SCADAProgrammingServices PDF
SCADAProgrammingServices PDF
SCADA
Pr
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ammi
ng
Ser
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preface
Carollo Engineers is an environmental consulting firm with more
than 650 employees in 33 offices throughout the United States. All of
our work is performed in the areas of water and wastewater, resulting
in a level of understanding of key project issues that few can match.
Carollo Systems, LLC is a subsidiary of Carollo Engineers that
provides SCADA programming and control systems integration
services to water and wastewater utilities. We formed this specialized
company to provide dedicated, focused expertise and best-in-class
products and services. We provide the full range of SCADA system
design, implementation, and support services, including full designbuild project delivery.
This is a specialty Statement of Qualifications presenting Carollo's
experience and expertise in control system programming and
SCADA system integration.
Contents
Issues and Differentiators
Capabilities
Key Achievements
Resources
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Company Profile
preface
differentiators
Issues and
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Benefits
Many of our clients have experienced the benefits of Carollos
programming services. Carollo delivers SCADA systems that
work. A successful SCADA system project should provide the
means to effectively translate the Engineer's process control
concepts into a practical SCADA system that can be readily
understood and fully utilized by operators. By eliminating
the low-bid contractor from the delivery process, the Carollo
engineer/programmer can work directly with your operations staff
to refine control strategies into practical, effective operational logic
and easy-to-use graphic screens.
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We streamline the automation process. By eliminating the contractorprogrammer, an unnecessary middle-man in the process, many of the
typical construction delays and disputes related to development and
configuration of the SCADA software are eliminated. Because we
have extensive experience programming our own control strategies,
we can efficiently deliver quality SCADA solutions that improve
treatment plant performance, reliability, and efficiency.
We achieve operations staff participation and buy-in, resulting in
greater utilization of the new technology and automation. Carollo
delivers practical process control solutions directly to the user, tailored
to meet each of our clients' individual needs. We understand that
early involvement of operations staff in the development of SCADA
screens, staff training, and easy-to-use documentation are keys to
realizing full operator use of new SCADA controls and technology.
issues and differentiators
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capabilities
Carollo provides the full range of SCADA system engineering and
implementation services, including:
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Equipment Procurement
On most of Carollos programming projects, we provide some or all
of the computer and PLC hardware. We can also supply complete
control panels for a project.
Carollo has discount purchasing arrangements with
many of the major PLC vendors.
System Commissioning
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capabilities
Design-Build Contracting
Carollo can provide complete turnkey solutions, including design,
equipment procurement, system integration and programming,
installation, startup, testing, training, and documentation.
Carollo is a licensed electrical contractor in California
and can obtain project performance bonds and meet
other contracting requirements. We have established
relationships with several electrical contractors and
can perform the procurement and installation work
required for our clients' SCADA projects.
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capabilities
Optimization
Advanced automation and process optimization have become
increasingly important parts of our firms services. Recent projects
have increasingly focused on greater levels of automation for
enhanced operational efficiency, process control standardization, and
unattended operation.
Utilities are also increasingly integrating control systems data with
utility information management systems, including computerized
maintenance management systems (CMMS), laboratory information
management systems (LIMS), geographic information systems (GIS),
hydraulic modeling programs, etc.
Carollo is a leader in the application of distributed control and
SCADA systems to improve operational efficiency. We achieve
this by optimizing the operators interaction with the process and
reducing chemical and energy use. Carollos licensed, experienced
operators work with programmers and control engineers to develop
practical approaches to advanced process automation.
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Maintenance Services
Carollo provides ongoing service to our clients once a project is
complete. Our technicians are available to service your control
systems whenever we are needed.
capabilities
Troubleshooting equipment.
Preventative maintenance.
System backups.
Supplementary instruction.
Software upgrades.
Control logic modifications.
System enhancements.
Carollo provides ongoing support to all
of our SCADA clients for system training,
maintenance, and upgrades.
