"Twist Off" Type Tension Control Structural Bolt/Nut/Washer Assemblies, Steel, Heat Treated, 120/105 Ksi Minimum Tensile Strength
"Twist Off" Type Tension Control Structural Bolt/Nut/Washer Assemblies, Steel, Heat Treated, 120/105 Ksi Minimum Tensile Strength
"Twist Off" Type Tension Control Structural Bolt/Nut/Washer Assemblies, Steel, Heat Treated, 120/105 Ksi Minimum Tensile Strength
1. Scope*
1.1 This specification covers two types of heat treated, steel,
tension control bolt-nut-washer assemblies, also referred to as
sets. These assemblies are capable of developing a minimum
predetermined tension when installed by applying torque to the
nut, while at the same time applying a counter torque to
separate the spline end from the body of the bolt using an
appropriate spline drive installation tool.
1.2 An assembly consists of a tension control bolt with
spline end (covered by this specification) and a suitable nut and
washer covered by reference to applicable ASTM specifications.
1.3 The fastener assemblies are intended for use in structural connections. These connections, installation procedures,
and the use of alternate design structural bolts are covered
under the requirements of the Specification for Structural
Joints Using ASTM A325 or A490 Bolts, approved by the
Research Council on Structural Connection.
1.4 The assemblies are available with either round (button
or dome) heads, heavy hex structural heads, or alternate design
heads described in Section 10 and Fig. 1, in sizes 12 to 1 18 in.
inclusive, in two types specified in Section 4.
1.5 Terms used in this specification are defined in Terminology F1789 unless otherwise defined herein.
1.6 The values stated in inch-pound units are to be regarded
as standard. No other units of measurement are included in this
standard.
1.7 The following precautionary statement pertains only to
the test method portions, Sections 13 and 14, of this Specification: This standard does not purport to address all of the
safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appro-
1
This specification is under the jurisdiction of ASTM Committee F16 on
Fasteners and is the direct responsibility of Subcommittee F16.02 on Steel Bolts,
Nuts, Rivets and Washers.
Current edition approved Nov. 1, 2011. Published November 2011. Originally
approved in 1998. Last previous approved in 2008 as F185208. DOI: 10.1520/
F1852-11.
priate safety and health practices and determine the applicability of regulatory limitations prior to use.
2. Referenced Documents
2.1 ASTM Standards:2
A194/A194M Specification for Carbon and Alloy Steel Nuts
for Bolts for High Pressure or High Temperature Service,
or Both
A242/A242M Specification for High-Strength Low-Alloy
Structural Steel
A325 Specification for Structural Bolts, Steel, Heat Treated,
120/105 ksi Minimum Tensile Strength
A563 Specification for Carbon and Alloy Steel Nuts
A588/A588M Specification for High-Strength Low-Alloy
Structural Steel, up to 50 ksi [345 MPa] Minimum Yield
Point, with Atmospheric Corrosion Resistance
A709/A709M Specification for Structural Steel for Bridges
A751 Test Methods, Practices, and Terminology for Chemical Analysis of Steel Products
A871/A871M Specification for High-Strength Low-Alloy
Structural Steel Plate With Atmospheric Corrosion Resistance
B695 Specification for Coatings of Zinc Mechanically Deposited on Iron and Steel
D3951 Practice for Commercial Packaging
F436 Specification for Hardened Steel Washers
F606 Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners,
Washers, Direct Tension Indicators, and Rivets
F788/F788M Specification for Surface Discontinuities of
Bolts, Screws, and Studs, Inch and Metric Series
F1470 Practice for Fastener Sampling for Specified Mechanical Properties and Performance Inspection
F1789 Terminology for F16 Mechanical Fasteners
G101 Guide for Estimating the Atmospheric Corrosion Resistance of Low-Alloy Steels
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at [email protected]. For Annual Book of ASTM
Standards volume information, refer to the standards Document Summary page on
the ASTM website.
