Mitsubishi Puh Ek
Mitsubishi Puh Ek
Mitsubishi Puh Ek
qxp
02.12.19 9:58 AM
Page 1
No. OC245
REVISED EDITION-C
PUH18EK
PUH24EK
PUH30EK
PUH36EK
PUH42EK
PUH42EK7
PUH24EK1
PUH30EK1 PUH30EK2
PUH36EK1 PUH36EK2
PUH42EK1
PUH42EK71
CONTENTS
1. FEATURES 2
2. TECHNICAL CHANGE3
3. COMBINATION OF INDOOR AND OUTDOOR UNITS 4
4. PART NAMES AND FUNCTIONS4
5. SPECIFICATIONS 5
6. DATA6
7. OUTLINES AND DIMENSIONS 8
8. WIRING DIAGRAM11
9. REFRIGERANT SYSTEM DIAGRAM 15
10. MICROPROCESSOR CONTROL 16
11. TROUBLESHOOTING20
12. DISASSEMBLY INSTRUCTIONS25
13. PARTS LIST 29
Outdoor unit
TM
L IST ED
US
OC245-C--1.qxp
02.12.19 9:58 AM
Page 2
FEATURES
Outdoor unit
Indoor unit
Outdoor unit
4way
valve
Indoor
heat
exchanger
Capillary
tubes for
cooling
Restrictor
valve
4way
valve
Indoor
heat
exchanger
Outdoor
heat
exchanger
Accumulator
Compressor
Liquid section
of piping
HIgh-pressure
liquid
refrigerant
Capillary
tubes for
heating
Capillary tubes
for heating
Compressor
Capillary tubes
for cooling
Liquid section
of piping
Low-pressure
two-phase
refrigerant
Restrictor
valve
Restrictor valve
Outdoor
heat
exchanger
Accumulator
Restrictor valve
HEATING
COOLING
With normal circulation systems, a high-pressure refrigerant, condensed for cooling by the outdoor heat exchanger, is
reduced in pressure by capillary tubes in the indoor unit after passing through the restrictor valve in the outdoor unit (see
Figure 1). With the new circulation system, the direction of the restrictor valve is reversed as shown in Figure 2, and the
condensed high pressure refrigerant is reduced in pressure by the capillary tubes in the outdoor unit. This results in a twophase refrigerant of reduced pressure in the liquid section of the piping, The density of this two-phase refrigerant is 1/3~
1/2 of that of the high pressure liquid refrigerant, and thus is required in smaller amounts (see Figures 1 and 2). As a result,
the length of the piping can be extended further, and the effects of height differences are reduced. These new circulation
system are also equipped with a large accumulator which allows the refrigerant required for the 100ft piping length to be
enclosed in the outdoor unit. The result is an air conditioner that requires no charging unless piping is extended beyond
100ft.
Rear
Front
Base
4. FRONT-ACCESS FACILITATES
MAINTENANCE
The outdoor unit has been designed with a front-access
service panel that allows easy access to all maintenance
point, regardless of the installation layout. Whats more, this
front panel may be removed by loosening only two screws.
It all adds up to greatly simplified maintenance work.
Right
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02.12.19 9:58 AM
Page 3
TECHNICAL CHANGE
PUH30EK
PUH36EK
PUH42EK
PUH30EK1
PUH36EK1
PUH42EK1
Unit:inch
1-37/64 I5/64
1-27/64 I5/64
1-31/32
1-55/64 I1/16
Unit:inch
1-29/64 I5/64
1-37/64 I5/64
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02.12.19 9:58 AM
Page 4
Indoor unit
Service
manual No.
Models
PLHAK
PLHFK
PCHEK
PKHEK
OC244
OC002, OC004
OC195
OC002, OC004
OC193
OC002, OC004
18
EK
24
EK
EK1
30
EK
OC277
EK
42
EK1
EK2
EK
EK1
EK7
EK71
OC197A
PKHFK(3) OC120,
OC273
OC276
PKHFL
PCHGK
36
EK1
EK2
Air
outlet
Air
intake
PUH18EK
Outdoor unit
Air
outlet
Air
intake
PUH24EK
PUH24EK1
Outdoor unit
Air
outlet
Air
intake
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02.12.19 9:58 AM
Page 5
SPECIFICATIONS
PUH18EK
PUH24EK
PUH30EK
PUH36EK
External finish
V, phase, Hz
Power supply
A
Max.fuse size (time delay)
A
Min.ampacity
F.L.A.
Fan motor
Model (type)
R.L.A.
Compressor
L.R.A.
A(W)
Crankcase heater
Refrigerant control
Defrost method
dB
Sound level
in.
W
D
in.
Dimensions
in.
H
lb
Weight
Control voltage (by built-in transformer)
Name
REFRIGERANT Charge
Oil<Model> OZ
REFRIGERANT PIPING
in.
Liquid
Pipe size
in.
