USM Go Manual
USM Go Manual
USM Go Manual
Ultrasonic
USM Go
Operators Manual
USM Go
Ultrasonic Flaw Detector
Operators Manual
P/N 1259801 Rev. 2
March 2010
GESensingInspection.com
2009 General Electric Company. All rights reserved.
Technical content subject to change without notice.
Contents
iii
Contents
iv
Contents
Contents
vi
Contents
vii
Contents
viii
Contents
ix
Contents
Preface
Safety Information
Before powering up or operating this instrument, the safety information in this section should be read carefully. This Operators Manual
should be stored in a safe place for reference.
IMPORTANT: This instrument is to be used only for testing materials in an industrial environment. Any use for medical applications or any
Batteries
For battery operation of this instrument, GEIT only recommends the use of a lithium-ion battery. You should only use the battery
recommended by GEIT for operation of this instrument. You can charge the lithium-ion battery either within the instrument itself or with the
external battery charger.
IMPORTANT: See Battery Disposal on page 151 for instructions on proper battery disposal procedures.
xi
Preface
Operator training
Knowledge of special technical test requirements and limits
Choice of appropriate test equipment
xii
Preface
Operator Training
The operation of an ultrasonic test device requires proper training in ultrasonic testing methods. Proper training comprises adequate
knowledge of:
xiii
Preface
xiv
Preface
Limited Warranty
For a period of two (2) years from the date of purchase, we warrant that the instrument will be free of any claim of ownership by third
parties, (ii) when new, be free from defects in material and workmanship and perform in accordance with the Products specifications under
normal use and service for the applicable warranty period following the date of sale. The second year of this warranty is valid only if the
instrument is calibrated to within the provided specifications, by us or one of our certified service providers after month twelve of ownership
but before month fourteen begins. The duration of the warranty may be extended or modified by explicit service contracts.
This limited warranty shall not apply to any problems arising from (i) failure to follow the product instructions or failure to perform
preventive maintenance, (ii) service, repair or modification by someone other than us or one of our authorized service representatives; or
(iii) external causes, such as accident, abuse, misuse, or problems with electrical power.
This warranty does not cover parts identified as wear-and-tear parts or lamps, transducers, tubes, accessories, or optional equipment not
manufactured by us, which items may be covered by separate manufacturers warranties.
Our obligation under this warranty is limited to the repair or replacement of components determined by us to be defective within the
warranty period at no cost to the original purchaser. Customer shall arrange for delivery to us in approved packing material. This warranty
extends to the original purchaser and cannot be assigned or transferred to any other party.
EXCEPT FOR THE WARRANTY SET ABOVE, WE EXPRESSLY DISCLAIM ALL WARRANTIES AND REPRESENTATIONS OF
ANY KIND WITH RESPECT TO OUR PRODUCTS, WHETHER EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED
WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, NON-INFRINGEMENT, TITLE AND ANY
WARRANTIES ARISING FROM COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.
USM Go Operators Manual
xv
Preface
xvi
Slot
Pulse/Transmit Probe
Connection
Battery Charger
Connection
1/4-Turn Screw (CW to close, CCW to open)
Figure 1: Rear and Side Views of the USM Go Case
2
A lithium battery pack that is installed in a compartment on the rear of the case, or
An external power adapter plugged into the connector on the side of the case
CAUTION!
Use only the GEIT Lithium battery pack in this instrument, and charge only this battery pack in the instrument or in
the provided GEIT charger/adapter.
To remove the battery compartment cover, loosen the two 1/4-turn screws and then lift up on the slot between the screws. The standard
GEIT Lithium battery pack is designed to provide maximum operating life between chargings.
The approximate level of remaining battery life is shown on the display (see Figure 2 on page 5) by the battery icon, , and the
approximate hours of charge indication below the icon. When a fully-charged battery pack is installed, the icon will appear as full, and
the icon will begin to empty as the battery life is depleted. When the battery indicator is down to one-quarter full, charge the battery pack
as soon as possible.
Note: The instrument automatically shuts OFF when the batteries are too weak for reliable operation. However, your settings are saved
and then restored when the instrument is turned back ON. When testing in remote locations, always carry a spare battery pack.
Battery Indicator
Gain Toggle
Joystick
Function Toggle
Display Screen
Figure 2: Front Panel of the USM Go
USM Go Operators Manual
Center-press joystick (
): The joystick may be moved either left or right or up or down. In addition, the center of the joystick
may either be pressed or pressed and held.
Gain toggle (
): The two ends of the gain toggle act as separate buttons. One end is the Gain DOWN button, while the other end is
the Gain UP button. Either end of the gain toggle can either be pressed or pressed and held.
Function toggle (
): The two ends of the function toggle act as separate buttons. One end is the Function 1 button, while the other
end is the Function 2 button. Either end of the function toggle can either be pressed or pressed and held.
Note: The gain toggle is always at the top of the instrument, and the end of the function toggle closer to the display is always the
Function 1 button, regardless of the chosen instrument orientation.
) toggles the A-Scan display between standard size and full screen mode.
) activates or deactivates a parameter for adjustment.
Joystick Movement:
) scrolls between the available function options for the highlighted menu.
) highlights a menu option or adjusts the value of a selected parameter.
The last known setup will be overwritten and lost during this process.
Parameters
Gate Results
Battery Indicator
Menu Bar
Menu Title
Parameters
To disable full-screen Gate A control without effecting other instrument functions, activate the JOY CONTROL parameter as follows:
1. In the SETUP menu, activate the CONFIG1 submenu using the joystick (
2. Use the joystick (
).
) to select the JOY CONTROL function, and press the center of the joystick (
3. Use the joystick to select either the ON or OFF option, and press the center of the joystick (
) to activate it.
11
) until the desired menu is highlighted on the menu bar. The function bar automatically shows the
parameters available in the highlighted menu.
3. While the desired parameter is highlighted, change its value by moving the joystick to the left or right (
12
) until the desired menu is highlighted on the menu bar. The function bar automatically shows the
parameters available in the highlighted menu.
Note: Step 4 above applies to the setting of all parameters, except for specifying the actions associated with the function toggle keys. For
instructions on configuring these keys, see Defining Function Toggle Actions on page 37.
13
Hinged Cover
SD Card Slot
I/O Connector
14
1. Access the SD card slot by pushing on the cover in the direction of the arrow and lifting the hinged cover.
2. Press down of the SD card with your finger and then remove your finger quickly. The SD card will be partially ejected, and you can
then grasp it by the edge and slide it completely out of the slot.
Do not force the SD card into the slot if you feel significant resistance. If the card does not enter the slot freely, it is
probably oriented incorrectly.
1. Access the SD card slot by pushing on the cover in the direction of the arrow and lifting the hinged cover.
2. Orient the SD card so that the label side faces the rear of the instrument and the blank side with the row of gold-colored electrical
contacts faces the display side of the instrument. The edge of the card with the row of gold-colored electrical contacts must enter the
slot first.
3. Slide the card fully into the slot and push gently until the card seats into its socket. Then, close the SD card slot cover.
15
16
While the USM Go is connected to a PC via the USB port, the instrument will not accept any user input from the keypad.
Normal operation resumes as soon as the USB cable is disconnected.
Serial port pins - these are used strictly for factory service diagnostics.
Sync & Alarm pins - these signals are accessible to the user via a special optional cable.
To use this connector you must order the optional USM Go cable, which is available as P/N 022-510-032. The pin designations for
connecting the open end of this cable are listed in Table 1 below:
Table 1: I/O Connector Pin Assignments
Pin #
Color
Signal
1
Brown
+5V
2
Red
SAP
3
Orange
Alarm
4
Yellow
RS232 CTS
5
Green
RS232 TX
6
Blue
RS232 RX
7
Purple
GND
17
18
SD Card installed
(flashes when saving)
19
2.1
Gain Level
Reading 1
Reading 2
Reading 3
Reading 4
Battery Level
Icon Area
Large Reading
Joystick
Reading 6
Reading 5
Function 1
Function 2
Function Toggle
Acquire Menu: Consists of several submenus used to calibrate the instrument prior to a test, configure the instrument during a test,
select the pulser and receiver characteristics, and configure the gates.
SETUP Menu: Consists of several submenus used to configure the instrument prior to a test, including specifying the acquire mode and
the screen appearance, adjusting the A-Scan display, setting the alarms, and controlling other significant measurement parameters.
The information provided in this chapter describes each menu function and shows how to access each function through the menu system.
The EVALuation MODE Function, which is located in the EVAL submenu of the SETUP menu, determines which submenu for evaluating
results appears in the Acquire and SETUP menus (see the shaded cells in Figure 8 on page 22). See Figure 9 on page 23 for the available
Evaluation Mode options.
