ZX0.2 Technical Catalogue PDF

Technical catalogue TK 503/01 E
ZX0.2
Gas-insulated
medium voltage switchgear
Contents
Page
1 Applications
2 Characteristics
3 Your benefit
4 Technical data
4.1
Technical data of the panel
4.2
Technical data of the circuit-breaker
10
4.3
Technical data of the three position disconnector
11
4.4
Technical data of the three position switch disconnector with HV HRC fuses
11
4.5
HV HRC fuses
12
5 Alternative protection and control concepts of panels with circuit-breakers
14
6 Fundamental structure of the panels
15
7 Components
21
7.1
Vacuum circuit-breaker
23
7.2
Three position disconnector
27
7.3
Three position switch disconnector with fuses
28
7.4
Busbar
30
7.5
Outer cone termination system
31
7.5.1 Outer cone connectors type Kabeldon SOC from ABB
32
7.5.2 Further outer cone connector systems
33
7.6
Surge arresters
39
7.7
Main earthing bar
39
78
Capacitive voltage indicator systems
39
7.9
Current and voltage detection devices
41
7.91 Ring core current transformers
41
7.9.2 Dimensioning of current transformers
42
7.9.3 Voltage transformers
43
7.10
Protection and control units
44
7.11
Sulphur hexafluoride
45
7.12
Gas system in the panels
45
7.13
SF6 density sensors
46
7.14
Pressure relief systems
47
7.15
Surfaces
47
2 | Technical catalogue ZX0.2 TK 503 - Revision 01
Page
8 Range of panels
47
Feeder panels
48
8.1
8.1.1 Incoming and outgoing feeder panels with circuit-breaker
48
8.1.2 Feeder panels with three position switch disconnector and fuses
49
8.1.3 Cable termination panels
52
8.2
Busbar sectionaliser and riser panels
54
8.2.1 Couplings within a switchgear block
54
8.2.2 Transfer panel
57
8.2.3 Coupling (connection of two system blocks via cable)
57
9 Busbar earthing
58
9.1
Earthing the busbar by means of an earthing set
58
9.2
Earthing the busbar by means of a sectionaliser and riser or bus coupler
58
10 Building planning
59
10.1
Site requirements
59
10.2 Space required
60
10.3 Minimum aisle widths and emergency exits
62
10.4
Minimum room heights
62
10.5 Concrete floor
63
10.5.1 Floor openings
63
10.5.2 Foundation frames
64
10.6
False floor
65
10.7
Earthing of the switchgear
66
10.7.1 Design of earthing systems with regard to touch voltage and thermal stress
66
10.7.2 EMC-compliant earthing of the switchgear
66
10.7.3 Recommendations on configuration of the switchgear earthing
67
10.8 Panel weights
68
11
Non-standard operating conditions
69
Technical catalogue ZX0.2 TK 503 - Revision 01 | 3
1 Applications
Power supply companies
Marine
Power stations
Transformer substations
Switching substations
Industry
Steel works
Paper manufacture
Cement industry
Textiles industry
Chemicals industry
Foodstuffs industry
Automobile industry
Petrochemicals
Raw materials industry
Pipeline systems
Foundries
Rolling mills
Mining
Platforms
Drilling rigs
Offshore facilities
Supply vessels
Ocean liners
Container vessels
Tankers
Cable laying ships
Ferries
Transport
Airports
Harbours
Railways
Underground railways
Services
Supermarkets
Shopping centres
Hospitals
2 Characteristics
Basic characteristics
Terminals
SF6 gas-insulated with hermetically

sealed pressure system
Solid insulated busbar
Rated voltages up to 24 kV
Up to 2500 A and 31.5 kA
Single busbar design
Stainless steel encapsulation, manufactured
from laser cut sheet material
Modular structure
Switchgear with a leakage rate of less
than 0.1 % per annum
Integrated leakage testing of the panels
Indoor installation
Wall mounting installation and free-standing installation
Operator controls separate from low voltage compartment
Operator controls on the panel accessible from the outside
6 00 mm grid dimension of panelswidth
Outer cone terminal system to EN 50180 and EN 50181

Connection facility for surge arresters on the cable
connector and on the busbar
Panel variants
Incoming and outgoing feeder panels as panels with circuit
breaker and three position disconnector
Outgoing feeder panels with three position switch disconnector and fuses
Bussectionaliser panels
Busriser panels
Transfer panels
Switching devices
Vacuum circuit-breakers with series
three position disconnectors
Three position switch disconnectors
with fuses
Current and voltage metering

Current and voltage transformers outside the gas
compartments
Protection and control
Mechanical operation on site
Combined protection and control devices
Discrete protection devices with conventional control
Protection against maloperation
Mechanical switch interlocking with manual mechanisms
between the circuit-breaker and the three position
disconnector
Additional electrical switch interlocks for motor-operated
mechanisms
Various interlocks for manual circuit-breaker operation
Pressure relief
Pressure relief into the switchroom
Installation
No gas work at site
3 Your benefit
Maximum operator safety
All live components are enclosed to prevent accidental
contact.
As the high voltage compartments are independent of
external influences (degree of protection IP65), the probability of a fault during operation is extremely low.
As evidenced by arc fault testing, our switchgear systems
are notable for maximum operator safety.
Minimum overall costs
The compact design of the panels reduces the space
required and therefore the size of the station. The result is
a lower investment requirement.
Freedom from maintenance is achieved by constant conditions in the high voltage compartments in conjunction
with the selection of suitable materials. The injurious influences of dust, vermin, moisture, oxidation and contaminated air in the high voltage compartments are precluded,
as the gas-tight compartments are filled with inert gas.
As a rule, therefore, isolation of the switchgear to perform
maintenance work is not required.
The panels are designed for an expected service life of
over 40 years.
The systematic selection during the development process
of the materials used provides for complete recycling or
reuse of those materials at the end of the service life.
The panels only leave our production facilities after documented routine testing. Thanks to the plug-in technology
applied in the areas of the busbars, cables and secondary
systems, extremely short installation times are possible.
No gas work is required as a rule at site. There is thus no
need to evacuate and fill the high voltage compartments,
test them for leakage and measure the dewpoint of the
insulating gas at site.
Maximum availability
The busbar technology permits simple and therefore safe
assembly.
In spite of the extremely low failure probability of the ZX
switchgear systems, replacement of components in the
gas compartments and therefore a rapid return to service
after repairs is possible.
In gas-insulated switchgear, earthing of switchgear sections is performed by a high quality vacuum circuit-breaker.
The circuit-breaker can close onto a short-circuit significantly more frequently and reliably than a positively making
earthing switch.
4 Technical data
4.1 Technical data of the panel
Table 4.1.1: Technical data of the panel
Rated voltage / maximum operating voltage
Ur
kV
12
24
Rated power frequency withstand voltage
1)
Ud
kV
28
50
Rated lightning impulse withstand voltage
1)
Up
kV
75
fr
Hz
Ir
Rated frequency
2)
Rated normal current of busbars
125
50
...1250, ... 2500
... 630, ...1250 (panel width 600 mm)

Ir
Rated peak withstand current
Ik
kA
...31.5
Ip
kA
...80
Rated duration of short-circuit
tk
...3
Rated normal current
3)
... 1600, ... 2000, ...2500 (panel width

900 mm and 1200 mm)
Insulating gas system,
4) 5)
Alarm level for insulation
pae
Rated filling level for insulation

Minimum functional level for operation
Rated filling level for switch
9)
9)
kPa
7)
130
8)
kPa
pmm
kPa
140
psw
kPa
150
IP65
Degree of protection of the low voltage compartment and the mechanism bay
Ambient air temperature, maximum
11)
Ambient air temperature, minimum

Site altitude
120
pre
Degree of protection for parts under high voltage
Ambient air temperature, maximum 24 hour averages
6)
12)
IP3X
10)
+40
+35
-5
...1000

3)

4)

5)

6)

Higher levels to international standards on request

Rated current for 60 Hz on request
Panels with switch disconnector and fuses: Dependend on fuses
Insulating gas: SF6 (sulphur hexafluoride)
All pressures stated are absolute pressures at 20 C
100 kPa = 1 bar
7)
Switch disconnector panels: 140 kPa
8)
Switch disconnector panels: 150 kPa
9)
Only relevant for three position switch disconnector panels
10)
Higher degrees of protection on request
11)
Higher ambient air temperature on request
11)
Higher site altitude on request
1)
2)
Internal arc classification

The panels are arc fault tested in accordance with IEC 62271-200.
Table 4.1.2: Internal arc classification of the switchgear in accordance with IEC 62271-200
1)
Classification IAC
Wall mounting installation
I nternal arc
AFL
3 1.5 kA 1 s

Free-standing installation
Classification IAC
AFLR
Internal arc
31.5 kA 1 s
Rated short-time current and duration of an arc fault in

the cable termination compartment and in the busbar
0.87 x 31.5 kA
1s
2)
compartment
Key to table 4.1.2:

IAC
AFLR


Accessibility from the rear (R - rear)
Accessibility from the sides (L - lateral)
Accessibility from the front (F - front)
Switchgear installed in closed rooms with access
restricted to authorised personnel only
The IAC qualification relies on a system consisting of at least three

panels.
Loss of Service Continuity to IEC 62271-200
The various LSC categories of the standard define the possibility
to keep other compartments and/or panels energised when opening a main circuit compartment.
Gas-filled compartments cannot be opened, as they would then
lose their functionality. This means that there is no criterion for loss
of service continuity of inaccessible compartments.
Table 4.1.3: Loss of Service Continuity of the switchgear in accordance with IEC 62271-200
Cable compartments and surrounding areas of the fuse boxes
LSC2B
Gas compartments are not to be opened under service conditions, and
Gas compartments:
therefore an LSC qualification is not applicable.
Key to table 4.1.3:

LSC2B

1)
2)
Loss of Service Continuity

Other panels and all cable compartments may
remain energised.
IEC 62271-200 corresponds to DIN EN 62271-200 and VDE 0671 Part 200
According to IEC 62271-200, section A.5.2.1 three-phase faults do not generally develop in cable compartments
with plug-in connectors. That means the actual current value is reduced to approximately 0.87 times the specified internal arc
withstand current.
Partition class to IEC 62271-200

The partition class to IEC 62271-200 defines the nature of the partition between live parts and an opened, accessible compartment.
Table 4.1.4: Partition class in accordance with IEC 62271-200

Partition class
PM
Key to table 4.1.4:

PM:
partition of metal
Panels of partition class PM provide continuous metallic and

earthed partitions between opened accessible compartments and
live parts of the main circuit.
4.2 Technical data of the circuit-breaker

Table 4.2.1: Technical Data of the circuit-breaker
Ur
kV
Rated power frequency withstand voltage
1)
Ud
kV
28
50
Rated lightning impulse withstand voltage
1)
Up
kV
75
125
fr
Hz
50
Ir
...1250, ...2500
Rated short-circuit breaking current
Isc
kA
...25, ...31.5
Rated short-circuit making current
Ima
kA
...63, ...80
Rated short-time withstand current
Ik
kA
...25, ...31.5
tk
...3
Rated voltage / maximum operating voltage
Rated frequency
2)
3)
Operating sequence
12
24
O - 0,3 s - CO - 3 min - CO
Closing time
t cl
ms
ca. 60
Rated opening time
t3
ms
60
Rated break time
tb
ms
75
Rated auxiliary voltage
V DC
48, 60, 110, 220
5)
Power consumption of charging motor
200 (500 at start-up)
Power consumption of opening coil
max. 250
Power consumption of closing coil
max. 250
Power consumption of blocking magnet
10
Power consumption of undervoltage release
Permissible numbers of operating cycles of the vacuum interrupters

