: 250-400 mm

Air flow: 1300-3600 m3/h
Electrical supply: 35-60W
Example
Delhongi
Pedestal fans

Air flow: 2000-4500 m3/h
Electrical supply: 40-70 W
Alpatec
http://www.energystar.gov
6
Floor standing fans

Air flow: 3000-6000 m3/h
Alpatec
Wall mounted fans
Ceiling fans

Air flow: 1300-3600 m3/h

Number of blade: 3-5
(without lights)
Coolandwarm
Tower fans
Height: 350-1400 mm
Air flow: 400-2200 m3/h
Alpatec
Box fans

Air flow: not specified
Louvers available to orientate the
flow
Rovex
Most fans have various speeds. Part of the fans are oscillating horizontally (if the user demands it) and
a few even oscillate vertically.
We have observed the existence of a new type of fan (called 2cool by Bionaire) with a higher
electricity consumption than usual products (90 W) using two fans: higher velocity in the center (25
cm), large coverage of sides (40 cm). Hereunder the appearance of that product :
Figure 1-1: 2cool fan by Bionaire

As soon as there is a remote control, there is a standby consumption. Its infrequent except for ceiling
fans and tower fans, and this stand by consumption is never indicated in commercial offers.
In Taiwan there is a so called autorevolving hanging fan that we have not observed on the EU
market.
1.1.2
Existing product categorisations
The Prodcom categorization clearly distinguishes the comfort fans (NACE 29.71.15.30) from
ventilation fans (the extraction ones: NACE 29.23.20.30, NACE 29.23.20.70). There is no category
for comfort fans with an electrical power higher than 125 W and tower fans are not mentioned.
Table 1-2: Prodcom segmentation for ventilators
Fans covered by NACE 29.23 (Manufacture of non-domestic cooling and ventilation equipment)
29.23.20.30
Axial fans (excluding table, floor, wall, window, ceiling or roof fans with a selfcontained electric motor of an output2 <= 125 W)
29.23.20.70
Centrifugal fans (excluding table, floor, wall, window, ceiling or roof fans with a selfcontained electric motor of an output2 <= 125 W)
29.23.20.70
Fans (excluding table, floor, wall, window, ceiling or roof fans with a self-contained
electric motor of an output <= 125 W)
Fans covered by NACE 29.71 (Manufacture of electric domestic appliances)

29.71.15.30
Table, floor, wall, window, ceiling or roof fans, with a self contained electric motor of
an output2 <= 125 W
29.71.15.33 Roof ventilators

29.71.15.35 Other ventilators
29.71.15.50
Ventilating or recycling hoods incorporating a fan, with a maximum horizontal side <=
120cm
Technical description of comfort fans is given to specify the content of NACE 29.71.15.30. Testing
standard in other economies3 consider these different types as categories (table fan, wall-mounted fan,
floor table fan, floor standard fan and ceiling fan).
The tower fans (whose market share is growing nowadays) are not mentioned explicitly in NACE but
may have been considered as table fans. However they are not covered in existing test standards and
legislation abroad.
The box fans (whose market share is growing nowadays) are not mentioned but may be considered as
table fans. Practically they seem to be covered in existing test standards.
1.1.3
Functional analysis
The primary function of comfort fans is to increase air speed in such a manner the end user may
feel more comfortable. Since air speed must not be increased too much to get acceptable comfort
2
from the translations it is clear that the word output here is understood as electrical power
See Task 1.2 on test standards in third countries and Task 1.3 Legislation in Third countries.
8

conditions and that comfort is likely to be increased if the air stream attains a larger part of the body,
the functional unit would then be to move air inside a room and the performance parameter to be
kept is the air flow rate supplied by the fan.
Different categories have been identified but do not correspond to secondary functions. The fact that
tower fans moves the air in a limited angle does not create a very large functional difference because
the fan oscillates at the same time. It can be said roughly that it generates the same primary effect with
a lower flow, not that it has a secondary function.
About comfort fans used in the USA, a secondary functionality consists in lighting up a room
(ENERGY STAR program). This functionality only concerns ceiling fans that can be associated with a
lighting system. This has no direct link with residential room conditioning appliances but changes the
environmental impact of the product. Indeed, there are many cases when compatibility is only between
light kits and ceiling fans under the same brand. Then some ceiling fans must not be promoted if their
associated lighting system is not efficient enough even if the fan is efficient. Both products, comfort
fan and lighting kit, may be considered separately.
1.2 Test Standards
This task should (EuP methodology):
Identify and shortly describe
- the harmonised test standards;
- and additional sector-specific directions for product-testing.
regarding the test procedures for:
- the primary and secondary functional performance parameters mentioned above;
- resources use (energy, water, paper, toner, detergent, etc.) and emissions (NOx, CO,
particulate matter) during product-life;
- safety (gas, oil, electricity, EMC, stability of the product, etc.);
- noise and vibrations (if applicable);
- other product specific test procedures.
Apart from mentioning these standards, including a short description, it should also be reported which
new standards are being developed, which problems (e.g. regarding tolerances, etc.) exist and what
alternatives are being developed. Furthermore, the (ongoing) work on an ecodesign-standard,
mandated by the European Commission to standardisation bodies, should be considered.
1.2.1
Energy use
Performance parameter and energy use

The main testing standard is an IEC standard, not covered by a CENELEC standard.
IEC 60879
Performance and construction of electric circulating fans and regulators.
Here after is reported the scope of the standard.

This standard applies to the following types of electric motor directly driven fans and their associated
regulators intended for use on single-phase a.c. and d.c. circuits not exceeding 250 V:
a) Fans for household and similar purposes:
- ceiling type fans;
- table type fans;
- pedestal fans;
b) Fans for use in ships:
- Deck-head type fans;
- Cabin type fans.

Note: Wherever applicable the term fan used in this standard includes its associated regulator, if
any.
This standard does not apply to the following types of fans which are covered in separate standards:
- Jet fans (see IEC Publication 535: Jet Fans and Regulators); the detailed study of this testing
standard seems to indicate that it is not applicable to tower fans because it uses the axial
symmetry; however the standard does not include a clear definition of what is a jet fan;
- Ventilating fans (see IEC Publication 665: A.C. Electric Ventilating Fans and Regulators for
Household and Similar Purposes).
This standard does not apply to safety requirements for electric circulating fans and regulators, which
are covered by IEC Publication 342: Safety Requirements for Electric Fans and Regulators.
It is interesting to note that tower fans are not explicitly covered. We think the test procedure could
apply but we have not obtained any test reports (for the other types either) from the stakeholders so
that we doubt that manufacturers in this branch use international testing standards. There are two
language versions in IEC and the French version translates strangely pedestal fans by ventilateurs
colonne, a source of ambiguity with tower fans that may be called like that in French.
The IEC 60879 standard defines an Energy Efficiency Index, called service value in English and
indice de qualit in French, which is of the same nature as an SFP in ventilation : a ratio of the flow
generated to the electrical power absorbed. It is an index suitable for the purpose, since there is no
pressure difference to be maintained between upstream and downstream, as opposed to ventilation
systems where pressure levels matter. Its measured at full speed, which does not seem to generate a
big problem in this case. The standard does include the energy needed for the oscillating mechanism in
the total electricity demand. The flow is measured without the oscillations, which are reported by
some as generating a loss in flow rate as stated in the extract below.
Service value
The air delivery in cubic meters per minute divided by electrical power input to the fan in watts at the
voltage and frequency specified for the test.
In the event of the fan comprising an oscillating mechanism, the electrical input in watts is measured
with the fan under normal full-speed conditions, that is with the oscillating mechanism in action,
whereas the air delivery is determined with the oscillating mechanism out of action.
This service value (SV) and the rated air delivery (flow rate) shall be supplied on request. Only
very few manufacturers really indicate it at the time of sale. An energy labeling system in Europe, if
suitable, would reinforce this obligation.
One aspect of the IEC 879 standard is that there are functional requirements and even design values
recommended: preferred sizes for ceiling fans, other for table fans, other for pedestal fans, a fact that
generates this uniformity of declared characteristics that we observe on the market.
Another interesting aspect of IEC 879 is that it includes a set of tolerances to apply when only one
piece of equipment is tested to check the declarations of a manufacturer : 10% on air flow, which,
since electrical power is very certain, means about 10% on service value.
10
Table 1-3: values for table fans (TABLE I of standard)
Size of fan
(mm)
200
250
300
350
400
Minimum number
Of regulated speeds
1
1
2
3
3
Type
Non-oscillating
Oscillating or non-oscillating
Table 1-4: values for pedestal fans (TABLE II of standard)
Size of fan
(mm)
300
400
500
600
Minimum number
Of regulated speeds
2
2
2
2
Type
Oscillating or non-oscillating
Even the oscillations are harmonised :

The number of oscillations per minute at full speed shall be not less than four.
Whether or not the angular movement of the mechanism is variable, an angular movement of not less
than 60 shall be available [].
A device shall be provided to render the oscillating mechanism inoperative when desired. The method
of operating the device shall be indicated.
It is the same for the speeds:
Regulators shall be capable of reducing the speed of the fan by at least 50 % of the full speed at the
voltage and frequency specified for the test, except in the case of fans of the shaded pole type where
the speed reduction shall be not less than 20 %. Fans shall be capable of running continuously on any
of the contacts of the regulator at the rated voltage or voltages or within the whole rated voltage range,
whichever is applicable.
The prescription about noise is not that clear:
The noise level of fans and regulators at all speeds shall be within reasonable limits.
Finally tolerance is fixed on the rated air flow rate at full speed at 10 %. There is no explicit tolerance
on the service vale (SFP) of the product, but it can be estimated.
There is no specific test standard in Europe for testing energy use of comfort fans (that could be easily
written on the basis of IEC 879 with extension to tower fans).
Chinese and Taiwanese testing standards
Those have a special importance since the regions in question are significant designers and
manufacturers. It has been impossible to access the Taiwanese testing standards CNS 2450, 2061, 597
and 547.
A summary of Chinese standard testing standard GB/T 13380-2007 has been generated recently and
seems to indicate consistency with IEC 60879-1986, a good basis for consistency of a potential EU
MEPS with Mainland China MEPS, the place wherefrom the fans are mostly imported. From the full
Chinese version we extract a few interesting lessons : tower fans have been included in the scope;
11

Chinese MEPS (that will be presented later in the legislation section as label 3) is indeed included
in the testing standard; there is also an acoustic maximum impact in dB(A) implemented through the
testing standard. For simplicity, we will describe those in the legislation section.
Other regional standards
For other economies, the main source of information is the APEC ESIS website.
It is often mentioned that all the test standards listed below are in-line with IEC test standard (with
some minor variations).
Table 1-5: International test standards for comfort fans
Country
International
India
Sri Lanka
Bangladesh
Canada
Type
Ceiling
Pedestal
Table
Ceiling
Pedestal
Table
Ceiling
Ceiling
Pedestal
Table
Ceiling
Test standards
IEC 60879: Performance and construction of
electric circulating fans and regulators.
IS 374:1979
IS 1169:1967
IS 555:1979
SLS 814:1988
BDS 818
BDS 843
BDS 844
CSA C814-96-1998
Testing procedure for Bangladesh is roughly described on the APEC-ESIS website4:

- High voltage test at 1.5 kW
- Insulation resistance test
- Temperature rise test
- Air delivery [m3/min]
- Service value [m3/min/W]
- Electrical input [kW]
- Speed of fan [rpm]
The Nexant study (2003) indicates that the measurement method of the Canadian standard differs
substantially from the IEC standard (we can imagine its related with the US standard), while
standards in use in India and Sri Lanka use the same apparatus. It also provides the typical cost of
equipment needed to install a test bench under IEC 879, around US$ 8000.
ENERGY STAR Test Standard for Residential Ceiling Fans
In performing these tests, manufacturers must use Hunters Solid State Test Method. A fan is hung
above a tunnel or a large diameter tube in a standard temperature and humidity-controlled room. The
air delivered by the fan is made to pass through the tunnel. At the end of the tunnel, a row of velocity
sensors is mounted on a rotating arm. The airflow at various points in the tube is measured
simultaneously and instantaneously for several seconds. The average reading of air velocities is then
used to compute the air delivery by calculations.
The important characteristic of the Solid State Test Method is the use of the latest method of
measurement of air velocities by multiple probes. Instead of moving a mechanical or an electronic
probe from point to point to measure the airflow (velocity); this method allows to perform
simultaneous monitoring of air velocity instantly. The information is recorded in real time and can be
4
http://www.clasponline.org/teststandard.php?no=137
12

analyzed as the measurement is being taken. The probes utilize the technology of hot wire
anemometer. Each probe has a temperature and cooling rate sensor. The signal from these sensors is
fed into the computer via the control box. Using the appropriate software, calculations are made to
compute the air delivery of the fan. This multi-point measurement of airflow velocity as well as air
surface temperature analysis is a crucial step in the development of this method. The complete test
takes under two minutes, not including the time to hang the fan.
1.2.2
Noise
ISO 10302:1996
EN 60704-2-7
Acoustics-Method for the measurement of airborne noise emitted by small airmoving devices
Household and similar electrical appliances Test code for the determination of
airborne acoustical noise (1998). Part 2.
This standard describes the determination of the noise emission of household
fans in normal operation at maximum speed. This standard applies to table fans,
pedestal fans, ceiling fans and partition fans.
We have seen previously that IEC 879 does not really bring a numerical value. The Chinese testing
standard brings its own procedure for noise measurement.
1.2.3
Safety
UL 507
Underwriters Laboratories Standard for Safety for Electric Fans

Voluntary safety standard for electric fans (1999): ceiling, desk
The design, construction, installation, testing and use of electrical equipment shall be in accordance
with the appropriate European standards, e.g. EN 60335 household and similar electrical appliances
safety .
Mechanical safety problems: in France twice comfort fans models have been withdrawn from the
market for mechanical danger. One should look at Rapex system communication between Member
States about unsafe products, toys, home appliances- to know the reasons and frequency. However this
is not in the methodology of present study.
1.2.4
Conclusion on test standards
IEC standard covers most of the needs but not all (tower fans not explicitly covered). Inaccessible
Chinese standard (the most producing country) claims a link with the international standard. About
comfort fans we can imagine an EU implementation of the procedures defined in the testing standard
IEC 879, needed for technical reasons and also to generate some EU know how to test those products,
which means
- generating an EU standard completely compatible with the existing IEC,
- having at least one lab in Europe,
- indicating applicability to "tower fans" (not explicitly covered in IEC),
- indicating that the control is part of the product, and should be tested at part load, which could lead to
some improvements,
- demanding to report not only total flow but also velocities, so as to enable comparison of the tower
fans which do not move the air in the whole room as opposed to other types of fans.
13

1.3
Existing legislation
1.3.1
Legislation and Agreements at European Community level
No effect of environmental directives (RoHS, WEEE, Packaging directive) has been documented by
stakeholders.
1.3.2
Legislation at Member State level
No legislation has been indicated yet as being relevant by the Member States.
1.3.3
Third Country Legislation
This section again deals with the subjects as above, but now for legislation and measures in Third
Countries (extra- EU). None has been indicated by stakeholders (NGOs , industry, consumers) as
being relevant for the product group.
Three main programs do exist for comfort fans, in the USA, in Taiwan and in China, that we will
describe now.
1.3.3.1
USA
ENERGY STAR5 Program for Residential Ceiling Fans (2006)

A residential ceiling fan is defined as a non-portable device designed for home use that is suspended
from the ceiling for circulating air via the rotation of fan blades. Some ceiling fans also have an
integral or attachable light kit submitted to separated specific requirements including for its lighting
function.
To be qualified as Energy Star, ceiling fans must meet several specification criterias regarding air flow
efficiency, controls, minimum warranty, consumer information.
Airflow efficiency
Tested representative model (i.e., unit shipped to test facility) must meet the minimum requirements
listed below without the assistance of the 5 percent tolerance at the time of testing. Once a
representative model has qualified as ENERGY STAR, all additional units manufactured under the
same model name/number, and found in the distribution channel (i.e., retail), must perform within 5
percent of the tested performance levels submitted to EPA and listed on the ENERGY STAR Web
site.
Table 1-6: ENERGY STAR requirements for ceiling fans
Fan speed
Minimum
airflow
(CFM)
Low
1,250
Medium
3,000
High
5,000
(1 CFM = 1.699 m3/h)
Air flow efficiency requirements

Minimum
Efficiency
Efficiency
airflow
requirements requirements
(m3/h)
(CFM/W)
(m3/min/W)
736
155
1.52
1766
100
0.98
2943
75
0.74
Performance
ratio
[W/(1000m3/h)]
11.0
17.0
22.7
Controls
http://www.energystar.gov
14

Qualifying products shall permit convenient consumer adjustment of fan speed. This may be
accomplished by means of one or more wall-mounted switch(es), a remote control, or pull chains. For
those residential ceiling fans that can accommodate light kits, the lights and the fans must be able to be
controlled separately, allowing users to switch off lights during fan operation or operate the lights
without using the ceiling fan.
Qualifying products shall also provide for consumer adjustment of airflow direction (upward or
downward). This may be accomplished by means of a vertically or horizontally mounted slide switch
on the motor housing, one or more wall-mounted switch(es), a remote control, or pull chains.
Minimum warranty
Qualifying products shall provide a warranty of at least 30 years for the motor and at least one year for
all other components of qualifying residential ceiling fans. All ceiling fan light kits (i.e., integral and
sold separately) shall also meet applicable warranty requirements.
Consumer information
In addition to the ENERGY STAR mark, packaging of ENERGY STAR qualified residential ceiling
fan models shall also state airflow, fan power consumption, and airflow efficiency at each of their
three operating speeds, as determined by the test procedures specified by ENERGY STAR. If the
ceiling fan model offers more than three speeds, performance results should be provided for all speeds
indicated on the packaging of the product, indicating which three speeds were used to qualify the fan
as ENERGY STAR. This information shall appear in the following form on the outside portion of the
package:
Table 1-7: Information format to be supplied for ENERGY STAR ceiling fans
Fan Speed
Airflow
Low
Medium
High
[CFM]
[CFM]
[CFM]
Fan Power Consumption

(without lights)
[watts]
[watts]
[watts]
Airflow Efficiency
(higher is better)
[CFM/watt]
[CFM/watt]
[CFM/watt]
Product operating and installation instructions shall also include a short list of standardized
information regarding how to operate the products efficiently. This list shall include, at least,
information on:
- How to adjust the fan speed and direction according to the season and to the room occupancy
to maximize energy savings,
- HVAC thermostat adjustment for energy savings when a ceiling fan is used,
- Proper mounting distance from the ceiling to maximize efficient operation,
- How to find proper replacement lamps for the light kit, whether included.
Testing and Reporting Procedures
Manufacturers are required to perform tests and self-certify each representative model that they intend
to qualify as ENERGY STAR. In performing these tests, laboratories must use the test method
described in EPAs ENERGY STAR Testing Facility Guidance Manual: Building a Testing Facility
and Performing the Solid State Test Method for ENERGY STAR Qualified Ceiling Fans. (EPA:
Environmental Protection Agency)
Laboratory Testing
Under this specification, ceiling fans may only be tested by those laboratories that meet the guidelines
provided in EPAs ENERGY STAR Testing Facility Guidance Manual and have been approved to test
for ENERGY STAR qualification. EPA conduct annual round-robin testing of these laboratories
15