21
2.2
T
R
B
TE
A
image in report
param in report
U
R
ES
LT
S
U
R
ES
cal reminder
cal reset
user gain step
dB step
PL
A
Y
IS
D
LS
ER
TU
P
R
date
time
orientation
joy control
mode
reading 5
reading 6
large
JISDAC
PU
gate a logic
gate b logic
b start mode
output select
AWS D1.1
ST
A
language
units
decimal
date format
reading 1
reading 2
reading 3
reading 4
LT
S2
R
EP
E
TE
M
O
D
G
A
A
V
filename
create
DR view
SE
DR
function 1
function 2
about
ascan fill
D
R
TU
P
SE
TU
P
CONFIG2
E
A
M
TR
IG
N
A
L
dBREF
serial number
code
confirm
DGS
EG
IO
DAC/TCG
C
O
D
CONFIG1
probe angle
thickness
x value
O-diameter*
TU
P2
Depends on
OPTIONAL
Evaluation Mode
Configuration
eval mode
color leg
magnify gate
AGT
SE
EV
EVAL
filename
action
FI
LE
N
R
/H
D
LM
O
D
M
EM
FILES
gate b start
gate b width
b threshold
tof mode
SETUP MENU
header edit
memo edit
memo in report
hdr in report
gate a start
gate a width
a threshold
tof mode
gate a start
s-ref1
s-ref2
record
TE
U
TO
C
SELECTED
EVALUATION
MODE
G
A
A
L
frequency
rectify
dual
reject
EC
EI
VE
R
voltage
width/energy
damping
prf mode
R
LS
E
PU
R
A
N
G
E
ACQUIRE MENU
range
probe delay
velocity
display delay
color
grid
ascan color
brightness
pulser type
prf mode
phantom prf
top
bottom
ADV direction
2.2
R
D
EC
O
R
A
A
TE
G
P
SE
TU
A
A
TE
G
P
SE
TU
A
gate A start
gate A width
A threshold
tof mode
JISDAC
test attn
transfer corr
gate A start
auto80
record
finish
gate A start
gate A width
A threshold
tof mode
SE
TU
P
JISDAC
bold line
delete curve
transfer corr
A
T
TT
N
ref atten
ampl correct
T
FF
SE
TS
O
A
G
A
TE
offset 1
offset 2
offset 3
offset 4
gate A start
gate A width
A threshold
tof mode
A indication
B reference
C attenuation
D D1.1 rating
gate A start
reference type
ref size
record ref
M
A
M
A
FF
SE
TS
O
FF
SE
T
S2
mode
offset
A
TE
probe name
xtal frequency
eff diameter
delay velocity
mode
reference
record
delete ref
AWS D1.1
delete ref
A
TT
N
transfer corr
dgs mode
dgs curve
probe #
probe name
P
SE
TU
B
PR
O
D
G
S
H
O
EC
R
EF
O
R
R
point
point pos
point gain
enter
tcg/dac mode
tcg display
dac type
delete curve
EF
gate A start
gate A width
A threshold
tof mode
dB REF
DGS
gate A start
auto80
record
finish
A
TT
N
ED
IT
SE
TU
P
A
TE
EC
O
R
D
DAC/TCG
offset 1
offset 2
offset 3
offset 4
gate A start
gate A width
A threshold
tof mode
23
).
Note: The entire menu structure is shown in Figure 8 on page 22 and Figure 9 on page 23.
24
PROBE DELAY
Sh
WIDTH/ENERGY
RANGE
PULSER
ACQUIRE MENU
RECEIVER
UNITS
REGIONAL
DATE
STARTUP
GRID
Se
ts
th e
Se
VELOCITY
DAMPING
DUAL
DECIMAL
TIME
A-SCAN COLOR
DISPLAY DELAY
PRF MODE
REJECT
DATE FORMAT
ORIENTATION
BRIGHTNESS
ts
dis
ta t
sc
re
en
br
igh
od
or
ro
b
e)
dp
or
ss
dis
p
lay
oo
ch
e
ra
ti
sc
h
pe
int
on
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fig
em
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ur
a ti
on
me
s
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an
d4
ur
do
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an
po
ike
ial
ro
b
de
he
p
mo
ug
ht
(sp
ter
hr
o
ma
ve
t
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er
gy
im
al
oc
eo
t-h
tw
rs
of
co
lo
ne
on
rr
s
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igh
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co
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id
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Di
sp
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om
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dis
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et
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pe
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pl a
t fo
rre
nt
ts
pla
cu
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dis
th e
fo r
ma
ra
ss
od
ch
e
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cte
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em
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to
the
th e
ing
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f th
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eA
e
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-S
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nt
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te
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the
Ad
ts
da
ts
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ts
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COLOR
ts
Se
ts
lec
ts
ep
ea
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re
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es
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re
en
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cit
y
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t
ag
el
he
h(
sq
ol t
lev
ca
tio
ob
tifi
pr
re
c
the
th e
Se
Se
ts
LANGUAGE
Se
es
om
tifi
ss
en
ate
ing
i dt
rv
i ns
tru
gr
th e
irin
u ts
th e
In p
rf
mp
rw
lse
ot
isp
me
o
dv
el o
l ti
ed
ve
f th
tra
un
nt
so
he
ng
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a
pu
lse
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ra
or
t
th e
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pu
ts
ye
d
he
lse
es
t
Se
ts
ve
ts
th e
Se
di s
pl a
r in
sf
th e
a te
ts
ns
jus
ys
o
pu
tch
th e
Re
mo
RECTIFY
In d
ts
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mp
e
Se
ts
FREQUENCY
Se
th e
sp
la
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Ma
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Di
RANGE
Co
DISPLAY
CONFIG1 MENU
2.3.1a
1.
In the SETUP menu, activate the CONFIG1 submenu using the joystick (
2.
3.
26
) to deactivate the function when complete. The display screen and report language are now set to
2.3.1b
1.
In the SETUP menu, activate the CONFIG1 submenu using the joystick (
2.
To change the units of measurement, either move the joystick or press the function toggle.
4.
27
2.3.1c
1.
In the SETUP menu, activate the CONFIG1 submenu using the joystick (
2.
To change the decimal convention, either move the joystick or press the function toggle.
4.
28
2.3.1d
1.
In the SETUP menu, activate the CONFIG1 submenu using the joystick (
2.
3.
To change the selected date and time format, either move the joystick or press the function toggle. Choose from the following date and
time formats:
) to select the function titled DATE FORMAT, then press the center of the joystick (
) to activate the
29
2.3.1e
1.
In the SETUP menu, activate the CONFIG1 submenu using the joystick (
2.
3.
4.
30
) to change the highlighted character. Then, move the joystick left or right (
) to select the
2.3.1f
1.
In the SETUP menu, activate the CONFIG1 submenu using the joystick (
2.
3.
4.
After setting the correct time, press the center of the joystick (
) to change the highlighted character. Then, move the joystick left or right (
) to select the
Note: Once set, the internal clock maintains the current date and time.
31
2.3.1g
1.
In the SETUP menu, activate the CONFIG1 submenu using the joystick (
2.
3.
To change the display screen orientation, either move the joystick or press the function toggle.
4.
32
2.3.2a
1.
In the SETUP menu, activate the CONFIG1 submenu using the joystick (
2.
3.
To change the display color scheme, either move the joystick or press the function toggle.
4.
33
2.3.2b
1.
In the SETUP menu, activate the CONFIG1 submenu using the joystick (
2.
3.
To change the display grid type, either move the joystick or press the function toggle. The selected grid style will be shown in the
A-Scan window on the display screen, after you return to Acquire Mode.
4.
34
) to select the function titled GRID, then press the center of the joystick (
2.3.2c
1.
In the SETUP menu, activate the CONFIG1 submenu using the joystick (
2.
3.
To change the A-Scan color, either move the joystick or press the function toggle.
4.
35
2.3.2d
1.
In the SETUP menu, activate the CONFIG1 submenu using the joystick (
2.
3.
To change the brightness level, either move the joystick or press the function toggle.
4.
36
1.
In the SETUP menu, activate the CONFIG2 submenu using the joystick (
2.
) to select either the function titled FUNCTION1, for the end of the toggle closer to the display screen, or the
function titled FUNCTION2, for the end of the toggle further from the display screen. Then, press the center of the joystick (
activate the function.
) to
Note: There are two values for each function. The upper parameter determines the action taken when then corresponding toggle end is
momentarily pressed. The lower parameter defines the action taken when the toggle end is pressed and held.
3.
).
37
To change the lower parameter, press the function toggle to scroll through the options. The available options include:
COPY Performs the task specified by the ACTION function, which is located in the FILE submenu.
AUTO80 Adjusts the gain to place the Gate A triggering echo peak at 80% of full-screen height.
MAGNIFY GATE Zoom the A-Scan so that the displayed screen width matches the user-specified gate width.
HOME Selects the RANGE (i.e. HOME) menu in Evaluation Mode.
5.
38
Receive
Probe
When connecting a probe to the instrument, the following steps must be taken:
Transmit
Probe
39
2.4.2a
1.
In the ACQUIRE menu, activate the RECEIVER submenu using the joystick (
2.
3.
).
ON - Use for dual-element probes. If this option is selected, the Dual icon (see Figure 6 on page 19) is displayed.
OFF - Use for single-element probes. If this option is selected, the Single icon (see Figure 6 on page 19) is displayed.
4.
40
2.4.2b
1.
In the ACQUIRE menu, activate the RECEIVER submenu using the joystick (
2.
3.
).
1, 2, 2.25, 4, 5, 10, 13, 15 MHz - Choose the frequency that matches the frequency of your probe.
BROADBAND - Select this option to use the built-in broadband filter.
4.
41
2.4.2c
1.
In the ACQUIRE menu, activate the PULSER submenu using the joystick (
2.
3.
To change the specified damping level and optimize the A-Scan signal appearance, move the joystick (
toggle. The following options are available:
).
50
1000
4.
42
In the ACQUIRE menu, activate the PULSER submenu using the joystick (
2.
3.
).
AUTO HIGH - The instrument calculates and sets the pulser firing rate at 75% of the maximum frequency possible, based on the
range and the material velocity.
AUTO MED - The instrument calculates and sets the pulser firing rate at 50% of the maximum frequency possible, based on the range
and the material velocity.
AUTO LOW - The instrument calculates and sets the pulser firing rate at 20% of the maximum frequency possible, based on the range
and the material velocity.
MANUAL - Allows the user to set the pulser frequency. However, unacceptable PRF settings will cause a display prompt to appear.
43
If PRF MODE is set to AUTO HIGH, AUTO MED or AUTO LOW, the automatically calculated value is displayed in the function
box. If you selected the MANUAL option, you may now adjust the PRF value by moving the joystick left or right (
).
Note: The PRF setting may be limited based on the user-selected pulser voltage setting. This feature acts to limit signal dissipation.
1.
In the ACQUIRE menu, activate the PULSER submenu using the joystick (
2.
).
) to select the function titled VOLTAGE. Press the function toggle or move the joystick (
) to:
Set the voltage level to HIGH or LOW, for a standard PULSER TYPE setting of SPIKE, or
Specify the actual VOLTAGE value, for an optional PULSER TYPE setting of SQUARE
3.
44
1.
In the SETUP menu, activate the CONFIG2 submenu using the joystick (
2.
3.
).
