CONSTRUCTION

METHOD
WTP & WWTP

Doc. No: EP-G-P-001

CONSTRUCTION METHOD FOR WTP & WWTP

Date: 01/02/2010
Rev. : 00
Page: 1 of 11

I.

GENERAL
The main work of this project is Construction Works for Water Treatment Plant and Waste
Water Treatment Plant which is Scope of Works, as follow :

I.1

EARTH WORKS
The works will be executed after the sub structure work for embankment have been finished.
Meanwhile, the excavation for bored pile, pile cap and tee beam will be axecution after the
bored pile works have been finished.

I.2

STRUCTURAL WORKS
The Structural works will be started after the sub structure works have been finished. It will be
started from Main building. By the underground level up to the top level.

I.3

ARCHITECTURAL WORKS
The Architectural Works will be started after a part of structure works have been finished.

I.4

MECHANICAL AND ELECTRICAL WORKS

Mechanical and Electrical works will be executed by the sparing works, which is executed
together with structure works and the instalation of the system to executed to the
Architecture Works. The execution for this works will be done by the Mechanical and Electrical
specialist Sub Contractor.

I.5

EXTERNAL WORKS
The extenal works will the executed with a part of structure works and another part shall be
wait the construction works of structure have been finished especially for lanscaping and
parking area. Monthly working of time to be needed is 25 days, where is the effective daily
working time is 7 hours. Productivity of each equipment to be used, depends on the effective
working hour respect to rainy season.

Doc. No: EP-G-P-001

CONSTRUCTION METHOD FOR WTP & WWTP

Date: 01/02/2010
Rev. : 00
Page: 2 of 11

II.

PREPARATION AND TEMPORARY WORKS

The preparation and temporary facilities will be executed as an infra structure works, to
support during construction period, it consists of :

II.1 SITE SURVEYING

Site Surveying Work is to confirm the codition of site lcation. This works will be carried out
rever to the drawing as to ensure the position of construction point and shall be approved by
the engineer, especially the building line, base line and leveling mark.
Equipment will be used for site surveying are :

Autolevel = 1 unit

Theodolith = 1 unit

Measuring Tape = 2 unit

II.2 MOBILIZATION AND DEMOBILIZATION

Mobilization of Equipment is carried out, since the early of construction period. The
equipment will be mobilized to project site from Cikarang and Jakarta.
The key personnel will be mobilized to on site from Jakarta. Especially for the heavy
equipment and generator set will be mobilized to site of staking out.
Demobilization of euipment is carried out accordingly to completion of equipment used for
construction works. The key personnel from the project on site forever, after the completion
of their responsibility in the fields of works and it should be to satisfy of the owner.
The equipment will be mobilizes as follow :

Concrete mixer

Concrete vibrator

Bar Cutter

Bar Bender

Tamping Rammer

Back Hoe

Pipe Support

Beaty Scaffolding

Generator set.

Cranes

II.3 TEMPORARY FACILITIES

Temporary facilities will be provided as to support for the erection of this project, it consist of :

Engineer Office

Contractor Office

Ware house and Work shop

Water and power supply

Parking for Engineer and Contractor

Doc. No: EP-G-P-001

CONSTRUCTION METHOD FOR WTP & WWTP

Date: 01/02/2010
Rev. : 00
Page: 3 of 11

Fencing
Temporary Acces Road
Comunication and Transformation System

The plan of site installation for temporary facilities as attached.

Engineer Office
Ware house, Work shop and Guard house
Water and Power Supply
We will provide 1 ( one ) unit of generator set 20 KVA for daily lighting of temporary
buildings and site.
Water for construction works will be provided to used by bore well and the other one for
drinking will be provided by water mineral agent.
Parking area for the Engineer and Contractor will be provide around the office.
Fence
Fencing works will be made around of construction works site
Temporary Acces Road
Temporary Acces Road will be made as an instruction by the engineer and will be
coverage to the all of the construction works. ( as attached )
Communication System
We will be provided the communication facilities like telephone and handy talkie to
operate on site.

Doc. No: EP-G-P-001

CONSTRUCTION METHOD FOR WTP & WWTP

Date: 01/02/2010
Rev. : 00
Page: 4 of 11

III. CONSTRUCTION WORKS FOR EARTH WORKS

III.1 SCOPE OF WORKS
This section described the method of statement of Earth Works, This works comprise
the construction of :
III.1.1 Excavation for Site Works
The excavation for site work including, for excavation basins, building and the other site
works.
This works will be excution after preparation works.
III.1.2 Excavation for Basin tank
The excavation for basin tank will be executed by driven pile and will done by the Piling
Contractor Specialist . ( see attached drawing )
III.1.3 Back fill and Compacted
Back fill and compacted works to be allocation for pile cap and tie beam works, and will be
execution after the sub structure works have been finished. The execution of works will be
done by man power and tamping ramer equipment.
III.1.4 Embankment for Site Works
The Embangment for site works is covering of embankment works for Building, parking,
road, drainase, retaining wall, box culvert and external landscaping.
III.1.5 Removal of Disposal Material
Removal of disposal material will be executed paralel with embankment works.
This works will be executed by Truck with Distance Houling for about 50 m from site.