(i.e. calibrations), to verify that test results fall within +/- 5 percent of each other. This process is
performed using a reference fan provided by EPA.
Reporting Requirements
The company whose brand name appears on the product packaging shall, for purposes of this
specification, be considered the manufacturer. Manufacturers must complete a QPI form when
submitting qualified products to EPA. This form must be accompanied by reports from a qualified
laboratory containing airflow, power consumption, airflow efficiency data, and lighting test results
(where applicable) for each residential ceiling fan model and light kits proposed for qualification.
Families of residential ceiling fan models that are identical in every respect but finish may be qualified
through submission of test data for a single representative model. Likewise, models that are unchanged
or that differ only in finish from those sold in a previous year may remain qualified without the
submission of new test data, assuming the specification remains unchanged. However, separate test
data are required for all models that differ in any of the following characteristics: motor type or size;
rotational speed; control type; blade (weight, number, size, or pitch); housing (i.e., size, design,
ventilation).
Product Performance Review Process
To the extent ENERGY STAR is a self-certification program, EPA relies on the integrity of
participating companies to ensure all products for which ENERGY STAR claims are made, meet all
aspects of the ENERGY STAR performance specification. When mistakes are made and products are
mislabeled or fail to perform as expected, EPA is committed to ensuring prompt corrective action, can
perform its own tests to check the performance if necessary to comfort its decision to remove the fan
from the list of qualified products.
Update of criterias
There is no transition period - called grand-fathering to let the opportunity to manufacturers to sell
the stock of non compliant models when requirements are increased.
CALIFORNIA Program for Residential Ceiling Fans (2006)
The Appliance Efficiency Regulations, (California Code of Regulations, Title 20, Sections1601
through 1608) dated December 2006, contain amendments that were adopted by the California Energy
Commission on July 5, 2006, and October 11, 2006, and approved by the California Office of
Administrative Law on December 11, 2006 and December 14, 2006. The Appliance Efficiency
Regulations include standards for both federally-regulated appliances and non-federally-regulated
appliances. Twenty-one major categories of appliances are included in the scope of these regulations.
The standards within these regulations apply to appliances that are sold or offered for sale in
California.
Each package containing a ceiling fan whose diameter exceeds 50 inches (127 cm) shall be marked,
permanently and legibly on an accessible and conspicuous place on the units packaging, in characters
no less than 1/4, the units airflow at high, medium, and low speed in CFM, and the units air flow
efficiency in CFM/watt at high, medium and low speed. This is not very different from the Energy
Star requirement, but compulsory in the State.
FTC Appliance labelling Rule (2006, applicable 2009)
The FEDERAL TRADE COMMISSION has published in 16 CFR Part 305-RIN 3084AA74 (FTC,
2006) an Appliance Labeling Rule for application on January, 1st, 2009. As compared to the previous
programs it requests only the information at high speed on the label. There is an additional filing with
DOE that will produce long term knowledge.
The Final Rule requires ceiling fan manufacturers to label their product packages with: (1) The fans
airflow at high speed in CFM; (2) the fans power consumption in watts at high speed; (3) the fans
16

airflow efficiency in CFM/Watt at high speed; and (4) a range of airflow efficiencies at high speed for
standard-sized fans on the market as published by the Commission, in order to gain an idea of the
efficiency of the product.
To obtain this information, manufacturers will have to test their fans pursuant the procedures required
by DOE The Final Rule requires manufacturers to provide this information on a label affixed to the
product packaging as well as in paper and online catalogs, of the model shown hereunder. The Rule
also requires manufacturers to submit reports to the Commission with high speed airflow, power
consumption, and airflow efficiency information for the applicable By statute, the Rule does not apply
to fans produced before January 1,2009.
Figure 1-2: Ceiling fan appliance labelling rule from (FTC, 2006)
1.3.3.2
TAIWAN
Energy conservation label (2002)

Four kinds of electric fans are considered:
- Auto-revolving hanging fans
- Stand alone fans
- Ceiling fans
- Table fans
They are tested according to the Taiwanese testing standards CNS 2450, 2061, 597 and 547. For these
fans, qualifying products shall meet or exceed the minimum requirements for airflow efficiency given
in the following table. The airflow efficiency requirements depend both on the fan type and on the fan
diameter.
17
Table 1-8: Taiwan energy conservation maximum SFP and minimum performance value (service
value) for comfort fans (2002), by type and diameter
Fan type
Autorevolving
hanging
fans
Stand alone
fans
Ceiling fans
Table fan
Fan
diameter
[cm]
Performance
ratio
[m3/min/W]
Performance
ratio
[W/(1000m3/h)]
35
1.01
16.5
40
1.07
15.6
30
35
40
50
60
60
90
120
130
140
150
18
20
23
25
30
35
40
0.81
0.87
0.92
0.91
0.87
0.87
1.15
1.46
1.45
1.45
1.47
0.64
0.66
0.66
0.67
0.79
0.86
0.91
20.6
19.2
18.1
18.3
19.2
19.2
14.5
11.4
11.5
11.5
11.3
26.0
25.3
25.3
24.9
21.1
19.4
18.3
Tower fans, whose sales are important nowadays, are not reported.
Electric fans that meet the requirements are listed and can be found on the Energy Label website of
Taiwan: http://www.energylabel.org.tw/product_en/product/list.asp (in Chinese only).
Labeled electrical fans are marked with the following label:
Figure 1-3: Taiwan energy label
The energy efficiency for qualified electrical fan products shall be measured according to relevant
national test standards CNS 2450, CNS 2061, CNS 597 and CNS 547 or approved testing methods and
conditions by Energy Commission.
(CNS: Chinese National Standards) not found
18
1.3.3.3
CHINA
Former Minimum Energy Performance Standard GB 12021.9 (1989)6

Five kinds of electric fans are included:
- Wall mounted fans,
- Floor table fans,
- Floor stand fans,
- Ceiling fans,
- Table fans.
For these fans, qualifying products must not exceed the maximum requirements for the motor input
power [W] and the ratio Vmin/Vmax [%] given in the following tables. These power and air speed
requirements depend on the fan type and on the fan diameter.
Table 1-9: Maximum power consumption as a function of fan diameter GB 12021.9 (1989)
Fan type (maximum consumption in W)

Wall
Floor table
mounted fan
fan
Floor stand
fan
Size [mm]
Table fan
200
26
250
30
30
300
42
42
42
42
350
51
51
51
51
400
59
59
59
59
500
72
600
103
Ceiling fan
900
46
1050
55
1200
66
1400
77
1500
81
1800
84
Table 1-10: Maximum value of the lower fan speed (ratio of the maximum speed) GB 12021.9 (1989)
Fan type ( Vmin/Vmax [%])

Size [mm]
Table fan
Wall
Floor table
Floor stand fan
mounted fan
fan
Ceiling fan
200
250
70
300
65
65
65
65
350
65
65
65
65
400
65
65
65
65
500
6
50
http://www.clasponline.org/productsummary.php?country=China&product=Fans%20(Residential)
19
50
600
900
50
1050
50
1200
50
1400
50
1500
50
50
1800
Vmax: maximum speed at nominal power
Vmin: minimum speed at nominal power
Newly proposed MEPS & Labeling Scheme in China GB 12021.9 200?
This standard, not yet adopted in 2007 will substitute the previous version. It is now called Minimum
Allowable Values of Energy Efficiency and Energy Efficiency Grades of AC Electric Fans. This
standard specifies the energy efficiency grades, minimum allowable values of energy efficiency,
evaluating values of energy conservation, test method and inspection rules for AC electric fans. This
standard covers the desk fan, rotated-blade fan, wall fan, desk-floor fan, stand fan and ceiling fan
driven by AC electric motor, with rated single-phase voltage no more than 250V, other rated voltage
no more than 480V. The wording stand fan may very well include the so called tower fans. The
Energy Efficiency demands would be higher with this new standard, and there is no longer the risk
that the limiting values are used as design rules. Instead competition is created with a three grades
labeling schemes (called 1, 2, 3) and grade 3 acts as a MEPS, due to its inclusion as a minimum value
in the testing standard GB/T 13380-2007.
The energy efficiency of AC electric fans is divided into 3 grades (Table 1-11), with Grade 1 having
the highest energy efficiency. The energy efficiency of different grades of products should not be
lower than the requirements set out in Table 1-11.
Table 1.11 Energy efficiency grades of AC electric fans expressed in cubic meter/minute/Watt)
Specifications
(mm)
Type
Table fans, rotary

fans, wall fans,
box fans, stand
fans
Capacitive
Shaded pole
Capacitive
Shaded pole
Capacitive
Shaded pole
Capacitive
Ceiling fan
Capacitive
200
230
250
300
350
400
450
500
600
900
1050
1200
1400
1500
Energy efficiency value

Energy efficiency grade
1
2
3
0.71
0.60
0.54
0.63
0.51
0.45
0.84
0.70
0.64
0.65
0.57
0.50
0.91
0.79
0.74
0.72
0.61
0.54
0.98
0.86
0.80
1.08
0.95
0.90
1.25
1.06
1.00
1.42
1.19
1.10
1.45
1.25
1.13
1.65
1.43
1.30
2.95
2.87
2.75
3.10
2.93
2.79
3.22
3.08
2.93
3.45
3.32
3.15
3.68
3.52
3.33
20

1800
3.81
3.67
3.47
For tower fans the MEPS (equivalent to label 3 for the other types) is 0.40 cubic meter/minute/Watt.
There is a noise limit associated with the MEPS, given in table 1-12 hereunder, completed with the
value 50 dB (A) for tower fans.
Table 1.12 Noise limits of AC electric fans
Specifications
(mm)
Type
Table fans, rotary

fans, wall fans,
box fans, stand
fans
Ceiling fan
1.3.3.4
200
230
250
300
350
400
450
500
600
900
1050
1200
1400
1500
1800
Max.
Noise
In dB(A)
59
60
61
63
65
67
68
(70)
(73)
62
65
67
70
72
(75)
India
There is a rating in terms of star for ceiling fans under IS374:1979. A ceiling fan with a 1200 mm
diameter should provide a certain flow at the maximum consumption of 50 W to get five stars.
1.3.3.5
International comparison
For ceiling fans, the USA Energy Star program requires both minimum air flow rates and minimum
energy efficiency levels much more stringent than the Taiwan energy conservation label (about twice
as stringent). However, the Taiwan energy conservation label not only covers ceiling fans but all other
types of comfort fans. It is also interesting to note that the Energy Star program defines tolerances of 5
% for units that could be picked up in the distribution channel, but has no tolerance for the test of
qualification of the model.
According to our information, the Chinese mandatory program is not directly comparable to these two
voluntary programs since maximum electric consumption are defined as a function of the diameter of
the fan and not in function of the air flow rate. These requirements mark a preference towards energy
consumption independently of the primary function of the fan.
21

Task 1 summary
The primary function of comfort fans is to move air inside a room and the performance parameter
to be kept is the air flow rate supplied by the fan. For ceiling fans, a secondary functionality consists
in lighting up a room (ENERGY STAR program). This secondary functionality can be taken into
account in the environmental impact analysis but will not lead to a specific category, both products :
comfort fan and lighting kit, may be considered separately.
IEC standard covers most of the needs but not all, since tower fans which are now very common in
the EU- are not explicitly covered by the standard, which may apply anyway. Energy consumption and
air flow information are to be supplied upon request only while there is a tolerance of 10 % on the
rated air flow rate.
International legislation have already existed for some time in a few economies, with two approaches,
either by setting maximum electric power consumption as a function of the diameter of the fan or
based on a SFP approach (ratio between air flow rate and electric power). There is a new legislation in
China that seems to be consistent with international standard and that may include tower fans.
SCOPE OF THE STUDY
The scope is limited to residential comfort fans.
Commercial names of the products identified are the following ones:
- Table-desk fan,
- Wall fan,
- Floor fan,
- Pedestal fan,
- Ceiling fan,
- Tower fan,
- Box fans.
The existing limit of 125 W found in the Prodcom categories may correspond to the residential range
of products. This point will be analyzed in the following tasks. At the moment, no power or air flow
rate limitation is put.
Table 1-11: Scope of the study
Comfort
fans
Table-desk fan,
Wall fan,
Floor fan,
Pedestal fan,
Ceiling fan,
Tower fan,
Box fans
Elec power < 125 W7
Cf. Prodcom categories analysis.

22
2 ECONOMIC AND MARKET

ANALYSIS
2.1
Generic economic data
Treatment of prodcom data and the anomaly in export figures

Tables 2.1 and 2.2 give extraction results from prodcom data base.
Prodcom data show the massive imports but also a significant production and non negligible
exports that we have to understand. The data have been treated to generate the net imports (importsexports) for each EU country for the years 2000 to 2005 and the production (a few countries). The
total of both figures is supposed to give apparent consumption.
The series of (fans production) values is pretty complete, see table 2.2, later in text.
The series of (export-import) values is pretty complete, see table 2.1, next page. The total EU values
are of large interest because the internal trade is deleted. For EU25 as a whole, in 2005, 29 million
units have been imported, 3 million units manufactured and 12.5 million units have been exported.
The net balance is 25 800 000 units imported. The import and production figures have such
consistency problems that we will not accept them, after further analysis.
Since we know that every production takes place abroad, we have a problem with export figures that
all countries display. This phenomenon is usually in the range of 10 to 15% of imported fans. We can
understand that for supply chain reasons, some countries may receive fans that they re-export to
another country, presumably within the EU. However some countries have a special role in the supply
chain and display a ratio exports/ imports well over the average: Slovenia (from 75 to 95%), Belgium
(70%), Italy (40%), Slovakia or Germany (25%). Also one cannot understand a global re export of
10% of imported fans by the EU.
These percentages are given in physical terms. They increase even more when expressed in value.
Exported products are declared over 25 Euros while imported are under 10 Euros, in the countries with
no production. Anyway the result is that some countries appear as almost net exporters of fans (in
Euros) while they dont manufacture them.
23
Table 2-1: Raw value of the difference (imports-exports) numbers in the sense of (prodcom
29.71.15.30) for six years and raw figures of imports and export values for year 2005
In min. Euro
In 000 units
Austria
Belgium
Cyprus
Czech Rep.
Denmark
Estonia
Finland
France
Germany
Greece
Hungary
Ireland
Italy
Latvia
Lithuania
Luxemburg
Malta
Netherlands
Poland
Portugal
Slovakia
Slovenia
Spain
Sweden
UK
EU 15
(prodcom
totals)
EU 25
(prodcom
totals)
Romania
Bulgaria
Imports
Exports
2000
189
899
?
?
261
20
161
1651
316 ?
788
?
286
1862
?
32
23
?
819
?
377
76
?
421
394
3325
10365
2001
332
812
?
245
200
22
128
1520
2083
611
2
323
749
35
31
24
?
1129
?
361
138
14
87
235
2186
9623
2002
345
637
?
307
286
19
181
1753
1672
542
?
180
494
49
46
35
?
4594
301
297
182
17
539
245
4164
15130
2003
365
731
95
508
238
28
248
2471
4710
791
1019
205
1412
70
64
26
68
4289
260
191
346
32
325
413
4683
21298
2004
849
932
89
759
349
41
324
7015
8619
715
372
249
3899
110
70
53
95
1169
217
575
577
81
2358
715
7162
36064
2005
330
926
110
430
274
52
296
4984
2415
502
368
164
1069
119
78
45
75
1057
359
864
291
?
2748
532
7842
24721
2005
9
26
2
7
6
2
5
64
37
6
4
2,4
34
1
1
14
0,8
40
9
10
2
1
46
7
47
199
2005
3
19
0
2
3
0,1
2
21
52
4
0
0,1
45
0,1
0,1
0,2
0
20
6
3
0,5
2
51
6
21
85
23395
37581
25829
207
71
?
?
?
94
?
?
?
185
118
109
?
210
2
2
0,2
0
24
Treatment of the anomaly in production of comfort fans

In the following table we have gathered production data. The stakeholders that we met were not
aware of any production in the EU and so we wonder which type of production it is? Is it real?
Table 2-2: Production Fans
2000
1716
Italy
?
Poland
0
3074
UK
0
Portugal
171
Sweden
?
Spain
1500
?
Germany
TOTAL 6461
2001
1927
?
0
3014
0
168
1470
In000 units
2002 2003 2004 2005
1062 2339 2338 2184
637 1059 1423
?
1800
2848 3897 3790 2707
0
0
0
24
181
0
0
0
1483 1671 1641 1922
2000
39,403
?
2001
46,154
?
105,412 101,171
0
0
12,820 12,841
?
18,993
In min. Euro
2002
2003
48,102 46,169
3,758
6,963
2004
51,808
8,485
2005
49,906
?
95,114
0
14,095
19,613
105,222
0
0
20,273
95,715
5,757
0
20,470
96,834
0
0
18,293
?
?
?
?
3859 198,221
?
150,783 139,903 130,404 116,392
6579 6211 8966 9192 12496 355,856 179,159 332,32 308,162 316,192 288,24
Is it a real production?
Italy, Poland, Spain and the UK show a stable production when demand varies, a fact that is in
favour of the existence of a real factory with investment to amortise, not just a branding factory.
Germany can be considered to be in the same situation if we correct for some statistical errors. The
situation of Sweden (closing of a factory in 2002?) and of Portugal (opening of a workshop in 2005?)
seem also in favour of a real manufacturing. On total the production as reported by prodcom is around
9 million units, 30% of the apparent market (imports+production-exports) and is a real production.
Is it a production of fans?
Considering now the value declared for the products, the difference between foreign manufacture and
EU manufacture is large. Imported products have a declared value as low sometimes as 4 or 6 Euros.
EU produced fans are declared for 25 Euros per unit or more. The Swedish production which stopped
was declared for 75 Euros per unit. Is it the same product?
It is time to formulate an hypothesis about the way the MS use the categories provided by Prodcom. In
principle there are ventilating fans sections separate from comfort fans and called:
29.71.15.33
Roof ventilators
29.71.15.35
Other ventilators
Prodcom data are sometimes available for roof ventilators and other ventilators and indicate for
instance an Italian production for 1998 and 1999: 1 300 000 units with a unitary value of 27 Euros.
Generally the figures are not available and we have to assume that they practically merged into the
general category:
29.71.15.30
Table, floor, wall, window, ceiling or roof fans, with a self-contained electric motor of
an output <= 125 W
Where ventilation is not indicated and where comfort fans imports are dominant. The word roof in
the general title of 29.71.15.30 could be seen as a reference to roof ventilators. The existence of a
EU production under this item is also in favour of our assumption. In practical term, the hypothesis
will lead us to transfer from the comfort fans study to the ventilating fans study the production figures.
25
Table 2-3: Fans (in the sense of 29.71.15.30) Imports in Euros
Net Imports
EU 15 (value)
Mln. Euros
Net Imports
EU 25 (value)
Mln. Euros
EU 15 (value)
Imported
produced
Mln. Euros
EU 15 (value)
Exported
produced
Mln. Euros
EU 15 (value)
produced
Mln. Euros
EU 15 Lower
Import (value)
Euros
2000
2001
2002
2003
2004
2005
49,864
56,173
65,674
78,887
170,997
114,115
100,017
195,112
136,047
9,86
10,81
8,14
6,23
6,44
7,17
27,39
33,94
33,82
26,05
28,00
27,71
28,55
28,36
9,69
(GE)
8,76
(GE)
5,65
(PO)
4,14
(HU)
4,22
(BU)
5,63
(UK)
So we will not add the production figures to the (Imports-Exports) figures, and these last will be
used as apparent consumption of comfort fans. The assumption is the following: if we interpret
correctly the EU production as being a production of ventilation products, the national share (of
ventilating fans) should be subtracted from the imports in the non producing countries to get the real
comfort fans imports (and so subtracted from our imports-exports figures). In the producing countries,
we have to admit that the imports are only comfort fans, but that the exports contain the ventilation
products, and that the national share (of ventilating fans) have to be added to our previously computed
import-export balance (because they are subtracted from the exports).
Internal consumption of Comfort fans (extracted from prodcom 29.71.15.30) remains the same after
those corrections for the total of countries as in raw values. Its only the history of sales on a country
by country basis that could be changed. So we decided not to report here the altered values, to keep as
close as possible to the original source. Since production of the other ventilation products is rather
constant, even this history is not really altered. Table 2.4 gives the series of data, without gaps that will
be used from now on. Figure 2.1 shows the estimated market, with the clear break generated by the
2003 heat wave.
26
Figure 2-1: market EU25
Million units
Sales of fans (all sectors) before and after the 2003 heat wave
40
35
30
25
20
15
10
5
0
1999
2000
2001
2002
2003
2004
2005
2006
According to Prodcom figures post-treated as mentioned before, the market covered by imports
is around 25 million units per year, displaying huge variations that we can relate with the 2003
heat wave: from 10 to 36 million units per year.
27
Table 2-4: Internal consumption of Comfort fans (prodcom 29.71.15.30) after filling the gaps
2.2
Austria
Belgium
Cyprus
Czech Rep.
Denmark
Estonia
Finland
France
Germany
Greece
Hungary
Ireland
Italy
Latvia
Lithuania
Luxemburg
Malta
Netherlands
Poland
Portugal
Slovakia
Slovenia
Spain
Sweden
UK
2000
189
899
100
300
261
20
161
1651
2000
788
300
286
1862
30
32
23
70
819
200
377
76
15
421
394
3325
2001
332
812
100
245
200
22
128
1520
2083
611
300
323
749
35
31
24
70
1129
200
361
138
14
87
235
2186
EU 15
EU 25
13486
14599
10780
11935
Mln 000 units

