3.2 L 177 KW Motronic, Engine Code BFH

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Page 1 of 19
Current Flow Diagram

No. 102 / 1
Edition 01.2006

3.2 l/177 kW Motronic, engine code BFH


from July 2002
Notes:
For information concerning


Position of relays and fuses

Multi-pin connections
Control units and relays
Earth connections




List of Fitting Locations!


For information concerning


Fault Finding Programs

guided fault finding

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Page 2 of 19

No. 102 / 2

Current Flow Diagram

Alternator, starter
A
- Battery
B
- Starter
C
- Alternator
C1
- Voltage regulator
D
- Ignition/starter switch
J59
- X-contact relief relay
J207 - Starter inhibitor relay, on the 13 position additional relay
carrier
S163 - Fuse 2 (30) in fuse holder on battery
S176 - Fuse 4 (30) in fuse holder on battery
S177 - Fuse 5 (30) in fuse holder on battery
T2e
- 2-pin connector, near starter (in models without air
conditioning system)
T4
- 4-pin connector, near starter (in models with air conditioning
system)
T6
- 6-pin connector, brown, in connector protective housing, on
left in plenum chamber
- Screw connection 1 (30), on relay plate
500
502
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- Screw connection (30a), on relay plate


- only models with manual gearbox
- only models with 02E double clutch gearbox 02E (DSG)

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Page 3 of 19
Current Flow Diagram

No. 102 / 3

Motronic current supply relay


D
- Ignition/starter switch
J271 - Motronic current supply relay, in protective housing on left in
engine compartment (control number 428)
S229 - Fuse 29 in fuse holder
S237 - Fuse 37 in fuse holder
T6
- 6-pin connector, brown, in connector protective housing, on
left in plenum chamber
- Screw connection 2 (30), on relay plate
501
A2
A32
A98
A104
D78

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- Positive connection (15), in dash panel wiring harness


- Positive connection (30), in dash panel wiring harness
- Positive connection 4 (30), in dash panel wiring harness
- Positive connection 2 (15), in dash panel wiring harness
- Positive connection 1 (30a), in engine compartment wiring
harness
- only models with 02E double clutch gearbox 02E (DSG)

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Page 4 of 19
Current Flow Diagram

No. 102 / 4

Motronic control unit, ignition system


J220 - Motronic control unit, in centre plenum chamber
N70
- Ignition coil 1 with output stage
N127 - Ignition coil 2 with output stage
N291 - Ignition coil 3 with output stage
P
- Spark plug connector
Q
- Spark plugs
T2
- 2-pin connector, in left engine compartment
T4a
- 4-pin connector
T4b
- 4-pin connector
T4c
- 4-pin connector
T6
- 6-pin connector, brown, in connector protective housing, on
left in plenum chamber
T121 - 121-pin connector
- Earth point, on engine block
18
85
281
A104
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- Earth connection -1-, in engine compartment wiring harness


- Earth connection 1, in engine wiring harness
- Positive connection 2 (15), in dash panel wiring harness

D51

- Positive connection 1 (15), in engine compartment wiring


harness

D78

- Positive connection 1 (30a), in engine compartment wiring


harness

D173
D181

- Connection (87), in engine wiring harness


- Connection 2 (87a), in engine compartment wiring harness

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Page 5 of 19
Current Flow Diagram

No. 102 / 5

Motronic control unit, ignition system, inlet camshaft control valve


J220 - Motronic control unit, in centre plenum chamber
N205 - Inlet camshaft control valve 1
N292 - Ignition coil 4 with output stage
N318 - Exhaust camshaft control valve 1
N323 - Ignition coil 5 with output stage
N324 - Ignition coil 6 with output stage
P
- Spark plug connector
Q
- Spark plugs
T4d
- 4-pin connector
T4e
- 4-pin connector
T4f
- 4-pin connector
T121 - 121-pin connector
- Earth connection 1, in engine wiring harness
281

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Page 6 of 19

No. 102 / 6

Current Flow Diagram

Motronic control unit, throttle valve module, variable intake


manifold change-over valve, continued coolant circulation pump,
heater element for crankcase breather
G186 - Throttle valve drive, electric throttle
G187 - Throttle valve drives angle sender 1, electric throttle
G188 - Throttle valve drives angle sender 2, electric throttle
J220 - Motronic control unit, in centre plenum chamber
J293 - Radiator fan control unit
J338 - Throttle valve module
N79
- Heater element for crankcase breather
N156 - Variable intake manifold change-over valve
T6a
- 6-pin connector
T10
- 10-pin connector, orange, in connector protective housing, on
left in plenum chamber
T10w - 10-pin connector, white, in connector protective housing, on
left in plenum chamber
T14
- 14-pin connector
T14a - 14-pin connector, near battery
T121 - 121-pin connector
V51
- Continued coolant circulation pump
- Earth connection 1, in engine compartment wiring harness
85

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608
D173

**

- Earth point, in centre of plenum chamber


- Connection (87), in engine wiring harness
- connection air conditioning system

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Page 7 of 19
Current Flow Diagram

