Quick-Lock adhesive-bonded joint

Bondstrand 2000, 4000 and

7000 Glassber Reinforced
Epoxy (GRE) pipe systems for
general service

Uses and applications

Characteristics

These pipe systems are designed and rated to meet the following requirements:
- API (American Petroleum Institute) Specication, USA: 15LR-0006.1;
- International Maritime Organisation (IMO): A18/Res.753;
- Lloyd's Register, United Kingdom: Type Approvals;
- U.S. Federal Regulations 21 CFR 175.105 and 21 CFR 177.2280 for conveying
foodstuffs when joined with Bondstrand epoxy adhesive;
- Water Regulations Advisory Scheme No. 9911528, United Kingdom - BS 6920;
- Registered with TSSA - Toronto, Ontario, Canada. CRN: 0A5043.5 & 0B5043.5 to a
system rating of 12 bar;
- Registered with ABSA - Edmonton, Alberta, Canada. CRN: 0A5043.52 & 0B5043.52 to
a system rating of 12 bar;
- Registered with Rgie du btiment due Qubec - Montreal, Qubec, Canada.
CRN: 0A5043.56 & 0B5043.56 to a system rating of 12 bar.

Chemical process
Chilled water
Chlorination
Cooling water
District heating
Drainage
Fire water
Food water
Fresh water

Geothermal
Jet fuel and liquid petroleum
Potable water
Produced water
Salt water
Sanitary/sewage
Sea water
Ventilation/air conditioning
Waste water

Maximum operating temperature: up to 121C.

Pipe diameter: 1-16 inch (25-400 mm).
Pipe system design for pressure ratings up to 20 bar.
ASTM D-2992 Hydrostatic Design Basis (Procedure B -service factor 0.5).
ASTM D-2310 Classication: RTRP-11 FE for cyclic hydrostatic design basis.
ASTM D-2310 Classication: RTRP-11 FX for static hydrostatic design basis.
ASTM D-1599 Safety factor of 4:1.
Pipe
Filament-wound Glassber Reinforced Epoxy (GRE) pipe for Quick-Lock adhesivebonding systems.
Fittings
A wide range of lined lament-wound Glassber Reinforced Epoxy (GRE) ttings for
Quick-Lock adhesive-bonding systems. For special ttings, not listed in this product guide,
please contact your Ameron representative.
Flanges
Filament-wound Glassber Reinforced Epoxy (GRE) heavy-duty anges and stub-end
anges for Quick-Lock adhesive bonding systems. Standard ange drilling patterns as
per ANSI B16.5 (150 Lb). Other ange drilling patterns, such as ANSI B16.5 (> 150 Lb),
DIN, ISO and JIS are also availabe.
Ameron 2008. FP 899 D 05/08 supersedes FP 899 C 05/07. Page 1 of 20. Printed in The Netherlands.

Table of Contents

General
Adhesives ...................................................................................................................18
Conversions ...............................................................................................................19
Engineering design & installation data .......................................................................19
Field testing ................................................................................................................19
Important notice..........................................................................................................19
Joining system and conguration .................................................................................3
Mechanical properties ..................................................................................................4
Physical properties .......................................................................................................4
Pipe series....................................................................................................................3
Pipe length ...................................................................................................................3
Pipe dimensions and weights .......................................................................................5
Pipe performance .........................................................................................................6
Quick-Lock dimensions .............................................................................................4
Span length ..................................................................................................................7
Surge Pressure ..........................................................................................................19

Fittings
Crosses
Equal crosses .............................................................................................................13
Couplings
Couplings ...................................................................................................................17
Deluge Couplings with Reverse Taper Bushing with or Outlets .........................13
Elbows
Elbow 90 .....................................................................................................................8
Elbow 45 .....................................................................................................................8
Elbow 22 ..................................................................................................................8
Flanges
Blind Flanges..............................................................................................................16
Heavy-Duty Flanges ...................................................................................................15
Hub Flanges ...............................................................................................................15
Orice Flanges ...........................................................................................................16
Stub-end Flanges ................................................................................................. 15-16
Laterals
Lateral 45 ..................................................................................................................13
Nipples
Nipples .......................................................................................................................17
Reducers
Concentric Reducers ..................................................................................................14
Eccentric Reducers ....................................................................................................14
Saddles
Bushing saddles .........................................................................................................12
Grounding saddles .....................................................................................................18
Reducing saddles with Quick-Lock Socket Branch ....................................................11
Reducing saddles with Flanged Branch .....................................................................12
Support saddles .........................................................................................................17
Specials
Specials ......................................................................................................................19
Tees
Equal Tees ....................................................................................................................8
Reducing Tees..............................................................................................................9
Fabricated Reducing Tees with Flanged Branch ........................................................10

Ameron 2008. FP 899 D 05/08 supersedes FP 899 C 05/07. Page 2 of 20. Printed in The Netherlands.

Pipe series

Bondstrand 2000
Glassber Reinforced Epoxy (GRE) pipe system.
Standard 0.5 mm internal resin-rich reinforced liner.
Maximum operating temperature: 121C.
Maximum pressure rating: 20 bar.
Minimum pressure: full vacuum.
Bondstrand 4000
Glassber Reinforced Epoxy (GRE) pipe system.
Standard 1.3 mm internal resin-rich reinforced liner.
Maximum operating temperature: 121C.
Maximum pressure rating: 16 bar.
Minimum pressure: full vacuum (< 12 inch).
Bondstrand 7000 (** conductive)
Glassber Reinforced Epoxy (GRE) pipe system.
Maximum operating temperature: 121C.
Maximum pressure rating: 20 bar.
Minimum pressure: full vacuum.
** Conductive
Our conductive pipe systems have been developed to prevent accumulation of potentially dangerous levels of static electrical charges. Pipe and anges contain high strength
conductive laments and ttings include a conductive liner. Together with a conductive
adhesive this provides an electrically continuous system.
Description

Bondstrand
2000
0.5 mm*
121C.
20 bar

Bondstrand
4000
1.3 mm
121 C.
16 bar

Liner
Temperature**
Pressure Rating
* Also available without liner.
** Above 93C, derate the pressure rating lineairly to 50% at 121C.
*** Also available with 0,5 mm conductive liner.

Joining system &

conguration

Bondstrand
7000
- ***
121 C.
20 bar

Pipe
25-400 mm (1-16 inch):
Quick-Lock straight taper adhesive joint with integral pipe stop in bell end.
End conguration: Integral Quick-Lock taper x shaved straight spigot.
Fitting
25-400 mm (1-16 inch):
Quick-Lock straight taper adhesive joint with integral pipe stop in bell end.
End conguration: integral Quick-Lock bell ends.
Note: * Pipe nipples, saddles and anged ttings have different end congurations.

Typical pipe length

Nominal
Pipe size
[mm]
25-40
50-125
150
200
250
300-400

[inch]
1-1
2-5
6
8
10
12-16

Joining
System
Quick-Lock
Quick-Lock
Quick-Lock
Quick-Lock
Quick-Lock
Quick-Lock

Approximate overall Length*

Europe Plant
Asia Plant
[m]
[m]
5.5
3.0
6.15
6.15/9.0
6.1
6.1/9.0
6.1/11.8
6.1/9.0
6.1/11.8
6.1/12.0
6.05/11.8
6.05/12.0

* Tolerance +/- 50 mm.