2002
345
637
100
307
286
19
181
1753
1672
542
300
180
494
49
46
35
70
4594
301
297
182
17
539
245
4164
15964
17355
2003
365
731
95
508
238
28
248
2471
4710
791
1019
205
1412
70
64
26
68
4289
260
191
346
32
325
413
4683
2004
849
932
89
759
349
41
324
7015
8619
715
372
249
3899
110
70
53
95
1169
217
575
577
81
2358
715
7162
2005
330
926
110
430
274
52
296
4984
2415
502
368
164
1069
119
78
45
75
1057
359
864
291
30
2748
532
7842
21098
23588
34983
37394
24048
25960
Market and stock data
The following data has to be gathered according to the EuP methodology:

In physical units, for EU-25, for each of the categories as defined in 1.1 and for reference years
- 1990 or 1995 (Kyoto ref.);
- 2003-2005 (most recent real data);
- 2010-2012 (forecast, end of Kyoto phase 1, relevant also for Stockholm, etc.);
- 2020-2025 (forecast, year in which all new eco-designs of today will be absorbed by the
market).
the following parameters are to be identified:
- Installed base (stock) and penetration rate;
- Annual sales growth rate (% or physical units);
- Average Product Life (in years), differentiated in overall life time and time in service, and a
rough indication of the spread (e.g. standard deviation);
- Total sales/ real EU-consumption, (also in , when available);
- Replacement sales (derived);
- New sales (derived).
The market of comfort fans is a market with thousands of imported models since the producing
countries have a large internal market, but also due to the relative ease of entering that market (with
28

little technical complexity). The US-DOE estimates that there are 2,500 basic models of ceiling fans
sold in the U.S.A (i.e., units with essentially identical functional physical and electrical
characteristics). When building our own data basis, we collected a short description of about 200
models sold in Europe on the internet. We have not been provided with any market study (we have not
identified any study on this market) so we had to base the following only on the Prodcom values.
We built from table 2.4 an estimate of the stock in use (that is given in the table 2.5 below) on the
basis of a simple change of trend of market due to 2003 heat wave and a ten years life duration:
equipment reaching ten years is substituted by a new one, or put out of service in another way.
The main hypothesis are gathered hereafter:
- Market = Internal consumption between 2000 and 2005.
- There is a trend of + 10 % per year before 2000.
- Sales decrease by 2 % per year after 2005 (competition with air conditioning).
- Sales are stable before 1990.
The ceiling fans, very frequent in the US, are almost absent from EU residences whereas figures are
not available in Europe. According to DOE (FTC, 2006), 69.6 million U.S. households (or 65.1%) had
ceiling fans in 2001 and there was 1 ceiling fan per household in Australia according to (AGO, 2006).
Our figures include only products under 125 W and we can admit that they are not represented in our
stock model. We can thus consider that the fans in the tables are either pedestal/table (the same
mechanical parts) or tower fans.
29
Table 2-5: Stock of Comfort fans in use (prodcom 29.71.15.30), all types, all use
1990
Austria
Belgium
Cyprus
Czech Rep.
Denmark
Estonia
Finland
France
Germany
Greece
Hungary
Ireland
Italy
Latvia
Lithuania
Luxemburg
Malta
Netherlands
Poland
Portugal
1995
659
3135
349
1046
910
70
561
5757
6974
2748
1046
997
6492
105
112
80
244
2856
697
1315
787
3741
416
1248
1086
83
670
6871
8323
3279
1248
1190
7749
125
133
96
291
3408
832
1569
Slovakia
Slovenia
Spain
Sweden
UK
265
52
1468
1374
11594
316
62
1752
1640
13837
EU 15
EU 25
46918
50904
55997
60754
In 000 units
2000
2005
1231
2995
5855
7719
651
904
1954
3478
1700
2416
130
244
1049
1836
10753
24504
13026
27689
5132
6388
1954
3588
1863
2292
12128
15248
195
506
208
420
150
277
456
665
5334
15592
1303
2156
2455
3832
495
98
2742
2566
21656
87642
95086
1845
235
7781
3753
39653
161977
176016
2015
2958
8300
986
3854
2456
466
2653
44674
21647
4500
3299
1470
9582
1067
699
403
672
9474
3218
7744
2025
2417
6782
806
3149
2007
381
2168
36502
17687
3677
2695
1201
7829
872
571
330
549
7741
2629
6328
2608
269
24632
4769
70291
2131
220
20126
3896
57433
215553 176122
232691 190125
We observe that the penetration of comfort fans is far larger than in the case of air conditioners
(hundreds of millions, not tens of millions), and that the 2003 heat wave has introduced a societal
change leading to a doubling of ownership. Whatever happens in the meanwhile, the new habits will
lead to a further increase in stock, compared with 2005 levels, as shown on Figure 2-1.
All of the 250 million comfort fans in the stock in 2010 (year of the maximum expected stock) are not
in residential use. We have to estimate how many of those are used in dwellings, and how many,
despite of being called such in customs statistics, will be used in working places. Our experience
suggests half/half. The consumption figures and other environmental indicators will be determined
with that assumption.
30
Figure 2-2: Total EU25 stock forecast
Million units
Stock of comfort fans in use (all sectors, thousands)

300
250
200
150
100
50
0
1985
2.3
2.3.1
1990
1995
2000
2005
2010
2015
2020
2025
2030
Market trends
Sales and climate change
As mentioned in Figure 2.1 page 25, sales of comfort fans in the EU has been increasing from 10 to 25
million units from 2000 to 2005, with a peak value for sales in 2004 at 35 million units, the year after
the heat wave. It is interesting to note that the effect of the heat wave seems to show that the same
phenomena occurred for comfort fans as for air conditioners: demand in 2003 was higher than the
stock available and sales exploded really in 2004, when adding the fear of a new heat wave to the 2003
demand not answered. 2005 sales are then comparable to 2003 sales. Nevertheless, because of a low
price, sales are much more volatile than for air conditioners (more expensive by a factor higher than
10 in general). It can be expected, and has been translated in the stock modeling with simple
hypothesis, that the development of the air conditioner market will lead to a saturation of the sales of
comfort fans.
2.3.2
Technical characteristics
It should be said that very few information is generally made available on comfort fan performances
and technical characteristics, and that it is an obstacle for end-users to choose.
As a result of the lack of EU data bases, we had to build our own data basis from internet and store
surveys (two hundreds of entries8) for the products which are really sold in Europe, with the following
items:
- Trade mark
- EU distributor
- Manufacturer
8
26 brands with at least 185 distinct models

31

-
Year
Reference
Type
Speeds number
Electrical P (W)
Diameter (cm)
Air velocity
Air flow
Oscillating Horizontally?
Oscillating Vertically?
Other options
Price
We can infer two conclusions from the making of this database:

- we observe that the 125 W limit is perfect to separate the residential and tertiary products
from whatever other products; this is confirmed when observing the wattage graphs
hereafter.
- We also observe that table and pedestal fans are the same devices with a smaller or larger
column; this is also confirmed when comparing wattages on figures 2.6 and 2.7.
The shares of types in the offer of models are dominated by Pedestal, Table and Tower fans as shown
in the figure below.
Figure 2-3: Model database of comfort fans, representation of categories in %
ceiling Box wall

3% 3% 3%
Tower
33%
Pedestal
29%
Table
29%
The brands are relatively concentrated but there is also non branded equipment. The big brands
which appear seem not to be manufacturers themselves but want to offer a complete directory to
customers. The pie chart shows the significance of the brands in our data base
32
Figure 2-4: Main trade marks
Others
12%
Alpatec
18%
Esprit
3%
Artikel
4%
ROVEX
5%
Fagor
6%
Cinni
17%
LBA
7%
Calor
8%
Alphatrade
9%
Bionaire
11%
The bar charts below shows the average power demand by fan type.
Figure 2-5: Model database of comfort fans table fans-, power input
50%
45%
40%
35%
30%
25%
20%
15%
10%
5%
0%
20-30
30-40
40-50
50-60
60-70
70+
Figure 2-6: Model database of comfort fans pedestal fans-, power input
33
35%
30%
25%
20%
15%
10%
5%
0%
20-30
30-40
40-50
50-60
60-70
70+
The 60 W models are really dominant in the first case while the whole range from 40 W to 60 Watt is
the average of the distribution in the second situation. However, 50 W is suitable to summarize the
market. The average (model number weighted) is 58 Watt for pedestal and 46 Watt for table fans.
For tower fans, the electric demand is lower but the airflow is far lower (according to manufacturers
declarations). However comfort cannot be compared since a vertical zone of flow may be very
efficient compared to a usual fan moving air all around the room. By the way, the values of flow rate
are only two for tower fans and the way of measuring is unclear. Hereunder the bar chart of electricity
demand.
Figure 2-7: Model database of comfort fans tower fans-, power input
60%
50%
40%
30%
20%
10%
0%
20-30
30-40
40-50
50-60
60-70
70+
Here the average power demand is 43 W and the dominant model uses 40 W, but not for the same
service.
It should also be noted that for tower fans remote control is becoming a common function. In addition,
specific features have been observed in the past two years:
- development of several associated functionalities that need power (USB key reload, insecticide
diffuser, ionizer, lamps ),
- new table and pedestal fans have more plastics and less metals, and most recent products are signaled
as RoHS compliant,
34

- nevertheless, the weight of the pedestal in the fan assembly is growing to ensure better balance of
the fan.
2.4 Consumer expenditure base data
According to the MEEuP methodology, task 2.4 should contain:
For each of the categories defined in subtask 1.1:
Average consumer prices, incl. VAT, in Euro.
Determination of applicable rates for running costs and disposal, per EU Member State, specifically
- Electricity rates (/ kWh);
- Consumer prices of other consumables filters
- Repair, cleaning and Maintenance costs (/product life);
- Installation costs (for installed appliances only);
- Disposal tariffs/ taxes (/product);
This section provides data on expenditure of comfort fans in each of the EU Member States. Three
types of expenditure are considered:
initial cost (price),
running costs and
disposal costs.
Running costs include electricity consumption, and repair and maintenance costs, whilst disposal costs
include disposal taxes and tariffs.
Additionally, information on the discount rate is also presented.
2.4.1
Consumer price
We have completed this paragraph by calculating average prices for comfort fans gathered in our
database of sold models.
Price variations are not caused by brand (very few big names) or performance but by finishing of
aspect (steel, chromium) and the appearance of plastic or not.
Price are very different among tower, wall, ceiling and table/pedestal. The type is not the best
explanatory factor. There is an influence of Wattage as can be seen in the figure below but somehow
erratic, except for the very few wall fans.
Figure 2-8: Price as a function of Wattage
35
350
300
250
Box
Ceiling
200
P edestal
Table
150
To wer
Wall
100
50
0
0
50
100
150
200
250
Wattage
Average and minimum prices in the product database are as follows in table 2.6. Pedestal and table
models with very high prices corresponding to a very limited part of the market have been removed in
order to avoid price distortion. Revised average prices are consistent with models prices on the internet
or in large retails and supermarkets.
Table 2-6: Prices in data base in euros
Type
Average price
Minimum price
Box
Ceiling
Pedestal
Table
Tower
Wall
Weighted according to DB
32,5
97,4
70,5
50,0
57,4
60,5
59,3
17
47
25
12
27
42
23,4
For table, pedestal and box fans the minimum public price is comparable with declared import or
production prices but the average prices show a large margin that can be understood as opportunity
pricing (margins factors like 2, 3 or 4). These average selling prices will be the ones kept for the base
cases in task 5 and following ones, while the average import value is only 7 euros, as reported in the
analysis of Prodcom data in paragraph 2.1.
2.4.2
Running costs
Electricity prices provide a key element of the running costs for comfort fans. We will keep the
average 0.158 euro / kWh. More detail can be found in the study on air conditioners. Other running
costs relate to repair and maintenance. Because of the low initial price and no installation cost, very
little maintenance is thought to be done on comfort fans that is then not considered in the study.
2.4.3
Disposal costs
Visible fees paid as ecotaxes for comfort fans exist in various Member States and are included in the
product price.
2.4.4
Economic Indicators
Discount rate is equal to 2 %. More detail can be found in the study on air conditioners.
36

Task 2 summary
Concerning generic economic data, valuable information has been obtained from the analysis of
Prodcom data and better data could not be supplied by stakeholders.
An EU market estimate has been supplied. Prodcom analysis and average lifetime of appliances have
helped finding the stock figures of appliances. Sales of comfort fans in the EU has been increasing
from 10 to 25 million units from 2000 to 2005, with a peak value for sales in 2004 at 35 million units,
the year after the heat wave. It is interesting to note that the effect of the heat wave seems to show that
the same phenomena occurred for comfort fans as for air conditioners: demand in 2003 was higher
than the stock available and sales exploded really in 2004, when adding the fear of a new heat wave to
the 2003 demand not answered. 2005 sales are then comparable to 2003 sales.
All of the 250 million comfort fans in the stock in 2010 (year of the maximum expected stock) are not
in residential use. We have to estimate how many of those are used in dwellings, and how many,
despite of being called such in customs statistics, will be used in working places. Our experience
suggests half/half. The consumption figures and other environmental indicators will be determined
with that assumption.
A database of models sold on the EU market has been constituted independently from the
stakeholders.
Frequency of the different categories are 29 % for the table, 29 % for the pedestal fans (basically the
same product) but more surprisingly 33 % for tower fans. A typical electric input is identified by
category: 40 W for tower fans, 50 W for table fans, 60 W for pedestal fans. Many brands appear (as
well as non branded products) with significant appearance for Alpatec, Cinni, Bionaire and
Alphatrade.
Concerning expenditure base data, the part on consumer prices has been completed by analysis the
database of models:
- it has been found independent from Wattage,
- prices are mostly dependant on the need for a table (average price for table fans is 50 Euros) or being
self standing (70 Euros),
- there is no relationship between the prices to end-users and the import prices which are all under 10
Euros.
The installation and maintenance costs are thought no to be relevant for this type of product. Disposal
costs are likely to be less than recycling fees and are normally included in the product price. Electricity
price and discount rate are respectively 0.158 euro / kWh and 2 %.
37
3 CONSUMER BEHAVIOUR AND

LOCAL INFRASTRUCTURE
Scope: Consumer behaviour can in part- be influenced by product-design but overall it is a very
relevant input for the assessment of the environmental impact and the Life Cycle Costs of a product.
One aim is to identify barriers and restrictions to possible eco-design measures, due to social, cultural
or infra-structural factors. A second aim is to quantify relevant user-parameters that influence the
environmental impact during product-life and that are different from the Standard test conditions as
described in Subtask 1.2.
3.1
Real Life Efficiency
We will discuss here the usage pattern of fans.

Two points, amongst the several topics that can be found in the MEEuP methodology for task 3.1, are
relevant for comfort fans: characteristics and frequence of use and the avaibility of fan speeds.
3.1.1
Hours of use
Hours of use, field study by (Nicol, 2004)

Scientific literature exist on the relationship between the use made of fans and temperature (indoor and
outdoor) and namely the papers by (Nicol, 2004).
Nicol used results from field studies to make an estimation of the use of different controls (among
which comfort fans) that can help occupants to improve their thermal comfort. The data collected
about the use of comfort fans is binary: switch on or switch off. The likelihood that a comfort fan is
being used can be said to depend on the thermal environment and, in particular, the temperature. Thus,
as the indoor or outdoor temperature increases, the likelihood that a fan is switched on increases. As a
result, Nicol carried out a probit analysis to illustrate how the proportion of people who use fans
change with outdoor and indoor temperatures. The probit procedure assumes that the likelihood of an
event happening increases as the intensity of the stimulus (for instance, temperature) increases. The
model used in this study is the Logit model. The probability of a particular event (fan to be switched
on) is therefore linked to the variable (temperatures) by the equation hereunder.
p =e
( a + bx )
/( 1+ e
( a + bx )
where:
p: probability of an event having taken place
x: variable
a and b: constants
In this study, Nicol determined a and b coefficients thanks to field studies (he found out the best fit to
experimental points). The logit approximations are compared to results from field studies from
different countries on Figures 3.3 and 3.4. The relatively low use of fans by the subjects in the
European survey may be caused in many cases by the absence of the necessary fan. Two populations
in these data that have relatively good access to fans are those in Greece and in Pakistan. Figure 3.5
shows the European probits separately by country. It suggests that there is a difference between
countries in the availability of fans. The probit for Greece is similar to that for Pakistan, shown in
Figure 3.5. The UK probits in Figures 3.3 and 3.4 follow that for Pakistan but stop short at 25 C
outdoor temperatures and 28 C indoors in the UK. This suggests that in the surveyed buildings, UK
workers generally have fansand use themif they are needed. The analysis therefore suggests that
if fans are provided, the use of fans will follow the pattern given by the Pakistan/Greece probit curves.
38

This suggests that 20 % of building occupants use fans at 18 C, 50 % at 23 C, and 80 % at 28 C. At
outdoor temperatures above 30 C, the use of fans is almost universal; below 15 C, it is almost
absent.
Finally, the values proposed by Nicol for Europe are given in the table below. By this way, the
proportion of fans in use is linked to outdoor and indoor temperatures.
Table 3-1: Percentage of people using a fan as a function of outdoor air temperature and indoor globe
temperature
Comfort fans running
Outdoor temperature [C]

Intercept a
Slope b
-3.800.25
0.1100.014
Indoor globe9 temperature [C]

Intercept a
Slope b
-8.360.66
0.2430.026
Figure 3-1: Proportion of offices with fans running at different indoor globe temperatures. The lines are
the logit approximations.
Figure 3-2: Proportion of offices with fans running at different outdoor air temperatures. The lines are
the logit approximations.
Globe temperature refers to the instrument used to measure a temperature that is close to the
operative temperature (temperature felt including radiations from the walls, used in comfort
definitions).
39
Figure 3-3: Probit lines for fans running in naturally ventilated (NV) buildings in different European
countries.
The problem of this approach is that we do not have results on a country by country basis. Also, fans
all have various speeds and this methodology does not enable to identify the importance of operation
at reduced speed.
40