) to select the function titled PULSER TYPE. Then, press the center of the joystick (
) to activate the
) to
Note: This selection influences the VOLTAGE settings available and determines if a PULSER WIDTH function (SQUARE wave mode)
or a PULSER ENERGY function (SPIKE mode) is available.
4.
45
2.4.6a
The pulser width generally varies from 30 to 500 nanoseconds. A recommended starting point from which the width setting can be adjusted
is found with the following equation:
1000
PULSE WIDTH (nanoseconds) = ------------ with f in MHz
2f
For example, if a 2 MHz probe is used, the equation becomes:
46
2.4.6a
In the ACQUIRE menu, activate the PULSER submenu using the joystick (
2.
) to select the function titled WIDTH, which is only available if the PULSER TYPE function is set to
).
47
2.4.6b
In the ACQUIRE menu, activate the PULSER submenu using the joystick (
2.
) to select the function titled ENERGY, which is only available if the PULSER TYPE function is set to
48
).
1.
In the SETUP menu, activate the CONFIG2 submenu using the joystick (
2.
3.
4.
).
49
50
Full-Wave Rectification combines the positive- and negative-rectified signals together, and displays both of them in a positive
orientation (see Figure 12 on page 50).
Use the procedure on the next page to select a rectification mode.
51
In the ACQUIRE menu, activate the RECEIVER submenu using the joystick (
2.
).
) to select the function titled RECTIFY. The following options are available:
NEG HALFWAVE - Shows the negative component of the RF signal but displays it in a positive orientation.
POS HALFWAVE - Shows the positive component of the RF signal.
FULLWAVE - Shows the positive and negative halves of the RF wave, but both are oriented in the positive direction.
RF - Shows the echo with no rectification.
3.
4.
52
1.
In the ACQUIRE menu, activate the RECEIVER submenu using the joystick (
2.
3.
To change the amount of the A-Scan you wish to omit from the display, as a percentage of the full-screen height, either move the
joystick (
).
) or press the function toggle. You may omit a portion of the A-Scan up to 80% of the full-screen height.
Note: Whenever REJECT is set to a value greater then 0%, the reject icon (see Figure 6 on page 19) is displayed in the status bar.
53
54
In the ACQUIRE menu, activate the RANGE submenu using the joystick (
2.
3.
).
) to change the range setting. Values from 0.040 to 1100 in. are allowed.
Note: Pressing both buttons on the Function Toggle simultaneously resets the RANGE to the default value of 10.000 in.
4.
55
In the ACQUIRE menu, activate the RANGE submenu using the joystick (
2.
3.
).
Note: Pressing both buttons on the Function Toggle simultaneously resets the DELAY to the default value of 0.
4.
56
57
1.
In the ACQUIRE menu, activate the AUTOCAL submenu using the joystick (
2.
3.
4.
Apply couplant and couple the probe to the thinner calibration standard. With the A START function highlighted, press the function
).
58
59
) to select the function titled RECORD. The value in the function box changes from OFF to S-REF1?.
While maintaining the signal in Gate A, move the joystick right or left (
now reads S-REF2?.
6.
Apply couplant and couple the probe to the thicker calibration standard. Then, use the joystick (
60
) to select the function titled RECORD. While maintaining the signal in Gate A, move the joystick right or
) to record the reference echo. The value in the function box now reads OFF.
1.
In the ACQUIRE menu, activate the RANGE submenu using the joystick (
2.
).
PROBE DELAY - The adjustment made as a result of the AUTOCAL (zeroing) procedure is shown. This represents the time delay
caused by sound-wave traveling through the probe membrane, wear plate, or delay line.
VELOCITY - The calculated velocity after the calibration is shown. The material type is listed as custom.
61
1.
In the SETUP menu, activate the CONFIG2 submenu using the joystick (
2.
3.
4.
Select and activate CAL RESET to acknowledge the triggered alarm and reset it to resume normal operation.
).
Note: The selection of the PROBE DELAY or VELOCITY functions also resets the alarm.
62
1.
In the SETUP menu, activate the CONFIG1 submenu using the joystick (
2.
3.
).
) to activate the function.
) to
Note: Holding either end of the Function Toggle down for three seconds resets all values in the code to 0.
63
2.8
4.
After completing the code entry, press the center of the joystick (
5.
6.
64
) to select the function titled CONFIRM, and then press the center of the joystick (
) to acknowledge that
3.1
Setting the position and the characteristics of Gate A and Gate B is the first step in configuring the instrument for flaw detection or material
thickness measurements. The GATE A and GATE B submenus control the location of Gate A and Gate B, while the EVAL and CONFIG2
submenus in the SETUP menu control the operating characteristics for the gates.
3.1.1
IMPORTANT: The Automatic Gate Threshold (AGT) function is available for Gate A only.
The AGT function automatically programs the Gate A threshold level to a percentage of the peak amplitude detected in the gate. The
threshold percentage scale is adjustable in 1% steps by the user from 5% to 95% of the detected peak amplitude. The calculated threshold
value programmed into the hardware ranges from 5% to 95% of the full-screen height.
Note: An icon is displayed in the Symbol Area when the AGT mode is activated.
65
3.1.1
To configure the Automatic Gate Threshold (AGT) function, follow this procedure:
1.
In the SETUP menu, activate the EVAL submenu using the joystick (
2.
).
ON (-) (RF mode only) - Activates the AGT function. The Gate A threshold value is scaled to a percentage of the negative peak amplitude
value detected in Gate A.
ON (+) (RF mode only) - Activates the AGT function. The Gate A threshold value is scaled to a percentage of the positive peak amplitude
value detected in Gate A.
Note: The AGT sign mode (+ or -) is preserved when switching between RF and rectified A-Scan display modes.
66
3.1.2
Use the procedures in this section to set the vertical and horizontal position of Gate A and Gate B. Remember that gate position has the
following effects on instrument performance:
A-Scan echoes on the right side of the display screen represent features that occur at a greater depth from the test-material surface than
those on the left side of the display screen. Therefore, moving a gate to the right means that the gate is evaluating a deeper portion of the
test material.
A wider gate setting means that the gate is evaluating a thicker portion of the test material.
Increasing the vertical height, called the threshold, of a gate means that only reflected signals of sufficiently large amplitude will cross
the gate.
To configure the gate parameters, complete the following steps and then proceed to the appropriate section:
1.
In the ACQUIRE menu, activate the Gate A or Gate B submenu using the joystick (
2.
).
67
3.1.2a
1.
In the ACQUIRE menu, activate the GATE A or GATE B submenu using the joystick (
2.
3.
).
Increasing and decreasing the value of the starting point moves the gate to the right and left, respectively. The gate starting point remains as
set here, even when width adjustments are made.
Note: The GATE A START and GATE B START functions have both coarse and fine adjustment modes. Coarse adjustments are made
with the function toggle, while fine adjustments are made with the joystick. When the function name appears in all capital letters,
coarse adjustments are being made, while fine adjustments occur when the function name appears in all lower-case letters.
4.
68
3.1.2b
1.
In the ACQUIRE menu, activate the GATE A or GATE B submenu using the joystick (
2.
3.
).
Note: This function has both coarse and fine adjustment modes. Coarse adjustments are made with the function toggle, while fine
adjustments are made with the joystick.
4.
69
3.1.2c
1.
In the ACQUIRE menu, activate the GATE A or GATE B submenu using the joystick (
2.
).
IMPORTANT: If the AGT function has been activated (see Activating Automatic Gate Threshold (AGT) on page 65), the A THRESHOLD
menu parameter is replaced with the AGT Scale Value. The scale value is displayed in the form of AGT = ss%, where ss
represents the AGT scale value. The user can modify the AGT scale value using the joystick and/or the function keys.
3.
4.
70
3.1.3
A-Scan signals crossing either Gate A or Gate B are evaluated for the purposes of flaw detection and material thickness evaluation. When
the signal crosses Gate A or Gate B, either the gate-crossing point (i.e. the flank) of the signal, or the maximum point (i.e. the peak) of the
signal in that specific gate is used for evaluation purposes. The TOF MODE function allows the user to specify which A-Scan feature
(FLANK or PEAK or JFLANK) is used to evaluate the signal in each gate.
1.
In the ACQUIRE menu, activate the GATE A or GATE B submenu using the joystick (
2.
3.
).
PEAK - All detection, whether time-based and peak height, is based on the HIGHEST triggering echo in the gate.
FLANK - The time-based triggering point is the first flank to cross the gate, and amplitude-based results are based on the HIGHEST peak
of any echo crossing the gate. This is not necessarily the peak of the same echo whose flank triggered the gate.
JFLANK - The time-based triggering point is the first flank to cross the gate, and the amplitude-based results are based on the peak of this
first echo to cross the gate. This is not necessarily the highest echo in the gate.
71
3.1.3
4.
Note: The detection method chosen is indicated by a small icon. This icon is displayed in the display box containing the measured reading,
and in the options offered in the READING 1 through 6 and LARGE function boxes.
3.1.4
An alarm can be set for either one or both of the gates. This is accomplished by configuring either Reading Box 4 (in LARGE mode) or the
single Large Reading Box (in SMALL mode) to act as a virtual LED that mimics an indicator light. When so configured, the virtual LED
reading box is green when there is no fault condition and red when the alarm has been triggered.
72
3.1.4a
Each gate alarm can be triggered by one of two circumstances: either when an A-Scan echo crosses the gate or when no A-Scan echo crosses
the gate. Use the following procedure to specify the gate LOGIC settings:
1.
In the SETUP menu, activate the CONFIG2 submenu using the joystick (
2.
3.
).
) to select the function titled GATE A (or GATE B) LOGIC. Press the center of the joystick (
) to activate
73
3.1.4b
As an option, one reading box may be configured as a virtual LED (see Setting Gate Alarms and Outputs on page 72), which is green
when there is no fault condition and red when the alarm has been triggered. This virtual LED corresponds to an OUTPUT, which is in-turn
assigned to a gate alarm. When an alarm is triggered, the virtual LED is illuminated (except when the GATE LOGIC is set to OFF). Use the
following procedure to indicate which gate activates the virtual LED:
1.
In the SETUP menu, activate the CONFIG2 submenu using the joystick (
2.
