Product Manual

806 B 04/11 C
Data: November 2004
Supersedes: 806B 04/04 B

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McQuay is participating in the Eurovent Certification Programme.

Product are as listed in the Eurovent Directory of Certified Products
and on the web site www.eurovent-certification.com

New water cooled screw chillers McQuay ECOPLUS

McQuay International introduces its newest water cooled screw chillers equipped with new compressors.
McQuay water cooled ECOPLUS are a new range of chillers using the last generation of McQuay StarGateTM
Frame 3200 single screw compressors. They are manufactured by McQuay to satisfy the requirements of the
consultants and the end user. McQuay ECOPLUS units are designed to minimise energy costs while maximising
the refrigeration capacities. Once again McQuay has developed a line of chillers unsurpassed in performance and
quality that will meet the most stringent requirements of comfort cooling, ice storage and process applications.
McQuays chiller design experience, combined with outstanding features makes the ECOPLUS chiller unmatched
in the industry.

Lower noise higher flexibility

The primary reason for quiet operation is the compressor design itself. McQuay continues the philosophy of a
single main rotor with two adjacent twin rotating gaterotors. This allows the possibility to have two compression
cycles per main rotor round and so a constant gas flow. This compression process completely eliminates gas
pulsations, one of the most important noice source. The oil injection also results in a significant mechanical noise
reduction.
The twin gas compressor discharge chambers are designed to act as attenuators, based on the harmonic wave
principle with destructive interference, thus always resulting almost equal to zero. The extremely low noise
compressor performance allows the use of ECOPLUS chiller for all applications.

Lower Vibration Levels higher reliability

Because the moving components in the McQuay Single Screw Compressor are purely rotational and the loads are
basically balanced, the dynamic forces and vibrations created by the system are very low. This reduced vibration
results in less movement to refrigerant lines and other parts of the system.
The extremely low vibration levels, inherent with the single-screw design, will not pass through system piping and
allow objectionable resonated sound to be carried into the building.

Code requirements
All water cooled units are designed and manufactured in accordance with applicable selections of the following
which are equivalent to American Air-conditioning industry applicable codes:
Rating of chillers: EN 12055.
Construction of pressure vessel: TUV Standards (on request).
Electrical codes: IEC 204-1 CEI 44-5 Elect. & Safety Codes
Safety Codes: CEI-EN 602041 Codes.
Manufacturing Quality Stds: ISO 9001:2000.

Infinitely variable capacity control

Cooling capacity control is infinitely variable by means of
a capacity slide controlled by microprocessor system.
Each unit has infinitely variable capacity control from
100% down to 25% (one compressor unit), down to
12,5% (two compressors units). This modulation allows
the compressor capacity to exactly match the building
cooling load without any leaving evaporator water
temperature fluctuation. This chilled water temperature
fluctuation is avoided only with a stepless control, such as
McQuay Interenational has. With a compressor load step
control in fact, the compressor capacity, at partial loads,
will be or too high or too low compared to the building
cooling load. The result is a decrease in chiller energy
costs, particularly at the part-load conditions at which the
chiller operates most of the time.
Additionally, in some case there should be the possibility
to avoid inertial tank in the water circuit.

806 B 04/11 C pag. 2/32



Compressor Load

Building Load

tim e

ELWT fluctuation with steps capacity control (4 steps)

Compressor Load

Building Load

NO EWLT fluctuation with McQuay stepless capacity control (4 steps)

Unmatched serviceability
Field serviceability has not been sacrificed. Inspection covers allows visual inspection of the main screw and
gaterotors.

Outstanding reliability features

Unsurpassed Efficiency

Zero clearance fit between the two gaterotors and main screw rotor virtually eliminates leakage between
the high and low-pressure sides during compression. Special gaterotor material made from an advanced
composite, temperature stable material makes a zero clearance design possible.

The McPower air-cooled chiller is equipped with the most advanced means of refrigerant flow control
available. An electronic expansion valve coupled with the MicroTech II C Plus controller's control logic
provides excellent operating efficiencies both at full and part load operation.

Infinite unloading matches compressor capacity to load.

Full factory testing of the unit with water hookups helps provides a trouble-free start-up. Extensive quality
control checks during testing means that each equipment protection and operating control is properly
adjusted and operates correctly before it leaves the factory. Factory-installed options minimize field
expenses and startup labor.

The rugged design of the single-screw compressor allows it to be tolerant of liquid slugging. McPower
screw chiller will start and operate under conditions that would often destroy other compressors.

Very low loading enhances the bearing and compressor reliability. Due to symmetrical compression
taking place on both sides of the main screw rotor, balanced forces result in the elimination of the large
radial force loads inherent in twin-screw compressors.

Integral to the basic design of the single-screw compressor, the main screw rotor shaft and the gaterotor
shafts cross at right angles in the compressor. The result is ample space to locate heavy duty bearings
and increase compressor reliability since no limitations are placed on bearing design as found in twinscrew compressors.
A

Screw

Gaterotor

Gaterotor

High Axial and Radial thrusts in

TwinScrew Compressor


Single Screw Compressor

Single Screw Compressor

Twin Screw Compressor

General characteristics
Structure
The chiller is equipped with brackets directly installed on heat exchangers. The evaporator and the suction piping
are appropriately insulated to prevent condensation. Unit is provided with lifting holes.

Screw compressors
The StargateTM single-screw compressor has a well balanced compression mechanism which cancels the screw
rotor load in both the radial and axial directions. Inherent to the basic single-screw compressor design is the
virtually load-free operation, that gives main bearing design life of 3-4 times greater than twin-screws, and
eliminates expensive and complicated thrust balancing schemes. The two exactly opposed gaterotors create two
exactly opposed compression cycles. Compression is made at the lower and upper parts of the screw rotor at the
same time, thus cancelling the radial loads. Also, both ends of the screw rotor are subjected to suction pressure

806 B 04/11 C pag. 3/32




only, which cancels the axial loads and eliminates the huge thrust loads inherent in twin-screw compressors (see
images and drawings in this page).
Oil injection is used for these compressors in order to get high COP at high condensing pressure. The oil supplied
to the compressor performs three basic functions: oil for capacity control actuation, oil for bearing lubrication, oil for
sealing. The oil is injected via fixed ports in the casing around the rotor.
Compressors have an infinitely variable capacity control down to 25% of its total capacity. This control is made by
means of capacity slides controlled by microprocessors.
The compressor is furnished with an integrated high efficiency oil separator to maximise oil extraction.
The compressor is provided with a liquid injection circuit to reach high sealing and oil cooling.
Standard start is star-delta type; Soft start type is available (as option) in order to have lower inrush current in
almost all work conditions and to provide smooth, slow stepless acceleration and controlled slow deceleration
reducing mechanical and electrical stress for even greater compressor/motor life.

Ecological HFC 134a refrigerant

McQuay has designed and optimized new StargateTM compressors to operate with HFC 134a, ecological
refrigerant with zero ODP (Ozone Depletion Potential) and very low GWP (Global Warming Potential) that means
low value of the direct effect in the formula of TEWI (Total Equivalent Warming Impact).
The HFC 134a refrigerant cycle has very good thermodinamic efficiency and pressure values for the condensing
section are very low. This means less stress for the mechanical moving parts of the compressor and therefore a
higher reliability for it. Also the discharge gas temperature is low thanks to using of this refrigerant; this means
better performance for shell and tube condenser and always very good working condition for the oil.
This refrigerant is safe and chemically stable ans
is listed in ASHRAE Standard-34 (Number
Designation and Safety Classification For
Refrigerants) as A-1 refrigerant: lowest toxicity,
non-flammable.
HFC 134a doesnt have Glide therefore its an
AZEOTROPIC refrigerant. This helps to reach a
perfect evaporator leaving water temperature
Zeotropic refrigerant
Azeotropic refrigerant
control and doesnt give maintenance problem.
as HFC 134a

as HFC 407C

Evaporator
The units is supplied with new optimised counter-flow evaporator single refrigerant pass that allows a perfect oil
circulation and so a perfect oil return to the compressor. It is direct expansion with refrigerant inside the tubes and
water outside (shell side) with carbon steel tube sheets, with straight copper tubes that are spirally wound
internally for higher efficiencies, expanded on the tube plates. The external shell, is linked with an electrical heater
to prevent freezing up to -28 C ambient temperature, commanded by a thermostat and is covered with a closed
cell insulation material. Each evaporator has 1 or 2 circuits, one for each compressor and is manufactured in
accordance to PED approval. The evaporator water outlet connections are provided with Victaulic Kit.

Condensers
Condensers are shell and cleanable, through-tube type. The unit has indenpendent condensers, one per circuit.
Each condenser has a carbon steel and seamless, integrally finned high efficiency copper tubes, roll expanded
into heavy carbon steel tube sheets. Water heads are removable and include vent and drain plugs. Condensers
come complete with liquid shut-off valve, spring loaded relief valve.

