SANS 282 Bending Dimensions and Scheduling of Reinforcement PDF
SANS 282 Bending Dimensions and Scheduling of Reinforcement PDF
SANS 282 Bending Dimensions and Scheduling of Reinforcement PDF
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ISBN 978-0-626-26322-5
SANS 282:2011
Edition 6
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SANS 282:2011
Edition 6
Table of changes
Change No.
Date
Scope
Foreword
This South African standard was approved by National Committee SABS SC 59A, Construction
standards Cement, lime and concrete, in accordance with procedures of the SABS Standards
Division, in compliance with annex 3 of the WTO/TBT agreement.
This document was published in October 2011.
This document supersedes SANS 282:2004 (edition 5.1).
Annex A forms an integral part of this document.
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SANS 282:2011
Edition 6
Contents
Page
Foreword
1 Scope.................................................................................................................................
3 Definitions ..........................................................................................................................
4
4
15
21
21
22
22
23
23
23
24
24
24
8 Quality evaluation...............................................................................................................
25
Annex A (normative)
26
Bibliography...........................................................................................................................
27
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Edition 6
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Edition 6
1 Scope
This standard specifies bending dimensions, the methods of measuring bending dimensions and
the scheduling of steel bars that are used for the reinforcement of concrete.
2 Normative references
The following referenced documents are indispensable for the application of this document. For
dated references, only the edition cited applies. For undated references, the latest edition of the
referenced document (including any amendments) applies. Information on currently valid national
and international standards can be obtained from the SABS Standards Division.
SANS 920, Steel bars for concrete reinforcement.
SANS 1024, Welded steel fabric for reinforcement of concrete.
3 Definitions
For the purposes of this document, the following definitions apply.
3.1
bend
end portion of a bar, bent through 90 with respect to the adjacent portion of the bar and comprising
a length n as shown in figures 2 and 3
3.2
bending schedule
list in which the nominal sizes, types of steel, cutting lengths, bending shapes and dimensions of
bars are given
NOTE Throughout this standard, the diameter of a reinforcing bar is indicated as d and the standard radius
of bending of such bar as "r".
3.3
calculated length
calculated length of a bar, measured along its centre line
NOTE Approximate values determined from the formulae given in table 1 are acceptable.
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Edition 6
3.4
corner
change of direction in a bar other than a bend or hook
3.5
cutting length
total length (subject to a tolerance of 25 mm) specified in the schedule for each bar or for wires in
each sheet of fabric, rounded up to the nearest 50 mm
3.6
hook
end portion of a bar, bent through 180 with respect to the adjacent portion of the bar and
comprising a length h as shown in figures 2 and 3
3.7
run-off leg
portion of a bar which is undimensioned and the dimension of which may deviate from the intended
dimension, as explained in 4.2.1.4
4 Bending dimensions
4.1 General
4.1.1 Unless otherwise stated in a bending schedule, all dimensions given in the schedule shall be
measured as shown in table 1 (i.e. shall be the external (outer) dimensions of the bends as shown
in figure 1(b) and figure 1(c)). For deformed reinforcement, the extremities of the deformation shall
be taken as forming the outside surface.
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Edition 6
Table 1 Measurement of bending dimensions
1
Method of measurement
of bending dimensions
Calculated length
(measured along
centre line)
20
Straight
36
(A + C + E)
+ 0,57 (B + D)
- 3,14d
Shape
code
38
A + B + C - r - 2d
A + 0,57 B + C
- 1,57d
39
If B > 400 + 2d,
see note 1 of 4.2.5.
Where so desired, the standard radius r for corners may be increased, but shall not apply to end anchorages
denoted by h or n. See 4.2.3.1.
NOTE 1 r indicates the minimum values in figures 2 and 3.
NOTE 2 The dimensionless sections of the bars are the run-off legs.
NOTE 3 Ensure that dimension B is greater than 14d for smooth mild steel and greater than 18d for
deformed steel.
NOTE 4 The length formula is approximate and when bending angles exceed 45, the length should be
calculated more accurately allowing for the difference between the specified overall dimensions and the true
length measured along the centre line of the bar or wire.
a
These lengths are approximate and generally involve a slight positive difference from the exact
mathematical expressions.