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F1852 11
NOTE 1ANSI/ASME Subcommittee B 18.2.1 is currently preparing an American Standard to cover dimensional requirements for this product. Upon
publication, these dimensions will be replaced with a reference to the American Standard for the dimensional requirements.
FIG. 1 Head and Spline Dimensions Inches
That is, one tension control bolt component lot, one nut
component lot, and one washer component lot which are
shipped as an assembly.
3.1.2 component lotcomponent lot, for the purpose of
assigning an identification number and from which test
samples shall be selected, shall consist of all tension control
bolts, all nuts or all washers processed essentially together
through all operations to the shipping container, of which each
component has the following common characteristics: heat
number (mill heat); ASTM designation and grade or type, as
applicable; nominal dimensions (size) and head style; heat
treatment lot; and coating lot, if applicable.
3.1.3 secondary processingany processing performed by
any entity on the assemblies or individual components after
initial testing.
3.1.4 tension control boltbolt that includes an integral
spline end which extends beyond the threaded portion of the
bolt. The fastener is to be tightened using a special electric
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F1852 11
wrench and socket system which has an inner socket that
engages the spline end and with an outer socket that engages
and turns the nut.
3.1.5 tension control bolt assemblytension control bolt,
nut and washer combination.
4. Classification
4.1 The tension control bolts are designed by type denoting
chemical composition as follows:
4.1.1 Type 1Plain carbon, carbon boron, or alloy steel.
4.1.2 Type 3Weathering steel. Atmospheric corrosion resistance and weathering characteristics are comparable to that
of steels in Specifications A242/A242M, A588/A588M, A709/
A709M, A871/A871M, (see 7.1.2).
5. Ordering Information
5.1 Orders for assemblies shall include the items of information below. Optional items not on the purchase order shall
be considered as not being required, (see Note 1):
5.1.1 Quantity of assemblies
5.1.2 Size, include nominal tension control bolt diameter
and length (without the spline end)
5.1.3 Name of product, that is, twist off type tension control
bolt/nut/washer assemblies,
5.1.4 Head Style (see 10.1.1),
5.1.5 Type of Assembly, that is; Type 1 or Type 3
5.1.6 ASTM designation and year of publication,
5.1.7 Mechanically zinc coated, if required, and
5.1.8 Special requirements, if required
NOTE 1A typical order description follows: 2520 assemblies, 34 in.
diameter by 2 in. long Tension Control Bolt/Nut/Washer Assemblies,
Round Heads, Type 1 ASTM F1852.
Nut Specification,
Class and Finish
A563 DH Plain
A563 C Plain
Washer Specification,
Type and Finish
F436 Type 1
Plain
Type 1
Mechanical Zinc
Coated
A563 DH
Mechanical Zinc Coated
F436Type 1
Mechanical Zinc Coated
Type 3
Plain
F436Type 3 Plain
A
ASTM A194/A194M-2H plain nuts are a suitable alternative for Type 1 plain
nuts.
6.6.4 All nuts shall be Heavy Hex. All washers used in the
assembly shall be circular and through hardened.
7. Chemical Composition
7.1 Tension Control Bolts:
7.1.1 Type 1 tension control bolts shall be plain carbon
steel, carbon boron steel, or alloy steel, at the manufacturers
option, and shall conform to one of the chemical compositions
specified in Table 1.
7.1.2 Type 3 tension control bolts shall be weathering steel
and shall conform to one of the chemical compositions,
specified in Table 2. The selection of the chemical composition
A, B, C, D, E, or F, shall be at the option of the manufacturer.
See Guide G101 for method of estimating the atmospheric
corrosion resistance of low alloy steels.
7.1.3 Product analysis, when performed, shall be made from
finished material representing each lot. To meet the specification, the chemical composition thus determined shall conform
to the requirements specified in Table 1 or Table 2 as
applicable.
7.1.4 Heats of steel to which bismuth, selenium, tellurium,
or lead has been intentionally added shall not be permitted.
7.1.5 For Type 1 bolts made from plain carbon steel or alloy
steel, heats of steel which boron has been intentionally added
shall not be permitted.