Electronic expansion valve (EEXV)

Ecoplus water cooled chiller is equipped with the most advanced electronic expansion valve to achieve precise
control of refrigerant mass flow. As todays system requires improved energy efficiency, tighter temperature
control, wider range of operating conditions and incorporate new features like remote monitoring and diagnostics,
the application of electronic expansion valves becomes mandatory. Ecoplus electronic expansion valve proposes
features that makes it unique: short opening and closing time, high resolution, positive shut-off function to
eliminate use of additional solenoid valve, highly linear flow capacity, continous modulation of mass flow without
stress in the refrigerant circuit and corrosion resistance stainless steel body.
EEXV strength point is the capacity to work with lower P beetwen high and low pressure side, than a thermostatic
expansion valve. The electronic expansion valve allows the system to work with low condenser pressure (winter
time) without any refrigerant flow problems and with a perfect chilled water leaving temperature control. Working
with lower condensing pressure give you the possibility to reach a big energy saving.

806 B 04/11 C pag. 4/32

Electrical control panel

Power and control are located into two sections of the main panel that is manufactured to insure protection for all
weather conditions.
The power panel is fitted with an interlocked door main isolator to prevent access while power supply is on.
Electrical panel is IP43.
Power section includes - The power section includes contactors, all compressors fuses and control circuit
transformer. Additional space is provided for an easy installation of the various optional accessories provided to
enhance the ECOPLUS units capabilities.

Certifications
All the ECOPLUS units are CE marked (89/392). McQuay Italia obtained ISO 9001:2000.

Water content in cooling circuits

The cooled water distribution circuits should have a minimum water content to avoid excessive compressors start
and stop.
In fact, each time the compressor starts up, an excessive quantity of oil goes from the compressor sump and
simultaneously there is a rise in the temperature of the compressor motors stator due to the inrush current during
the start-up. To prevent damage to the compressors, McQuay has envisaged the application of a device to limit
frequent stops and restarts.
During the span of one hour there will be no more than 6 starts of the compressor. The plant side should therefore
ensure that the overall water content allows a more constant functioning of the unit and consequently greater
environmental comfort. The minimum installation water content envisaged should be calculated with a certain
approximation using this simplified formula:
(1)

Q = 35,83 X

P (kW)
T(C)

1
N

where:
Q = Minimum content of the plant expressed in litres
P = Cooling capacity of the plant expressed in kW
T = Entering/leaving water temperature difference of the evaporator expressed in C
N = Number of compressors.
This should be the minimum quantity of water through the chiller in each operating condition, also when
therminal hydronic units are switched off.
Therefore for a more accurate determination of the water quantity, it is advisable to contact the designer of the
plant.

806 B 04/11 C pag. 5/32




MicroTech II C Plus controller

MicroTech II C Plus controller is installed as standard on all the units; it can be used to modify unit set points and
check control parameters. A display illustrates the machine's operating status, programable values and setpoints
e.g. temperatures, and pressures of fluids (water, refrigerant). Device controls maximise the McQuay chillers
energy efficiency and reliability characteristics. It uses sophisticated software with predictive logic to select the
most energy efficient combination of compressor, expansion device and condenser fan to keep stable operating
conditions and maximise energy efficiency. The compressors are automatically rotated to ensure equal operating
hours. MicroTech II C Plus protects critical components in response to external signals from its system sensors
measuring: motor temperatures, refrigerant gas and oil pressures, correct phases sequence and phase loss.

Control section - main features:

Chillers enabled to work in partial failure condition thanks to the distributed multiprocessor logic system
Full routine operation at condition of:


High ambient temperature value



High thermal load



High evaporator entering water temperature (start-up)

Display of evaporator entering/leaving water temperature

Display of condensing-evaporating temperature and pressure, suction and discharge superheat temperature
for each circuit

Leaving water cooled temperature regulation. Temperature tolerance 0,1C

Compressors and evaporator/condenser pumps hours counter

Display of Status Safety Devices

Start up numbers and compressors working hours equalization

Excellent management of compressors load

Cooling towers fans management according to condensing pressure

Automatic re-start in case of power supply interruption (adjustable)

Soft Load

Return Reset

AOT Reset (optional)

Setpoint Reset (optional)

Demand limit or Current limit (optional)

Safety for each refrigerant circuit

High pressure (pressure switch)
Compressor overload (optional)
High Discharge Temperature on the compressor
Phase Monitor
Star / Delta Transition Failed
Low Delta Pressure between Suction and Discharge
Low pressure ratio
High oil pressure drop
Low oil pressure

System security
Phase monitor
Freeze protection
An evaporators flow controller input (stops the unit)
Remote on/off input.

806 B 04/11 C pag. 6/32

Regulation type
Proportional + integral + derivative regulation on the input probe of the evaporator water leaving temperature.

MicroTech II C Plus terminal

The MicroTech II C Plus terminal has following features:

4-lines by 20-character liquid crystal display back lighted

Key-pad consisting of 15 keys clear language display

Memory to protect the data

General faults alarm led

4-level password access to modify the setting

Service report displaying all running hours and general conditions

Memorized alarm history to facilitate the faults analysis.

MicroPlantTM:
Solution for: tele-maintenance and supervisory systems
MicroTech II C Plus can be monitored locally or via modem by MicroPlantTM supervision program, that runs on PC
systems under Windows 95 98.

MicroPlantTM is the best solution:

To centralise all the information in just one local and/or remote PC

To check all the parameters for each unit connected

Data logging of temperature - pressure

Printouts of alarms, parameters and graphs

To control several plants located in different geographical areas from a

central station

To manage the Service centers

MicroPlantTM allows:

Visualization of all working conditions for each controller

Visualization of their graphics

Display, print-out of the actual alarms

Connection between local and remote computer via telephone line

(Modem)

Units ON / OFF

Set point change.

806 B 04/11 C pag. 7/32




MicroTech II C Plus remote control

Compatibility with supervisory systems is becoming
increasingly important in HVAC. MicroTech II C Plus allows
easy interfacing with BMS (Building Management Systems),
the external world that can be:

Full compatible Siemens, Johnson;

Every MODBUS compatible system;
( Satchwell, Honeywell )
BacNet point to point, ECHELON FTT10
( available on request )

Standard Accessories (furnished

on basic unit)
Star Delta Compressors starter For low inrush current and reduced starting torque.
Phase monitor The phase monitor controls that fases sequence is correct and controls the phase loss.
Evaporator connection water side Victaulic Hydraulic joint with gasket for an easy and quick water
connection.
Hour run meter Digital compressors hour run meter.
General fault relay Contactor for the alarm warning.
Alarm from external device Microprocessor is able to receive an alarm signal from an exthernal device (pump,
etc...). User can decide if this alarm signal will stop or not the unit.
Brine double set point version (CB) - Dual leaving glycol mixture temperature setpoints. The lower setpoint can
go down to -8C. This option needs 20mm thicked evaporator insulation.
Discharge line shut off valves.

Options (on request)

100% total heat recovery (R) Produced with tube bundle placed in a single shell with the water condensers.
Heat exchangers heads are provided with 2 connections for entering/leaving heat recovery water and 2 separate
connections for condensing water.
Partial heat recovery (D) Produced with plate to plate heat exchangers installed on discharge side of
compressor hot gas. These allow hot water to be produced up to a maximum temperature of + 50C.
Evaporator electric heater Electric heater controlled by a thermostat to protect the evaporator from freezing
down to 28C ambient temperature
Compressor thermal overload relays - Safety devices against compressor motor overloading in addition to the
normal protection envisaged by the electrical windings.
Ammeter and voltmeter - Digital meters of unit drawn amperes and voltage values, installed on the electrical
control panel.
Absorbed Current Limit / Dispaly This option allows to monitor the chiller absorbed current with possibility to
seat a limit value. This option excludes the Demand Limit.
Condenser power factor correction - Installed on the electrical control panel to ensure it conforms to the plant
rules. (McQuay advices maximum 0,9).
Flow switch - Supplied separately to be wired and installed on the evaporator water piping (by the customer).
20mm thicked evaporator insulation Useful in really heavy operating conditions.
Suction line shut off valve Suction shut-off valve installed on the suction port of the compressor to facilitate
maintenance operation.
Cu-Ni 90-10 condenser To work with sea water the heat exchangers are fitted with Cu-Ni tubes and special
protection inside the end covers.

806 B 04/11 C pag. 8/32

Rubber type antivibration mounts - Supplied separately, these are positioned under the base of the unit for
floor installation.
Sound proof cabinet - Made of sheet metal and internally insulated, the sound proof cabinet is around the
compressor/s to reach the best performance in noise reduction.
Heat Pump version Water to water heat pump reversible on the water circuit are suitable to produce hot water
for domestic and industrial applications.
Witness tests - The units are normally tested at the test bench prior to the shipment. On request, a second test
can be carried out, at customers presence, in accordance with the procedures indicated on the test form. (Not
available for units with Glycol mixtures).
Soft start Electronic starting device to reduce inrush current. An overload protection is included (no need of
compressors thermal relays).
Over / Under Voltage Phase monitor to control the minimum and maximum voltage value that the user can set.

