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    Test 924G, Pilot System Pressure

    Uploaded by

    mijael1393
    This document provides instructions for testing the pilot system pressure on a 924G or 924GZ wheel loader. It describes the required tools and parts needed for the test. It then provides detailed steps for installing pressure gauges and adjusting the relief valve to check and adjust the pilot system pressure.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Test 924G, Pilot System Pressure

    Uploaded by

    mijael1393
    281 views3 pages
    This document provides instructions for testing the pilot system pressure on a 924G or 924GZ wheel loader. It describes the required tools and parts needed for the test. It then provides detailed steps for installing pressure gauges and adjusting the relief valve to check and adjust the pilot system pressure.

    Original Description:

    PRESION DE PILOTAJE

    Copyright

    © © All Rights Reserved

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    This document provides instructions for testing the pilot system pressure on a 924G or 924GZ wheel loader. It describes the required tools and parts needed for the test. It then provides detailed steps for installing pressure gauges and adjusting the relief valve to check and adjust the pilot system pressure.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    281 views3 pages

    Test 924G, Pilot System Pressure

    Uploaded by

    mijael1393
    This document provides instructions for testing the pilot system pressure on a 924G or 924GZ wheel loader. It describes the required tools and parts needed for the test. It then provides detailed steps for installing pressure gauges and adjusting the relief valve to check and adjust the pilot system pressure.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3
    At a glance
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    The document provides instructions to test the pilot pressure of the hydraulic system on a wheel loader and adjust the relief valve if needed.

    A 6000 kPa pressure gauge, hose assembly, couplers and nipples are required.

    Install the pressure gauge and hose assembly to the test ports, start the engine at high idle, and check that the pressure reads 2600 ± 170 kPa. Remove the equipment if correct.

    924G 924Gz Wheel Loader 3PZ00001-UP (MACHINE) POWERED BY 3056 Eng...

    Pgina 1 de 3

    Cerrar SIS

    Pantalla anterior
    Producto: WHEEL LOADER
    Modelo: 924G WHEEL LOADER 3PZ
    Configuracin: 924G 924Gz Wheel Loader 3PZ00001-UP (MACHINE)
    POWERED BY 3056 Engine

    Pruebas y Ajustes

    924G and 924GZ Wheel Loaders Hydraulic System

    Nmero de medio -RENR3511-03

    Fecha de publicacin -01/03/2007

    Fecha de actualizacin -09/03/2007


    i02297251

    Pilot System Pressure - Test


    SMCS - 5050-032-PS
    Table 1
    Required Tools
    Quantity

    Part Number

    Description

    8T-0856

    6000 kPa (870 psi) Pressure Gauge

    177-7860

    Hose Assembly

    6V-4143

    Coupler Assembly

    6V-3989

    Nipple

    NOTICE

    Care must be taken to ensure that fluids are contained during


    performance of inspection, maintenance, testing, adjusting and repair
    of the product. Be prepared to collect the fluid with suitable containers
    before opening any compartment or disassembling any component
    containing fluids.
    Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
    Products Guide" for tools and supplies suitable to collect and contain
    fluids on Caterpillar products.
    Dispose of all fluids according to local regulations and mandates.

    https://sisweb.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 09/09/2011

    924G 924Gz Wheel Loader 3PZ00001-UP (MACHINE) POWERED BY 3056 Eng... Pgina 2 de 3

    Illustration 1

    g00623972

    1. Remove the access panel on the right side of the machine.

    Illustration 2
    Pressure reducing valve

    g00623709

    (1) Test port for the pilot oil pressure in the pressure reducing valve. (2) Test port for the steering pressure in the
    pressure reducing valve. (3) Relief valve.

    1. Install a 8T-0856 Pressure Gauge on a 177-7860 Hose Assembly . Install the other end of the
    hose to the test port (2) for the steering pressure in the pressure reducing valve.
    Note: Prior to testing the pilot system pressure, make sure that the standby pressure of the
    steering pump is within the specification. The maximum standby pressure of the steering pump
    is 4300 170 kPa (625 25 psi).
    2. Install a 8T-0856 Pressure Gauge on a 177-7860 Hose Assembly .
    3. Install the other end of the hose assembly on the test port for the pilot pressure (1) .

    https://sisweb.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 09/09/2011

    924G 924Gz Wheel Loader 3PZ00001-UP (MACHINE) POWERED BY 3056 Eng... Pgina 3 de 3

    4. Start the engine and run the engine at high idle. With the oil at normal operating temperature,
    the pressure reading must be 2600 170 kPa (375.0 25.0 psi).
    5. If the pressure reading is correct, stop the engine and remove the test equipment from pressure
    tap (1) .
    If the pressure reading is not correct, stop the engine. Perform the following procedure:
    a. Loosen the locknut on the relief valve (3) . Turn the stem on the relief valve clockwise
    in order to increase the pressure. Turn the stem on the relief valve counterclockwise in
    order to decrease the pressure.
    6. If the pressure reading is correct, stop the engine and remove the test equipment from the
    pressure tap (1) .

    Copyright 1993 - 2011 Caterpillar Inc.


    Todos los derechos reservados.
    Red privada para licenciados del SIS.

    Fri Sep 9 21:56:24 EST 2011

    https://sisweb.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 09/09/2011

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