3.
To configure the gate-alarm virtual LED operation, move the joystick up or down (
).
) to select the function titled OUTPUT SELECT. Press the center of the joystick (
) to activate the
A(+), A(-) - the virtual LED indicates the Gate A alarm is triggered (see previous page for description of + and - alarms)
B(+), B(-) - the virtual LED indicates the B Gate alarm is triggered (see previous page for description of + and - alarms)
A or B(+), A or B (-) - the virtual LED indicates either Gate alarm is triggered (see previous page for description of + and - alarms)
4.
74
3.1.4c
The user can indicate the action to be taken when either end of the Function Toggle is pressed. One option magnifies the A-Scan display, so
the assigned gate spans the entire displayed range. To specify the gate that should be magnified on demand:
1.
In the SETUP menu, activate the EVAL submenu using the joystick (
2.
3.
).
) to select the function titled MAGNIFY GATE. Press the center of the joystick (
) to activate the
).
Note: Pressing the assigned end of Function Toggle, when FUNCTION1 or FUNCTION 2 is set to MAGNIFY GATE, magnifies the
display so the selected gate spans the entire displayed range.
4.
75
3.2
When connecting an angle beam probe to the instrument, adjustments must be made for probe characteristics as well as test piece geometry.
These adjustments include:
Probe angle
Probe X value = the distance from the probe Beam Index Point (BIP) to the front edge of its wedge
Test piece thickness
O-Diameter
3.2.1
In the SETUP menu, activate the EVAL submenu using the joystick (
2.
).
Note: This function has both coarse and fine adjustment modes. Coarse adjustments are made with the function toggle, while fine
adjustments are made with the joystick.
76
3.2.1
3.
4.
5.
Note: Based on the values input for the PROBE ANGLE, THICKNESS, X VALUE, and O DIAMETER parameters, the instrument
operates in one of five modes. Each of these modes is represented by an icon in the icon area at the upper left corner of the screen.
See Figure 6 on page 19 for an illustration of these icons.
77
3.2.2
The leg in which a reflector is encountered, can be visually indicated on the instrument display using color. Setting the COLOR LEG
function, located in the EVAL submenu of the SETUP menu, to ON causes each ultrasonic time region to be displayed in a unique color.
3.3
The instrument is capable of displaying up to seven measured readings at one time. The displayed readings are selected using the EVAL
submenu located in the SETUP menu. The parameters available for display, which depends on the instrument configuration and the
evaluation mode, include the following:
A%A - Amplitude, as a % of full-screen height, of the highest echo falling within the width of Gate A
A%B - Amplitude, as a % of full-screen height, of the highest echo falling within the width of Gate B
Note: When S, D, P, or R readings are displayed, the Gate-Detection Mode setting for the referenced gate (A or B) is indicated by a
^ for Peak Mode or a / for Flank Mode.
SA - Sound-Path distance or duration, represented by the highest echo or the first flank to cross Gate A
SB - Sound-Path distance or duration, represented by the highest echo or the first flank to cross Gate B
SBA - Sound-Path distance or duration, from the highest echo or the first flank in Gate A to the echo in Gate B. The reading is only
available if Gate A and Gate B are set to ON.
78
3.3
DA - Material-thickness depth from the probe-contacted side of the test-piece surface to the reflector, represented by the Gate A echo.
DB - Material-thickness depth from the probe-contacted side of the test-piece surface to the reflector, represented by the Gate B echo.
LA - Leg number of the reflector, represented by the Gate A echo.
LB - Leg number of the reflector, represented by the Gate B echo.
PA - Projection distance from the probe BIP to the reflector, represented by the Gate A echo.
PB - Projection distance from the probe BIP to the reflector, represented by the Gate B echo.
RA - Projection distance from the probe BIP to the reflector, represented by the Gate A echo, minus the current X-VALUE.
RB - Projection distance from the probe BIP to the reflector, represented by the Gate B echo, minus the current X-VALUE.
A%rA - Amplitude of the signal crossing Gate A, as a percentage of the active EVAL MODE reference amplitude.
A%rB - Amplitude of the signal crossing Gate B, as a percentage of the active EVAL MODE reference amplitude.
dBrA - dB equivalent height difference between the signal crossing Gate A and the active EVAL MODE reference height.
dBrB - dB equivalent height difference between the signal crossing Gate B and the active EVAL MODE reference height.
79
3.3
Note: Reference results (identified with r) behavior based on EVAL MODE are as follows:
3.3
The measured readings can be displayed at the top of the display screen either in six small reading boxes and one large reading box or in
four large reading boxes. To set the reading box configuration:
1.
In the SETUP menu, activate the RESULTS2 submenu using the joystick (
2.
Determine the configuration of the reading boxes by setting the MODE function to either LARGE (four parameters displayed) or
SMALL (six parameters displayed in small boxes and a seventh parameter displayed in a large box).
3.
In the RESULTS and RESULTS2 submenus, access and set the READING 1 through READING 6 functions to select the desired
result to be displayed. When time or thickness readings are displayed, the detection method selected for that gate is indicated with a
^ (representing PEAK) or / (representing FLANK or JFLANK).
).
Note: Under certain conditions, while TCG reference points are being recorded, two measurement results boxes are automatically set (if
not so configured already) to display SA and A%A values.
81
3.4
The gain toggle can be locked so that pressing it has no effect on the instrument.
1.
In the SETUP menu, activate the CONFIG2 submenu using the joystick (
2.
3.
4.
To unlock the gain toggle, change the setting of dB STEP to any value other than LOCK.
5.
).
) to select the function titled dB STEP. Press the center of the joystick (
) to change the value of dB STEP until the word LOCK appears as the dB STEP value. The gain
Joystick operation is disabled by assigning either FUNCTION1 or FUNCTION2 to a value of JOYSTICK LOCK, then pressing that end of
the Function Toggle. When the joystick is locked, the Lock icon (see Figure 6 on page 19) appears on the display. To unlock the joystick,
simply press the assigned end of the Function Toggle a second time.
IMPORTANT: When the joystick is locked, the center-press function still works.
82
3.5
Instrument gain, which increases and decreases the height of a displayed A-Scan, is adjusted with the Gain Toggle. The instrument gain can
be adjusted while in any menu location, except when the dB STEP feature is set to LOCK.
Note: Pressing both buttons on the Gain Toggle simultaneously activates the AUTO80 function.
3.5.1
When adjusting the A-Scan gain, each press of the Gain Toggle increases or decreases the gain level by a dB increment equal to the
dB STEP value. Several values can be specified for dB STEP, including: a user-specified value known as the USER GAIN STEP. There
is also a Gain Toggle adjustment LOCK which prevents any gain adjustment by the user. To select one of the existing dB STEP values:
1.
In the SETUP menu, activate the CONFIG2 submenu using the joystick (
2.
3.
4.
).
) to select the function titled dB STEP. Press the center of the joystick (
3.5.2
When adjusting the A-Scan gain, each press of the Gain Toggle increases or decreases the gain level by the amount of the dB STEP. To
enter a user-specified gain step, known as USER GAIN STEP, complete the following steps:
1.
In the SETUP menu, activate the CONFIG2 submenu using the joystick (
2.
3.
4.
84
).
) to select the function titled USER GAIN STEP. Press the center of the joystick (
) to activate the
) to change the value of USER GAIN STEP. This value is now available as an option whenever the
3.6
By using the FUNCTION1 or FUNCTION2 functions in the SETUP menu, you can program one end of the Function Toggle to FREEZE
the display. Then, whenever an A-Scan is active, pressing that end of the Function Toggle freezes the A-Scan display. The active A-Scan
will remain as it appeared when the toggle was pressed and the display will remain frozen until it is pressed again. While the display is
frozen, the displayed readings are based on the frozen echoes.
3.7
Note: Optional evaluation features, such as DAC/TCG, are selected via the EVAL MODE function in the EVAL menu. The functions for
the selected evaluation mode then appears in the ACQUIRE menu.
Conventional measurements can be made using the Time Corrected Gain (TCG) and Distance Amplitude Correction (DAC) modes. The
functions for these modes are accessed through the DAC/TCG menu on the ACQUIRE menu bar. The DAC and TCG modes operate based
on a set of user-recorded data points. These points are recorded from the DAC/TCG menu as described below.
The TCG mode displays reflectors of equal size at equal A-Scan amplitudes, regardless of the depth of the reflector in the test material. This
is accomplished by adjusting the gain at different locations in the A-scan display, corresponding to different material depths, to compensate
for signal loss (or variation) due to attenuation, beam spread, or other factors.
The DAC mode displays all echoes at their true amplitude, without depth compensation. However, when operating in DAC mode, a
Distance Amplitude Correction curve is superimposed on the A-Scan display. The curve represents the constant reflector size at varying
material depth.
USM Go Operators Manual
85
3.8
When displayed, the DAC curve visually represents a line of constant reflector peaks over a range of material depths. Remember that in
DAC mode, the only deviation from traditional display and operation is the appearance of the DAC curve. All A-Scan echoes are displayed
at their non-compensated height. A DAC curve can be based on up to 16 data points (material depths).
A DAC curve is programmed using a series of same-reflector echoes at various depths, covering the range of depths to be inspected in the
test material. Because near field and beam spread vary according to transducer size and frequency, and materials vary in attenuation and
velocity, DAC must be programmed differently for different applications.
The minimum time difference between successive points is 60 ns. This corresponds to a distance of 0.18 mm (0.007 in.) at a velocity of
5900 m/s (.2323 in./s). Successive data points do not have to progressively decrease in amplitude. That is, the DAC/TCG curve does not
have to have a constantly descending slope.
86
3.8.1
DAC Curve points are typically recorded from a standard with equally-sized reflectors (holes) located at various material depths. The
primary echo from each of these points, for a total of up to 16 echoes, are recorded. When DAC mode is active, the instrument displays a
line that represents echo peaks for constant reflectors at varying material depth. This line is drawn as either a curved, linear in gain, line
based on a series of collected DAC points or a series of straight line segments that join these DAC points. Only one DAC curve can be
stored at a time. To program the DAC curve proceed as follows:
1.
