ABB Grounding
ABB Grounding
ABB Grounding
3
Distribution systems and protection against
indirect contact and earth fault
Index
1 Introduction......................................... 2
2 Main definitions............................... 3
3 Protection against earth
fault
3.1
General aspects....................................... 5
IT system................................................. 7
Conclusions............................................. 7
5.3
5.4
5.5
6.3
6.4
............................................ circuit-breakers
33
6.5
Annex B:
transformer............................................ 30
Annex A:
General aspects................................... 22
moulded-case circuit-breakers............... 28
TT system................................................ 6
TN system................................................ 6
4 Classification of electrical
distribution systems
4.1
4.2
4.3
4.4
Annex C:
Protection against indirect contact without automatic
disconnection of the circuit .................................... 43
Annex D:
Combined protection against both direct and indirect
contact................................................................... 45
Annex E:
Considerations on the neutral and protective
conductor............................................................... 47
Glossary................................................................ 52
1 Introduction
1 Introduction
2 Distribution systems and protection against indirect contact and earth fault
2 Main definitions
Live part: conductor or conductive part intended to
be energized in normal operation, including a neutralconductor, but by convention not a PEN.
Hazardous-live-part: live part which, under certain
conditions, can give a harmful electric shock.
Exposed-conductive-part: conductive part of equipment which can be touched and which is not normally
live, but which can become live when basic insulation
fails2.
Direct contact: electric contact of persons with live parts.
Indirect contact: electric contact of persons with
exposed-conductive-parts which have become live
under fault conditions.
Arm's reach: zone of accessibility to touch extending
from any point on a surface where persons usually
stand or move about to the limits which a person
can reach with the hand, in any direction, without
assistance.
Simultaneously accessible parts: conductors or conductive parts which can be touched simultaneously
by a person.
2 Main definitions
Un
Une = Un
three-phase systems
with neutral connected directly to earth
Une =
Un
Un
= U0 1
Une = Un
Une = Un
Un /2
Un
1
2
Distribution systems and protection against indirect contact and earth fault
2 Main definitions
The symbol PEN results from the combination of the symbol PE (for protective conductor)
with the symbol N for neutral conductor.
4 Distribution systems and protection against indirect contact and earth fault
overvoltages of atmospheric
origin or due to switching;
rodent action.
Distribution systems and protection against indirect contact and earth fault
L1
L2
L3
N
RB
RA
IK
4.2 TN system
In TN systems, the neutral is directly earthed, whereas the
exposed-conductive-parts are connected to the same
earthing arrangement of the neutral.
TN electrical systems can be divided into three types
based on the fact that the neutral and protective conductors are separate or not:
1. TN-S: the neutral conductor N and the protective
conductor PE are separated (Figure 3)
Figure 3: TN-S system
L1
L2
L3
N
PE
4.1 TT system
In TT systems the neutral and the exposed-conductiveparts are connected to earth electrodes electrically
independent (Figure 1); therefore the earth fault current
returns to the power supply node through the soil (Figure 2).
2. TN-C: the neutral and protective functions are combined into a single conductor, called PEN (Figure 4)
Figure 1: TT system
L1
L2
L3
N
RB
RA
6 Distribution systems and protection against indirect contact and earth fault
L1
L2
L3
PEN
4.3 IT system
IT systems have no active parts directly earthed, but may
have live parts connected to earth through high value
impedance (Figure 7). All the exposed-conductive-parts,
separately or in group, are connected to an independent
earth electrode.
Figure 7: IT system
L1
L2
L3
PE
PEN
TN-C
TN-S
Rt
L1
L2
L3
N
PE
(TN-S)
L1
L2
L3
IK
C3 C2
Rt
C1
IK
4.4 Conclusions
Distribution
system
Main application
Remarks
TT
TN
IT
A 2 A dependent on the
size of the installation; in case
of double earth fault, the fault
current takes values typical of
TT or TN systems depending on
the connection of the exposedconductive-parts to earth
Distribution systems and protection against indirect contact and earth fault
-
ventricular fibrillation: the most dangerous effect
is due to the superposition of the external currents
with the physiological ones which, by generating
uncontrolled contractions, induce alterations of the
cardiac cycle. This anomaly may become an irreversible phenomenon since it persists even when
the stimulus has ceased;
-
burns: they are due to the heating deriving, by Joule
effect, from the current passing through the human
body.
The Standard IEC 60479-1 Effects of current on human beings and livestock is a guide about the effects
of current flowing through the human body to be used
for the definition of electrical safety requirements. This
Standard shows, on a time-current diagram, four zones
(Figure 1) to which the physiological effects of alternating
current (15 100 Hz) passing through the human body
have been related. Such zones are illustrated in Table 1.
Figure 1: Time-current zones of the effects of alternating current on the human body
ms 10000
5000
c1
c2 c3
2000
Duration of the current flow (t)
1000
500
1
200
100
50
20
10
0.1
0.2
0.5
Zone
10
20
50
100
Current in the body Ib
200
5000 10000 mA
Effects
usually no reaction
usually no organic damage to be expected. Likelihood of cramplike muscular cotractions and difficulty in breathing; reversible
disturbances of formation and conduction of impulses in the heart, including atrial fibrillation and transient cardiac arrest
without ventricular fibrillation increasing with current magnitude and time
in addition to the effects of zone 3, the probability of ventricular fibrillation increases up to about 5% (curve c2), 50% (curve
c3) and above 50% beyond the curve c3. Pathophysiological effects such as cardiac arrest, breathing arrest and severe
burns may occur increasing with current magnitude and time
8 Distribution systems and protection against indirect contact and earth fault
5.2
The Standard IEC 60364 prescribes automatic disconnection of the supply for protection against indirect
contact.
The protective device shall automatically disconnect
the supply so that, in the event of a fault between a live
part and an exposed-conductive-part or a protective
conductor, a prospective touch voltage exceeding 50 V
a.c. (25 V in special environments) does not persist for
a time sufficient to cause a risk of harmful physiological
effect in a person in contact with simultaneously accessible conductive parts.
This protective measure requires co-ordination between
the connection to earth of the system and the characteristics of the protective conductors and devices.