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TABLE 1 Chemical Requirements for Type 1 Tension Control
Bolts
Element
Carbon
Manganese, min
Phosphorus, max
Sulfur, max
Silicon
Boron
Element
Carbon
Manganese, min
Phosphorus, max
Sulfur, max
Silcon
Boron
Element
Carbon
Manganese
Phosphorus, max
Sulfur, max
Silicon
Boron
Alloying Elements
Carbon Steel
Heat
Product
Analysis
Analysis
0.30 to 0.52
0.28 to 0.55
0.60
0.57
0.040
0.048
0.050
0.058
0.15 to 0.30
0.13 to 0.32
See 7.1.5 and 7.1.6
Carbon Boron Steel
Heat
Product
Analysis
Analysis
0.30 to 0.52
0.28 to 0.55
0.60
0.57
0.040
0.048
0.050
0.058
0.10 to 0.30
0.08 to 0.32
0.0005 to 0.003
0.0005 to 0.003
Alloy Steel
Heat
Product
Analysis
Analysis
0.30 to 0.52
0.28 to 0.55
0.60
0.57
0.035
0.040
0.040
0.045
0.15 to 0.35
0.13 to 0.37
See 7.1.5 and 7.1.6
A
Steel, as defined by the American Iron and Steel Institute, shall be considered
to be alloy when the maximum of the range given for the content of alloying
elements exceeds one or more of the following limits: manganese, 1.65 %, silicon,
0.60 %, copper, 0.60 %; or in which a definite range or a definite minimum quantity
of any of the following elements is specified or required within the limits of the
recognized field of constructional alloy steels: aluminum, chromium up to 3.99 %,
cobalt, columbium, molybdenum, nickel, titanium, tungsten, vanadium, zirconium,
or any other alloying elements added to obtain a desired alloying effect.
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F1852 11
TABLE 2 Chemical Requirements for Type 3 Tension Control BoltsA
Composition, %
A
Carbon:
Heat Analysis
Product Analysis
0.33 to 0.40
0.31 to 0.42
0.38 to 0.48
0.36 to 0.50
0.15 to 0.25
0.14 to 0.26
0.15 to 0.25
0.14 to 0.26
0.20 to 0.25
0.18 to 0.27
0.20 to 0.25
0.19 to 0.26
Manganese:
Heat Analysis
Product Analysis
0.90 to 1.20
0.86 to 1.24
0.70 to 0.90
0.67 to 0.93
0.80 to 1.35
0.76 to 1.39
0.40 to 1.20
0.36 to 1.24
0.60 to 1.00
0.56 to 1.04
0.90 to 1.20
0.86 to 1.24
Phosphorus:
Heat Analysis
Product Analysis
0.040 max
0.045 max
0.06 to 0.12
0.06 to 0.125
0.035 max
0.040 max
0.040 max
0.055 max
0.040 max
0.045 max
0.040 max
0.045 max
Sulfur:
Heat Analysis
Product Analysis
0.050 max
0.055 max
0.050 max
0.055 max
0.040 max
0.045 max
0.050 max
0.050 max
0.040 max
0.045 max
0.040 max
0.045 max
Silicon:
Heat Analysis
Product Analysis
0.15 to 0.35
0.13 to 0.37
0.30 to 0.50
0.25 to 0.55
0.15 to 0.35
0.13 to 0.37
0.25 to 0.50
0.20 to 0.55
0.15 to 0.35
0.13 to 0.37
0.15 to 0.35
0.13 to 0.37
Nickel:
Heat Analysis
Product Analysis
0.25 to 0.45
0.22 to 0.48
0.50 to 0.80
0.47 to 0.83
0.25 to 0.50
0.22 to 0.53
0.50 to 0.80
0.47 to 0.83
0.30 to 0.60
0.27 to 0.63
0.20 to 0.40
0.17 to 0.43
Copper:
Heat Analysis
Product Analysis
0.25 to 0.45
0.22 to 0.48
0.20 to 0.40
0.17 to 0.43
0.20 to 0.50
0.17 to 0.53
0.30 to 0.50
0.27 to 0.53
0.30 to 0.60
0.27 to 0.63
0.20 to 0.40
0.17 to 0.43
Chromium
Heat Analysis
Product Analysis
0.45 to 0.65
0.42 to 0.68
0.50 to 0.75
0.47 to 0.83
0.30 to 0.50
0.27 to 0.53
0.50 to 1.00
0.45 to 1.05
0.60 to 0.90
0.55 to 0.95
0.45 to 0.65
0.42 to 0.68
Vanadium:
Heat Analysis
Product Analysis
0.020 min
0.010 min
Molybdenum:
Heat Analysis
Product Analysis
0.06 max
0.07 max
0.10 max
0.11 max
Titanium:
Heat Analysis
Product Analysis
0.05 max
A
B
Designations A, B, C, D, E, and F are classes of material used for Type 3 tension control bolts. Selection of a class shall be at the option of the bolt manufacturer.