30000 x Ir
50 x ISC
(Ir = Rated normal current)

(ISC = Rated short-circuit breaking current)
Classes according to IEC 62271-100

Ik 25 kA
Ik > 25 kA
All circuit-breakers
Application: Switching of back-to-back capacitor banks,
Special circuit-breaker

4)

5)

1)
2)
3)
Higher levels to international standards on request

Rated current for 60 Hz on request
Higher operating currents on request
Different operating sequences on request
Different auxiliary voltages on request
M2
M1
E2, C2
C2
4)
4.3 Technical data of the three position disconnector

Table 4.3.1: Technical data of the three position disconnector
Rated voltage / maximum rated voltage
Ur
kV
12
24
Rated power frequency withstand voltage across the isolating distance
kV
32
60
Rated lightning impulse withstand voltage across the isolating distance
kV
85
145
Ik
Rated short-time withstand current
Ik
kA
...31.5
Ip
kA
...80
tk
Ua
V DC
1)
Power consumption of mechanism motor

Motor running time on opening or closing the disconnector
3)
Motor running time on opening or closing the earthing switch
3)
... 1250, ... 2500
...3
48, 60, 110, 220
2)
210 (maximum), 35 (average)
6-8
6-8
4.4 Technical data of the three position switch disconnector

with HV HRC fuses
Table 4.4.1: Technical data of the three position switch disconnector with HV HRC fuses
Rated voltage
Ur
Rated power frequency withstand voltage across the isolating distance

Rated lightning impulse withstand voltage across the isolating distance
Motor running time on opening or closing the disconnector
1)
2)
3)
3)
kV
12
24
kV
32
60
kV
85
145
Ir
... 80
...63
Ua
V DC
s
48, 60, 110, 220
2)
When a motor-operated mechanism is used

Different auxiliary voltages on request
At rated auxiliary voltage
4.5 HV HRC fuses

Fuses from Siba (44534 Lnen. Germany) of 442 mm in length
and a maximum diameter of 67 mm are used. Shorter fuses have
to be fitted with a length adapter. The fuses have thermal protection. Tables 4.5.1 and 4.5.2 below show the assignment of transformer ratings to possible HV HRC fuse links. As the fuses are
installed in a fuse box inside the panel, the operating current is
limited to 60 % of the rated current of the fuse.
Table 4.5.1: Selection table for HV HRC fuses, (U r up to 12kV)

Relative impedance
Rated transformer
voltage u K
current
min.
max.
[kVA]
[%]
[A]
[A]
[A]
Operating Voltage
Transformer Rating
[kV]
6 ... 7.2
10 ... 12
Rated current of the HV-fuse
50
4.8
16
16
75
7.2
16
20
100
9.6
20
25
125
12
20
31.5
160
15.4
31.5
40
200
19.2
40
50
250
24.1
40
63
315
30.3
50
63
400
38.5
63
63
400
38.5
63
80 SSK
50
2.9
10
10
75
4.3
10
10
100
5.8
16
16
125
7.2
16
20
160
9.2
20
25
200
11.5
20
31.5
250
14.4
25
40
315
18.2
31.5
50
400
23.1
40
50
400
23.1
40
40
500
28.9
50
63
500
28.9
50
63 SSK
630
36.4
63
80 SSK
630
36.4
63
80 SSK
800
46.2
80 SSK
80 SSK
Table 4.5.2: Selection table for HV HRC fuses, (U r up to 24kV)

Relative impedance
Rated transformer
voltage u K
current
[kVA]
[%]
[A]
[A]
[A]
75
3.1
10
10
100
4.2
10
10
Operating Voltage
Transformer Rating
[kV]
13.8
15 ... 17.5
24
Rated current of the HV-fuse

min.
max.
125
5.2
16
16
160
6.7
16
20
200
8.4
20
20
250
10.5
20
25
315
13.2
25
31.5
400
16.7
31.5
40
400
16.7
31.5
31.5
500
20.9
40
50
500
20.9
40
40
630
26.4
50
63
630
26.4
50
50
800
33.5
63 SSK
63 SSK
1000
41.8
80 SSK
80 SSK
75
2.9
10
10
100
3.8
10
10
125
4.8
16
16
160
6.2
16
16
200
7.7
20
20
250
9.6
20
25
31.5
315
12.1
20
400
15.4
31.5
40
400
15.4
31.5
31.5
500
19.2
40
50
500
19.2
40
40
630
24.2
40
63
630
24.2
40
40
800
30.8
50
63 SSK
100
2.9
10
10
125
3.6
10
10
160
4.6
10
16
200
5.8
16
16
250
7.2
16
20
315
9.1
20
25
400
11.5
20
31.5
400
11.5
20
20
500
14.4
25
40
500
14.4
25
25
630
18.2
31.5
50
630
18.2
31.5
31.5
800
23.1
40
40
1000
28.9
50
63 SSK
5 Alternative protection and control concepts of panels

with circuit-breakers
ZX0.2
Protection and control unit

e.g. 615 series
Protection unit
e.g. 610 series

e.g. 630 series

e.g. 630 series
Three position disconnector manual mechanism
Three position disconnector manual mechanism
Three position disconnector motorised mechanism,

remote control possible
Mechanical interlocks
Three position disconnector,
circuit-breaker
Mechanical interlocks
circuit-breaker
Mechanical and electrical

interlocks
circuit-breaker
6 Fundamental structure of the panels

The switchgear system is suitable for both free-standing installation (fig. 6.1) and wall mounting installation (fig. 6.2).
Modular structure
Each cable feeder panel consists of the gas-filled panel module
(A), the solid insulated busbars (B), the cable termination compartment(C), the low voltage compartment(D) and the mechanism
bay (E). There are no gas connections between the two compartments in adjacent panels.
Fig.6.1: Outgoing cable panel 1250A (free-standing installation)
Fig.6.2: Incoming cable panel 1600A with voltage transformers on the

busbar and on the outgoing feeder (wall mounting installation)
2400
2400
1330
1310
Panel module (A)
Panel module with circuit-breaker and three position disconnector (figs. 6.3 and 6.4)
The panel module essentially contains all the live high voltage
parts, i.e. the switching devices, bushings for connection of the
busbar and outer cones for connection of the high voltage cables.
Current and voltage transformers are located outside the panel
modules.
The pressure relief disk for the panel module is located in the rear
wall of the enclosure.
The circuit-breaker operating mechanism, the gas density sensor and the filler valve are located on the circuit-breaker mounting
plate, which is bolted to the front wall of the panel module. The
operating mechanism of the three position disconnector is positioned above the circuit-breaker operating mechanism on the front
wall of the panel module. The live high voltage parts of the switches are located inside the panel module, and the operating mechanisms are easily accessible outside the gas compartment.
The seals of the components are o-ring seals which are not exposed to any UV radiation.
The gas systems of panel modules in a switchgear system consisting of several panels are not connected together.
Three position disconnectors, circuit-breakers with three position
disconnectors and switch disconnectors with HV HRC fuses can
be used.
Fig. 6.3: Panel module with circuit-breaker, 1250 A, panel width 600mm
Fig. 6.4: Panel module with circuit-breaker, 2000 A, panel width 1200mm
1.12
1.12
1.0
1.0
2.3
2.4
1.10
1.11
1.1
2.3
2.4
1.10
1.11
1.1
1.2
1.13
1.2
1.3
1.7
1.3
1.9
1.13
1.9
3.5
3.5
1.8
1.0
1.1
1.2
1.3
1.7

1.8
1.9
1.10
1.11
Panel module (enclosure)

Circuit-breaker pole
Circuit-breaker mechanism
Outer cone
Isolating system for voltage
transformer
Voltage transformer
Current transformer
Gas density sensor
Gas filling valve
1.12
1.13
2.3
2.4

3.5
Cast resin bushing to busbar

Pressure relief disk
operating mechanism
Main earthing bar
Insulating gas SF6
Panel module with three position switch disconnector and

fuses (fig. 6.5)
The live parts of the switch are inside the panel module and the
operating mechanism is located in an easily accessible position
outside the gas compartment. The optional fuses can be replaced
without any gas work
Fig. 6.5: Panel module with switch disconnector and fuses
1.0
1.10
1.11
1.15
1.16
1.17
1.3
1.18
1.13
1.0
1.3
1.10
1.11
1.13
1.15

Outer cone
Gas density sensor
Gas filling valve
Three position switch disconnector
1.16

1.17
1.18

operating mechanism
Fuse box
Earthing switch
Insulating gas SF6
The busbar (B)

The solid insulated busbar is located on the roof plates of the panel modules. The insulating silicone parts of the busbar (end adapters, cross adapters and conductor insulation) have a metallised,
earthed coating on the outside. The busbar is thus shockproof in
normal operation. The busbar can be fitted with voltage and current transformers.
Fig. 6.6: Busbar with optional current and voltage transformers on a four-panel ZX0.2 switchgear system (viewed from the rear), shown without cover
plates on the busbar.
1.8
1.12
2.1
1.0
1.9
1.0
1.8
1.9
1.12
2.1

Voltage transformer
Current transformer
Busbar
The cable termination compartment (C)

The cable termination compartment (figs. 6.7 and 6.8) represents
a supporting frame for the panel, manufactured from aluminium
sections and galvanised steel sheets. The cable termination compartments of adjacent panels are segregated from each other by
sheet steel walls.
The cover of the cable termination compartment may optionally be

interlocked so that the cable termination compartment is only accessible when the cables are earthed.
In the unlikely event of an internal arc fault in the cable termination
compartment, the pressure is discharged to the rear.
The cable termination compartment contains the main earthing bar

(3.5), the high voltage cables (3.2) with cable connectors (3.1) and
cable fasteners (3.3), optional surge arresters, current transformers and optional voltage transformers (1.8) and the mechanism for
the isolating device for voltage transformers (3.8).
Partitioning of the cable termination compartment from the cable

basement is effected by split floor plates in the area of the cables.
The cable termination compartment is safe to touch when appropriate cable connectors are used.
Fig. 6.7: Cable termination compartment (C) , example configuration with

one cable per phase
Fig. 6.8: Cable termination compartment (C) , example configuration with

fixed mounted voltage transformers and two cables per phase
3.0
1.9
3.1
3.5
1.9
3.0
3.5
3.8
3.1
1.8
3.3
3.7
3.2
3.7
3.2
3.3
3.6
1.8
1.9
3.0
3.1
3.2
3.3
3.5
3.6
3.7
3.8

3.6
Voltage transformers, in this case fixed mounted

Current transformers
Cable termination compartment (C)
Cable connector
High voltage cable
Cable fastener
Main earthing bar
Floor plate
Cover
Mechanism for the voltage transformer
isolating device (optional)
The low voltage compartment (D) and the mechanism bay