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capabilities
Manufacturer
Products
Siemens
Control MicroSystems
Automation Direct
Opto-22
Industrial Control Links
Motorola
Others
SCADAPack Controllers
DirectLogic / Koyo PLCs
SNAP PAC Controllers, Brains, and SNAP I/O
SCADA Flex/Plus, ICL-4300, EtherLogic
MOSCAD
Bristol-Babcock, Idec, Mitsubishi, Omron, ABB
Manufacturer
Products
Rockwell Automation /
Allen-Bradley
Modicon / Schneider Electric
General Electric / GE Fanuc
Siemens
Control MicroSystems
Automation Direct
Opto-22
ICS Triplex
SCADA/HMI Software
Wonderware / Invensys
Rockwell Automation
Modicon / Schneider Electric
General Electric / GE Fanuc
Siemens
Database Historian
Products
Wonderware / Invensys
Rockwell Automation
OSISoft
General Electric / GE Fanuc
Microsoft
Operator Interface
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Manufacturer
National Instruments
Transdyn
Iconics
Control MicroSystems
LookOut
Dynac
Genesis32, Genesis64
ClearSCADA
Maple Systems
Rockwell Automation
General Electric / GE Fanuc
Total Control Products
Others
Manufacturer
Products
ActiveFactory and In-SQL Historian
FactoryTalk Historian
PI Historian
Intellution's iHistorian and Proficy Historian
Access and SQL-Server RDBMS
Oracle
Others
RDBMS
Sybase, Ingress
Manufacturer
Products
capabilities
achievements
ac
Key
Key
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---------i.
key achievements
10
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Controller
Hardware
Siemens S7
Modicon
Allen-Bradley
ControlLogix
Allen-Bradley
SLC5/05
Modicon
Quantum
Modicon
Modicon
Modicon
Control Micro
SCADAPac
Allen-Bradley
Software
Dynac
Step 7
Citect
Concepts
Intellution iFIX
AB RSLogix 5000
Intellution iFIX
AB RSLogix 500
Wonderware
Unity Pro
Concept
Wonderware
Concept
Wonderware
ProWORX NxT
FactoryLink
I/O
Points
250
1,100
1,000
500
2,000
1,300
350
8,000
Allen-Bradley
TelePace
Lookout
AB RSView
AB RSLogix 5000
ProWORX NxT
FactoryLink
ProWORX NxT
StreamLine
AB RSLogix 500
Allen-Bradley
ControlLogix
Modicon
Quantum
AB RSView SE
AB RSLogix 5000
Wonderware
Unity Pro
500
Allen-Bradley
Allen-Bradley
Dynac
Concept
Dynac
Concept
Dynac
AB RSLogix 5
AB RSView
Concept
Wonderware
AB RSLogix 5
Wonderware
Modsoft
Wonderware
Siemens S5
Wonderware
Wonderware
AB RSLogix 5000
Wonderware
AB RSLogix 5000
Concept
Wonderware
AB RSLogix 5000
800
Modicon
Modicon
Modicon
Quantum
Modicon
Quantum
Allen-Bradley
Modicon
Allen-Bradley
Modicon
Siemens S5
Allen-Bradley
Allen-Bradley
Siemens S7
Allen-Bradley
500
950
2,000
1,300
200
950
500
100
200
1,000
300
600
450
100
1,000
400
500
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key achievements
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H I G H L I G H T S
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key achievements
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H I G H L I G H T S
Design-build replacement of
control system for 20-mgd
membrane water treatment plant
Successful cutover of operational
treatment plant with minimal
downtime
Complete reprogramming of
membrane treatment units
Innovative design reduced cost
by interfacing with existing I/O
module subsystem
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key achievements
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H I G H L I G H T S
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key achievements
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H I G H L I G H T S
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key achievements
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H I G H L I G H T S
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key achievements
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H I G H L I G H T S
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key achievements
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H I G H L I G H T S
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key achievements
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H I G H L I G H T S
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key achievements
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H I G H L I G H T S
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key achievements
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H I G H L I G H T S
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key achievements
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resources
Name/Education/
Certifications/Years
of Experience
Jeff Martin
CEO, General Manager,
Carollo Systems
BA Education
Graduate Coursework
in Accounting, MIS/
DSS, Basic and COBOL,
University of Wisconsin
25 Years of Experience
Representative Experience
Expertise
Project
management
Domestic/
international
contract
negotiations
Scada system
planning and design
Software standards
planning and
documentation
Hardware selection
and design
Design-build, CMAR
turnkey delivery
methodologies
Systems
implementation
Communication
networks
Michael Prosser
Engineering Manager,
Carollo Systems
BS Electrical Engineering
Certified Netware Engineer;
Technical Certifications
from Allen Bradley and
Modicon; Manufacturer
Certifications in Networking
and Communications
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27 Years of Experience
resources
Technology project
management
SCADA system
engineering
SCADA system
master planning
SCADA technology
trends and
innovation
Communication
system design and
implementation
System testing and
startup
Construction
management
Radio telemetry
systems
Ethernet networks
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Name/Education/
Certifications/Years
of Experience
Jeff Janowiak
Wonderware Certified
Application Developer
17 Years of Experience
Representative Experience
Expertise
PLC programming
Lead programmer for the Collier County, Florida, North Regional Water
Treatment Plant SCADA System Replacement. Developed detailed
equipment lists for the procurement of the Control System Components
and developed project programming templates and standards for this
major control system upgrade.
