11N407-Sensors and Transducers Lab Manual
11N407-Sensors and Transducers Lab Manual
S.No
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PAGE
NO.
Block Diagram:
Linear
Displacement
LVDT
switch
Signal
conditioning
unit
Display
Model Graph:
Output voltage
(mV)
Displacement
(mm)
Output voltage
Ex. No: 1
Date:
MEASUREMENT OF LINEAR DISPLACEMENT USING INDUCTIVE
TRANSDUCERS
Aim:
To measure the linear displacement using inductive transducer and draw its
characteristics curve.
Apparatus Required:
S. No
Name
1
LVDT trainer kit
2
Multimeter
3
Patch cords
Range Quantity
1
1
Few
Theory:
The LVDT consists of a primary winding and two secondary windings. It is the
common mutual inductance element. This can be considered to be a versatile
transducer element for most of the electromechanical measuring system with regards
to resolution, hysteresis, dynamic response, transient characteristics, linearity and life.
With the windings, a ferromagnetic core also is there in middle of them. AC
carries excitation of frequency 60 to 2000Hz and magnitude of 3 to 15 volts is applied
to the primary. The symmetrically spaced secondary are connected externally in series
opposing circuit. Motion of the non contacting magnetic core varies the mutual
inductance of each secondary to primary which determines the voltage induced from
primary to secondary. If the core is centered between the secondary windings, the
voltage induced in each secondary is identical and 180 o out of phase, so there is no
net output. If the core is moved off the center, the mutual coupling of primary with one
secondary will be greater than with the other and a differential voltage will appear
across the secondaries in series. For off center displacements within the range of
operation, this voltage is essentially a linear function of displacement. The phase shift
between excitation and the output varies the frequency of excitation.
Tabulation:
3
S. No
reading (mm)
reading (mm)
voltage(mv)
Procedure:
1. Switch ON the power supply.
2. Bring the core to null position by adjusting the potentiometer knob.
4
voltage(mv)
3. Adjust the knob in positive direction such that the LVDT scale moves in steps of
1cm.
4. Measure the corresponding output voltage.
5. Repeat the above procedure for negative displacement.
Prerequisite Questions:
1. Define transducer.
2. List the types of transducers.
3. Recall the principle of inductive transducer.
4. Define mutual inductance
5. State self inductance.
6. What is meant by transformer?
7. Mention the importance of signal conditioning unit in measurement.
Inference:
Viva Questions
6
1. Define LVDT.
2. Write the equation of output voltage at different position.
3. State the principle of LVDT.
4. List the merits and demerits of LVDT.
5. Mention the applications of LVDT.
6. What is meant by residual voltage?
ASSESSMENT
PERFORMANCE
INFERENCE
RECORD
VIVA
TOTAL
MAX.MARKS
30
30
10
30
100
MARKS
Result:
Thus the operation and characteristics of Linear Variable Differential
Transformer (LVDT) was performed and studied
Temperature
bath
7
RTD sensor
Signal
conditioning
unit
Display
Design of RTD:
Resistance ()
Model Graph:
Ex. No: 2
Temperature (oC)
Date:
DESIGN OF RTD BRIDGE
8
Aim:
To design the RTD bridge for temperature measurement and draw the
characteristics curve.
Apparatus Required:
S.No
Name
1
RTD
2
Thermometer
3
Multimeter
Electric
4
heater
Range Quantity
1
1
1
-
Theory:
Resistance Thermometer
Resistance thermometer use conductive elements like Nickel and Copper or
tungsten and Nickel-Iron alloys. The variation of resistance R with temperature T for
most metallic materials can be represented by an equation of the form
RT = Ro (1 + a1T + a2T2++ anTn)
Where Ro is the resistance at T = 0oC
The changes in resistance for different metals are given in the form of a graph.
For engineering purposes and also if range of variations of temperature is narrow,
then
RT = Ro (1 + ())
RT = Ro (1 + t)
Where is the temperature coefficient at to and Ro is the resistance at to.
Mostly RTD instruments used Wheatstone bridge circuit for measurement purpose.