(E)
the cover of the mechanism bay.
The low voltage compartment and the mechanism bay are two
independent metal enclosures. The low voltage compartment has
a door (door stop alternatively right- or left-hand side), and the
mechanism bay a screw-fastened cover.
The low voltage compartment accommodates the protection devices and further secondary equipment with wiring. The mechanism bay houses the operating mechanism for the circuit-breaker
(1.2), the operating mechanism for the three position disconnector
(2.5) or operating mechanism for the three position switch disconnector, and the sensors for gas density monitoring (1.10) and the
filler valve (1.11) of the gas compartment.
The controls and indicators of the operating mechanisms are accessible from the outside.
The entry for external secondary cables (6.5) is located in the roof
plate of the low voltage compartment. Optionally, the entries for
secondary cables can be provided in the floor plate of the cable
termination compartment. In that case, the secondary cables are
led in through the floor plate of the cable termination compartment
at the left and laid through the cable termination compartment
and through the mechanism bay towards the low voltage compartment in a cable duct at the side.
The sockets for the capacitive indicator system (1.5) are located in
Fig. 6.9: Low voltage compartment and mechanism bay
6.5
6.0
6.6
2.5
1.10
1.11
6.10
1.2
1.5
1.2
1.5

1.10
1.11
2.5

6.0
6.6
6.5
6.10
Circuit-breaker operating mechanism

Measuring sockets for capacitive voltage
indicator system
Gas density sensor
Gas filling valve
Three position disconnector operating
mechanism
Low voltage compartment
Low voltage compartment door
Secondary cable entry
Mechanism bay
7 Components
Fig. 7.1: Circuit-breaker panel, 1250 A, example configuration
6.5
6.0
6.6
2.1
1.12
2.3
1.3
1.13
1.0
2.4
6.10
1.10, 1.11
1.1
1.2
1.5
1.9
3.1
3.5
3.2
3.0
3.3
3.6
Fig. 7.2: Circuit-breaker panel, 1600 A, example configuration
1.8a
1.12
2.3
1.18
1.7
1.3
1.13
6.5
6.0
6.6
2.1
1.0
2.4
6.10
1.10, 1.11
1.1
1.2
1.5
1.9
3.1
3.8
3.5
1.8b
3.0
3.2
3.3
3.6
Fig. 7.3: Panel with switch disconnector and fuses, example configuration
6.5
6.0
6.6
2.1
1.0
1.12
2.3
6.10
1.10, 1.11
1.16
1.15
1.17
1.5
1.3
3.1
3.5
1.13
3.2
3.0
1.0
1.1
1.2
1.3
1.5

1.7
1.8a

1.8b
1.9
1.10
1.11
1.12
1.13
1.15
1.16
1.17
1.18
Panel module
Circuit-breaker pole
Circuit-breaker operating mechanism
Outer cone
Measuring sockets for capacitive voltage indicator
system
Isolating system for voltage transformer
Voltage transformer for busbar measurement
(optional)
Voltage transformer for feeder measurement (optional)
Current transformer
Gas density sensor
Filling valve
Three position switch disconnector mechanism
Fuse box
Heat sink
3.3
3.6
2.1
2.3
2.4
3.0
3.1
3.2
3.3
3.5
3.6
3.8

6.0
6.5
6.6
6.10
Busbar
Three position disconnector mechanism
Cable compartment
Cable connector
High voltage cable
Cable fastener
Main earthing bar
Floor plate
Mechanism for the voltage transformer
isolating device (optional)
Low voltage compartment
Secondary cable entry
Low voltage compartment door
Mechanism bay
Insulating Gas SF6
7.1 Vacuum circuit-breaker

The fixed mounted vacuum circuit-breakers are three phase
switching devices and fundamentally consist of the operating
mechanism and the three pole parts. The pole parts contain the
switching elements proper, the vacuum interrupters.
The pole parts are installed on a common mounting plate. The
operating mechanism is on the opposite side from the mounting
plate. In this way, the pole parts, mounting plate and operating
mechanism form a single assembly. The mounting plate for this
assembly is screwed to the front wall of the circuit-breaker compartment in a gas-tight manner at the works.
For earthing, the three position disconnector prepares the connection to earth while in the de-energised condition. Earthing
proper is performed by the circuit-breaker. A circuit-breaker functioning as an earthing switch is of higher quality than any other
earthing switch.
The circuit-breaker operating mechanism is located in the mechanism bay of the panel. The indicators and controls for the circuitbreaker are located in the operator control area of the panel (fig.
7.1.1) and are accessible from the outside.
The pole parts are located in the circuit-breaker compartment

which is filled with SF6, and are therefore protected from external
influences. The operating mechanism is located in the mechanism
bay and is therefore easily accessible.
Functions of the vacuum circuit-breaker
-
-
-

Switching operating current on and off

Short-circuit breaking operations
Earthing function in conjunction with the three position
disconnector
Fig. 7.1.1: Operator control area, controls and indicators for the circuit-breaker
1
2
4
6
(3)
1
2
3

4

5

6
Mechanical ON pushbutton circuit-breaker

Mechanical OFF pushbutton circuit-breaker
Receptacle for manual charging of the
stored-energy spring (behind the cover)
Mechanical indicator for Circuit-breaker
ON Circuit-breaker OFF
Mechanical indicator Stored-energy
spring charged Stored-energy spring dis-
charged
Operating cycle counter
Secondary equipment for the circuit-breaker operating

mechanism
The secondary equipment options for the circuit-breaker operating
mechanism can be found in table 7.1.1.
VDE designation
IEC designation
Table 7.1.1: Secondary equipment options for the circuit-breaker operating mechanism
Equipment
Standard
-MS
(-M0)
Charging motor for spring mechanism
-BS2
(-S1)
Auxiliary switch Spring charged
-MO1
(-Y2)
Shunt release OFF
-MC1
(-Y3)
Shunt release ON
-BB1
(-S3)
Auxiliary switch CB ON/OFF
-BB2
(-S4)
-BB3
(-S5)
-KN
(-K0)
-RL1
(-Y1)
Blocking magnet CB ON
-BL1
(-S2)
Auxiliary switch for blocking magnet
-BB4
(-S7)
Auxiliary switch for fault signal (impulse time 35 ms)
-MU
(-Y4)
2)
Undervoltage release
-MO3
(-Y7)
2)
Indirect overcurrent release
-MO2
(-Y9)
2nd shunt release OFF
1)
2)
Anti-pumping device
Option
With control by RE_

Combination of -MU with -MO3 is not possible
Locking of the mechanical pushbuttons
Fig. 7.1.2: Securing to prevent operation of the OFF button

and securing to prevent cancellation of earthing
The following methods of locking the mechanical pushbuttons for the circuitbreaker are available.
Securing to prevent operation of the OFF button (fig. 7.1.2)
The standard version of the OFF button is fitted with a swivel flap.
The padlocked flap prevents operation of the OFF button.
Interlocking of the OFF button in the earthed condition (fig. 7.1.2)
(securing to prevent cancellation of earthing)
In addition to the lock to prevent operation of the OFF button, the
mechanical OFF button for the circuit-breaker can only be locked
in this version when the earthing switch and the circuit-breaker are
closed (feeder earthing).
Locking to prevent inadvertent operation of the OFF and/or ON buttons (fig. 7.1.3)

The devices permit locking of the ON and/or OFF buttons with
padlocks.
Fig. 7.1.3: Securing by lock switch (locking of both buttons shown here)
Locking by lock switch (fig. 7.1.4)

The ON and/or OFF buttons can be designed as lock switches.
In this option, the ON button can only be operated with a key. The
button does not engage when pressed.
The OFF button can be operated without a key. The switch remains
in the OFF position, as the button engages when pressed. Electrical
closing of the circuit-breaker is not then possible. The pressed OFF
button can be released locally with the key.
Fig. 7.1.4: Locking by lock switch: locking of the OFF

button
7.2 Three position disconnector

The three position disconnectors are combined disconnectors and
earthing switches. The three switch positions, connecting, disconnecting and earthing, are clearly defined by the mechanical
structure of the switch. Simultaneous connection and earthing is
therefore impossible.
The mechanical controls and indicators for the operating mechanism are located in the cover of the mechanism bay and are accessible from the outside.
Knife-switch three position disconnectors are used. The switching

components of the three position disconnector are located in the
SF6-filled panel module, while the operating mechanism block is
easily accessible in the low voltage compartment.
For manual operation of the switch with a lever (1), the relevant
opening for the lever (5 and 3, for the disconnector or earthing switch) is to be uncovered by turning the selector lever. The
switch position is indicated mechanically (2 and 4). In order to
avoid maloperation, manual mechanisms are interlocked mechanically with the relevant circuit-breaker within the panel.
The three position disconnectors can be manually or motor-operated operated. Emergency manual operation is always possible.
Manual operating mechanism
Motorised operating mechanism

Motorised mechanisms are preferably to be operated using the
control unit. Manual operation as with a manual mechanism is
also possible. The motorised mechanism is mechanically and
electrically interlocked with the circuit-breaker.
Fig. 7.2.1: Operator control area, mechanical controls and indicators for the three position disconnector
4
5
2
1
3
1
2
3
4
5
Selector lever
Switch position indicator earthing switch
Opening for operation of the earthing switch
Switch position indicator disconnector
Opening for operation of the disconnector
Mechanism variants and secondary equipment

The secondary equipment options for the three position disconnector
mechanism variants can be found in table 7.2.2.
Table 7.2.2: Secondary equipment options for the three position disconnector operating mechanism variants in a feeder panel
VDE designation
IEC designation
Three position disconnector operating mechanism
Equipment
Manual mechanism
Standard
-MI
(-M1)
-BI1
(-S15)
-BI2
(-S16)
-BE1
(-S57)
-BE2
(-S58)
-BI1
(-S11)
Option
Motor-operated mechanism
Standard
Drive motor
Microswitch to detect switch position
Disconnector OFF
Disconnector ON
Earthing switch OFF

Earthing switch ON
Auxiliary switch Disconnector OFF
-BI2
(-S12)
Auxiliary switch Disconnector ON
-BE1
(-S51)
Auxiliary switch Earthing switch OFF
Auxiliary switch Earthing switch ON
-BE2
(-S52)
-BL1
(-S151)
-BL2
(-S152)
Microswitch on the selector lever
Option
-RL4
(-Y1)
Blocking magnet disconnector
-RL3
(-Y5)
Blocking magnet earthing switch
1) When shunt release ON MC1 is used in the circuit-breaker operating mechanism
7.3 Three position switch disconnector with fuse

The three position switch disconnectors with fuses are a combination of a switch disconnector , a positively making earthing switch,
an HV HRC fuse and an additional positively making cable earthing switch .
earthing switch is effected positively when the earthing switch in

the three position switch disconnector is operated.
The operating mechanism block is located in the low voltage
compartment and is therefore easily accessible. The mechanism for the switch is designed as a snap action spring mechanism, and the switching velocity is therefore independent of the
speed at which the mechanism is operated.
Knife-type three position switch disconnectors are used. The

switching elements (1) of the three position switch disconnectors are located in the SF6-filled panel module. The disconnector
contact of the three position switch disconnector is fitted with a
quenching plate system. This consists of cooling plates which
split the arc into short partial arcs connected in series. The reestablishment of the contact gap after extinction of the arc at the
current zero is supported by the cooling of the arc.
The switch disconnector is always manually operated.