Gas
Connection
Indoors
method
Outdoors
Between the indoor Height difference ft
& outdoor units Piping length ft
Operating range
Maximum
Minimum
Maximum
Minimum
PUH42EK7
PUH42EK7
PUH42EK
PUH PUH PUH30EK PUH PUH36EK PUH
24EK 24EK1 PUH30EK1 30EK2 PUH36EK1 36EK2 PUH42EK1
PUH42EK71
Munsell 5Y 7/1
208/230, 1, 60
20
40
30
16
27
28
20
22
0.8+0.8
0.75
0.65+0.65
0.75+0.75
RH247NAB NH33NBD NH33NBDT NH41NAD NH41NAHT NH47NAD NH47NAHT NH569NXA ZR42K3PFV
12
11.5
10.8 14.0 12.9 17.5 15.1
20.0
20.4
37
54
57
73
75
87
81
105
109
0.11/0.12(23/28)
0.16/0.17(33/39)
Capillary tube
Reverse cycle
56
53
55
38-3/16
34-1/4
13-9/16
11-5/8
33-1/2
49-9/16
131
245
247
246
248
202
268
246
Indoor unit-outdoor unit:DC12V
R22
5 lbs 8 oz
12 lbs 9 oz
11 lbs 0 oz
9 lbs 15 oz
10 lbs 2 oz
10 lbs 9 oz
16<MS-56> 37<MS32(N-1)>
49<MS32(N-1)> 42<SONTEX 200LT>
40<MS32(N-1)>
Not supplied(optional parts)
1/2
3/8
7/8
3/4
5/8
Flared
Flared
Max. 130
Max. 164
Max. 130
Max. 164
PUH18EK
PUH42EK
D.B. 95F,
D.B. 67F,
D.B. 80F,
D.B. 70F,
W.B. 71F
W.B. 57F
W.B. 67F
W.B. 68F
OC245-C--1.qxp
02.12.19 9:58 AM
Page 6
DATA
160 ft
164 ft
Factory
charged
5 lbs 8 oz
9 lbs 15 oz
10
14
19
20
10 lbs 2 oz
10
14
19
20
10 lbs 9 oz
PUH42EK
PUH42EK1
10
14
19
20
12 lbs 9 oz
PUH42EK7
PUH42EK71
10
14
19
20
11 lbs 0 oz
Service Ref.
100 ft
115 ft
PUH18EK
PUH24EK
PUH24EK1
PUH30EK
PUH30EK1
PUH30EK2
PUH36EK
PUH36EK1
PUH36EK2
PUH18EK
PUH24EK
Compressor model
RH247NAB
NH33NBD
NH33NBDT
NH41NAD
NH41NAHT
Winding R-C
Resistance
S-C
(")
1.59
0.92
0.92
0.63
0.62
3.22
1.93
1.93
1.37
1.51
Unit
PUH36EK
PUH36EK1
Compressor model
NH47NAD
NH47NAHT
NH569NXA
ZR42K3PFV
Winding R-C
Resistance
S-C
(")
0.55
0.52
0.55
0.54
1.24
1.28
1.24
1.28
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02.12.19 9:58 AM
Page 7
MICROPHONE
3.3ft
UNIT
3.3ft
SPL(dB)
53
PUH24EK
PUH24EK1
LINE
PUH18EK
90
80
70
NC-70
60
NC-60
50
NC-50
40
NC-40
30
NC-30
20
10
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
63
125
NC-20
250
500
1000
2000
4000
8000
80
70
NC-70
60
NC-60
50
NC-50
40
NC-40
30
NC-30
20
10
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
63
80
NC-70
60
NC-60
50
NC-50
40
NC-40
30
NC-30
20
10
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
63
125
NC-20
250
500
1000
2000
4000
250
500
1000
PUH42EK PUH42EK7
PUH42EK1 PUH42EK71
LINE
90
70
125
NC-20
2000
4000
8000
SPL(dB)
55
LINE
90
PUH30EK PUH36EK
PUH30EK1 PUH36EK1
PUH30EK2 PUH36EK2
SPL(dB)
55
8000
SPL(dB)
56
90
80
70
NC-70
60
NC-60
50
NC-50
40
NC-40
30
NC-30
20
10
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
63
125
NC-20
250
500
1000
2000
4000
LINE
8000
Handle for
moving
3-3/4
4
For 10 units or less
1/2
5-7/16
Rear fresh
air intake
8
40
1/4
11-5/8
Outlet guide
installation hole
20-5/18
1-9/16
Drain hole
Air intake
17-3/18
34-1/4
Drain hole
20-5/8
11-7/8
Air outlet
Air intake
14-1/4
1/2
15-7/8
1/2
36
Service panel
Ground
terminal
Handle for moving
2-3/8
1/2
4
1/
R
3/
16
2-9/16
4-3/4
2-3/8
(refrigerant. drainage
R1
and wiring)
Refrigerant pipe
(Flared) 3/8
Refrigerant pipe
(Flared) 5/8
Note:Allow adequate
upper clearance.
(for N.E.C)
Service space
1/2
Front opening
2-U-shaped
notched
holes
1-5/16
4-1/8
7-9/32
11/16
13
9/16
13-7/8
36
19-11/16
1-5/8
7-1/18
1-1/16
1-9/16
13-7/4
1-3/4
21-3/4
33-1/2
7-9/32
11/16
16
1-3/4
3-1/8
3/
R1
2-1/16
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1 max.
OC245-C--1.qxp
Page 8
Handle
for moving
5-7/16
3-3/4
1/2
12
40
Rear fresh
air intake
1/4
11-5/8
Outlet guide
installation hole
1-9/16
Drain hole
Air intake
20-5/8
2-3/8
20-5/8
23-1/16
13-9/16
34-1/4
Drain hole
20-5/8
11-7/8
Air outlet
Air intake
1-1/16
Handle
for moving
Ground
terminal
2-3/8
1/2
2-U-shaped
notched
holes
1/2
4
1/
R
2-9/16
3/8
4-3/4
2-3/8
36
Front opening
Note:Allow adequate
upper clearance.
(for N.E.C)
Service space
1/2
Refrigerant pipe
(Flared) [3/8
Refrigerant pipe
(Flared) [5/8
Service panel
1-9/16
1-9/16
4-1/8
7-9/32
49-9/16
19-11/16
37-34
11/16
13
9/16
15-1/16
2-1/16
3-1/4
14-1/4
15-7/8
2-1/4
12
3-1/8
7-9/32
11/16
16
36
1-3/4
3/
R1
2-1/16
02.12.19 9:58 AM
1 max.