III.2 FLOW CHART

III.2.1 Flow chart for Excavation Works (See the figure attachment)
III.2.2 Flow Chart for Embankment & Completed (See the figure attachment)

III.3 CONSTRUCTION METHOD

III.3.1 Excavation for Site Works
Excavation for mainly on levelling of the elevation on site and be executed on first step
design. The Excavation of the other works such as drainage embankment, parking and road
will be straight on the structure works.
Equipment to be used to execution of this works is Back Hoe PC 70 with the capacity of
backfill 0,8 m3.
III.3.2 Excavation for Basin Tank
Basin Tank will be executed after the steaking out of site work have been finished. The
volume to be execution + 6000 m3 and disposal removed a round plant area (See
Attachment).

Doc. No: EP-G-P-001

CONSTRUCTION METHOD FOR WTP & WWTP

Date: 01/02/2010
Rev. : 00
Page: 5 of 11

III.3.3 Back Filling and Compacted

The work will be executed after the work of basin tank have been completed and water test
have been finished. The compacted will be executed layer by layer with thicknes about 4050cm per each layer. Compacted by using tamping ramer 80 Kg, and will be done from the
points which is approved by the engineer.
III.3.4 Removal and Disposal
Removal and Disposal work will be executed with paralel of the embankment work. The
earth work will be done by mean excavation and will be set out of site including the site
clearing works. The disposal of earth will be removal for a round at site.
Equipment will be used for this job are Dump truck and Back Hoe.

Doc. No: EP-G-P-001

CONSTRUCTION METHOD FOR WTP & WWTP

Date: 01/02/2010
Rev. : 00
Page: 6 of 11

IV. CONSTRUCTION METHOD OF SUB STRUCTURE WORKS (CHECK

METHOD BORING)
IV.1 SCOPE OF WORKS
Sub Structure works on consrruction works for Laboratorium Technologi IX A, Institute
Technologi Bandung Development Project consist of as follow :
Pile Cap
Tie Biem

IV.2 STANDARDS
American Society for Testing and Material ( ASTM, 1973 ) ASTM D. 3441 79 Test
Method for Dutch Code Parameter

IV.3 III. FLOW CHART

IV.3.1 Bord Pile Works ( see the figure attachment )
IV.3.2 Pile Cap Works ( see the figure attachment )
IV.3.3 Tie Biem Works ( see the figure attachment )

IV.4 IV. CONSTRUCTION WORKS

IV.4.1 Bored Pile Works
The execution of bored pile works will be started by the marking of the points on bored pile
foundation, after the shop drawing have been approved by the engineer, and than Bore
drilling execution after the reinforcement and Bored pile controling.
IV.4.2 Pile caps works
Pile cap works will be execution after the bored pile and excavation have been started, and
will be continued with reinforcement, bedding, formwork and concreting of the pile cap.

Reinforcement
Reinforcement works will be executed by the iron mongery and to used the Bar Bender
and Bar Cuter Equipment. The Reinforcement electricity will be made on workshop by
Tower Crane.

Formwork
The material formwork to be used for pile cap work are plywood 12mm, wood 5/7 and
and separator and form tie.
The execution of works will be done by skilled labour and unskilled labour, as to
achieved the high works productivity.

Concreting
Concreting works will be execution by truck mixer staright on the concreting location
and used the concreting gutter and loader. The characteristic of the concrete to be used
k-300 and will be supplied from Ready Mixed Supplier.

Doc. No: EP-G-P-001

CONSTRUCTION METHOD FOR WTP & WWTP

Date: 01/02/2010
Rev. : 00
Page: 7 of 11

IV.5 EQUIPMENT
IV.5.1 Bored pile works
Crans = 1 unit
Tremie = 1 unit
Water Pump = 2 units
Gutter = 2 units
IV.5.2 Pile Cap and Tie Biem
The Electricity Bar Cutter = 1 unit
Bar Bender = 1 unit
Concrete Vibrator = 4 units
Generator Set = 1 unit
Concrete Pump = 1 unit

Doc. No: EP-G-P-001

CONSTRUCTION METHOD FOR WTP & WWTP

Date: 01/02/2010
Rev. : 00
Page: 8 of 11

V.

CONSTRUCTION METHOD OF SUB STRUCTURE WORKS

CONSTRUCTION WORKS OF BORED PILE

V.1 SCOPE OF WORKS

V.1.1
V.1.2
V.1.3
V.1.4

Soil excavation (bored pile), soil inspection, soil removal, bored pile fabrication
Splices instalation
Fondation reinforcement installation
Static loading test

V.2 STANDARDS
American Society for Testing and Material (ASTM, 1973), ASTM D 3441 79 Test Method for
Dutch Cone Penetrometer.