Installation notes
Warning
Installation and maintenance are to be performed only by qualified personnel who are familiar with local codes and
regulations, and who are experienced with this type of equipment. Must be avoided the unit installation in places
that could be considered dangerous for all the maintenance operations.

Handling
The chiller is mounted on heavy wooden skids to protect the unit from accidental damage and to permit easy
handling and moving. It is recommended that all moving and handling be performed with the skids under the unit
when possible and that the skids not be removed until the unit is in the final location.
Spreader bars must be used to protect the control cabinet and the other areas of the chiller.

Location
A levelled and sufficiently strong floor is required. If necessary, additional structural members should be provided
to transfer the weight of the unit to the nearest beams.
Rubber-in-shear isolators can be furnished and field placed under each corner of the package. A rubber antiskid
pad should be used under isolators if hold-down bolts are not used. Vibration isolator in all water piping connected
to the chiller are recommended to avoid straining the piping and transmitting vibration and noise.

Operating range ECOPLUS

Condenser leaving temperature - C

55
50
45
40

Please, refer
to the note to
operate chiller
in this area

35
30
25
20
-10

-8

-6

-4

-2

10

12

14

16

18

Evaporator leaving tem perature - C

Note: the use of glycol is necessary for evaporator leaving water temperature below +3C

806 B 04/11 C pag. 9/32




Table 1 Maximum and minimum evaporator and condenser water T

C
C

Min T evaporator/condenser water

Max T evaporator/condenser water

4
8

Table 2 Evaporator fouling factors

Fouling factors
m2C / kW

Cooling capacity
correction factor

Power input
corretion factor

COP
correction factor

0,0176
0,0440
0,0880
0,1320

1,000
0,978
0,957
0,938

1,000
0,986
0,974
0,962

1,000
0,992
0,983
0,975

Table 3 Condenser fouling factors

Fouling factors
m2C / kW

Cooling capacity
correction factor

Power input
corretion factor

COP
correction factor

0,0440
0,0880
0,1320

1,000
0,990
0,981

1,000
1,018
1,036

1,000
0,973
0,945

Table 4 Ethylene glycol and low ambient temperature correction factors

Air ambient temperature C
% of ethylene glycol by weight
Cooling capacity correction factor
Power input correction factor
Flow rate correction factor
Water pressure drops correction factor

-3
10
0,991
0,996
1,013
1,070

-8
20
0,982
0,992
1,040
1,129

-15
30
0,972
0,986
1,074
1,181

-23
40
0,961
0,976
1,121
1,263

-35
50
0,946
0,966
1,178
1,308

Table 5 Low temperature operation performance factors

Ethylene glycol/water leaving temperature C
Min. % of ethylene glycol
Cooling capacity correction factor
Power input compressors correction factor

806 B 04/11 C pag. 10/32

2
10
0,842
0,95

0
20
0,785
0,94

-2
20
0,725
0,92

-4
30
0,670
0,89

-6
30
0,613
0,87

-8
30
0,562
0,84

Nomenclature
Ecoplus 120 . 2 SE ST 134

Ecoplus

Water cooled
Screw chiller

050 146

Unit size

1
2

Nof compressors

SE
XE

Standard efficiency
High efficiency

ST
ME
LR

Standard version
Condenserless version
Version with liquid receiver

134

Refrigerant HFC 134a

806 B 04/11 C pag. 11/32




Physical data ECOPLUS SE with HFC 134a

ECOPLUS Unit size
Cooling capacity (1)
Power input (1)
McQuay StargateTM Screw compressor
Refrigerant circuits
Refrigerant charge HFC 134a
Min % of capacity reduction
Evaporator
Evaporators / water volume
Max operating pressure
Condenser
Condensers / water volume
Max operating pressure
Weight and dimensions
Standard unit shipping weight
Standard unit operating weight
Unit length
Unit width
Unit height

050.1

060.1

073.1

100.2

kW
kW
No.
No.
kg
%

165,5
42,1
1
1
50
25

201,2
50,7
1
1
50
25

252,8
64,9
1
1
50
25

333,9
84,3
2
2
100
12.5

No./l
bar

1 / 60
10,5

1 / 56
10,5

1 / 123
10,5

1 / 118
10.5

No./l
bar

1 / 13
10,5

1 / 15
10,5

1 / 15
10,5

2 / 26
10,5

kg
kg
mm
mm
mm

1393
1470
3435
920
1860

1401
1480
3435
920
1860

1503
1650
3435
920
1860

2687
2840
4280
860
1880

Note: (1) Nominal cooling capacity and power input are based on: 12/7 C entering/leaving evaporator water temperature;
30/35 C entering/leaving condenser water temperature.

Physical data ECOPLUS SE with HFC 134a

ECOPLUS Unit size
Cooling capacity (1)
Power input (1)
McQuay StargateTM Screw compressor
Refrigerant circuits
Refrigerant charge HFC 134a
Min % of capacity reduction
Evaporator
Evaporators / water volume
Max operating pressure
Condenser
Condensers / water volume
Max operating pressure
Weight and dimensions
Standard unit shipping weight
Standard unit operating weight
Unit length
Unit width
Unit height

110.2

120.2

133.2

146.2

kW
kW
No.
No.
kg
%

372,2
93,1
2
2
100
12,5

402,5
101,4
2
2
100
12,5

448,3
115,1
2
2
100
12.5

493,7
129,0
2
2
100
12.5

No./l
bar

1 / 113
10,5

1 / 113
10,5

1 / 173
10,5

1 / 168
10,5

No./l
bar

2 / 28
10,5

2 / 30
10,5

2 / 30
10,5

2 / 30
10,5

kg
kg
mm
mm
mm

2697
2850
4280
860
1880

2702
2860
4280
860
1880

2757
2970
4280
860
1880

2762
2970
4280
860
1880

Note: (1) Nominal cooling capacity and power input are based on: 12/7 C entering/leaving evaporator water temperature;
30/35 C entering/leaving condenser water temperature.

806 B 04/11 C pag. 12/32

Physical data ECOPLUS XE with HFC 134a

ECOPLUS Unit size
Cooling capacity (1)
Power input (1)
McQuay StargateTM Screw compressor
Refrigerant circuits
Refrigerant charge HFC 134a
Min % of capacity reduction
Evaporator
Evaporators / water volume
Max operating pressure
Condenser
Condensers / water volume
Max operating pressure
Weight and dimensions
Standard unit shipping weight
Standard unit operating weight
Unit length
Unit width
Unit height

050.1

060.1

073.1

100.2

kW
kW
No.
No.
kg
%

186,4
39,7
1
1
50
25

223,3
48,1
1
1
50
25

276,5
59,3
1
1
50
25

366,3
79,3
2
2
100
12.5

No./l
bar

1 / 125
10,5

1 / 120
10,5

1 / 110
10,5

1 / 170
10.5

No./l
bar

1 / 22
10,5

1 / 25
10,5

1 / 25
10,5

2 / 44
10.5

kg
kg
mm
mm
mm

1520
1670
3435
920
1860

1530
1675
3435
920
1860

1545
1680
3435
920
1860

2800
3015
4280
860
1880

Note: (1) Nominal cooling capacity and power input are based on: 12/7 C entering/leaving evaporator water temperature;
30/35 C entering/leaving condenser water temperature.

Physical data ECOPLUS XE with HFC 134a

ECOPLUS Unit size
Cooling capacity (1)
Power input (1)
McQuay StargateTM Screw compressor
Refrigerant circuits
Refrigerant charge HFC 134a
Min % of capacity reduction
Evaporator
Evaporators / water volume
Max operating pressure
Condenser
Condensers / water volume
Max operating pressure
Weight and dimensions
Standard unit shipping weight
Standard unit operating weight
Unit length
Unit width
Unit height

110.2

120.2

133.2

146.2

kW
kW
No.
No.
kg
%

408,2
87,2
2
2
100
12,5

443,6
95,0
2
2
100
12,5

496,0
104,8
2
2
100
12.5

540,5
114,4
2
2
100
12.5

No./l
bar

1 / 285
10,5

1 / 285
10,5

1 / 280
10,5

1 / 280
10,5

No./l
bar

2 / 47
10,5

2 / 50
10,5

2 / 59
10,5

2 / 68
10,5

kg
kg
mm
mm
mm

2945
3280
4280
860
1880

2955
3290
4280
860
1880

2975
3315
4280
860
1880

2990
3340
4280
860
1880

Note: (1) Nominal cooling capacity and power input are based on: 12/7 C entering/leaving evaporator water temperature;
30/35 C entering/leaving condenser water temperature.