Bridge contains RTD at one arm and other remaining three arms connected with
standard resistances. Bridge is generally a resistance measuring device which
converts the resistance of RTD into electrical signal.
Tabulation: For RTD
S. No
Temperture(C)
Resistance ()
9
Procedure:
1. Connections are given as per the design and supply is turned ON.
2. A resistance thermometer is placed in the vessel of water which is heated to
100oC
3. Readings for every 5o rise is noted and they are tabulated.
4. Plot the graph between temperature and resistance for tabulations.
10
Prerequisite Questions:
1. Identify the types of transducers.
2. Recall the principle of resistive transducers
3. What are the different transducers used for temperature measurement.
4. Define accuracy and precision
5. Mention the importance of Wheatstone bridge.
Inference:
ASSESSMENT
PERFORMANCE
INFERENCE
RECORD
VIVA
TOTAL
MAX.MARKS
30
30
10
30
100
Result:
Thus the design and characteristic of RTD was studied and verified.
11
MARKS
Viva Questions
1. What is a Thermistor?
2. Identify the different materials used for RTD.
3. What is positive temperature coefficient?
4. Point out the temperature range of resistance thermometer.
5. Define sensitivity.
12
Diagram:
Angular Velocity:
13
Magnetic Field:
Ex. No. 3
Date:
MEASUREMENT OF ANGULAR VELOCITY AND MAGNETIC FIELD USING
PROXIMITY SENSOR/HALL EFFECT TRANSDUCER
14
Aim:
To measure the angular velocity and magnetic field using Hall Effect
transducer.
Apparatus Required:
S.No
Name
1
Hall effect kit
2
Tachometer
3
Multimeter
Electric
4
heater
Range Quantity
1
1
1
-
Theory:
Angular Velocity:
This method of measuring speed of rotation consists of mounting an opaque
disc on the rotating shaft. The disc has a number of equidistant holes on its periphery
at one side of the disc a light source is fixed and at the other end of the disc and
online with the light source, a light sensor such as a phototube of some semi
conducting tube is placed when the light sensor, opaque position of the disc is
between the light source and the light sensor, the latter is illuminated and produce no
output. But when a hole appears between the two, the light falling upon the sensor
produces the output pulse.
The frequency at which these pulses are produced depends upon the number
of holes fixed. The pulse rate is a function of speed of section. The pulse rate can be
measured by an electronic counter which can be directly calibrated in terms of speed
in rpm.
velocity is defined as the time rate of change of angle
Tabulation:
S.No
South pole
Displacement Voltage (mv)
(mm)
North pole
Displacement Voltage (mv)
(mm)
15
= / t
where
16
Magnetic Field:
A number of transducers can be designed using a hall effect. This is possessed by
certain metals and semiconductors. When a hall element is subjected to magnetic
field in one direction, an electric current in another direction which is perpendicular to
the direction of magnetic flux, then an electric potential is generated in the third
direction, which is mutually perpendicular to other two directions.
A semiconductor hall element can be used to transduce magnetic flux into a
voltage. The flat surface of the semiconductor plate is kept perpendicular to magnetic
field to be transducer. A known fixed field current is passed through side of the plate.
Then the voltage generated across the mutually perpendicular surface is proportional
to flux density. This element gives a continuous output proportional to magnetic flux
variation.
Procedure:
1. Switch ON the power supply.
2. Plug the power chord in the main AC.
3. Place the magnet near the sensor.
4. Vary the load from 0.5A and note down the DC output voltage.
5. Tabulate the readings.
6. Plot the graph between input AC and output DC.
17
Prerequisite Questions:
1. Identify the types of transducers.
2. Recall the concept of proximity switch
3. What are the different transducers used for speed measurement.
4. Define angular velocity.
5. Define Hall Effect.
6. What is precision rectifier?
18
Inference:
Result:
ASSESSMENT
PERFORMANCE
INFERENCE
RECORD
VIVA
TOTAL
MAX.MARKS
30
30
10
30
100
MARKS
Thus the measurement of angular velocity and magnetic field was done and
verified.
19
Viva Questions
1. Define Angular velocity and Magnetic field.
2. List the techniques used for the measurement of angular velocity and magnetic
field.