The devices suitable for the automatic disconnection of
the supply and able to detect earth fault currents are:
automatic circuit-breakers with thermomagnetic release;
automatic circuit-breakers with microprocessor-based
electronic relay;
automatic circuit-breakers with microprocessor-based
electronic relay with integrated protection against earth
fault (function G);
thermal magnetic or electronic circuit-breakers with
integrated residual current releases;
pure residual current circuit-breakers;
residual current releases.
UT = RTI
RT
Distribution systems and protection against indirect contact and earth fault
1E3s
100s
10s
1s
0.1s
1E-2s
Figure 2
Earth current path
L1
L2
L3
N
PE
IK
0.1kA
1kA
10kA
L1
L2
L3
N
PE
IK
1E3s
100s
10s
1s
5s
0.1s
1E4s
1E-2s
1E3s
0.94 kA
0.1kA
1kA
10kA
As the diagram shows, by assuming an earth fault current of 940 A, the circuit-breaker shall trip in maximum
5s (value read on the curve with the higher tolerance).
100s
10s
1s
5s
0.1s
1E-2s
0.94 kA
0.1kA
1kA
10kA
10 Distribution systems and protection against indirect contact and earth fault
If this current is higher than the tripping value set for the
function G, the circuit-breaker shall trip within the relevant
setting time. Figure 5 shows the operating principle.
L1
L2
L3
N
PE
R
T
I
L1
L2
L3
N
PE
Distribution systems and protection against indirect contact and earth fault
11
type A: tripping is ensured for residual sinusoidal alternating currents and for residual pulsating unidirectional
currents;
type B: tripping is ensured for residual continuous currents besides residual sinusoidal alternating currents
as well as residual pulsating unidirectional currents.
Form of
residual current
Sinusoidal
ac
suddenly applied
Correct functioning
of residual devices
Type
AC
slowly rising
suddenly applied
Pulsating
dc
slowly rising
Smooth dc
12 Distribution systems and protection against indirect contact and earth fault
ArTu
systems
ArTu
ArTu
ArTu
ArTu
Figure 7
ArTu
IK
L1
L2
L3
RB
r u
r u
RA
IK
50V
In
where:
The resistance of the earth electrode is in series with that of the protective conductor,
which is negligible if compared with the resistance RA; as a consequence, in the formula
it is possible to take into consideration only the resistance of the earth electrode of the
users plant.
1
Distribution systems and protection against indirect contact and earth fault
13
130V<U0230V
s
230V<U0400V
s
U0>400V
s
System
a.c.
d.c.
a.c.
d.c.
a.c.
d.c.
a.c.
d.c.
TT
0.3
Note 1
0.2
0.4
0.07
0.2
0.04
0.1
From the above, it is evident that the value of the resistance RA of the earthing arrangement results to be different
by using residual current circuit-breakers with different
sensitivity, since the current quantity at the denominator
in the above mentioned relationship is different. In fact,
by using a residual current device with 30mA sensitivity,
an earthing resistance value lower than
RA
50
= 1666.6W
0.03
shall be obtained, whereas with a less sensitive residual
current device (for example with 300mA sensitivity) an
earthing resistance value lower than:
RA
50
0.3
In
[A]
RA
[]
0.01
0.03
0.1
0.3
0.5
3
10
30
5000
1666
500
166
100
16
5
1.6
= 166.6W
shall be obtained.
14 Distribution systems and protection against indirect contact and earth fault
where:
ZS
U0
Zs
= IkL-to earth
Zs I4 U0
where I4 is the value in amperes of the setting of the
protection function against earth fault; since this value
can be set from 0.2 to 1 for In, it is easy to realize how,
by using function G, it is possible to provide protection
against indirect contact for high impedance values of the
fault loop and therefore low earth fault currents.
where IkL-to earth is the phase-to-earth fault current. Therefore, it is possible to state that the protection against
indirect contact is verified when the tripping current Ia of
the protective device (within the times shown in Table 3
or within 1s) is lower than the phase-to-earth fault current
IkL-to earth at the exposed-conductive-part to be protected.
It is to underline that in TT distribution systems the use
of a residual current device allows to have an earthing
arrangement with an earth resistance value which can
be easily obtained, whereas the use of automatic circuitbreakers is possible only in case of low earth resistance
values RA (very difficult to be obtained in practice); besides, in such circumstances, it could be very difficult to
calculate the impedance of the fault loop (Zs), because
the earthing resistance of the neutral cannot be considered negligible (in fact it could reach values of the same
quantity of the earth resistance).
Protection against indirect contact by means of circuit-
Distribution systems and protection against indirect contact and earth fault
15
The following example (Figure 8) shows the possible settings of a circuit-breaker Tmax T4N250 In250A equipped
with an electronic release type PR222DS/P LSIG.
Figure 8
U
T4N 250 PR222DS/P-LSIG In250
3x(1x95)+1x(1x50)+1G50
Iz = 207.0 A
L = 50 m
Ik LLL = 9.9 kA
Ik L-to earth = 0.1 kA
Conclusions
Ib = 200.0 A
1E4s
1E3s
100s
10s
< 1s
1s
0.1s
1E-2s
1E-3s
1E-3kA
1E-2kA
0.1kA
60 A
1kA
10kA
100kA
t1=6s
S: I t=const
I2=6.40In
t2=0.25s
I:
I3=12In
G: I2t=const
I4=0.20In
L:
2
t4=0.20s
1E-3kA
If automatic disconnection cannot be obtained in compliance with the disconnection times of the table or within
the conventional time, it shall be necessary to provide
supplementary equipotential bonding connected to earth;
however the use of supplementary protective bonding
does not exclude the need to disconnect the supply
for other reasons, for example protection against fire,
thermal stresses in equipement, etc.
16 Distribution systems and protection against indirect contact and earth fault
systems
L1
L2
L3
N
PE
(TN-S)
Ia
As shown in the figure, the fault loop does not affect the
earthing arrangement and is basically constituted by the
protective conductor (PE).