Ameron 2008. FP 899 D 05/08 supersedes FP 899 C 05/07. Page 3 of 20. Printed in The Netherlands.

Typical physical
properties

Pipe property

Typical mechanical
properties

Bondstrand 2000, 4000 and 7000

Quick-Lock dimensions

Units

Value

Method

Thermal conductivity pipe wall

W(m.K)
Thermal expansivity (lineair) 10-6 mm/mm/C
Flow coefcient
Hazen-Williams
Absolute roughness
10-6 m
Density
kg/m3
Specic gravity
-

.33
18.0
150
5.3
1800
1.8

Ameron
Ameron
ASTM D-792

Bi-axial
Ultimate hoop stress at weeping
Circumferential
Hoop tensile strength
Hoop tensile modulus
Poissons ratio axial/hoop
Longitudinal
Axial tensile strength
tensile modulus
Poissons ratio hoop/axial
Axial bending strength
Beam
Apparent elastic modulus
Hydrostatic Design Basis
Static

Nominal
Pipe
Size
[mm]
25
40
50
80
100
125
150
200
250
300
350
400

[inch]
1
1
2
3
4
5
6
8
10
12
14
16

Units

21C

93C

Method

N/mm2

250

ASTM D-1599

N/mm2
N/mm2

220
25200
0.65

22100
0.81

ASTM D-2290
ASTM D-2290
Ameron

N/mm2
N/mm2

N/mm2

80
12500
0.40
85

65 ASTM D-2105 Axial

9700
ASTM D-2105
0.44
ASTM D-2105

Ameron

N/mm2

12500

8000

ASTM D-2925

N/mm2

124

ASTM D-2992
(Proc. B.)

Nominal
Insertion
Depth
(Ds)
[mm]
27
32
46
46
46
57
57
64
70
76
89
102

Ameron 2008. FP 899 D 05/08 supersedes FP 899 C 05/07. Page 4 of 20. Printed in The Netherlands.

Spigot
Min.

Diameter
Max.

Spigot
Min.

Length
Max.

Sd
[mm]
32.6
47.5
59.2
87.6
112.5
139.5
166.2
217.1
271.3
322.2
353.8
404.1

Sd
[mm]
32.9
47.8
59.6
88.0
112.9
139.9
166.6
217.5
271.7
322.6
354.2
404.5

L
[mm]
28.5
33.5
47.5
47.5
47.5
58.5
58.5
65.0
70.5
77.5
91.5
103.0

L
[mm]
31.5
36.5
50.5
50.5
50.5
61.5
61.5
68.0
73.5
80.5
94.5
106.0

Typical pipe dimensions

and weights

Bondstrand 2000
Nominal
Pipe
Pipe
Inside
Size
Diameter
[mm]
[inch]
[mm]
25
1
27.1
40
1
42.1
50
2
53.0
80
3
81.8
100
4
105.2
125
5
131.9
150
6
159.0
200
8
208.8
250
10
262.9
300
12
313.7
350
14
344.4
400
16
393.7
Bondstrand 4000
25*
1
27.1
40*
1
42.1
50
2
53.0
80
3
81.8
100
4
105.2
125
5
131.9
150
6
159.0
200
8
208.8
250
10
262.9
300
12
313.7
350
14
344.4
400
16
393.7
Bondstrand 7000**
25
1
27.1
40
1
42.1
50
2
53.0
80
3
81.8
100
4
105.2
125
5
131.9
150
6
159.0
200
8
208.8
250
10
262.9
300
12
313.7
350
14
344.4
400
16
393.7

Minimum
Structural Wall
Thickness [t]
[mm]
3.0
3.0
3.1
3.1
4.1
4.1
4.1
4.6
4.6
4.6
4.8
5.5

Insertion
Depth
(DS)
[mm]
27
32
46
46
46
57
57
64
70
76
89
102

Average Designation per

Pipe
ASTM
Weight
D-2996
[kg/m]
(RTRP-11...)
0.6
FW1-2112
0.9
FW1-2112
1.1
FW1-2112
1.7
FW1-2112
2.8
FW1-2113
3.4
FW1-2113
4.1
FW1-2113
6.0
FW1-2114
7.5
FW1-2114
8.9
FW1-2114
10.2
FW1-2115
13.2
FW1-2116

2.2
2.2
2.3
2.3
3.3
3.3
3.3
3.8
3.8
3.8
4.2
5.1

27
32
46
46
46
57
57
64
70
76
89
102

0.5
0.8
1.0
1.5
2.6
3.2
3.9
5.7
7.1
8.4
10.0
13.5

FW1-2111
FW1-2111
FW1-2112
FW1-2112
FW1-2112
FW1-2112
FW1-2112
FW1-2113
FW1-2113
FW1-2113
FW1-2113
FW1-2115

3.5
3.5
3.6
3.6
4.6
4.6
4.6
5.1
5.1
5.1
5.3
6.0

27
32
46
46
46
57
57
64
70
76
89
102

0.6
0.8
1.0
1.5
2.5
3.2
3.8
5.6
7.0
8.3
9.5
12.4

AW1-2112
AW1-2112
AW1-2112
AW1-2112
AW1-2113
AW1-2113
AW1-2113
AW1-2114
AW1-2114
AW1-2114
AW1-2115
AW1-2116

* Available in 3 m. lengths from Asia plant only.

** Bondstrand series 7000 pipes are standard without liner. In case Bondstrand series 7000
pipes are supplied with liner, the structural will be 0.5 mm smaller.

Ameron 2008. FP 899 D 05/08 supersedes FP 899 C 05/07. Page 5 of 20. Printed in The Netherlands.

Typical pipe
performance

Bondstrand 2000
Nominal
Internal
Pipe
Pressure
Size
Rating**
[mm]
[inch]
[bar]
25
1
20
40
1
20
50
2
20
80
3
20
100
4
20
125
5
16
150
6
16
200
8
16
250
10
16
300
12
16
350
14
16
400
16
16
Bondstrand 4000
25 ****
1
16
40 ****
1
16
50
2
16
80
3
16
100
4
16
125
5
16
150
6
16
200
8
16
250
10
12
300
12
12
350
14
12
400
16
12
Bondstrand 7000*****
25
1
20
40
1
20
50
2
20
80
3
20
100
4
20
125
5
16
150
6
16
200
8
16
250
10
16
300
12
16
350
14
16
400
16
16
*
**
***
****
*****

External
Pressure
Rating*
[bar]
436.0
130.0
74.0
21.0
23.0
12.1
7.0
4.4
2.2
1.3
1.1
1.2

STIS
***
[kN/m2]
2079.1
618.1
350.6
102.2
110.8
57.7
33.4
21.0
10.7
6.3
5.5
5.5

Stifness
Factor
***
[lb.in]
502
502
554
554
1281
1281
1281
1809
1809
1809
2055
3092

Pipe
Stiffness
***
[psi]
16197
4812
2729
796
863
449
260
164
83
49
42
43

186.0
54.0
32.0
9.0
12.4
6.4
3.7
2.5
1.3
0.8
0.8
0.9

889.0
257.2
149.5
43.0
59.1
30.6
17.7
12.0
6.1
3.6
3.7
4.4

198
198
226
226
668
668
668
1020
1020
1020
1377
2465

6921
2002
1164
334
460
238
137
93
47
28
29
34

658.0
199.0
113.0
33.0
32.0
16.8
9.8
6.0
3.0
1.8
1.5
1.5

3142.4
949.6
534.7
157.3
154.4
80.5
46.7
28.5
14.5
8.6
7.3
7.1

797
797
867
867
1809
1809
1809
2465
2465
2465
2767
4014

24464
7393
4162
1225
1202
627
363
222
113
67
57
55

The safety factor used for rated external pressure is 1.5:1.