The mechanical ON button of the operating mechanism can
optionally be secured with a padlock.
The HV HRC fuses are located in the fuse box below the switch
disconnector, in air at atmospheric pressure. A fuse flap (1.19)
located in front of the insulated handles on the HV HRC fuse is
blocked when the outgoing feeder is not earthed. Blown fuses
can therefore only be replaced when the feeder is earthed.
The additional cable earthing switch ensures that blown HV HRC
fuses are also earthed on the cable side. Operation of the cable
The controls and indicators of the operating mechanism are

shown in fig. 7.3.1.
Options for secondary equipment on the mechanism can be
found in table 7.3.1.
Fig. 7.3.1: Controls and indicators of a panel with switch disconnector and fuses
6
1
2
5
3
5
7
4
1
2
3

4
5

6
7

Mechanical OFF pushbutton switch disconnector

Mechanical ON pushbutton switch disconnector
Opening for manual charging of the switch-disconnectors
stored-energy spring
Opening for operation of the earthing switch
Mechanical indicator for Circuit-breaker ON
Circuit-breaker OFF
fuse blown indicator
Mechanical indicator Stored-energy
spring charged Stored-energy spring discharged
VDE designation
IEC designation
Table 7.3.1: Secondary equipment options for the three position switch disconnector operating mechanism with fuse
Equipment
Standard
Option
-BI1
(-Q0S3)
Auxiliary switch switch disconnector ON/OFF
-BI2
(-Q0S4)
-BI3
(-Q0S13)
-BI4
(-Q0S14)
-BE1
(-Q8S1)
Auxiliary switch earthing switch ON/OFF
-BE2
(-Q8S2)
-BE3
(-Q8S11)
-BE4
(-Q8S12)
-BI5
(-Q0S1)
-BI6
(-Q0S2)
-MO1
(-Q0Y2)
Shunt release OFF
-FF1
(-F1S1)
Auxiliary Switch HV HRC fuse blown
-RLI15
(-Q0S151)
Auxiliary switch selector slide position disconnector
-RLE15
(-Q8S151)
Auxiliary switch selector slide position earthing switch
7.4 Busbar
The busbars are located outside the gas compartment.
The insulation of the busbar is of silicone. The surfaces of the busbar components are metallised and are connected to earth potential after assembly. The busbars are thus shockproof in normal
operation.
The conductive connections between the busbars and from the
busbars to the relevant cast resin bushing in the panel module are
made by the cross and end adapters.
Fig. 7.4.1: Busbar with cross and end adapters
Bushing-type current transformers can be mounted between two

panels in the busbar run. Voltage transformers can be installed
above the cross and end adapters for detection of the busbar
voltage (see also fig. 6.7).
7.5 Outer cone termination system

Outer cone device termination components to EN 50180 and EN
50181, fitted gas-tight in the wall between the panel module and
the cable termination compartment, facilitate connection of cables
and surge arresters (figs. 7.5.1 to 7.5.3). The termination height
of 700 mm provides for good accessibility when installing cables.
When the shutter on the cable termination compartment has been
removed, the cables are accessible from the front of the system.
In panels of 1200 mm width, the two outer cones per phase are
to be fitted with the same number of plug connectors.
Fig. 7.5.1: View into the cable termination area with outer cones in air,
without cable connectors (during assembly at the works, without the cable
termination compartment)
Fig. 7.5.3: View into the cable termination compartment in

air with shockproof cable connectors (ABB type SOC 630...)
and cables
Furthermore, at operating voltages of up to 12 kV, operating currents of up to 630 A and short-time withstand currents of up to
25 kA, connection of plastic-insulated cables (35mm2 - 400 mm2)
and paper-insulated cables (50mm2- 400mm2) is possible using
an insulated cable termination (type RCAB 12 kV) from manufacturer Tyco. This cable termination (fig. 7.5.4) is not shockproof.
When this termination system is used, the cover on the cable termination compartment should be lockable.
Apart from this, always use shockproof termination systems where
possible.
Fig. 7.5.2: Outer cones in a panel with three position disconnector and
fuses
Fig. 7.5.4: Cable termination RCAB 12 kV from Tyco, 630 A, 25 kA
7.5.1 Outer cone connectors type Kabeldon SOC from ABB

In the form of the Kabeldon SOC product, ABB offers outercone
connectors for polymeric cables of all current cable cross-sections
and cable diameters.
All connector sleeves are routinely tested with regards to partial

discharge and AC, to ensure that supplied accessories are of
highest quality.
The connectors are made of rubber and they are cold mountable.
The outer conductive layer of the conductor ensures a touch proof
system is approximate 2 mm thick and vulcanized together in one
process with the insulation and inner deflector. This method gives
a robust product with highest mechanical withstand.
The kits are supplied with adaptor, cable lug and connector hood
with pre-installed earth conductor. Extra material such as earthing
kits, crutch seals for 3-core cables and screen potential material for cable armouring is also within the ABB range of products.
Kindly contact ABB Sales Representative for more information.
Fig. 7.5.1.1: Connector ABB type Kabeldon SOC for cable cross section
from 25 to 300 mm2
Fig. 7.5.1.2: Connector ABB type Kabeldon SOC for cable cross section
from 400 to 630 mm2
Table 7.5.1.1: Technical data of the connector ABB Kabeldon type SOC
Voltage level
Designation
Diameter over insulation
Conductor cross section
[mm]
[mm2]
[kV]
12 - 24
SOC 630-1
15 - 26,8
50 -120
12 - 24
SOC 630-2
21,4 -34,9
150 -300
12 - 24
SOC 630-3
31,5 - 42
400
12 - 24
SOC 630-4
31,5 - 42
500
12 - 24
SOC 630-5
40 - 46
630
7.5.2 Further outer cone connector systems

A selection of various shockproof connector systems which can
be installed depending on the space available is presented in
tables 7.5.2.1 and 7.5.2.6. When making your selection, please
observe the current and short-circuit ratings of the cables and
connector systems. Please consult the manufacturers latest catalogues for the precise ordering data and information on any couplings required.
Table 7.5.2.1: Selection of cable connectors, panels with three position switch disconnector and fuses, 12 kV
12
16 - 150
25 - 95
25 - 120
25 - 150
Tyco
Sdkabel GmbH
nkt cables GmbH
EUROMOLD
[mm2]
Cable connector manufacturer / connector type
ABB Kabeldon
Cable cross-section
[kV]
One cable
Maximum operating
voltage
Cables fitted
158LR
SOC 250
EASW 10/250
RSES-52..
SEW12
Table 7.5.2.2: Selection of cable connectors, panel width 600 mm, 12 kV
CB12-630
400TB/G
430TBM-P2
430TBM-P3
25 - 300
CB12-630
RSTI-58xx
CC12-630
RSTI-CC-58xx
CB12-630
RSTI-58xx
2 x CC12-630
2 x RSTI-CC-58xx
430TB
CB12-630
RSTI-58xx
300SA
CSA12-.
RSTI-CC-58SA
400PB
430TBM-P2
300SA
RSTI-58xx
400TB/G
50 - 120
Tyco
430TB
Sdkabel GmbH
nkt cables GmbH
EUROMOLD
ABB Kabeldon
One cable +
surge arrester
Two cables +
surge arrester
Three cables +
surge arrester
Three cables
[mm2]
Two cables
Cable cross-section
[kV]
One cable
Maximum operating
voltage
Cables fitted
CB12-630
RSTI-58xx
CC12-630
RSTI-CC-58xx
CSA12-...
RSTI-CC-58SA
CB12-630
RSTI-58xx
2 x CC12-630
2 x RSTI-CC-58xx
CSA12-...
RSTI-CC-58SA
SOC 630-1
SET12
SET12
SEHDK13.1
SET12
50- 300
MUT13
SET12
SEHDK13.1
MUT13
12
150 - 300
SOC 630-2
SEHDT13
300 - 500
400
SEHDT13
MUT13
SOC 630-3
CB36-630(1250)
CB36-630(1250)
CC36-630(1250)
CB36-630(1250)
400
2 x CC36-630(1250)
CB36-630(1250)
500
CSA12-..
600
CB36-630(1250)
CC36-630(1250)
CSA12-..
CB36-630(1250)
2 x CC36-630(1250)
CSA12-..
440TB/G
400 - 630
440TB/G-P2
440TB/G
400PB
400 - 800
500
SOC 630-4
630
SOC 630-5
RSTI-x95x
[kV]
Tyco
Sdkabel GmbH
nkt cables GmbH
EUROMOLD
ABB Kabeldon
Four cables +
surge arrester
Six cables +
surge arrester
Six cables
Four cables
Cables fitted
Two cables
Cable cross-section
Maximum operating
voltage
[mm2]
4 x 400TB/G
2 x 430TBM-P2
2 x 430TBM-P3
25 - 300
2 x 430TBM-P2
300SA
2 x CB12-630
2 x RSTI-58xx
2 x CC12-630
2 x RSTI-CC-58xx
2 x CB12-630
2 x RSTI-58xx
4 x CC12-630
4 x RSTI-CC-58xx
2 x CB12-630
2 x RSTI-58xx
2 x CC12-630
2 x RSTI-CC-58xx
CSA12-...
RSTI-CC-58SA
2 x CB12-630
2 x RSTI-58xx
4 x CC12-630
4 x RSTI-CC-58xx
RSTI-CC-58SA
CSA12-...
300 - 500
400
12
4 x SEHDT13
SOC 630-3
2 x CB36-630(1250)
2 x CC36-630(1250)
2 x CB36-630(1250)
400
500
600
4 x CC36-630(1250)
2 x CB36-630(1250)
2 x CC36-630(1250)
CSA 12-...
2 x CB36-630(1250)
4 x CC36-630(1250)
CSA 12-...
400 - 630
400 - 800
2 x 440TB/G-P2
2 x RSTI-x95x
500
SOC 630-4
630
SOC 630-5
Table 7.5.2.4: Selection of cable connectors, panels with three position switch disconnector and fuses, 24 kV
[kV]
24
Tyco
Sdkabel GmbH
nkt cables GmbH
EUROMOLD
ABB Kabeldon
(recommended)
One cable
Cable cross-section
Maximum operating
voltage
Cables fitted
[mm2]
16 - 120
16 - 150
25 - 95
25-120
RSES-52xx
K158LR
SOC 250
SEW24
CE24-250
[kV]
Tyco
Sdkabel GmbH
nkt cables GmbH
EUROMOLD
ABB Kabeldon
One cable +
surge arrester
Two cables +
surge arrester
Three cables +
surge arrester
Three cables
Two cables
One cable
Cable cross-section
Maximum operating
voltage
Cables fitted
[mm2]
CB24-630
25 - 300
K400TB/G
K430TBM-P2
RSTI-CC-58xx
CB12-630
RSTI-58xx
2 x CC12-630
2 x RSTI-CC-58xx
CB24-630
RSTI-58xx
CSA24-.
RSTI-CC-58SA
CB12-630
RSTI-58xx
CC12-630
RSTI-CC-58xx
CSA24-...
RSTI-CC-58SA
CB12-630
RSTI-58xx
2 x CC12-630
2 x RSTI-CC-58xx
CSA24-...
RSTI-CC-58SA
K430TBM-P3
K430TB
35 - 300
K300SA
K400TB/G
K400PB
K430TBM-P2
RSTI-58xx
CC24-630
K430TB
50 - 120
K300SA
SOC 630-1
24
RSTI-58xx
CB24-630
SET24
SET24
SEHDK23.1
SET24
50- 300
MUT23
SET24
EHDK23.1
MUT23
150 - 300
SOC 630-2
SEHDT23
300 - 500
400
SEHDT23
MUT23
SOC 630-3
CB36-630(1250)
CB36-630(1250)
CC36-630(1250)
CB36-630(1250)
400
500
2 x CC36-630(1250)
CB36-630(1250)
CSA24-..
600
CB36-630(1250)
CC36-630(1250)
CSA24-..
CB36-630(1250)
2 x CC36-630(1250)
CSA24-..
[kV]
Tyco
Sdkabel GmbH
nkt cables GmbH
EUROMOLD
ABB Kabeldon
One cable +
surge arrester
Two cables +
surge arrester
Three cables +
surge arrester
Three cables
Two cables
One cable
Cable cross-section
Maximum operating
voltage
Cables fitted
[mm2]
K440TB/G
400 - 630
K440TB/G-P2
K440TB/G
K400PB
400 - 800
500
SOC 630-4
630
SOC 630-5
RSTI-x95x
[kV]
Tyco
Sdkabel GmbH
[mm2]
25 - 300
400
2 x RSTI-58xx
4 x RSTI-CC-58xx
2 x CB24-630
2 x RSTI-58xx
2 x CC24-630
2 x RSTI-CC-58xx
CSA24-...
RSTI-CC-58SA
2 x CB24-630
2 x RSTI-58xx
4 x CC24-630
4 x RSTI-CC-58xx
CSA24-...
RSTI-CC-58SA
2 x K430TBM-P2
K300SA
4 x SEHDT13
SOC 630-3
2 x CB36-630(1250)
2 x CC36-630(1250)
2 x CB36-630(1250)
400
500
600
2 x CB24-630
4 x CC24-630
2 x K430TBM-P3
2 x RSTI-58xx
2 x RSTI-CC-58xx
2 x K430TBM-P2
300 - 500
2 x CB24-630
2 x CC24-630
4 x K400TB/G
25 - 300
24
nkt cables GmbH
EUROMOLD
ABB Kabeldon
Four cables +
surge arrester
Six cables +
surge arrester
Six cables
Four cables
Cables fitted
Two cables
Cable cross-section
Maximum operating
voltage
4 x CC36-630(1250)
2 x CB36-630(1250)
2 x CC36-630(1250)
CSA24-...
2 x CB36-630(1250)
4 x CC36-630(1250)
CSA24-...
400 - 630
400 - 800
2 x 440TB/G-P2
2 x RSTI-x95x
500
SOC 630-4
630
SOC 630-5
7.6 Surge arresters
LRM-system (Fig. 7.8.1)