Thermal comfort and fan use
In order to understand the time fans are used and the speed of operation that are used, it is necessary to
come back to the comfort definition itself. What the user is expecting from the product and what he
obtains finally determine its way of using it. Hence, the number of hours of operation will be
estimated from the study of discomfort.
Numerous human thermal comfort studies have been carried out to analyze and quantify the positive
and negative effects on thermal comfort of air flows and in particular of airflow due to comfort fans.
(Arens, 1997) showed that the cooling effect of personally controlled fans was approximately 1 C by
0.1 m/s increment of air speed. This study was carried out under specific conditions, mainly air
temperature from 24 C to 31 C, activity level of 1.2 met (sitting in activity) and clothing equivalent
to 0.5 clo (summer light clothes). Furthermore, Arens compared his results from experiments to results
obtained with Fangers indexes and found that they were close with a 5 % difference. Effects of
ceiling fans on the summer comfort zone have also been studied by (Roshles, 1983) in experiments
gathering eight subjects. They considered that air movement was pleasant up to 1 m/s at 29.5 C and
the turbulence of the flow was a beneficial aspect.
First of all, potential cooling benefits of air flow in summer are presented in several standards: it
translates the idea the summer thermal comfort zone may be extended by increasing the air speed. For
instance, the 2004 ASHRAE standard 55 proposes in summer conditions, to relate the comfort
temperature to the air speed and the difference between the mean radiant temperature and ambient
temperature (ASHRAE, 2004) (figure below). The combinations of air speed and temperature defined
by the lines in this figure result in the same heat loss from the skin. The indicated increase in
temperature pertains to both the mean radiant temperature ant the air temperature. That is, both
temperatures increase by the same amount with respect to the starting point. When the mean radiant
temperature is low and the air temperature is high, elevated air speed is less effective at increasing heat
loss.
The 2004 ASHRAE standard 2005 contains some limitations and obligations when air speed is
increased inside a room. Thus, elevated air speed may be used to offset an increase in the air
temperature, but not by more than 3 C above the values for the comfort zone without elevated air
speed. The required air speed may not be higher than 0.8 m/s in order to avoid disturbance like paper
flying and draft but also because there are large individual differences between people with regard to
the preferred air speed. In this way, the elevation of air speed must be controlled by affected occupants
and adjustable in steps no greater than 0.15 m/s. This kind of approach consisting in expressing the
cooling sensation (temperature rise in C) of uniform air flow according to the air speed can also be
found in many research works like for example those of (Szokolay, 1998).
Figure 3-4: Airspeed required to offset increased temperature, source ASHRAE
41
This approach is based on comfort indices developed by (Fanger, 1970): the PMV (Predicted Mean
Vote) and the PPD (Predicted Percentage of Dissatisfied). These indexes mainly depend on six
parameters, four ambiance ones (air temperature, mean radiant temperature, air velocity, relative
humidity) and two concerning the individual (physical activity, clothing thermal resistance). In order
to predict thermal sensations, Fanger assumed that the human thermal balance must be null which
leads to a first formula. It means that the individual exactly looses the heat produced by the
metabolism. In addition, Fanger realized experiments in climate chambers to correlate metabolism
with mean skin temperature and sweating. In more details, the PMV equation assumes that deviations
from the human thermal balance vary with thermal comfort vote. A PMV equal to zero represents the
optimum comfort when the thermal balance is null. This index can vary from 3 (cold) to 3 (hot). It is
also possible to predict the reaction of individuals thank to the PPD index that aims at calculating the
expected number of thermally dissatisfied people in a group according to the PMV. PMV and PPD are
used in several standards where comfort zone are often defined by limiting the PMV between 0.5 and
0.5 (ie less than 10% of unsatisfied people according to the PPD). In a further study (Fanger, 1974),
Fanger stated that the quantitative influence of air velocity is in good agreement with PMV and PPD
equations.
Based on these indices, a study has been carried out by (Grignon-Mass, 2007) to assess the benefits
of fans in terms of comfort in three French cities by using experimental measurements of air speed
along with building simulations with free temperature and humidity evolution; it was made possible to
access inside climatic conditions when using a comfort fan. It appears that the number of discomfort
hours are at least divided by a factor of three with regard to a room without cooling device (figure
below). With a comfort fan, occupants would have to face from 70 discomfort hours in Trappes to 145
in Pau, which correspond respectively to 6.4 % and 13.3 % of the occupation time.
Figure 3-5: Number of discomfort hours over the summer period for 3 French locations, from (GrignonMass, 2007)
42
Discomfort hours [h]
Without cooling device
450
400
350
300
250
200
150
100
50
0
With comfort fan
Trappes
Pau
Rennes
Hence it was possible to calculate the number of hours with the fan on, ranging from 200 h to 400 h
for a dwelling representative of the stock of residential housing in France. Translated in term of
equivalent full load hours, it gave between 60 and 100 hours in this case, meaning that in average units
was operated at lower than rated flow rate, between 25 % and 33 %, meaning that for an important
number of hours, the fan was operated at reduced speed only. The same calculation for Spain (Madrid)
gives more then 2000 hours of occupation above the set point limit (25 C or 26 C) with the larger
part of hours above 28 C, so that average speed is likely to increase.
Estimate of the total number of use
Starting from the calculation in task 4 of the air conditioner study, we can determine the number of
hours when a cooling load appears temperature set point is not respected. During these hours,
comfort conditions (set point of 25 or 26 C for CY and MT) will not be reached. Hence, in a building
without air conditioning and with a fan, the fan is likely to be used. This calculation leads to a number
of hours lying between 25 hours in Ireland and more than 1000 hours for Southern countries. Sales
weighted average figures in table 2.4 are used to determine an average EU value of 320 hours for
Europe.
3.1.2
Airflow oscillations
Regarding comfort fans whose air flow is not uniform several studies have been carried out based on
human experiments. A study carried out by (Konz, 1983) aimed at comparing fixed fans with
oscillating fans. The exposed subjects preferred oscillating fans to fixed ones. A second set of
experiments consisted in exposing the subjects to air movements at different angles to the front of the
body. It appeared that angle was not a significant parameter in terms of thermal comfort.
Another documented effect of air movement is the human response to the power spectrum of the
turbulent airflow provided by a comfort fan. In fact, like other receptors contained in the skin, heat
receptors are sensitive to some stimulation frequency ranges and have peak response at certain
frequencies. Thus, (Oelsen, 1985) determined that human thermal receptors had a significant peak in
response around 0.5 Hz in cool ambiant and related velocities at a 0.5 Hz gust frequency to equivalent
uniform air speed for identical cooling sensations (discomfort in this case). For example, a mean air
speed of 0.4 m/s at a 0.5 Hz frequency will provide the same cooling sensation as a uniform air speed
of 0.6 m/s. This kind of experiments has been also processed in hot ambiances where the human
thermal response to the cooling sensation of air movement has a significant peak around 0.4 Hz (Konz,
1983).
3.1.3
Standby energy consumption
43

(AGO, 2006) gives the results of a survey of the standby energy consumption of comfort fans led in
Australia in 2005. The results are gathered hereafter for the 3 types of fans identified in the study.
Pedestal fan ownership was found to be 0.57 units per house in 2005, with ownership probably
steady. About 99 % of units were found to have a hard off switch and about 97 % of units were found
to use 0.0 Watts in off mode.
Tower fan ownership was found to be 0.49 units per house in 2005, with ownership probably steady.
About 95 % of units were found to have a hard off switch and about 97% of units were found to use
0.0 Watts in off mode.
Ceiling fan ownership was found to be 1.02 units per house in 2005, with ownership probably steady.
As all units were found hardwired or inaccessible, 97% of units were assumed to use 0.0 Watts in off
mode. The other 3 % had remote control capabilities and were assumed to use an average of 2.5 Watts
in passive standby mode.
Observations of models on the EU market when constituting the database of models confirmed that
comfort fan standby possibly had 3 standby modes to be considered that are covered by the definitions
of Lot 6:
- Disconnected.
- 0 watt off-mode: the comfort fan is connected to a power source but not drawing energy; it is
galvanically switched off;
- Lot 6 standby: some fans may have either a remote control (identified in the market trends for tower
fans) and also some have a LCD screen to show the status of the fans (fan speed), also there may be a
timer, etc. This seems to be the case also for ceiling fans according to (AGO, 2006) nevertheless no
model has been identified on the EU market of ceiling fan with a remote control, type of fan which is
very uncommon on the EU market anyway.
Then it seems it is only useful to consider standby consumption for tower fans.
3.2
End-of-Life behaviour
The required content of this subtask as defined in the EuP methodology is:
Identification of actual consumer behaviour (avg. EU) regarding end-of-life aspects. This includes:
- Economical product life (=actual time to disposal);
- Repair- and maintenance practice (frequency, spare parts, transportation and other impact
parameters);
- Present fractions to recycling, re-use and disposal;
- Best Practice in sustainable product use, amongst others regarding the items above.
An economic life of ten years is assumed.
No maintenance is supposed to be done because of the low price of the product itself.
Comfort fans are included in the WEEE scheme; the study of environmental impact will thus be led in
a post WEEE scenario.
3.3
3.3.1
Local Infrastructure
Interaction with ventilation, cooling and heating
44

First we can conclude from the knowledge of the air speeds (m/s here, mm/s in the case of ventilation)
that there is no interaction between both equipment : ventilation and comfort fan.
Its not so easy to conclude about the potential interactions between air conditioners and fans.
First, because air conditioners sold in Europe provide a ventilation mode which is not ventilation
indeed but air movement, like comfort fans. So the interaction expected is that people stop using
comfort fans when they purchase an air conditioner.
Second because the comfort fans, as any other appliance, increases the cooling load. However a
typical value of heat dissipation by a fan, like 50 W, is less than one person more, and less than most
other appliances.
However in the USA, for cultural and historical reasons, there is at the same time in residences an air
conditioner and a ceiling fan. So there is some literature about their interaction. This is a source of
information about the possible interaction : is there a benefit to have it? According to the official USDOE view (FTC, 2006) ceiling fans can improve the comfort of a home by circulating air to create a
draft throughout a room. For homes using air conditioning, a ceiling fan allows consumers to raise the
thermostat setting about 4 F (2,2 C) with no reduction in comfort. In temperate climates, or during
moderately hot weather, ceiling fans may allow consumers to avoid using air conditioning altogether.
A larger fan blade provides comparable cooling at a lower velocity than a smaller blade. DOE
recommends a 90 or 110 cm diameter fan to cool a room of up to 21 square meters, while fans that
have diameters of 130 cm or more should be used in larger rooms. In the winter, by reversing the
blade direction and operating at low speed, ceiling fans can provide a gentle updraft, which forces
warm air near the ceiling down into the occupied space.
Some scientific literature tried to quantify the potential energy savings of comfort fans (mainly ceiling
fans) and to try to improve their efficiency as air conditioners. The results are not so firm as the
official US view. Regarding energy savings, simulation studies have demonstrated that using ceiling
fans can lead to energy savings or wasting in comparisons with air conditioners according to set point
chosen by end-users. For example, according to (James, 1996), using ceiling fans combined with
raising a home's temperature 1.1 C (2 F) will generate about a 14 % net savings in annual cooling
energy use (subtracting out the ceiling fan energy and accounting for internally released heat). This
savings drops to 2.6 % with a 0.56 C increase in set point and to a negative 3.7 % savings with only a
0.28 C increase in set point. If the thermostat is not adjusted at all for fan use, cooling energy use may
increase by as much as 15 %.
Comfort fans can also extend the natural ventilation season when the air conditioner is not used, allow
for higher thermostat set points when the air conditioner is used and therefore should lead to energy
savings. However, (James, 1996) mentions that a survey of 400 households in Florida does not
indicate cooling energy savings due to ceiling fans because of inappropriate thermostat settings.
EREC10 reports an interaction between heating and ceiling fans. However it requests the ceiling fan to
rotate in opposite directions in Winter and Summer.
3.3.2
Installation guide for good practice
There is an interesting guide from the UK administration under web site Cooling Fan UK. We extract
some significant recommendations:
-About sizing
The table below will help you choose the most appropriate fan to suit the size of the room you wish to
cool:
Selecting the best fan size
10
DOE's Energy Efficiency and Renewable Energy Clearinghouse (EREC).

45

Room Area (metres2)
Ideal Fan Width (sweep)
Up to 10
900 mm (36 inches)
10-20
1200 mm (48 inches)
15-30
1400 mm (58 inches)
+30
Two or more fans
About winter and summer use of ceiling fans
- Ceiling fans can be suspended in rooms with high ceilings.
- Should be installed with a clearance of at least 2100mm above floor level.
- Should be located higher than the light fittings to avoid flickering shadows, or you can install a unit
with a light fitting attached..
- If more than one fan is required, the spacing between fans should be as least three times the fan
width.
- A reversing function enables some fans to be used in winter to bring down the heat that builds up at
ceiling level.
- Look for variable speed control and curved blades to produce more air movement.
- Average purchase cost 50-200, plus installation.
46

Task 3 summary
The review of thermal comfort literature enables to identify several parameters that can affect the
perception of the thermal comfort supplied by the fan air speed and consequently the real life number
of hours of use of comfort fans. Most fans have several fan speed with substantially lower efficiencies
than the rated efficiency. The EU sales weighted average equivalent number of operation at full load,
considering constant part load efficiency, is about 150 hours.
Comfort fans supply thermal comfort by increasing air speed around the body. First we can conclude
from the knowledge of the air speeds (m/s here, mm/s in the case of ventilation) that there is no
interaction between ventilation and comfort fans.
Comfort fans can be associated with air conditioners. Energy savings can be achieved with the same
level of comfort whether air conditioner control is properly adapted to that configuration.
At the moment no specific parameter has been identified that can be seen as a barrier for ecodesign
measures.
47
4 TECHNICAL ANALYSIS EXISTING

PRODUCTS
Introduction
The likely content of the task is defined in the MEEuP methodology as follows.
Scope: This entails a general technical analysis of current products on the EU-market and provides
general inputs for the definition of the Base cases (task 5) as well as the identification of part of the
improvement potential (task 7), i.e. the part that relates to the best existing product on the market.
- 4.1 Production phase
Product weight and Bill-of-Materials, distinguishing materials fractions/ electronics modules (weight)
at the level of the EuP EcoReport Unit Indicators as proposed in the MEEUP report. This includes
packaging materials and an assessment of the primary scrap production during sheet metal
manufacturing.
- 4.2 Distribution phase
Volume and weight of the packaged product.
- 4.3 Use phase (product)
- Rated annual resources consumption (energy, water, detergent) and direct emissions during product
life according to the test standards defined in subtask 1.2 ;
- Assessment of resources consumption (energy, water, detergent) and direct emissions during product
life in off-standard conditions, i.e. at variable load.
- 4.4 Use phase (system)
- 4.5 End-of-life phase
Considerations regarding the end-of-life of materials flow for
- Handling as pure waste (landfill, pyrolytic incineration );
- Heat Recovery (non-hazardous incineration optimised for energy recovery);
- Re-use or Closed-loop Recycling.
In order to lead these different tasks in absence of published data and interested stakeholders, six fans
were bought (new products) or recovered (old of a few years). Since this is a very limited sample of all
fans that are sold on the EU market, we made an attempt to take part of preceding tasks and to select
representative fans, as defined in task 2. Main characteristics of the fans that will be used along task 4
are gathered in the table below.
Type
Weight kg
(no pack.)
Speeds
number
Electrical
P(W)
TABLE FAN
3,006
50
TOWER FAN
4,234
40
3,669
3 PEDESTAL FAN
Diameter
or height
(cm)
Rocking
(H or V)
Options
no
N/A
TIMER
50
Diam = 40 cm 1860
no
Air
flow
Diam = 35 cm N/A
H = 70 cm
TABLE FAN
2,804
45
Diam = 30 cm 2040
no
BOX FAN
2,326
45
Diam = 30 cm 2400
TIMER
TOWER FAN
3,193
40
TIMER +
REMOTE +
IONIZER
H = 70 cm
1440
Table 4-1: List of fans for technical analysis
48

4.1
Production phase
After having been tested (see results in task 4.3 and 4.4), the 5 first fans were disassembled in order to
establish the list of materials; results are reported hereafter.
4.1.1
Table fans
As can be seen on the picture below, the fan 1 was out of order, with a broken blade.
Figure 4-1: Disassembly photo of table fan 1
The list of spare parts and input to MEEuP Ecoreport tool is reported in the table below. There does
not seem to be any category for lubricant which can be neglected anyway given the quantity.
Pos
MATERIALS Extraction & Production
Weight
Category
Material or Process
nr
Description of component
in g
Click &select
select Category first !
Screw 30 mm
4.9
3-Ferro
25-Stainless 18/8 coil
Screw 12 mm
3.4
3-Ferro
Screw (Clamp)
2.3
3-Ferro
Screw (Black.)
3.7
3-Ferro
Plastic (Clamp)
0.5
1-BlkPlastics
4-PP
Screw
1.7
3-Ferro
Screw
2.6
3-Ferro
Screw
1.1
3-Ferro
Screw
1.1
3-Ferro
10
Blade support
97.1
1-BlkPlastics
4-PP
11
Slide casing of the support
69.8
1-BlkPlastics
4-PP
12
Motor cover
92.5
1-BlkPlastics
4-PP
13
Plastic connection
12.7
1-BlkPlastics
4-PP
14
Bearing lubricant
??
??
15
Ball bearing
0.9
3-Ferro
23-Cast iron
16
Spring
0.2
3-Ferro
21-St sheet galv.
17
White plastic
14.6
1-BlkPlastics
10-ABS
18
Black plastic
7.3
1-BlkPlastics
10-ABS
19
Ball bearing support
34.0
4-Non-ferro
26-Al sheet/extrusion
49

20
Blades
157.7
1-BlkPlastics
10-ABS
21
Ball bearing axe
12.8
4-Non-ferro
30-Cu tube/sheet
22
Elec. Supply and cables
126.4
1-BlkPlastics
8-PVC
23
Support
670
4-Non-ferro
27-Al diecast
24
Protective grids
707
3-Ferro
25
Support articulation
92.6
1-BlkPlastics
4-PP
26
Cu wires
32
4-Non-ferro
29-Cu wire
27
Motor block
345
3-Ferro
21-St sheet galv.
28
Plastic bag
20
1-BlkPlastics
1-LDPE
29
Cardboard
550
7-Misc.
56-Cardboard
30
Paper
10
7-Misc.
57-Office paper
31
Cu wires
32
4-Non-ferro
29-Cu wire
32
Motor shaft
294
3-Ferro
21-St sheet galv.
33
Motor superior part
131
4-Non-ferro
27-Al diecast
34
Cu motor winding
34.5
4-Non-ferro
28-Cu winding wire
Table 4-2: List of materials of fan 1
Figure 4-2: Disassembly photo of table fan 4

Pos
nr

Weight
in g
Category
Click &select
Material or Process
blades
154.0
1-BlkPlastics
10-ABS
Support
219.0
1-BlkPlastics
4-PP
Motor cover
170.0
1-BlkPlastics
4-PP
Rotor wheel
42.0
1-BlkPlastics
10-ABS
switch
5.4
1-BlkPlastics
10-ABS
screw
21.2
3-Ferro
shock absorber
9.8
3-Ferro
22-St tube/profile
screw
33.2
3-Ferro
Plastics
43.0
1-BlkPlastics
10-ABS
10
Plastic plate
5.8
1-BlkPlastics
10-ABS
50