To provide protection against indirect contact in a TN
system with automatic disconnection of the circuit,
according to Standard IEC 60364-4-41, the following
condition shall be fulfilled:
Zs Ia U0
where:
ZS is the impedance of the fault loop comprising the
source, the line conductor up to the point of the fault
and the protective conductor between the point of
the fault and the source (in ohms);
Ia
is the disconnection current in amperes of the protective device within the times defined in Table 5 as
a function of the rated voltage U0 for final circuits
with currents not exceeding 32A or within 5 seconds
for distribution circuits and for final circuits with current exceeding 32A (for a description of the circuit
typologies reference shall be made to the indications
given for TT systems).
Table 5: Maximum disconnection times for final circuits not exceeding 32A
50V<U0120V
s
120V<U0230V
s
230V<U0400V
s
U0>400V
s
System
a.c.
d.c.
a.c.
d.c.
a.c.
d.c.
a.c.
d.c.
TN
0.8
Note 1
0.4
0.2
0.4
0.1
0.1
U0
Zs
= IkLPE
NOTE 1 Disconnection may be required for reasons other than protection against electric shock.
NOTE 2 Where compliance with the above mentioned requirement is provided by an RCD, the
disconnecting times in accordance with the table above relate to prospective residual
currents significantly higher than the rated residual operating current of the RCD (typically 5In).
Distribution systems and protection against indirect contact and earth fault
17
Figure 10
Figure 11
3x(1x35)+1x(1x25)+1G16
Iz = 110.0 A
L = 50 m
3x(1x95)+1x(1x50)+1G50
Iz = 207.0 A
L = 50 m
Ik LLL = 6.4 kA
Ik L-PE = 3.0 kA
Ik LLL = 9.9 kA
Ik L-PE = 2.1 kA
Ib = 110.0 A
Ib = 200.0 A
1E4s
1E3s
1E3s
T1B160 In 125
100s
100s
10s
10s
5s
2.1 kA
T4N250 PR222DS/P
1s
1s
3 kA
0.1s
0.1s
0.1kA
0.1kA
0.63kA
1kA
10kA
100kA
1kA
10kA
I1=0.8In
t1=9s
S: t=const
I2=6.4In
t2=0.25s
I:
I3=12In
Function G against earth faults improves the protection conditions since it allows to face all the situations
in which the impedance of the fault loop takes values
so small that the phase protections are not allowed to
disconnect within the times prescribed by the Standard,
or it is necessary to set the functions S and I at high
values due to discrimination reasons. By using function
G, the condition to be fulfilled to obtain protection against
indirect contact becomes:
Zs I4 U0
18 Distribution systems and protection against indirect contact and earth fault
Figure 12
U
T4N 250 PR222DS/P-LSIG In250
3x(1x95)+1x(1x50)+1G50
Iz = 207.0 A
L = 50 m
L
1E3s
Ik LLL = 9.9 kA
Ik L-PE = 0.25 kA
Ib = 200.0 A
T4N250 PR222DS/P
100s
10s
0.25 kA
1s
The following example (Figure 12) shows the possible settings of a circuit-breaker Tmax T4N250 In 250 A equipped
with an electronic release type PR222DS/P LSIG.
U
T2N 160 In 63
0.1s
0.1kA
1kA
10kA
Iz = 160.3 A
L = 300 m
I1=0.8In
t1=9s
S: t=const
I2=6.4In
t2=0.25s
I:
I3=12In
G:
I4=0.2In
t4=0.1s
Ik L-PE = 0.46 kA
Ib = 50.0 A
1E4s
0.46 kA
1E3s
100s
10s
8.5s
T2N 160 In 63
1s
0.1s
1E-2s
0.1kA
1kA
10kA
Distribution systems and protection against indirect contact and earth fault
19
L1
L2
L3
N
PE
L1
L2
L3
PEN
C3
Conclusions
To sum up, in TN systems, the Standard IEC 60364
permits the use of:
devices (both residual current as well as automatic
devices against overcurrents) fulfilling the condition
Zs Ia U0 within the times of Table 5 for final circuits
with currents lower than 32A, or within 5 seconds for
distribution circuits or for circuits with rated currents
exceeding 32A.
When automatic disconnection cannot be provided in
compliance with the times of the Table 5 or within the
conventional time, it is necessary to realize a supplementary protective equipotential bonding connected
to earth; however the use of supplementary protective
bonding does not exclude the need to disconnect the
supply for other reasons, for example protection against
fire, thermal stresses in equipement, etc.
In TN-C systems disconnection of the neutral and use
of residual current devices or of devices with similar
operating principle (function G against earth faults) are
not possible.
In fact the toroid encloses all the live conductors (phase and neutral)
C2
C1
RA
IK
On the other hand, in the same system, if the neutral conductor did not pass through the toroid, the presence of
a single-phase load (unbalanced load) would be enough
to cause the unwanted tripping of the residual current
device, even if the circuit were not under fault conditions.
L1
L2
L3
RA Id 120 Vd.c.
where:
RA is the sum of the resistance, in ohms, of the earth
electrode and protective conductor for exposedconductive- parts;
Id is the fault current, in amperes, of the first fault3
of negligible impedance between a line conductor
and an exposed-conductive-part; such value takes
account of the leakage currents and of the total
earthing impedance of the electrical installation.
If this condition is fulfilled, after the fault, the touch voltage on the exposed-conductive-part will be than 50 V
(in alternating current), which is tolerable by the human
body for an indefinite time.
In IT system installations, an insulation monitoring device
shall be provided to indicate the presence of an anomalous condition after the occurrence of a fault.
An insulation monitoring device complying with
Std. IEC 61557-8 is a device constantly monitoring the
insulation of an electrical installation.
It is aimed at signaling any remarkable reduction of the
insulation level of an installation in order to find the cause
of this reduction before a second fault occurs, thus preventing disconnection of the power supply.
This is referred to by the Standard as first fault to earth; the occurrence of two simultaneous faults on two different phases is called double fault to earth.
