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A 547193

The document provides a briefing on technology strategies for ground vehicle power and mobility in Germany. It discusses challenges in increasing fuel efficiency, electrical power demands, and vehicle agility. The briefing outlines technology roadmaps to address these challenges in areas of propulsion, thermal management, batteries, advanced propulsion, and track and suspension systems. It emphasizes the need for a systems engineering approach and laboratory support to enable capabilities for future military vehicles.
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© © All Rights Reserved
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0% found this document useful (0 votes)
147 views18 pages

A 547193

The document provides a briefing on technology strategies for ground vehicle power and mobility in Germany. It discusses challenges in increasing fuel efficiency, electrical power demands, and vehicle agility. The briefing outlines technology roadmaps to address these challenges in areas of propulsion, thermal management, batteries, advanced propulsion, and track and suspension systems. It emphasizes the need for a systems engineering approach and laboratory support to enable capabilities for future military vehicles.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 18

UNCLASSIFIED: Dist A.

Approved for public release

Germany Briefing

Michael Blain Deputy Associate Director


Ground Vehicle Power and Mobility
27 July 2011
UNCLASSIFIED

Form Approved
OMB No. 0704-0188

Report Documentation Page

Public reporting burden for the collection of information is estimated to average 1 hour per response, including the time for reviewing instructions, searching existing data sources, gathering and
maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information,
including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington
VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to a penalty for failing to comply with a collection of information if it
does not display a currently valid OMB control number.

1. REPORT DATE

2. REPORT TYPE

25 JUL 2011

N/A

3. DATES COVERED

4. TITLE AND SUBTITLE

5a. CONTRACT NUMBER

Germany Briefing

5b. GRANT NUMBER


5c. PROGRAM ELEMENT NUMBER

6. AUTHOR(S)

5d. PROJECT NUMBER

Michael Blain

5e. TASK NUMBER


5f. WORK UNIT NUMBER

7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES)

8. PERFORMING ORGANIZATION REPORT NUMBER

US Army RDECOM-TARDEC 6501 E 11 Mile Rd Warren, MI


48397-5000, USA

22024

9. SPONSORING/MONITORING AGENCY NAME(S) AND ADDRESS(ES)

10. SPONSOR/MONITORS ACRONYM(S)

US Army RDECOM-TARDEC 6501 E 11 Mile Rd Warren, MI


48397-5000, USA

TACOM/TARDEC/RDECOM
11. SPONSOR/MONITORS REPORT NUMBER(S)

22024
12. DISTRIBUTION/AVAILABILITY STATEMENT

Approved for public release, distribution unlimited


13. SUPPLEMENTARY NOTES

The original document contains color images.


14. ABSTRACT
15. SUBJECT TERMS
16. SECURITY CLASSIFICATION OF:

17. LIMITATION
OF ABSTRACT

a. REPORT

b. ABSTRACT

c. THIS PAGE

unclassified

unclassified

unclassified

SAR

18.
NUMBER
OF PAGES

19a. NAME OF RESPONSIBLE PERSON

17
Standard Form 298 (Rev. 8-98)
Prescribed by ANSI Std Z39-18

Fuel
Consumption

Vehicle Agility
Requirements

Electrical Power
Demand

Primary
Power Demand

Selecting the Right Technologies


to Meet the Challenges

Increasing demands, operational flexibility, and inter-relationships


Requires a Systems Engineering approach and investments in key technology areas

Propulsion & Thermal


Management

Non-Prime Power
Systems

Advanced
Propulsion

Track &
Suspension

Systems Level Analysis, Integration and Testing


UNCLASSIFIED

Propulsion and
Thermal Management
Non-Prime Power
Systems
Advanced Propulsion
Track and
Suspension

Ground Vehicle Power and Energy Technology

GVPM Technology Taxonomy


Advanced
Radiators
Diesel
Engines

Electrified
Thermal
Components

Transmissions
Turbine
Engines

Advanced
Lead Acid
Batteries

Rotary Engine
APU

JP-8
Fuel Cell APU

Integrated Starter
Generator

Advanced
Propulsion
Reliability Testing

Locking
Diff

Capacitors

High Temperature /
Power SiC Power
Electronics

Traction
Motor
Testing

Locking
Diff

Heat
Recovery

Li-Ion / Ultracap Hybrid


Energy Storage

Advanced Lithium
Ion Batteries

Advanced Propulsion
Systems

Thermal
Architectures

Advanced Electronics
Cooling

Wide Band Gap


Materials (SiC)

Suspension
Systems
Track
Systems

Electronic
Stability
Control

UNCLASSIFIED

Track Elastomer
Research

Propulsion and Thermal Systems


Thrust Area
Challenges:
Increasing demand for power
Increasing weight for survivability
Increasing thermal burden

Next Generation Family of Combat & Tactical


Vehicle Engines and Transmissions
Next Generation Engine Development
High Operating Temperature, High
Engine Density (HOTHED)

Increasing Capability

High Output Engine Research


OPOC

Next Generation High Output


Diesel

Efficient Powertrain Development


Efficient Powertrain Technologies
(Engine & Transmission)

Efficient Powertrain Integration


(Engine & Transmission)

Thermal Management Technologies


Thermal Management Development

Thermal Management Research

2011

2016
UNCLASSIFIED

2021
4

Non-Primary Power Thrust Area


Challenges:
Space Constraint
Acoustic signature
Thermal Management
APU Development
Noise Mitigation Program
Engine APU Programs

Increasing Capability

Fuel Cell APU Programs

Battery Systems
Advanced Battery for Vehicle applications
Advanced Battery Technologies
Battery Electronic Control and Management

2011

2016
UNCLASSIFIED

2021
5

Advanced Propulsion Thrust


Area
Challenges:

Advanced Components
High Temp Power Electronics
Electric Motor Development

Increasing Capability

Integrated Starter Generator Controls

On-Board Vehicle Power Generation


On-Board Vehicle Power Development
Advanced Propulsion with on-Board Power Development

Reliability Testing
Hybrid Electric Drive Vehicle Reliability Testing
Hybrid Electric Reliability Modeling and User Evaluations

2011

2016
UNCLASSIFIED

2021
6

Track and Suspension Thrust


Area
Challenges:
Weight reduction vs. Survivability trade off
Need improved Elastomers for greater
durability and performance
HPLwT Program

Track Systems Development


Advanced Running Gear Systems
Rolling Resistance Reduction

Increasing Capability

High Speed, High Durability Track Systems

Suspension Systems Development

Electronic Stability Control

Advanced Running Gear Systems


Advanced Suspension Technology Development w/LADAR & ESC

Passive & Semi Active Suspension

Fully Active

Predictive Suspension

Elastomeric Improvement Program

2011

2016
UNCLASSIFIED

2021
7

Capability Based
Technology Strategy
Future Force Capabilities

Next Generation
Combat Engine
Power
Generation
Cooling

Advanced
Radiator
Development
Militarization
of COTS
Engines

Increase Prime
Power

Efficient
Powertrain
Technologies

High
Performance
Lightweight
Track

Engine
Based APU

High
Power
Fuel Cell
System
Advanced
Chemistry
Batteries
EM Armor
Power Brick

UNCLASSIFIED

High-power
Engine
Based APU
Fuel Cell
APU System
w/JP-8
JP-8
Reformation
Improvements

Semi-active
Suspension

Increase
Vehicle Agility

Reduce Fuel
Consumption

Far Term
2027

Advanced
Turbocharging,
Supercharging,
OPOC

Infinitely
Driver Assist
Variable
Technologies
Transmission
Novel heat
Advanced
exchange
Running
Energy
recovery
Gear
Harvesting
methods
Novel
Track
Electrified
Material
Accessories
Elastomer
SiC
Improvement
Electronics
Program
32-Speed
Electronic
Binary Logic
Stability
Transmission
Control

Mid Term
2017

High
temperature or
oil cooled engine
operation

Integrated
Starter
Generator

Lithium-Ion
Battery
Packs

Near Term
2012

Increasing Capability

Efficient Power & Mobility


Technologies

Increase
Electrical Power
8

Laboratory Support Throughout


the Ground Platform Lifecycle
M85 Traction Motors
Ricardo/DRS PGU

Traction Drive Inverters

Satcon DC-DC

Capability

Concepts

Platform
Simulation

Gaps

Component
Development
Component
Testing
Integrated
Component
Testing
Vehicle
Vehicle

Integration

Testing

Transition

Enabling Warfighter Capability Through Technology Development & Integration


UNCLASSIFIED

Its all about...Supporting


the Warfighter

UNCLASSIFIED

10

Back Up Charts

UNCLASSIFIED

11

Track Systems

T-157i
T-161

T-154

T-158LL

T-107 / T-160

T-150
UNCLASSIFIED

12

Background:
Track Purpose & Anatomy
Purpose of a Track System
Provides a transportable continuous, smooth road
surface
Supports vehicle load across large soft surfaces
Enable large obstacle/gap crossing capability

Single Pin Track

Double Pin Track

UNCLASSIFIED

13

Current Configurations
Class

Light

Vehicle

Track

Max GVW (ton)

Weight (lb/ft)

Width (in)

Durability (Mi)

T-130 (Replace by T150)

15

40

15

3000

T-150

15

45

15

10000

T-157i (Replace by T161)

32

68

21

2500

T-161

40

67

19.2

6000

T-154

32

62

15

5000

T-161

40

67

19.2

6000

T-158LL

75

107

25

2100

T-107

75

102

28

1200

XT-160 (In Qualification)

75

132

28

4000

M113

Bradley

Medium
Paladin

PIM
AMPV
M1
GCV
Heavy
M88

UNCLASSIFIED

14

Track System Commonality


Options
Class

Vehicle

Track

Max GVW (ton)

Weight (lb/ft)

Width (in)

Durability (Mi)

T-161

40

67

19.2

6000

T-158LL

75

107

25

2100

XT-160

75

132

28

4000

Bradley

Medium

Paladin*

PIM
AMPV
M1

Heavy

GCV

M88

Three Track Systems Support Seven Vehicle Platforms


* Issues exist with increased track width

UNCLASSIFIED

15

PM HBCT Track Systems


T130 Single Pin

T150 Double Pin

M113 fov
15.0 Wide
41.5 lbs/ft
15-22 ton fov
3000 miles

M113 fov
15.0 Wide
43.4 lbs/ft
15-22 ton fov
10,000 miles
T158LL Double Pin
Abrams
25.0 Wide
110 lbs/ft
56-75 ton fov
2100 miles

T154 Double Pin


Paladin
15.0 Wide
58 lbs/ft
25-30 ton fov
5000 miles

T107 Double Pin

T157i Single Pin

Bradley fov
21.0 Wide
71.0 lbs/ft
25-35 ton fov
2400 miles

M88 fov
28.0 Wide
114 lbs/ft
58-70 ton fov
700-1100 miles
UNCLASSIFIED

16

PM HBCT Development
Track Systems
T161 Double Pin

XT158IR Double Pin


Abrams
25.0 Wide
113 lbs/ft
56-75 ton fov
3500 miles

Bradley fov
19.2 Wide
64.2 lbs/ft
25-40 ton fov
6000 miles

T160 Double Pin


M88 fov
28.0 Wide
135 lbs/ft
56-75 ton fov
3500 miles

UNCLASSIFIED

17

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