At 93C, using Ameron approved adhesive.
At 21C.
Available in 3 m. lengths from Asia plant only.
For lined 7000 pipe use values of 2000.

Ameron 2008. FP 899 D 05/08 supersedes FP 899 C 05/07. Page 6 of 20. Printed in The Netherlands.

Span length

Nominal
Pipe
Size
[mm]
25
40
50
80
100
125
150
200
250
300
350
400

Nominal
Pipe
Size
[mm]
25
40
50
80
100
125
150
200
250
300
350
400
Note:

1)

2)

[inch]
1
1
2
3
4
5
6
8
10
12
14
16

Single Span (at 21C.)

2000/
7000
[m]
2.6
2.9
3.1
3.5
4.0
4.3
4.5
5.0
5.3
5.5
5.4
5.8

4000
[m]
2.6
2.9
3.2
3.6
4.0
4.3
4.5
5.0
5.3
5.5
5.8
6.2

[inch]
1
1
2
3
4
5
6
8
10
12
14
16

Continuous Span (at 21C.)

2000/
7000
[m]
3.3
3.7
4.0
4.5
5.1
5.4
5.7
6.3
6.7
7.0
7.3
7.8

4000
[m]
3.3
3.7
4.0
4.5
5.1
5.4
5.7
6.3
6.7
7.0
7.3
7.9

Span recommendations are based on pipes lled with water having a density of 1000 kg/m3
and include no provisions for weights caused by valves, anges or other heavy objects.
At 93C, span lengths are approx. 10% lower.

Ameron 2008. FP 899 D 05/08 supersedes FP 899 C 05/07. Page 7 of 20. Printed in The Netherlands.

Elbows 90

Elbows 45

Elbows 22

Equal Tees

Nominal
Pipe
Size
[mm]
25
40
50
80
100
125
150
200
250
300
350
400

Nominal
Pipe
Size
[mm]
25
40
50
80
100
125
150
200
250
300
350
400

Nominal
Pipe
Size
[mm]
25
40
50
80
100
125
150
200
250
300
350
400

Overall
Length
(OL)
[mm]
92
113
122
160
198
252
286
369
451
533
448
499

Maximum
Working
Pressure
[bar]
20
20
20
20
20
16
16
16
16
16
16
16

Average
Weight

[inch]
1
1
2
3
4
5
6
8
10
12
14
16

Laying
Length
(LL)
[mm]
65
81
76
114
152
195
229
305
381
457
359
397

Overall
Length
(OL)
[mm]
49
61
81
97
110
141
152
191
229
267
210
239

Maximum
Working
Pressure
[bar]
20
20
20
20
20
16
16
16
16
16
16
16

Average
Weight

[inch]
1
1
2
3
4
5
6
8
10
12
14
16

Laying
Length
(LL)
[mm]
22
29
35
51
64
84
95
127
159
191
121
137

Overall
Length
(OL)
[mm]
36
41
59
67
75
100
100
121
137
152
172
191

Maximum
Working
Pressure
[bar]
20
20
20
20
20
16
16
16
16
16
16
16

Average
Weight

[inch]
1
1
2
3
4
5
6
8
10
12
14
16

Laying
Length
(LL)
[mm]
9
9
13
21
29
43
43
57
67
76
83
89

Nominal
Pipe
Size
[mm] [inch]
25
1
40
1
50
2
80
3
100
4
125
5
150
6
200
8
250
10
300
12
350
14
400
16

Laying
Length
total run
(LL1)
[mm]
54
60
128
172
210
254
286
356
432
508
534
584

Overall
Length
total run
(OL1)
[mm]
108
124
220
264
302
368
400
484
572
660
712
788

Ameron 2008. FP 899 D 05/08 supersedes FP 899 C 05/07. Page 8 of 20. Printed in The Netherlands.

Laying
Length
branch
(LL2)
[mm]
27
30
64
86
105
127
143
178
216
254
267
292

Overall
Length
branch
(OL2)
[mm]
54
62
110
132
151
184
200
242
286
330
356
394

[kg]
0.3
0.4
0.5
1.1
1.6
2.7
3.6
6.8
11.0
18.0
26.0
31.0

[kg]
0.2
0.3
0.4
0.8
1.1
1.8
2.4
4.3
7.3
11.0
17.0
20.0

[kg]
0.1
0.2
0.5
0.7
1.0
1.4
1.9
3.9
5.9
10.4
12.0
14.0

Maximum
Working
Pressure

Average
Weight

[bar]
20
20
20
20
20
16
16
16
16
16
16
16

[kg]
0.2
0.4
1.0
1.8
2.5
5.0
6.7
10.0
18.0
29.0
37.0
56.0

Reducing Tees

Nominal
Pipe
Size
(runxrunxbranch)
[mm]
[inch]
40x40x25
1x1x1
50x50x25
2x2x1
50x50x40
2x2x1
80x80x25
3x3x1
80x80x40
3x3x1
80x80x50
3x3x2
100x100x25
4x4x1
100x100x40
4x4x1
100x100x50
4x4x2
100x100x80
4x4x3
125x125x50
5x5x2
125x125x80
5x5x3
125x125x100
5x5x4
150x150x25
6x6x1
150x150x40
6x6x1
150x50x50
6x6x2
150x150x80
6x6x3
150x150x100
6x6x4
150x150x125
6x6x5
200x200x25
8x8x1
200x200x40
8x8x1
200x200x50
8x8x2
200x200x80
8x8x3
200x200x100
8x8x4
200x200x125
8x8x5
200x200x150
8x8x6
250x250x25
10x10x1
250x250x40 10x10x1
250x250x50
10x10x2
250x250x80
10x10x3
250x250x100
10x10x4
250x250x125
10x10x5
250x250x150
10x10x6
250x250x200
10x10x8
300x300x25
12x12x1
300x300x40 12x12x1
300x300x50
12x12x2
300x300x80
12x12x3
300x300x100
12x12x4
300x300x150
12x12x6
300x300x200
12x12x8
300x300x250 12x12x10
350x350x25
14x14x1
350x350x40 14x14x1
350x350x50
14x14x2
350x350x80
14x14x3
350x350x100
14x14x4
350x350x150
14x14x6
350x350x200
14x14x8
350x350x250 14x14x10
350x350x300 14x14x12
400x400x25
16x16x1
400x400x40 16x16x1
400x400x50
16x16x2
400x400x80
16x16x3
400x400x100
16x16x4
400x400x150
16x16x6
400x400x200
16x16x8
400x400x250 16x16x10
400x400x300 16x16x12
400x400x350 16x16x14