In the ACQUIRE menu, activate the DAC/TCG submenu using the joystick (
2.
Couple the probe to the first reference point and use the GATE A START function to adjust Gate A so that it is broken by the primary
echo. If necessary, use the Gain Toggle to adjust the gain so that the echo crosses Gate A, and the highest peak in Gate A is at
approximately 80% of full-screen height. The highest peak must not be higher than 100% full-screen height.
).
Note: The AUTO 80 function allows for automatic application of gain to set the Gate A triggering echo to 80% of full screen height.
3.
While Gate A is lined up over the first reference echo, use the joystick (
87
3.8.1
Note: If the Gate Detection Mode is set to PEAK, after the first DAC reference point is stored, two measurement result boxes are
automatically set, if not already configured, to display SA and A%A values.
4.
Repeat steps 2 and 3 to record additional DAC Curve points, up to a maximum of 16 points. A minimum of two DAC Curve points are
required to define the curve.
5.
After entering all of your points, press the center of the joystick (
the amplitude of the earliest TOF as the reference amplitude.
6.
In the SETUP menu, activate the DAC TYPE function using the joystick (
STRAIGHT: The DAC curve is displayed as a series of straight line segments that join the stored DAC points.
CURVED: The DAC curve is displayed as a curved line that is linear in gain, based on the stored DAC points.
Note: DAC curve points and status are stored with a data set. When recalled, the curve status is the same as when it was stored.
88
3.8.1
In DAC mode the instrument uses the user-input reference points to create a curve representing the amplitudes of echoes representing
same-size reflectors at varying material depth. The recorded point data is stored until replaced or edited. To create a DAC curve and operate
in DAC mode:
1.
2.
Use the TCG/DAC MODE menu to activate the DAC function. The DAC Curve appears whenever operating in DAC mode.
3.
The DAC curve can appear either as a series of straight line segments joining the stored DAC points or as a curved (linear in gain) line
based on these points. Access the DAC TYPE function in the SETUP submenu to display the desired DAC curve type.
Note: To operate in TCG/DAC mode, a DAC curve must first be generated. After the DAC curve has been generated, the TCG mode can
be accessed by setting the TCG/DAC function value to TCG.
Note: When rectification is set to RF, reference lines are not displayed.
89
3.9
When the optional TCG mode is in use, echoes from equally sized reflectors are shown at the same height on the A-Scan display. Before
using the TCG mode do the following:
1.
Make sure that the instrument/probe combination has been properly calibrated and that all instrument settings (PULSER,
RECEIVER, etc.) have been properly configured. Changing these settings after the TCG reference points have been entered will affect
the accuracy of your measurements.
2.
Up to 16 TCG points may be recorded, but a minimum of two points are required to define the curve. This process allows the
instrument to calculate and compensate for the effect of material depth on reflector echo height. Successive data points do not have to
progressively decrease in amplitude. That is, the DAC/TCG curve does not have to have a constantly descending slope.
3.9.1
TCG reference points are derived from the points used to create the DAC curve. Points are typically taken from a standard with equally
sized reflectors (holes) located at various material depths. The primary echo from each of these points, for a total of up to 16 echoes, are
recorded. When TCG is active, the instrument compensates for different material thickness by applying a varying gain level to echoes at
material depths other than the baseline depth.
Note: TCG reference points, curve, and status are stored with a data set. When recalled, curve status is the same as when it was stored.
90
3.9.2
In TCG mode the instrument uses the recorded reference points to calculate an amount of gain correction required to display each echo from
same-size reflectors at the same amplitude. The recorded reference point data is stored until replaced or edited. To use the stored reference
points and operate in TCG mode:
1.
Enter the SETUP menu, and then select the TCG/DAC MODE function.
2.
Activate the TCG/DAC MODE function, and select the TCG option.
3.
Select the TCG DISPLAY function, and turn this feature ON or OFF.
Note: The TCG curve begins at the first reference point recorded. It then proceeds horizontally from the amplitude of this first reference
point to the depth (i.e. time position) of the last reference point recorded.
Note: When rectification is set to RF, reference lines are not displayed.
91
3.10.1
To add a series of guidelines, offset from the DAC or TCG curve by a definable dB increment (but not exceeding 24 dB from the reference
curve):
1.
2.
Set the MODE function to FIXED for evenly spaced offset lines or to CUSTOM for user-controlled offset line placement. Set this
function to OFF to remove offset lines from the display.
3.
If FIXED offset MODE is selected, set the OFFSET function to the dB increment at which offset lines are drawn above and below the
DAC or TCG line.
4.
If CUSTOM offset MODE is selected, access the OFFFSETS2 submenu and input the positive or negative offset at which each of up
to four guidelines are drawn.
92
2.
Adjust the TRANSFER CORR function as required to compensate for coupling differences.
Note: When TRANSFER CORR is set to any value other than 0, the displayed gain value appears in a contrasting color, indicating that
the amount of applied gain differs from the listed instrument gain.
93
2.
Activate the POINT function and select the desired point number (or NEW if adding a new point).
3.
Activate the POINT POS. function and adjust (or input for NEW points) the horizontal position of the point.
4.
Activate the POINT GAIN function to adjust (or input for NEW points) the applied gain (i.e. the vertical position) of the point. Note
that this adjustment applies regardless of whether the point is used for TCG reference or a DAC curve.
5.
Activate the ENTER function to confirm the adjusted point values (or the position of a new point). The DAC curve or the TCG
reference function is adjusted to match the edited input.
6.
To delete any single DAC point, press and hold the center of the joystick for the POINT, POINT POS, or POINT GAIN function while
the point to be deleted is active. When prompted, confirm the deletion. Note that the first point cannot be deleted, and that all DAC
curves must contain at least two points. Therefore, if a curve has only two points stored, neither can be deleted.
94
2.
3.
Activate the DELETE CURVE function a second time, then confirm your selection.
4.
95
3.13
Using the DGS mode (Distance Gain Size), you can compare the reflecting power of a natural flaw in the test object with that of a
theoretical flaw (e.g. a circular, disk-shaped equivalent reflector) at the same depth.
CAUTION!
You are comparing the reflecting power of a natural flaw with that of a theoretical flaw. No definitive conclusions
may be drawn about the natural flaw (roughness, inclined position, etc.).
The DGS diagram forms the basis for this comparison of the reflecting power. This diagram consists of a set of curves showing the
connection of three influencing variables:
Distance (D) between the probe and circular, disk-shaped equivalent reflector
Difference in gain (G) between various large circular, disk-shaped equivalent reflectors and an infinitely large backwall
Size (S) of the circular, disk-shaped equivalent reflector. The influencing variable S remains constant for one curve in a set
The advantage of the DGS method lies in the fact that you can carry out reproducible evaluations of small discontinuities. This
reproducibility is most important whenever you carry out an acceptance test.
96
3.13
In addition to the influencing variables already mentioned, these other factors affect the curve shape:
sound attenuation
transfer losses
amplitude correction value
probe
Also, the following probe parameters affect the curve shape:
97
3.13
When the DGS mode is in use, echoes from equally-sized reflectors located at varying depths appear to lie along the DGS Reference Curve.
When operating in DGS mode, the DGS Reference Curve is shown on the display screen. Before using the DGS mode, do the following:
2.
Select the SETUP submenu, then the PROBE # function. Once activated, this function allows you to choose from a list of available
probe types . These are probes for which probe characteristics are already stored in the instrument, with the exception of the
user-defined probe (PROBE # 0).
98
3.13.1 Specifying a Probe and Preparing to Record the Reference Echo (cont.)
3.
If the user-defined probe type (PROBE #0) is selected, you can then select the PROBE NAME function. Then use the Gain Toggle
and the Function Toggle to input a new name. Note that selecting any PROBE # value other than 0 will prevent you from modifying
the PROBE NAME or any of the other settings described in this section.
4.
If the user-defined probe type (PROBE #0) is selected, you must then select the DGS PROBE submenu and input the characteristics
for the connected probe:
99
3.13.2 Record the Reference Echo that Defines the DGS Curve
Prior to generating the DGS curve, a test standard with a known reflector must be used to define a reference point. Acceptable test standards
include these reference types:
Select the REF ECHO submenu, then the REFERENCE TYPE function. Once activated, this function allows you to select one of the
three reference types described above, and to specify the size of the known standard reference flaw.
2.
Couple the probe to the known standard, capture the reference flaw so that its reflected echo is displayed on the instrument A-Scan,
and adjust the Gate A starting point to ensure that the resulting echo triggers the gate.
3.
Adjust the Gain Toggle until the reference flaw A-Scan peak measures 80% of FSH (A%A = 80%).
4.
With the probe coupled to the standard, and the reference flaw echo captured by Gate A, use the RECORD REF function to store a
DGS reference echo.
100
3.13.2 Record the Reference Echo that Defines the DGS Curve (cont.)
Note: The AUTO 80 function automatically sets the Gate A triggering echo to 80% of full screen height.
Note: Only one DGS reference echo can be stored at a time. To delete the currently stored reference, access the REF CORR submenu,
select DELETE REF, and follow the on-screen prompts.
Note: When a DGS reference echo is stored, two measurement result boxes are automatically set, if not already configured, to display SA
and A%A values.
IMPORTANT: The following two adjustments should be made prior to recording a reference echo. Changing these values after the DGS
curve is generated will cause the curve to be deleted.
REF ATTEN (found in the REF CORR submenu) - Specify a sound attenuation value, in dB per inch or mm of material thickness, for the
material from which the known standard is made.
AMPL CORRECT (found in the REF CORR submenu) - Correction required when using an angle-beam type probe. This value is
specified on the probe data sheet.
101
TEST ATTEN (found in the MAT ATTN submenu) - Specify a sound attenuation value, in dB per inch or mm of material thickness, for the
material from which the test piece is made.
TRANSFER CORR. (found in the MAT ATTN Submenu) - dB compensation for difference in coupling conditions between the known
standard and the test piece. Setting this to values other than zero causes a T to be added to the DGS icon and the displayed gain value
to appear in a contrasting color, indicating that the amount of applied gain differs from the listed instrument gain.