11
Motor block
446.5
4-Non-ferro
28-Cu winding wire
12
motor shaft
294.0
3-Ferro
21-St sheet galv.
13
motor sup part
94.5
4-Non-ferro
27-Al diecast
14
protection screw
0.9
2-TecPlastics
16-Flex PUR
15
White plastics
11.8
1-BlkPlastics
4-PP
16
lubricant
2.0
??
??
17
handful
110.0
1-BlkPlastics
10-ABS
18
Elec. Supply and cables
112.0
1-BlkPlastics
8-PVC
19
Brand name
21.0
1-BlkPlastics
10-ABS
20
Protection grid
840.0
3-Ferro
21-St sheet galv.
21
cintrage plastique
70.0
1-BlkPlastics
10-ABS
22
Copper
28.0
4-Non-ferro
29-Cu wire
23
Motor wiring
36.5
4-Non-ferro
28-Cu winding wire
24
Pack. Plastic bag
20.0
1-BlkPlastics
1-LDPE
25
Pack. Cardboard
550.0
7-Misc.
56-Cardboard
26
Pack. Paper
10.0
7-Misc.
57-Office paper
Category
Click &select
Material or Process
4.1.2
Box fan
Figure 4-3: Disassembly photo of fan 5 (Box Fan)

Pos
nr

Weight
in g
Screw
4.4
3-Ferro
Screw
23.1
3-Ferro
Screw
2.7
3-Ferro
Screw
0.8
3-Ferro
Screw
2.2
3-Ferro
Screw
1.5
3-Ferro
Screw
9.1
3-Ferro
51

8
Timer belt clamp
0.6
1-BlkPlastics
4-PP
Screw
4.1
3-Ferro
10
Screw
0.8
3-Ferro
11
Screw timer
0.2
1-BlkPlastics
1-LDPE
12
Screw timer
0.2
1-BlkPlastics
1-LDPE
13
Screw timer
0.2
1-BlkPlastics
1-LDPE
14
Screw timer
0.3
1-BlkPlastics
1-LDPE
15
Screw timer
0.6
1-BlkPlastics
1-LDPE
16
Screw synchroniser
0.7
1-BlkPlastics
1-LDPE
17
Screw synchroniser
1.9
1-BlkPlastics
1-LDPE
18
Screw synchroniser
0.9
1-BlkPlastics
1-LDPE
19
Screw synchroniser
0.8
1-BlkPlastics
1-LDPE
20
Screw synchroniser
0.5
1-BlkPlastics
1-LDPE
21
Screw synchroniser
0.3
1-BlkPlastics
1-LDPE
22
Screw
0.6
3-Ferro
23
blades
125.4
1-BlkPlastics
4-PP
24
Support table
42.3
1-BlkPlastics
4-PP
25
Support box
445.0
1-BlkPlastics
4-PP
26
Swith for speeds
7.6
1-BlkPlastics
10-ABS
27
balls speed switch
0.5
3-Ferro
23-Cast iron
28
Spring for switch
0.1
3-Ferro
21-St sheet galv.
29
Switch
1.8
1-BlkPlastics
4-PP
30
Switch
3.0
1-BlkPlastics
4-PP
31
Timer casing
30.0
1-BlkPlastics
4-PP
32
Switch rocking
1.0
1-BlkPlastics
10-ABS
33
switch timer
7.5
1-BlkPlastics
10-ABS
34
support switch timer
6.8
1-BlkPlastics
4-PP
35
spring switch timer
0.2
3-Ferro
21-St sheet galv.
36
Timer plate
1.0
4-Non-ferro
37
timer support switch
2.1
1-BlkPlastics
4-PP
38
Motor rope
1.8
39
Attache moteur
3.0
1-BlkPlastics
4-PP
40
Capacity
16.8
1-BlkPlastics
4-PP
41
Pos
nr

Weight
in g
Category
Click &select
Material or Process
42
Plug
60.0
1-BlkPlastics
8-PVC
43
Elec cable
4.8
4-Non-ferro
29-Cu wire
44
Plastic conn.
4.3
6-Electronics
45-slots / ext. ports
45
Collar clamp
0.2
1-BlkPlastics
4-PP
46
Switch motor
0.1
1-BlkPlastics
10-ABS
47
Motor protection black
167.3
3-Ferro
21-St sheet galv.
48
Motor shaft
171.8
3-Ferro
23-Cast iron
49
Motor synchronous
67.8
3-Ferro
21-St sheet galv.
50
bloc moteur
363.8
3-Ferro
21-St sheet galv.
51
Rondelle moteur
0.4
3-Ferro
52
Plastics blue
244.3
1-BlkPlastics
10-ABS
52

53
Plastics white
428.9
1-BlkPlastics
54
55
10-ABS
Plastic bag
20.0
1-BlkPlastics
1-LDPE
Cardboard
550.0
7-Misc.
56-Cardboard
56
paper
10.0
7-Misc.
57-Office paper
57
copper
22.0
4-Non-ferro
29-Cu wire
58
motor wiring
28.5
4-Non-ferro
28-Cu winding wire
4.1.3
Pedestal fan
We tend to assimilate the pedestal fan and the table fan in this study, taking into account the material
needed to manufacture the column, usually steel. The weight of the added column has been found
statistically to be 1340 grams, with the following average weights for the 3 categories of fans. We
observed that pedestal columns are getting heavier
4.1.4
Tower fan
Figure 4-4: Disassembly photo of fan 2 (Tower Fan)

Pos
nr

Weight
in g
Category
Click &select
Material or Process
Elec. Control
73,4
4-Non-ferro
30-Cu tube/sheet
Protection switch
55,5
1-BlkPlastics
4-PP
Timer switch
7,8
1-BlkPlastics
4-PP
Al. Plate
346,0
4-Non-ferro
Plastic rocking arm
76,7
1-BlkPlastics
4-PP
Rocking motor
156,3
3-Ferro
21-St sheet galv.
principal motor shaft
199,6
3-Ferro
23-Cast iron
Plastic piece rocking
9,3
1-BlkPlastics
4-PP
motor plate
96,2
4-Non-ferro
10
secundary motor shaft
57,1
3-Ferro
23-Cast iron
11
Bearing ball
11,2
3-Ferro
23-Cast iron
12
Casing timer
30,0
1-BlkPlastics
4-PP
53

13
screw timer
1,5
1-BlkPlastics
1-LDPE
14
Plastic timer
8,2
1-BlkPlastics
4-PP
15
screw
77,1
3-Ferro
16
Motor lower part
367,1
3-Ferro
21-St sheet galv.
17
Motor higher part
298,6
3-Ferro
21-St sheet galv.
18
plug
230,0
1-BlkPlastics
8-PVC
19
Plastics misc
5,1
1-BlkPlastics
4-PP
20
Fan wheel
441,4
1-BlkPlastics
4-PP
21
Casings
1320,0
1-BlkPlastics
4-PP
22
Tower support
254,0
1-BlkPlastics
4-PP
23
polystyrene
85,0
1-BlkPlastics
5-PS
24
Cardboard
712,0
7-Misc.
56-Cardboard
25
paper
10,0
7-Misc.
57-Office paper
26
copper
57,0
4-Non-ferro
29-Cu wire
27
Copper wiring
32,0
4-Non-ferro
28-Cu winding wire
4.1.5
Conclusion on material input

100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
Table fan 1
Tower fan 2
Pedestal fan 3
Table fan 4
Box fan 5
Misc.
16%
14%
12%
17%
19%
Electronics
0%
0%
0%
0%
0%
Coating
0%
0%
0%
0%
0%
Non-ferro
26%
12%
20%
19%
2%
Ferro
39%
23%
54%
35%
28%
TecPlastics
0%
0%
0%
0%
0%
Bulk Plastics
20%
50%
15%
29%
50%
Figure 4-5: Comparison of material contents of the 5 fans dismantled
Table fans 1 and 4 have similar overall compositions. For fan 4, the part of plastics increased and this
is a common tendency to replace metals by plastics (for blades, for protection grids, for support ).
The extreme situation is the box fan whose non ferrous metal content has been reduced to 0, excluding
the motor. The more recent tower fan was not dismantled. Nevertheless, the evolution is similar, more
plastics and less metal. In the latest evolution of table and tower fans, only metals for the motor and
for electric and motor wiring remain.
Miscellaneous components translate the packaging cardboard and paper and its relative weight varies
in opposition with the total weight of the product, packaging materials and weight being about similar
for all products.
54

For the time being, the production phase seems to take place in Chinese light industry, with around
one hundred manufacturing companies11. It is difficult to know if the ratios that are applied to the
BOM in the MEEuP Ecoreport apply correctly to such conditions.
4.2
Distribution phase
Distribution of comfort fans seems to have special features, since they all come from one country but
are distributed by numerous channels. 100 % is imported whereas in the hypothesis of the MEEuP, the
hypothesis is that transportation only includes 50 % of abroad import with long distance air (10 %) or
sea (90 %) freight (MEEuP):
This includes final assembly, delivery to EU distribution centre(s) and warehouses (heating and lighting
as row 53) either by intra-EU trucking/rail (50%), sea-freight + EU trucking/rail (45%) or air-freight +
EU trucking/rail (5%). Trucking-rail ratio for ICT&CE products assumed 90:10. Distances: 1000 km
intra-EU trucking/rail, 12,000 km sea-freight, 10,000 km air-freight. Final delivery to whole-seller or
central retail warehouse: 500 km in medium-sized truck.
Based on (ADEME, 2005), the above ratios indicate that air transportation is responsible for about 70
% of the emissions of GHG for the transportation figures are caused by the 5 % of air transportation.
Long distance freight of comfort fans is likely to be mainly see-freight. The absolute emission value
depends on the share of transportation by plane, and less on the relative shares of truck or ship
freights. As a consequence, we will not change these values, since part of importation made by plane
versus ship is not known.
For the average sizes of fans in our database, packaging volumes are as follows:
Table fan: 0,06 m3
Pedestal fan: 0,15 m3
Tower fan: 0,08 m3
Box fan: 0,06 m3
4.3
Use phase (product)
Since the essential use phase impact is energy, we have to determine average energy efficiency, and
number of hours of operation. Since there are usually various speeds, the number of hours of
operations should be weighted for that, leading to an equivalent full speed number.
4.3.1
Analysis of products catalogue data
Is there an average performance? For ceiling fan Energy Star gives a wide data base of performance
for products sold in the US, with no proof that it is representative for EU. Also ceiling fans are not
sold largely in Europe. We are not aware of any other existing data basis of performance of fans in the
EU.
The Energy Star data basis (limited to US ceiling fans) contains the following information:
- Manufacturer Name
- Brand Name
- Model Name
- Model Number
- Retailer/ SKU Number
- Efficiency (CFM/Watt) Low speed
- Efficiency (CFM/Watt) Medium speed
- Efficiency (CFM/Watt) High speed
11
We find 87 active manufacturers selling through alibaba.com, for instance

55

-
Motor Warranty (years)

Components Warranty (Years)
Date Available on Market
For the EU we have used our own data basis from internet and store surveys (two hundreds of
entries12) for the products which are really sold in Europe, with the following items:
- Trade mark
- EU distributor
- Manufacturer
- Year
- Reference
- Type
- Speeds number
- Electrical P (W)
- Diameter (cm)
- Air velocity
- Air flow
- Oscillating Horizontally?
- Oscillating Vertically?
- Other options
- Price
To characterise energy performance the first idea is to correlate Wattage and Air flow. We admit that
air flow reported has been measured according to IEC 60879 which is never said. The correlation
hereunder is for all types.
250
200
Box
Pedest al
Table
150
Tower
Wall
100
50
0
0
2000
4000
6000
8000
10000
12000
14000
16000
Air f low (m3/ h)
Figure 4-6: Correlation on data base (Wattage (W) versus Air flow (m3/h))
Regression shows a constant term in electricity consumption around 20W and an increase with flow.
Tower fans are not better than table fans for small flows, but may have a different impact on end user
for the same flow value due to the concentration of the flow in some kind of jet.
12
26 brands with exactly 185 distinct models

56

The efficiency, if defined as SFP=Pelec/Flow varies largely: 10.5 to 68.0 mW/(m3/h), excluding tower
fans which are worse. Ceiling fans within Energy Star (not perfectly comparable) reach 3.8 to 7.9
mW/(m3/h), which shows anyway a large margin for improvement. The tower fans display the worst
efficiency in general.
Figure 4-7: Use of traditional SFP (SFP (W/(m3/h)) versus Wattage (W))
450
400
350
300
250
200
150
100
Box
50
Pedestal
0
Table
0
50
100
150
200
250
Wat tage
Tower
Wall
If we take now as a definition of efficiency the Service value given in IEC 879 (flow in m3/min
divided by Pelec in Watt), we obtain the same magnitude of variations. The Tower fans appear for
what they are: far less efficient to generate a total given flow, but their flow is different, namely like a
directional jet.
Figure 4-8: Use of IEC 879 service value
1,8
1,6
Service Value of IEC879
1,4
1,2
Box
1
Pedestal
Table
0,8
Tower
0,6
Wall
0,4
0,2
0
0
50
100
150
200
250
Wattage
We can also relate the flow with the diameter, like in the Chinese standard. The fans are generally
compliant (in declaration, not in fact) with the Chinese efficiency standard, the country where they
come from. Here under the line (Chinese efficiency standard) and the points (EU market with
available data):
57
Figure 4-9: Use of Chinese standard

250
200
150
Watt
Pedestal
Table
100
50
0
0
100
200
300
400
500
600
700
800
Diameter (mm)
We can understand the danger of the Chinese standard presentation as it can be understood as a design
guide: if I want to make a 40 cm fan, I select a 60 W motor without deciding really on the flows and
velocities, and I am compliant.
The Taiwanese standard uses the ratio between the wattage and the flow. Performance of pedestal and
table fans and requirements are presented in the two following figures: not all EU fans comply.
Figure 4-10: Comparison of EU pedestal fans performances and of the Taiwanese requirements
Taiwan performance ratio (m3/mn/W
1.8
1.6
1.4
1.2
1
0.8
0.6
0.4
0.2
0
0
100
200
300
400
500
600
700
800
Diameter (mm)
58

The figure hereunder gives the comparison of EU table fans with the Taiwanese standard.
Taiwanese performance ratio (m3/min/W
Figure 4-11: Comparison of EU table fans performances and of the Taiwanese requirements
1.8
1.6
1.4
1.2
1
0.8
0.6
0.4
0.2
0
0
100
200
300
400
500
600
Diameter (mm)
Some fans manufactured in China do not comply apparently with one of the Chinese standards.
Apparently because there is no mention of any testing standard and laboratory, and the advertising
material is made clearly by non technical people who can easily make an error.
At the moment standby data for ceiling fans are available thanks to www.energyrating.gov.au. This
doesnt correspond to our EU fans. Over the 38 measurement made, 4 had a remote controller with
standby power always lower than 1,3 W. The other had all off mode power inferior to 1 W.
We have also measured ourselves standby and off mode power for a typical tower fan ; tower fan are
now about all supplied with remote control. Standby was of 2 W with 0 W off mode.
About the noise, the manufacturers directory indicate values more or less uniformly distributed
between 40 and 50 dBA. One claims to be under 40 dBA but does not give a value. No testing
standard is mentioned.
4.3.2
Experimental results
Electric power
The power consumption of the 6 tested fans have been measured (uncertainty of measurement of 0.6
%) for the 3 different speeds of operation, with and without rocking of the fan (horizontal rocking).
FAN 1
FAN 2
FAN 3
FAN 4
FAN 5
FAN 6
Table
Tower
Pedestal
Table
Box
Tower
50
40
50
45
45
40
P (W)
P (W)
P (W)
P (W)
P (W)
P (W)
Speed
1
40,0
31,7
40,5
25,5
39,1
41,4
Speed
2
43,5
35,4
43,2
29,7
43,0
44,4
Without
rocking
Manufacturer
data
59
With rocking

Speed
3
48,3
41,4
48,3
35,0
48,3
45,3
Speed
1
40,3
32,2
40,5
25,5
40,9
42,1
Speed
2
44,2
36,6
44,4
29,7
45,3
45,3
Speed
3
49,7
44,2
49,7
35,0
51,1
47,4
Table 4-6: Power consumption of the 6 tested fans in the 3 speeds of operation, with and without
oscillation
Measured power (highest speed without oscillation) ranges between 77 % and 113 % of declared
value. Power reduces only slightly with flow reduction.
For tower and box fans, a second motor enables the horizontal oscillation while for other types,
rocking are ensured by a second axe powered by the same motor. Power consumption without rocking
is up to 5 % lower, this percentage being lower at lower speed.
Measurement of air flow
Measurement of air flows has been realized in good agreement with the test standard IEC 60879 for
table and box fans. However, since measurement was not made with a dedicated test bench in an
accredited laboratory, results give only indicative values. For the table and the box fans, measured air
flow rates were found much lower than indicated by the technical data sheet of the equipment (see
table below). This methodology applied in the conditions available for testing is estimated to conduct
to more or less 20 % uncertainty.
Concerning tower fans, there is no indication how to measure the air flow since this type of fan was
not on the market in 1986, date of the publishing of the present IEC standard. Lets indicate that the
flow given by a tower unit and the flow given by a circular unit (table/pedestal) have not the same
characteristics. The first one is limited to some kind of jet while the other one is larger but spread
over a large volume, as shown by our measurements.
The measurement was made following the general indications of the IEC standard but on a cylinder
portion of an angle of 90 , and at different points of the height of the tower, in order to measure the
complete air flow rate. This methodology applied in the conditions available for testing is estimated to
conduct to more or less 20 % uncertainty.
In both cases, measurements were made with a hot wire anemometer, in order to measure stabilized air
flow and avoid swirl effects that could false the measurements.
Results are gathered in the table below.
FAN 4
FAN 5
FAN 6
Table
Box
Tower
2040
2400
1440
Speed 3
491,5
643,5
1596,5
Speed 2
424,1
622,7
1091,4
Speed 1
202,2
425,5
687,0
Air flow rates in m3/h