V.3 EQUIPMENT

Crawler Crane
Drill machine incuding welly grass
Bits (Auger Bucket Auger, Cleaning Bucket)
Rumer
Casing pipe
Submersible pump
Tremie
Chisel
Transportaion
Truck Mixer

V.4 FLOW CHART

See the figure attachment

V.5 CONSTRUCTION METHOD

V.5.1

Preparation :
The preparation of the marking points for drilling area
Drilling planed for bored pile
Planning for the embankment system
Planning for the accesss road for bored pile and truck mixer.
V.5.2 Mobilization and Assembling
V.5.3 Site Surveying and Setting Out
V.5.4 The shalow drilling for auger driling machine with diameter have been planed.
V.5.5 The installation for the casing on drilling hole and pressing with hammer.
V.5.6 To used the bucket auger for drilling
V.5.7 To cleaning for the based hole of drilling by cleaning bucket machine
V.5.8 The installation of the fabricated rebar by crane on drilling the drilling hole
V.5.9 The installation for poured concrete by used the pvc tremie pipe in such way by DT
V.5.10 PVC Tremie pipe and steel casing pulled out after concreting completion.

Doc. No: EP-G-P-001

CONSTRUCTION METHOD FOR WTP & WWTP

Date: 01/02/2010
Rev. : 00
Page: 9 of 11

VI. STRUCTURE CONCRETE WORK

VI.1 SCOPE OF WORKS
VI.1.1 FORMWORK
Contrete body plan for the concrete and formwork, indicating the shade, dimension and
details of every concrete body and its excact location.
Setting out the formwork and ordering material
VI.1.2 REINFORCING STEEL
This section includes reinforcing steel bar, supporting spacers and related works for all
concrete works.
Measuring for determining quantities of materials.
VI.1.3 CONCRETE WORKS
This section includes structual concrete
Curing, finishing formed surfaces
Leveling concrete, under footings and foundation

VI.2 STANDARDS
VI.2.1
VI.2.2
VI.2.3
VI.2.4

Peraturan Beton Bertulang Indonesia (N.I 2, 1971)

Tatacara Perhitungan Struktur Beton untuk Bangunan Gedung. (SKSNI T. 15)
Standar Industri Indonesia (SII)
American Society for Testing and material (ASTM, 1983)

VI.3 EQUIPMENT

Universal Lift
Concrete Mixer
Concrete Pump
Vibrator
Compressor
Bar Bender
Bar Cutter
Genset
Theodolith
Water pass
Welded Machine
Beaty Scaffolding
Support pipe

VI.4 FLOW CHART

See the figure attachment

VI.5 CONSTRUCTION METHOD FOR CONCRETE COLUMN

Fabricating Formwork and Rebar

Site Surveying/Unizet
Installation and erection of rebar

Doc. No: EP-G-P-001

CONSTRUCTION METHOD FOR WTP & WWTP

Date: 01/02/2010
Rev. : 00
Page: 10 of 11

Controlling the installation of fabricating formwork

Preparation
Concreting
To demolish the formwork as the aggregate of concrete
Maintenance

VI.6 CONSTRUCTION METHOD FOR SLAB AND BEAM

Fabricating of formwork
Site Surveying/Unized
Installs fabricating formwork and controlling the elevation
Installs and take up a position of rebar
Installation/preparation of concreting
Concreting
Maintenance
Removal of the formwork and installation of pipe support
The removal of pipe support

VI.7 UPPER STRUCTURE WORKS

The structure works will be started after the foundation works. It will be started by slab on the
first floor up to the third and fourth floor. Finally to executed the structure works of the
column and Banding Beam at the fourth floor. The characteristic of concrete to be used is
grade K-250.
The period of time will be required to execution the structure works is 28 days for each floor in
average.
Material of form work will be used :

Plywood 9 mm

Wood 5/10 and 5/7

Nails

Form oil
The equipment to be used :

Concrete Pump = 1 unit

Concrete Vibrator = 1 unit

Bar Cutter

Bar Binder

Beaty Scaffolding

Support Pipe
The Technical Analysis of structure works for each floor.

Doc. No: EP-G-P-001

CONSTRUCTION METHOD FOR WTP & WWTP

Date: 01/02/2010
Rev. : 00
Page: 11 of 11

For each floor will be devided into 5 section, as follows :

The first section is from the point 1 to 3

The second section is from the point 3 to 5

The third section is from the point 11 to 9

The fourth section is from the point 9 to 7

The fifth section is from the point 7 to 5

All of sections will be executed by manpower as much as 2 (two) group, it will be done in
pararel.