20 Distribution systems and protection against indirect contact and earth fault
Figure 17
L1
L2
L3
IK
RA
RA
IK
IT
TT
L1
L2
L3
IK
RA
IT
TN
The occurrence of an earth fault modifies the distribution system by eliminating the advantages of a network
insulated from earth. In particular, two situations may
occur in the event of a fault to earth (Figure 17):
1. where the exposed-conductive-parts of the equipment
are earthed individually, then the IT system becomes
a TT system;
2. where the exposed-conductive-parts of the equipment are interconnected by a protected conductor
collectively earthed, then the IT system becomes a TN
system.
U0
2Ia
where:
U0 is the nominal voltage between line conductor and
neutral conductor;
U is the nominal voltage between line conductors;
Zs is the impedance of the fault loop comprising the
line conductor and the protective conductor of the
circuit;
Zs is the impedance of the fault loop comprising the
neutral conductor and the protective conductor of
the circuit;
Ia is the current causing operation of the protective
device within the time required for TN systems.
The Standard suggests not to distribute the neutral
conductor in IT systems. One of the reasons is the real
difficulty in fulfilling the condition prescribed for the impedance of the double fault loop Zs. As a matter of fact,
in the presence of a neutral conductor distributed, the
impedance must be 58% smaller than the impedance Zs,
which is verified in the event of a double fault between
the phases; in this way, it becomes evident that there is
a greater difficulty in the co-ordination with the automatic
disconnection device which must trip to provide protection against indirect contact.
Moreover, above all for quite complex industrial installations, the presence of the neutral distributed may
involve the risk of an accidental connection of it at any
point to earth, thus eliminating the advantages offered
by IT systems.
Conclusions
To sum up, as regards IT systems, the Standards:
do not require automatic disconnection of the circuit
supply when a fault occurs;
prescribe automatic disconnection of the supply of the
circuit if a second fault occurs, when the first is not
extinguished, by applying prescriptions analogous to
those for TT or TN systems, depending on the type of
connection to earth of the exposed-conductive-parts;
require monitoring of insulation to earth of the network,
so that the occurrence of any fault is signalled.
Distribution systems and protection against indirect contact and earth fault
21
T1
T2
T3
T4
T5
T6
T7
1
2
In [A]
16 160
10 160
63 250
100 320
320 630
630 1000
800 1600
PR331
PR222 PR223 PR332 PR332
RC221 RC222 RC223 LSIG LSIG LSIG LSIRc
In [A]
S200
DDA
200
DDA
60
DDA
70
DDA
90
DDA
800
0.563
S290
80100
10100
S800
22 Distribution systems and protection against indirect contact and earth fault
- PR122 electronic release with residual current integrated protection for circuit-breakers Emax E1 to
E6 with rated uninterrupted currents from 400 A to
6300 A.
X1
E1
E2
E3
E4
E6
In [A]
630 1600
400 1600
400 2000
400 3200
1250 4000
3200 6300
PR331
PR332
PR333
LSIG
PR121
PR122
PR123
LSIG
PR332
LSIRc
able to provide a protection aimed at the different typologies of single-phase circuits of modern electrical
engineering.
PR122
LSIRc
AC, A
In [A]
Ue [V]
Ui [V]
[Hz]
Icn [A]
Icu [kA]
Ics [kA]
6 In 40
4500
6
4.5
DS951
DS971
B: 3 In Im 5 In
C: 5 In Im 10 In
0.01-0.03-0.10.3-0.5-1*
0.03-0.10.3-0.5-1*
AC, A
6 In 32
10000
10
10
0.03
0.03-0.1-0.30.5-1*
* Type AC only
Distribution systems and protection against indirect contact and earth fault
23
Y1Y2
T
OFF
OFF
DS200
AC
AC, A
Tripping characteristic
DS200 P
AC, A
instantaneous
Rated current
In [A]
Poles
Rated voltage
Ue [V]
Insulation voltage
Ui [V]
Rated frequency
[Hz]
Icn [A]
DS200 M
6...32
663
663
2P
2P, 3P, 4P
2P, 3P, 4P
32
2P
6000
10000
25000
15000
Icu [kA]
10
15
25
15
Ics [kA]
4.5
7.5
11.2
12.5
10
B: 3 In Im 5 In
C: 5 In Im 10 In
0.03
K: 8 In Im 14 In
Rated sensitivity
625
In [A]
24 Distribution systems and protection against indirect contact and earth fault
0.03
DDA204 25-40A
Ut = 195-440V
Rtest
2 mod.
DDA204 63A
DDA202 25-40-63A
Ut = 100-264V
Rtest
Ut = 195-440V
Rtest
However, there are the blocks DDA 200 115V for which
the operating range of the test pushbutton is from 100 to
264V; thus, also for this size, the blocks DDA 200 can be
used in naval installations with 115-125V voltage between
phase and neutral.
DDA204 63A
In the compact four-pole blocks with two modules (available size 25-40A), the test pushbutton is connected at
a point between the two central phases, with operating
range from 195 to 440V; for this configuration in particular, it results to be suitable both for systems with 400V
between the phases (as in the standard situations) as
well as for electrical installations with 115-125V voltage
between phase and neutral conductor (in this case the
Ut = 100-264V
Rtest
Distribution systems and protection against indirect contact and earth fault
25
DDA200
AC
DDA200
A
DDA200
A AE
Reference Standard
DDA200
A AP-R
AC
Tripping characteristic
AC
DDA200
AS
DDA200
B/B-S
AC
instantaneous
In [A]
25, 40, 63
25, 40, 63
63
inst.selective
selective
25, 40, 63
Poles
25, 40, 63
63
63
63
0.1...1
0.1...1
0.03-0.3
2P, 3P, 4P
Rated voltage
Ue [V]
230/400 240/415
Insulation voltage
Ui [V]
500
Rated frequency
[Hz]
Icn [A]
50...60
Icn of the associated MCB
DDA200
AC-S
Rated current
DDA200
AC AP-R
In [A]
0.01...1
0.03...1
0.03
0.03
RCD blocks DDA 60, DDA 70, DDA 90 series to be coupled with MCBs S290
For assembly with MCBs type S 290 the following RCD blocks are available: DDA 60 type AC, DDA 70 type A and
DDA 90 type S.
