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    TS27R - Blum

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    tranhoachbn
    1. This document provides instructions for calibrating and using an automatic tool measurement system. It describes the O8000 calibration program used to set up the system and calibrate the stylus. 2. The document outlines programs for automatic, semi-automatic, and breakage tool length measurement (M200, M400, M300). It also describes automatic work offset setting (M500) and provides examples of measurement applications. 3. Troubleshooting information is included, such as alarm messages and how to replace a damaged weak link on the stylus. Overall system maintenance procedures and questions/answers are also covered at the end.

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    © All Rights Reserved
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    TS27R - Blum

    Uploaded by

    tranhoachbn
    225 views14 pages
    1. This document provides instructions for calibrating and using an automatic tool measurement system. It describes the O8000 calibration program used to set up the system and calibrate the stylus. 2. The document outlines programs for automatic, semi-automatic, and breakage tool length measurement (M200, M400, M300). It also describes automatic work offset setting (M500) and provides examples of measurement applications. 3. Troubleshooting information is included, such as alarm messages and how to replace a damaged weak link on the stylus. Overall system maintenance procedures and questions/answers are also covered at the end.

    Original Description:

    Automatic tool length measurement

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    1. This document provides instructions for calibrating and using an automatic tool measurement system. It describes the O8000 calibration program used to set up the system and calibrate the stylus. 2. The document outlines programs for automatic, semi-automatic, and breakage tool length measurement (M200, M400, M300). It also describes automatic work offset setting (M500) and provides examples of measurement applications. 3. Troubleshooting information is included, such as alarm messages and how to replace a damaged weak link on the stylus. Overall system maintenance procedures and questions/answers are also covered at the end.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    225 views14 pages

    TS27R - Blum

    Uploaded by

    tranhoachbn
    1. This document provides instructions for calibrating and using an automatic tool measurement system. It describes the O8000 calibration program used to set up the system and calibrate the stylus. 2. The document outlines programs for automatic, semi-automatic, and breakage tool length measurement (M200, M400, M300). It also describes automatic work offset setting (M500) and provides examples of measurement applications. 3. Troubleshooting information is included, such as alarm messages and how to replace a damaged weak link on the stylus. Overall system maintenance procedures and questions/answers are also covered at the end.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 14
    At a glance
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    The document outlines the procedures for calibrating and performing measurements with a Renishaw O8000 probe on a CNC machine. It details processes like standard calibration, automatic tool length measurement, work offset setting, and more.

    The standard calibration process involves setting machine positions, calling the O8000 program, performing length and diameter calibrations on the X, Y, and Z axes using a standard tool, and setting parameters.

    Common alarm messages include format errors from incorrect inputs, probe errors from issues like a tool being too long or accumulation of debris, and broken tool errors. Causes and solutions are provided.

    1

    Automatic tool measurement manual (Tool probe)

    O8000 PROBE CUSTOM CALIBRATIOM

    As setting value can be changed during machine transfer, new equipment must confirm
    certainly
    Because there is danger of crash, use dry run, single block when confirm first time (par
    6200#7)
    Execute more once as follows
    Program in machine can be different from this
    1. Prepare standard tool (DIA 6-8 high spin tool with end point is good)
    2. Select mode by Edit, and call O8000 program (detail page 1 reference). If setting
    value amendment need, value is change
    3. Change mode by Auto (Memory) and do execution Cycle start
    4. Move to stylus center and axis is stopped in M00
    5. Select mode Jog & by Handle convert and move to stylus top portion about 10-15
    mm position
    6. Change mode selection by Auto and do auto execution Cycle start again
    At month, do trial about once

    M200 AUTOMACTIC TOOL LENGTH MEASURMENT


    1. Change to MDI mode and exchange by tool to measure
    2. After input M200, do execution with Cycle start button. If amendment of value
    need, value is change (detail page 2)

    M300 AUTOMATIC TOOL LENGTH BREAK MEASUREMENT


    1. Select MDI mode and exchange by tool to measure
    2. After input M300, press Cycle start button. If amendment of value need, value is
    change (detail page 3)

    M400 SEMIAUTOMATIC MEASUREMENT


    1.
    2.
    3.
    4.