3. Write the relationship between the angular velocity and speed.
4. Mention the advantages of the Hall Effect transducers.
5. List the elements used for Hall Effect transducers.
20
Diagram
21
Tabulation 1:
S. No Liquid
Level
displacement)
Capacitance (F)
Model Graph
Ex. No: 4
Date:
LIQUID LEVEL MEASUREMENT USING CAPACITIVE TRANSDUCERS
Displacement (cm)
22
Aim:
To study the characteristics of the capacitive pick up with respect to
capacitance.
Apparatus Required:
S.No
1
2
3
4
Name
Range
Quantity
Capacitive pick up (1T13-19CE)
1
Multimeter
1
DC power chord
1
Level tank
1
Theory:
A potential rotational meter is used for the measurement by changing the
capacitance rate of the capacitor. The resulting capacitance edge can be converted to
a electrical signal by a variety of capacitance. However the mechanical simplicity is an
alternative feature in the number of applications
The operation of capacitance transducer is based on the principle of parallel
plate capacitor
C=A/d
The change of capacitance depends on
1. Change in overlapping area (A)
2. Change in distance between plates (d)
3. Change in distance
Tabulation 2:
Liquid Level
S. No
(Displacement)
(mm)
23
Voltage
(volts)
Voltage (volts)
Model Graph
Procedure:
1.
2.
3.
4.
5.
Now gradually rotate the pointers over the protractor with 20 revolution of
angular displacement upto a maximum angular displacement of 180 .
24
Prerequisite Questions:
1. Define capacitance.
2. Recall the principle of variable capacitance transducers.
3. What are the different transducers used for liquid level measurement.
4. What is capacitance pick-up?
5. List the three types of variable capacitance transducers.
6. Identify the applications of variable capacitance transducers
7. Compare variable capacitance and variable resistance transducers
Inference:
ASSESSMENT
PERFORMANCE
INFERENCE
RECORD
VIVA
TOTAL
MAX.MARKS
30
30
10
30
100
MARKS
Result:
Thus the characteristics of the capacitive pick up with respect to capacitance
are verified.
25
Viva Questions
1. List the techniques used for the measurement of liquid level.
2. Write the relationship between the capacitance and liquid level.
3. Which type of capacitance transducers can be used for liquid level
measurement?
4. Mention the advantages of the capacitance transducers.
5. Define dielectric.
6. What is the principle of variable dielectric capacitance transducers?
26
Circuit Diagram:
Current controller
AC
supply
Lamp
LDR
27
Ohmmeter
Block Diagram
Optical
source
Signal
Conditioning
Optical
Detector
Tabulation 1
Light Dependent Resistor
S. No
Distance(cm)
6V
Ex. No: 5
Date:
MEASUREMENT OF LIGHT INTENSITY USING OPTICAL TRANSDUCERS
Aim:
To study the step response characteristics of Light Dependent Resistor (LDR),
Photodiode and Phototransistor.
Apparatus Required:
S.No.
1
Name
LDR
28
Range
Quantity
Digital multimeter
Theory:
Light Dependent Resistor
LDR is a device which consists of semiconductor or a thin film deposited on an
insulated substrate with ohmic contacts fixed at both ends. When light falls on this
semiconductor, its conductivity which is proportional to concentration of carrier present
increases. This decreases the resistance of the material.
Photodiode
Photodiode are semiconductor light sensor that generates a current as voltage
whenever the PN junction in the semiconductor is illuminated by light. The term
Photodiode can be broadly defined to include even solar batteries but it usually refers
to sensors.
Phototransistor
Phototransistors are photodiode amplifier combinations integrated within a
single silicon chip. These are combined to overcome the major fault of photodiode
unity gain. Many applications demand a greater output signal from
Tabulation 2
Light Dependent Resistor
29
S. No
Distance(cm)
Model Graph
10V
8V
Resistance()
Voltage (V)
6V
6V
8V
10V
Distance (cm)
Distance (cm)
photo detector than can be generated by photodiode alone. While not required for
operation of device as photo detector a base connection is often provided allowing the
designer the option of using base current to bias the transistor. The typical gain of a
pho transistor can range from 100 to over 1500. They are often employed as detector
element for opto isolation transmission.