Additional indicator unit (Fig. 7.8.2) required
Repeat testing necessary
Surge arresters are fitted directly with cable connectors. Fitting of

several cables plus a surge arrester per phase is possible (see tables 7.5.2.1 to 7.5.2.6). The terminals of the surge arresters must
be suitable for the type of cable connector used. Further information on surge arresters can be obtained from the relevant cable
connector manufacturer.
In addition, surge arresters can be directly connected to the busbar. We will be pleased to provide information on these surge arresters on request.
7.7 Main earthing bar
KVDS-system (Fig. 7.8.3)
LC-Display
Three phase
No additional indicator unit required
Maintenance-free with integrated self-test:
No symbol visible:
De-energised
Half lightning arrow displayed: Voltage applied
Full lightning arrow displayed: Voltage applied and selftest passed
Fig. 7.8.1: Three phase LRM-system
The main earthing bar of the switchgear system runs through the
cable termination compartments of the panels. The earthing bars
in the individual panels are connected together during installation
at site.
The cross-section of the main earthing bar is 300 mm2
(ECuF30 30mmx10 mm).
7.8 Capacitive voltage

indicator systems
Fig. 7.8.2: Indicator unit for LRM-systems
Various capacitive, low impedance voltage indicator systems are

available for checking of the off-circuit condition of a feeder. The
high voltage side capacitor is integrated in the outer cone device
termination components. The capacitive voltage indicator system
is located in the low voltage compartment door.
Capacitive pick-offs can be installed on cross or end adapters in
the solid insulated busbars to detect the off-circuit condition of the
busbars. The capacitive voltage indicator system can be integrated in the cover of the operator control area of incoming or outgoing feeder panels and in sectionaliser and riser panels.
Fig. 7.8.3: KVDS-system
All systems used are voltage dectection systems (VDS) according

to IEC 61243-5.
All the systems used permit phase comparison with the aid of an
additional, compatible phase comparator.
CAVIN-system (Fig. 7.8.4)
Fig. 7.8.4: CAVIN-system
As the KVDS-system, but:

Two integrated relay contacts
for signals/interlocks
LED display of relay status:
No Error: Relay 1 closed (All three
conductors have the same voltage
state and auxiliary voltage is available.)
Error: Relay 1 open (The three conductors are carrying
different voltages, or the auxiliary voltage has failed.)
HV OFF: Relay 2 closed (UL1 = UL2 = UL3 < phase to earth
voltage when the response voltage is reached.)
HV ON: Relay 2 open (In at least one phase,
U / 3 > phase to earth voltage when
the response voltage is reached, or
auxiliary voltage has failed.)
Auxiliary voltage required for the relays
relays
Auxiliary voltage required for
Two relay contacts
Integrated self-test
LRM
KVDS
LC-display
System
Technical characteristics
Additional indicator unit required
Table 7.8.1: Scope of function of the capacitive voltage indicator systems
Three phase
CAVIN
Low impedance
7.9 Current and voltage detection devices

The areas of application for current and voltage detection devices
are
Abb. 7.9.1.1: Ring core current transformer up to 1250 A
Protection applications,
Measurement,
Billing metering.
7.9.1 Ring core current

transformers
Ring core current transformers are used for feeder metering in
termination panels. They are located on the outer cone outside
the gas compartment. Two cones per phase are used in panels for
currents > 1250 A. In these cases, a ring core current transformer
as shown in fig. 7.9.1.2 is to be used.
The winding of the ring core current transformer is enclosed in
cast resin. The cross-section of the connecting wiring is 2.5 mm
(larger cross-sections on request). Current transformers as shown
in fig. 7.9.1.2 are optionally available with terminal boxes.
The possible technical data can be found in the following table.
Abb. 7.9.1.2: Ring core current transformer up to 2500 A
Panels with one cable per phase can also be fitted with straightthrough current transformers on request.
Table 7.9.1.1: Technical data of the ring core current transformers

Current transformer type
kV
0,72
0,72
Ud
kV
fr
Hz
Rated voltage
Ur
Rated short duration power-frequency withstand voltage

Rated frequency
Rated thermal short-time current
31,5 kA - 3 s
Itherm
Rated impulse current
Ip
Panel width
Rated primary current
Ir
Rated secondary current
kA
600
1200
...1250
...2500
Capacity
VA
Class
Protection cores
1 or 5
1
...20
...20
0,2 / 0,5 / 1
0,2 / 0,5 / 1
1)
Measuring cores
1)
80
mm
Max number of cores

Core data
3
50 / 60
Capacity
VA
1 to 10
2,5 to 15
Class
5P
Overcurrent factor
20
Dependent on rated primary current.
7.9.2 Dimensioning of current transformers

The stipulations and recommendations of IEC 61936, section
6.2.4.1 Current transformers, lEC / EN 60044-1 and lEC 600446 are to be observed in the design of current transformers. The
rated overcurrent factor and rated burden of current transformer
cores are to be selected in such a way that protection devices can
function correctly and measuring systems are not damaged in the
event of a short-circuit.
Protection purposes
Protection cores are, logically, operated at above rated current.
The function of the selected protection system is essentially determined by the connected current transformer. The requirements to
be fulfilled by the current transformers for the selected protection
or combination device can be found in the documentation from
the protection equipment supplier. For an accurate switchgear
proposal, these current transformer data are to be provided with
the product enquiry and then finally agreed by the operator and
manufacturer in the order.
The direct path to the right current transformers is via the technical documentation of the selected protection device. The current
transformer requirements of the relay can be found there.
Measuring purposes
In order to protect measuring and metering devices from damage
in the case of a fault, they should go into saturation as early as
possible. The rated burden of the current transformer should be
approximately the same as the operating burden consisting of the
measuring instrument and cable. Further details and designations
can be found in EN 60044-1.
Recommendations
In principle, we recommend a rated secondary current of 1 A. The
current transformer ratings for ABB protection devices are known.
The transformer data can be selected to suit the protection application and the network parameters. If, however, third party devices
are to be connected, we recommend a review by our engineers
at an early stage. Taking account of the burdens and overload
capacities, our experts can examine the entire current transformer
requirements of the third party protection devices on request.
Further information for different protection systems
If the current transformers to be used in the network concerned
(e.g. on the opposite side of the network) have already been specified, early coordination of the switchgear configuration is advisable.
This requires, but is not limited to, the provision of data on the ratio,
rated capacity, accuracy class, and the resistance of the secondary winding and secondary wiring. Further configurations for the
particular application can then be requested.
7.9.3 Voltage transformers

The voltage transformers are always located outside the gas compartments. They can be permanently mounted or of the plug-in
type (plug size 2 to DIN 47637 and EN 50181). Feeder voltage
transformers are equipped with a series isolating system. After
operation of the isolating system, the voltage transformers are
earthed. Busbar voltage transformers are of the plug-in type.
The possible electrical data can be found in the table below.
Fig. 7.9.3.1: Voltage transformer for fixed mounting
Fig. 7.9.3.2: Voltage transformer, plug-in type
Table 7.9.3.1 Technical data of voltage transformers
Type of
voltage
Max. capacity
Class
transformer
[VA]
plug-in type
fixed mounted
30
0,2
75
0,5
150
20
0,2
50
0,5
100
Rated thermal current limit
Rated secondary
Rated secondary
voltage of the
voltage of the earth
metering winding
fault winding
[V]
[V]
100 / 3
100 / 3
110 / 3
110 / 3
100 / 3
100 / 3
110 / 3
110 / 3
Rated thermal long duration
of the metering winding
current of the earth fault
with rated voltage factor
winding with rated voltage
1.2 / continuous
factor 1.9 / 8 h
[A]
[A]
Table 7.9.3.2: Rated power frequency withstand voltage of voltage transformers

Rated voltage
Rated power frequency withstand voltage (1 min)
[kV]
[kV]
<6
5 x Ur
6 - 12
28
> 12 - 17.5
38
> 17.5 - 24
50
7.10 Protection and control units

ABB provides the right protection and automation solution for
every application.
Table 7.10.1 below provides an overview of the most important
protection devices with notes on their range of applications. Further information can be obtained in the Internet (http://www.abb.
de/mediumvoltage) or from the responsible ABB contact for you.
Range
Middle
Range
REM 543
REM 545
High
Range
RET 541
RET 543
RET 545
REF 541
REF 543
REF 545
REC 523
REF 542plus
Motor
Generator
Motor
Generator
Control
Basic
Multi
Control
Basic
Multi
Basic low
Basic
Multi low
Multi
Differential
Distance
REF 630
RET 630
REM 630
1)
Control of a circuit-breaker is possible
1)
1)
1)
1)
protection
Cable differential
Feeder automation
Back-up protection
Voltage
regulation
protection
Transformer
Generator
protection
Motor
protection
protection
Capacitor bank
measurement
Bay control and
Metering panel
Feeder
Basic
SPAM 150 C
SPAJ 140 C
SPAJ 160 C
SPAU 140 C
SPAF 140 C
REC 501
REU 610
REM 610
REF 610
SPAU 341 C
SPAD 346 C
REX 521B01
REX 521B02
REX 521M01
REX 521M02
REX 521H01
REX 521H02
REX 521H03
REX 521H04
REX 521H05
REX 521H06
REX 521H07
REX 521H08
REX 521H09
REX 521H50
REX 521H51
REF 615
RED 615
RET 615
REM 615
Incomer
Device designation
Table 7.10.1: Range of application of protection and control units
7.11 Sulphur hexafluoride