These elements are not specified or required. They shall be present only as residuals.
Rockwell C
Min.
Max.
Min.
Max.
12
253
...
319
319
25
...
34
34
118 in.
223
...
286
286
19
...
30
30
to 1 in., incl
Bolts having a length less than three times the diameter, see 8.2.3.
D = Nominal diameter or thread size.
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TABLE 4 Tensile Requirements for Full Size Tension Control Bolts
Bolt Size,
Threads per in.
and Series
Designation
Column 1
12 in. 13 UNC
58 in. 11 UNC
34 in. 10 UNC
78 in. 9 UNC
Tensile Strength
lbs, min, lbf
Column 3
17 050
27 100
40 100
55 450
Proof Load
Length
Measurement
Method, lbs
Column 4
12 050
19 200
28 400
39 250
0.606
0.763
72 700
80 100
51 500
56 450
1 in. 8 UNC
118 in. 7 UNC
Alternative Proof
LoadB Yield
Strength Method
min. lbs
Column 5
13 050
20 800
30 700
42 500
55 750
61 800
A
The stress area is calculated as follows:
As = 0.7854 [D - (0.9743/n)]2
where:
As = stress area, in.2
D = nominal bolt size, and
n = threads per inch.
B
Column 3
120 000 psi
105 000 psi
Tension
1 000 of lbs (kips),
min (For
Information Only)B
Column 1
13 000
20 000
29 000
Column 2
12
19
28
78 9 UNC
1 8 UNC
41 000
54 000
39
51
118 7 UNC
59 000
56
13 UNC
58 11 UNC
34 10 UNC
12
The manufacturers acceptance test tension values are 5 % higher than the
tension in Column 2 and are rounded to the nearest 1000 lbs.
B
The values in Column 2 are excerpts from the Research Council Specification
for Structural Joints Using ASTM A325 and A490 Bolts. They are equal to 70 % of
the specified minimum tensile strength for tests of full size A325 bolts with UNC
threads tested in axial tension and are rounded to the nearest 1000 pounds (kips).
Column 4
85 000 psi
74 000 psi
Column 5
92 000 psi
81 000 psi
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13.5.8 When tested in accordance with the required sampling plan, a component lot shall be rejected if any of the test
specimens fail to meet the applicable requirements.
14. Test Methods
14.1 Perform chemical analyses in accordance with Test
Methods, Practices, and Terminology A751.
14.2 Tensile and HardnessConduct tensile and hardness
tests in accordance with Test Methods F606 using the wedge
tension testing of full size product method to determine full
size tensile strength.
14.3 Proof LoadConduct proof load tests in accordance
with Test Methods F606 Method 1, Length Measurement, or
Method 2, Yield Strength: at the option of the manufacturer.
14.4 Assembly Installation Tension Test:
14.4.1 Test Conditions Conduct tests at an ambient temperature between 50 and 90 F (10 and 32C).
14.4.2 Test Device:
14.4.2.1 The tension measuring device shall be capable of
measuring the assembly tension after torquing.
14.4.2.2 The tension measuring device shall be calibrated in
1000 lb (454 kg) increments.