DDA90
AC
Tripping characteristic
Rated current
DDA70
instantaneous
A
instantaneous
In [A]
100
Rated voltage
Ue [V]
230/400
Insulation voltage
Ui [V]
500
Rated frequency
[Hz]
50...60
Icn [A]
Icu [kA]
Ics [kA]
Rated sensitivity
In [A]
Poles
A
selective
2P, 4P
0.03 - 0.3
0.03 - 0.3
26 Distribution systems and protection against indirect contact and earth fault
0.3 - 1
RCD blocks DDA 800 series to be coupled with the thermal magnetic circuit-breaker type S800N and S800S
For assembly with MCBs S 800N and S800S the RCD blocks type DDA 800 are available in the followings type: AC,
A, A selective and A AP-R (antidisturbace version).
DDA800 A
Reference Standard
DDA800 A S
DDA800 A AP-R
AC
Tripping characteristic
A (selective)
A (antidisturbance)
selective
instantaneous
instantaneous
Rated current
In [A]
63-100
Ue [V]
Poles
2P, 3P, 4P
Rated voltage
Insulation voltage
Ui [V]
Rated frequency
[Hz]
690
Icu [kA]
Ics [kA]
Rated sensitivity
In [A]
50...60
Icu/Ics of the associated MCB
0.03 - 0.3
0.03 - 0.3-0.5
0.3 - 1
0.3
F200 A
F200 AC AP-R
Reference Standard
Type (waveform of the leakage
current sensed)
AC
Tripping characteristic
Rated current
AC
instantaneous
In [A]
Poles
F200 A S
F200 B/B-S
selective
inst.selective
25, 40, 63
40, 63
40, 63
2P, 4P
Rated voltage
Ue [V]
Insulation voltage
Ui [V]
Rated frequency
[Hz]
F200 A AP-R
IEC/EN 61008
4P
230/400 - 240/415
500
50...60
0.010.5
0.03
0.11
0.03-0.3
Distribution systems and protection against indirect contact and earth fault
27
moulded-case circuit-breakers
All Tmax circuit-breakers are preset for combined assembly with residual current releases. In particular, Tmax
T1, T2 and T3 circuit-breakers, three-pole and four-pole
versions, can be combined with RC221 or RC222 series,
four-pole T4 and T5 with RC222 to be installed below
the circuit-breaker, whereas for T3-T4 circuit-breakers
can be combined with the residual current release of
RC223 series.
Apart from the protection against overloads and shortcircuits typical of automatic circuit-breakers, the residual
current circuit-breakers derived from them guarantee also
protection of people and protection against earth fault
currents, thereby assuring protection against indirect
contact and fire hazards. The residual current releases
can also be mounted on Tmax T1D, T3D, T4D and T5D
switch-disconnectors; in that case, the derived apparatus
is a pure residual current-circuit breaker, i.e. one which
guarantees residual current protection only and not the
protections typical of automatic circuit-breakers. Pure
residual current circuit-breakers are sensitive to the
earth fault current only and are generally applied as main
switch-disconnectors in small distribution switchboards
towards terminal loads.
The use of pure or impure residual current circuitbreakers allows continuous monitoring of the insulation
status of the plant, thus ensuring effective protection
against indirect contact, fire and explosion hazards
and, in case of devices with In = 30 mA, they provide
additional protection of people against direct contact.
The residual current releases comply with the following
Standards:
IEC 60947-2, Annex B
IEC 61000: for protection against unwanted tripping
IEC 60755 (RCQ): for insensitivity to direct current
components.
RC221 and RC222 residual current releases for T1, T2
and T3
The residual current releases type RC221 and RC222
can be installed both on the automatic circuit-breakers
series Tmax T1, T2, T3, as well as on T1D and T3D
switch-disconnectors. The versions available make their
use possible both with three-pole as well as four-pole
circuit-breakers, in the fixed version.
They are constructed applying electronic technology and
act directly on the circuit-breaker by means of a trip coil,
supplied with the residual current release, to be housed
in the special slot made in the left-hand pole area. They
do not require an auxiliary power supply source as they
are supplied directly by the network and their operation
28 Distribution systems and protection against indirect contact and earth fault
Table 4
RC221
T1-T2-T3
Circuit-breaker size
Type
Technology
Action
RC222
T1-T2-T3
RC223
T4 and T5 4p
T3-T4 4p
L shaped
L shaped
placed below
placed below
microprocessor-based
microprocessor-based
microprocessor-based
microprocessor-based
with solenoid
with solenoid
with solenoid
with solenoid
[V]
[Hz]
85500
85500
85500
110440
4566
4566
4566
0-1000
85500
85500
85500
110500
[A]
[A]
up to 250 A
0.03 - 0.1 - 0.3
0.5 - 1 - 3
[s]
instantaneous
up to 250 A
0.03 - 0.05 - 0.1 - 0.3
0.5 - 1 - 3 - 5 - 10
instantaneous - 0.1 - 0.2
- 0.3 - 0.5 - 1 - 2 - 3
20%
up to 500 A
0.03 - 0.05 - 0.1
0.3 - 0.5 - 1 - 3 - 5 - 10
instantaneous - 0.1 - 0.2
- 0.3 - 0.5 - 1 - 2 - 3
20%
up to 250 A (2)
0.03 - 0.05 - 0.1
0.3 - 0.5 - 1
instantaneous - 0 - 0.1 0.2 - 0.3 - 0.5 - 1 - 2 - 3
20%
(3)
Distribution systems and protection against indirect contact and earth fault
29
[A]
3 - 5 - 7-10 - 20 - 30
Tripping times
[s]
Type
AC and A
Table 6
Residual current relays
SACE RCQ
AC [V]
80500
DC [V]
48125
[Hz]
4566
[A]
[A]
1 - 3 - 5 - 10 - 30
[s]
% x In
2575% x In
[A]
0.0330
Operating frequency
Trip threshold adjustment In
Trip time adjustment
Pre-alarm threshold adjustment
Toroidal transformer 60[mm]
Range of use of closed transformers
[A]
0.0330
[A]
0.130
[A]
0.330
[A]
0.330
[A]
130
Yellow flashing LED 1 NO change-over contact
6 A - 250V AC 50/60 Hz
NO contact
Trip time 15 ms
Dimensions L x H x P
[mm]
96 x 96 x 131.5
[mm]
92 x 92
30 Distribution systems and protection against indirect contact and earth fault
Table 7
PR222
I2t=k
PR223
I2t=k
PR331
I2t=k - t=k
I4
t4
PR121
Figure 1
(I2t=k, t=k)
t [s] 104
103
t4
Technical characteristics
Operating voltage
[V]
Frequency
[Hz]
50/60
Sensitivity setting In
[A]
[s]
Contact capacity
[A]
Contact type
change-over
Operating temperature
[C]
-5+ 40 5
Modules
[n]
Standards
102
101
IEC/EN 62020
10-1
t4
t=k
I2t=k
10-2
10-1
101
102
Distribution systems and protection against indirect contact and earth fault
31
0.8 . U0
1.5 . . (1+m) .