SF6 is a non-toxic, inert insulating gas with high dielectric strength
and thermal stability.
Its unique electrical and thermal properties have made the design
of new, more efficient switchgear possible. The change from conventional insulation to the non-flammable, chemically inactive and
non-toxic heavy gas sulphur hexafluoride has led to significant
savings in space and materials, and to greater safety of the installations. Switchgear systems insulated with sulphur hexafluoride
have become highly successful especially in applications where
space is constricted and compact design is required. On account
of their insensitivity to air pollution, enclosed SF6 systems are also
used in the chemicals industry, in desert areas and at coastal locations. Thanks to SF6 technology, new substations can also be
erected at load centres in densely populated areas where high
land prices prohibit other solutions.
SF6 has been used in HV-switchgear since 1960.
7.12 Gas system in the

panels
SF6 is used as the insulation medium. Furthermore, SF6 is used as
the quenching gas in panels with switch disconnector and fuses
for interruption of operating currents.
The gas compartments are designed as hermetically sealed pressure systems. As they are filled with SF6, constant ambient conditions are permanently ensured for the entire high voltage area of
the panel. It is not necessary to top up the insulating gas during
Fig. 7.12.1: Gas filling connector (1) and density sensor (2)
the expected service life of the system. Under normal operating

conditions, no checks on the insulating gas are necessary. The
insulating gas is maintenance-free.
Each panel module has a gas filling connector (fig. 7.12.1 - see
also section 6), through which the panel modules can be filled
with gas, for instance in the case of repairs.
The service pressure of the individual gas compartments is monitored by separate density sensors (temperature-compensated
pressure sensors, fig. 7.12.1). A shortfall below the alarm signal
level for insulation (120 kPa) or below the minimum filling pressure
for switching (140 kPa) in a panel with three position switch disconnector and fuses is indicated on the protection and control unit
or by signal lamp (fig. 7.12.2). Temporary operation of the panel at
atmospheric pressure (> 100 kPa) is in principle possible if the SF6
content of the insulating gas is at least 95 %. (Caution: A panel
with three position switch disconnector and fuses may not be operated at less than the minimum filling pressure for switching (140
kPa), as the blowing of fuses leads to the tripping of the three position switch disconnector).
Leakage testing of the gas compartments during manufacturing process
The leakage rate of the gas compartments is determined by integral leakage testing:
The block is placed in a test cabin. The block and the test cabin
are evacuated. The gas compartment at the block are filled with
helium. In this condition, the leakage rate is determined by measurement of the helium content in the test chamber. The helium is
recovered after measurement, and the gas compartment is simultaneously evacuated. Finally, the panel module is automatically
filled with SF6 to the rated filling pressure for insulation (= 130 kPa
at 20 C) or to the rated filling pressure for switching (= 150 kPa at
20 C) in the case of the panel with three position switch disconnector and fuses.This means that systems can only be filled with
SF6 when they have passed the leakage test.
Fig. 7.12.2: Signal lamp for gas density (used when the signal is not integrated in the protection device)
7.13 SF6 density sensor

Fig. 7.13.1 shows the function of the SF6 density sensor. Between
the measuring chamber and a reference chamber there is a moving mounting plate which operates electrical contacts.
Temperature compensation
The pressure in the monitored gas compartment rises with increasing temperature. As, however, the temperature in the reference chamber and thus the pressure of the reference volume
increases to the same extent, this does not lead to any movement
of the mounting plate.
Self-supervision
A drop in pressure of the reference volume results in a movement
of the mounting plate (to the right in fig. 7.13.1). The self-supervision contact is operated. As the system is designed as a closed
circuit, both wire breakages and defective plug and terminal connections are signalled as faults.
Gas losses
A loss of gas in the monitored gas compartment results in a drop
in pressure in the measuring volume and thus a movement of the
mounting plate (to the left in fig. 7.13.1). The contact for the pressure loss signal is operated.
Two versions of SF 6 density sensors
Two versions of the density sensors (figs. 7.13.2 and 7.13.3) are
used.
1. A common indication for gas loss, wire breakage, defective plug
connection and defective pressure sensor for the reference volume.
2. Separate indications for a) gas loss, wire breakage and defective plug connection, and b) defective pressure sensor for the reference volume, wire breakage and defective plug connection.
-
Fig. 7.13.1: Schematic diagram of the function of the SF6 density sensor
5
1
2
3
4

5
6
Monitored gas compartment

Measuring volume
Enclosed volume for temperature compensation (reference volume)
Mounting plate moved by interaction of forces (pressure of measuring volume
against pressure of reference volume)
Contact for self-supervision (p > 150 kPa 1) )
Contact for gas loss (p < 120 kPa 2) )
Fig. 7.13.3: Version 2 of the SF 6 density sensor
Fig. 7.13.2: Version 1 of the SF6 density sensor
> 150 kPa 1)

a)
< 120 kPa 2)
> 120 kPa 2)
Gas loss
1)
2)
Self-supervision
< 150 kPa 1)
> 150 kPa 1)
< 120 kPa 2)

< 150 kPa
1)
Self-supervision
170 kPa for panels with three position switch disconnector and fuses
140 kPa for panels with three position switch disconnector and fuses
b)
Gas loss
> 120 kPa 2)
7.14 Pressure relief systems
8. Range of panels
In the unlikely event of an internal arc fault in a gas compartment,

the relevant pressure relief disk opens. In the case of wall mounting installation, the pressure created by a fault in the panel module
or in the cable termination compartment is discharged upwards
behind the switchgear system, and in the case of free-standing
installation upwards through the pressure relief duct at the rear (fig.
7.14.1).
The following panel variants are available:
7.15 Surfaces
The gas-tight enclosures of the panel modules consist of stainless steel sheets. The cable termination compartments and low
voltage compartments mechanism bays and busbar covers are
manufactured from galvanised sheet steel.
Feeder panels
Panels with circuit-breaker and three position
disconnector
Panels with three position switch disconnector
and fuses
Cable termination panels
Sectionaliser
Riser
All the panels shown in section 8 are available as versions
for free-standing and wall mounting installation. All the illustrations show the free-standing versions.
The assignment of the panel variants to the relevant panel
widths can be found in table 8.1.
The low voltage compartment doors, the covers on the operator

control areas, the cable termination compartment covers and end
covers are coated with a powder stove enamel in RAL 7035 (light
grey). Other colours for the painted parts are available on request.
Fig. 7.14.1: Pressure relief of the switchgear
Table 8.1: Panel widths

Panel variants
Feeder panel with three position
switch disconnector and fuses
Panel width
[A]
[mm]
Dependent on the fuses
600
Feeder panel
... 1250
600
Sectionaliser panel
... 1250
600
Riser panel
... 1250
600
Transfer panel
... 1000
600
Incomer panel
... 2500
1200
Sectionaliser panel
... 2500
900
Riser panel
... 2500
900
8.1 Feeder panels

8.1.1 Incoming and outgoing feeder panels with
circuit-breaker
Fig. 8.1.1.1: Feeder panel with circuit-breaker 1250 A, voltage transformers (isolatable in the off-circuit condition) on the cables and plug-in voltage transformers on the busbars
1330
2400
2400
Fig. 8.1.1.1: Feeder panel with circuit-breaker 630 A
1330
2400
Fig. 8.1.1.3: Feeder panel with circuit-breaker 2500 A, voltage transformers

(isolatable in the off-circuit condition) on the cables and plug-in voltage
transformers on the busbars
1330
or
Current transformer 1)
Voltage
transformer,
plug-in type 1)
Capacitive
voltage indicator
system
or
Voltage
transformer,
isolatable
Voltage transformer,
plug-in type
and isolatable
Max. 3 cables
per phase
Max. 2 cables
per phase
+ surge arrester
Table 8.1.1.1: Overview of variants for incoming and outgoing feeder panels with circuit-breaker, I r up to 1250 A
Panel width: 600 mm
1)
U r:
... 24 kV
I r:
... 630 A, ... 1250 A
I p:
... 25 kA, ... 31.5 kA
Either current transformers or voltage transformers
or
Voltage
transformer,
plug-in type 1)
Capacitive
voltage indicator
system
or
Voltage
transformer,
isolatable
Voltage transformer,
plug-in type
and isolatable
Max. 6 cables
per phase
Max. 4 cables
per phase
+ surge arrester
1)
Table 8.1.1.2: Overview of variants for incoming and outgoing feeder panels with circuit-breaker, I r over 1250 A and up to 2500 A
U r:
... 24 kV
I r:
... 1600 A, ... 2000 A, ...2500 A
I p:
... 25 kA, ... 31.5 kA
Panel width: 1200 mm
1)
8.1.2 Feeder panels with three position switch disconnector

and fuses
2400
Fig. 8.1.2.1: Feeder panel with three position switch disconnector and fuses
1330
Current transformer
Voltage
transformer,
plug-in type 1)
1)
1 cable
per phase
Table 8.1.2.1: Overview of variants for feeder panels with three position switch disconnector
Panel width: 600 mm
1)
U r:
...12 kV
I r:
...80 A
U r:
...24 kV
I r:
...63 A
8.1.3 Cable termination panels
Fig. 8.1.3.1: Cable termination panel 1250 A
2400
2400
Fig. 8.1.3.2: Cable termination panel 2000 A
1330
1330
or
Voltage
transformer,
plug-in type 1)
Current transformer
Max. 3 cables
per phase
Table 8.1.3.1: Overview of variants for cable termination panels, I r up to 1250 A