    Change MDI mode and exchange by tool to measure


    Input M400 and press Cycle start button (detail page 4)
    Move to Stylus center and axis is stopped in M00
    Mode select Jog & Handle convert and move to Stylus top portion about 1015mm position
    5. Select Auto mode and press Cycle start again

    CONTENT

    1. O8000 Calibration setting Standard/ Absolute


    2. M200 Automatic tool length measurement
    3. M300 Automatic tool length breakage
    measurement
    4. M400 Semiautomatic measurement
    5. M500 Automatic Work Z setting
    6. Measurement application
    7. Alarm messages
    8. Service and maintenance

    STANDARD CALIBRATION
    %O8000 (Ren TS27R Calibration)
    G91G28Z0
    #523 X-axis position (machine position)
    G80G40G0
    #524 Y-axis position (machine position)
    G90
    (* Tool change*)
    G00G53X#523Y#524 (X,Y measurement position for Stylus)
    G00G53Z-20.
    M00(STYLUS ON 10MM APPROACH)
    #506=0.3 ( SURFACE BACK-OFF DISTANCE)
    #507=1. ( X-AXIS MOVE VALUE -2 TOUCH)
    #525=100. ( RAPID APPROACH POS. IN Z )
    #526=50. ( Under DIA 10mm )
    #527=50. ( Over DIA10mm
    #528=60. ( MAX. CUTTER DIAMETER )
    #529=3. ( 1(A), 2(B), 3(C ) WORK OFFSET TYPE )
    #530=2.
    #531=0. INCH/METRIC STORED DATA
    M19
    N1( LENGTH CALIBRATION)
    G65P9851K0.Q15.
    G91G28Z0.
    G90
    M02
    N2( X DIAM CAL)
    #5301=1.(X AXIS) X-AXIS SELECT
    G65 P9852 S6 K12.7.Z-15. ( S6 : DIA Standard TOOL)
    N3( Y DIAM CAL )
    #5301=2.(Y AXIS) Y-AXIS SELECT
    G65 P9852 S6 K12.7 Z-15. S-TOOL DIA K-STYL SIZE
    M02

    This does setting when install first time


    Disk Stylus

    ABSOLUTION CALIBRATION SETTING


    %O8000(REN TS27R CALIBRATION)
    G91G28Z0
    #523- X axis position (machine postion)
    G80G40G0
    #524- Y axis position (machine position)
    G90
    (* TOOL CHANGE *)
    G00G53X#523Y#524 (X, Y measurement position for Stylus )
    G00G53Z-20.
    M00(STYLUS ON 10MM APPROACH)
    #506=0.3 (SURFACE BACK-OFF DISTANCE)
    #507=1. (x-axis move value -2 touch )
    #525=250. (RAPID APPROACH POS. IN Z)
    #526=200. (DIA 10mm )
    #527=200. (over dia 10mm )
    #528=60. (MAX. CUTTER DIAMETER)
    #529=3. (WORK OFFSET TYPE 1(A), 2(B), 3(C ) )
    #530=2.
    #531=0. INCH/METRIC STORED DATA
    M19
    N1(LENGTH CALIBRATION)
    G65 P9851 K120. Q15. (K120 Standard TOOL LENGTH)
    G91G28Z0.
    G90
    M02
    N2(X DIAM CAL)
    #5301=1.(X AXIS) X-AXIS SELECT
    G65 P9852 S6 K12.7 Z-15. S-TOOL DIA K-STYL SIZE
    N3( Y DIAM CAL )
    #5301=2.(Y AXIS) Y-AXIS SELECT
    G65 P9852 S6 K12.7 Z-15. S-TOOL DIA K-STYL SIZE
    M02

    This does setting when install first time


    Disk stylus

    AUTOMATIC TOOL LENGTH MEASUREMENT


    M200T_S_Q
    Ex: M200 T10
    M200 T10 S12
    T: Offset number (if unused, tool number and offset number are same). Notice:
    If use waiting tool, input T-no certainly
    S: Flat end mill diameter size (Over Dia 11mm). Reverse after move to bed
    inside as S/2
    Q: Distance that can move than setting value to O8000 more by Z shaft. If
    unused recognize by default value 50mm