Declared air flow rate
Measured air flow rate
Table 4-7: Measured air flow rates at the 3 speeds of operation for 3 types of fans, and declared
nominal flow rate
It appears that the service value indicated on the technical data sheets supplied with the product are far
from being respected for table and box fan while the order of magnitude is in good agreement for the
60

tower fan tested. The tower fan finally displays a higher flow than the equipment which is rated as far
more powerful in the documentation.
Efficiency
The service value required by the IEC standard, a reasonable Energy Efficiency Index, is reported in
the table below for the 3 fans at their different speeds.
FAN 4
Index
Declared
Fan speed 3
Fan speed 2
Fan speed 1
FAN 5
Table
Box
0,76
0,89
Measured in m3/min/W
0,23
0,22
0,24
0,24
0,13
0,18
FAN 6
Tower
0,60
0,59
0,41
0,28
m3/min/W
Table 4-8: Measured service value at the 3 speeds of operation for 3 types of fans, and declared
nominal service value
1,00
0,90
0,80
0,70
0,60
0,50
0,40
0,30
0,20
0,10
0,00
30%
Fan 4 (Table)
Fan 5 (Box)
Fan 6 (Tower)
Fan 4 declared
Fan 5 declared
Fan 6 declared
40%
50%
60%
70%
80%
90%
100%
Ratio of air flow rates ( red sp / high speed)
Figure 4-12: Measured service value at the 3 speeds of operation for 3 types of fans, and declared
nominal service value
Thus, measurements made appear that both table fans 4 and 5 do not pass the minimum requirement of
the Taiwanese MEPS despite conform declared values. A factor 3 to 4 between service value declared
and realized is observed for both fans. This is mainly due to the very important error on the flow rate
while the power consumption is in good agreement with declared values. In addition, efficiency at
reduced speed is not maintained and is cut by 50 % at 40 % load. It is also interesting to see that both
fans, box and table fan have exactly the same power / flow rate line they use the same motor.
Only the tower fan has a declared value compatible with the measured value. It has been impossible to
decide is this is due to wrong declarations, use of a national testing standard, or a test made with no
standard. There is an unproven hypothesis that the testing of fans with a duct (like in the EPA test)
leads to that order of magnitude of difference with the International Standard (3 to 4 times more flow).
The indications on the market could be cleaned from potential false declarations if manufacturers
would refer to IEC standard. None of them does.
Efficiency at reduced air flow rate also falls by 50 % as compared to full speed for about 40 % of high
speed air flow rate. Given that the weighted average number of hours is about 320 hours for EU and
61

that it operates at about 50 % air flow rate in average, it can be deduced that as compared to nominal
index, the energy consumption is to be multiplied by the degradation of SFP at 50 % air flow rate, ie
50 % efficiency.
Translated in a corrected number of full air flow equivalent, this simply gives the weighted average
number of full load equivalent hours, ie 320 hours. This number of hours will be kept to translate the
energy consumption of comfort fans.
Assuming that comfort fans are used mainly during summer months of July and August in the EU, this
leads to 1440 hours with fans plugged in for 1440 320 = 1120 hours for stand-by (fans equipped
with a remote controller), while they remain unplugged (O W off-mode) outside of this period.
4.4
Use phase (system)
The only system interaction identified regards ceiling fans and heating and cooling equipment, that
could modify the number of hours of use of ceiling fans. Without further information on the
quantification of this effect and having in mind the absence of residential ceiling fans in the EU, we
will keep the same number of operating hours for ceiling fans.
4.5
End-of-life phase
This type of small appliance is likely to enter well into the post WEEE circuits. As a default
hypothesis, we will use WEEE targets to assume the end of life fate of comfort fans, as required by the
MEEuP.
62

Task 4 summary
Material content of comfort fans vary mainly with the share of plastics it contains.
Despite these products are all imported from Far East, the analysis of distribution environmental
factors shows it is not necessary to change these parameters.
The fans used in Europe are different in function and performance from the ceiling fans in the US.
Their performance can be studied with various data presentations, some of them being related with
Asian standards.
- Watt for a certain flow, for a certain diameter (China and Taiwan)
- SFP (specific wattage per unit flow) for a certain size or Wattage US standard
- Service value of IEC 879, flow generated per Watt, as a function of size or Wattage
the international standard, adequate for our purpose.
In the catalog of manufacturers, the tower fans appear to be less efficient to generate air flow while
experimental test carried out to measure SFP for a certain number of fans showed that on the contrary
they were more efficient than the table and box fan tested, which by the way had performances far
below declared values concerning air flow rates. Based on the declared value, most fans are compliant
with Chinese and Taiwanese standards but not all. Based on the limited experimental performance
assessment led within the project, there is a significant margin for performance improvement and a lot
of non compliance of producing countries with their own standards.
Most fans have 3 speeds, which are practically used. Efficiency falls rapidly with air flow reduction, as
low as 50 % of nominal efficiency at about 40 % air flow rate.
Equivalent number of hours of full load operation is 320 hours and also 1120 hours of stand-by
operation for units with a remote controller.
63
5 DEFINITION OF BASE-CASE
5.1
Product-specific inputs
As shown in Figure 2-3, the sales are largely dominated by table, pedestal and tower fans that
represent 91 % of sold models. These 3 categories will be kept to define the base cases.
We keep as base cases 50 W for table/pedestal fans and 40 W for tower fans, that are the average
electric power values in our database of products. Due to the uncertainties about declared and
measured flow values, we will admit without total confidence a service value of 0.22 (m3/min)/W and
0.60(m3/min)/W.
The average weight for the products, without their packaging are as follows:
- Tower: 4000 grams
- Table fan average weight: 3460 grams
- Pedestal fan average weight: 4700 grams
Packaged products have the following volumes:
- 0.06 m3
- 0.15 m3
- 0.08 m3
The material composition for the 3 product types, including the packaging, is recalled in the table
below:
PEDESTAL
TABLE
TOWER
Stainless Steel
78,3
78,3
76,0
Cast iron
1000,0
0,0
264,1
Copper
664,3
664,3
160,1
Steel
1383,6
1383,6
646,5
Plastics PP
488,0
488,0
2190,4
Plastics ABS
524,9
524,9
0,0
Plastics LDPE
24,4
24,4
0,0
Electronics
0,0
0,0
0,0
Cardboard
700,0
560,4
596,0
Office paper
10,2
10,2
8,4
Al die cast
359,8
159,8
436,0
Plastics PVC
136,6
136,6
226,8
Total weight (g)
5370,2
4030,6
4604,3
Table 5-1: Material composition of base cases
Concerning the use phase, the average number of equivalent hours at rated air flow hours is 320; for
the tower fan, the only category identified with a remote controller, 1120 hours of stand-by with 2 W
of electric power are also accounted for.
64

This leads to the following energy consumption for the 3 base cases:
- table fan and pedestal: 16 kWh (active mode)
- tower fan: 15.7 kWh = 12.8 kWh (active mode) + 2.9 kWh (stand-by mode)
Primary scrap production during sheet metal manufacturing (avg. EU) is kept at the default value of 25
%.
Concerning reuse and recycling, in absence of more information, default values are kept.
5.2 Base-Case Environmental Impact Assessment.
Using the VHK EuP EcoReport indicate the environmental impact analysis, specifying:
Emission/resources categories as mentioned in the MEEUP
Report for:
- Raw Materials Use and Manufacturing;
- Distribution;
- Use;
- and End-of-Life Phase.
and distinguishing for the Use phase between the Standard Base-Case and the Real-life Base-Case.
Furthermore, if more than one type of resource is used in the Use phase, make a split-up between
resources and their individual impacts.
The hypothesis of the base cases as specified above are kept for the base case environmental impact
assessment. Real life and standard number of hours are equivalent according to our findings of task
4.3.
Table fan
65
Table . Life Cycle Impact (per unit) of Products

Nr
Life cycle Impact per product:
Products
Date Author
0 vhk
Life Cycle phases -->
PRODUCTION
Material Manuf.
Resources Use and Emissions
1
2
3
4
5
6
7
Materials
Bulk Plastics
TecPlastics
Ferro
Non-ferro
Coating
Electronics
Misc.
DISTRI-
END-OF-LIFE*
USE
BUTION
Total
Disposal
Recycl.
TOTAL
Total
unit
g
g
g
g
g
g
g
g
Total weight
1174
0
1462
824
0
0
571
4031
1057
0
73
41
0
0
29
1199
1683
1681
112
4481
2111
39
debet
86
0
0
0
247
1057
73
117
0
1389
783
0
0
542
2831
1174
0
1462
824
0
0
571
4031
0
0
0
0
0
0
0
0
credit
63
0
0
2
2
0
22
0
0
-2
246
1056
2293
1739
132
4615
18775
1107
113
435
1
11
29
3
9
13
0
2
23
0
111
6
0
0
0
0
0
7
0
2
23
0
111
753
4
62
123
17
200
12
0
7
0
0
0
7
0
96
1
see note!
8
9
10
11
12
13
Other Resources & Waste

Total Energy (GER)
of which, electricity (in primary MJ)
Water (process)
Water (cooling)
Waste, non-haz./ landfill
Waste, hazardous/ incinerated
Emissions (Air)
14 Greenhouse Gases in GWP100
15 Ozone Depletion, emissions
16 Acidification, emissions
17 Volatile Organic Compounds (VOC)
18 Persistent Organic Pollutants (POP)
19 Heavy Metals
PAHs
20 Particulate Matter (PM, dust)
Emissions (Water)
21 Heavy Metals
22 Eutrophication
MJ
MJ
ltr
ltr
g
g
249
14
19
116
15977
8
75
45
1
20
289
0
325
59
20
137
16265
8
13
17
g SO2 eq.
g
ng i-Teq
mg Ni eq.
mg Ni eq.
g
226
0
44
53
8
9
18
0
4
9
0
3
245
0
48
62
8
12
mg Hg/20
g PO4
77
1
0
0
77
1
kg CO2 eq.
mg R-11 eq
ng i-Teq
263
0
0
0
153
3
20
negligible
66
3
1
8
6
67
0
0
negligible
Table 5-2: Environmental impact of table fan base case

Other Resources and Waste
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
Material
Manuf.
Distribution
Use
EoL
Total Energy
(GER)
of w hich,
electricity (in
primary MJ)
Water
(process)
Water (cooling)
Waste, nonhaz./ landfill
Waste,
hazardous/
incinerated
Figure 5-1: Environmental impact of table fan base case, other resources and waste
66

Over the life cycle of the product, about 70 % of the energy consumed and more than 90 % of the
electricity are due to the use phase while waste are mainly the consequence of the disposal and
incineration of the raw materials used to make the product.
Emissions to air
100%
90%
80%
70%
Material
60%
Manuf.
50%
Distribution
Use
40%
EoL
30%
20%
10%
0%
Greenhouse
Gases in
GWP100
Acidification,
emissions
Volatile
Organic
Compounds
(VOC)
Persistent
Organic
Pollutants
(POP)
Heavy Metals
PAHs
Particulate
Matter (PM,
dust)
Figure 5-2: Environmental impact of table fan base case, emissions to air
Concerning emissions to air, the rationale is similar for GHG emissions and acidification: the energy
consumption during the use phase is preponderant. Concerning VOC emissions, transportation is the
major responsible while material used is of primary importance for POP, heavy metals and PAHs.
Particulate matters (PM, dust) is primarily linked to incineration and distribution.
Emissions to w ater
100%
90%
80%
70%
60%
Heavy Metals
50%
Eutrophication
40%
30%
20%
10%
0%
Material
Manuf.
Distribution
Use
EoL
Figure 5-3: Environmental impact of table fan base case, emissions to water
Emissions to water are mainly the consequence of the material used for the product.
As a conclusion, it can be said that even if electricity consumption is of major importance over the
product total life cycle, other product life phases cannot be neglected, particularly the choice of
materials used in making the product.
67

Results for pedestal and tower fans are broadly similar despite variations of the ratio of metals to
plastics, that mainly affect the impact of the production and of the end-of-life phases in the overall
environmental performance of the product.
Pedestal fan
Nr Life cycle Impact per product:
0 Products
Date
PRODUCTION
Materials
Bulk Plastics
TecPlastics
Ferro
Non-ferro
Coating
Electronics
Misc.
Total weight
USE
DISTRI-
Material Manuf.
1
2
3
4
5
6
7
Author
Total
vhk
END-OF-LIFE*
Disposal
BUTION
TOTAL
Recycl.
Total
unit
g
g
g
g
g
g
g
g
1174
0
2462
1024
0
0
710
5370
1057
0
123
51
0
0
36
1266
117
0
2339
973
0
0
675
4104
1174
0
2462
1024
0
0
710
5370
0
0
0
0
0
0
0
0
credit
65
0
0
2
2
0
25
0
0
-2
328
1056
2641
1742
134
4620
19498
1110
see note!
8
9
10
11
12
13

Total Energy (GER)
Water (process)
Water (cooling)
MJ
MJ
ltr
ltr
g
g
Emissions (Air)
15
16
17
18
19
20
kg CO2
eq.
mg R-11
Ozone Depletion, emissions
eq.
g SO2 eq.
Acidification, emissions
Volatile Organic Compounds (VOC) g
Persistent Organic Pollutants (POP) ng i-Teq
mg Ni eq.
Heavy Metals
mg Ni eq.
PAHs
g
Particulate Matter (PM, dust)
Emissions (Water)
mg Hg/20
21 Heavy Metals
g PO4
22 Eutrophication
23 Persistent Organic Pollutants (POP) ng i-Teq
274
15
22
120
16449
8
79
47
1
21
300
0
353
61
22
141
16749
8
580
0
0
0
306
6
1684
1681
112
4481
2115
39
debet
90
0
0
0
330
1057
14
19
44
74
139
19
0
4
9
0
3
252
0
61
65
11
27
148
7
2
16
10
168
435
1
12
29
3
10
13
0
2
25
0
117
6
0
0
0
0
0
8
0
2
25
0
117
843
8
77
134
25
321
0
0
79
1
0
0
12
0
8
0
0
0
8
0
98
1
negligible
233
0
57
55
11
24
79
1
negligible
Table 5-3: Environmental impact of pedestal fan base case
68

Tower fan
Nr
Life cycle Impact per product:
Products
Date Author
0 vhk
PRODUCTION
Material Manuf.
1
2
3
4
5
6
7
Materials
Bulk Plastics
TecPlastics
Ferro
Non-ferro
Coating
Electronics
Misc.
Total weight
DISTRI-
END-OF-LIFE*
USE
BUTION
Total
Disposal
Recycl.
TOTAL
Total
unit
g
g
g
g
g
g
g
g
2417
0
987
596
0
0
604
4604
2175
0
49
30
0
0
30
2285
1583
1580
106
4213
1884
36
debet
164
0
0
0
283
2175
69
242
0
937
566
0
0
574
2320
2417
0
987
596
0
0
604
4604
0
0
0
0
0
0
0
0
credit
130
1
1
5
4
1
34
-1
-1
-5
279
2175
2326
1670
130
4343
7650
2226
12
115
408
1
11
27
3
9
25
0
2
44
0
212
12
0
0
0
0
0
13
0
2
44
0
212
613
5
50
109
19
325
10
0
14
1
0
0
14
1
52
2
see note!
8
9
10
11
12
13

Total Energy (GER)
Water (process)
Water (cooling)
Emissions (Air)
15 Ozone Depletion, emissions
16 Acidification, emissions
17 Volatile Organic Compounds (VOC)
19 Heavy Metals
PAHs
20 Particulate Matter (PM, dust)
Emissions (Water)
21 Heavy Metals
22 Eutrophication
MJ
MJ
ltr
ltr
g
g
261
22
24
103
4912
11
115
69
1
32
387
0
376
91
25
135
5299
11
10
17
g SO2 eq.
g
ng i-Teq
mg Ni eq.
mg Ni eq.
g
80
0
34
23
9
11
28
0
2
5
0
4
108
0
36
28
9
15
mg Hg/20
g PO4
28
1
0
0
28
1
kg CO2 eq.
mg R-11 eq
ng i-Teq
333
0
0
0
187
4
26
negligible
85
4
1
10
7
90
0
0
negligible
Table 5-4: Environmental impact of tower fan base case
69

5.3 Base-Case Life Cycle Costs
Combining the results from tasks 2 and 3 define for the Standard and Real-Life Base-Case the Life
Cycle Costs
In order to correct for the 3 fan types to represent only 91 % of the sold fans, total sales and stock are
supposed to amount to the values calculated in task 2, while percentages of repartition between the
different types of fans are, for sales as for stock numbers, 32 % for table fans, 32 % for pedestal fans
and 36 % for tower fans.
The following average prices were identified in task 2:
Price
Pedestal
Table
Tower
Euros
70,5
50,0
57,4
Table 5-5: Product price of base cases
Since no maintenance is considered for this product, the life cycle cost is simply the sum of the
acquisition cost and of the energy cost corrected by the discount rate.
Product life is of 10 years. Energy price is 0.158 euro/kWh. Discount rate equals to 2 %. Collection
and treatment fees of the WEEE scheme are included in the product price.
SALES
STOCK
1000 units 1000 units

2005
25960
176016
2006
25441
191879
2007
24932
206168
2008
24433
218776
2009
23945
229582
2010
23466
238449
2011
22996
249510
2012
22537
254692
2013
22086
253189
2014
21644
237439
2015
21211
232691
2016
20787
228037
2017
20371
223476
2018
19964
219007
2019
19565
214626
2020
19173
210334
2021
18790
206127
2022
18414
202005
2023
18046
197965
2024
17685
194005
2025
17331
190125
Table 5-6: Summary table of sales and stock of comfort fans (all types in thousand units) EU 27
70

Table fans
nr
INPUTS FOR EU-Totals & economic Life Cycle Costs

Description
unit
Product Life
Annual sales
EU Stock
10
8,32
56,32
years
mln. Units/year
mln. Units
Product price
Installation/acquisition costs (if any)
Fuel rate (gas, oil, wood)
Electricity rate
Water rate
Aux. 1: None
Aux. 2 :None
Aux. 3: None
Repair & maintenance costs
50
0
0
0,158
0
0
0
0
0
Euro/unit
Euro/ unit
Euro/GJ
Euro/kWh
Euro/m3
Euro/kg
Euro/kg
Euro/kg
Euro/ unit
Discount rate (interest minus inflation)

Present Worth Factor (PWF) (calculated automatically)
2,0%
8,98
%
(years)
Overall Improvement Ratio STOCK vs. NEW, Use Phase
A
B
C
D
E
F
G
H
I
J
K
L
1,00
Table 5-7: LCC input for table fan

Products
LCC new product
Item
total annual consumer

expenditure in EU25
Product price
50
416 mln.
Installation/ acquisition costs (if any)
0 mln.
Fuel (gas, oil, wood)
0 mln.
Electricity
23
142 mln.
Water
0 mln.
Aux. 1: None
0 mln.
Aux. 2 :None
0 mln.
Aux. 3: None
0 mln.
0 mln.
73
558 mln.
Total
Table 5-8: LCC output for table fan
Pedestal fans
71
nr

Description
unit
Product Life
Annual sales
EU Stock
10
8,32
56,32
years
mln. Units/year
mln. Units
Product price
Electricity rate
Water rate
Aux. 1: None
Aux. 2 :None
Aux. 3: None
70,5
0
0
0,158
0
0
0
0
0
Euro/unit
Euro/ unit
Euro/GJ
Euro/kWh
Euro/m3
Euro/kg
Euro/kg
Euro/kg
Euro/ unit

2,0%
8,98
%
(years)
A
B
C
D
E
F
G
H
I
J
K
L
1,00
Table 5-9: LCC input for pedestal fan
Products
LCC new product
Item

expenditure in EU25
Product price
71
587 mln.
0 mln.
0 mln.
Electricity
23
142 mln.
Water
0 mln.
Aux. 1: None
0 mln.
Aux. 2 :None
0 mln.
Aux. 3: None
0 mln.
0 mln.
93
729 mln.
Total
Table 5-10: LCC output for pedestal fan
Tower fans
72
nr

Description
unit
Product Life
Annual sales
EU Stock
10
9,36
63,36
years
mln. Units/year
mln. Units
Product price
Electricity rate
Water rate
Aux. 1: None
Aux. 2 :None
Aux. 3: None
57,4
0
0
0,158
0
0
0
0
0
Euro/unit
Euro/ unit
Euro/GJ
Euro/kWh
Euro/m3
Euro/kg
Euro/kg
Euro/kg
Euro/ unit

2,0%
8,98
%
(years)
A
B
C
D
E
F
G
H
I
J
K
L
1,00
Table 5-11: LCC input for tower fan
Products
LCC new product
Item

expenditure in EU25
Product price
57
537 mln.
0 mln.
0 mln.
Electricity
21
151 mln.
Water
0 mln.
Aux. 1: None
0 mln.
Aux. 2 :None
0 mln.
Aux. 3: None
0 mln.
0 mln.
79
688 mln.
Total
Table 5-12: LCC output for tower fan
In average, the energy consumption represents 27 % of the life cycle cost for the end-user of comfort
fans.
Tower fan electric power is lower in average than for table or pedestal but energy consumption is of
the same level as for table and pedestal because of the stand-by energy.
Standby electricity represents about 4 % of the total life cycle cost for a tower fan, and about 1 % of
total expenditure over the life cycle for the whole EU market fan.
73

5.4 EU Totals
Aggregate the Real-Life Base-Case environmental impact data (subtask 5.3) and the Life Cycle Cost
data (subtask 5.4) to EU-25 level, using stock and market data from task 2, indicating the life cycle
environmental impact and total LCC of the new products designed in 2005 (this relates to a period of
2005 up to 2005+product life);The annual (2005) impact of production, use and (estimated) disposal
of the product group, assuming post-RoHS and post-WEEE conditions.
5.4.1
Impact and LCC of new products installed in 2005
The total weight of products installed in 2005 is about 80 kt. Materials and their end of life fate is
shown in the figure below.
90
80
70
60
50
40
30
20
10
0
Disp
M
is
c.
C
oa
ti n
g
El
ec
tro
ni
cs
on
-fe
rro
Fe
rro
Te
cP
la
st
P
Bu
lk
la
st
ic
s
Recyc
ic
s
kt
End of life fate of material of products installed in 2005
Figure 5-4: End of life fate of material of comfort fan products installed in 2005
Concerning other resources and waste,

Material
Manuf.
Distribution
Use
EoL
TOTAL
Total Energy (GER), PJ
6.8
2.4
10.1
42.8
0.7
62.8
of which, electricity (in primary PJ)
0.4
1.4
0.0
42.8
0.0
44.6
Water (process), mln. m3
0.6
0.0
0.0
2.9
0.0
3.4
Water (cooling), mln. m3
2.9
0.6
0.0
114.0
-0.1
117.5
Waste, non-haz./ landfill, kt
315.8
8.5
5.6
52.8
7.4
390.0
Waste, hazardous/ incinerated, kt
0.2
0.0
0.1
1.0
37.9
39.3
Table 5-13: Environmental impact of comfort fan products installed in 2005, energy, water and waste
Over their lifetime, products sold in 2005 will consume 4.2 TWh between 2005 and 2015.
74
Sales 2005 - EU 27, Impacts on other resources and waste
EoL
Total Energy (GER)
of which, electricity (in primary
PJ)
Use
Water (process)
Distribution
Water (cooling)
Manuf.