U r:
... 24 kV
I r:
... 1250 A
I p:
... 25 kA, ... 31.5 kA
Panel width: 600 mm
1)
Capacitive
voltage indicator
system
Max. 2 cables
per phase
+ surge arrester
or
Voltage
transformer,
plug-in type
Current transformer
Capacitive
voltage indicator
system
Current transformer
Max. 6 cables
per phase
Max. 4 cables
per phase
+ surge arrester
Table 8.1.3.2: Overview of variants for cable termination panels, I r up to 2500 A
1)
U r:
... 24 kV
I r:
... 1600 A, ... 2000 A, ... 2500 A
I p:
... 31.5 kA
8.2 Busbar sectionaliser

and riser panels
8.2.1 Couplings within a

switchgear block
A sectionaliser and a riser panel are required for the implementation of bus couplings. In addition, a transfer panel containing a
circuit-breaker and a three position disconnector is also available.
Sectionaliser panels are equipped with a combination of circuitbreaker and three position disconnector. Riser panels contain a
three position disconnector. The current transformer is located
on the solid insulated bar below the panel module. Sectionaliser
and riser panels can be fitted with voltage transformers for busbar
measurement.
The installation variants sectionaliser left riser right and vice
versa are possible.
A riser panel can be installed at the end of the switchgear system
for future extension without interruptions.
Bus couplings can be integrated in a switchgear block. The riser

and sectionaliser panels are connected by a solid insulated bar
below the panel module.
Couplings between two system blocks can be effected by means
of cables.
Fig. 8.2.1.2: Riser panel 1250 A
1330
2400
2400
Fig. 8.2.1.1: Sectionaliser panel 1250 A
1330
Fig. 8.2.1.4: Riser panel 1600 A
1330
2400
2400
Fig. 8.2.1.3: Sectionaliser panel 1600 A
1330
or
Voltage
transformer,
plug-in type 1)
Capacitive
voltage indicator
system
Current transformer
Table 8.2.1.1: Overview of variants for sectionaliser and riser panels for installation within a switchgear block
Panel width: 2 x 600 mm
Panel width: 2 x 900 mm
1)
U r:
... 24 kV
I r:
... 1250 A
I p:
... 25 kA, ... 31.5 kA
U r:
... 24 kV
I r:
... 1600 A, ... 2500 A
I p:
... 25 kA, ... 31.5 kA
8.2.2 Transfer panel
2400
The transfer panel contains a circuit-breaker and a three position

disconnector. In this panel variant, the three position disconnector
is located between the left-hand busbar section and the circuitbreaker. The bushings on the left-hand busbar section can be
fitted with voltage transformers. Voltage transformers for voltage
detection in the right-hand busbar section can be located on the
busbar of the adjacent panel on the right. Current transformers
can be positioned on the busbars of the adjacent panels.
1330
Voltage
transformer,
plug-in type
Current transformer
Table 8.2.2.1: Transfer panel

U r:
... 17.5 kV
... 24 kV
I r:
... 1250 A
. .. 1250 A
I p:
... 31.5 kA
... 25 kA
Panel width: 600 mm
Capacitive
voltage indicator
system
8.2.3 Couplings (Connection of two system blocks)
2400
Fig. 8.2.3.1: Couplings by cables, example configuration with circuit-breaker, three position disconnectors and integrated busbar voltage
measurement, 2500 A
1330
1330
The overview of variants can be found in section 8.1.
Table 8.2.3.1: Overview of variants for sectionaliser and riser panels (Connection of two system blocks)
Panel width: 600 mm
U r:
... 24 kV
I r:
... 1250 A
I p:
... 25 kA, ... 31.5 kA
U r:
... 24 kV
I r:
... 2000 A, ... 1600 A, ... 2500 A
I p:
... 25 kA, ... 31.5 kA
9 Busbar earthing
is earthed via the closed feeder disconnector and closed circuitbreaker downstream (see fig. 9.1.1). Earthing can also be effected
similarly via a switch disconnector panel with cable termination.
This section outlines the ways in which the busbar can be earthed.
The details of these operations can be found in the relevant instruction manuals.
9.2 Earthing the busbar by

means of a sectionaliser
and riser or bus coupler
9.1 Earthing the busbar by

means of an earthing set
With the feeder earthed, the cable connectors can be fitted with
an earthing set connected to the main earthing bar. The earthing sets considered suitable by the cable connector manufacturer
for the type of connector concerned are to be used. The busbar
Fig. 9.1.1: Busbar earthing by earthing set
Earthing set
Fig. 9.2.1: Busbar earthing by sectionaliser and riser
Earthing is effected by the three position disconnector and the

circuit-breaker in a bus sectionaliser (see fig. 9.2.1).
10. Building planning

10.1 Site requirements
The switchgear can be installed
Ventilation of the switchroom
on a concrete floor, or
on a raised false floor.
Lateral ventilation of the switchroom is recommended.

Climate
Concrete floor
If the switchgear installation consists of several panel blocks, a
foundation frame set into the floor topping is required. The foundation frame ensures that the necessary evenness and straightness tolerances at the base of the switchgear system are maintained. The foundation frame can be supplied by ABB. If the
switchgear installation consists of a single panel block (without
plug-in busbar connections), no foundation frame is required.
Floor openings for power cables can be configured as cutouts for
each panel, as continuous cutouts (one each for power and control cables) or as drill holes. The floor openings are to be free from
eddy currents (drill holes for power cables three phase without
ridges in between).
False floor
Below the switchgear, the supporting sections of the raised floor
serve as a base for the panels. A foundation frame is not as a rule
necessary. The floor panels must be fixed to the supporting frame
of the false floor.
The specified temperature conditions according to IEC 62271-1

(>-5C) are to be ensured by room heaters if necessary.
Service conditions
The service conditions according to IEC 62271-1 for indoor
switchgear are to be ensured.
The ambient air is not significantly polluted by dust, smoke, corrosive and/or flammable gases, vapours or salt.
The conditions of humidity are as follows:
the average value of the relative humidity, measures over a
period of 24 h, does not exceed 95 %:
the average value of the water vapour pressure, over a
period of 24 h, does not exceed 2.2 kPa;
the average value of the relative humidity, over a period of
one month, does not exceed 90 %;
the average value of the water vapour pressure, over a
period of one month , does not exceed 1,8 kPa.
Pressure stress on the switchroom

With pressure relief inside the switchroom or to the cable basement, a pressure rise in the room can be expected in the highly
unlikely event of an internal arc fault. This is to be taken into account when planning the building. The pressure rise can be calculated by ABB on request. Pressure relief openings in the switchroom may be necessary.
Heaters are to be fitted in the low voltage compartments to preclude condensation phenomena (outside the gas-tight enclosures)
resulting from major rapid temperature fluctuations and corresponding humidity. The specified temperature conditions according to IEC 62271-1 (> -5 C) are also to be ensured by means of
room heating.
10.2 Space required

Fig. 10.2.1: Wall mounting installation, example of a single row installation (Top view, dimensions in mm)
50 1)
> 800 3)
2)
5)
> 100
> 1500
1330
50 1)
> 800 6)
Fig. 10.2.2: Wall mounting installation, example of a double row installation (Top view, dimensions in mm)
50 1)
2)
> 1500
5)
1330
> 1200 4)
1330
50 1)
> 100
1)
2)
3)

4)

5)
6)
> 800 6)
End cover
Recommended minimum door height: 2550 mm
Conditions for a minimum clearance of 800 mm in front of the system: 1. The low voltage compartment doors close in the direction of the emergency exit. 2. No door holders
are used, (see also IEC 61936).
Note: A minimum clearance of 1500 mm in front of the panel is required for installation of a panel in an existing row.
Conditions for a minimum clearance of 1200 mm between the system blocks: 1 The low voltage compartment doors close in the direction of the emergency exit. 2. No door
holders are used, (see also IEC 61936).
A minimum clearance of 1500 mm between the system blocks is required for installation of panels in an existing row.
If escape routes are provided at both ends of the system, we recommend a minimum clearance of 1700 mm between the system blocks.
Observe IEC 61936 with regard to the necessity to provide escape routes and emergency exits at both ends of the system when the system exceeds a certain length.
The width of the escape route can be reduced to 500 mm with a corresponding reduction in the IAC qualification as per table 10.3.1. IEC 62271-200 provides for a distance of
300 mm between the indicators and the panel for arc fault testing. According to the standard, the frame with the mountings for the indicators has a depth of 500 mm, resulting
in a minimum distance of 800 mm between the panels and the wall. With smaller distances, therefore, no statements can be made on accessibility
at the
side of the switchgear system. A minimum escape route width of 500 mm is recommended in IEC 61936.
Fig. 10.2.3: Free-standing installation, example of a single row installation (Top view, dimensions in mm)
50 1)
> 800 3)
2)
5)
Operator side
> 1500
1330
> 800 6)
50 1)
> 800 6)
> 100 5)
Fig. 10.2.4: Free-standing installation, example of a double row installation (Top view, dimensions in mm)
50 1)
2)
> 1500
Operator side
5)
> 800 6)
1330
> 1200 4)
1330
> 800 6)
50 1)
> 100 5)
1)
2)
3)

4)

5)
6)
> 800 6)
End cover
Recommended minimum door height: 2550 mm
Conditions for a minimum clearance of 800 mm in front of the system: 1. The low voltage compartment doors close in the direction of the emergency exit. 2. No door holders
are used, (see also IEC 61936).
Note: A minimum clearance of 1500 mm in front of the panel is required for installation of a panel in an existing row.
Conditions for a minimum clearance of 1200 mm between the system blocks: 1 The low voltage compartment doors close in the direction of the emergency exit. 2. No door
holders are used, (see also IEC 61936).
A minimum clearance of 1500 mm between the system blocks is required for installation of panels in an existing row.
If escape routes are provided at both ends of the system, we recommend a minimum clearance of 1700 mm between the system blocks.
Observe IEC 61936 with regard to the necessity to provide escape routes and emergency exits at both ends of the system when the system exceeds a certain length.
The width of the escape route can be reduced to 500 mm with a corresponding reduction in the IAC qualification as per table 10.3.1. IEC 62271-200) provides for a distance of
300 mm between the indicators and the panel for arc fault testing. According to the standard, the frame with the mountings for the indicators has a
depth
of 500 mm, resulting in a minimum distance of 800 mm between the panels and the wall. With smaller distances, therefore, no statements can be made on accessibility
at the side of the switchgear system. A minimum escape route width of 500 mm is recommended in IEC 61936.
10.3 Minimum aisle widths and emergency exits

Table 10.3.1: IAC qualification on reduction of escape route widths to the minimum of 500 mm
Escape route width at the side
Escape route width behind the
of the switchgear system
switchgear system
[mm]
[mm]
Wall mounting installation
Free standing installation
IAC - classification
> 800
> 500
AFL
AF
> 800
> 800
AFLR
> 800
> 500
AFL
> 500
> 800
AFR
> 500
> 500
AF
Table 10.3.2: Recommended aisle widths (in front of the system)

Aisle width in front of the switchgear system, single row installation
Aisle width between the system blocks, two row installation
[mm]
[mm]
> 800
> 1200
(without door holders, doors close in the direction of the emergency exit)
(without door holders, doors close in the direction of the emergency exit)
> 1100
> 1500
(escape route width 500 mm with doors open)
(for installation of panels in an existing row)
> 1500
> 1700
(for installation of panels in an existing row)
(escape route width 500 mm with doors open on both sides)
Aisles shall be at least 800 mm wide. ... Space for evacuation

shall always be at least 500 mm, even when removable parts or
open doors, which are blocked in the direction of escape, intrude
into the escape routes. ... Exits shall be arranged so that the
length of the escape route within the room ... does not exceed
20 m. ... If an operating aisle does not exceed 10 m, one exit
is enough. An exit or emergency possibilities shall be provided at
both ends of the escape route if its length exceeds 10 m. ... The
minimum height of an emergency door [possibly the 2nd door] shall
be 2 000 mm [clear height] and the minimum clear opening 750
mm. 1)
10.4 Minimum room heights

Fulfilment of the IAC qualification requires a clear ceiling height of
min. 3000 mm for the switchgear room.
1)
IEC 61936
10.5 Concrete floor