Laying
Length
(LL1)
half run
[mm]
30
64
64
86
86
86
72
89
105
105
127
127
127
83
101
143
143
143
143
84
102
117
178
178
178
178
83
100
115
115
216
216
216
216
84
102
117
117
254
254
254
254
81
99
114
114
114
267
267
267
267
85
103
118
118
118
292
292
292
292
292

Overall
Length
(OL1)
half run
[mm]
62
110
110
132
132
132
118
136
151
151
184
184
184
140
158
200
200
200
200
148
165
180
242
242
242
242
153
170
185
185
286
286
286
286
160
178
193
193
330
330
330
330
170
188
203
203
203
356
356
356
356
187
204
219
219
219
394
394
394
394
394

Laying
Length
(LL2)
branch
[mm]
30
57
57
76
76
76
194
194
89
98
102
111
118
221
221
114
124
130
136
245
246
246
149
162
168
168
273
273
273
273
184
194
194
203
298
298
298
298
206
219
229
241
314
314
314
314
314
244
254
267
279
338
338
338
338
338
264
273
283
295
292

Overall Maximum Average

Length Working Weight
(OL2) Pressure
branch
[mm]
[bar]
[kg]
57
20
1.6
84
20
0.9
89
20
1.0
103
20
1.6
108
20
1.6
122
20
1.7
221
20
7.5
226
20
9.0
135
20
2.1
144
20
2.3
148
16
3.4
157
16
4.0
164
16
4.6
248
16
15.0
253
16
17.5
160
16
6.2
170
16
5.7
176
16
5.9
193
16
6.2
272
16
15.0
278
16
17.5
293
16
19.9
195
16
9.1
208
16
9.7
225
16
10.6
225
16
11.4
300
16
18.1
305
16
21.3
320
16
24.1
320
16
24.1
230
16
14.8
251
16
15.2
251
16
15.5
267
16
16.5
325
16
21.8
330
16
25.4
345
16
28.7
345
16
28.7
252
16
21.0
276
16
22.0
293
16
23.0
311
16
24.0
341
16
23.8
346
16
27.7
361
16
31.2
361
16
31.2
361
16
31.3
301
16
29.0
318
16
30.0
337
16
32.0
355
16
34.0
365
16
28.6
370
16
33.1
385
16
37.0
385
16
37.0
385
16
37.0
321
16
37.0
337
16
38.0
353
16
41.0
371
16
45.0
381
16
49.0

Note: Regular numbers are lament wound tees; Italic numbers are fabricated tees.

Ameron 2008. FP 899 D 05/08 supersedes FP 899 C 05/07. Page 9 of 20. Printed in The Netherlands.

Fabricated Reducing
Tees with Flanged Branch

Nominal
Pipe
Size
(runxrunxbranch)
[mm]
50x50x25
80x80x25
80x80x40
80x80x50
100x100x25
100x100x40
100x100x50
100x100x80
150x150x25
150x150x40
150x150x50
150x150x80
150x150x100
200x200x25
200x200x40
200x200x50
200x200x80
200x200x100
200x200x150
250x250x25
250x250x40
250x250x50
250x250x80
250x250x100
250x250x150
300x300x25
300x300x40
300x300x50
300x300x80
300x300x100
300x300x150
350x350x25
350x350x40
350x350x50
350x350x80
350x350x100
350x350x150
400x400x25
400x400x40
400x400x50
400x400x80
400x400x100
400x400x150

[inch]
2x2x1
3x3x1
3x3x1
3x3x2
4x4x1
4x4x1
4x4x2
4x4x3
6x6x1
6x6x1
6x6x2
6x6x3
6x6x4
8x8x1
8x8x1
8x8x2
8x8x3
8x8x4
8x8x6
10x10x1
10x10x1
10x10x2
10x10x3
10x10x4
10x10x6
12x12x1
12x12x1
12x12x2
12x12x3
12x12x4
12x12x6
14x14x1
14x14x1
14x14x2
14x14x3
14x14x4
14x14x6
16x16x1
16x16x1
16x16x2
16x16x3
16x16x4
16x16x6

Laying
Length
(LL1)
half run
[mm]
72
72
89
104
72
89
104
104
83
101
116
116
116
84
101
116
116
116
144
83
100
115
115
115
143
84
102
117
117
117
142
81
99
114
114
114
141
85
103
118
118
118
145

Overall
Length
(OL1)
half run
[mm]
118
118
135
150
118
135
150
150
140
158
173
173
173
148
165
180
180
180
208
153
170
185
185
185
213
160
178
193
193
193
218
170
188
203
203
203
230
187
204
219
219
219
247

Laying Maximum
Length Working
(LL2) Pressure
branch
[mm]
[bar]
179
20
193
20
198
20
212
20
225
20
230
20
244
20
245
20
252
16
257
16
271
16
272
16
272
16
276
16
281
16
295
16
296
16
296
16
317
16
303
16
308
16
322
16
323
16
323
16
344
16
329
16
334
16
348
16
349
16
349
16
370
16
344
16
349
16
363
16
369
16
364
16
385
16
369
16
374
16
388
16
389
16
389
16
410
16

Note: Other sizes, or multiple size branched tees available on request. Please contact Ameron.

Ameron 2008. FP 899 D 05/08 supersedes FP 899 C 05/07. Page 10 of 20. Printed in The Netherlands.

Average
Weight
with
CL150 ange
[kg]
3.2
4.1
5.0
6.6
8.0
9.7
12.0
12.8
11.7
13.8
17.3
18.0
18.7
15.5
18.2
21.4
22.1
22.8
30.9
18.6
22.0
25.6
26.3
27.0
33.2
22.3
26.1
30.2
30.9
31.6
38.1
24.3
28.4
32.7
33.4
34.2
41.6
29.1
33.8
38.5
39.2
39.9
48.2

