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Advant Controller 160

Advant Controller 160 B

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416 views4 pages

Advant Controller 160

Advant Controller 160 B

Uploaded by

BM
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Advant OCS

Open Control System


Advant Controller 160

The process controller


that keeps on running

The scaleable process controller for


advanced applications
Advant Controller 160 is the most advanced
process controller in the Advant Controller 100
series. It is a scaleable controller offering a full
complement of control and communication
functions. It is designed to suit a wide range of
industrial applications, from small to mediumsize, from logic to loops, either standing alone
or as part of an Advant OCS system. To increase overall system reliability, all central
components may be configured to include
redundancy.
It manages all forms of control logic,
sequences, loops, counting and arithmetic.
And it supports true sequential event recording by time tagging events on input modules
with a 1 ms resolution.
It offers an RS 232 interface for MODBUS I
or for remote terminal communications.
It is as suitable for stand-alone applications
as for distributed systems, on its own or in
conjunction with other members of the
Advant OCS Open Control System.
It offers ample processing power with 31 userdefinable, independent tasks, each running at
its own execution cycle time which can be as
low as 2 ms.
It is perfect to live and grow with, thanks to
its multitude of expansion possibilities and its
on-line programming capabilities.

Advant Controller 160 with


two I/O racks installed in a
cabinet. (I/O terminals in an
adjacent cabinet)

It is configured in a subset of the AMPL


graphic programming language, using Advant
Station 100 Engineering Station.
It stores application programs in non-volatile
memory, not requiring battery back-up. The
program memory is electrically erasable,
permitting instant reprogramming.

Advant Controller 160, when availability is


critically important

Advant Controller 160


with redundant CPUs and
a CPU for MVI

Expandability to suit any plant


Advant Controller 160 can be expanded and
modified, as the plant it controls is expanded
and modified. One way, the most obvious
one, is to add I/O modules to the controller.
This can be done on-line, without shutting it
down. Another expansion method is to add
more I/O racks. A third method is to connect
multiple Advant Controller 160 stations into a
distributed system, using the high performance Advant Fieldbus 100. Up to 80 stations
can be interconnected in this way. To support
the toughest requirements for reliability,
Advant Fieldbus 100 may be installed with full
cable and bus-interface redundancy.

Both coaxial and twisted-pair bus cables may


be used, allowing different bus length. For
immunity against electromagnetic interference,
optical cables and modems are available.
Turning low-cost personal computers
into high-power operator stations
The AdvaSoft for Windows supervisory
software can turn almost any personal

computer into a versatile process operator


station. The PC is connected to Advant
Fieldbus 100 and therefore able to access all
Advant Controller 100 series stations on the
bus for point-and-click-style process supervision and intervention.
All the right system connections
As a member of the Advant OCS automation
system, Advant Controller 160 communicates
with the system over Advant Fieldbus 100.
Various serial links to third-party systems
make the controller the ideal choice for
integrating PLCs into process- or plant-wide
control systems.
The right system reliability
For critical control applications, the station
can be configured to include redundancy in
all central functions such as data processing,
power supply, Advant Fieldbus 100 interfacing and I/O bus extension. Changeover from
the one device to the other is totally bumpless and transparent, even between CPUs.

LFM 97 508

Advant Operator
Workplace
Control Network MB300/300E

Advant Controller
410

Advant Controller
450

S100 I/O

S100 I/O

Advant Station
100
Engineering
Station

AdvaSoft
for
Windows

Advant Fieldbus 100

Advant Controller
110
S600 I/O
Public telephone line
Dial-up mode
RCOM/RCOM+

Advant Controller
110
S600 I/O

(MVI)
External
PLC

Advant Controller
160
S600 I/O

Advant Controller
160
S600 I/O

Advant Fieldbus 100

Advant
Fieldbus 100

Advant Controller
160
S600 I/O

Advant Controller
70
S800 I/O

Graphic application program


development
Advant Controller 160 is configured with the
Windows-based AdvaBuild Function Chart
Builder in AMPL, the graphic configuration/
programming language used throughout
Advant OCS with Master software. It is as
well suited to logic and sequencing as to
arithmetic and continuous control. Application programs are developed graphically,
sheet by sheet, by selecting the required
function blocks and then connecting them
internally and to the process.

The application programs look the same on


paper as on the screen. That is particularly
important when it is time for debugging.
The paper provides overview and the screen
details, including live updating of signal
values and back-tracking of configured
signals to the source.