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Edition 6
Table 1 (continued)
1
Shape
code
Method of measurement
of bending dimensions
3
Calculated lengtha
(measured along
centre line)
If angle with horizontal is 45
or less
4
Information (sketch and
dimensions) to be given in
bending schedule
A+B+C
otherwise see note 4
41
A+B+C+n
otherwise see note 4
If angle with horizontal is 45
or less
43
A + 2B + C + E
otherwise see note 4
If angle with horizontal is 45
or less
45
A+B+C-r-d
otherwise see note 4
If angle with horizontal is 45
or less
48
A+B+C
otherwise see note 4
Where so desired, the standard radius r for corners may be increased, but shall not apply to end anchorages
denoted by h or n. See 4.2.3.1.
NOTE 1 r indicates the minimum values in figures 2 and 3.
NOTE 2 The dimensionless sections of the bars are the run-off legs.
NOTE 3 Ensure that dimension B is greater than 14d for smooth mild steel and greater than 18d for
deformed steel.
NOTE 4 The length formula is approximate and when bending angles exceed 45, the length should be
calculated more accurately allowing for the difference between the specified overall dimensions and the true
length measured along the centre line of the bar or wire.
a
These lengths are approximate and generally involve a slight positive difference from the exact
mathematical expressions.
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Edition 6
1
Shape
code
Method of measurement
of bending dimensions
49
3
a
Calculated length
(measured along
centre line)
If angle with horizontal is 45
or less
4
Information (sketch and
dimensions) to be given in
bending schedule
A+B+C
otherwise see note 4
A + B - 0,43 R - 1,21d
51
52
A+B+C+D+E
-2r - 4d
53
Where so desired, the standard radius r for corners may be increased, but shall not apply to end anchorages
denoted by h or n. See 4.2.3.1.
NOTE 1 r indicates the minimum values in figures 2 and 3.
NOTE 2 The dimensionless sections of the bars are the run-off legs.
NOTE 3 Ensure that dimension B is greater than 14d for smooth mild steel and greater than 18d for
deformed steel.
NOTE 4 The length formula is approximate and when bending angles exceed 45, the length should be
calculated more accurately allowing for the difference between the specified overall dimensions and the true
length measured along the centre line of the bar or wire.
a
These lengths are approximate and generally involve a slight positive difference from the exact
mathematical expressions.
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Edition 6
Table 1 (continued)
1
Shape
code
Method of measurement
of bending dimensions
3
a
Calculated length
(measured along
centre line)
A + B + C - r - 2d
4
Information (sketch and
dimensions) to be given in
bending schedule
54
A+B+C+D+E
-2r - 4d
55
2A + 2B + 2n - 3r/2 - 3d
60
Where so desired, the standard radius r for corners may be increased, but shall not apply to end anchorages
denoted by h or n. See 4.2.3.1.
NOTE 1 r indicates the minimum values in figures 2 and 3.
NOTE 2 The dimensionless sections of the bars are the run-off legs.
NOTE 3 Ensure that dimension B is greater than 14d for smooth mild steel and greater than 18d for
deformed steel.
NOTE 4 The length formula is approximate and when bending angles exceed 45, the length should be
calculated more accurately allowing for the difference between the specified overall dimensions and the true
length measured along the centre line of the bar or wire.
a
These lengths are approximate and generally involve a slight positive difference from the exact
mathematical expressions.
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Edition 6
Table 1 (continued)
1
Shape
code
Method of measurement
of bending dimensions
3
a
Calculated length
(measured along
centre line)
4
Information (sketch and
dimensions) to be given in
bending schedule
A+C
otherwise see note 4
A
65
2A + B + 2h - r - 2d
72
See note 3
2A + B + C + n - 3r/2 - 3d
73
Where so desired, the standard radius r for corners may be increased, but shall not apply to end anchorages
denoted by h or n. See 4.2.3.1.
NOTE 1 r indicates the minimum values in figures 2 and 3.
NOTE 2 The dimensionless sections of the bars are the run-off legs.