Material
0%
20%
40%
60%
80%
100%
Figure 5-5: Environmental impact of comfort fan products installed in 2005, energy, water and waste
Material
Manuf.
Distribution
Use
EoL
TOTAL
Greenhouse Gases in GWP100 (Mt CO2 eq)
0.3
0.1
0.8
1.9
0.1
3.2
Acidification, emissions, kt SO2 eq.
4.6
0.6
2.6
11.1
0.2
19.0
Volatile Organic Compounds (VOC), kt
0.0
0.0
0.1
0.0
0.0
0.1
Persistent Organic Pollutants (POP), g i-Teq
1.2
0.1
0.0
0.3
0.1
1.6
Heavy Metals, ton Ni eq.
1.1
0.2
0.3
0.7
0.8
3.2
PAHs, ton Ni eq.
0.2
0.0
0.2
0.1
0.0
0.5
0.4
0.1
2.8
0.2
3.9
7.4
Table 5-14: Environmental impact of comfort fan products installed in 2005, emissions to air
75
Particulate Matter (PM,

dust)
PAHs, ton Ni eq.
Heavy Metals, ton Ni eq.
Material
Manuf.
Persistent Organic
Pollutants (POP), g i-Teq
Distribution
Use
Volatile Organic
Compounds (VOC), kt
EoL
Acidification, emissions,
kt SO2 eq.
Greenhouse Gases in
GWP100 (Mt CO2 eq)
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Figure 5-6: Environmental impact of comfort fan products installed in 2005, emissions to air
Emissions (Water)
Material
Manuf.
Distribution
Use
EoL
TOTAL
Heavy Metals, ton Hg/20
1.6
0.0
0.0
0.3
0.2
2.1
Eutrophication, kt PO4
0.0
0.0
0.0
0.0
0.0
0.0
Table 5-15: Environmental impact of comfort fan products installed in 2005, emissions to water
Eutrophication, kt PO4
Material
Manuf.
Distribution
Use
EoL
Heavy Metals, ton
Hg/20
0%
20%
40%
60%
80%
100%
Figure 5-7: Environmental impact of comfort fan products installed in 2005, emissions to water
76

Total expenditure for the end-user will be:
LCC of 2005 sales Mln euros
Product price
1540
Electricity
435
Total
1975
Table 5-16: Total expenditure of comfort fans instaled in 2005, between 2005 and 2015
77

5.5 EU-25 Total System Impact
Using the estimates of task 4 to estimate the total environmental impact of the product system and
compare with outputs from input/output analysis (e.g. EIPRO study).
2005
2010
2015
2020
2025
Resources and waste

Total Energy (GER)
PJ
49.0
66.4
64.8
58.5
of which, electricity
TWh
2.9
4.0
3.9
3.5
52.9
3.2
Water (process)*
mln.m3
2.5
3.4
3.3
3.0
2.7
Waste, non-haz./ landfill*
kton
373.0
505.3
493.1
445.7
402.9
Waste, hazardous/ incinerated*
kton
39.0
52.8
51.5
46.6
42.1
Emissions (Air)
Greenhouse Gases in GWP100
mt CO2eq.
2.6
3.5
3.4
3.1
2.8
Acidifying agents (AP)
kt SO2eq.
15.4
20.9
20.4
18.5
16.7
Volatile Org. Compounds (VOC)
kt
0.1
0.2
0.2
0.2
0.1
Persistent Org. Pollutants (POP)
g i-Teq.
1.5
2.1
2.0
1.8
1.7
Heavy Metals (HM)
ton Ni eq.
2.9
4.0
3.9
3.5
3.2
PAHs
ton Ni eq.
0.5
0.7
0.7
0.6
0.5
kt
7.3
9.9
9.7
8.7
7.9
Heavy Metals (HM)
ton Hg/20
2.0
2.7
2.7
2.4
2.2
Eutrophication (EP)
kt PO4
0.0
0.1
0.1
0.0
0.0
Emissions (Water)
*=caution: low accuracy for production phase
Table 5-17: Total environmental impact of the stock of comfort fans between 2005 and 2025
Total impact is about one tenth of the one of air conditioners for the stock of products in 2005 and
remains stable until 2020 while the air conditioner impact increases largely by 2025 and comfort fan
impact remains stable.
Indeed, the dynamics of the environmental impact of the product stock follows the trend of the stock
of products which is supposed to reach its maximum by 2015 with 30 % increase and then to decrease
until 2025 to reach the same order of magnitude of the 2005 stock because of the competition with air
conditioners.
78

Task 5 summary
Three base cases have been defined for most common types of comfort fans: table, pedestal and tower
fans. Bills of material of the base case exhibit similar material composition.
The analysis of environmental impact shows that the two main life phase is the use phase and the
production phase. Then, the material that enters in the composition of the product are an important
parameter to reduce the overall environmental impact of comfort fans.
In average, the energy consumption represents 27 % of the life cycle cost for the end-user of comfort
fans. Tower fan electric power is lower in average than for table or pedestal but energy consumption is
of the same level as for table and pedestal because of the stand-by energy. Standby electricity
represents about 4 % of the total life cycle cost for a tower fan, and about 1 % of total expenditure
over the life cycle for the whole EU market fan.
Total impact is about one tenth of the one of air conditioners for the stock of products in 2005 and
remains stable until 2020 while the air conditioner impact increases largely by 2025 and comfort fan
impact remains stable. Indeed, the dynamics of the environmental impact of the product stock follows
the trend of the stock of products which is supposed to reach its maximum by 2015 with 30 % increase
and then to decrease until 2025 to reach the same order of magnitude of the 2005 stock because of the
competition with air conditioners.
79
6 TECHNICAL ANALYSIS BAT

6.1
State-of-the-art of the product
The market is dominated by low cost assembly of low cost parts in China. Some appearance features
explain the price differences (aspect of the product).
On the EU market there is absolutely no correlation between price and energy performance (here the
IEC 879 service value):
400
350
300
250
P edestal
200
Table
To wer
150
100
50
0
0
0,2
0,4
0,6
0,8
1,2
1,4
1,6
1,8
IEC "Service value"
Figure 6-1: Declared service value and cost
Regarding the improvement of fan efficiencies, only ceiling fans have been studied. For example,
(Schmidt, 2001) and (Parker, 1998) have presented new designs of ceiling fans based on the
improvement of motor and blade efficiencies.
The Nexant study (2003) indicates the controller is not properly treated in standards and may provide
improvement opportunities (not explained).
6.2
State-of-the-art for motors and possible improvements
The electrical motor can be improved. The fan power demand represents 85 % of the product electrical
demand in the only case for which we found the data (the rest being the oscillation). There are
products with two motors for the two motions, and products with a gear using part of the output of the
main motor. The motors used tend to be the least efficient and the least costly.
Motor improvement goes by discrete steps : from 1 phase shaded pole up to collector and then up to
asynchronous (Electronic Commutation being too expensive but feasible), not by continuous
improvements. So we are obliged to use arbitrary values associated with the discrete changes, like 20
to 30 % then 30 to 40 %. We based our practical value on the ventilation report, since lot 11 was not
available in our range of power.
6.3
State-of-the-art for blades and possible improvements
Ceiling fans blades : best performers in the USA can be found on the DOE data basis, but do not
correspond to a residential market in Europe.
80

The blades are either axial or tangential according to fan type but generally flat (even if twisted).
Blades optimised with CFD could increase efficiency from 20 to 40 %, but at a cost : manufacturing
more and more complex shapes.
The directional aspect of the tower fan is certainly one way of improvement : focusing the flow.
To understand the difference one can observe the way a circular fan evacuates the flow in all
directions, as opposed to tower fans. See part 4.4 for details.
6.4
State-of-the-art for control and possible improvements
The Nexant study (2003) indicates that there are two types of controllers, resistor-type speed regulator
is far less efficient than the electronic controller, a fact that the test standard ignores because it
provides only measurements at full speed. No figure is given.
For this study the only control option that we can introduce is the automatic management of standby
power in tower fans as defined in lot 6.
6.5
State-of-the-art : is tower fan an improved table fan?
The directional aspect of the tower fan as well as the lateral encasing of box fans give one way of
improvement. The future fan would not move all the air in the room, with some drawbacks (flying
papers) but direct a jet to a precise place: cool people not move air. The tower fan of today
generates the same local velocity, the same flow (if we admit our measurements) at a higher
investment cost (+7.50 Euros), but a lower running cost (40W instead of 50W). Furthermore, comfort
cannot be compared since a focused zone of flow may be very pleasant compared to the usual air
movement all around the room. Tower fan can be seen as an improvement option of table fans. The
remote controller is not a compulsory part of the tower fan. We will investigate if this improvement
option is cost effective.
81
Task 6 summary
On the EU market there is absolutely no correlation between price and energy performance.
Regarding the improvement of fan efficiencies, only ceiling fans have been studied in the past. The
motors used in products sold on EU market tend to be the least efficient and the least costly. Blades
optimised with CFD could increase efficiency but at a cost : manufacturing more and more complex
shapes. The reduction of standby power (as defined in lot 6) seems feasible in tower fans.
The directional aspect of the tower fan is certainly one way of improvement. The directional aspect of
the tower fan as well as the lateral encasing of box fans give one way of improvement. The future fan
would not move all the air in the room, with some drawbacks (flying papers) but direct a jet to a
precise place: cool people not move air. Tower fan can be seen as an improvement option of table
fans.
82
7 IMPROVEMENT POTENTIAL
Scope: Identify design options, their monetary consequences in terms of Life Cycle Cost for the
consumer , their environmental costs and benefits and pinpointing the solution with the Least Life
Cycle Costs (LLCC) and the Best Available Technology (BAT).
The assessment of monetary Life Cycle Costs is relevant to indicate whether design solutions might
negatively or positively impact the total EU consumers expenditure over the total product life
(purchase, running costs, etc.). The distance between the LLCC and the BAT indicates in a case a
LLCC solution is set as a minimum target the remaining space for product-differentiation
(competition). The BAT indicates a medium-term target that would probably be more subject to
promotion measures than restrictive action. The BNAT (subtask 6.5) indicates long-term possibilities
and helps to define the exact scope and definition of possible measures.
7.1
Costs Scenarios
On the EU market there is absolutely no correlation between price and energy performance. So we
cannot find an LLCC by observing the market. We have to build technical scenarios based on
improved components.
We extract from the ventilating fans study some applicable techniques. The efficiency of a comfort
fans is not strictly defined (but proportional to IEC service value). So changes defined for ventilation
products can be applied on the efficiency and will translate proportionally on electricity consumption
for the same service. The starting point, if expressed as an efficiency, would be a 4% efficiency, both
for tower fans and circular table fans.
Table 7-1: Improvement potential of the different residential ventilation products, translated to comfort
fans service value
Option
Partial
Eff. gain
Motor
1st 1 phase shaded pole up 20 30 %

improvement
to collector
nd
Motor
2 Collector
up to 30 40 %
improvement
Asynchronous
Motor
3rd
Electronic 40 70 %
improvement
commutation
Axial or tangential Blade optimised with 20 40 %
optimal shape
CFD
Description
Over Cost
(Euros)
0.5
0.5
5.0
1
According to lot 6 report13, the reduction of standby from 2 W down to 0.2 W costs 0.2 Euro and is
optimal. This improvement can be applied here only in the case of tower fans with a remote control,
on the basis of 1120 hours of stand-by.
It lowers the 2.9 kWh (of stand-by mode) down to 0.3 kWh, an annual saving of 2.6 kWh.
7.2
Tentative LCC curve
Ranking of the individual design options by LCC (e.g. option 1, option 2, option 3);
Estimating the accumulative improvement and cost effect of implementing the ranked options
simultaneously (e.g. option 1, option 1+2, option 1+2+3, etc.), also taking into account the above
side-effects;
13
page 7-4, last line

83

Ranking of the accumulative design options, drawing of a LCC-curve (Y-axis= LLCC, X-axis=
options) and identifying the Least Life Cycle Cost (LLCC) point and the point with the Best Available
Technology (BAT).
7.2.1
Table fans
By applying the individual options, we obtain the following table. The range of service values shown
in chapter 4 is from 1 to 5 or 10 but we do not trust a number of declarations. The values obtained
here display a lower variation range, but are based on an engineering approach.
Table 7-2: LCC input and results Table fans
LCC variations
Power W
Base case
50
(42.515)
1616
(a)CFD
(b)
( c)
blades Motor1 Motor2
General characteristics
33.33
25
28.75
( a+b)
(a+c)
14.5
10.87
9,20
10,67
8,00
4,64
3,48
LCC input (euros)
50
50.5
50.5
51
51
51.5
Price
Installation
Maint. 4%
LCC unit (euros)
50
50.5
50.5
51
51
51.5
Product price
Installation costs
22,71
13,06
15,14
11,35
6,59
4,94
Electricity
Rep & maint.
72,71
63,56
65,64
62,35
57,59
56,44
TOTAL
31,2%
20,5%
23,1%
18,2%
11,4%
8,7%
Elec / total ratio
LCC of new products installed in 2005 (euros)
8.32
8.32
8.32
8.32
8.32
8.32
Number of products (M)
416
420,16 420,16 424,32 424,32 428,48
Product price
Installation costs
142,4
81,9
94,9
71,2
41,3
31,0
Electricity
Rep & maint.
558,4
502,0
515,1
495,5
465,6
459,4
TOTAL
0,38
0,33
0,44
0,76
1,01
Service value (m3/min)/W 0.22
Elec. kWh
(a)+
Tower14
motor 3
6.21
38
1,99
12.8
55.5
-
53.517
-
55.5
2,82
58,32
4,8%
53.5
17,26
70,76
24,4%
8.32
461,76
17,7
479,4
1,77
8.32
445,12
108,2
553,3
0.60
In the values, we can look for minimum LCC and display it in terms of service value, the efficiency
index of the international standard.
14
without remote control

85% of power assumed to go to main movement
16
320 hours equivalent
17
4 Euros have been subtracted for the not needed remote controller
15
84

Figure 7-1: LCC against service value for a table fan (or pedestal fan, by adding the cost of the
column)
80
70
60
50
40
30
20
10
0
0
0,2
0,4
0,6
0,8
1,2
1,4
1,6
1,8
Ser vi ce val ue
The tower fan is not a cost effective option compared with the increase of efficiency of classic table
fans : it has not been shown on figure 7-1.. The LCC curve shows an optimum service value for table
fans around 1.00, compared with a declared value of 0.60, a measured value of 0.22 and a Taiwanese
MEPS around 0.70.
7.2.2
Pedestal fans
By applying the individual options, we obtain the same results than for table fans, with an additional
cost of 20.50 Euros for the column. The number of units sold is similar.
The LCC curve shows an optimum service value around 1.00, compared with a declared value of 0.60,
a measured value of 0.22 and a Taiwanese MEPS around 0.70.
7.2.3
Tower fans with a remote control
By applying the individual options, we obtain the following table. Let us note that among tangential
fans used in small air conditioners in Japan there is a factor 2 between service values of the best and
worst tangential fan. The fans are used encased in that case (hence the distinct SV) but even the worst
has been optimized already a lot in the case of air conditioners. We are not surprised with the potential
improvement that we disclose.
85
Table 7-3: LCC input and results of Tower fans with remote control
LCC variations
Base case
Power W
Standby W
Elec. kWh
40
2
15.718
Price
Installation
Maint. 4%
57.5
-
Stand
(a)
(b)
( c) Standby+ Standby+ Standby+
By IM Motor1 Motor2 Motor 3 Motor1 Motor2 Motor 3
General characteristics
17.33
14.50
10.9
17.33
14.50
10.9
40
0.2
2
2
2
0.2
0.2
0.2
7,8
6,9
5,7
5,8
4,9
3,7
13.1
LCC input (euros)
57.7
58.0
58.5
63.5
58.2
58.7
63.7
LCC unit (euros)
57.5
21,35
18,48
11,05
9,76
8,13
8,19
78,75
76,18
69,05
68,26
71,63
66,39
27,11% 24,26% 16,00% 14,30% 11,35% 12,33%
LCC of new products installed in 2005 (euros)
9.36
9.36
9.36
9.36
9.36
9.36
Number of products (M)
537,3
540,1
542,9
547,6
594,4
544,8
Product price
Installation costs
150,56
130,38
77,94
68,87
57,34
57,76
Electricity
Rep & maint.
687,8
670,5
620,8
616,4
651,7
602,5
TOTAL
1,38
1,66
2,20
1,38
0.60
Service value (m3/min)/W 0.60
Product price
Installation costs
Electricity
Rep & maint.
TOTAL
Elec / total ratio
6,90
65,60
10,52%
5,27
68,97
7,64%
9.36
549,4
48,69
598,1
1,66
9.36
596,2
37,16
633,4
2,20
For tower fans, the standby improvement as planned in the IM seems the most urgent improvement,
followed by use of better motors. Besides standby, we can look for minimum LCC and display it in
terms of service value, the efficiency index of the international standard.
18
12.8 kWh (320h active mode) + 2.9 kWh (1120h stand-by mode)
86
90
80
70
60
50
LCC
without IM
with IM
40
30
20
10
0
0
0,5
1,5
2,5
service value
Figure 7-2: LCC against service value for a tower fan with and without the effect of the standby IM
The LCC curve shows an optimum service value around 1.50, compared with a declared value of 0.60
for the starting point, confirmed by our experiments.
7.3
Long-term targets (BNAT) and systems analysis
The difference already existing in performance and customer perception between standard circular
fans and directional tower fans indicates one possible direction for BNAT : far lower flows, but
directed at the right place, like in airplanes, and some trains.
87
Task 7 summary
On the EU market there is absolutely no correlation between price and energy performance. So we
cannot find an LLCC by observing the market. We have to build technical scenarios based on
improved components.
The LCC curve shows an optimum service value for table and pedestal fans around 1.00, compared
with a declared value of 0.60, a measured value of 0.22 and a Taiwanese MEPS around 0.70.
For tower fans, the standby improvement seems the most urgent improvement, followed by use of
better motors. The LCC curve shows an optimum service value around 1.50, compared with a declared
value of 0.60 for the starting point, confirmed by our experiments.
The difference already existing in performance and customer perception between standard circular
fans and directional tower fans indicates one possible direction for BNAT : far lower flows, but
directed at the right place, like in airplanes, and some trains.
88
8 SCENARIO-, POLICY-, IMPACT- AND