No. 102 / 7

Motronic control unit, engine speed sender, Hall sender, coolant


temperature sender
G2
- Coolant temperature sender
G28
- Engine speed sender
G40
- Hall sender
G62
- Coolant temperature sender
G163 - Hall sender 2
J220 - Motronic control unit, in centre plenum chamber
T3
- 3-pin connector, near intake manifold
T14a - 14-pin connector, near battery
T121 - 121-pin connector
- Earth connection (sender earth), in engine wiring harness
220

D101

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- Connection 1, in engine compartment wiring harness

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Page 8 of 19
Current Flow Diagram

No. 102 / 8

Motronic control unit, knock sensors


G61
- Knock sensor 1
G66
- Knock sensor 2
J220 - Motronic control unit, in centre plenum chamber
T3a
- 3-pin connector, in rear engine compartment
T121 - 121-pin connector
- Earth connection -2-, in engine compartment wiring harness
131
139
220
608

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- Earth connection (sender earth), in Motronic wiring harness


- Earth connection (sender earth), in engine wiring harness
- Earth point, in centre of plenum chamber

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Page 9 of 19
Current Flow Diagram

No. 102 / 9

Motronic control unit, injectors


J220 - Motronic control unit, in centre plenum chamber
N30
- Injector, cylinder 1
N31
- Injector, cylinder 2
N32
- Injector, cylinder 3
N33
- Injector, cylinder 4
N83
- Injector, cylinder 5
N84
- Injector, cylinder 6
T14a - 14-pin connector, near battery
T121 - 121-pin connector
- Connection (injectors), in engine compartment wiring harness
D95

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Page 10 of 19
Current Flow Diagram

No. 102 / 10

Motronic control unit


J104 - ABS control unit with EDL
J220 - Motronic control unit, in centre plenum chamber
J743 - Mechatronic unit for double clutch gearbox, in gearbox
S283 - Brake vacuum pump fuse (on relay plate)
T6k
- 6-pin connector
T10
- 10-pin connector, orange, in connector protective housing, on
left in plenum chamber
T10w - 10-pin connector, white, in connector protective housing, on
left in plenum chamber
T20e - 20-pin connector
T47a - 47-pin connector, on ABS/ABS control unit with EDL/ ASR/
ESP
T121 - 121-pin connector
V192 - Vacuum pump for brakes
- Earth point, on right in plenum chamber
609

A121
A122

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- Connection (high bus), in dash panel wiring harness


- Connection (low bus), in dash panel wiring harness
- only models with 02E double clutch gearbox 02E (DSG)

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Page 11 of 19
Current Flow Diagram

No. 102 / 11

Motronic control unit, accelerator position sender, lambda probe


G39
- Lambda probe
G79
- Accelerator position sender
G185 - Accelerator position sender -2J220 - Motronic control unit, in centre plenum chamber
T6b
- 6-pin connector
T6c
- 6-pin connector, near catalytic converter
T10h - 10-pin connector, blue, in connector protective housing, on
left in plenum chamber
T121 - 121-pin connector
- Positive connection (87a), in Motronic wiring harness
E7

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Page 12 of 19
Current Flow Diagram

No. 102 / 12

Motronic control unit, lambda probe after catalytic converter,


lambda probe 2, exhaust flap valve
G108 - Lambda probe 2
G130 - Lambda probe after catalytic converter
J220 - Motronic control unit, in centre plenum chamber
N321 - Exhaust flap 1 valve
T4g
- 4-pin connector, near catalytic converter
T6d
- 6-pin connector, near catalytic converter
T14a - 14-pin connector, near battery
T121 - 121-pin connector

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Page 13 of 19
Current Flow Diagram

No. 102 / 13

Motronic control unit, cruise control system switch, lambda probe


2 after catalytic converter
E45
- Cruise control system switch**
E227 - Cruise control system (CCS) SET button**
G131 - Lambda probe 2 after catalytic converter
J220 - Motronic control unit, in centre plenum chamber
T4h
- 4-pin connector, near catalytic converter
T10e - 10-pin connector, black, in connector protective housing, on
left in plenum chamber
T10s - 10-pin connector, next to steering column
T121 - 121-pin connector
- Connection (15a), in dash panel wiring harness
A20
E7
E30

**

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- Positive connection (87a), in Motronic wiring harness


- Connection (87a), in engine wiring harness

- only models with GND, models with multifunction display


Current Flow Diagram multifunction steering wheel for cruise
control system and radio

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Page 14 of 19
Current Flow Diagram

No. 102 / 14

Motronic control unit, secondary air pump relay, secondary air


pump motor, clutch pedal switch, brake pedal switch, brake light
switch
F
- Brake light switch
F36
- Clutch pedal switch
F47
- Brake pedal switch
J220 - Motronic control unit, in centre plenum chamber
J299 - Secondary air pump relay, in protective housing on left in
engine compartment (control number 100)
S13
- Fuse 13 in fuse holder
T4q
- 4-pin connector
T10e - 10-pin connector, black, in connector protective housing, on
left in plenum chamber
T10w - 10-pin connector, white, in connector protective housing, on
left in plenum chamber
T121 - 121-pin connector
V101 - Secondary air pump motor
- Connection (54), in dash panel wiring harness
A18
A20
E53
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- Connection (15a), in dash panel wiring harness


