HiTemp Technology Corp

14 Sandra Rd, Ringoes, NJ 08551

908-788-6999, Fax: 908-788-0149
Cell: 908-500-7500
e-mail: [email protected]
Website: www.hitemptech.com

HTT ROTARY KILN SOLID WASTE DISPOSAL SYSTEM

We are happy to offer the following quotation. This package is for a turnkey
installation of an HTT ROTARY KILN SOLID WASTE DISPOSAL SYSTEM in a
Consolidated Incineration Facility (CIF). These systems will easily handle the
customers disposal requirements and with the high efficiency Scrubber System,
will be able to remove particulate and neutralize acids. The PLC control system
and emissions monitors will assure environmental compliance. The components
proposed can be built vertically to fit within the customers space requirements.
For example the vertical afterburner and scrubber can be located on a platform
above the rotary processing chamber and the feed system may be converted to a
slurry pump system. This will leave an equipment footprint as small as 20m x
15m. All components will be Nema 4. A building structure should be provided for
the worker environment.
Most of the fabricated components will be purchased from local sources when
possible. Special items such as burners, pumps, blowers, control components,
etc. will be purchased based on local availability or from US sources. HTT will
engage a local Professional Engineer to undertake the submission to the relevant
authority and certification of the steel structure.
HTT will provide recommendations for the plans of the grounds and/or building
that is to be used for the project, to do a proper layout of the system in the
customers plant location. This can be a cad file in .dwg or .dfx.
Thank you for the opportunity to present this information. Please feel free to call
me at your convenience.
Very truly yours,

Stephen R. Parker

General Description Turnkey Installation

Consolidated Incineration Facility (CIF)
The HTT website shows a facility being constructed in the Philippines that is
similar in design and function to the one we are quoting. HTT will engage a local
Professional Engineer to undertake the submission to the relevant authority and
for certification of the steel structure. A complete turnkey system can have any of
the components described below and illustrated in the pictures. The complete
package bid can include:
-The storage tanks for the liquid waste and related pipeworks
Package includes (2) 5,000 gals tanks for storage and mixing of waste
liquids. Tanks shall be constructed of FRP, carbon or Stainless steel and
shall include flanged connections, transfer pumps, integrated level
indication controls, and support frame.
-A Fuel storage tank
Package includes (2) 5000 gals tanks for storage of light fuel oil, and
solvents. System shall include pumps for the mixing of liquid fuels for
direct firing in the burners located in the system. When conditions permit,
solvents will displace fuel thus reducing operating costs. Tanks shall be
constructed of FRP, carbon or Stainless steel and shall include flanged
connections, transfer pumps, integrated level indication controls, and
support frame.
-Solid Waste Container
Package shall include a 5m3 solid waste container, attached to a feed
conveyor system for loading the materials into the screw hopper.
Customer shall process this waste to allow for loading with a 16 in dia feed
screw.
-Continuous Monitoring of the Flue Gas (referring to US Guidelines)
Package includes a Constant Emissions Monitor System for O2, CO, and
HC. Guidelines and local requirements will vary as to what points will
require monitoring. HTT will assist in the permitting and the equipment
selection and integration. Other monitors could include: HCl, hydrogen
fluoride, sulphur dioxide, NOx, and particulate,
-Sorting area including the incinerator and scrubber treatment system
HTT will offer suggestions as to the area required and the equipment
required for sorting of materials. Price does not include, sorting tables,
work areas, fork truck and material handling equipment, lift chains or chain
hoists.
-Emissions Testing (referring to US Guidelines)
Pricing includes testing of the emissions. Guidelines and local
requirements for testing will vary as to what points will require testing. HTT
will take the stack samples, send samples to an approved lab for analysis,
and make modifications to the system as necessary to assure compliance.

-Heat Recovery
Package includes a hight efficiency steam generator for recovering heat
from the resulting exhaust gases. The generator shall include sufficient
heat exchange surface to remove 65-80% of the available heat. The
steam produced can be used for process heat or generation of electricity.
-Electrical Generation
The steam produced in the system will be introduced into a steam turbine.
The steam turbine will run a generator and switch gear assembly to
produce power.