Reducing Saddles with

Quick-Lock Socket
Branch

Nominal
Saddle Saddle Overall Laying Saddle Maximum Average Required
Pipe
Angle Thickn. Length Length Length Working Weight Adhesive
Size
(a)
(ts)
(OL)
(LL)
(B) Pressure
Kits
(runxrunxbranch)
(*)
3 and 6
[mm]
[inch] [degree] [mm] [mm]
[mm]
[mm]
[bar]
[kg]
[Oz]
50x25
2x1
180
14
153
126
152
16
0.5
1 80x25
3x1
180
14
167
140
152
16
0.5
- 1
80x40
3x1
180
14
172
140
152
16
0.6
- 1
80x50
3x2
180
14
186
140
152
16
0.7
- 1
100x25
4x1
180
21
186
159
152
16
1.2
- 1
100x40
4x1
180
21
191
159
152
16
1.1
- 1
100x50
4x2
180
21
205
159
152
16
1.2
- 1
100x80
4x3
180
21
205
159
241
12
1.6
- 1
125x25
5x1
180
27
194
167
152
16
1.9
- 1
125x40
5x1
180
27
199
167
152
16
1.8
- 1
125x50
5x2
180
27
218
172
152
16
1.8
- 1
125x80
5x3
180
27
218
172
241
12
2.5
- 1
150x25
6x1
180
27
321
194
152
16
2.3
1 1
150x40
6x1
180
27
226
194
152
16
2.1
1 1
150x50
6x2
180
27
240
194
152
16
2.1
1 1
150x80
6x3
180
27
240
194
241
12
3.0
1 1
150x100
6x4
180
27
240
194
305
12
3.5
1 1
200x25
8x1
180
33
240
213
152
16
3.5
1 1
200x40
8x1
180
33
245
213
152
16
3.3
1 1
200x50
8x2
180
33
259
213
152
16
3.3
1 1
200x80
8x3
180
33
259
213
241
12
4.8
1 1
200x100
8x4
180
33
272
226
305
12
5.7
1 1
200x150
8x6
180
33
292
235
432
12
6.4
1 1
250x25
10x1
180
33
265
238
152
16
4.3
- 2
250x40 10x1
180
33
270
238
152
16
4.1
- 2
250x50
10x2
180
33
284
238
152
16
4.1
- 2
250x80
10x3
180
33
284
238
241
12
6.0
- 2
250x100
10x4
180
33
297
251
305
12
7.2
- 2
250x150
10x6
180
33
321
264
432
12
8.6
- 2
300x25
12x1
180
33
297
270
152
16
5.0
1 2
300x40 12x1
180
33
302
270
152
16
4.8
1 2
300x50
12x2
180
33
316
270
152
16
4.8
1 2
300x80
12x3
180
33
316
270
241
12
7.1
1 2
300x100
12x4
180
33
316
270
305
12
8.6
1 2
300x150
12x6
180
33
327
270
432
12
10.6
1 2
350x25
14x1
180
33
313
286
152
16
5.5
1 2
350x40 14x1
180
33
318
286
152
16
5.2
1 2
350x50
14x2
180
33
332
286
152
16
5.2
1 2
350x80
14x3
180
33
332
286
241
12
7.8
1 2
350x100
14x4
180
33
332
286
305
12
9.5
1 2
350x150
14x6
180
33
362
305
432
12
11.9
1 2
400x25
16x1
180
33
338
311
152
16
6.2
- 3
400x40 16x1
180
33
343
311
152
16
6.0
- 3
400x50
16x2
180
33
357
311
152
16
6.0
- 3
400x80
16x3
180
33
357
311
241
12
9.0
- 3
400x100
16x4
180
33
357
311
305
12
11.0
- 3
400x150
16x6
180
33
387
330
432
12
13.9
- 3
Note: (*) When reinforced as per Ameron Instructions, pressure rating can be increased to 16 bar.

Ameron 2008. FP 899 D 05/08 supersedes FP 899 C 05/07. Page 11 of 20. Printed in The Netherlands.

Reducing Saddles with

Flanged Branch

Nominal
Pipe
Size
(runxbranch) (a)
[mm]
[inch]
80x25
3x1
80x40
3x1
80x50
3x2
100x25
4x1
100x40
4x1
100x50
4x2
100x80
4x3
125x25
5x1
125x40
5x1
125x50
5x2
125x80
5x3
150x25
6x1
150x40
6x1
150x50
6x2
150x80
6x3
150x100
6x4
200x25
8x1
200x40
8x1
200x50
8x2
200x80
8x3
200x100
8x4
200x150
8x6
250x25
10x1
250x40 10x1
250x50
10x2
250x80
10x3
250x100
10x4
250x150
10x6
300x25
12x1
300x40 12x1
300x50
12x2
300x80
12x3
300x100
12x4
300x150
12x6
350x25
14x1
350x40 14x1
350x50
14x2
350x80
14x3
350x100
14x4
350x150
14x6
400x25
16x1
400x40 16x1
400x50
16x2
400x80
16x3
400x100
16x4
400x150
16x6

Angle Saddle
Thickn.
(ts)
[degree]
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180

(LL)
[mm]
14
14
14
21
21
21
21
27
27
27
27
27
27
27
27
27
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33

Laying Saddle Maximum Avergae

Length Length Working Weight with
Pressure CL.150
(B)
(*)
ange
[mm]
[mm]
[bar]
[kg]
133
152
16
0.9
133
152
16
1.2
171
152
16
1.9
152
152
16
1.6
152
152
16
1.7
190
152
16
2.4
190
241
12
3.4
170
152
16
2.3
170
152
16
2.4
208
152
16
3.0
208
241
12
4.3
187
152
16
2.7
187
152
16
2.7
225
152
16
3.3
225
241
12
4.8
225
305
12
5.8
206
152
16
3.9
206
152
16
3.9
244
152
16
4.5
244
241
12
6.6
257
305
12
8.0
267
432
16
10.0
232
152
16
4.7
232
152
16
4.7
270
152
16
5.3
270
241
12
7.8
282
305
12
9.5
295
432
12
12.2
264
152
16
5.4
264
152
16
5.4
302
152
16
6.0
302
241
12
8.9
302
305
12
10.9
320
432
12
14.2
279
152
16
5.9
279
152
16
5.8
317
152
16
6.4
317
241
12
9.6
317
305
12
11.8
336
432
12
15.5
305
152
16
6.6
305
152
16
6.6
343
152
16
7.2
343
241
12
10.8
343
305
12
13.3
362
432
12
17.5

Required
Adhesive
Kits
3 and 6
[Oz]
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
3
3
3
3
3
3

Note: (*) When reinforced as per Ameron instructions, pressure rating can be increased to 16 bar.
* Flange drilling class has to be specied when ordering (see ange section).

Bushing Saddles

Filament-wound Glassber Reinforced Epoxy (GRE) adhesive-bonded pipe saddles

with stainless steel1) 1/22) inch and 3/42) inch threaded bushings.
Nominal
Pipe
Size
[mm]
[inch]
50
2
80
3
100
4
125
5
150
6
200
8
250
10
300
12
350
14
400
16
1)
2)

Angle
(a)
[degree]
180
180
180
180
180
180
180
180
180
180

Saddle
Length
(B)
[mm]
100
100
100
100
100
100
100
100
100
100

Consult Ameron for other type material.

Consult Ameron for other sized bushings

Ameron 2008. FP 899 D 05/08 supersedes FP 899 C 05/07. Page 12 of 20. Printed in The Netherlands.

Maximum
Working
Pressure
[bar]
16
16
16
16
16
16
16
12
12
12

Average
Weight
[kg]
0.3
0.7
0.8
0.9
1.1
1.3
1.6
1.8
1.9
2.1

Required
Adhesive
Kits
[3 Oz] [6 Oz]
1
1
1
1
1
1
1
1
1
1
1
1
2

Deluge Couplings with

Reversed Taper Bushings
with 1/2 or 3/4 Outlets

Filament-wound Glassber Reinforced Epoxy (GRE) deluge couplings with reversed

taper bushings with 1/21) inch and 3/41) inch threaded outlets.
Nominal
Pipe
Size
[mm]
[inch]
50
2
80
3
100
4
125
5
150
6
200
8
250
10
300
12
350
14
400
16

Laying
Length
(LL)
[mm]
60
60
60
60
60
60
115
115
115
115

Overall
Length
(OL)
[mm]
152
152
152
175
175
187
255
268
290
318

Outside
Diameter
(OD)
[mm[
95
126
147
174
201
251
305
356
414
436

Maximum
Working
Pressure
[bar]
16
16
16
16
16
16
16
16
16
16

Average
Weight
[kg]
1.6
2.3
2.6
3.5
4.0
5.4
9.0
11.0
22.2
25.4

* Outlets are NPT or BSP, to be specied with order.