OC245-C--1.qxp
Page 9
Unit : inch
Handle
for moving
5-7/16
3-3/4
1/2
12
Rear fresh
air intake
40
7/8
1/4
13-9/16
Outlet guide
installation hole
1-9/16
Drain hole
Air intake
20-5/8
2-3/8
20-5/8
38-3/16
Drain hole
20-5/8
13-7/8
Air outlet
Air intake
23-5/8
Handle
for moving
Ground
terminal
2-3/8
1/2
Bottom
piping hole
2-U-shaped
notched
holes
1/2
4
1/
R
2-3/8
4-3/4
(for N.E.C)
Service space
Refrigerant pipe
(Flared) [1/2
Refrigerant pipe
(Flared)
PUH30/36EK [3/4
PUH42EK [7/8
36
Note:Allow adequate
upper clearance.
1/2
Front opening
2-9/16
1/2
Service panel
1-9/16
4-1/8
7-9/32
15-1/16
7-9/32
49-9/16
1-5/16
23-1/16
13-9/16
1-1/16
1-9/16
11/16
15-7/8
3-1/8
14-31/32
9/16
2-1/16
3-1/4
16-1/4
37-3/4
2-1/4
36
11/16
16
12
6
1-3/4
3/
R1
10
2-1/16
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1 max.
OC245-C--1.qxp
Page 10
Unit : inch
OC245-C--1.qxp
02.12.19 9:58 AM
Page 11
WIRING DIAGRAM
MODEL : PUH18EK
COMPRESSOR CAPACITOR
FAN CAPACITOR
FUSE<6A>
FAN CONTROLLER
CRANKCASE HEATER
LED<CHECK,SERVICE>
COMPRESSOR
FAN MOTOR<INNER THERMOSTAT>
OUTDOOR CONTROLLER BOARD
SW123<0.B>
T
TB1,3
X11<O.B>
X12<O.B>
X13<O.B>
O.B
4 3 2 1
SW3
2 1
X12
MF2
21R
21
S4
S
A
CH
ZNR
R/1
WHT
WHT
52C
GRY
GRY
BLK
BLK
RED
BLK
BLK
21S4
S/2
T/3
BLU
BLU
63H2
63H1
HC
52C
B
WHT
WHT
MF1
51CM
GRY
TRF
GRY
SV
MF
230V
RED
BLU 4
WHT 3
RED
RED
2
C1
ORN 1 ORN
BLK
52C
L1
RED
L2
BLK
BLU
WHT 2
T
GR
R
51C 1 WHT C
BLU
RED
C
GRN
LED NO.
63H1
X11
208V
TB1
60Hz
X13
63H2
ORN
T
FC
CN4
CN3
RED
RED
12.3V AC
X11
26C
X14
RED
BRN 12.3V AC
X12
OFF
ON
CN4T
4 3 2 1 4
RED
X13
X14
CN2
WHT
WHT
3
2
1
LD1
LD2
LD3
LD4
LD5
LD6
LD7
LD8
SW2
1{ 208/230V
RT
SW1
POWER SUPPLY
LED
YLW
ORN
BRN
TB3
RED
21R RELAY
VARISTOR
BYPASS VALVE SOLENOID COIL
4-WAY VALVE SOLENOID COIL
OVERCURRENT RELAY
CONTACTOR
BLU
WHT
CONNECTING WIRES
12V DC (polar)
X14<O.B>
ZNR<O.B>
21R
21S4
51C
52C
63H1
63H2
BLU
WHT
1
2
3
RT
BRN
BRN
YLW
YLW
YLW
YLW
RED
RED
BLU
C
C1
F<O.B>
FC<O.B>
HC
LD1~LD8
MC
MF
O.B
SW3
MC
S
are "OFF")
LD1
LD2
LD3
63H1
ON
RT short/open
LD4
Compressor
ON
63H2 functions
LD5
Outdoor fan
ON
LD6
4-way valve
ON
LD7
Bypass valve
ON
RT overheat protection
LD8
Crankcase heater
ON
Defective input
NOTES : 1. If the operation stops to function of the protection device, the check display flashes.
2. Symbols used in wiring diagram above are. / :Terminal block,
:Connector, :PC board insertion tab.
CAUTION FOR SERVICING
s
The connector marked
is to turn the compressor ON-OFF during servicing.
The compressor stops by disconnecting the white connector as shown at the right.
White connector
Since LD8 lights when normal power is turned "ON", check the power supply with the "ON"
or "OFF" LD8.
w Since the indoor transformer (T) is connected with 230V power, if 208V power is used,
change the wiring connection as shown in the right figure.
208V
WHITE
ORANGE 230V
Since the indoor and outdoor connecting wires has polarity, make sure to connect the same terminal numbers (1,2,3) for indoor
and outdoor units.