806 B 04/11 C pag. 13/32




Electrical data ECOPLUS SE with HFC 134a

ECOPLUS unit size
Standard voltage (1)
Nominal unit current (2)
Max unit current (3)
Max unit inrush current (4)
Max unit current for wires sizing (5)
ECOPLUS unit size
Standard voltage (1)
Nominal unit current (2)
Max unit current (3)
Max unit inrush current (4)
Max unit current for wires sizing (5)

050.1
A
A
A
A

81
112
288
124

110.2
A
A
A
A

174
246
353
271

060.1

073.1

400 V - 3f 50 Hz
92
111
133
164
288
288
147
165

120.2

133.2

400 V - 3f 50 Hz
184
202
266
299
357
366
294
312

100.2
163
225
349
248

146.2
221
329
371
330

Note: (1) Allowed voltage tolerance 10%. Voltage unbalance between phases must be within 3%.
(2) Absorbed current referred to nominal condition: 12/7 C entering/leaving evaporator water temperature; 30/35 C
entering/leaving condenser water temperature.
(3) Absorbed current referred to the following conditions: 14/9 C entering/leaving evaporator water temperature;
45/50C entering/leaving condenser water temperature.
(4) Inrush compressors current for unit with one compressor OR 75% of nominal absorbed current of compressor n1 +
inrush current of last compressor (n2).
(5) Compressor FLA (Full Load Ampere).

Electrical data ECOPLUS XE with HFC 134a

ECOPLUS unit size
Standard voltage (1)
Nominal unit current (2)
Max unit current (3)
Max unit inrush current (4)
Max unit current for wires sizing (5)
ECOPLUS unit size
Standard voltage (1)
Nominal unit current (2)
Max unit current (3)
Max unit inrush current (4)
Max unit current for wires sizing (5)

050.1
A
A
A
A

79
108
288
124

110.2
A
A
A
A

167
234
351
271

060.1

073.1

400 V - 3f 50 Hz
89
103
128
154
288
288
147
165

120.2

133.2

400 V - 3f 50 Hz
175
188
253
276
354
359
294
312

100.2
157
215
347
248

146.2
201
299
363
330

Note: (1) Allowed voltage tolerance 10%. Voltage unbalance between phases must be within 3%.
(2) Absorbed current referred to nominal condition: 12/7 C entering/leaving evaporator water temperature; 30/35 C
entering/leaving condenser water temperature.
(3) Absorbed current referred to the following conditions: 14/9 C entering/leaving evaporator water temperature;
45/50C entering/leaving condenser water temperature.
(4) Inrush compressors current for unit with one compressor OR 75% of nominal absorbed current of compressor n1+
inrush current of last compressor (n2).
(5) Compressor FLA (Full Load Ampere).

806 B 04/11 C pag. 14/32

Sound pressure level ECOPLUS

ECOPLUS
Unit size
050.1
060.1
073.1
100.2
110.2
120.2
133.2
146.2

-5

63 Hz
58
58
58
60
60
60
60
60

Sound pressure level at 1 m from the in free field ( rif. 2 x 10 )

125 Hz
250 Hz
500 Hz
1000 Hz 2000 Hz 4000 Hz 8000 Hz
58
63,5
68,5
63
64
53
49,5
58
63,5
68,5
63
64
53
49,5
58
63,5
68,5
63
64
53
49,5
60
65,5
70,5
65
66
55
51,5
60
65,5
70,5
65
66
55
51,5
60
65,5
70,5
65
66
55
51,5
60
65,5
70,5
65
66
55
51,5
60
65,5
70,5
65
66
55
51,5

dBA
69,7
69,7
69,7
71,7
71,7
71,7
71,7
71,7

Note: Average sound pressure level rated in accordance to ISO 3744, free field semispheric conditions.

Sound pressure level ECOPLUS with Sound Proof Cabinet

ECOPLUS
Unit size
050.1
060.1
073.1
100.2
110.2
120.2
133.2
146.2

-5

63 Hz
55,9
55,9
55,9
57,9
57,9
57,9
57,9
57,9

Sound pressure level at 1 m from the in free field ( rif. 2 x 10 )

125 Hz
250 Hz
500 Hz
1000 Hz 2000 Hz 4000 Hz 8000 Hz
55,2
59,6
63,9
57,7
58,5
47,7
44,2
55,2
59,6
63,9
57,7
58,5
47,7
44,2
55,2
59,6
63,9
57,7
58,5
47,7
44,2
57,2
61,6
65,9
59,7
60,5
49,7
46,2
57,2
61,6
65,9
59,7
60,5
49,7
46,2
57,2
61,6
65,9
59,7
60,5
49,7
46,2
57,2
61,6
65,9
59,7
60,5
49,7
46,2
57,2
61,6
65,9
59,7
60,5
49,7
46,2

dBA
64,7
64,7
64,7
66,7
66,7
66,7
66,7
66,7

Note: Average sound pressure level rated in accordance to ISO 3744, free field semispheric conditions.

Sound pressure level correction factor for different distances

ECOPLUS
Unit size

10

Distance (m)
15

20

25

050.1
060.1
073.1
100.2
110.2
120.2
133.2
146.2

0
0
0
0
0
0
0
0

8,7
8,7
8,7
8,7
8,4
8,3
8,3
8,3

13,7
13,7
13,7
13,7
13,4
13,3
13,3
13,3

16,9
16,9
16,9
16,9
16,5
16,4
16,4
16,4

19,2
19,2
19,2
19,2
18,8
18,7
18,7
18,7

21,1
21,1
21,1
21,1
20,6
20,5
20,5
20,5

806 B 04/11 C pag. 15/32




ECOPLUS

unit size

ECOPLUS
050.1

ECOPLUS
060.1

ECOPLUS
073.1

ECOPLUS
100.2

ECOPLUS
110.2

ECOPLUS
120.2

ECOPLUS
133.2

ECOPLUS
146.2

Evaporator
leaving water
temp. (C)

Standard ratings ECOPLUS SE 050.1 146.2

4
5
6
7
8
9
4
5
6
7
8
9
4
5
6
7
8
9
4
5
6
7
8
9
4
5
6
7
8
9
4
5
6
7
8
9
4
5
6
7
8
9
4
5
6
7
8
9

ENTERING CONDENSER WATER TEMPERATURE C

25
Cool.
cap. (kW)

157,6
162,4
167,4
172,3
177,5
182,6
191,5
197,3
203,4
209,5
215,7
222,0
240,7
248,2
255,9
263,6
271,5
279,5
317,9
327,6
337,7
347,8
358,2
368,8
354,2
365,2
376,5
387,8
399,4
411,3
383,2
394,9
407,0
419,1
431,6
444,1
426,9
440,0
453,4
467,0
480,8
494,8
470,5
484,9
499,6
514,5
529,7
545,1

30
Power
input
(kW)

36,5
36,8
37,0
37,3
37,6
37,8
44,0
44,3
44,7
45,0
45,3
45,6
56,3
56,8
57,3
57,8
58,3
58,8
73,2
73,7
74,2
74,7
75,3
75,8
80,8
81,4
82,0
82,6
83,2
83,8
88,1
88,7
89,3
90,0
90,6
91,3
99,9
100,7
101,5
102,3
103,1
103,9
111,8
112,8
113,8
114,7
115,7
116,7

Cool.
cap. (kW)

151,1
155,8
160,6
165,5
170,5
175,5
183,6
189,4
195,3
201,2
207,2
213,3
230,4
237,7
245,1
252,8
260,4
268,2
304,7
314,3
324,0
333,9
344,0
354,3
339,5
350,2
361,1
372,2
383,6
395,0
367,5
378,9
390,7
402,5
414,6
426,8
409,2
422,0
435,0
448,3
461,6
475,3
450,7
464,8
479,2
493,7
508,4
523,3

35
Power
input
(kW)

41,2
41,5
41,8
42,1
42,3
42,6
49,6
50,0
50,4
50,7
51,1
51,5
63,3
63,8
64,4
64,9
65,5
66,1
82,5
83,1
83,7
84,3
84,9
85,5
91,1
91,8
92,4
93,1
93,8
94,5
99,3
100,0
100,7
101,4
102,2
102,9
112,5
113,4
114,2
115,1
116,1
117,0
125,8
126,8
127,9
129,0
130,1
131,2

Cool.
cap. (kW)

144,3
148,9
153,6
158,4
163,3
168,1
175,5
181,1
186,7
192,5
198,4
204,4
219,8
226,8
234,0
241,3
248,7
256,3
291,1
300,3
309,8
319,5
329,3
339,3
324,2
334,6
345,3
356,1
367,0
378,2
351,1
362,3
373,7
385,2
397,0
408,9
390,8
403,1
415,8
428,7
441,7
455,0
430,2
443,8
457,7
471,8
486,2
500,7