** Other congurations are available on request.
*** Bushings are only available in titanium.

45 Laterals

Filament-wound ttings with integral Quick-Lock adhesive-bonding socket ends.

Nominal
Pipe
Size
[mm] [inch]
50
2
80
3
100
4
125
5
150
6
200
8
250
10
300
12
350
14
400
16

Laying
Length
(LL1)
[degree]
64
76
76
89
89
114
127
140
140
140

Overall
Length
(OL1)
[mm]
110
122
122
146
146
178
197
216
229
242

Laying
Length
(LL2)
[mm]
203
254
305
337
368
445
521
622
622
622

Overall
Length
(OL2)
[mm]
249
300
351
394
425
509
591
698
711
724

Maximum
Working
Pressure
[bar]
16
16
16
16
16
16
16
16
16
16

Average
Weight
[kg]
1.6
3.0
3.9
5.8
6.8
12
21
30
39
54

Note: Consult ameron for higher pressures.

Equal Crosses

Filament-wound ttings with integral Quick-Lock adhesive-bonding socket ends.

Nominal
Pipe
Size
[mm] [inch]
50
2
80
3
100
4
125
5
150
6
200
8
250
10
300
12
350
14
400
16

Laying
Length
(LL1)
[degree]
128
172
210
254
286
356
432
508
534
584

Overall
Length
(OL1)
[mm]
220
364
302
368
400
484
572
660
712
788

Laying
Length
(LL2)
[mm]
64
86
105
127
143
178
216
254
267
292

Overall
Length
(OL2)
[mm]
110
132
151
184
200
242
286
330
356
394

Maximum
Working
Pressure
[bar]
12
12
12
12
12
12
12
12
12
12

Average
Weight
[kg]
1.3
2.5
3.2
4.9
5.9
10
16
27
42
65

Note: Consult Ameron for higher pressures.

Ameron 2008. FP 899 D 05/08 supersedes FP 899 C 05/07. Page 13 of 20. Printed in The Netherlands.

Concentric Reducers

Eccentric Reducers

Nominal
Pipe
Size
(runxrun)
[mm]
40x25
50x25
50x40
80x40
80x50
100x50
100x80
125x80
125x100
150x80
150x100
150x125
200x100
200x125
200x150
250x150
250x200
300x200
300x250
350x250
350x300
400x300
400x350

[inch]
1x1
2x1
2x1
3x1
3x2
4x2
4x3
5x3
5x4
6x3
6x4
6x5
8x4
8x5
8x6
10x6
10x8
12x8
12x10
14x10
14x12
16x12
16x14

Laying
Length
(LL)

Overall
Length
(OL)

Maximum
Working
Pressure

Average
Weight

[degree]
32
64
32
76
54
76
73
74
74
97
94
110
138
126
98
117
105
149
137
184
178
165
152

[mm]
91
137
110
154
146
168
165
177
177
200
197
224
248
247
219
244
239
289
283
343
343
343
343

[bar]
20
20
20
20
20
20
20
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16

[kg]
0.2
0.3
0.5
0.5
0.5
1.1
0.9
1.4
1.5
1.8
1.8
1.8
2.9
2.8
2.7
3.7
3.6
5.0
4.6
7.2
7.3
8.9
9.0

Filament-wound ttings with integral Quick-Lock adhesive bonding socket ends.

Nominal
Pipe
Size
(runxrun)
[mm]
40x25
50x25
50x40
80x40
80x50
100x50
100x80
125x100
150x80
150x100
150x125
200x100
200x125
200x150
250x150
250x200
300x200
300x250
350x250
350x300
400x300
400x350

Laying
Length
[inch]
1x1
2x1
2x1
3x1
3x2
4x2
4x3
5x4
6x3
6x4
6x5
8x4
8x5
8x6
10x6
10x8
12x8
12x10
14x10
14x12
16x12
16x14

Overall Eccentricity
Length

(LL)
[degree]
56
100
44
150
108
200
93
101
293
200
100
390
290
190
392
202
390
190
308
118
306
188

Note: (*) Shows eccentricity of the eccentric reducers.

Ameron 2008. FP 899 D 05/08 supersedes FP 899 C 05/07. Page 14 of 20. Printed in The Netherlands.

(OL)
[mm]
115
173
122
228
200
292
185
204
396
303
214
500
411
311
519
336
530
336
467
283
484
379

(X)*
[mm]
7
13
6
20
14
27
12
14
39
27
13
52
39
25
53
27
53
26
42
16
41
25

Maximum
Working

Average
Weight

Pressure
[bar]
20
20
20
20
20
20
20
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16

[kg]
0.2
0.3
0.3
0.6
0.6
1.3
1.0
1.5
2.5
2.3
2.3.
4.6
4.3
3.6
6.5
5.1
8.4
6.3
9.2
6.7
12.8
11.2

Heavy-Duty Flanges

Filament-wound standard anges with integral Quick-Lock adhesive bonding socket ends.
Nominal
Pipe
Size

Laying
Length
(LL)

[mm] [inch] [degree]

25
1
3
40
1
3
50
2
5
80
3
5
100
4
5
125
5
5
150
6
6
200
8
6
250
10
6
300
12
5
350
14
8
400
16
8

Overall Maximum
Length Working
(OL) Pressure
[mm]
30
35
51
51
51
62
63
70
76
81
97
110

[bar]
20
20
20
20
20
16
16
16
16
16
16
16

Average weight * DIN 2633

ANSI
ANSI
ISO
B16.5
B16.5
7005.2
CL.150
CL.300
PN10
[kg]
[kg]
[kg]
0.5
0.6
0.5
1.1
1.1
1.0
1.3
1.7
1.8
1.8
2.6
2.4
2.8
3.8
2.7
3.8
5.4
4.0
4.5
6.7
4.9
5.0
9.9
7.1
9.5
13.2
9.1
14.5
19.2
11.2
20.5
29.8
18.6
26.8
40.0
25.0

DIN 2633
ISO
7005.2
PN16
[kg]
0.5
1.0
1.8
2.4
2.7
4.0
4.9
6.9
9.8
12.7
20.5
27.4

Note: Other drillings may be possible. Please consult Ameron.

*
Full-face elastomeric gaskets may be used suitable for the service pressure, service temperature and
uid. Shore A durometer hardness of 60 +5 is recommended (3 mm thick). Compressed bre gaskets (3
mm thick), compatible with pressure, temperature and medium may also be used. Mechanical properties
should be in accordance with DIN 3754 (IT 400) or equal.
**
For maximum bolt torque refer to the appropriate Bondstrand literature. torque-wrench must be used,
since excessive torque may result in ange damage.

Hub Flanges

Filament-wound standard anges with integral Quick-Lock adhesive bonding socket ends.
Nominal
Pipe
Size
[mm] [inch]
50
2
80
3
100
4
125
5
150
6
200
8
250
10
300
12
350
14
400
16

Laying Overall
Flange Maximum Average weight DIN 2633
Length Length Thickness Working
ANSI
ANSI
ISO
Pressure
B16.5
B16.5 7005.2
(LL)
(OL)
(E)
CL.150 CL.300
PN10
[degree]
[mm]
[mm]
[bar]
[kg]
[kg]
[kg]
5
51
30
12
0.9
1.1
1.0
5
51
30
12
1.5
1.8
1.6
5
51
33
12
2.2
2.9
2.1
5
62
47
12
3.7
4.9
3.6
6
63
47
12
3.7
5.4
3.9
6
70
54
12
6.2
8.4
6.0
6
76
54
12
8.4
11.1
7.6
5
81
56
12
12.3
15.3
9.0
8
97
72
12
17.3
22.6
14.1
8
110
85
12
25.6
32.9
20.6

DIN 2633
ISO
7005.2
PN16
[kg]
1.0
1.1
2.1
3.6
3.9
6.0
8.2
10.2
15.5
22.6

Note: As per above heavy-duty anges.