DGS CURVE (found in the SETUP submenu) - Positions the probe DGS curve based on the size of the reflector (flaw) being tested. The
setting usually depends on the largest acceptable flaw size.
102
3.13.4
After the DGS curve is recorded and displayed, by turning DGS mode ON, echoes are automatically compared to the recorded reference.
There are three ways this comparison can be made and two additional DGS-related results that can be displayed:
A%rA - Amplitude of the signal crossing Gate A as a percentage of the corresponding DGS curve amplitude.
dBrA - dB equivalent height difference between the signal crossing Gate A and the corresponding DGS curve height.
ERS - Evaluates the reflected echo and calculates the Equivalent Reflector Size.
Gt - DGS test gain, which initializes the DGS curve maximum height at 80% FSH.
Gr - DGS reference gain, which represents the instrument gain at which the reference echo peak reaches 80% FSH.
To aid in interpreting the DGS mode display, the instrument displays up to four curves representing fixed-gain offsets from the DGS curve.
These curves are enabled and positioned, by specifying the dB-equivalent amount they are offset above or below the DGS curve, by
accessing the OFFSETS submenu in the DGS menu.
103
3.13.6
Echo amplitude evaluations according to the DGS method are only reliable and reproducible in cases when:
The reference echo is received from the test object if possible. If this is not possible, it should be verified that the reference block is made
of the same material as the test object.
The evaluation is carried out using the same probe which was also used for recording the reference echo. Another probe of the same type
can be used only after recording a new reference echo.
Echo amplitudes for reflector distances smaller than half of the probe near-field length are subject to extreme variation, for physical
reasons due to interference phenomena effecting the area. Thus, evaluation results may fluctuate more than the usually permissible
2 dB. An evaluation according to the DGS method is possible, but it is not recommended in such a case.
104
2.
Locate the reference echo in Gate A and adjust the gain as required. Then, use the RECORD function to record the reference echo. The
function box now indicates that a reference has been stored. Also note the following:
The instrument gain and the reference echo amplitude are now shown in the function box titled REFERENCE.
The instrument automatically switches the dB REF MODE function to ON, as indicated on the display.
Setting MODE to OFF allows you to disable the dB REF mode without deleting the reference echo.
Use DELETE REF function to delete the current reference.
105
3.14
IMPORTANT: Remember that the highest echo in Gate A and the GAIN setting, when dB REF is selected, become the reference amplitude
and gain values for as long as dB REF is activated.
Note: The reference echo amplitude must not exceed 100% of full-screen height.
After dB REF has been activated, the Gain-Display Window lists both the Reference Gain and Incremental Gain levels.
The Reference Gain remains constant throughout the dB REF session while the Incremental Gain value changes with the Gain Toggle.
After dB REF has been activated, any amplitude measurements are stated in relation to the reference echo amplitude. Available amplitude
readings when operating in dB REF mode are:
dBrA - dB difference between the reference echo and the highest echo to cross Gate A.
A%rA - Amplitude of the signal crossing Gate A, as a percentage of the reference amplitude.
dBrB - dB difference between the reference echo and the highest echo to cross Gate B.
A%rB - Amplitude of the signal crossing Gate B, as a percentage of the reference amplitude.
106
A INDICATION - Gain (in dB) required to position an A-Scan echoes peak from the measured reflector) at an amplitude equal to the
reference amplitude (between 10 and 90% of full-screen height)
B REFERENCE - Gain (in dB) required to position an A-Scan echo peak from the reference reflector at the user-selected amplitude
(between 10 and 90% of FSH).
C ATTENUATION - Determined by subtracting 1 inch from the sound-path distance to the discontinuity, using the equation (inch units):
C = (SA1) 2. This compensates for sound loss from material attenuation along the sound path to the discontinuity.
107
3.15
Before activating the AWS D1.1/D1.5 weld rating mode, be sure that all instrument settings are properly adjusted for the specific
measurement application. Then access the AWS D1.1 submenu in the ACQUIRE menu, and follow this procedure:
1.
Apply couplant and couple the probe to a suitable reference test standard.
2.
Ensure that Gate A is positioned over the desired echo. Then, adjust the gain until the peak of the desired reference echo reaches the
desired amplitude. Note that if the echo peak amplitude (A%A) does not fall between 10% and 90% of FSH, the point will not be
accepted.
3.
4.
To evaluate a reflector in a test piece, couple the probe to the test piece. Now adjust the Gate A position, if required, so that it is over the
desired echo.
5.
Adjust the gain until the peak of the test-piece echo reaches the desired screen height.
Note: The dB value recorded for A-Indication is automatically adjusted based on the amplitude difference between it and the value
recorded for B-REF. It will usually not match the instrument dB gain setting.
6.
108
With the AWS D1.1 SETUP submenu displayed, note that the A, C, and D parameters automatically update to match the Gate A
triggering echo. Use the A INDICATION function to HOLD the current parameters. Note that the displayed RESULTS continue to
update while the A, C, and D parameters are held.
109
2.
Couple the probe to the first reference point and adjust Gate A so that it is broken by the primary echo. If necessary, use the Gain Toggle
to adjust the gain so that the echo crosses Gate A and the highest peak in Gate A is at approximately 80% of full-screen height. The
highest peak must not be higher than 100% full-screen height.
Note: The AUTO 80 function automatically adjusts the gain to set the Gate A triggering echo to 80% of full screen height. If desired, select
the AUTO 80 function in the RECORD submenu.
3.
110
While the Gate is lined up over the first reference echo, activate the RECORD function. When the value of the RECORD function
changes from 0 to 1, you have recorded the first JISDAC Curve point. Note that the first JISDAC point is treated as the reference echo.
The amplitude value at which this point is recorded becomes the reference amplitude value.
3.16.1
Note: When the first JISDAC reference point is stored, two measurement result boxes will be automatically set (if not already configured) to
display SA and A%A values.
4.
Continue to record additional curve points, up to a maximum of 15 points (note that at least two JISDAC Curve points are required).
5.
When all of your points have been entered, select the FINISH function.
3.16.2
In JISDAC mode, the instrument uses the user-input reference points to create a curve representing the amplitudes of echoes representing
same-size reflectors at varying material depth. To turn JISDAC evaluation mode ON or OFF:
1.
2.
Use the JISDAC function to select ON or OFF. The JISDAC Curve is displayed whenever the feature is turned ON.
111
112
2.
3.
Note that the selected line is now shown in bold on the A-Scan display. This line now serves as the reference level from which all
reference measurements (such as A%rA or dBrB) are made.
2.
Adjust the TRANSFER CORR function as required to compensate for coupling differences.
Note: When TRANSFER CORR is set to any value other than 0, the displayed gain value appears in a contrasting color, indicating that
the amount of applied gain differs from the listed instrument gain.
113
3.16.3
2.
3.
1.
114
MEMO/HDR
d
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FILENAME
ACTION
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MEMO IN REPORT
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PARAM IN REPORT
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The USM Go can store data set files and generate reports. To perform these functions, see Figure 15 below and proceed with this chapter.
IMAGE IN REPORT
REPORT
4.1
To access the FILES menu and select the desired function, refer to Figure 15 on page 115 and complete the following steps:
1.
In the SETUP menu, activate the FILES submenu using the joystick (
2.
3.
).
) to select the function titled ACTION. Press the center of the joystick (
STORE DATASET - see Storing a New Data Set File on page 117
RECALL DATASET - see Recalling a Data Set File on page 119
DELETE DATASET - see Deleting a Data Set File on page 120
STORE REPORT - see Storing a Report on page 127
FAST REPORT - see Fast Report on page 128
4.
116
4.2
The current instrument settings, which includes most of the functional settings, can be stored as a data set file. When a stored data set file is
later recalled, all active function settings are modified to match those contained in the data set file. Also, if the A-Scan was stored in the data
set file, it is displayed and frozen on the display screen. After a data set is recalled, the newly active functional settings may then be
modified if desired. To perform data set operations:
After a data set file is recalled, the instrument settings may then be modified, but these changes only affect the stored data set file if the new
setting are stored with the same file name as the original data set file.
Note: The USM Go data set files can be recognized by the .UGO extension on the filenames.
4.2.1
After selecting the STORE DATASET action (see The FILES Menu on page 116), proceed to the appropriate section on the following
page to either create a new file name or select an existing file name.
117
4.2.1a
1.
2.
3.
4.2.1b
2.
118
) to select the function titled FILENAME. Press the center of the joystick twice (
3.
) to select the desired file name from the list of SD card files.
1.
) to choose the first character in the desired file name. Then, move the joystick left or right
) to move the cursor to another character position in the text string. Repeat the process until you have entered the entire file name.
4.2.2
After selecting the RECALL DATASET action (see The FILES Menu on page 116), continue as follows:
) to select the function titled FILENAME. Press the center of the joystick (
1.
2.
After the list of data set files available on the SD card is displayed, move the joystick up or down (
set file name from the list.
3.
After selecting the desired data set file, press the center of the joystick (
119
4.2.3
After selecting the DELETE DATASET action (see The FILES Menu on page 116), continue as follows:
) to select the function titled FILENAME. Press the center of the joystick (
1.
2.
3.
120
) to choose the first character in the desired filename. Then, move the joystick left or right
Repeat step 2 until you have entered the entire file name. Then, press the center of the joystick (
4.2.4
Editing an existing data set file, requires a simple combination of the procedures described in the previous sections:
1.
Recall the data set file that you wish to edit (see Recalling a Data Set File on page 119).
2.
Using the methods described in previous chapters, modify the active functional settings as desired.
3.
Store the modified settings as a data set file (see Storing a New Data Set File on page 117). When choosing a filename, overwrite the
original data set file by choosing the same filename for the modified settings.
121
4.3
Creating a Memo
Memos may be attached to Data Set Files at the time the files are stored or to Reports at the time they are generated. After a file is stored,
the attached memo may be modified. To create or edit a memo:
1.
In the SETUP menu, activate the FILES submenu using the joystick (
2.
3.