30
Procedure:
1. Connections are made as per given in the circuit diagram.
2. By increasing the light intensity in suitable steps, the readings in meter is noted
down.
3. The results are tabulated.
4. Graph is plotted between resistance and distance
Prerequisite Questions:
1. What is the principle of diode?
2. Define transistor.
3. What is meant by resistor?
4. Recall the principle of photo transducers.
5. List the types of transducers.
6. List the three types of transistors.
7. Identify the applications of diodes and transistors.
8. Define light intensity.
Tabulation 3
Photodiode
S. No
Distance (cm)
6V
31
Model Graph
10V
8V
Voltage (V)
6V
Distance (cm)
32
Tabulation 4
Phototransistor
S. No
Distance(cm)
6V
33
Model Graph
10V
8V
Voltage(V)
6V
Distance (cm)
Inference:
34
ASSESSMENT
PERFORMANCE
INFERENCE
RECORD
VIVA
TOTAL
MAX.MARKS
30
30
10
30
100
MARKS
Result:
Thus the step response characteristics of Light Dependent Resistor (LDR),
Photodiode and Phototransistor were studied.
35
Viva Questions
1. Define LDR, Photodiode, and Phototransistor.
2. State the principle of LDR, Photodiode and Phototransistor.
3. List the types of diodes and transistors
4. Name the application of LDR, photodiode and phototransistor.
5. What is meant by photoconductive cells?
36
Circuit Diagram:
37
Ex. No: 6
Date:
LINEARIZATION OF THERMISTOR
Aim
To design a circuit for linearizing the response of thermistor.
Apparatus Required
S.No
Name
Range
Quantity
Thermistor
Resistor
Water bath
Thermometer
38
S. No
Op-Amp (IC741)
RPS
7
8
Temperature(
ThermistorC)
Output before
linearization(V)-
Multimeter
1
2
Output after
1 (V)
linearization
1
Theory
Thermistor is the contraction of Thermal Resistor. They are generally
composed of semi conductor materials. Although the temperature coefficient of units
(which exhibits) an increase in value of resistance with increase in temperature are
available.
Most of the thermistors have negative temperature coefficient of resistance i.e.
their resistance decreases with increase in temperature chance in resistance makes
the Thermistor extremely useful for precision temperature measurement control and
compensation.
They are widely used in applications which involve measurement in the range
of -60oC to 15oC, the resistance of thermistors is highly sensitive to temperature
measurement and compensation.
Tabulation:
39
Procedure:
1. Rigup the bridge circuit without the compensation resistance and nullify the
bridge circuit.
2. Raise the temperature of water bath and note down the output voltage at
temperature with interval at 5oC
3. Repeat the steps with compensation resistance.
4. Plot the graph.
Prerequisite Questions:
1. Define negative temperature coefficient.
2. List the different temperature transducer.
3. Define accuracy and sensitivity.
4. Define linearity.
5. What is meant by compensation?
6. What are the drawbacks of thermistors?
7. Define calibration.
Inference:
40
ASSESSMENT
PERFORMANCE
INFERENCE
RECORD
VIVA
TOTAL
MAX.MARKS
30
30
10
30
100
MARKS
Result:
Thus the linearization circuit for thermistor was designed and verified.
41
Viva Questions
1. State the principle of thermistor.
2. Identify the shapes of thermistors.
3. Name the materials used for thermistors.
4. Mention the features of thermistors.
5. Point out the temperature range for thermistors.
6. What is the range of resistance in thermistors?
7. Define sensitivity.
8. Indicate the need for linearization in thermistors.
9. List the applications of thermistors.
10. What are the different methods available for thermistor linearization?
11. Did the resistance placed in parallel with the thermistor improve the linearity
characteristic of the sensor? Why?
42
Output Voltage in V
CIRCUIT DIAGRAM
MODEL GRAPH
43
Acceleration in m/s2
Ex. No: 7
Date:
PIEZO ELECTRIC ACCELEROMETER FOR VIBRATION MEASUREMENT
Aim:
To measure force or pressure by means of piezo electric transducer
Apparatus Required:
S.No
Name
Range
Quantity
Multimeter
Hammer
Theory:
A piezoelectric sensor is a device that uses the piezoelectric effect to measure
pressure, acceleration, strain or force by converting them to an electric charge.