NOTE 3 Ensure that dimension B is greater than 14d for smooth mild steel and greater than 18d for deformed
steel.
NOTE 4 The length formula is approximate and when bending angles exceed 45, the length should be
calculated more accurately allowing for the difference between the specified overall dimensions and the true
length measured along the centre line of the bar or wire.
a
These lengths are approximate and generally involve a slight positive difference from the exact
mathematical expressions.
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Edition 6
Table 1 (continued)
1
Shape
code
Method of measurement
of bending dimensions
3
a
Calculated length
(measured along
centre line)
4
Information (sketch and
dimensions) to be given in
bending schedule
2A + 3B + 2n - 2r - 4d
74
A + B + C +2D + E + n - 5
r/2 - 5d
75
2A + r + d + 2h
81
A + 2B + C + D - 2r - 4d
83
Where so desired, the standard radius r for corners may be increased, but shall not apply to end anchorages
denoted by h or n. See 4.2.3.1.
NOTE 1 r indicates the minimum values in figures 2 and 3.
NOTE 2 The dimensionless sections of the bars are the run-off legs.
NOTE 3 Ensure that dimension B is greater than 14d for smooth mild steel and greater than 18d for
deformed steel.
NOTE 4 The length formula is approximate and when bending angles exceed 45, the length should be
calculated more accurately allowing for the difference between the specified overall dimensions and the true
length measured along the centre line of the bar or wire.
a
10
These lengths are approximate and generally involve a slight positive difference from the exact
mathematical expressions.
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Table 1 (concluded)
1
Method of measurement
of bending dimensions
Calculated length
(measured along
centre line)
4
a
Shape
code
A + B + 0,57C + D
- r - 2,57d
85
If C is greater than
400 + 2d, see 4.2.5
C
B
(A
d)2
B2
86
Where so desired, the standard radius r for corners may be increased, but shall not apply to end anchorages
denoted by h or n. See 4.2.3.1.
NOTE 1 r indicates the minimum values in figures 2 and 3.
NOTE 2 The dimensionless sections of the bars are the run-off legs.
NOTE 3 Ensure that dimension B is greater than 14d for smooth mild steel and greater than 18d for
deformed steel.
NOTE 4 The length formula is approximate and when bending angles exceed 45, the length should be
calculated more accurately allowing for the difference between the specified overall dimensions and the true
length measured along the centre line of the bar or wire.
a
These lengths are approximate and generally involve a slight positive difference from the exact
mathematical expressions.
11
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4.1.2 Dimensioning reinforcement that requires special end preparation shall be consistent with the
method of dimensioning for the reinforcement schedule.
4.1.3 The individual dimensions of a bar specified in a bending schedule shall be subject to the
tolerances given in table 2.
12
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Table 2 Cutting and bending tolerances
Dimensions in millimetres
1
Method of forming
Length
Tolerance
Cutting
Bending
Straight lengths
(including reinforcement
for subsequent bending)
1 000 mm
> 1 000 to
> 2 000 mm
25
5
2 000 mm
+5
-10
+5
-25
4.1.4 The dimensions for the scheduling of reinforcement bounded by concrete faces shall allow
for the appropriate tolerances shown in table 2, plus the tolerances allowed for formwork and
concrete cover to reinforcing bars.
4.1.5 To facilitate packing for transportation, each bent bar shall fit inside an imaginary rectangle,
of size 18 m 2,2 m.
NOTE 1 Normally the length of a bar should not exceed 13 m, although longer lengths can be obtained by
special agreement with the supplier.
NOTE 2 Certain bar types are supplied in coils. For helical bars (shape code 86 in table 1), check with the
manufacturer as to which steel is available in roll form, i.e. in lengths considerably in excess of 13 m.
4.1.6 The standard values for minimum radii, bend and hook allowances (r, n and h respectively,
as given in figures 2 and 3) shall apply to all shape codes, as applicable. If larger values are
required, then the bar shall be treated as a "non-standard" bar (code 99) in accordance with 4.2.1.2.
Where a non-standard radius is specified (for example, shape codes 51 and 65), it shall be not less
than r.