Typical Solid Waste Incineration Systems

HTT has more than 20 years of experience with the design, manufacture and
installation of combustion, incineration, heat recovery and process heating
systems. Our customers range from manufacturers that use solvents in their
production processes, to SVE site remediation systems, to the disposal of solid
waste to produce steam or electricity. Our systems are designed with special
attention to ease of installation and maintenance, and long operating life. The
basic components are selected for easy access anywhere in the world. Our
control panels are designed to interface with all known PLC and Computer
Controls.
Our standard unit for solid waste uses a conservatively designed afterburner to
assure maximum oxidation and minimal particulate emissions. We can also offer
various options for emissions control or heat recovery to steam, hot water,
electricity, etc. Select a supplier of these components, we will be happy to work
with them to provide a complete system. Read the section on "Solid Waste
Systems Design Criteria".
HTT custom designs Rotary Kiln Systems that will operate at 500-4000#/hr. The
best way to think of a solid waste incinerator is as a BTU machine. Each system
is designed to process a specific BTU/hr. And the higher the BTU value, the less
you can feed it per hour. Because the heat content of some material is higher,
the units will be de-rated. . For example: If your material has twice the heat
content of typical municipal waste (4-5,000 BTU/lb), a 2,000 lb/hr unit would only
handle 1,000 lb/hr.
The HTT rotary system is sized based on operating with materials that require
constant mixing, drying, and agitation. Depending on the operating period (8-24
hrs) your plant will be able to handle amounts as indicated in the attached
quotation. The price includes the the standard screw feed mechanism. We also
offer feed systems such as those manufactured by KOMAR Industries at
http://komarindustries.com/. We can also offer various options for emissions
control or heat recovery to steam, hot water, electricity, etc. Select a supplier of
these components; we will be happy to work with them to provide a complete
system.

TYPICAL SYSTEM DESCRIPTION HTT ROTARY FURNACES

1.1 Dual Waste Feed System
1.1A Screw Feed System - Waste will be fed to the Ignition chamber through a
round access door. Shredded material shall be loaded into a screw feed hopper
with water cooled nose piece. The feed hopper shall be complete with heavy duty
shaft and screw, housing, and reduced motor drive. Temperature sensors will
limit the feed system thus maintaining a constant burn rate. Thermocouples
interlocked to the control panel and the feeder will prevent operation except at
set temperatures on the control panel.

1.1B Liquid Waste Injection Option Liquid wastes with a high BTU value
such as solvents, may be injected into the chamber with an air atomizing spray
nozzle. When using a nozzle with mechanical atomization, the orifice is small.
This can cause nozzle plugging when the liquids are not properly heated and
filtered. The HTT air atomizing nozzle has a larger orifice that minimizes
plugging. The nozzle system also is designed for ease of removal and cleaning.
Some systems also include a secondary injection nozzle as a backup. The
secondary injuction unit can be used when the first is being maintained.

1.2 Primary Ignition Chamber - The rotating chamber is proven to be one of the
best available technology to burn solid materials and sludges. Contaminated
materials such as sludges and soil can be heated to drive off the contaminates
and the chemical vapors produced are destroyed in the afterburner chamber.
The hard refractory used in the Rotary Kiln typically would be field installed due
to the weight problems of shipping. The weight of hard refractory is 160 pounds
per cubic foot. The complete lined chamber can be over 50 tons.
The refractory is installed using refractory needles that assure maximum
structural integrity. A high alumina material is used with minimal binders. This
assures minimum shrinkage and maximum operating life, even when processing
materials with a high acid content.
Connected to the primary chamber shall be a stationary mating section. This
section contains the inspection door, blast gate peep sight, burner, and
connecting duct to the secondary chamber. Both the burning chamber and a
stationary chamber shall be mounted on a single trailer. At the chamber to the
outlet connection shall be air nozzles connected to a high-pressure blower with
actuated damper. As the combustion rate of the material increases, the damper
is opened thus maintaining a proper air ratio for complete combustion of the
smoke and particulate.

The materials to be consumed are charged into the rotating refractory lined
cylindrical chamber, which has been pre-heated to normal operating
temperature. The burner ignites the material and the combustible components
producing smoke and volatilized gases. The action of the burner and use of fuel
is normally intermittent, but depends upon the materials to be consumed.
Materials with a high heating value will require little if any auxiliary fuel. The
Primary Ignition Chambers consume the material thermally and as a result of the
rotation action, continuously delivers the non-combustibles (including ash) to an
exterior receptacle. The smoke and volatile vapors and gases are drawn into the
second, but stationary chamber, air is added and the secondary burner begins
the final thermal oxidation.
The ash remains in the primary chamber and settles to the bottom. As the
chamber slowly rotates, the rotary action transports the ash and other noncombustibles to the opposite end where they exit through a slot at the edge of
the kiln and into an ash receptacle. A man sized access door is provided.
Rotating this chamber during the burning process exposes new surfaces to be
burned while breaking up the insulating ash layer. The thick refractory lining
retains the desired pre-set temperature and continually moves under the burning
material while over-fire air supports the combustion from the other side.
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A controlled air condition is maintained and the reduction of the waste product is
semi-pyrolytic. Non-combustible materials and ash are continuously discharged
and collected from the system. During normal operation no ash will have to be
handled, preventing a potential health hazard.
1.3 Secondary Combustion Chamber - The secondary chamber or afterburner
will be mounted on a second trailer. A suitable refractory lined transition section
shall be provided. The Secondary combustion chamber shall be constructed of
rolled carbon steel plate. The chamber shall be complete with the required
structural supports, and flanged connections. The chamber shall be lined with a
combination of both insulating and hard faced refractory materials. The refractory
shall be suitably supported with stainless steel anchors for long life. The chamber
shall be complete with access doors for inspection and maintenance.