Depending on how a piezoelectric material is cut, three main modes of operation can
be distinguished: transverse, longitudinal, and shear.
44
TABULATION:
Acceleration (m/s2)
45
Procedure:
1. Connections are made as per the circuit diagram.
2. Then switch on the instruments by socket switch and the display glows to
indicate the Instrument is ON.
3. Then allow the instrument by ON position per 10 min for initial warm-up.
4. Apply dynamic force/load on the sensor by tapping gently over the sensor
or on the Base during a small nylon/wooden hammer (Max. load
accelerated).
5.
6.
Keep taking at same frequency you will notice that the display reading will
be stable at particular reading.
Prerequisite Questions:
1. Define force
2. State pressure
3. Define acceleration.
4. Show the relationship between velocity and acceleration
5. List the units used for pressure.
6. Name the units used for force.
7. What is the principle behind the transducer?
46
Inference:
Result:
ASSESSMENT
PERFORMANCE
INFERENCE
RECORD
VIVA
TOTAL
MAX.MARKS
30
30
10
30
100
MARKS
Thus the force or pressure by means of piezo electric transducer was studied
and measured.
47
VIVA QUESTIONS
1.
2.
3.
4.
5.
6.
7.
8.
48
DIAGRAM:
Strain Gauge
Carrier (base)
Terminal
Strain gauge
Terminal
Wire grid
Load Cell
Load
Column
Strain Gauge
49
Base
Ex. No: 8
Date:
Apparatus Required:
S.N
Name
o
1
Range
Quantity
Weights in grams
As required
Multimeter
Theory:
If a metal conductor is strained or compressed, its resistance changes,
because of the fact that both length and diameter of the conductor changes. When a
gauge is subjected to a positive strain, its length increases while its area of cross
section decreases. Since the resistance of a conductor is proportional to its length and
50
inversely proportional to its area of cross section, the resistance of the gauge
increases with positive strain.
Formula:
outputvoltage
weight
Sensitivity =
(v/gm)
To find the change in R,
V0 =
v s R
2 R
Where,
Vs Supply voltage in V.
R Change in resistance ()
TABULATION:
S.
No
Weight (kg)
Actual weight (kg)
Measured weight (kg)
MODEL CALCULATIONS:
MODEL GRAPH:
51
Output voltage
(mV)
%error
Weight (gm)
Actual Weight (kg)
gf - gauge factor = 2.
R Initial resistance ()
R = 2VoR/Vs
Strain, = (1/gf) * (R/R)
Procedure:
1. connect the strain gauge with signal conditioning unit as shown in diagram
2. Switch ON the power supply.
3. For No load condition, the bridge is balanced and the output voltage is noted.
4. Apply the weights on the pan say 100gm, 200gm, 300gm
5. Note the corresponding output voltage in digital multimeter for increasing and
decreasing weights.
6. Tabulate the readings.
7. Plot the graph for output voltage of strain gauge and weights applied.
Prerequisite Questions:
52
1. Define force.
2. Define resistance.
3. Give the relationship between stress and strain.
4. List the different types of transducers.
5. Compare active and passive transducers.
6. List the different types of bridges used for measurements.
Inference:
53
54
ASSESSMENT
PERFORMANCE
INFERENCE
RECORD
VIVA
TOTAL
MAX.MARKS
30
30
10
30
100
MARKS
Result:
Thus the characteristics of strain gauge Load cell was studied and
experimentally verified.
55
VIVA QUESTIONS
56
CIRCUIT DIAGRAM
+
DCRPS
(0-30)V
50/
2A
(0-10)
V
V
_
MC
MODEL GRAPH
Displacement Vs Output Voltage Characteristics:
57
Displacement (mm)
Loading Effect
Ex. No: 9
Date:
Displacement (mm)
Apparatus Required:
S.No
Name
Range
Quantity
Potentiometer
50/ 2A
RPS
(0-30)V
Voltmeter
(0-10) V MC
FET Voltmeter
(0-10) V MC
58
Theory:
A resistive potentiometer or POT consists of a resistive element provided with a
sliding contact. This sliding contact is called as wiper. The motion of sliding element
may be the translatory used as displacement transducer. There are three types.