Lead PLC programmer and SCADA system developer for control system
upgrades of four Placer County Water Agency (PCWA), California,
water treatment plants. Initial work for PCWA included development
of hardware and software design guides. All PCWA plant control
systems use Allen-Bradley PLC 5/40E processors and Intellution SCADA
software. SCADA workstations were developed so that each plant can be
monitored remotely from PCWA headquarters.
SCADA software
programming
Data highway
networks
System cutover,
testing, and
commissioning
Troubleshooting and
maintenance
Project engineering
Operator and
maintenance staff
training
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resources
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Name/Education/
Certifications/Years
of Experience
Mark Weston
BS Computer Engineering
Wonderware Certified
Application Developer
28 Years of Experience
Representative Experience
Expertise
SCADA software
programming
Software
architecture design
Communication
Networks
System cutover,
testing, and
commissioning
Troubleshooting and
maintenance
LAN/WAN network
automation
Amir Najafi
BS Electrical Engineering
Controls and
Instrumentation
22 Years of Experience
PLC programming
SCADA software
systems
Software
architecture design
Control systems
design
Project engineering
Communication
networks
Operator and
maintenance staff
training
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Project software leader for providing six hot test dynamometer stands
for testing six cylinder diesel engineers for Perkins Engines Company
Limited, United Kingdom. Duties included programming, debugging, and
commissioning on customer site.
Project manager for an unloading grab crane (1000 T/hr) control system
for Razi Petrochemical Company. Duties included project management,
design management, and supervision of commissioning and after
sales service. This is a PLC-based system with Schneider Electric
Telemacanique PLC and speed drives.
resources
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Name/Education/
Certifications/Years
of Experience
Tony Burgarino, PhD, P.E.
PhD Environmental
Engineering, MS
Environmental Engineering,
BS Science and Engineering
40 Years of Experience
Representative Experience
Expertise
Project manager for the City of Yuma, Arizona, Utility SCADA System
Upgrade Phase 1. This system is a major upgrade of telemetry between
remote pumping and treatment facilities and the Main Street Water
Treatment Plant.
System
programming
Radio telemetry
systems
Project manager for the City of Santa Cruz, California, Remote Facilities
Upgrade. This project replaced remote terminal units and analog radio
with new Modicon momentum programmable logic controllers and
Teledesign Systems digital packet radio.
Project
management
SCADA system
design
Chemical feed
system design
PLC programming
HMI programming
Control system
design
Water and
wastewater control
strategy design
System cutover,
testing, and
commissioning
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Control systems engineer for PLC software programming for the sludge
distribution system for the City of Visalia, California. The system uses
Allen-Bradley PLCs and a Ready Panel operator interface terminal.
Project engineer for PLC programming for a wastewater treatment plant
upgrade for the City of Santa Rosa, California. The work included PLC and
local operator interface station programming for nine Siemens S5 PLCs.
The project involved using an SST PLC simulation program to simulate all
of the processes before plant startup.
resources
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Name/Education/
Certifications/Years
of Experience
Bill Roberts
BS Electrical Engineering
45 Years of Experience
Representative Experience
Expertise
Provided lead support for a system integration team for the City of Fort
Collins, Colorado. The team of electrical engineers, controls engineers,
and electricians developed utility-wide standards for electrical and
control systems primarily for two wastewater treatment facilities and
one water treatment facility. Integration services included design, build,
programming, and commissioning, as well as continued operations staff
support.
PLC programming
Operations and
maintenance
training
HMI programming
Control cabinet
design
Final EI&C
commissioning
Elise Moore
Wonderware Certified
Application Developer
6 Years of Experience
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Project coordinator for the City of Rosevilles new $100-million, 12mgd Pleasant Grove Wastewater Treatment Plant Aeration Upgrade.
Responsibilities included generating agendas for weekly progress
meetings, recording and distributing meeting minutes, and writing
proposed contract modifications (PCMs) and change orders (COs).
resources
SCADA software
programming
Database
development
Project
administration
Construction
management
Project coordination
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profile
Company
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Installation design.