A text area for the memo is now available on the display, with the cursor positioned for the first character. Move the joystick up or down
).
) to select the function titled MEMO EDIT. Press the center of the joystick (
(
) to enter the first character in the memo. Then, move the joystick left or right (
character position in the text string.
4.
122
Repeat step 3 until you have entered the entire memo. Then, press the center of the joystick (
4.4
After creating a memo, you can specify whether that memo is included in a report. To add or remove a memo from a report:
1.
In the SETUP menu, activate the FILES submenu using the joystick (
2.
3.
).
) to select the function titled MEMO IN REPORT. Press the center of the joystick (
) to activate the
123
4.5
Report Headers are attached to data set files at the time the files are stored. After a file is stored, the attached Report Header may be edited.
To create or edit a Report Header:
1.
In the SETUP menu, activate the FILES submenu using the joystick (
2.
3.
A text area for the header is now available on the display, with the cursor positioned for the first character. Move the joystick up or
).
) to select the function titled HEADER EDIT. Press the center of the joystick (
down (
) to enter the first character in the header. Then, move the joystick left or right (
character position in the text string.
4.
124
Repeat step 3 until you have entered the entire header (nine characters maximum). Then, press the center of the joystick (
deactivate the function.
) to
4.6
After creating a header, you can specify whether that header is included in a report. To add or remove a header from a report:
1.
In the SETUP menu, activate the FILES submenu using the joystick (
2.
3.
).
) to select the function titled HDR IN REPORT. Press the center of the joystick (
) to activate the
125
4.7
Creating a Report
IMPORTANT: Before proceeding be sure an SD card is installed in the instrument (see Using the SD Slot, USB Connector & I/O
Connector on page 14).
A report, with contents specified by the user, can be generated and stored on the USM Go SD card. The following features of the active data
set file can either be omitted from or included in the report:
126
4.8
Storing a Report
1.
2.
) to choose the first character in the desired filename. Then, move the joystick left or right
3.
Repeat step 2 until you have entered the entire file name. Then, press the center of the joystick (
4.
If you have not already done so, assign the COPY function to one of the Function Toggle buttons (see Defining Function Toggle
Actions on page 37). Your report can now be saved by pressing the assigned toggle button, whenever you are in Acquisition Mode and
the cursor is in the menu bar or the full-screen display is active.
127
4.9
Fast Report
The Fast Report option performs the same basic function as the Store Report option. The difference is that, if you save the A-Scan screen
image along with the report, the image is saved as a bitmap file. This permits the save operation to be completed significantly faster, but you
should be aware that some SD card printers may not recognize the bitmap file. To use the Fast Report option:
) to select the function titled FILENAME. Press the center of the joystick (
1.
2.
) to choose the first character in the desired filename. Then, move the joystick left or right
3.
Repeat step 2 until you have entered the entire file name. Then, press the center of the joystick (
4.
If you have not already done so, assign the COPY function to one of the Function Toggle buttons (see Defining Function Toggle
Actions on page 37). Your report can now be saved by pressing the assigned toggle button, whenever you are in Acquisition Mode and
the cursor is in the menu bar or the full-screen display is active.
128
129
5.1
5.1.1
1.
) to select the function titled FILENAME in the DR SETUP submenu. Press the center of the joystick once
2.
3.
130
) to select the desired file name from the list of SD card files.
) to deactivate the function.
5.1.2
1.
2.
) to select the function titled FILENAME in the DR SETUP submenu. Press the center of the joystick twice
3.
) to choose the first character in the desired file name. Then, move the joystick left or right
) to move the cursor to another character position in the text string. Repeat the process until you have entered the entire file name.
131
5.2
After entering a name for the data recorder file, the following parameters must be specified:
TOP - the coordinates of the first cell in the file, using a row number and an column letter (e.g. 1A).
BOTTOM - the coordinates of the last cell in the file, using a row number and an column letter (e.g. 10B).
ADV DIRECTION - specifies the direction (DOWN or RIGHT) in which the DR advances after each thickness reading is recorded.
Use the usual joystick methods to select each of the above functions and program the desired values.
5.3
1.
2.
IMPORTANT: After the DR file is created, the TOP and BOTTOM parameters cannot be changed. In fact, these functions are replaced on the
menu with listings of the NUM OF COLS and NUM OF ROWS, respectively.
132
5.4
To view the DR file that you have just activated, you must complete the following steps:
1.
2.
3.
4.
5.
).
) to select the function titled DR VIEW. Then, press the center of the joystick (
) to select the ON option. Then, press the center of the joystick (
As shown in Figure 17 on page 134, the DR file is displayed on the right side of the display screen.
133
5.4
134
5.5
5.5.1
When the DR file is displayed (see Figure 17 on page 134), the name of the DR file is shown at the top of the grid and the currently selected
cell is highlighted. To add data or data plus an A-Scan image to a cell, proceed as follows:
IMPORTANT: You must delete any existing data from a cell before using the two SEND functions described below.
) to send the current thickness data and the A-Scan image to the highlighted cell.
Note: A flag in the upper left corner of a cell (see Figure 17 on page 134) indicates that an A-Scan image is attached to the data.
Note: In DR mode, the function keys behave as described above, regardless of any previous user-defined actions. However, if the
user-defined HOLD functions have been assigned to these keys, those functions are still available.
135
5.5.2
When you select a cell in the DR file that has an A-Scan image attached, the attached image is loaded and the instrument displays a frozen
preview of the saved image with the corresponding gate positions (see Figure 18 on page 137).
While a frozen A-Scan image is displayed, no new data is taken until you resume live data input by one of the following actions:
Delete both the stored data and the attached A-Scan image from selected the cell
Navigate to an empty cell
As soon as one of the above actions is taken, the instrument unfreezes and resumes taking data in the manner specified by the current setup
configuration.
136
5.5.2
137
138
Appendix A. Specifications
Note: All instrument specifications listed in this appendix are subject to change without prior notice. Also, see EN 12668 Specifications
on page 153.
Size:
5.0
Resolution:
Contrast Ratio:
Brightness:
200 cd/m2
139
A.2 Connectors
Probe Connectors:
2, LEMO-00
UT Output Connector:
USB Interface:
SD-Card Connector:
Range:
Display Delay:
-15 s to 3500 s
Probe Delay:
0 to 1000 s
Sound Velocity:
PRF:
140
A.3 Pulser
Note: All pulser measurements were taken according to EN12668 specifications.
Pulser Mode:
10 ns maximum
Low: 120 V
High: 300 V
Low: 30 nS
High: 100 nS
Damping:
141
A.4 Receiver
Digital Gain:
Analog Bandwidth:
0.9 to 20 MHz
Recovery Time:
Input Linearity:
Filters:
142
A.5 Gates
Independent Gates:
Rectification:
POS (positive)
NEG (negative)
FW (full wave)
RF
Measurement:
Peak
Flank
J-Flank
A.6 Memory
Capacity:
2 GB, SD card
Data Sets:
Reports:
143
A.7 Environmental
Battery:
Battery Charger:
Universal AC input (100 to 240 VAC, 50-60 Hz); meets CCC, CE, UL, CSA and PSE requirements
Size:
Weight:
1 kg with battery
Languages:
144
A.8 Protection
Damp Heat & Humidity (Storage):
Vibration:
Shock:
514.5 Procedure II
0 to 55C
145
EMC/EMI:
Ultrasound:
EN 55011
EN 61000-6-2:2001
EN 12668
ASTM E1324
E317
ANSI/NCSL Z 540-1-1994
MIL STD 45662A
MIL STD 2154
DAC Option:
146
Allows fine-tuning of pulser parameters, Voltage adjustment from 120 to 300 V per 10 V steps,
pulse width adjustment from 30 to 500 ns per 10 ns steps
Phantom Option:
Phantom PRF will help to identify a ghost echo caused by multiple reflections in low-attenuation
materials
147
148
149
150
151
Cadmium poisoning can result in cancer of the lungs and prostate gland. Chronic effects include kidney damage, pulmonary
emphysema, and bone diseases such as osteomalcia and osteoporosis. Cadmium may also cause anemia, discoloration of the teeth, and
loss of smell (anosmia).
Lead is poisonous in all forms. It accumulates in the body, so each exposure is significant. Ingestion and inhalation of lead can cause
severe damage to human health. Risks include brain damage, convulsions, malnutrition, and sterility.
Mercury creates hazardous vapors at room temperature. Exposure to high concentrations of mercury vapor can cause a variety of severe
symptoms. Risks include chronic inflammation of mouth and gums, personality change, nervousness, fever, and rashes.
152
9.3.2
9.3.3
9.3.4
LSL
Typ.
USL
-1
-5
-1
%FS
-2
%FS
-1
%FS
-2
%FS
-1
%FS
-2
%FS
8.3.2
-20
20
% Err
8.3.3
8.3.4
*Pulser Spectrum
<50
Ohm
See Chart
153
154
LSL
Typ.
USL
-140
-156
-172
-139
-154
-169
-171
-190
-209
-171
-190
-209
-103
-114
-125
-102
-113
-124
-115
-128
-141
-115
-128
-141
-167
-186
-205
-167
-185
-204
-209
-232
-255
-209
-232
-255
-185
-206
-227
-185
-205
-226
-211
-234
-257
-211
-234
-257
LSL
Typ.
USL
10
nSec
10
nSec
10
nSe
10
nSec
10
nSec
10
nSec
10
nSec
10
nSec
10
nSec
10
nSec
10
nSec
10
nSec
10
nSec
10
nSec
10
nSec
10
nSec
155
156
Pulse Duration
LSL
Typ.
USL
16
18
20
nSec
16
18
20
nSec
27
30
33
nSec
28
31
34
nSec
57
63
69
nSec
57
63
69
nSec
93
103
113
nSec
94
104
114
nSec
16
18
20
nSec
16
18
20
nSec
28
31
34
nSec
28
31
34
nSec
57
63
69
nSec
57
63
69
nSec
94
104
114
nSec
94
104
114
nSec
Pulse Reverberation
LSL
Typ.