Stub-end

Filament-wound O-ring sealed stub-ends with integral Quick-Lock adhesive bonding

socket ends and steel backing rings.
Nominal
Pipe
Size
[mm] [inch]
25
1
40
1
50
2
80
3
100
4
125
5
150
6
200
8
250
10
300
12
350
14
400
16

Laying
Length
(LL)
[degree]
10
10
10
10
10
10
10
10
10
10
10
10

Overall
Length
(OL)
[mm]
37
42
56
56
56
67
67
74
80
86
98
112

Face
Diameter
(RF)
[mm]
51
73
92
127
157
186
216
270
324
378
413
470

Ring
to Face
(H)
[mm]
10
10
10
10
16
16
16
16
23
23
27
27

Maximum
Average
Working
Weight
Pressure GRE Stub-end
[bar]
[kg]
20
0.1
20
0.2
20
0.2
20
0.4
20
0.6
16
1.0
16
1.2
16
1.8
16
2.5
16
3.3
16
3.8
16
5.7

Note: Up to 10 bar stub-ends without O-ring groove can be used with elastomeric gaskets.

Ameron 2008. FP 899 D 05/08 supersedes FP 899 C 05/07. Page 15 of 20. Printed in The Netherlands.

Galvanized* Steel
Ring Flange for Stub-ends

Nominal
Pipe
Size

ANSI Average
B16.5 Weight

CLASS.150

[mm] [inch]
25
1
40
1
50
2
80
3
100
4
125
5
150
6
200
8
250
10
300
12
350
14
400
16

(D)
[mm]
14.3
17.5
19.0
23.8
23.8
23.8
25.5
28.8
35.6
40.0
41.6
47.9

[kg]
0.8
1.2
1.8
3.2
4.2
4.4
5.2
8.5
13.5
23.0
32.0
42.0

ANSI DIN 2633

ISO DIN 2633
B16.5 Average 7005.2 Average
CLASS.300
Weight PN 10 Weight
(D)
(D)
[mm]
[kg]
[mm]
[kg]
17.5
1.3
16
1.0
20.6
2.3
16
1.7
22.2
2.5
18
2.2
28.6
4.8
20
3.0
31.7
7.0
20
3.1
34.9
9.5
22
3.6
36.5
12.2
22
4.9
41.3
18.3
25
7.1
47.6
26.0
28
9.3
50.8
38.7
29
10.7
54.0
56.3
36
21.3
58.2
70.1
40
26.6

ISO Average
7005.2
Weight
PN 16
(D)
[mm]
[kg]
16
1.0
16
1.7
18
2.2
20
3.0
20
3.1
23
3.8
23
5.1
27
7.3
32
11.8
35
15.4
40
26.3
44
33.0

Note: Other materials and/or drillings are available. Please consult Ameron.

Orice Flanges

Filament-wound standard Quick-Lock anges with ANSI B16.5 Class 150 drilling.
Nominal
Pipe
Size
[mm]
50
80
100
125
150
200
250
300
350
400

[inch]
2
3
4
5
6
8
10
12
14
16

Laying
Length
(LL)
[mm]
40
39
39
39
40
40
38
40
40
40

Overall
Length
(OL)
[kg]
86
85
85
96
97
104
108
116
129
142

Maximum
Working
Pressure
[kg]
16
16
16
12
12
12
12
12
12
12

Average
Weight
Flange
[kg]
2.2
3.0
4.7
5.8
6.9
7.4
13.5
22.1
30.0
39.8

Note: Other drillings are available. Please consult Ameron.

Flanges with 1/2 NPT female thread, 316 SS nipple and bushing.
Other metals on request.
Also available with 2 outlets spaced at 180 degree, on special request.

Blind Flanges

Filament-wound Glassber Reinforced Epoxy (GRE) blind anges

Nominal
Flange
Pipe
Thickness
Size
(D)
[mm] [inch]
[mm]
25
1
25
40
1
25
50
2
30
80
3
30
100
4
40
125
5
35
150
6
40
200
8
45
250
10
50
300
12
60
350
14
65
400
16
70

Maximum
Working
Pressure
[bar]
20
20
20
20
20
16
16
16
16
16
16
16

Average Weight
ANSI B16.5 ANSI B16.5
CLASS 150 CLASS.300
[kg]
[kg]
0.4
0.5
0.5
0.9
0.7
1.2
1.1
1.9
1.7
3.6
2.6
3.8
2.9
5.7
5.2
9.2
7.2
13.8
11.4
22.7
16.4
30.8
22.6
40.7

Note: Other drillings are available. Please consult Ameron.

Ameron 2008. FP 899 D 05/08 supersedes FP 899 C 05/07. Page 16 of 20. Printed in The Netherlands.

Average Weight
DIN 2633
ISO 7005.2
PN 10
PN 16
[kg]
[kg]
0.4
0.5
0.7
0.8
1.1
1.2
1.6
1.7
2.6
2.7
3.0
3.1
4.4
4.6
7.1
7.3
10.6
11.5
16.3
17.8
22.7
24.5
30.5
32.7

Couplings

Filament-wound standard Quick-Lock ttings with integral Quick-Lock adhesive

bonding socket ends.
Nominal
Pipe
Size
[mm]
[inch]
25
1
40
1
50
2
80
3
100
4
125
5
150
6
200
8
250
10
300
12
350
14
400
16

Nipples

Laying
Length
(LL)
[mm]
10
10
10
10
10
10
10
10
10
10
19
19

Overall
Length
(OL)
[mm]
64
74
102
102
102
124
124
137
150
163
196
223

Outside
Diameter
(OD)
[mm]
42
57
72
100
129
156
183
235
289
340
373
430

Maximum
Working
Pressure
[bar]
20
20
20
20
20
16
16
16
16
16
16
16

Average
Weight
[kg]
0.1
0.1
0.3
0.4
0.6
0.8
1.0
1.7
2.3
2.8
4.6
7.2

Filament-wound standard Quick-Lock ttings with Quick-Lock adhesive bonding spigot

ends.
Nominal
Pipe
Size
[mm]
25
40
50
80
100
125
150
200
250
300
350
400

[inch]
1
1
2
3
4
5
6
8
10
12
14
16

Laying
Length
(LL)
[mm]
57
67
95
95
95
117
118
130
143
156
184
210

Gap*
[mm]
3
3
3
3
3
3
3
3
3
3
3
3

Maximum
Working
Pressure
[bar]
20
20
20
20
20
16
16
16
16
16
16
16

Average
Weight
[kg]
0.1
0.1
0.1
0.2
0.3
0.4
0.5
0.7
1.0
1.3
3.1
4.4

* Remaining gap after bonding.