11
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02.12.19 9:58 AM
Page 12
CRANKCASE HEATER
MC
X12(O.B)
COMPRESSOR RELAY
C1,2
MF1,2
X13(O.B)
21S4 RELAY
COMPRESSOR CAPACITOR
O.B
X14(O.B)
21R RELAY
FC(O.B)
FAN CONTROLLER
ZNR(O.B) VARISTOR
F(O.B)
FUSE(6A)
TRANSFORMER
52C
COMPRESSOR CONTACTOR
21S4
TB1,3
TERMINAL BLOCK
63H1
21R
RT
63H2
LD1~LD8
LED(CHECK,SERVICE)
X11(O.B)
HC RELAY
LED
YLW
ORN
BRN
RT
O.B
TB3
4 3 2 1
SW2
SW3
21
LD1
LD2
LD3
LD4
LD5
LD6
LD7
LD8
SW1
X14 X13 X12 X11
CN2
FC
CN4
5
OFF
ON
X13
X14
X12
26C
63H1
X11
MF2
3
2 CN3
1
63H2
RED AC12.3V
208V
21
S4
BLU
BLU BLU
63H1
A1
52C
A2
63H2
HC
BLK
RED
L2
2/T1
BLU
R
C
WHT
5/L3
6/T3
BLU
RED
MC
GRN
Output display(light)
LD1
LD2
LD3
63H1
BLU
WHT
RED
C1
ORN
52C
1/L1
BLK
GR
BLU 4
WHT 3
MF1 RED 2
1
ORN
YLW 1 YLW
C2
2
MF2 BRN 3 BRN
WHT 4 WHT
BLU BLU
230V
RED
TB1
L1
WHT
T/3
BRN
BRN
YLW
YLW
YLW
YLW
RED
RED
BLU
WHT
WHT
CH
GRY
GRY
GRY
RED
BLK
BLK
WHT
WHT
RED
52C
WHT
WHT
ORN
T
POWER SUPPLY
1[ 208/230V
60Hz
21R
GRY
RED
21S4
TRF
RED
BRN AC12.3V
RED
RED
RED
SV
MF1
51CM
CN4T
4 3 2 1 4
BLU
WHT
1
2
3
TO INDOOR UNIT
CONNECTING WIRES
DC 12V (polar)
Check display(flush)
ON
LD4
Compressor
LD5
Outdoor fan ON
ON
63H2 functions
to output display(light).
LD6
4-Way valve ON
LD7
Bypass valve ON
RT overheat protection
LD8
Crankcase heater ON
Defective input
NOTES: 1. If the operation stops to function of the protection device,the check display flushes.
2. Symbols used in wiring diagram above are.
:Terminal block
:Connector
White connector
is to turn the compressor ON-OFF during servicing.
The compressor stops by disconnecting the white connector as shown at the right.
RED 208V
ORANGE 230V
12
WHITE
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02.12.19 9:58 AM
Page 13
CRANKCASE HEATER
MC
X13(O.B)
21S4 RELAY
C1,2
MF1,2
X14(O.B)
21R RELAY
COMPRESSOR CAPACITOR
O.B
ZNR(O.B)
VARISTOR
C5
52C
COMPRESSOR CONTACTOR
FC(O.B)
FAN CONTROLLER
63H1
F(O.B)
FUSE(6A)
TB1,3
TERMINAL BLOCK
63H2
21S4
RT
19
21R
X11(O.B)
HC RELAY
RESISTOR
LD1~LD8
LED(CHECK,SERVICE)
X12(O.B)
COMPRESSOR RELAY
26C
LED
YLW
ORN
BRN
RT
O.B
TB3
4 3 2 1
SW2
LD1
LD2
LD3
LD4
LD5
LD6
LD7
LD8
SW1
SW3
21
CN2
FC
CN4
5
OFF
ON
X13
X14
X12
26C
63H1
X11
MF2
3
2 CN3
1
63H2
AC12.3V
R/1 S/2
BLU BLU
WHT
WHT
63H1
A1
52C
A2
BLK
TB1
L1
RED
L2
52C
2/T1
BLU
BLK
WHT
5/L3
GR
R
C
6/T3
BLU
RED
1/L1
5/L3
MC
2/T1
6/T3
GRN
BLU
4 BLU
WHT
WHT
MF1 RED 3
2 RED
C1
1 ORN
ORN
YLW
PUH42EK7
Only 26C
52C
1/L1
63H2
HC
230V
RED
WHT
BLU
T/3
BRN
BRN
YLW
YLW
YLW
YLW
RED
RED
BLU
WHT
WHT
GRY
GRY
BLK
BLK
21
S4
ZNR
CH
S
GRY
BLK
BLK
WHT
WHT
21R
52C
21S4
208V
ORN
T
POWER SUPPLY
1[ 208/230V
60Hz
TRF
BLU
RED
RED
RED
RED
RED
RED
BRN AC12.3V
SV
MF1
51CM
CN4T
4 3 2 14
BLU
WHT
1
2
3
TO INDOOR UNIT
CONNECTING WIRES
DC 12V (polar)
TRANSFORMER
YLW
1
C2
BRN
MF2 BRN 2
3 WHT
WHT
4 BLU
BLU
Output display(light)
Check display(flush)
LD1
LD2
LD3
63H1
LD4
Compressor
LD5
Outdoor fan ON
ON
ON
63H2 functions
LD6
4-Way valve ON
LD7
Bypass valve ON
RT overheat protection
LD8
Crankcase heater ON
Defective input
NOTES :
1. If the operation stops to function of the protection device,the check display flushes.
2. Symbols used in wiring diagram above are.
:Terminal block
:Connector
White connector
is to turn the compressor ON-OFF during servicing.
The compressor stops by disconnecting the white connector as shown at the right.
CAUTIONS FOR POWER SUPPLY WIRING
Since LD8 lights when normal power is turned"ON",check the power supply with the"ON"or"OFF"LD8.
W Since the indoor transformer(T) is connected with 230V power,if 208V power is used,change the
wiring connection in the following Procedure.
CAUTION FOR INDOOR AND OUTDOOR CONNECTING WIRES
Since the indoor and outdoor connecting wires has polarity,make sure to connect the same terminal numbers(1,2,3)for indoor and outdoor units.