Ia
I1 = 140 200 A
Ia =2400 A
20%
Figure 2
1E4s
1E3s
100s
10s
1s
0.1s
<5s
1E-2s
2400 A
Ia
S
where
U0 is the phase to earth supply voltage in volt (230 V);
0.8 is a coefficient keeping into account a 80% reduction in the supply voltage due to the effect of the
short-circuit current;
1.5 is a coefficient keeping into account the increase
0.1kA
1kA
10kA
The verification of the maximum protected length results from the relationship for
protection against indirect contact in TN systems ZsxIaU0 expressed as a function of the
cable length. By introducing in the formula the minimum value of current which causes
the instantaneous tripping of the circuit-breaker, it is possible to obtain a maximum length
corresponding to a minimum short-circuit current for phase to earth fault, which can be
eliminated by the circuit-breaker in short times, thus guaranteeing protection against
indirect contact.
1
32 Distribution systems and protection against indirect contact and earth fault
protection?
Figure 3
1E3s
100s
10s
1s
<1s
0.1s
61 A
305 A
0.1kA
1kA
10kA
circuit-breakers
Residual current circuit-breakers are particularly suitable
for protection of people against indirect contact and for
additional protection against direct contact.
The use of residual current circuit-breakers for protection against indirect contact is absolutely necessary, for
example, in the following cases:
TT distribution system: as already seen, the fault current returns to the power supply through the ground
and takes a small value in comparison with the instantaneous tripping current of a thermal magnetic
circuit-breaker;
earthing of the exposed-conductive-parts is deficient.
However, it may be necessary or useful to implement
Distribution systems and protection against indirect contact and earth fault
33
these protections also in other cases, such as in configurations with a single earthing arrangement (TN-S system)
if one of the following conditions is present:
normal protections are not sufficient to provide protection that falls within the limits set by the Standards;
dangerous environmental conditions (e.g. excessive
humidity);
faults with impedance values not negligible.
Some of the plants in which these circuit-breakers are
particularly useful include:
all types of construction sites (building, naval, etc.)
mobile equipment or plants;
hospital environments and operating rooms;
excavations and mines;
campground electric installations;
pools, saunas, canteens and, generally, environments
with high humidity levels;
aquarium and fountain lighting;
agricultural premises;
craftsmen laboratories;
school laboratories.
Besides, residual current circuit-breakers are suitable
for protecting installations with fire or explosion hazards
or, in general, where a leakage current could cause economic damages, such as:
chemical factories;
dusty environments or with inflammable materials;
oil refinery plants;
gas treatment plants;
battery charger installations.
G, Id
LV
Homopolar toroid
for RCQ
2. The Source Ground Return, which is also called Standby Earth Fault Protection (SEFP), is the protection
against earth faults occurring both on the load and on
the supply side of the circuit-breaker terminals at the
secondary winding of the transformer. This protection
is implemented by using the homopolar toroid for the
earth conductor of the transformer star point, as shown
in the figure below:
Figure 5
MV
LV
Homopolar
toroid
3. The Restricted Earth Fault Protection (REFP) is the protection against the earth faults both of the transformer
secondary winding as well as of its connection cables
to the circuit-breaker terminals.
The figure below shows the earth fault areas.
Figure 6
MV
LV
Restricted
Earth Fault
Unrestricted
Earth Fault
34 Distribution systems and protection against indirect contact and earth fault
Figure 7
L1
transformer
secondary winding
L2
L3
transformer
secondary
winding
Emax internal
current sensors
N
PE
homopolar
toroid
L1
L2
L3
N
PE
external
toroid
Emax internal
current sensors
L1
L2
L3
N
PE
For MV protections it is difficult to eliminate this type of fault, in particular when a delta-star
transformer is used, since the fault current phase-earth or phase-neutral at the secondary
winding is seen at the primary reduced by 3 .
Distribution systems and protection against indirect contact and earth fault
35
The use of function double G allows an external toroid to be installed, as shown in the following figure, so
that earth faults on the supply side of the Emax circuitbreaker can be detected as well. In this case, the alarm
contact of the second G is exploited in order to trip the
circuit-breaker installed on the primary and to ensure
fault disconnection.
Figure 10
transformer
secondary
winding
Emax internal
current sensors
L1
L2
L3
external
toroid
N
PE
36 Distribution systems and protection against indirect contact and earth fault
Id
Id 0.3 A
t 0.5 s
Id
Id 0.3 A
t 0.5 s
For safety reasons, the Standard IEC 60364-5-53 recommends discrimination between residual current protective devices in series to provide continuity of supply to
the parts of the installation not involved in the fault. This
discrimination can be achieved by installing the residual
current devices so that only the device closest to the
fault disconnects the supply.
This is called residual current discrimination and can be
distinguished into two types:
1. horizontal residual current discrimination (Figure 1): it
consists in protecting each single line with a residual
current circuit-breaker; in this way, in the event of an
earth fault, only the outgoing affected by the fault shall
be disconnected, since the residual current circuitbreakers are not interested by any fault current. However, it is necessary to take other measures than the
residual current device to provide protection against
indirect contact in the part of the switchboard and of
the installation on the supply side of the residual current release;
Id
Id 1 A
t1s
Id
Id 0.3 A
t 0.5 s
Id
Id 0.03 A
t inst.