Advant Station
100
Engineering
Station

All the right process connections


There is a full complement of S600 I/O
modules to choose from for digital and
analog inputs and outputs. The I/O range
covers both d.c and a.c., from low-cost,
high-density modules to high-performance
modules with kilovolt isolation. There is
even an intelligent pulse counter module for
accurate length measuring and positioning
which can cope with pulse frequencies as
high as 100 kHz. And a rotational speed
input module with on-board trip logic which
is suitable for turbine control and other
rotating machine applications.

All S600 I/0-modules are enclosed in sheet


metal covers to IP20 which protect against
electromagnetic interference inside the rack
and against rough handling outside it. The
field wiring is terminated on multi-pole
connectors that plug in on the front of the
modules. This is both space-saving and tidy.

System configuration
showing some of the
communication capabilities
of Advant Controller 160

Technical shortcut
Power supply alternatives
Direct (nonisolated input)
19.2-30 V d.c.
D.c. (isolated input)
110-125/220-250 V d.c.
A.c. (isolated input)
110/120/220/240 V, 47-450 Hz
Basic capacity and performance
The PM 640 CPU: (support for SC 610)
Clock rate:
Program memory, Flash-PROM
The PM 645A CPU: (redundant processing)
Clock rate:
Program memory, Flash-PROM

33 MHz
3.0 MB
33 MHz
3.5 MB

Basic communication ports


PM 640:
RS 232C for Advant Station 100 Engineering Station
RS 232C interface for MODBUS I
PM 645A:
RS 232C for Advant Station 100 Engineering Station
RS 232C interface for MODBUS I
RS-422 (High-speed serial links)
Integrated voter (redundancy management)
Total I/O capacity
I/O channels 3
I/O modules
I/O stations
No. of subracks per I/O station
No. of module slots/subrack 7
Hardware options
Advant Fieldbus 100 redundant, coax cable,
two CI630 9
Advant Fieldbus 100 redundant, coax cable,
one CI630 10
Interface module carrier SC610 2
- RCOM/RCOM+ interface, CI532V01, 2 ch. 2
- MODBUS I interface, CI532V02, 2ch. 2
- Siemens 3964R, CI532V03, 2ch. 2

1
1
1
1
2
1

Up to 1 500
Up to 75
Up to 7
Up to 2
Up to 10

Up to 1
Up to 1
Up to 1
Up to 2
Up to 2
Up to 2

Analog inputs 8
020mA
- 32 channels, single-ended, 12 bits resolution (AI610)
- 16 channels, isolated as group, 12 bits resolution,
CMV=50V, CMRR>100dB (AI625)
10V/ 20mA
- 16 channels, differential, 12 bits resolution, CMV=100V,
CMRR>80dB (at 16,33, 50 or 60 Hz) (AI620)
Pt100 or resistance
- 12 channels, -200600C or 0500, 0,5V, 3- or
4-wire, isolated as one group, 13 bits resolution,
CMRR>100dB (AI630)
Thermocouples
- 14 measuring + 2 reference channels, measuring ranges
C and J, isolated as one group, 12 bits resolution,
CMRR>120dB (AI635)
Analog outputs
020mA
- 16 channels, isolated as one group, 12 bits resolution
(AO610)
10V/ 20mA, 4-20mA, 0-5V, 0-10V, 1-5V
- 8 channels, individually isolated, 12 bits resolution (AO650)