13
208V
ORANGE 230V
WHITE
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Page 14
MODEL : PUH42EK71
SYMBOL
NAME
SYMBOL
NAME
SYMBOL
NAME
MC
X12(O.B)
COMPRESSOR RELAY
MF1,2
X13(O.B)
21S4 RELAY
COMPRESSOR CAPACITOR
O.B
X14(O.B)
21R RELAY
FC(O.B)
FAN CONTROLLER
ZNR(O.B)
VARISTOR
F(O.B)
FUSE(6A/250V)
TRANSFORMER
51C
THERMAL RELAY
21S4
TB1, 3
TERMINAL BLOCK
52C
COMPRESSOR CONTACTOR
21R
RT
63H1
LD1~LD8
LED(CHECK, SERVICE)
X11(O.B) HC RELAY
63H2
26C
HC
CRANKCASE HEATER
C1, 2
C
TO INDOOR UNIT
CONNECTING WIRES
DC 12V (polar)
LED
YLW
ORN
BRN
RT
O.B
TB3
4 3 2 1
SW2
SW3
LD1
LD2
LD3
LD4
LD5
LD6
LD7
LD8
SW1
FC
CN4
5
OFF
ON
X14
2 1
X13
X12
26C
63H1
X11
MF2
3
2 CN3
1
63H2
RED AC12.3V
ORN
POWER SUPPLY
1[ 208/230V
60Hz
208V
A1
52C
WHT
BLU
T/3
BLU BLU
RED
RED
BLU
WHT
WHT
95
GRY
BLK
GRY
21
S4
CH
BRN
BRN
YLW
YLW
52C
GRY
GRY
21S4
BLK
BLK
BLK
RED
RED
RED
TRF
WHT
WHT
SV
21R
BRN AC12.3V
51CM
CN4T
4 3 2 1 4
MF1
BLU
WHT
1
2
3
63H1
51C
26C
MF1
63H2
96
HC
BLU
BLU
4
WHT
WHT
3
RED
RED
ORN
2
1
C1
ORN
A2
YLW
WHT
WHT
MF2
230V
RED
1 YLW
C2
2
BRN
BRN
3 WHT
WHT
4 BLU
BLU
BLK
TB1
L1
L2
RED
1/L1
51C
2/T1
BLU
BLK
3/L2
4/T2
WHT
GR
52C
5/L3
R
C
RED
6/T3
GRN
BLU C
MC
RED
Output display(light)
Compressor indoor command
Heating indoor command
63H1
ON
Compressor ON
Outdoor fan ON
4-Way valve ON
Bypass valve ON
Crankcase heater ON
Check display(flush)
NOTES: 1. If the operation stops to function of the protection device,the check display flushes.
2. Symbols used in wiring diagram above are.
:Terminal block
:Connector
White connector
The compressor stops by disconnecting the white connector as shown at the right.
Since LD8 lights when normal power is turned"ON", check the power supply with the"ON"or"OFF"LD8.
w Since the indoor transformer(T) is connected with 230V power, if 208V power is used, change the
wiring connection as shown at the right.
208V
WHITE
ORANGE 230V
14
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Page 15
PUH18EK
Refrigerant pipe
(option)
{5/8"
Ball valve
(with heat insulator)
Strainer
Flexible tube
Service
port
(check)
Bypass
valve
Restrictor
valve
Accumulator
Muffler Compressor
Ball valve
Refrigerant pipe
(with service port)
(option)
{3/8"
(with heat insulator)
PUH24EK
PUH24EK1
Outdoor unit
Outdoor coil
thermistor
RT
Service
port
(check)
W1
Fusible
plug
Bypass
valve
Muffler Compressor
Accumulator
Ball valve
Refrigerant pipe
(with service port)
(option)
{3/8"
(with heat insulator)
PUH30EK
PUH30EK1
PUH30EK2
Protect
high pressure
switch
Refrigerant pipe
(option)
{5/8"
Ball valve
(with heat insulator)
Strainer
Flared
connection
PUH36EK
PUH36EK1
PUH36EK2
PUH42EK
PUH42EK1
W1 Capillary tube
([0.098o[0.024o39.4)
PUH42EK7
PUH42EK71
Flared
connection
Capillary
tube
({0.126x{0.063x17.3)x2
Strainer
Outdoor unit
Outdoor coil
thermistor
RT
Service
port
(check)
W1
Fusible
plug
Accumulator
Restrictor
valve
Protect
high pressure
switch
Control
Refrigerant pipe
high pressure
(option)
switch
PUH30EK, PUH30EK1, PUH30EK2 {3/4" Oil separator
PUH36EK, PUH36EK1, PUH36EK2
Service
port
PUH42EK, PUH42EK1
4-way valve
PUH42EK7, PUH42EK71 {7/8"
(check)
Ball
valve
(with heat insulator)
Strainer
Flexible tube
Capillary
tube
({0.157x{0.079x33.5)
Strainer
W1 Capillary tube
([0.098o[0.024o39.4)
Control
high pressure
switch
Oil separator
Service
port
4-way valve
(check)
Flexible tube
COOL
HEAT
Outdoor coil
thermistor
RT
W1
Fusible
plug
Flared
connection
Unit : inch
Muffler
Bypass
valve
Compressor
Capillary tube
([0.157o[0.118o7.87)
Ball valve
Refrigerant pipe
W1 Capillary tube
(with service port)
(option)
([0.098o[0.024o39.4)
{1/2"
(with heat insulator)
w Capillary tube size:(ODxIDxLength)
The symbol { indicates diameter.
15
Strainer
Restrictor
valve
Capillary tube
PUH30EK
PUH30EK1
PUH30EK2
({0.157x{0.079x23.6)x2
PUH36,42EK
PUH36,42EK1
PUH36EK2
({0.157x{0.079x17.7)x2
PUH42EK7
PUH42EK71
({0.157x{0.079x22.0)x2
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Page 16
MICROPROCESSOR CONTROL
Operation starts by
P O W E R b u t t o n ON.
Operation stops by
POWER button OFF.
ON
Thermostat
OFF
ON
Compressor
OFF
60 minutes
Crankcase heater
(with jumper wire
J3)
Crankcase heater
(without jumper
wire J3)
4-way valve
(cool)
4-way valve
(HEAT)
ON
OFF
ON
OFF
ON
OFF
10 minutes
10 minutes 1
3 minutes
3 minutes
ON
OFF
ON
Bypass valve
OFF
ON
Outdoor fan
60 minutes
OFF
16
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Page 17
Defrosting
starts.