In compliance with IEC 60364-5-53, to ensure discrimination between two residual current protective devices
in series, these devices shall satisfy both the following
conditions :
- the non-actuating time-current characteristic of the
residual current protective device located on the supply
side (upstream) shall lie above the total operating timecurrent characteristic of the residual current protective
device located on the load side (downstream);
- the rated residual operating current on the device
located on the supply side shall be higher than that of
the residual current protective device located on the
load side.
The non-actuating time-current characteristic is the curve
reporting the maximum time delay during which a residual
current higher than the rated nonactuating one (equal
to 0.5 In) flows in the residual current circuit-breaker
without making it trip.
To summarize, in order to guarantee discrimination be-
Distribution systems and protection against indirect contact and earth fault
37
To ensure a correct coordination to the purpose of residual current discrimination, it is necessary that tripping
current and time thresholds are adjusted properly, by
taking into account also the tolerances.
Obviously, the requirement of the Standards shall be
verified for each circuit-breaker, as regards protection
against indirect contact.
The possible settings to achieve discrimination are:
E1N 1250
G (Earth fault): t=const - Current - 250 [A] - Time 0.8 [s]
T5N 400
RC: Current 1 [A] - Time 0.3 [s]
T1B 160
RC: Current 0.3 [A] - Time instantaneous
Figure 3
E1N
T5N
100s
10s
1s
0.1s
1E-2s
1E-3s
T1B
1E-4s
E1N 1250 PR121/P-LSIG In-1250A 4p
1E-5s
1E-3kA
1E-2kA
38 Distribution systems and protection against indirect contact and earth fault
0.1kA
1kA
10kA
100kA
1E3kA 1E4kA
Annex A
Direct current distribution systems
TT System: a polarity of the system and the exposedconductive-parts are connected to two electrically independent1 earthing arrangements.
If necessary, the middle point of the supply can be
earthed.
TT
System a)
L+
~
~
PE
PE
Exposed-conductive-parts
L+
PEM (d.c.)
LPE
Optional
application
of a battery
Exposed-conductive-parts
Earthing of
exposed-conductive-parts
Earthing
of system
L+
L-
System b)
Exposed-conductive-parts
L+
PEL (d.c.)
Earthing
of system
L-
Earthing
of system
Optional
application
of a battery
Optional
application
of a battery
System b)
TN-S
System a)
Annex A
LPE
Optional
application
of a battery
Earthing
of system
System a)
Exposed-conductive-parts
Earthing of
exposed-conductive-parts
L+
PEL
Optional
application
of a battery
Exposed-conductive-parts
Earthing of system
System b)
~
~
L+
PE
PEM
Optional
application
of a battery
L-
Exposed-conductive-parts
Earthing of system
The choice of connecting to earth either the positive or the negative polarity is made for
reasons not considered in this annex.
Distribution systems and protection against indirect contact and earth fault
39
Annex A
3. TN-C-S the functions of earthed polarity and protective conductor are partially combined in a single
conductor PEN and partially separated.
TN-C-S
Sistem a)
L+
PEL
PE
L-
Optional
application
of a battery
Earthing of system
Exposed-conductiveparts
Exposed-conductiveparts
TN-C system
TN-S system
Sistem b)
~
~
L+
PEM
PE
LM
Optional
application
of a battery
Exposed-conductiveparts
Exposed-conductiveparts
Earthing of system
TN-C system
TN-S system
IT
System a)
L+
LPE
1)
Optional
application
of a battery
Exposed-conductive-parts
Earthing of system
Earthing of
exposed-conductive-parts
System b)
~
~
L+
L-
Optional
application
of a battery
PE
1)
Exposed-conductive-parts
Earthing of system
Earthing of
exposed-conductive-parts
In IT systems, the automatic disconnection of the circuit is not usually required on the
occurrence of a first fault.
40 Distribution systems and protection against indirect contact and earth fault
Annex B
Protection against direct contact
Annex B
The following table shows the degrees of protection of the enclosures complying with Stds. IEC/CEI EN 60529
IP
0
IP
50 mm
1 mm
5 mm
1 mm
Dust-protected
Dust-tight
Complete description
Non-protected
0
1
2
15
15 cm
Non-protected
Complete description
Particular protections not provided
No ingress of dust
Complete description
50 mm
100 mm
1 mm
100 mm
5 mm
0 mm
1 mm
Distribution systems and protection against indirect contact and earth fault
41
Annex B
barriers providing at least the degree of protection IP2X or IPXXB; as regards horizontal surfaces
within reach and larger than barriers or enclosures,
a degree of protection at least IPXXD or IP4X is
necessary (the protection is total);
the use of obstacles intended to prevent unintentional contact with live parts (the protection prevents
from unintentionally touching only, but not from
intentional one and therefore it is only a partial protection);
placing live parts out of reach to prevent unintentional contact with these parts (partial protection);
the use of residual current devices with a rated
operating residual current not exceeding 30mA.
Id
Figure 1
Id
42 Distribution systems and protection against indirect contact and earth fault
Annex C
Annex C
In addition to the above mentioned equipment, the Standard prescribes the use of enclosures and conductors having particular characteristics; as regards the prescriptions
relevant to the above mentioned components reference
should be made to the Standard itself.
*These are protective measures for application only when the installation is controlled
under the supervision of skilled or instructed persons.
Figure 1
= live part
= functional isolation: in an electrical device it insulates the parts at different potentials thus enabling
operations
= basic insulation is the insulation of the normally live parts
= supplementary insulation is applied in addition to basic insulation and guarantees insolation in case of a failure
of the latter
= reinforced insulation, that is a unique insulation which can guarantee the equivalent protection degree
which can be provided by basic insulation plus supplementary insulation
Distribution systems and protection against indirect contact and earth fault
43
Annex C
basic insulation
live
part
functional
insulation
Figure 3
F
N
environmental
insulation
load
44 Distribution systems and protection against indirect contact and earth fault
Annex D
These characteristics are necessary to prevent the system from having a voltage value higher than the rated one.