13
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Dimensions in millimetres
1
6
100
100
12
10
8
100
100
16
10
120
100
20
12
120
100
24
16
160
100
32
20
200
120
40
25
260
160
50
32
320
200
64
40
400
240
80
Non-preferred.
14
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Dimensions in millimetres
1
Nominal size of bar d
Hook allowance
h
Bend allowance
n
Radius
r
a
3
a
6
100
100
18
8
100
100
24
10
120
100
30
12
160
100
36
16
200
120
48
20
240
140
60
25
300
180
75
32
400
220
96
10
40
480
260
120
Non-preferred.
Figure 3 Minimum hook, bend and radius allowances for high yield stress steel bars and
cold-worked steel bars that comply with SANS 920
4.2 Scheduling
4.2.1 General
4.2.1.1 Each bar or sheet of fabric shall be scheduled completely and without reference to earlier
schedules.
4.2.1.2 The preferred shape codes are given in table 1 (see also annex A). Shapes that do not
have a specific shape code number as given in table 1 shall be coded "99" (see table 1).
15
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4.2.1.3 If coded as 99, the sketch shall be fully dimensioned or reference dimensioned in
accordance with table 3, its dimensions being shown in the appropriate columns headed A, B, C, D
and E/r of the schedule.
4.2.1.4 For all shapes, the dimension of the run-off leg (see column 4 of table 1), shall be allowed
to deviate from its intended length by the sum of all tolerances.
4.2.1.5 No dimension given in table 1 shall be given a zero value, as this will change the basic
shape.
16
Diameter
10
12
Bar
mark
Reinforcing
Type
and
diameter
Total
H.T
M.S
No.
in
each
Mark,
size and
No. of
Member
16
20
mm
Length
Masses
Total
No.
10
11
12
25
Shape
code
32
mm
40
mm
Drawn
mm
Checked
Drawing ref:
mm
Date
E or r
mm
13
Schedule No.:
Section
Project
Rev:
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4.2.2 Hooks and bends
4.2.2.1 Unless otherwise stated in a bending schedule, the proportions and dimensions of the
hooks and bends shown in column 4 of table 1 shall conform to the appropriate values given in
figures 2 or 3, as relevant, subject to variations as may follow from tolerances in other portions of
the bar.
4.2.2.2 For all shapes with two or more bends in the same or opposite directions (whether in the
same plane or not), the overall dimension given in the schedule shall always include a minimum
straight length between the curved portion of the bends, as shown in figure 4. The value of this
straight portion shall be not less than the following (see SANS 920):
a) 4d for material with characteristic strength of 250 MPa;
b) 4d for material with characteristic strength of 450 MPa and not exceeding 20 mm diameter; and
c) 6d for material with characteristic strength of 450 MPa.
18
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4.2.3.2 The internal radius of corners marked with a radius r or where the radius can be determined
from a dimension, shall be not less than the radius as specified in 4.2.3.1.
4.2.3.3 Corners in non-standard bars shall comply with 4.2.3.1 or 4.2.3.2, as applicable.
19
20
12
Diameter
290
977
977
290
H.T
10
Masses
300
25
12
Y08
Y10
Total
Type and
no. of diameter of
wires
wire
240
250
100
mm
Pitch
20
Total
M.S
No.
No.
of
of
wires/
sheets sheet
02
Fabric
mark
2450
6600
mm
Length
9
a
25
300
O1
O3
50
300
O2
O4
Overhangs
Drawn
11
2450
mm
Sheet
width
b
B
Checked
Drawing Ref:
6600
mm
Sheet
length
b
L
10
Date
20
38
Shape
code
12
13
14
15
16
Schedule No.:
Section
Project
Bending details
150
mm
6300
mm
mm
17
Rev:
mm
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mm
E or r
18
c
SANS 282:2011
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4.2.4 Angles
4.2.4.1 Unless otherwise stated in a bending schedule, the angle formed at a bend shall be a right
angle.
4.2.4.2 In the case of an angle of a corner that is not a right angle,
a) if the overall height is critical, the angle shall be defined by a slope length and an offset, as
shown in figure 1(b), and
b) if the slope is critical, the angle shall be defined by the length of the slope and the rise, as shown
in figure 1(a).