Indoor unit
ON
Indoor fan
OFF
Auto vane
ON
OFF
Set direction
Set direction
Outdoor unit
ON
4-way valve
OFF
Bypass valve
ON
OFF
Outdoor fan
ON
OFF
Compressor
ON
OFF
17
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Page 18
3 to 7 minutes
80 minutes
7 to 10 minutes
60 minutes
10 to 15 minutes
40 minutes
15 minutes (Maximum)
30 minutes
NOTE1:If the unit stops during defrosting , the next defrost interval will be 50 minutes.
NOTE2:If a protection function works for the first time during defrosting, the compressor will stop.
After a 3-minute time delay, defrosting will restart. In this case, a 3-minute time delay is included with the defrosting
time.
If the protection function works for the second time, the unit stops operation and displays the check code.
The next defrost interval will be 30 minutes.
NOTE3:When the defrosting has ended, the total time of the compressor operation is cleared.
(4) Termination conditions
Defrosting finishes when any of the following conditions are satisfied.
1Defrosting has continued for 15 minutes.
2Outdoor coil thermistor reads 72F or above for the first 75 seconds after defrosting start-up.
3Outdoor coil thermistor reads 46F or above after the 75-second defrosting.
4Power ON/OFF button is turned OFF during defrosting.
6 Actuators
(1) Bypass valve control
<Cooling mode>
1When the unit stops due to the coil frost prevention, the bypass valve turns ON. When one hour has passed since the
compressor stopped, the bypass valve returns to OFF.
2When the compressor operates with the bypass valve at ON for more than 30 minutes, the bypass valve turns OFF.
3When the compressor stops with the bypass valve at OFF, the bypass valve turns ON and remains ON for three minutes.
<Heating mode>
1When the unit starts for the first time after the circuit breaker has been turned ON, or when it starts after the compressor
OFF of 30 minutes or more, if the outdoor coil thermistor reads 54F or more, the bypass valve turns ON.
2When the high pressure switch (63H1) works, the bypass valve turns ON.
3When the bypass has been ON for 30 minutes:
If the high pressure switch has already returned, the bypass valve turns to OFF.
If not, the fan output step keeps 70 for three minutes. Meanwhile, if the high pressure switch returns, the bypass valve
turns OFF. Otherwise the normal fan control starts.
4When the operation mode changes or stops, the bypass valve turns ON and remains ON for three minutes.
<Defrosting operation>
1The bypass valve is OFF.
(2) Crankcase heater control
1With jumper wire J3
The crankcase heater is ON from when the power is turned ON until the compressor starts, and then turns ON one hour
after the compressor stops.
2Without jumper wire J3
The crankcase heater is ON from when the power is turned ON until the compressor starts, and repeats 1-hour ON and 1hour OFF.
18
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Page 19
7 Service functions
(1) Compulsory defrosting
1When all of the following conditions are satisfied, pressing SW2 starts the compulsory defrosting.
During HEAT mode
The compressor is ON.
The outdoor coil temperature is being displayed by LED.
(Outdoor controller board dip switch SW3-1 : OFF, SW3-2 : ON)
The outdoor coil thermistor reads 46F or below.
2The operation state and the termination conditions of the compulsory defrosting are the same as those of the normal
defrosting. As an exception, the defrost interval after the defrosting completion is 50 minutes.
(2) Fixed fan-output
While the compressor is operating (except during defrosting) and the fan output step is indicated by LED, pressing SW2
fixes the fan output. The fixed fan-output can be released when any of the following conditions are satisfied.
1SW2 is pressed again.
2SW3 setting is changed.
3The compressor stops.
4Defrosting operation starts.
(3) Function of switches on the outdoor controller board
SW1: Clears the check code memory (push-button switch)
SW2: Switches the output state indication and the check code display (push-button switch)
SW3-1,2: Switches the output state indication items (dip switch)
For further information, refer to page 20.
(4) 100% fan output
Fan output is fixed to 100% by shorting the connector CN22. However, the fan stops during compressor OFF or defrosting.
Open-circuit of CN22 restarts the normal fan control.
(5) Time shortening
Short circuit of the connector CN21 shortens the time as follows
1Fan control period: 30 seconds 3 seconds
2Three-minutes time delay function : 3 minutes 3 seconds
3Max. time of defrosting : 15 minutes 15 seconds
4Defrost interval : 30 ~ 120 minutes 3 ~ 12 seconds
5Compressor ON/OFF time for bypass valve ON/OFF : 30 minutes 3 seconds
6Compressor ON time to start other functions : x minutes x seconds
7Crankcase heater operation : 1 hour 6 seconds
19
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Page 20
TROUBLESHOOTING
Check code
Output state
Outdoor coil
temperature
(bit)
Fan output
step
(bit)
Total time of
compressor
operation(Hr)
SW3-1
OFF
OFF
OFF
ON
ON
SW3-2
OFF
OFF
ON
OFF
ON
256
512
Lighting
LED
Blinking
LD1
Reversed phase
LD2
Open phase
LD3
1024
LD4
63H2 function
Compressor ON
2048
LD5
51C function
Outdoor fan ON
16
16
4096
LD6
26C function
4-way valve ON
32
32
8192
LD7
Overheat protection
Bypass valve ON
64
64
16384
LD8
Crankcase heater ON
128
128
32768
20
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Page 21
F
212
(Short 38 bits)
176
140
Temperature
104
68
32
-4
-40
(Open 219 bits)
50
100
150
200
255
Number of bits
1 PUH18EK PUH24EK
PUH24EK1
800
600
400
200
50
100
150
200
250
800
600
400
200
50
100
150
200
250
21
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Page 22
Cause
Check point
No need to be checked.
No need to be checked.
LD2
Open phase
LD3
LD4
LD5
51C is working.
Check 51C.