    Under Dia 10 mm

    Over Dia 10mm

    S (size)

    AUTOMATIC TOOL LENGTH BREAKAGE MEASUREMENT


    M300T_S_H
    Ex: M300 T10
    M300 T10 S12
    T: Offset number (if unused, tool number and offset number are same). Notice:
    If use waiting tool, input T-no certainly
    S: Flat end mill diameter size (Over Dia 11mm). Reverse after move to bed
    inside as S/2
    H: Tool damage range. If unuse, recognize by default value 0.5mm

    S (size)

    SEMIAUTOMATIC MEASUREMENT
    M400T_S_
    Ex: M400 T10
    M400 T10 S12

    Move by Jog & Handle


    S

    10-15mm

    AUTOMATIC WORK Z- SETTING


    M500T_S_B
    Ex: M500 T5 S1
    M500 T5 B50 S2
    T: Offset value (work coordinate system setting tool)
    S: Work coordinate number (S1-S6 ->G54-G59, S101-S148 ->G54.1P1G54.1P148)
    B: Block gauge or presenter height ( B+ application possibility)

    B+
    Z

    Work piece

    10

    MEASUREMENT APPLICATION
    1. Full tool setting program (length only)
    Can measure all tool at once
    %O1234
    Length value (Example)
    M6T1
    M200T1
    H1: 95
    M6T2
    M200T2
    H2: 20
    .
    .
    M6T25
    M200T25
    H25: 51
    M02
    %
    2. Tool setting included in the part program
    Process during processing can finish and measure. And do heat displacement
    revisions
    %O2000
    G91G28Z0
    G40G80
    M6T1
    M200T1
    G90G54G0X?Y?
    G43H1Z50.

    Tool No 1 measurement

    M300T1
    G91G28Z0
    G49
    M02

    Tool breakage check

    11

    ALARM MESSAGES
    1. 3091 Format error
    Cause: Unused character that specify or mistake input
    Action: Confirm again and re-input and execution
    2. 3092 Probe open
    9. Cause 1: Present measurement tool is long case more than #526 setting value
    Action: Adjust #526 value according to tool length (detail page 1)
    10. Cause 2: Dirty thing accumulates in connection region of TS27R measuring
    instrument
    Action: Clean connection portion so that chip does not accumulate
    3. 3092 Probe fail
    Cause: Measurement tool does not touch in Stylus
    Action: Set point Q value use or change (detail page 1)
    4. 3099 Broken tool
    Cause: In case tool is broken
    Action: Confirm damage of tool and exchange tool (detail page 1)
    Other alarm message consult with machine brand

    12

    EXCHANGE WEAK LINK METHOD

    1. Throw away weak link and damaged bolt

    2. Assemble new weak link like picture


    Assemble using wrench to measuring
    Instrument

    4. Connect built Stylus using wea


    Link and mood volt B

    5. Finally, assemble connection


    ring using C bolt on Stylus holder
    bottom

    3. With mood volt A Disk Stylus & Stylus


    holder assemble
    Weak link damage example

    Stylus horizontality (example X- axis)

    13

    Side horizontality
    Ex: X-axis

    0.005mm

    A (Washer)

    If tighten A screw, star llreoseu is been slanted for 1 direction & A if do loosen for 2
    directions be slanted.
    Control of B screw ends to A screw and act role that do to be not loosen

    Front side horizontality (example Y-axis)

    14

    0.005mm

    If tighten A screw, star llreoseu is


    been slanted for 1 direction & A if do
    loosen for 2 directions be slanted. Screw tightens each other as do not untie and execute
    Calibration (see page 1).

    Q/A
    Q1. Gap occurs to work piece
    A1. Confirm indicator Stylus horizontality. If is 0.005mm something wrong, adjust
    horizontality again. After adjust horizontality, execute Calibration (O8000)
    Q2. Probe became broken
    A2. Whole probe broken or measurement region (weak link page 8) is broken was
    checking. Whole probe damage inquiry by telephone

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