Support Saddles

Filament-wound Glassber Reinforced Epoxy (GRE) pipe saddles for wear,

support and anchor.
Nominal
Saddle Saddle
Pipe
Angle Thickn.
Size

ts
[mm] [inch] [degree]
[mm]
25
1
180
14
40
1
180
14
50
2
180
14
80
3
180
14
100
4
180
14
125
5
180
14
150
6
180
14
200
8
180
14
250
10
180
14
300
12
180
14
350
14
180
14
400
16
180
14
Notes:
*

**
#

Saddle
Weight
100mm #
[kg]
0.2
0.3
0.4
0.5
0.7
0.8
0.9
1.1
1.5
1.8
2.0
2.4

Required
Adhesive
Kits
[3 and 6Oz]
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2

Saddle
Weight
150mm #
[kg]
0.3
0.5
0.6
0.8
1.1
1.2
1.4
1.7
2.3
2.7
3.0
3.6

Required
Adhesive
Kits
[3 and 6Oz]
1
1
1
1
1
1
1
1
1
1
2
1
2
1
2
3

Filament-wound support saddles are intended for protection of pipe at supports and clamps,
as well as for anchoring purposes. Support and anchor saddles are standard 180.
Saddles are supplied in standard lengths of 100 mm and 150 mm.
For special saddle -lengths, -thickness and/or angles consult Ameron.
Wear saddles are standard 90. 90 saddle weights are 50% of value shown.

Ameron 2008. FP 899 D 05/08 supersedes FP 899 C 05/07. Page 17 of 20. Printed in The Netherlands.

Grounding Saddles

Filament-wound Glassber Reinforced Epoxy (GRE) pipe saddles for grounding.

Nominal
Pipe
Size
[mm]
[inch]
25
1
50
2
40
1
80
3
100
4
125
5
150
6
200
8
250
10
300
12
350
14
400
16

Saddle
Angle

[angle]
90
90
90
90
90
90
90
45
45
45
45
45

Saddle
Length
B
[mm]
76
76
76
76
76
76
76
76
76
76
76
76

Saddle
Thickness
ts
[mm]
14
14
14
14
14
14
14
14
14
14
14
14

Average
Saddle
Weight
[kg]
0.1
0.1
0.1
0.2
0.2
0.3
0.3
0.2
0.2
0.3
0.3
0.3

Required
Adhesive
Kits
[3Oz]
1
1
1
1
1
1
1
1
1
1
1
1

Notes:
*
Grounding saddles are used in conductive piping systems.
**
Bondstrand conductive adhesive should be used for mounting.
*** Saddles are supplied with integrated stainless steel cable with a length of 600 mm.

Adhesives

Number of Adhesive Kits per joint.

Nominal
Pipe
Size
[mm]
25
40
50
80
100
125
150
200
250
300
350
400

[inch]
1
1
2
3
4
5
6
8
10
12
14
16

[cm3]
89
89
89
89
89
89
89
89
177
177
177
177

Required
Adhesive Kit
Size
[Oz]
3
3
3
3
3
3
3
3
6
6
6
6

Minimum number
of Adhesive Kits
required per joint
nr.
1/5
1/5
1/4
1/3
1/2
1
1
1
1
1
2
2

Notes:
*
Adhesive Kits should never be split. If remainder is not used for other joints made at the same time, the
surplus must be discarded.
**
Required adhesive for saddles is shown in the dimension table of the respective saddles.
*** For type of adhesive to be used, please refer to the Bondstrand Corrosion Guide.

Ameron 2008. FP 899 D 05/08 supersedes FP 899 C 05/07. Page 18 of 20. Printed in The Netherlands.

Engineering Design &

Installation

Consult de following literature for recommendations pertaining design, installation and

use of Bondstrand pipe, ttings and anges:
Assembly Instructions for Quick-Lock adhesive-bonded joints
Bondstrand Corrosion Guide for berglass pipe and tubing
Assembly Instructions for Bondstrand berglass anges
Guide for Installing Suspended Pipe
Guide for Installing Buried Pipe
Bondstrand Engineering Guide for Suspended Pipe
Bondstrand M74 Pipe Shaver
Bondstrand B-1 Pipe preparation tool

FP 170
FP 132
FP 196
FP 679
FP 278
FP 288
FP 696
FP 810

Please consult Ameron for the latest version of the above mentioned literature.

Specials

Note: Elbows with non-standard angles, non-standard drilled anges, multi branch tees
and special spools are available on request, please consult Ameron.

Field Testing

Pipe system is designed for eld testing with water at 150% of rated pressure.

Surge Pressure

Maximum allowable surge pressure is max. 150% of rated pressure.

Conversions

1 psi
1 bar
1 MPa
1 inch
1 Btu.in/ft2hF
C

Important Notice

This product literature and the recommendations for usage it contains are based on test data
reasonably believed to be reliable. It is intended that this literature be used by personnel
having specialised training in accordance with currently acceptable industry practice and
normal operating conditions. Variation in environment, changes in operating procedures, or
extrapolation of data may cause unsatisfactory results. We recommend that your engineers
verify the suitability of this product for your intended application. Since we have no control
over the conditions of service, we expressly disclaim responsibility for the results obtained
or for any consequential or incidental damages of any kind incurred.
Ameron reserves the right to change product specications and/or related information
without prior notice.

= 6895 Pa
= 105Pa
= 1 N/mm2

= 0.07031 kg/cm2
= 14.5 psi
= 145 psi
= 25.4 mm
= 0.1442 W/mK
= 5/9 (F-32)

= 1.02 kg/cm2
= 10.2 kg/cm2

Ameron 2008. FP 899 D 05/08 supersedes FP 899 C 05/07. Page 19 of 20. Printed in The Netherlands.

Group Headquarters
Ameron International Corporation
Fiberglass-Composite Pipe Division
9720 Cypresswood Drive, Suite 325
Houston, Texas 77070 - U.S.A.
Phone: +1 832 912 8282
Fax: +1 832 912 9393
E-mail: [email protected]

North America
Ameron International Corporation
1004 Ameron Road
P.O. Box 878
Burkburnett, Texas 76364
U.S.A.
Phone: +1 940 569 1471
Fax: +1 940 569 2764

Centron International, Inc.

P.O. Box 490
600 FM 1195 South
Mineral Wells - Texas 76068
U.S.A.
Phone: +1 940 325 1341
Fax: +1 940 325 9681
E-mail: [email protected]

Europe
Ameron B.V.
Fiberglass-Composite Pipe
P.O. Box 6
4190 CA Geldermalsen
The Netherlands
Phone: +31 345 587 587
Fax: +31 345 587 561
E-mail: [email protected]

Asia & Middle East

Ameron (Pte) Ltd.
No. 7A, Tuas Avenue 3
Jurong
Singapore 639407
Phone: +65 6861 6118
Fax: +65 6862 1302/6861 7834
E-mail: [email protected]

South America
Ameron Polyplaster
Industria e comerciode Tubos Ltda.
Rua Aurora Maria da
Conceio 958 - Bairro Santa Cruz
CEP 32.530-050-Betim-MG
Brasil
Phone: +55 31 3592 1399
Fax: +55 31 3592 1057
E-mail: [email protected]

Website: http://www.ameron-fpg.com