LD6
LD7
LD8
Check points
1) Check the connecting wires.
2) Check the power supply.
3) Check connector and transformers.
4) Check the fuse.
22
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Page 23
4-2 Phenomenon due to wrong wiring between indoor and outdoor units
Wrong wiring
Mode
Thermostat
OFF
Indoor
Outdoor
1
Indoor
ON
OFF
HEAT
Outdoor
1
Indoor
1
Indoor
1
Indoor
1
OFF
ON
OFF
Operation stops.
ON
OFF
ON
OFF
Operation stops.
ON
OFF
ON
OFF
Operation stops.
ON
OFF
ON
OFF
Operation stops.
ON
OFF
Operation stops.
ON
OFF
ON
COOL
COOL
COOL
HEAT
Outdoor
1
COOL
HEAT
COOL
HEAT
COOL
HEAT
Outdoor
Operation stops.
ON
HEAT
Outdoor
1
COOL
Phenomenon
Normal operation.
OFF
ON
HEAT
23
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Page 24
PUH36EK
PUH36EK1
PUH36EK2
Parts name
OUTDOOR COIL
THERMISTOR (RT)
FAN MOTOR(MF,1,2,3,4)
Protector
[PUH18,24]
PUH42EK
PUH42EK1
PUH42EK7
PUH42EK71
Check points
Disconnect the connector then measure the resistance using a tester.
(Surrounding temperature 50F~86F)
Normal
Abnormal
4.3k"~9.6k"
Open or short
White
Orange(Yellow)
Red(Brown)
Blue
[PUH30,36,42]
White
Orange(Yellow)
Red(Brown)
Motor terminal
or
Relay connector
Abnormal
Normal
PUH30,36 PUH42
PUH18
PUH24
77.3"
100.2"
73.9"
61.5"
83.8"
118.7"
79.8"
White Blue
Protector
OPEN : 2759F
CLOSE : 18727F
Blue
Protector
4-WAY VALVE
SOLENOID COIL
(21S4)
BYPASS VALVE
SOLENOID COIL
(21R)
CRANKCASE
HEATER (HC)
Abnormal
PUH18,36,42
PUH24,30
1440"
1190"
Open or short
Abnormal
PUH18,24
PUH30,36,42
1500"
1197"
Open or short
Abnormal
PUH18
PUH24,30,36,42
1920"
1340"
Open or short
24
Open or short
OC245-C--1.qxp
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02.12.19 9:58 AM
Page 25
DISASSEMBLY INSTRUCTIONS
NOTE : All panels are clasped, and should be
removed by shifting up and down.
OPERATING PROCEDURE
PHOTOS
1. Electrical parts
(1) Remove top panel (3 screws in front, 2 screws in rear)
(2) Remove cover panel (1 screw).
The panel is anchored by clicks to the side panel.
Remove by pulling towards you.
(3) Remove cover panel (1 screw).
The panel is anchored by clicks on the right and left sides.
After removing the screw, pull the panel down and remove it
by pulling towards you.
Photo 1
Screws
Top panel
Service
panel
Front panel
Photo 2
Outdoor
controller
board
Transformer Capacitor
Contactor
Screws
2. Fan motor
(1) Remove front panel (3 screws).
Open the panel to a 45 degree angle and lift to remove. The
panel is clasped at three points on the left side.
(2) Remove propeller (1 set nut).
(3) Remove fan motor (3 screws).
Remove lead connector.
Cover
panel
Terminal block
Photo 3
Separator support plate
Motor support
Propeller
High-pressure switch
Lead
connectors
Valve bed
Propeller nut
25
Crankcase heater
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Page 26
OPERATING PROCEDURE
PHOTOS
Photo 4
Screws
Photo 5
Accumulator
Photo 6
Charge plug
Ball valve
Compressor
26
Screws
Heat exchanger
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Page 27
OPERATING PROCEDURE
PHOTOS
1. Electrical parts
(1) Remove top panel (3 screws in front, 2 screws in rear)
(2) Remove cover panel (1 screw).
The panel is anchored by clicks to the side panel.
Remove by pulling towards you.
(3) Remove cover panel (1 screw).
The panel is clasped on the right and left sides. After removing the screw, pull the panel down and remove it by pulling
towards you.
Screws
Photo 1
Panel cover
Photo 2
Compressor protector
Run capacitor
52C relay
Terminal block
Screws
2. Fan motor
(1) Remove front panel (3 screws).
Open the panel to a 45 degree angle and lift to remove. The
panel is clasped at three points on the left side.
(2) Remove propeller (1 set nut).
(3) Remove fan motor (3 screws).
Remove lead connector.
Photo 3
Motor support
Separator support place
Propeller
nut
High-pressure
switch
Valve bed
27
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Page 28
OPERATING PROCEDURE
PHOTOS
Screws
Photo 4
Screws
Heat exchanger
Photo 5
Accumulator
Photo 6
Charge plug
Ball valve
Compressor
28
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13
Page 29
PARTS LIST
STRUCTURAL PARTS
PUH18EK
9
10
7
2
Q'ty / set
No.
Parts No.
Parts Name
Specifications
PUH
18EK
29
Wiring
Remarks
Diagram
(Drawing No.)
Symbol
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Page 30
STRUCTURAL PARTS
PUH24EK
PUH24EK1
11
10
4
4
2
7
5
Q'ty / set
No.
Parts No.
Parts Name
PUH
Specifications
24EK
24EK1
30
Wiring
Remarks
Diagram
(Drawing No.)
Symbol
OC245-C--2.qxp
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Page 31
STRUCTURAL PARTS
PUH30EK PUH36EK PUH42EK PUH42EK7
PUH30EK1 PUH36EK1 PUH42EK1 PUH42EK71
PUH30EK2 PUH36EK2
11
10
1
2
4
4
No.
Parts No.