Digital inputs
24 V d.c.
- 32 channels, nonisolated (DI610)
- 32 channels, isolated in four groups, (DI620)
- 32 channels, isolated in four groups, (DI650)4
48 V d.c.
- 32 channels, isolated in four groups, (DI621)
- 32 channels, isolated in four groups, (DI651)4
60 V d.c.
- 32 channels, isolated in four groups, (DI622)
- 32 channels, isolated in four groups, (DI652)4
120 V a.c.
- 16 channels, isolated in four groups, (DI635)
230 V a.c.
- 16 channels, isolated in four groups, (DI636)
Digital outputs
24 V d.c
- 32 channels, max 200mA, short-circuit-proof,
non-isolated (DO610)
- 16 channels, max 2.4A, short-circuit-proof, isolated in 8
groups (DO625) <60 V d.c.
- 32 channels, max 0.5A, short-circuit-proof, isolated in
four groups (DO620) 24250 V a.c./d.c.
- 16 channels (relays). Load current: max. 2A, min. 20mA.
Breaking capacity: a.c.: 500VA, d.c.: 40W (DO630)
Pulse counting
<100 kHz, 5 or 24 V or 13mA d.c.
- 5 counters, each with 2 inputs, 1 strobe and 1 set (24 V
only) inputs, each input individually opto isolated. Counting
modes: Up, Down, Frequency-, Differential, Position,
Rotational speed measurement
Basic software functionality
Program structuring and control, logic, timing, calendar,
registers, multiplexers, counters, code converters,
comparators, switches, arithmetic and interfacing with
Advant Controller 400 and ABB drive controllers.
Support for RCOM/RCOM+ comm. protocol and event
handling on digital input module DI650/DI651/DI652,
Advant Fieldbus 100, and/or RCOM/RCOM+.
Software options 1
- Regulatory control
- Communication by MODBUS I
Cabinets
RE500, IP21, IP41, IP54 5,6 WxDxH:
870x525x2150 (1940) mm, (34.3"x20.7"x84.6" (76.4)")
Notes
1
2
3
4
5
6
7
8
9
10

See Advant OCS Product Guide for Advant Controllers 160 details.
CI532Vxx is plugged into an SC610 module. CPU PM640 needed.
A practical (as opposed to ultimate theoretical) limit.
With event-detection (time-tagging) or pulse-capture capabilities.
Can be combined into bays of multiple cabinets.
Conformers to the NEMA protection classes 1, 2 and 5.
Specific slot assignment rules.
Termination of unused supervised AI needed.
Standard version.
Extended version, with second AF 100.

Argentina Asea Brown Boveri S.A. Buenos Aires. Australia ABB Industrial Systems Pty. Ltd. Lilydale (Melbourne). Austria ABB Industrie Gesellschaft Vienna. Bahrain
ABB ARESCON E.C. Manama. Belgium Asea Brown Boveri S.A. Brussels. Brazil Asea Brown Boveri Ltda. Sao Paulo. Canada Asea Brown Boveri Inc.Toronto.
Chile Asea Brown Boveri S.A. Santiago. China ABB Industrial and Building Systems Ltd. Beijing. Colombia Asea Brown Boveri Ltda. Bogota. Czech Republic Asea Brown
Boveri S.r.o. Praha. Denmark ABB Energi & Industri A/S Skovlunde. Finland ABB Industry OY Helsinki. France ABB Industrie S.N.C. Dcines Charpieu Cedex. Germany
ABB Industrietechnik AG Mannheim. Greece Asea Brown Boveri S.A. Athens. Hungary Asea Brown Boveri Ltd. Budapest. India Asea Brown Boveri Ltd. Bangalore.
Indonesia PT. ABB Sakti Industri Jakarta. Indonesia PT Asea Brown Boveri Sakti Tangerang. Ireland ABB Process Automation Ltd. Dundalk. Italy ABB Industria S.p.A.
Milan. Japan ABB Gadelius Industry K.K. Tokyo. Korea ABB Industrial Systems Co. Ltd. Seoul. Malaysia ABB Industry and Building Systems Sdn. Bhd. Kuala Lumpur.
Mexico ABB Sistemas, S.A. de C.V. Estado de Mexico. The Netherlands ABB Systemen BV Rotterdam. New Zealand ABB Industrial Group Ltd. Auckland. Norway ABB
Industri AS Oslo. Poland ABB Industry Sp.z.o.o. Warsaw. Portugal Asea Brown Boveri S.A. Lisbon. Russia Asea Brown Boveri Ltd. Moscow. Saudi Arabia ABB Saudi
Arabia Riyadh. Singapore ABB Industry Pte. Ltd. Singapore. South Africa ABB Industry (Pty) Ltd. Johannesburg. Spain ABB Sistemas Industriales S.A. Barcelona.
Sweden ABB Industrial Systems AB Vsters. Switzerland ABB Industrie AG. Baden, Dttwil. Taiwan Asea Brown Boveri Ltd. Taipei. Thailand ABB Industry Ltd. Bangkok.
Turkey ABB Elektrik Sanayi A.S. Istanbul. United Kingdom ABB Industrial Systems Ltd. Stevenage. U.S.A. ABB Industrial Systems Inc. Columbus, Ohio. Venezuela Asea
Brown Boveri S.A. Caracas.
Specifications subject to change without notice.
Printed in Sweden
1997 Asea Brown Boveri

Advant OCS with Master software

3BSE 014 582R0001

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