Annex D
Distribution systems and protection against indirect contact and earth fault
45
Indirect contact
As regards indirect contact it is necessary that:
the exposed-conductive-parts of the FELV circuit
are connected to the protective conductor of the
primary system, provided that protection by automatic disconnection of the circuit is provided. Thus,
in fact, as Figure 1 shows, in case of double fault
the residual current device of the primary system
shall trip for I In
Figure 1
Id
Annex D
PE
PE
load
220V
50V
load
FELV
46 Distribution systems and protection against indirect contact and earth fault
Annex E
Considerations on the neutral and
protective conductor
Figure 3
Neutral conductor
General aspects
The neutral conductor is a live conductor that is connected to the neutral point of the system1 and is able to
contribute to the transmission of electric power.
Its other functions are:
making available a voltage U0 that is different from
the phase-to-phase voltage U (Figure 1);
making the single phase loads functionally independent one from the other (Figure 2);
limiting the shifting of the star point in the presence
of unbalanced three-phase loads (Figure 3);
accomplishing also the function of protective conductor (PEN), under specific conditions (Figure 4).
L2
L3
IL1
IL2
IL3
The presence of the neutral binds the real star point to the
ideal one.
L1
Un
L1
Un
L1
Un
Figure 1
Uo
L3
L2
Uo
L2
L3
N
IN
IL1
PE
IL2
IL3
Figure 2
Figure 4
Un
L1
Uo
Annex E
Without the neutral, the sum of the currents must be zero, which
results in a strong dissymmetry of the phase voltages.
L2
L3
L1
L2
L3
PEN
L1
L2
L3
The neutral point is usually - but not necessarily - connected to the starpoint of the
transformer or of the generator. In practice, in electrical installations, the neutral point of
the system has zero potential. In fact, if the system is balanced, from the vector diagram
of the phase-to-phase and of the star voltages, it results that the neutral point coincides
with the centroid of the triangle. From a physics point of view, the neutral point becomes
available in case of star connection of the phases. Otherwise, if the connection is of delta
type, the neutral point can be made accessible by deriving from the phases a set of three
star-connected impedances of equivalent value.
Distribution systems and protection against indirect contact and earth fault
47
Annex E
48 Distribution systems and protection against indirect contact and earth fault
Three-phase +
neutral
SN < S
(1)
N
(1)
(2)
(2)
(3)
Phase + neutral
IT system
SPEN = S
SPEN < S
Annex E
SN = S
TN-C system
(2)
(3)
(1)
(2)
(2)
PEN
Three-phase+ PEN
Phase + PEN
PEN
PEN
(3)
PEN
(3)
(1) minimum requirement prescribed by the installation standards for TN-S systems only, whereas TT systems require the neutral conductor always disconnect
(2) configuration suggested by ABB
(3) feasible configuration if item b) is verified
Distribution systems and protection against indirect contact and earth fault
49
Annex E
START
no
upstream protection
for the neutral
no
TT/TN system
SnSf
yes
no
yes
no
circuit protected
by residual current
device
yes
yes
no
yes
no
yes
It is necessary to:
- detect the neutral current
in order to open all the contacts
(phase and neutral).
It is necessary to:
- open all the contacts
(phase and neutral)
It is not necessary to:
-detect the neutral current.
It is necessary to:
- open the phase contacts
It is not necessary to:
- detect the neutral overcurrent;
- open the neutral contact.
It is necessary to:
- detect the neutral current;
- open the phase contacts;
It is not necessary to:
- open the neutral contact.
It is not necessary:
- the presence of a
breaking device
for the neutral.
*in TT systems
neutral conductor
always disconnected.
Neutral shall not be disconnected before the phase conductors
Neutral shall be reconnected at the same time as or before the phase conductors
50 Distribution systems and protection against indirect contact and earth fault
To summarize:
Annex E
Table 2
Phase cross
section
S [mm2]
Min. neutral
cross-section
SN [mm2]
any
S1
S 16
S1
S > 16
16
S 25
S1
S > 25
25
Single-phase/two-phase
circuits Cu/Al
Three-phase circuits
Cu
Three-phase circuits
Al
1
in TN-C distribution systems, the Standards prescribe for the PEN conductors the minimum cross section of 10 mm2 if made by copper and 16
mm2 if by aluminum.
Protective conductor
Determination of the minimum cross sections
The minimum cross section of the protective conductor
PE can be determined by using Table 3 below:
Table 3
where:
Qc is the thermal capacity per unit of volume of the
conductor material in [J/Cmm3];
B is the inverse of the temperature coefficient of the
resistivity at 0 C for the conductor;
20 is the resistivity of the conductor material at 20C
in [mm];
i is the initial temperature of the conductor in [C];
f is the final temperature of the conductor in [C];
i and f depend both on the insulating material as well
as on the type of cable used; for further details refer to
the Standard.
Table 4 shows the most common values of the above
mentioned parameters:
Table 4
S 16
16 < S 25
16
S > 25
S/2
I2 t
K
where:
SPE is the cross section of the protective conductor
in [mm2];
I is the r.m.s. current flowing through the protective conductor in the event of a fault with low impedance in [A];
K is a constant which depends on the material of the
protective conductor, on the type of insulation and on
the initial and final temperature and which can be taken
from the tables of the Standards or calculated with the
following formula:
K=
QC (B + 20)
20
In
1+
QC (B + 20)
20
Material
B
[C]
Qc
[J/Cmm3]
[mm]
Copper
234.5
3.4510
Aluminum
228
2.510
Lead
230
1.4510-3
21410-6
42
Steel
202
3.810-3
13810-6
78
-3
-3
20
17.24110
-6
226
28.26410
-6
148
f i
B + i
Distribution systems and protection against indirect contact and earth fault
51
Glossary
PE
Glossary
PEN
I
In
Protection conductor
Combined conductor (protection and neutral)
Residual current
Rated residual current
In
Rated current
I3
RCD
U0
Un
Impedance
Ia
Resistance
Rt
Neutral
SN
SPE
SPEN
52 Distribution systems and protection against indirect contact and earth fault
ABB SACE
A division of ABB S.p.A.
L.V. Breakers
Via Pescaria, 5
24123 Bergamo
Tel.: 035 395 111
Fax: 035 395306-433
www.abb.it/lowvoltage
1SDC007102G0202 - 05/2008
Contact us