Parts Name
Specifications
Q'ty / set
PUH
30,36EK 30,36EK2 42EK
30,36EK1
42EK1
1
1
1
Wiring
Remarks
Diagram
(Drawing No.)
42EK7
Symbol
42EK71
1
1
1
11
31
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Page 32
FUNCTIONAL PARTS
PUH18EK
31
30
29
28 27 26
25 24 23 22 21 20 19
18
17
16
15
14
32
13
12
11
10
9
32
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Page 33
Parts No.
Parts Name
Specifications
PUH
18EK
S6V-85FPH
Wiring
Remarks
Diagram
(Drawing No.)
Symbol
MF
63H1
63H2
5 T97
RH247NAB
MC
240V 30W
HC
3/8
5/8
665
600 COMPRESSOR
MRA98881-90
0.157o0.079o33.5
51C
RT
21S4
21R
S-U12 208/230V
52C
30F 370V
3F 440V
C1
RED:12.3VAC, 0.06A
BRN:12.3VAC, 0.06A
250V 6A
F<O.B>
TB1
3P(1, 2, 3)
O.B
TB3
0.098o0.024o39.4
33
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Page 34
FUNCTIONAL PARTS
PUH24EK
PUH24EK1
30
29
28
27 26 25 24
23
22
2
21
20
19
31
18
17
16
15
30
14
13
12
11
31
10
1 2 3 4
34
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Page 35
Parts No.
Parts Name
PUH
Specifications
Wiring
Remarks
Diagram
(Drawing No.)
Symbol
24EK
24EK1
63H2
4 R01 A00 208 CONTROL HIGH PRESSURE SWITCH OPEN psiG 363
63H1
S6V-60FPP
T97
517
300 COMPRESSOR
NH33NBD
T97
501
400 COMPRESSOR
NH33NBDT
MF1, 2
MC
1
MC
HC
240V 43W
3/8
5/8
21R
21S4
0.126o0.063o17.3
RT
S-N25EX
52C
RED:12.3VAC, 0.06A
BRN:12.3VAC, 0.06A
40F 400V
4F 440V
C1, 2
250V 6A
F<O.B>
TB1
O.B
TB3
3P(1, 2, 3)
0.098o0.024o39.4
35
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Page 36
FUNCTIONAL PARTS
PUH30EK PUH36EK
PUH30EK1 PUH36EK1
PUH30EK2 PUH36EK2
30
29 28 27 26 25
24
23
22
21
31
20
19
18
17
16
15
14
13
12
11
1
2
10
9
30
31
6
Q'ty / set
No.
Parts No.
Parts Name
Specifications
Wiring
Remarks
Diagram
(Drawing No.)
Symbol
30EK 30EK1 30EK2 36EK 36EK1 36EK2
VC086DC
PUH
MF1, 2
3 T7W A30 208 PROTECT HIGH PRESSURE SWITCH OPEN psiG 469
63H2
4 R01 A00 208 CONTROL HIGH PRESSURE SWITCH OPEN psiG 363
63H1
NH41NAD
NH41NAHT
NH47NAD
NH47NAHT
MC
MC
1
1
MC
1
1
36
MC
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Page 37
Part numbers that are circled are not shown in the illustration.
Q'ty / set
No.
Parts No.
Parts Name
Specifications
Wiring
Remarks
Diagram
(Drawing No.)
Symbol
30EK 30EK1 30EK2 36EK 36EK1 36EK2
PUH
240V 43W
3/4
1/2
21R
RT
14
15
21R
21S4
1
2
2
0.157o0.079o23.6
0.157o0.079o17.7
S-K25UR
1
1
S-N25EX
RED:12.3VAC, 0.06A
BRN:12.3VAC, 0.06A
4F 440V
3F 440V
HC
21S4
52C
1
52C
C
C
C1, 2
2
C1, 2
250V 6A
F<O.B>
TB1
O.B
TB3
2
2
3P(1, 2, 3)
0.098o0.024o39.4
0.157o0.118o7.87
37
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FUNCTIONAL PARTS
PUH42EK
PUH42EK1
PUH42EK7
PUH42EK71
Page 38
34
33 32 31 30 29
28 27 26
25
24
23
22
35
21
20
19
18
17
16
15
14
13
12
1
2
11
10
9
34
35
Q'ty / set
No.
Parts No.
Parts Name
42EK 42EK1
1 T7W 853 763 FAN MOTOR
Wiring
Remarks
Diagram
(Drawing No.)
Symbol
42EK7 42EK71
PUH
Specifications
MF1, 2
3 T7W A30 208 PROTECT HIGH PRESSURE SWITCH OPEN psiG 469
63H2
4 R01 A00 208 CONTROL HIGH PRESSURE SWITCH OPEN psiG 363
63H1
1
1
MC
HC
PA6N100UG
NH569NXA
ZR42K3PFV
MC
240V 43W
3/4
38
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Page 39
Part numbers that are circled are not shown in the illustration.
Q'ty / set
No.
Parts No.
Parts Name
42EK 42EK1
9 R01 47L 410 BALL VALVE
1/2
Wiring
Remarks
Diagram
(Drawing No.)
Symbol
42EK7 42EK71
PUH
Specifications
26C
21R
21R
RT
21S4
2
2
18
0.157o0.079o17.7
0.157o0.079o22.0
S-K35UR
S-N35EX
19
1
52C
1
52C
1
1
51C, 52C
MSO-N25KF
RED:12.3VAC, 0.06A
BRN:12.3VAC, 0.06A
C
C
C5
15K 4W
4F 440V
C1, 2
250V 6A
F<O.B>
TB1
1
1
O.B
TB3
2
2
32
3P(1, 2, 3)
O.B
0.098o0.024o39.4
0.157o0.118o7.87
39
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02.12.19 10:12 AM
Page 40
TM