40
Power
input
(kW)

46,2
46,5
46,8
47,2
47,5
47,8
55,7
56,1
56,5
56,9
57,3
57,7
70,8
71,4
72,0
72,6
73,2
73,8
92,6
93,2
93,9
94,5
95,2
95,9
102,2
102,9
103,7
104,4
105,1
105,9
111,5
112,2
113,0
113,8
114,6
115,4
126,1
127,0
128,0
129,0
129,9
131,0
140,9
142,0
143,1
144,3
145,4
146,6

Cool.
cap. (kW)

137,4
141,8
146,4
151,0
155,6
160,5
166,9
172,3
177,8
183,4
189,1
194,9
208,5
215,4
222,3
229,4
236,5
243,8
276,9
285,8
295,1
304,5
313,9
323,6
308,3
318,4
328,7
339,1
349,8
360,6
333,9
344,7
355,8
367,0
378,3
390,0
371,3
383,4
395,6
408,0
420,7
433,4
408,6
421,8
435,2
448,8
462,6
476,7

45
Power
input
(kW)

51,7
52,0
52,4
52,7
53,0
53,4
62,3
62,7
63,1
63,5
63,9
64,4
79,0
79,6
80,2
80,8
81,4
82,1
103,5
104,2
104,9
105,6
106,3
107,0
114,3
115,0
115,8
116,6
117,4
118,2
124,6
125,4
126,2
127,0
127,9
128,8
140,8
141,8
142,8
143,8
144,9
145,9
157,2
158,3
159,5
160,7
161,9
163,2

Cool.
cap. (kW)

130,1
134,4
138,7
143,3
147,8
152,4
157,7
162,9
168,3
173,8
179,2
184,9
196,6
203,1
209,8
216,6
223,5
230,5
262,0
270,8
279,7
288,8
298,1
307,5
291,5
301,3
311,2
321,4
331,7
342,2
315,6
326,1
336,8
347,6
358,6
369,9
350,7
362,3
374,1
386,1
398,3
410,7
385,5
398,3
411,2
424,3
437,6
451,1

Power
input
(kW)

57,6
58,0
58,3
58,7
59,0
59,4
69,4
69,8
70,2
70,6
71,1
71,5
87,8
88,4
89,0
89,6
90,3
91,0
115,4
116,1
116,8
117,5
118,3
119,0
127,3
128,1
128,9
129,7
130,5
131,3
138,8
139,6
140,4
141,3
142,2
143,1
156,8
157,7
158,8
159,8
160,9
162,0
174,8
176,0
177,2
178,4
179,7
181,0

Note: (1) Nominal cooling capacity and power input are based on T=5C entering/leaving condenser water temperature;
evaporator fouling factor=0,0176 m2 C/kW; condenser fouling factor=0,0440 m2 C/kW.

806 B 04/11 C pag. 16/32




ECOPLUS

unit size

ECOPLUS
050.1

ECOPLUS
060.1

ECOPLUS
073.1

ECOPLUS
100.2

ECOPLUS
110.2

ECOPLUS
120.2

ECOPLUS
133.2

ECOPLUS
146.2

Evaporator
leaving water
temp. (C)

Standard ratings ECOPLUS XE 050.1 146.2

4
5
6
7
8
9
4
5
6
7
8
9
4
5
6
7
8
9
4
5
6
7
8
9
4
5
6
7
8
9
4
5
6
7
8
9
4
5
6
7
8
9
4
5
6
7
8
9

ENTERING CONDENSER WATER TEMPERATURE C

25
Cool.
cap. (kW)

176,3
182,2
188,3
194,5
200,9
207,2
211,4
218,4
225,6
232,9
240,3
247,8
261,6
270,4
279,2
288,3
297,5
306,9
346,6
358,0
369,8
381,7
394,0
406,4
386,1
399,0
412,2
425,5
439,2
453,1
419,9
433,7
447,8
462,3
476,9
491,9
469,4
484,8
500,7
516,8
533,1
549,8
511,7
528,4
545,4
562,7
580,3
598,3

30
Power
input
(kW)

34,6
34,7
34,9
35,0
35,2
35,3
41,9
42,1
42,3
42,5
42,7
42,9
51,6
51,9
52,2
52,5
52,8
53,0
68,9
69,3
69,6
69,9
70,2
70,5
75,9
76,2
76,6
76,9
77,3
77,6
82,7
83,1
83,4
83,8
84,2
84,6
91,2
91,6
92,1
92,5
92,9
93,3
99,6
100,0
100,4
100,9
101,3
101,7

Cool.
cap. (kW)

168,8
174,6
180,5
186,4
192,6
198,9
202,5
209,3
216,3
223,3
230,6
237,9
250,6
259,0
267,7
276,5
285,4
294,6
332,1
343,2
354,6
366,3
378,1
390,2
370,0
382,4
395,2
408,2
421,5
435,0
402,5
415,9
429,6
443,6
457,9
472,5
450,0
465,0
480,4
496,0
512,0
528,3
490,9
507,2
523,8
540,5
557,7
575,4

35
Power
input
(kW)

39,1
39,3
39,5
39,7
39,9
40,1
47,3
47,6
47,9
48,1
48,4
48,7
58,3
58,6
59,0
59,3
59,7
60,1
78,1
78,5
78,9
79,3
79,7
80,0
85,9
86,4
86,8
87,2
87,7
88,1
93,6
94,1
94,5
95,0
95,5
96,0
103,3
103,8
104,3
104,8
105,3
105,8
112,7
113,2
113,8
114,4
114,9
115,4

Cool.
cap. (kW)

161,1
166,7
172,3
178,2
184,1
190,1
193,3
199,9
206,7
213,5
220,5
227,6
239,2
247,4
255,7
264,3
273,0
281,8
317,0
327,8
338,9
350,2
361,7
373,5
353,3
365,3
377,7
390,3
403,1
416,3
384,5
397,6
410,9
424,5
438,3
452,4
430,0
444,7
459,5
474,7
490,2
506,0
469,5
485,2
501,4
517,8
534,5
551,6

40
Power
input
(kW)

44,0
44,3
44,5
44,7
45,0
45,2
53,2
53,5
53,8
54,1
54,5
54,8
65,5
65,9
66,3
66,7
67,1
67,5
87,8
88,3
88,8
89,2
89,7
90,2
96,7
97,2
97,7
98,2
98,7
99,3
105,3
105,9
106,4
107,0
107,5
108,1
116,2
116,8
117,4
118,0
118,6
119,2
126,9
127,5
128,1
128,8
129,4
130,1

Cool.
cap. (kW)

153,1
158,4
164,0
169,6
175,4
181,3
183,8
190,1
196,6
203,3
210,1
217,0
227,3
235,3
243,3
251,5
260,0
268,5
301,5
312,0
322,7
333,6
344,7
356,2
335,9
347,6
359,6
371,7
384,3
397,0
365,8
378,4
391,3
404,5
417,9
431,6
409,2
423,3
437,8
452,5
467,5
482,9
447,1
462,5
478,0
494,0
510,2
526,7

45
Power
input
(kW)

49,3
49,6
49,8
50,1
50,4
50,6
59,6
59,9
60,3
60,6
60,9
61,3
73,2
73,7
74,1
74,5
75,0
75,4
98,4
98,9
99,4
99,9
100,4
101,0
108,3
108,8
109,4
110,0
110,6
111,2
118,0
118,6
119,2
119,8
120,4
121,0
130,2
130,8
131,5
132,2
132,8
133,5
142,1
142,8
143,5
144,2
144,9
145,7

Cool.
cap. (kW)

144,8
150,0
155,3
160,8
166,3
172,0
173,7
179,8
186,2
192,6
199,2
205,9
214,8
222,5
230,2
238,1
246,3
254,5
285,4
295,6
305,9
316,5
327,3
338,4
317,8
329,1
340,6
352,5
364,5
376,9
346,0
358,2
370,7
383,5
396,4
409,7
387,3
401,0
415,0
429,2
443,7
458,6
423,6
438,5
453,5
469,0
484,6
500,6

Power
input
(kW)

55,0
55,3
55,5
55,8
56,1
56,4
66,5
66,8
67,1
67,5
67,8
68,2
81,6
82,0
82,5
82,9
83,4
83,9
109,8
110,3
110,8
111,4
112,0
112,5
120,8
121,4
122,0
122,6
123,2
123,8
131,6
132,2
132,9
133,5
134,2
134,9
145,2
145,9
146,6
147,3
148,0
148,8
158,6
159,3
160,1
160,8
161,6
162,4

Note: (1) Nominal cooling capacity and power input are based on T=5C entering/leaving condenser water temperature;
evaporator fouling factor=0,0176 m2 C/kW; condenser fouling factor=0,0440 m2 C/kW.