USL
nSec
nSec
nSec
nSec
nSec
nSec
nSec
nSec
nSec
nSec
nSec
nSec
nSec
157
LSL
Pulse Reverberation
8.4.2
8.4.3
8.4.4
Dynamic Range
8.4.5
80
100
Typ.
USL
nSec
nSec
nSec
80
dB
10
uSec
dB
100
950
0
8.4.6
158
-1.5
Ohm
0.1
40
Ohm
1.03
nF
0.15
1.5
dB
LSL
Typ.
USL
0.72
0.76
0.80
MHz
1.78
1.87
2.06
MHz
4.51
4.75
4.99
MHz
4.56
5.07
5.58
MHz
8.79
9.25
9.71
MHz
6.17
6.85
7.54
MHz
12.25
12.89
13.53
MHz
5.02
5.58
6.14
MHz
3.84
4.27
4.69
MHz
14.54
16.16
17.78
MHz
159
9.5.4
160
LSL
Typ.
USL
50
80
nV/
1, 2 or 2.25 MHz selected
sqrt Hz
37
80
nV/
4 or 5 MHz selected
sqrt Hz
33
80
nV/
10 MHz selected
sqrt Hz
40
80
nV/
13 or 15 MHz selected
sqrt Hz
45
80
nV/
BroadBand selected
sqrt Hz
-1
0.7
dB
-2
0.7
dB
LSL
Typ.
USL
-2
0.6
-2
0.6
-2
-0.9
-2
-1.25
-2
0.18
8.7.2
Linearity of Timebase
0.03
0.5
%FSW
8.7.3
-5
-4
%FSH
Dimensions
17.1
CM
Height
28.2
CM
Width
15.9
CM
Depth
3.8
KG
161
LSL
Battery Life
Typ.
USL
Rectification Modes
50
DegC
2000
Hz
Continuously Variable
CM
Diagonal
FW
HWP
HWN
RF
15
16.5
640 x 480
162
Pixels
512
None, 5 or 10
50
50
Velocity Range
LSL
Typ.
USL
0.0098
0.6299
in/uS
250
16000
M/S
-15
3500
uS
TCG Range
40
dB
dB/uS
15
163
164
Index
A
Acquire Menu
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Acquire Mode
Accessing the Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Alarms
Calibration Reminder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Defining Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Indicator Light, Assigning . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Amplitude Readings in dB REF Mode . . . . . . . . . . . . . . . . . . . 106
Angle Beam Probe Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . 76
A-Scan
Flank/Peak of Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Freezing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Full-Screen Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Previewing Saved DR File Image . . . . . . . . . . . . . . . . . . . . 136
Saving in Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Saving to DR File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Selecting a Rectification Mode . . . . . . . . . . . . . . . . . . . . . . . 50
Setting the Color . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Setting the Display Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Setting the Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Setting the Reject Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Autocal Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Automatic Gate Threshold (AGT) . . . . . . . . . . . . . . . . . . . . . 65, 70
AWS D1.1 Mode
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
165
Index
B
Batteries
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Level Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Brightness, Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
C
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Checking Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Preliminary Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Reminder Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Using Autocal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Case, Rear and Side Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Color
Setting for A-Scan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Setting for Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Setting for Indicating Leg . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Config1 Menu Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
166
Connectors
I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
COPY Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Creating
Data Recorder Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Memo. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Customer Support Centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
D
DAC Mode
Deleting a DAC Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Recording the DAC Curve . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Working With . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Index
DAC/TCG Mode
Adding Offsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Adding/Deleting Reference Points . . . . . . . . . . . . . . . . . . . . 94
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Setting Transfer Correction . . . . . . . . . . . . . . . . . . . . . . . . . 93
Damping Level, Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Data Recorder Files
Creating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Naming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Viewing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Data Set Files
Deleting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Editing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Recalling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Storing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Working With . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Date of Publication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Date, Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
dB REF Mode
Amplitude Readings Available . . . . . . . . . . . . . . . . . . . . . . 106
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
dB Step Gain Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Decimal Convention, Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Delay, Setting for Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Deleting Data Set Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
DGS Mode
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Display & Adjust Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Evaluating Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Influencing Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Locks & Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Recording the Reference Echo . . . . . . . . . . . . . . . . . . . . . . 100
Specifying a Probe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
167
Index
Display
Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Freezing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Measured Results Configuration . . . . . . . . . . . . . . . . . . . . . 81
Measured Results Parameters . . . . . . . . . . . . . . . . . . . . . . . . 78
Screen Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Screen Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Selecting the Grid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Setting the A-Scan Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Setting the Brightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Setting the Color . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Disposal
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Electronic Waste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
E
Editing Data Set Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
EN 12668 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Energy, Setting for Pulser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
168
F
Fast Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Features, Display Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
FILES Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Flank, A-Scan Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Freezing the A-Scan Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Frequency, Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Full-Screen A-Scan Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Index
Function Toggle
COPY Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Data Recorder Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Defining the Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Magnify Gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
G
Gain
Changing the dB Step Value. . . . . . . . . . . . . . . . . . . . . . . . . 83
Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
User-Defined Step Value . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Gain Toggle
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Gate A
see Gates
Gate Alarms
see Alarms
Gate B
see Gates
Gates
Adjusting in Full-Screen Mode . . . . . . . . . . . . . . . . . . . . . . . 11
Adjusting the Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Automatic Threshold (AGT) . . . . . . . . . . . . . . . . . . . . . . 65, 70
Configuring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Magnify . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Setting the Starting Point. . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Setting the Threshold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Grid, Selecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
H
HDR IN REPORT Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Header
Creating for Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Including in Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
I
I/O Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
169
Index
Icons
Battery Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Complete Set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
IMAGE IN REPORT Function . . . . . . . . . . . . . . . . . . . . . . . . . 126
Indicating Leg Color . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Indicator Light, Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Initial Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
J
JFlank, A-Scan Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
JISDAC Mode
Defining a Bold Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Deleting a JISDAC Curve. . . . . . . . . . . . . . . . . . . . . . . . . . 114
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Interpreting Lines and Classes . . . . . . . . . . . . . . . . . . . . . . 112
Recording the JISDAC Curve. . . . . . . . . . . . . . . . . . . . . . . 110
Setting the Transfer Correction. . . . . . . . . . . . . . . . . . . . . . 113
Working With . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
170
Joystick
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Joy Control parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
K
Keypad
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 7
Using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
L
Language, Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Locking the Gain Toggle or Joystick . . . . . . . . . . . . . . . . . . . . . . 82
Locks in DGS Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
M
Magnify Gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Measured Results
Available Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Configuration of Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Evaluating in DGS Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Index
Memo
Creating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Including in Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
MEMO IN REPORT Function . . . . . . . . . . . . . . . . . . . . . . . . . 126
Menu System
Acquire Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Evaluation Mode Options . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Multi-Key Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
N
Naming Data Recorder Files . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
O
Offsets, Adding to DAC/TCG Curve. . . . . . . . . . . . . . . . . . . . . . 92
Operator Training. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
Options, Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Orientation
Instrument Photos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
P
PARAM IN REPORT Function . . . . . . . . . . . . . . . . . . . . . . . . . 126
Part Number, Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i
Peak, A-Scan Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Phantom PRF Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Positioning the Gates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Power
Battery Pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
External Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Powering ON and OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Previewing Saved A-Scan Image . . . . . . . . . . . . . . . . . . . . . . . . 136
PRF
Modes Available . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Selecting the Pulser Energy (Spike Mode) . . . . . . . . . . . . . . 48
Selecting the Pulser Type . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Selecting the Pulser Width (Square Wave Mode) . . . . . . . . . 46
Setting the Pulser Frequency . . . . . . . . . . . . . . . . . . . . . . . . . 43
Setting the Pulser Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Using the Phantom Feature . . . . . . . . . . . . . . . . . . . . . . . . . . 49
171
Index
Probe
Angle Beam Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Changing the Damping Level . . . . . . . . . . . . . . . . . . . . . . . . 42
Configuring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Selecting the Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Specifying for DGS Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Specifying the Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Protection Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Pulser
Frequency Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Selecting the Energy (Spike Mode) . . . . . . . . . . . . . . . . . . . 48
Selecting the Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Selecting the Width (Square Wave Mode) . . . . . . . . . . . . . . 46
Setting the Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Pulser Repetition Frequency
see PRF
R
Range, Setting for A-Scan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
172
S
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xi
Setup Mode
Accessing the Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Menu Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Setup, Initial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Index
Software Upgrades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Specifications
Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
EN 12668 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Environmental. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Gates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Pulser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
USM Go . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
USM Go Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Spike Mode, Pulser Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Square Wave Mode, Pulser Type. . . . . . . . . . . . . . . . . . . . . . . . . 45
Starting Point, Setting for Gates . . . . . . . . . . . . . . . . . . . . . . . . . 68
Storing
Data Set Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
T
TCG Mode
Deleting Reference Points . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Generating the Reference Curve . . . . . . . . . . . . . . . . . . . . . . 90
Using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Working With . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Test Object
Material Effects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xiv
Temperature Effects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xiv
Threshold, Setting for Gates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Time, Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
TOF-Detection Method, Selecting . . . . . . . . . . . . . . . . . . . . . . . . 71
Transfer Correction
Setting for DAC/TCG Mode . . . . . . . . . . . . . . . . . . . . . . . . . 93
Setting for JISDAC Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 113
U
Ultrasonic Testing Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
Units of Measure, Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Upgrades, Instrument Software . . . . . . . . . . . . . . . . . . . . . . . . . . 63
USB Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
173
Index
V
Validity of DGS Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Viewing
Data Recorder Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
W
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv
Waste Disposal
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Electronic Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
WEEE Directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Width, Adjusting for Gates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
174
France
68, Chemin des Ormeaux
Limonest 69760
France
Tel: +33 47 217 9216
Germany
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50354 Hrth
Germany
Tel: +49 2233 601 0
Spain
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Madrid 28041
Spain
Tel: +34 195 005 990
E-mail: [email protected]
www.geinspectiontechnologies.com
China
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Zhangjiang High-Tech Park,
Shanghai 201203
China
Tel: +86 800 915 9966 (toll-free)
+86 (0)21 3877 7888
Japan
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2-4-14-Kichijoji Honcho,
Musashino-shi
Tokyo 180-0004
Japan
Tel: +81 442 67 7067