- Connection 2 (87a), in Motronic wiring harness

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Page 15 of 19

No. 102 / 15

Current Flow Diagram

Motronic control unit, air mass meter, fuel pump relay, secondary
air inlet valve, active charcoal filter system solenoid valve 1
G70
- Air mass meter
J17
- Fuel pump relay
J220 - Motronic control unit, in centre plenum chamber
J234 - Airbag control unit, behind the lower console
J255 - Climatronic control unit
N80
- Activated charcoal filter system solenoid valve 1
N112 - Secondary air inlet valve
T6
- 6-pin connector, brown, in connector protective housing, on
left in plenum chamber
T10
- 10-pin connector, orange, in connector protective housing, on
left in plenum chamber
T16b - 16-pin connector
T17a - 17-pin connector, behind centre dash panel
T75
- 75-pin connector
T121 - 121-pin connector
- Connection (speed signal), in dash panel wiring harness
A27

A125

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- Connection (crash signal), in dash panel wiring harness


- only models with Climatronic

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Page 16 of 19

No. 102 / 16

Current Flow Diagram

Fuel pump, fuel gauge sender, coolant shortage indicator sender


G
- Fuel gauge sender
G6
- Fuel pump
G32
- Coolant shortage indicator sender
G169 - Fuel gauge sender 2
S228 - Fuse 28 in fuse holder
S232 - Fuse 32 in fuse holder
S234 - Fuse 34 in fuse holder
S243 - Fuse 43 in fuse holder
T6
- 6-pin connector, brown, in connector protective housing, on
left in plenum chamber
T14a - 14-pin connector, near battery
- Earth point, next to steering column
42
49
135
269
504
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A99
A100
A101
E30
E53

--**

- Earth point, on steering column


- Earth connection 2, in dash panel wiring harness
- Earth connection (sender earth) 1, in dash panel wiring
harness
- Screw connection (87F), on relay plate
- Connection 1 (87), in dash panel wiring harness
- Connection 2 (87), in dash panel wiring harness
- Connection 3 (87), in dash panel wiring harness
- Connection (87a), in engine wiring harness
- Connection 2 (87a), in Motronic wiring harness
- only models with 02E double clutch gearbox 02E (DSG)
- only models without Climatronic

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Page 17 of 19

No. 102 / 17

Current Flow Diagram

Dash panel insert, oil pressure warning, oil level/oil temperature


sender, speedometer sender
F1
- Oil pressure switch
G22
- Speedometer sender (Hall sender, on gearbox)
G266 - Oil level and oil temperature sender**
J285 - Control unit with display in dash panel insert
K3
- Oil pressure warning lamp
K38
- Oil level warning lamp**
S5
- Fuse 5 in fuse holder
S7
- Fuse 7 in fuse holder
T14a - 14-pin connector, near battery
T32
- 32-pin connector, blue
T32a - 32-pin connector, green
- Positive connection 1 (15), in interior wiring harness
B163

**

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- only flexible service interval display

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Page 18 of 19
Current Flow Diagram

No. 102 / 18

Dash panel insert, coolant temperature/coolant shortage indicator,


fuel gauge, rev. counter, speedometer, alternator warning lamp
G1
- Fuel gauge
G3
- Coolant temperature gauge
G5
- Rev. counter
G21
- Speedometer
H3
- Buzzer
J285 - Control unit in dash panel insert
K2
- Alternator warning lamp
K28
- Coolant temperature and coolant shortage warning lamp
K105 - Reserve fuel warning lamp
T12a - 12-pin connector, Climatronic connection only
T32
- 32-pin connector, blue
- Connection (door contact switch), in dash panel wiring
A13
harness
A27

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- Connection (speed signal), in dash panel wiring harness

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Page 19 of 19

No. 102 / 19

Current Flow Diagram

Dash panel insert, electronic power control fault lamp, cruise


control system warning lamp, multifunction display, ambient
temperature indicator, exhaust emissions warning lamp, selfdiagnosis connection
E86
- Multifunction display call-up button
E109 - Multifunction display memory switch
G17
- Ambient temperature sensor
J119 - Multifunction display
J255 - Climatronic control unit
J285 - Control unit in dash panel insert
J533 - Data bus diagnostic interface, in dash panel insert
K31
- Cruise control system warning lamp
K83
- Exhaust emissions warning lamp
K132 - Electric power control fault lamp
T6e
- 6-pin connector
T12a - 12-pin connector, behind centre dash panel
T16
- 16-pin connector, in centre dash panel, self-diagnosis
connection
T20
- 20-pin connector
T32
- 32-pin connector, blue
T32a - 32-pin connector, green
- Connection (diagnosis wire K), in dash panel wiring harness
A76

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**
--

- only models without Climatronic


- only models with Climatronic

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