The Secondary Combustion Chamber operates at a higher temperature (14001800 F) than the Primary Chamber and consumes the gases, smoke, and
particulate. The volatile products resulting from the thermal reduction process are
drawn into the secondary combustion chamber to be further oxidized. The burner
is positioned below HiTemp time still air so that the incoming gases and
particulate pass through the flame and are ignited. The direction of the flame
assures a swirling, vortex action providing maximum turbulence and residence
time to the burning mass.
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A 304 stainless steel air dilution type stack shall be mounted to the discharge
connection of the secondary chamber. The stack shall be designed intersections
for ease of assembly and storage during equipment transport.
1.4 Burners - The Rotary Kiln System will be equipped with modulating Natural
Gas or light oil burners with flame safety. The burners will be mounted to the
outer shells of both chambers and are directed to assure maximum turbulence.
Also included will be complete fuel trains. Note: HTT burner systems come
standard with dual UV scanners and constant gas pilots for ignition. This
approach assures constant dependable operation.

1.5 Controls - The system shall monitor and record temperatures, feed rates and
cycles, external equipment conditions, and safeties. System modifications may
require only simple program changes rather than extensive field modifications
during system upgrades.
The controls are designed to permit the proper and safe operation of the unit and
to provide the operator with various options to broaden the versatility of the unit.
The control panel includes the various electrical controls to assure a safe start-up
and pre-heat of the chambers and operation of the Kiln.

Both under and over temperature limit set point circuits are interlocked with the
feeding mechanism to assure control in feeding waste materials. The Rotary
Chamber may be operated in a fixed mode, or rotated at various speeds,
depending upon the materials being fed.
The controls are designed to interlock feeding of charges until the conditions of
both chambers are brought up to pre-defined temperature levels. The feeding
process will also stop if, during operation, conditions in the combustion chambers
deviate from these pre-established conditions.
Operating temperatures controlled by adjusting the fuel-to-air ratio according to
temperature monitors in the designated flue gas flow areas. Temperature is
sensed by Chromel Alumel Type K thermocouples, which are connected to the
system temperature controls, which regulate the auxiliary fuel.

The Rotary Kiln Incinerator shall be equipped with a temperature controller,

which will shut off the feed when present operating conditions are not met.
Feeding will not resume until conditions have been corrected. For the purpose of
control consideration, the Rotary Kiln Incinerator is a "constant flow" system.

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1.6 Automatic Ash Removal - The ash shall drop out of the primary chamber
once the proper burn time has elapsed. Directly below the opening shall be a
collection container or an optional ash conveyor to an ash container. The ash
shall be cooled with water spray prior to removal for emptying. Customer is
responsible for the furnishing of this container. We suggest using a stainless
container or drum with a palette-jack.
As the container shall be located below the primary chamber, the kiln would be
raised or the ash receiver placed in a pit, or a conveyor system may be used.
The orientation is optional and the foundations shall be part of the customersupplied footings.
1.7 Quencher Scrubber System - The scrubber shall include a quenching
section constructed of FRP or 316L SS, venturi, circulation pump, filler valve,
level sensor, liquid storage, packed tower, and demister pad. All components
shall be skid mounted for ease of assembly.
The Scrubber will clean the gases of fumes before being discharged into the
atmosphere. The gases contact the scrubber water to condense the fumes and
wet the particles while cleaning the interior walls of the housing. A mixing section
or packed tower accelerates the gas flow and maximizes the collection of the
pollutants. The demister separation section removes ultra fine droplets and
particles prior to being drawn to the atmosphere.

1.8 CONSTANT EMISSION MONITORS (CEM)

Each application is different. Because of this, the types of monitors that may be
require will change depending on the application. HTT will provide a CEM
including a draw sample system that will monitor O2, CO, HCl, hydrogen fluoride,
sulphur dioxide, NOx, particulate, and HC.
1.9 TRIAL BURN AND EMISSIONS TESTS
HTT shall take samples during trial burns. These samples will be taken to an
approved lab for analysis.

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Terms and Conditions

DELIVERY: Shall be 16-20 weeks after the receipt of a valid purchase order,
progress payments, and all required approvals.
PAYMENT TERMS: Shall be 35% with order, 35% at midpoint of delivery
period, and 30% when fabrication is completed prior to shipment. Export projects
will require a LOC.
NOTE: Costs of any and all emissions testing are extra. Any additional
equipment or controls required above those stated herein shall be provided at
extra charge.
Thank you for the opportunity to present this quotation. Should you have any
questions or require any additional information, please feel free to call or write
me at your convenience.

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