District, Nevada
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company profile
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Management Philosophy
Carollos management philosophy and the success of our company
are founded on simple precepts:
Seek out, hire, and hold onto the best people in the business.
Werecognize that the most critical element for a successful project
is the project team. Carollo aggressively recruits the top candidates
from the leading engineering schools across the country. We train and
mentor these engineers to become the next generation of leaders for
Carollo and the industry. This long-term commitment to developing
excellent engineers has resulted in a depth of talent unmatched by
other consulting firms.
Specialize in the planning, design, and construction management
of water and wastewater projects. This is our business. Our success
hinges solely upon our ability to provide responsive service to our
municipal clients.
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Our firm takes pride in the large number of clients with whom
we have maintained continuing working relationships. We have
worked with some clients for more than 70 yearsa clear indication
of the quality of our work, our control of costs, and our ability to
meet schedules. This whole-hearted dedication to quality results in
tangible benefits to our clients and is demonstrated by our record of
low change orders during construction.
Water Treatment.
Water Infrastructure.
Applied Research.
Construction Management.
A National Presence
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Carollo Offices
Phoenix, Arizona
602-263-9500
Yuma, Arizona
928-782-0722
Fresno, California
559-436-6616
951-776-3955
213-489-1587
714-593-5100
Pasadena, California
626-535-0180
Sacramento, California
916-565-4888
858-505-1020
415-399-1601
Sunnyvale, California
408-501-8837
925-932-1710
Broomfield, Colorado
303-635-1220
Littleton, Colorado
303-980-8260
954-837-0030
Miami, Florida
305-261-2484
Orlando, Florida
407-478-4642
561-868-6400
Sarasota, Florida
941-371-9832
Boise, Idaho
208-376-2288
Chicago, Illinois
847-559-6009
816-942-5027
Omaha, Nebraska
402-496-4088
702-792-3711
Reno, Nevada
775-324-4427
405-840-7785
Portland, Oregon
503-227-1885
Austin, Texas
512-453-5383
Dallas, Texas
972-239-9949
817-882-0528
Houston, Texas
281-872-4512
210-829-5612
801-233-2500
Seattle, Washington
206-684-6532
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www.carollo.com
company profile
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Carollos
Representative National
Experience
Carollo Engineers has been handling
Americas water since 1933. Our
reputation is based upon client service
and a continual commitment to quality.
There are 34 offices nationwide staffed
with more than 325 professionals.
Portland, OR
Design of the 300-mgd Columbia Blvd.
Wastewater Treatment Plant Headworks
Replacement for the City of Por tland.
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Englewood, CO
Permit assistance and utility planning
for the Littleton/Englewood Wastewater
Treatment Plant.
Arlington, TX
Planning and design services for first
community in Texasto have its entire
water supply treated with ozone.
Las Vegas, NV
Biological phosphorus removal retrofit
and expansion for the Clark County
Sanitation District.
Boise, ID
Design of expansion of United Water
Idaho's Marden Water Treatment Plant.
Phoenix, AZ
60-year relationship including $500 million in
improvements for the City of Phoenix 91st
Avenue Wastewater Treatment Plant.
Layton, UT
Design of expansion of Weber Basin
Water Conservancy District's Plant
No. 3 from 26 to 46 mgd. Facilities
include ozonation and UV disinfection.
Austin,TX/Atlanta, GA/Central UT
AwwaRF Project 2593, Innactivation of
Pathogens by Innovative UV
Technologies (par ticipating agencies).
Syracuse, NY
Par t of a team assisting the City of
Syracuse with the conceptual design of
a UV disinfection facility.
Mankato, MN
Evaluation of ozone, ultrafiltration,
nanofiltration, and UV disinfection
technologies for water treatment facility
optimization.
Mount Pleasant, SC
Membrane replacement study and water
treatment master plan for Mount
Pleasant Waterworks.
Jefferson City, MO
Facility planning and design of an
innovative filter complex upgrade for the
United Water Missouri Water Treatment
Plant.
Lake Forest, IL
Design of a new low-pressure
membrane water treatment system.
Jacksonville, FL
Water treatment master plan for United Water
Florida's St. John's Forest service area. RO
offered the lowest cost alternative for
desalination of brackish well water.
Appleton, WI
Design of 24-mgd ultrafiltration
membrane water treatment plant,
4-million-gallon reservoir, and
high-service pump station.
East Chicago, IN
Phased implementation plan to improve
an aging water treatment facility.
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company profile
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