10.5.1 Floor openings
Fig. 10.5.1.2: Openings for cables, panel width 1200 mm
Fig. 10.5.1.1: Openings for cables, panel width 600 mm
450
75
75
450
Opening for
cables
1310 (1330) 1)
1310 (1330) 1)
Outlines of
the panel
50
50
500
600
1100
1200
Fig. 10.5.1.3: Floor openings for entry of secondary cables from below (optional) in sectionaliser
and riser panels (panel width 600 mm or 900 mm) and in the transfer panel (panel width 600 mm)
30
75
985
90
1310 (1330) 1)
140
510
50
180
900 (600)
1)
2)
Wallmounting: 1310 mm, free-standing installation: 1330 m

The opening is only necessary for cooling in sectionaliser panels for currents > 1600 A to 2500 A (panel width 900 mm). No opening is to be provided for the
corresponding riser panel.
10.5.2 Foundation frames

Standard foundation frames of 600 mm width are available for all
panel types (panel widths 600 mm, 900 mm and 1200 mm).
When installing the foundation frame at site, observe the form and
position tolerances stated in the order documents.
Two frames are to be provided for panels of width 1200 mm, and
three frames for panel width 2 x 900 mm (sectionaliser and riser >
1250 A).
The foundation frames are fastened to the concrete floor and embedded in the floor topping.
1083
1310 (1330)
Fig. 10.5.2.2: Foundation frame for panel width 1200mm
50
500
450
50
1100
1200
600
Fig. 10.5.2.3: Foundation frame
75
27
75
27
450
1083
1310 (1330)
Fig. 10.5.2.1: Foundation frame for panel width 600mm
10.6 False floor

Fig. 10.6.1 is an aid to planning of the false floor.
The floor plates of the panels have L13 x 14 slots for fastening to the
frame sections. Provide M8 threads or bore holes for screws M8 in
the frame sections at the positions of the slots.
Fig. 10.6.1: False floor, planning aid
Panel width 1200 mm
300
max. 100
300
Outlines of
the panel
600
600
47
re
bo
ho
le
13
Detail A
14
or
150
max. 75
660
1330 (1310)
383
3 panels with a width of 600 mm

or 2 panels with a width of 900 mm
L13 x 14 slot in the floor plate of the panel

M8 thread or bore hole for screw M8 in the frame section
of the false floor
10.7 Earthing of the switchgear
10.7.1

Design of earthing
systems with regard
to touch voltage
and thermal stress
Limitation of the interference level within the switchgear system is

supported by suitable measures as listed below.
Separate laying of power, signal and control cables.
Suitable screening and earthing of the equipment.
Potential isolation: Galvanic isolation of the signal circuits
at the system boundary.
The earthing system for the station building and the earthing system for the switchgear are to be designed in accordance with
IEC61936.
The switchgear system is to be fitted with a continuous copper
earthing bar with a cross-section of 240 mm2 (ECuF30, 30 mm x
10 mm). The connection of this earthing bar to the station earthing
system is to be effected in accordance with the above standards.
The earthing system described in this section does not represent
EMC-compliant earthing of the switchgear (EMC = electromagnetic compatibility). EMC-compliant earthing is achieved by additional
measures which are explained in the following section.
10.7.2 EMC-compliant earth ing of the switchgear

Electromagnetic compatibility (EMC) is to be planned from quantitative points of view. The interface requirements regarding emissions and immunity are to be stipulated for delimited areas (EMC
zones). In the best possible case, these requirements can be met
directly, i.e. with no additional action. If, however, the requirements
are not fulfilled, additional action is necessary, and is in principle to
be applied in the order of the interference source, coupling path
and interference sink. It is useful to assess the hierarchical elements of a system, such as the complete plant equipment, room,
cubicle assembly, rack assembly, circuit board, circuit section and
component, with respect to their electromagnetic environments
on the various levels.
The design of the earthing system for the switchgear is of decisive importance for the EMC of the secondary equipment in the
switchgear installation. Information on this can be found in IEC
61936 standard, section 9.5. According to IEC 62271-1, the
secondary equipment in the switchgear system must satisfy the
requirements of section 6.9. It is then ensured that interference
which is permissible under the terms of the standard does not
impair the immunity to noise of the secondary equipment (see also
Annex J of the standard IEC 62271-1). The measures are to be
implemented in addition to the earthing system described in section 10.7.1.
Equipotential bonding: For low-impedance connection of

system or circuit sections between which the potential difference should be as low as possible.
The earthing conductors of the cable screens should always be routed to the earthing bar in the shortest possible
distance.
The lengths of the external control cables should not
exceed 200 m. With greater lengths, use for example interposing relays or optical fibre cables.
10.7.3 Recommendations on configuration of the

switchgear earthing
We recommend that the switchgear be earthed as shown in figures 10.7.3.1 and 10.7.3.2.
A ring consisting of 80 mm x 5 mm copper strip is to be located
beneath the switchgear and connected at several points with a
maximum spacing of 5 m to the earthing system of the building.
The foundation frame, the main earthing bar in the panels and the
earthing bar in the low voltage compartments are to be connected at multiple points to the ring located beneath the switchgear.
Details on the use of materials and the number of connections
can be found in figure 10.7.3.1 and 10.7.3.2. When planning the
switchgear earthing, please observe the notes in sections 10.7.1
und 10.7.2.
Fig. 10.7.3.1: Earthing recommendation, schematic diagram showing the concrete floor
10
A
3
5
8
4
A
11
1
2
Fig. 10.7.3.2: Earthing recommendation, plan view (section A-A of figure 10.7.3.1)
11
9
8
4
10
2
7
Legend to figures 10.7.3.1 and 10.7.3.2
1

2

3

4

5

6

7
8
9
10
11
Ring below the switchgear, material ECuF30, cross-section

80 mm x 5 mm
Several connections from (1) to the building earth at distances
of max. 5 m, material ECuF30, cross-section 80 mm x 5 mm
Short-circuit proof earthing of the switchgear in both end panels and
at least every third panel, material: ECuF30, cross-section: 30 mm x
10 mm
Low impedance earthing of the earthing bar in each low voltage
compartment, material: tinned copper braid, cross-section:
20 mmx3 mm, cross section: 20 mm x 3 mm
Low impedance earthing of the switchgear in each panel, material:
tinned copper braid, cross-section: 20 mm x 3 mm,
cross section: 20 mm x 3 mm
Earthing of the foundation frame, at least every third foundation
frame, material: galvanised steel strip, cross-section:
30 mm x 3.5 mm
Outline of the panel
Foundation frame
Main earthing bar
Earthing bar in the low voltage compartment
Earthing point on the foundation frame
10.8 Panel weights

Table 10.8.1: Panel weights
Panel variants
Feeder panel with three position
switch disconnector and fuses
Panel width
Weight, max
[mm]
[A]
[kg]
600
Dependent on the fuses
600
Feeder panel
600
... 1250
900
Sectionaliser panel
600
... 1250
900
700
Riser panel
600
... 1250
Transfer panel
600
... 1000 (...1250)
800
Incomer panel
1200
... 2500
2200
Sectionaliser panel
900
... 2500
1600
Riser panel
900
... 2500
1200
11 Non-standard operating conditions

Non-standard operating conditions may require special action.
Our design team will be pleased to submit and implement technical proposals to fulfil your requirements.
The non-standard operating conditions include in particular
Site altitudes > 1000 m above sea level (Higher site
altitude on request),
Higher ambient air temperature (maximum > 40 C and
maximum 24h average > 35 C) (see fig. 11.1),
Ambient air contaminated by dust, smoke, corrosive or
flammable gases or salt.
Seismic withstand capability

The panels are tested to IEEE Std. 693 1).
Climate
With high humidity and/or major rapid temperature fluctuations,
electrical heaters must be fitted in the low voltage compartments.
3500
3000
2500
2000
Current carrying capacity / A
Fig. 11.1: Relationship between ambient air temperature and current carrying capacity
1500
1000
Panels
Panels
Panels
Panels
with
with
with
with
Ir
Ir
Ir
Ir
=
=
=
=
2500 A at 40 C
2000 A at 40 C
1250 A at 40 C
630 A at 40 C
500
-5
10
15
20
25
30
35
40
45
50
55
Ambient air temperature / C
1)
Additional measures required (on request)
For your notes
ABB AG
Calor Emag Medium Voltage Products
Germany
Ratingen Factory
For more information please contact:

ABB AG
Calor Emag Medium Voltage Products
Oberhausener Strasse 33
Petzower Strasse 8
40472 Ratingen
14542 Werder (Havel) OT Glindow
GERMANY
GERMANY
Phone: 02102 12-0
Fax:
02102 12-17 77
E-mail: [email protected]
Internet: http://www.abb.de/mediumvoltage
Note:
We reserve the right to make technical changes
or modify the contents of this document without
prior notice. With regard to purchase orders, the
agreed particulars shall prevail. ABB AG does not
accept any responsibility whatsoever for potential errors or possible lack of information in this
document.
We reserve all rights in this document and in the
subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or
utilization of its contents - in whole or in parts - is
forbidden without prior written consent of ABB
AG.
Copyright 2010 ABB
All rights reserved
DEABB/PTPM 1VBA 680 603 P0102 Printed in Germany (08.10-0)
Contact us

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Technical catalogue TK 503/01 E

Technical data of the panel

Technical data of the circuit-breaker

Technical data of the three position disconnector

5 Alternative protection and control concepts of panels with circuit-breakers

6 Fundamental structure of the panels

Three position disconnector

Three position switch disconnector with fuses

Outer cone termination system

7.5.1 Outer cone connectors type Kabeldon SOC from ABB

7.5.2 Further outer cone connector systems

Main earthing bar

Capacitive voltage indicator systems

Current and voltage detection devices

7.91 Ring core current transformers

7.9.2 Dimensioning of current transformers

7.9.3 Voltage transformers

Protection and control units

Gas system in the panels

SF6 density sensors

Pressure relief systems

2 | Technical catalogue ZX0.2 TK 503 - Revision 01

8.1.1 Incoming and outgoing feeder panels with circuit-breaker

8.1.3 Cable termination panels

Busbar sectionaliser and riser panels

8.2.1 Couplings within a switchgear block

8.2.2 Transfer panel

8.2.3 Coupling (connection of two system blocks via cable)

Earthing the busbar by means of an earthing set

Earthing the busbar by means of a sectionaliser and riser or bus coupler

10.2 Space required

10.3 Minimum aisle widths and emergency exits

Minimum room heights

10.5 Concrete floor

10.5.1 Floor openings

10.5.2 Foundation frames

Earthing of the switchgear

10.7.2 EMC-compliant earthing of the switchgear

10.7.3 Recommendations on configuration of the switchgear earthing

10.8 Panel weights

Non-standard operating conditions

Technical catalogue ZX0.2 TK 503 - Revision 01 | 3

4 | Technical catalogue ZX0.2 TK 503 - Revision 01

SF6 gas-insulated with hermetically

Outer cone terminal system to EN 50180 and EN 50181

Current and voltage metering

Technical catalogue ZX0.2 TK 503 - Revision 01 | 5

6 | Technical catalogue ZX0.2 TK 503 - Revision 01

Rated power frequency withstand voltage

Rated lightning impulse withstand voltage

Rated normal current of busbars

... 630, ...1250 (panel width 600 mm)

Rated peak withstand current

Rated peak withstand current

Rated duration of short-circuit

Rated normal current

... 1600, ... 2000, ...2500 (panel width

Insulating gas system,

Alarm level for insulation