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Aggregate Planning Transportation (Production) Problem in MS Excel

REAL ILLUSTRATION OF TRANSPORATION PROBLEM IN EXCEL TO SOLVE PRODUCTION PLANNING (AGGREGATE PLANNING) PROBLEM. IMPORTANT: Download file in excel (.xlsx) to view it. © SUBHRODIP SENGUPTA “RIGHTS OF COMMONS ASSERTED. UNAUTHORISED COPY PROHIBITED” Contact Subhrodip Sengupta, +919910634954. Email :[email protected] To accompany: Else_Cable_India_Final Exam_Aggregate_planning.docx (on Scribd) https://docs.google.com/document/d/1wi_-WU7q-vQ9msub5mtaHvO_rCe7jp_pWGy3IqCTnfY Download and View in MS Excel. Comments already there on how the summation is done in formula (View in Excel 2010 or later). Like and Comment, Share! Feel free to ask me if you have any issues unsolved. AM a professional Quant coach. Classes On Demand available.
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© © All Rights Reserved
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Download as XLSX, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
299 views53 pages

Aggregate Planning Transportation (Production) Problem in MS Excel

REAL ILLUSTRATION OF TRANSPORATION PROBLEM IN EXCEL TO SOLVE PRODUCTION PLANNING (AGGREGATE PLANNING) PROBLEM. IMPORTANT: Download file in excel (.xlsx) to view it. © SUBHRODIP SENGUPTA “RIGHTS OF COMMONS ASSERTED. UNAUTHORISED COPY PROHIBITED” Contact Subhrodip Sengupta, +919910634954. Email :[email protected] To accompany: Else_Cable_India_Final Exam_Aggregate_planning.docx (on Scribd) https://docs.google.com/document/d/1wi_-WU7q-vQ9msub5mtaHvO_rCe7jp_pWGy3IqCTnfY Download and View in MS Excel. Comments already there on how the summation is done in formula (View in Excel 2010 or later). Like and Comment, Share! Feel free to ask me if you have any issues unsolved. AM a professional Quant coach. Classes On Demand available.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Period

1
2
3
4
5
6
7
8
9

Actual Demand
Forecasts
39773
39773
36985.8
36289
55588 51867.56
45891 47086.31
55056 53462.06
32974 37071.61
57803 53656.72
33792 37764.94
63321

Actual Vs. Predicted vs. Moving averages


70000
60000
50000
40000
30000
20000
10000
0
0

Actual Demand

Forecasts

2 per. Mov. Avg. (Actual Demand )

2 per. Mov. Avg. (Forecasts)

dicted vs. Moving averages

2 per. Mov. Avg. (Forecasts)

Period
S1
S2
S3
S4
S5
S6
S7
S8
S9
S10
S11
S12
S13
S14
S15
S16
DD

D1
D2
D3
R1
39773 1827
0
O1
0
0
0
R2
0 35159 6441
O2
0
0
0
R3
0
0 41600
O3
0
0 3826
R4
0
0
0
O4
0
0
0
R5
0
0
0
O5
0
0
0
R6
0
0
0
O6
0
0
0
R7
0
0
0
O7
0
0
0
R8
0
0
0
O8
0
0
0
39773 36986 51868
39773 36986 51868
Total Production
2E+06
Cost
Inventory&Sales
3199
Cost
Total Cost
2E+06

4
D4
0
0
0
0
0
0
41600
5486
0
0
0
0
0
0
0
0
47086
47086

5
D5

6
D6

7
D7

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
41600
0
0
11862
0
0
0 37072 4528
0
0
0
0
0 41600
0
0 7528
0
0
0
0
0
0
53462 37072 53657
53462 37072 53657

8 Slack Supply
D8
Dummy y
0
0 41600 ####
0 20800
0 ####
0
0 41600 ####
0 20800
0 ####
0
0 41600 ####
0 16974 3826 ####
0
0 41600 ####
0 15314 5486 ####
0
0 41600 ####
0 8938 11862 ####
0
0 41600 ####
0 20800
0 ####
0
0 41600 ####
0 13272 7528 ####
16965 24635 16965 ####
20800
0 20800 ####
37765
37765

####
####
####
####
####
####
####
####
####
####
####
####
####
####
####
####

Deriving new parameters or decision variables if you need.


Mi = Regular time production (Maximum) during period i
Yi = Overtime production (Maximum) during period i
Di = Demand during period i
Ii = Inventory at the end of period i, Pi =Pre-order
r = Regular time cost of production, per unit
v = Over time cost of production, per unit
h = Cost of carrying the inventory per unit per period.
Min TC =

s.t
The Excel sheet with solver notes is attached.

Microsoft Excel 15.0 Answer Report


Worksheet: [Book1]Sheet2
Report Created: 08-01-2015 15:24:29
Result: Solver found a solution. All Constraints and optimality conditions are satisfied.
Solver Engine
Solver Options

Objective Cell (Min)


Cell
Name
Original Value
$D$23 Total Cost D2 1752121.122

Variable Cells
Cell
Name
$C$3:$K$18

Original Value

Constraints
Cell
Name
Cell Value
$C$19:$J$19 = $C$20:$J$20
$N$3:$N$18 = $M$3:$M$18

Final Value
1752121.122

Final Value

Formula

Integer

Status Slack

Microsoft Excel 15.0 Sensitivity Report


Worksheet: [Book1]Sheet2
Report Created: 08-01-2015 15:24:31

Variable Cells
Final
Value

Reduced
Cost

Objective
Coefficient

Allowable
Increase

Allowable
Decrease

Final
Cell
Name
Value
$C$19:$J$19 = $C$20:$J$20

Shadow
Price

Constraint
R.H. Side

Allowable
Increase

Allowable
Decrease

Cell
Name
$C$3:$K$18

Constraints

$N$3:$N$18 = $M$3:$M$18

Microsoft Excel 15.0 Limits Report


Worksheet: [Book1]Sheet2
Report Created: 08-01-2015 15:24:32

Objective
Cell
Name
$D$23 Total Cost D2

Variable
Cell
Name
$C$3:$K$18

Value
1752121.122

Value

Lower
Limit

Objective
Result

Upper
Limit

Objective
Result

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