Critical radius
mm
8
10
12
2,5
3
3,5
16
20
25
5
7
17
32
43
21
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5.1.1 The bar and fabric schedules shall be separate and shall be drawn up as shown in tables 3
and 4, respectively. Individual schedules shall be done on A4 sheets, but larger sheets of the A
series may be used in such a way that the schedules can be cut or folded to a nominal A4 size. For
simple structural components such as beams, columns and rectangular column bases (but not only
them), the assembly drawing of the component may be included on the same sheet as the
schedule. Such drawings may be produced on A3 sheets on which the width of the schedule should
be confined to the nominal width of an A4 sheet.
5.1.2 All hooks, bends and corner radii of bars shown in figures 2 and 3 shall be deemed to be
standard values and are not reflected in dimensions in the schedule. For non-standard bars,
dimensions of standard hooks, bends and corner radii may be omitted and where so omitted they
shall be deemed to be standard values.
NOTE For computer produced schedules, the column widths and the size of the schedule may vary from
those shown in figure 2 and 3, but the sequence of columns should be maintained. The schedule should not be
significantly larger than size A4.
5.1.3 The bar or fabric schedules shall include the statement "This schedule complies with
SANS 282".
22
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The numbers should be taken from the range 01 to 99 and the letters should be taken from the
range A to YY. Where such ranges are inadequate, use either
a) a combination of letters taken from the range A to YY, followed by a single-digit number, or
b) a combination of numbers taken from the range 01 to 99, preceded or followed by a letter.
Combinations starting with "E" shall be reserved for bar marks where special end preparation is
required (for example, couplers).
denotes high yield deformed steel bars, of strength 450 MPa; and
b) sizes: The size of the bar is given after the symbol and indicates the nominal diameter of the bar
in millimetres.
NOTE Where possible, mesh may not be listed on the same schedule as bar reinforcement.
5.5.2 Shapes of shape code 99 shall be shown in sufficient detail (see annex A) to facilitate cutting
and bending, or they shall be supported by a dimensioned sketch. The method for the measurement
of dimensions in table 4 shall be used. The total length shall be given, and unless there is an end
anchorage bend or hook, one bending dimension, preferably an end dimension, shall be indicated
as the free dimension, to allow for permissible deviations. The r, n and h values, if different from the
values given in figure 2 and figure 3, shall be given in the schedule. The tolerances in table 2 also
apply to shape code 99.
23
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b) the direction of the longitudinal wires of the sheet, to ensure bending about the correct axis (see
figure 5(b));
5.6.2 For all bent fabric reinforcement, the bending dimensions shall not be indicated at positions
near welded transverse wires that occur within four diameters of the start of a bend (see figure 6).
24
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7.2 Bending shall be carried out on power bending machines. Plain smooth surfaces or rolls that
do not offer resistance to longitudinal movement of the bars or fabric being bent shall be provided to
ensure adequate support. The diameter of formers that are used in bending bends and hooks in
accordance with figure 2 and figure 3 shall be such that bends and hooks will be provided of the
radii given in figure 2 and figure 3, subject to the appropriate tolerances.
7.3 The manufacturer shall ensure that cutting and bending machine operators are trained in the
skills necessary to produce cut and bent products of dimensions within the permissible size
deviations and of consistent quality. A formal operative approval and testing system shall be
implemented and operators shall have been certified by the manufacturer as having achieved the
minimum standards of competence.
8 Quality evaluation
Quality evaluation shall be carried out in accordance with SANS 920 in the case of steel bars and in
accordance with SANS 1024 in the case of steel fabric.
25
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Annex A
(normative)
26
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NOTE 1 Use shape code 99 for all other shapes. A dimensioned sketch of the shape shall be given in the
bending schedule.
NOTE 2 Radii of all bends are standard unless r is given in the bending schedule.
NOTE 3 All dimensions are external (outside) dimensions.
Bibliography
SANS 10144 (SABS 0144), Detailing of steel reinforcement for concrete.
SABS
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