806 B 04/11 C pag. 17/32




Evaporator pressure drop

ECOPLUS SE/XE 050.1 146.2

806 B 04/11 C pag. 18/32

Condenser pressure drop

ECOPLUS SE/XE 050.1 146.2



806 B 04/11 C pag. 19/32




Unit

ECOPLUS
050.1
ECOPLUS
060.1
ECOPLUS
073.1
ECOPLUS
100.2
ECOPLUS
110.2
ECOPLUS
120.2
ECOPLUS
133.2
ECOPLUS
146.2

Leaving desuper-heaters
water temperature C

Partial heat recovery ratings ECOPLUS 050.1 146.2

Entering condenser water temperature C
30

35

40

45

50

Heating
capacity

Heating
capacity

Heating
capacity

Heating
capacity

Heating
capacity

(kW)

(kW)

(kW)

(kW)

(kW)

21
10
6
22
17
10
35
28
19
42
20
12
43
27
16
44
34
20
57
45
29
70
56
38

22
18
11
29
23
16
36
34
30
44
36
22
51
41
27
58
46
32
65
57
46
72
68
60

23
22
17
30
28
24
37
35
31
46
44
34
53
50
41
60
56
48
67
63
55
74
70
62

24
23
20
31
29
26
38
36
32
48
46
40
55
52
46
62
58
52
69
65
58
76
72
64

25
24
21
32
30
27
39
37
33
50
48
42
57
54
48
64
60
54
71
67
60
78
74
66

45
50
55
45
50
55
45
50
55
45
50
55
45
50
55
45
50
55
45
50
55
45
50
55

Note: (1) Leaving evaporator water temperature 7C - T 5C; T condenser water temperature 5C.

Heating capacity correction factors for different evaporator leaving water temp.
Evaporator leaving water temp.

Heating capacity correction factor

1,062

1,029

1,000

0,973

0,941

0,914

806 B 04/11 C pag. 20/32

Partial heat recovery pressure drop

ECOPLUS SE/XE 050.1 146.2


(FRSOXV
(FRSOXV
(FRSOXV
(FRSOXV
(FRSOXV
(FRSOXV
(FRSOXV
(FRSOXV


3UHVVXUHGURSN3D




:DWHUIORZUDWHOV

806 B 04/11 C pag. 21/32




ECOPLUS
Unit Size

050.1

060.1

073.1

100.2

110.2

120.2

133.2

146.2

Evaporator
Leaving Water
Temperature (C)

Total heat recovery ratings ECOPLUS SE 050.1 146.2

4
5
6
7
8
9
4
5
6
7
8
9
4
5
6
7
8
9
4
5
6
7
8
9
4
5
6
7
8
9

Heat recovery leaving water temperature - C

35
Cooling Power
Cap.ty Input
[kW]
[kW]
151,6
37,5
156,4
37,7
161,4
37,8
166,4
38,0
171,5
38,1
176,7
38,3

40
Total
Heat
[kW]
189,1
194,1
199,2
204,4
209,6
215,0

45

Cooling Power
Cap.ty Input
[kW]
[kW]
145,2
42,3
149,9
42,5
154,7
42,6
159,6
42,8
164,6
43,0
169,7
43,2

Total
Heat
[kW]
187,5
192,4
197,3
202,4
207,6
212,9

Cooling Power
Cap.ty Input
[kW]
[kW]
138,6
47,5
143,2
47,6
147,8
47,8
152,6
48,0
157,4
48,2
162,4
48,5

50
Total
Heat
[kW]
186,1
190,8
195,6
200,6
205,6
210,9

Cooling Power
Cap.ty Input
[kW]
[kW]
131,7
53,1
136,1
53,3
140,7
53,5
145,3
53,7
150,0
53,9
154,8
54,1

Total
Heat
[kW]
184,8
189,4
194,2
199,0
203,9
208,9

184,5

45,0

229,5

176,8

50,8

227,6

168,7

57,0

225,7

160,2

63,7

223,9

190,4

45,2

235,6

182,5

51,0

233,5

174,3

57,2

231,5

165,6

64,0

229,6

196,4

45,4

241,8

188,4

51,2

239,6

180,0

57,5

237,5

171,2

64,2

235,4

202,5

45,6

248,1

194,3

51,4

245,7

185,8

57,7

243,5

176,8

64,5

241,3

208,7

45,8

254,5

200,4

51,7

252,1

191,7

58,0

249,7

182,5

64,7

247,2

215,0

46,0

261,0

206,5

51,9

258,4

197,7

58,2

255,9

188,3

65,0

253,3

234,2

55,9

290,1

224,2

63,0

287,2

213,7

70,6

284,3

202,7

78,8

281,5

241,8
249,6
257,5
265,5
273,7

56,2
56,5
56,8
57,0
57,3

298,0
306,1
314,3
322,5
331,0

231,6
239,1
246,8
254,6
262,6

63,3
63,6
63,9
64,3
64,6

294,9
302,7
310,7
318,9
327,2

220,9
228,2
235,7
243,3
251,0

70,9
71,3
71,6
72,0
72,4

291,8
299,5
307,3
315,3
323,4

209,6
216,7
223,9
231,3
238,8

79,1
79,5
79,9
80,3
80,7

288,7
296,2
303,8
311,6
319,5

305,9

75,1

381,0

292,9

84,7

377,6

279,5

95,0

374,5

265,5

106,2

371,7

315,7

75,4

391,1

302,5

85,0

387,5

288,8

95,4

384,2

274,5

106,6

381,1

325,7

75,7

401,4

312,2

85,4

397,6

298,2

95,8

394,0

283,7

107,1

390,8

335,9

76,0

411,9

322,2

85,7

407,9

307,9

96,2

404,1

293,1

107,5

400,6

346,3

76,3

422,6

332,3

86,1

418,4

317,7

96,6

414,3

302,6

107,9

410,5

356,8

76,6

433,4

342,5

86,5

429,0

327,7

97,0

424,7

312,4

108,4

420,8

341,2

82,7

423,9

326,7

93,2

419,9

311,7

104,6

416,3

295,9

117,0

412,9

352,2

83,1

435,3

337,5

93,6

431,1

322,1

105,1

427,2

306,0

117,4

423,4

363,4

83,4

446,8

348,4

94,1

442,5

332,7

105,5

438,2

316,3

117,9

434,2

374,8

83,8

458,6

359,5

94,5

454,0

343,5

106,0

449,5

326,8

118,4

445,2

386,5

84,1

470,6

370,8

94,9

465,7

354,5

106,4

460,9

337,5

118,9

456,4

398,3

84,4

482,7

382,3

95,3

477,6

365,7

106,9

472,6

348,4

119,4

467,8

4
5
6
7
8
9

369,2

90,1

459,3

353,8

101,6

455,4

337,6

114,0

451,6

320,6

127,5

448,1

381,0

90,5

471,5

365,2

102,0

467,2

348,8

114,5

463,3

331,4

127,9

459,3

393,0

90,8

483,8

376,9

102,4

479,3

360,2

115,0

475,2

342,5

128,4

470,9

405,2

91,2

496,4

388,8

102,9

491,7

371,7

115,4

487,1

353,7

129,0

482,7

417,6

91,6

509,2

400,9

103,3

504,2

383,5

115,9

499,4

365,2

129,5

494,7

430,2

92,0

522,2

413,2

103,8

517,0

395,5

116,4

511,9

376,9

130,0

506,9

4
5
6
7
8
9
4
5
6
7
8
9

413,3
426,5
439,9
453,6
467,5
481,7

100,7
101,2
101,7
102,1
102,6
103,0

514,0
527,7
541,6
555,7
570,1
584,7

395,9
408,8
421,9
435,2
448,8
462,6

113,5
114,0
114,6
115,1
115,6
116,2

509,4
522,8
536,5
550,3
564,4
578,8

377,8
390,3
403,0
416,0
429,2
442,6

127,3
127,9
128,5
129,0
129,6
130,2

505,1
518,2
531,5
545,0
558,8
572,8

358,6
370,8
383,1
395,7
408,5
421,6

142,3
142,9
143,5
144,1
144,7
145,4

500,9
513,7
526,6
539,8
553,2
567,0

457,3
471,9
486,8
502,0
517,4
533,0

111,4
112,0
112,5
113,1
113,6
114,2

568,7
583,9
599,3
615,1
631,0
647,2

438,0
452,3
466,8
481,5
496,5
511,8

125,5
126,1
126,7
127,4
128,0
128,6

563,5
578,4
593,5
608,9
624,5
640,4

417,9
431,7
445,8
460,2
474,8
489,6

140,7
141,4
142,0
142,7
143,4
144,1

558,6
573,1
587,8
602,9
618,2
633,7

396,7
410,1
423,8
437,7
451,8
466,2

157,2
157,8
158,5
159,2
160,0
160,7

553,9
567,9
582,3
596,9
611,8
626,9

Note: Values are based on T=5C entering/leaving condenser water temperature; T=5C entering/leaving evaporator water
temperature and with evaporator fouling factor=0,0176 m2 C/kW, condenser fouling factor=0,0440 m2 C/kW.