1. Linear type
2. Rotatory type
3. Helipot
The helipot has the both translatory and rotational type of motion. They are used to
measure the displacement. The circuit diagram shows the potentiometer divides the
circuit. They produce an output voltage which is a fraction of input
TABULATION: 1
Displacement VS Output voltage characteristics
S. No
Displacement (mm)
Resistance ()
TABULATION: 2
Angular Displacement VS Output voltage characteristics
S. No
Angular Displacement
(mm)
59
Resistance ()
voltage. Thus input voltage is divided. The potential divider is a device for dividing
potential in a ratio determined by the position of the sliding contact.
eo = xi/xt ei
Where eo output voltage (V)
ei input voltage (V)
xi - Displacement (m)
xt Total length of POT (m)
Procedure:
To study the displacement Vs Output voltage characteristics:
1. Connect the circuit as per the circuit diagram.
2. Switch ON power supply.
3. Set the supply voltage as +5V
4. Vary the wiper of the potentiometer from zero displacement in equal steps (say
0mm, 10mm, 20mm etc)
5. Note down the output voltage for every 10mm of displacement.
6. Tabulate the readings.
7. Plot the graph for output voltage Vs input displacement.
To study the Loading effect:
1. Connect the circuit as per the circuit diagram replacing that voltmeter by FET
voltmeter.
60
1. Define transducers
2. State the principle behind potentiometer.
3. List the different types of potentiometer.
4. Define sensitivity.
5. Recall standardization of potentiometer.
Inference:
Model Calculations:
61
62
ASSESSMENT
PERFORMANCE
INFERENCE
RECORD
VIVA
TOTAL
MAX.MARKS MARKS
30
30
10
30
100
Result:
Thus the displacement vs output voltage characteristics of a potentiometer
transducer was studied and also the loading effect on potentiometer was studied.
63
VIVA QUESTIONS
1. What is a potentiometer?
2. What are the advantages and disadvantages of potentiometer?
3. What is loading effect?
4. What is the transfer function of potentiometer?
5. Give the applications of potentiometer.
64
65
Diagram:
66
Ex. No: 10
Date:
Apparatus Required:
S.No
Name
Range Quantity
1.
MOSFET module 16MHz
1
2.
Chopper
1
3.
PMDC motor
Theory:
This module consists of four member of IRF MOSFET with necessary heat link
and rubber circuit from single phase bridge DC-DC chopper circuit. This module
consists of built in OPTO ISOLATOR from PWM isolating driver IC for gate driving
circuit PWM signals from external controller can be fed to this module through suitable
pin connector.
This module develops DC-DC for quadrant chopper PWM signal for MOSFET
power circuit and also this module reads QEP sensor output and decides the signal
based for speed and position control of DC motor is done. In this module Keypad
sequence from left to right.
PMDC MOTOR
This setup consists of 12v DC PMDC motor and QEP sensor is connected in the
motor shaft as feedback device.
Model Graph
67
Actual point
Set point
Actual point
Set point
Procedure:
68
1.
2.
3.
4.
5.
6.
7.
8.
Prerequisite Questions:
1. Define encoder.
2. List the different types of encoders.
3. Mention the applications of encoders.
4. State the principle of shaft angle encoder.
5. Differentiate between Differential and Single Ended outputs.
Inference:
TABULATION 1:
69
S.No
Set point
Actual point
TABULATION 2:
Close loop reverse
S.No
Set point
Actual point
70
ASSESSMENT
PERFORMANCE
INFERENCE
RECORD
VIVA
TOTAL
MAX.MARKS
30
30
10
30
100
MARKS
Result:
Thus the operation of shaft angle encoder was studied and used for the
measurement of angular position
71
Viva questions
72
1.
2.
3.
4.
5.
Define controller.
State set point and Actual point.
What is meant by PMDC?
Define QEP sensor
What is the purpose of using chopper and inverter?
73