SENSITIVITY ANALYSIS
Scope: This task summarizes and totals the outcomes of all previous tasks. It looks at suitable policy
means to achieve the potential e.g. implementing LLCC as a minimum and BAT as a promotional
target, using legislative or voluntary agreements, labelling and promotion. It draws up scenarios 1990
2020 quantifying the improvements that
can be achieved vs. a Business-as-Usual scenario and compares the outcomes with EU environmental
targets, the societal costs if the environmental impact reduction would have to be achieved in another
way, etc.
It makes an estimate of the impact on consumers (purchasing power, societal costs) and industry
(employment, profitability, competitiveness, investment level, etc.) as described in Appendix 2 of the
Directive, explicitly describing and taking into account the typical design cycle (platform change) in a
product sector. Finally, in a sensitivity analysis of the main parameters it studies the robustness of the
outcome.
8.1
Introduction to scenarios
General situation of stakeholders, standardisation, foreign measures

The equipment in question is manufactured outside of the EU (we have located one hundred factories
in China) . There is a certain branding of imported equipment by EU brands but none of them has
accepted to contribute to the study, despite of numerous contacts. The brands are relatively
concentrated but there is also non branded equipment. The big brands which appear seem not to be
manufacturers themselves but want to offer a complete directory to customers.
No performance declaration mentions the relevant IEC standard. The consultant made various
approaches to balance the lack of contribution of importers: generating a large data base of declared
performance; purchasing equipment, checking some performance in conditions close to the IEC
standard, establishing the BOM of purchased equipment. The declarations of performance of
manufacturers or importers are largely in contradiction with measured values. These contradictions
make more difficult the establishment of a labelling system that would inform the consumers.
It makes also very difficult the setting of a MEPS that would be needed (we will see the figures
hereunder). In those conditions, the proposal is to set a provisional MEPS based on Taiwanese MEPS
(the continental China MEPS is not a real performance MEPS, but more a design standard).
However, the implementation of the minimum requirements at the level of the Taiwanese MEPS will
help Europe to save 0.85 TWh by 2020, corresponding to 0.37 Mt of CO2. A second step can be taken
in the context of the revision of the measure when a proper EN standard including part load is
available. This will allow Europe to take an important step towards savings while simultaneously
developing the knowledge of actual performance for a tougher measure.
Scope of potential actions
The scope of this study is limited to comfort fans. This name is suggested to represent all subtypes
of products in legislation and on name plates, in a way allowing to differentiate them from ventilation
fans. Some commercial names of the subtypes identified are the following ones:
- Table-desk fan,
- Wall fan,
- Floor fan,
- Pedestal fan,
89

-
Ceiling fan,
Tower fan,
Box fans.
The existing limit of 125 W found in the Prodcom categories corresponds to the residential range of
products, that can be used in many other places than dwellings. The options shall be applied to fans
that could be declared under code Prodcom 29.71.15.30, i.e. Table, floor, wall, window, ceiling or roof
fans, with a self contained electric motor of an output <= 125 W (output being understood as electrical
power), which includes tower fans, box fans, either marketed for households or for any other
purchaser.
Do we have suitable testing standards?
The main testing standard is an IEC standard, not yet transformed into a CENELEC standard, but
completely applicable : IEC 60879 Performance and construction of electric circulating fans and
regulators. It is interesting to note that tower fans are not explicitly covered but the standard can be
applied anyway. However we suggest that a CENELEC version of IEC 60879 is mandated by the
Commission (with explicit inclusion of the tower fans and optional part load testing) and that a
significant number of tests are ordered to one laboratory to investigate all testing issues and to be
certain that the market has been largely cleaned from false declarations. In three to five years, we
could obtain from CENELEC committees a development of the procedures defined in the testing
standard IEC 879, for technical reasons (adaptation to EU market) and also to generate some EU know
how to test those products. This would allow :
- generating an EU standard completely compatible with the existing IEC,
- having at least two labs in Europe,
- indicating applicability to "tower fans" (not explicitly covered in IEC),
- indicating that the control is part of the product, and so providing part load test options, which could
lead to some improvements,
- demanding to report not only total flow but also velocities, so as to enable comparison of the tower
fans which do not move the air in the whole room as opposed to other types of fans.
The noise can be measured as well. ISO 10302:1996 and EN 60704-2-7 are both available for the
purpose.
Can we do independent testing in Europe, despite of lack of manufacturers? IMQ is an EU laboratory
certified for testing comfort fans, and this gives us the possibility of making calls for bids, and to have
at least one answer. The selected laboratory, whoever it is, should start a compliance campaign just to
check manufacturers declarations on which we have emitted large doubts.
Energy and environmental study : the necessity of introducing actions
Sales of comfort fans in the EU have been increasing from 10 to 25 million units from 2000 to 2005,
with a peak value for sales in 2004 at 35 million units, the year after the heat wave. It is interesting to
note that the effect of the heat wave seems to show that the same phenomena occurred for comfort
fans as for air conditioners: demand in 2003 was higher than the stock available and sales exploded
really in 2004, when adding the fear of a new heat wave to the 2003 demand not answered. 2005 sales
are then comparable to 2003 sales. Frequency of the different categories are 29 % for the table, 29 %
for the pedestal fans (basically the same product) but more surprisingly 33 % for tower fans. Table 8.1
gives intermediate values.
90
SALES
2005
STOCK MARKET
1000 units 1000 units M Euros

176016
607
25960
2006
25441
191879
595
2007
24932
206168
583
2008
24433
218776
572
2009
23945
229582
560
2010
23466
238449
549
2011
22996
249510
538
2012
22537
254692
527
2013
22086
253189
517
2014
21644
237439
506
2015
21211
232691
496
2016
20787
228037
486
2017
20371
223476
477
2018
19964
219007
467
2019
19565
214626
458
2020
19173
210334
449
2021
18790
206127
440
2022
18414
202005
431
2023
18046
197965
422
2024
17685
194005
414
2025
17331
190125
406
Table 8-1: Summary table of sales and stock of comfort fans (all types in thousand units) EU 27;
market in Million Euros was estimated with weighted minimum retail price
All of the 250 million comfort fans in the stock in 2010 (year of the maximum expected stock see
figure 8.1) are not in residential use. Some are used in dwellings, and some are used in working places.
Our experience suggests half/half. The consumption figures and other environmental indicators have
been determined with that assumption.
Figure 8-1: Total EU25 stock forecast
91
Million units
Stock of comfort fans in use (all sectors, thousands)

300
250
200
150
100
50
0
1985
1990
1995
2000
2005
2010
2015
2020
2025
2030
In the catalog of manufacturers, the tower fans appear to be less efficient to generate air flow while
experimental test carried out to measure efficacy for a certain number of fans showed that on the
contrary they were more efficient than the table and box fan tested, which by the way had
performances far below declared values concerning air flow rates. Based on the declared value, most
fans are compliant with Chinese and Taiwanese standards but not all. Based on the limited
experimental performance assessment led within the project, there is a significant margin for
performance improvement and a lot of non compliance of producing countries with their own
standards.
A pragmatic approach of minimum performance requirements
The IEC standard, which is not mentioned by manufacturers and importers, is in any case a full load
test standard. The consultant based its knowledge of actual performance on the test of some equipment
and on some declarations. Most fans have 3 speeds, which are practically used. Efficiency falls rapidly
with air flow reduction, as low as 50 % of nominal efficiency at about 40 % air flow rate. It was thus
convenient to estimate a number of equivalent full load operation and to apply it to full load
performance.
Equivalent number of hours of full load operation is 320 hours and also 1120 hours of stand-by
operation for units with a remote controller. In average, the energy consumption represents 27 % of
the life cycle cost for the end-user of comfort fans. Tower fan electric power is lower in average than
for table or pedestal but energy consumption is of the same level as for table and pedestal because of
the stand-by energy. Standby electricity represents about 4 % of the total life cycle cost for a tower
fan, and about 1 % of total expenditure over the life cycle for the whole EU market fan.
The study looked in a quantitative manner at all phases of the lifecycle of the products: materials use,
manufacturing, transport, distribution, installation and maintenance, use, end of life. The
environmental impact of the products is largely dominated by energy consumption. If the declared
performance were true, we could introduce immediately the following LLCC levels as MEPS options.
However there is a need for a preliminary phase of information cleaning, where the only defendable
MEPS are foreign MEPS of manufacturing Asian countries.
92
Our tests
Declarations
0.60
LLCC
1.00
BAT
1.77
Service Values in (m3/min)/Watt for Table fans
0.22
Service Values in (m3/min)/Watt for Pedestal fans
0.22
0.60
1.00
1.77
0.60
0.60
1.50
2.20
Service Values in (m3/min)/Watt for Tower fans
Table 8-2: Summary table of Service Values that can be achieved in (m3/min)/Watt (the larger, the
better); the lack of participation of SH made impossible to determine distinct values for different sizes
How to use the existing foreign MEPS to base provisional EU MEPS

An ideal MEPS for comfort fans should be Part Load but in the present situation of MS experience it
can only be Full Load; and it seems to us premature to define it exactly due to the risk of erroneous
declarations. Also, in the absence of SH, it seems impossible to define exactly the influence of
diameter and size. We can however base the first option on international experience, the only evidence
that cannot be questioned : one major manufacturing country is already requesting that performance
level.
The first step in the direction of a MEPS would be to enforce the Taiwanese and Chinese MEPS on the
products sold in Europe. The proposed limit is given on table 8-3 in the wording of the IEC 60879
testing standard, and could be associated with some marking.
Table 8-3: MEPS of service value for comfort fans based on Taiwan and Mainland China minimum
performance value (2002), by type and diameter
Fan type
Tower
Fan diameter Taiwanese MEPS

[cm]
[(m3/min)/W]
0-20
All fans except

tower and
ceiling
Ceiling fans
Chinese MEPS
[(m3/min)/W]
Proposed MEPS
[(m3/min)/W]
0.40
0.40
0.54
20-23
?/0.64
?
0.54
0.54
23-25
0.64
0.64
25-30
0.74
0.74
30-35
0.81
0.80
0.81
35-40
0.87
0.90
0.90
40-45
0.92
1.00
1.00
45-50
0.92
1.10
1.10
50-60
0.91
1.13
1.13
60+
0.87
1.30
1.30
0-60
0.54
60-90
0.87
0.87
90-105
1.15
2.75
1.15
105-120
1.15
2.79
1.15
120-130
1.46
2.93
1.46
130-140
1.45
2.93
1.45
140-150
150+
1.45
1.47
3.15
3.33
1.45
1.47
93

Noise levels of the Chinese standards can be readily applied in Europe.
The international standard is very clear about declarations and tolerances and can be readily applied to
market control.
Can we have a normal and immediate energy labeling of those products?
The magnitude of the discrepancies discovered by the consultant leads us to reject the attribution of
the prestigious EU energy label (from A to G) on the basis of the present manufacturers and importers
declarations. Only when information has been cleaned, this will become possible. In the meanwhile
since the IEC 879 standard says only that service value (which is a good Energy Efficiency Index)
and the rated air delivery (flow rate) shall be supplied on request and that very few manufacturers
really indicate it at the time of sale, a temporary requirement should transform this into an obligation.
It will be revised when a real labeling of the product becomes possible.
We think that the market can be cleaned from false information in two years, if a compliance study is
ordered simultaneously to one testing laboratory. At the same time the EN standard can be mandated
and may benefit of the tests being carried out at the same time.
Standby and off mode of comfort fans
Horizontal option on standby and off mode is applicable and cost effective (in fact slightly higher
performance may be cost effective as well). There is a growing segment of fans with a remote control
(tower) and a standby consumption. No technical problem foreseen in applying the option.
Discussion of further possibilities of MEPS and labelling
After some time of implementation of the provisional MEPS, there will be a need for a revision. The
revised EU MEPS should be Part load based. This MEPS has to be designed when the real
performance of equipment is known, typically two years after the application of labeling and first
MEPS. It could lead to the LLCC in a period like three years and to BAT by steps in 2015. We should
say that it is difficult to outline it due to the presumption of erroneous declarations today. Even the
first MEPS, although based on foreign experience (Taiwan) could be put in question if the
manufacturers declarations change substantially when they start referring to the international IEC
standard instead of mentioning no specific testing standard.
Noise levels being evenly distributed between 40 and 50 dBA, and due to the existence of a
recognized international standard, we can request that the products are under 45 dBA at that time.
However the availability of noise data is so small that no requirement on noise can be published
immediately with certainty.
8.2
Scenario considered in the study : obtaining correct information on the products

and applying light requirements
Definitions and scope. A comfort fan is any product designed to give a velocity to the air inside of a
room in order to improve human comfort. Among them tower fans are defined by the feature for
moving the air : a cross-flow (tangential) turbine. Among the other fans, ceiling fans are defined by
the system that allows an horizontal operation: a hanging system with fixation on the ceiling. The
scope of the study is limited to comfort fans with a power under 125W.
First requirement. No product in the scope shall be put on the market if it does not bear a marking
plate with electricity use in Watt, service value in (m3/minute)/W and rated air delivery in
m3/minute with the indication of the testing standard IEC 879, and noise in dBA and the indication
of the testing standard used : ISO 10302:1996 or EN 60704-2-7. This shall apply at the latest two
years after publication of the requirement.
94

Second requirement. The requirements about Standby and Off mode of EuP apply completely to the
products in the scope, with no delay compared with other products.
Third requirement. No product in the scope shall be put on the market if it does not reach the
minimum service value and the maximum noise limit given by the table hereunder. For this
verification the IEC 879 tolerance of 10% on air flow (and consequently on service value) will apply.
This shall apply at the latest three years after publication of the requirement.
Fan type
Fan diameter
[cm]
Service value
minimum
acceptable
[(m3/min)/W]
Maximum
acceptable Noise
In dB(A)
Tower fans
0.40
50
0-20
0.54
59
20-23
0.54
59
23-25
0.64
60
25-30
0.74
61
30-35
0.81
63
35-40
0.90
65
40-45
1.00
67
45-50
1.10
68
50-60
1.13
70
60+
1.30
73
0-60
0.54
62
60-90
0.87
62
90-120
1.15
65
120-130
1.46
67
130-140
1.45
70
140-150
1.45
72
150+
1.47
75
All comfort
fans except
tower and
ceiling
Ceiling fans
Additional measures
A revision of the study should be started three years after publication of the requirements, to obtain a
better knowledge of performance of equipment on the market, after the effect of the preceding
requirements.
A CENELEC version of IEC 60879 should be mandated by the Commission (with explicit inclusion of
the tower fans and optional part load testing) and a significant number of tests should be ordered to
one laboratory with present IEC standard and EN version of it to investigate all testing issues and to
be certain that the market has been largely cleaned from false declarations.
A new MEPS should be put in practice five years after publication of the first requirements, with noise
and energy thresholds, based on the EN standard.
A labeling system should be then put in practice based on the EN standard and results of the testing
campaign.
8.3
EU-25 Total System Impact for the scenario considered
If the information cleaning measures and the (Taiwanese-Chinese) MEPS are introduced rapidly they
will start to act in 2010 and will have their effect in 2020 when the stock has been renewed. A revised
95

MEPS based on the EN standard and on the BAT, introduced after 2010 by steps until 2015, may have
its full effect in 2025 when the stock is compliant. By interpolation we can compute the following
gain.
2005
BAU- Electricity
consumption
Scenario with first MEPSElectricity consumption
Potential evolution with revised
MEPS leading to BAT
- Electricity consumption
Savings with first MEPSElectricity consumption
Savings with BAT
- Electricity consumption
Savings with first MEPSCO2 emissions
Savings with BAT
CO2 emissions
TWh
TWh
TWh
TWh
TWh
Mt
CO2
Mt
CO2
2010
2015
2020
2025
2.9
4.0
3.9
3.5
3.2
2.9
3,96
3,30
2,65
1,99
3,96
2,98
1,99
1,01
0,00
0,04
0,60
0,85
1,21
0,00
0,04
0,92
1,51
2,19
0,00
0,02
0,26
0,37
0,52
0,00
0,02
0,40
0,65
0,94
2.9
Table 8-3: Electricity impact (total electricity over LC) of the stock of comfort fans between 2005 and
2025 in the scenarii proposed
8.4
Sensitivity Analysis
Many factors can influence our results. One can consider varying raw materials and electricity prices
and other relevant macro economic variables. However the LLCC found are robust to these variables.
The basic data on the market are uncertain since no market study was pre existing. The study
mentioned low uncertainties in PRODCOM reporting, and this is a good point.
The projections made are relatively uncertain. The central question is: how will be the competition
between comfort fans and air conditioning in more insulated buildings in a warming climate? This
information will decide on the future market trends: either the stable evolution as before or a quick
market change in the direction of air conditioners. Other uncertainties are related to the demand of the
end user for more comfort in air quality.
For comfort fans the duration of use is largely uncertain.
However none of those uncertainties may influence the first phase of policies.
8.5
Impact on Stakeholders
If the information in present manufacturers declarations has been obtained in accordance with
international standards, only 20% of the production can be impacted by the three requirements and
will be submitted to less than 20% of improvement demand, while there are products with service
value improved by a factor 2. The impact on manufacturers will be light or null, since there is no
proprietary technology and the impacted manufacturers will simply order the parts they assemble to
some other OEM. For instance the market transformation for pedestal fans will be to rise equipment
under the line up to the line in the following graph:
Figure 8-2: Comparison of EU pedestal fans performances and of the Taiwanese requirements
96
Taiwan performance ratio (m3/mn/W
1.8
1.6
1.4
1.2
1
0.8
0.6
0.4
0.2
0
0
100
200
300
400
500
600
700
800
Diameter (mm)
However, if the information in present manufacturers declarations has not been obtained in accordance
with international standards (but is made proportional to the IEC values, as a computational
assumption), all the production outside of tower fans will be impacted by the three requirements and
will be submitted to an improvement demand by a factor 2, leading all the market to the best existing
level today. Some manufacturers will risk a lot due to their past erroneous declarations, but a different
timing could be then negotiated. However if the Chinese standard is already implemented by Chinese
manufacturers in all their productions (domestic and exports) there will be no additional cost for them.
97
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AGO, 2006, 2005 Intrusive Residential Standby Survey Report March 2006, Report for E3 2006/02
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Occupancy, Atlanta: American Society of Heating, Refrigerating, and Air conditioning Engineers, Inc.
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Konz, 1983, Konz, S., S. Al-Wahab, and H. Gough. 1983. The effect of air velocity on thermal
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R8-Scenario-, policy-, impact- and sensitivity analysis
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ECODESIGN Lot 10 Comfort fans study

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Preparatory study on the environmental performance of