806 B 04/11 C pag. 22/32

ECOPLUS
Unit Size

050.1

060.1

073.1

100.2

110.2

120.2

133.2

146.2

Evaporator
Leaving Water
Temperature (C)

Total heat recovery ratings ECOPLUS XE 050.1 146.2

4
5
6
7
8
9
4
5
6
7
8
9
4
5
6
7
8
9
4
5
6
7
8
9
4
5
6
7
8
9
4
5
6
7
8
9
4
5
6
7
8
9
4
5
6
7
8
9

Heat recovery leaving water temperature - C

35
Cooling Power
Cap.ty Input
[kW]
[kW]

167,1
172,9
178,8
184,8
191,0
197,3
200,8
207,7
214,7
221,8
229,1
236,6
248,9
257,4
266,1
275,0
284,1
293,4
328,4
339,6
351,1
362,8
374,7
386,9
366,0
378,6
391,4
404,4
417,8
431,4
398,0
411,5
425,3
439,4
453,7
468,3
444,8
459,9
475,3
491,0
507,0
523,4
484,8
501,0
517,6
534,5
551,7
569,3

37,1
37,2
37,3
37,4
37,5
37,6
44,6
44,8
44,9
45,1
45,2
45,3
54,7
54,9
55,1
55,3
55,5
55,7
74,1
74,3
74,5
74,7
74,9
75,1
81,5
81,8
82,0
82,2
82,5
82,7
88,8
89,1
89,4
89,6
89,8
90,1
98,1
98,4
98,7
99,0
99,2
99,5
107,3
107,6
107,9
108,2
108,5
108,8

40
Total
Heat
[kW]

204,2
210,1
216,1
222,2
228,5
234,9
245,4
252,5
259,6
266,9
274,3
281,9
303,6
312,3
321,2
330,3
339,6
349,1
402,5
413,9
425,6
437,5
449,6
462,0
447,5
460,4
473,4
486,6
500,3
514,1
486,8
500,6
514,7
529,0
543,5
558,4
542,9
558,3
574,0
590,0
606,2
622,9
592,1
608,6
625,5
642,7
660,2
678,1

45

Cooling Power
Cap.ty Input
[kW]
[kW]

159,6
165,2
171,0
176,8
182,8
189,0
192,0
198,7
205,5
212,4
219,5
226,7
237,9
246,2
254,7
263,3
272,1
281,1
314,0
324,8
336,0
347,3
358,9
370,8
349,9
362,1
374,5
387,2
400,2
413,4
380,7
393,8
407,2
420,9
434,8
449,0
425,5
440,2
455,2
470,4
486,0
501,9
464,1
479,9
496,1
512,5
529,3
546,4

41,9
42,0
42,2
42,3
42,5
42,6
50,4
50,6
50,7
50,9
51,1
51,3
61,7
62,0
62,2
62,5
62,7
63,0
83,7
83,9
84,2
84,5
84,8
85,0
92,0
92,3
92,7
93,0
93,3
93,6
100,3
100,6
101,0
101,3
101,6
101,9
110,8
111,2
111,5
111,9
112,2
112,6
121,1
121,5
121,9
122,3
122,7
123,1

Total
Heat
[kW]

201,5
207,2
213,2
219,1
225,3
231,6
242,4
249,3
256,2
263,3
270,6
278,0
299,6
308,2
316,9
325,8
334,8
344,1
397,7
408,7
420,2
431,8
443,7
455,8
441,9
454,4
467,2
480,2
493,5
507,0
481,0
494,4
508,2
522,2
536,4
550,9
536,3
551,4
566,7
582,3
598,2
614,5
585,2
601,4
618,0
634,8
652,0
669,5

Cooling Power
Cap.ty Input
[kW]
[kW]

151,9
157,3
162,9
168,6
174,4
180,4
182,8
189,3
195,9
202,6
209,5
216,5
226,6
234,6
242,8
251,2
259,7
268,4
299,0
309,5
320,3
331,3
342,6
354,1
333,2
345,0
357,1
369,4
381,9
394,8
362,7
375,5
388,5
401,7
415,2
429,1
405,5
419,8
434,3
449,1
464,3
479,7
442,7
458,0
473,7
489,7
506,0
522,7

47,0
47,2
47,4
47,5
47,7
47,9
56,6
56,8
57,0
57,2
57,4
57,6
69,3
69,5
69,8
70,1
70,4
70,7
93,9
94,3
94,6
94,9
95,2
95,6
103,4
103,7
104,1
104,4
104,8
105,2
112,6
113,0
113,4
113,8
114,2
114,6
124,4
124,8
125,3
125,7
126,1
126,6
136,1
136,5
137,0
137,4
137,9
138,3

50
Total
Heat
[kW]

198,9
204,5
210,3
216,1
222,1
228,3
239,4
246,1
252,9
259,8
266,9
274,1
295,9
304,1
312,6
321,3
330,1
339,1
392,9
403,8
414,9
426,2
437,8
449,7
436,6
448,7
461,2
473,8
486,7
500,0
475,3
488,5
501,9
515,5
529,4
543,7
529,9
544,6
559,6
574,8
590,4
606,3
578,8
594,5
610,7
627,1
643,9
661,0

Cooling Power
Cap.ty Input
[kW]
[kW]

143,9
149,2
154,6
160,1
165,7
171,5
173,2
179,5
185,9
192,4
199,1
205,8
214,7
222,4
230,3
238,4
246,7
255,1
283,5
293,7
304,2
314,9
325,8
336,9
315,8
327,2
338,9
350,8
363,0
375,5
343,8
356,2
368,8
381,7
394,8
408,2
384,6
398,4
412,5
426,8
441,5
456,5
420,2
435,1
450,3
465,8
481,6
497,7

52,6
52,8
53,0
53,1
53,3
53,5
63,2
63,4
63,7
63,9
64,1
64,4
77,4
77,7
78,0
78,3
78,6
78,9
105,1
105,4
105,7
106,1
106,5
106,8
115,6
115,9
116,3
116,7
117,1
117,6
125,9
126,3
126,8
127,2
127,6
128,1
139,1
139,6
140,0
140,5
141,0
141,5
152,2
152,6
153,1
153,6
154,1
154,6

Total
Heat
[kW]

196,5
202,0
207,6
213,2
219,0
225,0
236,4
242,9
249,6
256,3
263,2
270,2
292,1
300,1
308,3
316,7
325,3
334,0
388,6
399,1
409,9
421,0
432,3
443,7
431,4
443,1
455,2
467,5
480,1
493,1
469,7
482,5
495,6
508,9
522,4
536,3
523,7
538,0
552,5
567,3
582,5
598,0
572,4
587,7
603,4
619,4
635,7
652,3

Note: Values are based on T=5C entering/leaving condenser water temperature; T=5C entering/leaving evaporator water
temperature and with evaporator fouling factor=0,0176 m2 C/kW, condenser fouling factor=0,0440 m2 C/kW.



806 B 04/11 C pag. 23/32



Total heat recovery pressure drop

ECOPLUS SE/XE 050.1 146.2




806 B 04/11 C pag. 24/32

Dimensions ECOPLUS 050.1 073.1




806 B 04/11 C pag. 25/32

806 B 04/11 C pag. 26/32

Dimensions ECOPLUS 100.2 146.2

Technical Specification Water Cooled Screw Chiller ECOPLUS 050.1146.2

To supply and install, where specified in the project n . unit(s) water cooled chiller with cooling
capacity of . kW, to cool . l/sec. of water from . C to . C, condenser entering
water temperature . C, condenser leaving water temperature ..........C.
The unit should work with electricity at . V, 3ph, 50Hz. The electrical power absorbed should not
exceed . kW. The units COP will be at least . at the working conditions of the project. Part load
COP will be at least . at the working conditions of the project.
The units will have 1 or 2 independent refrigerant circuits, and the respective electronic microprocessor will
allow the starting of the compressors. Each chiller will be factory assembled and protected by an epoxy
paint.
The unit will be tested at full load in the factory at the nominal working conditions and water temperatures.
Before shipment a full test will be held to avoid any losses. Chiller will be delivered to the job site completely
assembled and charged with refrigerant and oil.
Comply with the manufacturer instructions for rigging and handling equipment.
GENERAL
All units should be designed and manufactured in accordance with applicable selections of the following
which are equivalent to American Air-conditioning industry applicable codes:
Rating of chillers
Construction of pressure vessel
Electrical codes
Safety Codes
Manufacturing Quality Stds

EN 12055
TUV Standards (on request)
IEC 204-1 CEI 44-5 Elect. & Safety Codes
CEI-EN 602041 Codes
ISO 9001:2000