14.4.2.3 Calibrate the tension measuring device (and any
other equipment) based on the frequency of use and the
equipment manufacturers recommendation, but not less than
one time per year.
14.4.3 Installation and Tension Test:
14.4.3.1 Install the tension control bolt, nut, washer, and
appropriate spacer washer(s) in the tension measuring device.
The device shall not restrain the head from turning.
14.4.3.2 Install the washer(s) under the nut such that three to
five threads of the bolt are located between the bearing face of
the nut and the underside of the bolt head using the washer
furnished with the assembly in contact with the nut.
14.4.3.3 Initially tighten the assembly using a hand wrench
by turning the nut to produce the setting tension specified
below.
Setting Tension
Bolt Diameter, in.
1 2
5 8
3 4
7 8
1
1 1 8
Tension, 1000 lb
1 to 3
2 to 4
3 to 5
4 to 6
5 to 7
6 to 8
15. Inspection
15.1 If the inspection described in 15.2 is required by the
purchaser, it shall be specified in the inquiry and contract or
order.
15.2 The purchasers quality assurance representative shall
have free entry to all parts of the manufacturers works or
suppliers place of business, that concern the manufacture or
supply of the assemblies. The manufacturer or supplier shall
afford the purchasers quality assurance representative all
reasonable facilities to satisfy him that the assemblies are being
furnished in accordance with this specification. All tests and
inspections required by the specification that are requested by
the purchasers representative shall be made before shipment,
and shall be conducted so as not to interfere unnecessarily with
the operation of the manufacturers or suppliers operations.
16. Rejection and Rehearing
16.1 Disposition of nonconforming sets shall be in accordance with Guide F1470 the section titled Disposition of
Nonconforming Lots.
17. Certification
17.1 The manufacturer or supplier, whichever is the responsible party as defined in Section 18, shall furnish the purchaser
a test report for each lot that includes the following:
17.1.1 Heat analysis and heat number of each component
(bolt, nut and washer), and a statement certifying that heats
having the elements listed in 7.1.4 and 7.1.5 intentionally
added were not used to produce the tension control bolts,
17.1.2 Results of hardness, tensile and proof load tests of
each component (bolt, nut and washer),
17.1.3 Results of Assembly Lot Installation Tension
TestsAt the manufacturers option the mean and standard
deviations may be reported,
17.1.4 Results of zinc coating thickness measurements,
17.1.5 Results of visual inspection for bursts,
17.1.6 Statement of compliance with dimensional and
thread fit requirements,
17.1.7 Assembly lot number, individual component lot
numbers for bolt-nut-washer, and purchase order number,
17.1.8 ASTM specification number, type, and issue date,
17.1.9 Complete mailing address of responsible party, and
17.1.10 Title and signature of the individual assigned certification responsibility by the company officers.
17.2 Failure to include all the required information on the
test report shall be cause for rejection.
18. Responsibility
18.1 The party responsible for the assemblies shall be the
organization that supplies the assemblies to the purchaser.
19. Product Marking
19.1 Manufacturers Identification All components of each
assembly shall be marked by the manufacturer with a unique
identifier to identify the manufacturer.
19.2 Grade Identification:
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19.2.1 Type 1 tension control bolts shall be marked
A325TC, and at the manufacturers option, with three radial
lines 120 apart.
19.2.2 Type 3 tension control bolts shall be marked
A325TC with all characters underlined. Manufacturers shall
be permitted to use additional marks indicating the bolt is a
weathering type.
21. Keywords
20.1 Packaging:
20.1.1 Unless otherwise specified, packaging shall be in
accordance with Practice D3951.
21.1 alternate design fasteners; bolts; carbon steel; fasteners; spline end; structural; tension control bolt; tension control
bolt assembly; twist-off bolt; weathering steel
SUMMARY OF CHANGES
Committee F16 has identified the location of selected changes to this standard since the last issue (F185208)
that may impact the use of this standard.
(1) Revised 8.2 to clarify nominal length.
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