REFRIGERANT
Will be accepted only HFC 134a.
UNIT DESCRIPTION
Each chiller consist of single or multiple semi-hermetic rotary screw compressor, direct expansion
avaporator, water cooled condenser section, control system and all components necessary for safe and
controlled unit operation.
NOISE LEVEL AND VIBRATIONS
Sound pressure level at 1 meter distance in free field, semispheric conditions, shall not exceed dBA.
The sound pressure levels must be rated in accordance to ISO 3744. Other types of rating unacceptable.
Vibration level should not exceed 2 mm/s.
DIMENSIONS
Unit length shall not exceed . mm, unit width shall not exceed . mm, unit height shall not
exceed . mm.
CHILLER COMPONENTS
Compressors
9The compressors shall be field serviceable, semi-hermetic, single-screw type with one main helical
rotor meshing with two opposed gaterotor. Twin-screw compressor will no accepted because of the
large bearing loads inherent with this design. For a Single-screw compressor the two exactly
opposed gaterotors create two exactly opposed compression cycles which results in balanced forces
acting on the rotor compressor. The gaterotors will be constructed of a carbon impregnated
engineered composite material. The gaterotor supports will be constructed of cast iron.
9The oil injection shall be used for these compressors in order to get high COP also at high
condensing pressure and low sound pressure levels in each load condition.
9Refrigerant system differential pressure shall provide oil flow throught service replaceble, 0.5 micron,
full flow, cartridge type oil filter internal to compressor. Filter bypass or oil pump not acceptable.

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9The compressors oil cooling must be realized by liquid injection. External dedicated heat exchanger
and additional piping to carry the oil from the compressor to heat exchanger and viceversa will be
not accepted.
9The compressor shall be provided with a integrated high efficiency, oil separator and with built-in oil
filter. The oil separator shall be provided with two sight-glasses, one each side, to check the level of
oil in the reservoir at the bottom of the separator.
9The compressor shall be direct electrical drive, without gear transmission between the screw and the
electrical motor. The motors compressor shall be designed for star/delta. Soft start should be
available as option.
9 The compressor casing shall be provided with ports to realize economized refrigerant cycles.
9Shall be present two thermal protection realized by a thermistor for high temperature protection to
motor and a thermistor for discharge gas high temperature protection.
9The compressor shall be provided with an automatic spring return of capacity control valve to the
minimum load position to ensure compressor starting always at minimum motor load so with the
minimum mechanical stress.
9The compressor discharge connection shall be fitted with a check valve and with a stop valve.
9The compressor discharge shall be fitted with a head pressure control valve.
Evaporator
9The units shall be supplied with shell and tubes counter-flow evaporator single refrigerant pass. It will
be direct expansion with refrigerant inside the tubes and water outside (shell side) with carbon steel
tube sheets, with straight copper tubes that are spirally wound internally for higher efficiencies,
expanded on the tube plates.
9The external shell, shall be linked with an electrical heater to prevent freezing up to -28 C ambient
temperature, commanded by a thermostat and shall be insulated with flexible, closed cell
polyurethane insulation material.
9The evaporator will have 1 or 2 circuits, one for each compressor and shall be single refrigerant pass
to ensure a simplier oil circulation so to ensure always a perfect oil return to the compressor.
9Evaporator is manufactured in accordance to PED approval.
Condensers
9Condensers will be shell and cleanable, through-tube type.
9The unit will have one condensers per circuit.
9Each condenser shall have a carbon steel and seamless, integrally finned high efficiency copper
tubes, roll expanded into heavy carbon steel tube sheets.
9Water heads shall be removable and include vent and drain plugs.
9Condensers will come complete with liquid shut-off valve, spring loaded relief valve.
Refrigerant circuit
9The unit must have refrigerant circuits completely independent of each other with one compressor
per circuit.
9Each circuit shall include: electronic expansion valve, exthernal high efficiency oil separator,
compressor discharge shut-off valve, a liquid line shut-off valve with charging connection,
replaceable core filter-drier, sight glass with moisture indicator and insulated suction line. Suction
line shut-off valve should be available as option.

806 B 04/11 C pag. 28/32

Regulation of cooling capacity

9Each unit will have a microprocessor for the control of compressor slide valves position (2 slide
valves, one for each compressors cycles).
9The slides shall have a stepless motion that allows a units operation with infinitely variable capacity
control down to 25% (1 compressor) or down to 12,5% (2 compressors) of the cooling capacity. The
chiller shall be capable of stable operation to a minimum of 25% (1 compressor) or to a minimum of
12,5% (2 compressors) of full load without hot gas bypass.
9Step unloading unacceptable because of evaporator leaving water temperature fluctuation and low
compressors efficiency at partial load.
9The system shall stage the unit based on the leaving water temperature.
Electronic expansion valve
9 Electronic expansion valve allows a simple and perfect control system that quickly interacts at load
variations. This valve combines two functions: liquid solenoid and electronic expansion valve.
9 It is managed directly by a microprocessor to mach exactly the plant thermal load.
9 Thermostatic valve unacceptable because of:
o
its limited load range;
o
higher refrigerant pressure drop;
o
because of leaving evaporator water temperature control less good than an electronic
device;
o
thermal expansion device needs a higher differential pressure between high pressure side
and low pressure side to work correctly. This doesnt allow to work with low condensing
pressure and therefore doesnt allow to reach the money saving that is possible to have with
these chiller working conditions.
Control panel
9Field power connections, control interlock terminals, and unit control system should be centrally
located in an electric panel (IP 43).
9The Power components and control equipment shall be separately mounted in different
compartments of the control panel.
9The Compressor starting method will be star/delta, with an option for Softstart.
9Power and starting controls should include fuses and contactors for the compressor and fan motor
windings.
9Operating and safety controls should include energy saving; emergency stop switch; thermal
overload protection for each compressor motor; high and low pressure cut-out switch (for each
refrigerant circuit); anti-freeze thermostat; cut-out switch for each compressor.
9All of the information regarding the unit shall be shown on a display with a built-in calendar and clock
that will provide unit scheduling throughout the year.
9The following features and functions shall be included:
- resetting chilled water temperature by controlling the return water temperature or by a remote 420 mA DC signal:
- soft load function to prevent the system from operating at full load during the chilled fluid pulldown
period;
- password protection of critical parameters of control;
- start-to-start and stop-to-start timers to provide minimum compressor off-time with maximum motor
protection;
- communication capability with a PC or remote monitoring;
- lead-lag selection by manual or automatically by circuit run hours;
- double set point for brine unit version;
- scheduling via internal time clock to allow programming of a yearly start-stop
schedule
accommodating weekends and holidays.

806 B 04/11 C pag. 29/32




Display Capabilities
The controller as a minimum shall be capable of monitoring and displaying the following data: Alarms
Phase Monitor
Freeze Protection
Evaporator Flow
Low Gas Pressure (per comp.)
Transition Fault, (per comp.)
Oil Diff. press. (per comp.)
Low Oil Pressure (per comp.)
High Gas Pressure Trip (per comp.)
Motor Overload, (per comp.)
Transducer faults
Units Off-Line
External fault
Processor Faults
Maintenance requirements

Operating Conditions
Ent./ Lvg. Evaporator fluid Temp.
Ent.ering Condenser fluid Temp.
Operating Chilled Fluid Setpoint
Oil / Discharge gas Press. (per comp.)
Condensing Press. (per comp.)
Evaporator Press. (per comp.)
Unit Enabled
Compressor Enabled
Water Setpoint Reset
Demand Limit or Current Limit
(Site Selectable)

Standard Customer Interfaces

`The controller as a minimum shall be capable of providing the following interlocks: Chiller Enable Signal: Digital Input,
customer contact must be capable of handling 24Volts, 50HZ, 1 Amp.
Chiller Common Fault: Volt free, normally open, digital contact,
Must be capable of switching 250 V, 50 HZ, 10 Amp.
Pump Enable Signal:: Volt free, normally open, digital contact,
Must be capable of switching 250 V, 50 HZ, 10 Amp.
Setpoint Override::
Demand Limit::
Or
Current Limit::

4 20 mA DC analoque input signal.

4 20 mA DC analoque input signal.
4 20 mA DC analoque input signal.

Optional Customer Interfaces

Compressor Running Signals: Volt free, normally open, digital contact,
Capable of switching 250 V, 50 HZ, 10 Amp.
Optional High Level Communications Interface
Using ModBus, Lonworks or Bacnet protocols




806 B 04/11 C pag. 30/32

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We reserve the right to make changes in design and construction at any time without notice, thus the cover picture is not binding.

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Eurovent dei Prodotti Certificati.

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Certification Programme
Product are as listed in the Eurovent
Directory of Certified Products

McQuay Italia S.P.A.

S.S. Nettunense, km 12+300 00040 Cecchina (Roma) Italia Tel. (06) 937311 Fax (06) 9374014 E-mail: [email protected]
www.mcquayeurope.com

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