Base Plate

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The document discusses the design of base plate and shear key for a beam-column connection.

The document discusses different types of beams like UB, NPB, WPB, UC etc and their properties.

The document mentions calculating the base plate thickness based on maximum pressure, tension and cantilever bending moment and choosing the highest one.

DESIGN OF BASE PLATE BP1:

APPROACH: LIMIT STATE DESIGN


FACTORED LOAD COMBINATIONS
Beam

L/C
4289
4288
4289

Axial
Shear-Y
Shear-Z
Force kN
kN
kN
2268 -5691.291 338.157 820.925
2267 3772.552
17.311
646.46
2268 -5682.655
402.82 873.128

Node
367
375
363

Factored Design Forces:


Pmax (P)
Ptension (T)
Max resultant shear (S)

Torsion Moment- Moment-Z


kNm
Y kNm
kNm
0.029
0
0
0
0
0
0.028
0
0

5691.300 kN
3772.600 kN
961.60 kN

Input
Yield stress of steel Fy =
Permissible bending stress fbs = Fy/1.1
Permissible bearing stress for M40 Grout =
(As per Cl. 8.4 of 3669-AXSG-002)
Dia of bolt =
Total no of bolts =
No of bolts on each side =
Limiting Tension capacity of bolt =
Limiting Shear capacity of bolt =
Ultimate Tension capacity of bolt=
Ultimate shear capacity of bolt=

250
227.27
24

60
8
4
531.00
306.57
774.1
446.915

(Ref, clause 8.2.1.2 IS800:2007)


(Ref, Clause 7.4.1, IS800-2007)

mm
nos.
nos.
kN
kN
kN
kN

Strength Increase Factors for Wind/Seismic loads.


Strength increase factor for Bolt Capacity
Stress increase factor for fbs

L=

Mpa
Mpa
Mpa

1
1

1100

mm

270

mm

column section

b eff.
600
B =

b eff.
350
a

a= 145
1) Check for bearing pressure:
for Beam
4289
L/C
Pmax (P)
5691.30 kN
Max pressure =
P/( L x B ) = 8.623
Permissible bearing pressure =
24
Max pressure < permissible bearing pressure
safe in bearing pressure

367
Mpa
Mpa

PG600X400A

As per Clause 7.4.3.1 (Fig-9) of IS 800: 2007,


ts = sqrt (2.5wc2gmo/fy)
Thus, c =
c=

ts x sqrt (fy/2.5wgmo)
97.31
mm

2) Check for Tension in bolt:


for Beam
4288
L/C
Ptension (T)
3772.60 kN
Tension per bolt = T / Total no of bolts
Tension per bolt =

(Provided all around the column, effective area somes within the
provided base plate only)
375

471.58 kN

Limiting Tension capacity of bolt =


531 kN
Tension per bolt < Tension capacity of bolt
Bolt is safe in tension
3) Check for Shear in bolt:
for Beam
4289
L/C
363
Max resultant shear (S)
961.60
kN
shear per bolt = Resultant shear / total no of bolt
shear per bolt =
120.20 kN
Permissible shear force in bolt =

306.57 kN

bolt is safe in Shear


4) Check for combined shear and tension in bolt:

( Cl. 10.3.6 of IS 800)

(Actual tension/allow. Tension)2 + (Actual shear/allow. Shear)2


0.94
Bolt is Safe in combined shear & tension

< 1.0

< 1.0

5) Calculation of base plate thickness:


Case 1) Due to max pressure with Three edges fixed:
Max pressure =
8.623 Mpa
Considering roark's formulae, for three edges fixed

a=

264 mm

a/b = 0.91
( By interpolation)
b3 =
b=

0.4060
291 mm

Thickness of plate t1 = sqrt[(b*qmax*b2)/1.5*fbs]


t1 =

29.490 mm

b=

291 mm

Case 2) Due to max Tension:


Max tension in bolt =
471.58 kN
Panel dimension:
Stiffener provided (insert YES or NO)
YES

a1

a=
262
mm
b=
290
mm
a1=
133
mm
b1=
165
mm
effective width b eff =min(a,b,2a1,2b1)
262
mm
Moment @ face =Mt=T.a1/(1+2(a1/b1))
(if stiffner is present)
=T.max(a1,b1) (otherwise)
Mt =
24.0109359 kNm
Thickness of plate t2 = sqrt[(6*Mt)/(1.5*fbs*b eff)]
t2 =
40.16 mm

b1

Case 3) Due to max pressure for Cantilever:


Moment @ section Flange =qmax x lever arm (a)^2 / 2
Mt =
0.0907 kNm/mm
Thickness of plate t3 = sqrt[(6*Mt)/(1.5*fbs*1)]
t3 =
39.94 mm
Hence provide base plate thickness

50

mm

CHECK FOR BOLT CAPACITY AS PER CLAUSE 12.12.2


For design of Shear Key consider Tension case
Column Section used:
Designation of member =
Depth of membe r= d =
Thickness of web = tw =
Width of flange = fw =
Thickness of flange = tf =

PG600X400A
600 mm
20 mm
400 mm
32 mm

Shear check for web:


Full Shear Capacity of web = Vfull = fy/sqrt(3)*d*tw
Design shear = 1.2*.Vfull =

1732.05 kN
2078.46 kN

Shear on each bolt =


Shear resistance of bolt in combination with tension

259.81 kN
140.92 kN

(section 8.4.1)
(as per clause 12.12.2)

X
Shear Key is requied

20
Z

Shear to be resisted by web of shear key =

951.08 kN

200
20

Thickness of web plate for shear key = twp =

20 mm
16

Depth of web plate required for shear key = dp =


Provide depth of web plate for shear key =

164.73 mm
185 mm

185
16
217

Depth of shear key below TOC =


Thickness of grout
Moment due to web shear = Mw =
Bending stress = Mw / Zxx
Permissible bending stress = fy / gmo

125 mm

Ixx =
Izz =
Zxx =
Zzz =
Area =

25 mm
83.219 kNm
105.134 N/mm2
<
227.27 N/mm2

Thickness of flange plate for shear key = tfp =

16 mm

Provide Width of flange plate for shear key =

200 mm

OK
(section 8.2.1.2)

UNSAFE

8.59E+07
6.89E+07
7.92E+05
6.89E+05
10100

mm4
mm4
mm3
mm3
mm2

DESIGN OF BASE PLATE BP2:


APPROACH: LIMIT STATE DESIGN
FACTORED LOAD COMBINATIONS
Beam

L/C
238
237
238

Axial
Shear-Y
Shear-Z
Force kN
kN
kN
163 -8315.828
31.43 1348.476
162
5850
16.829 1375.722
163 -7736.491
8.718 1452.939

Node
338
312
323

Factored Design Forces:


Pmax (P)
Ptension (T)
Max resultant shear (S)

Torsion
kNm

Moment-Y Moment-Z
kNm
kNm
0
0
0
0.004
0
0
0.002
0
0

8316.000 kN
5850.000 kN
1375.82 kN

Input
Yield stress of steel Fy =
Permissible bending stress fbs = Fy/1.1
Permissible bearing stress for M40 Grout =
(As per Cl. 8.4 of 3669-AXSG-002)
Dia of bolt =
Total no of bolts =
No of bolts on each side =
Limiting Tension capacity of bolt =
Limiting Shear capacity of bolt =
Ultimate Tension capacity of bolt=
Ultimate shear capacity of bolt=

250
227.27
24

72
8
4
778.50
449.47
1134.9
655.223

(Ref, clause 8.2.1.2 IS800:2007)


(Ref, Clause 7.4.1, IS800-2007)

mm
nos.
nos.
kN
kN
kN
kN

Strength Increase Factors for Wind/Seismic loads.


Strength increase factor for Bolt Capacity
Stress increase factor for fbs

L=

Mpa
Mpa
Mpa

1
1

1100

mm

270

mm

column section

PG600X600

b eff.
600
B =

b eff.
350
a

a= 140
1) Check for bearing pressure:
for Beam
238
L/C
Pmax (P)
8316.00 kN
Max pressure =
P/( L x B ) = 12.600
Permissible bearing pressure =
24
Max pressure < permissible bearing pressure
safe in bearing pressure

338
Mpa
Mpa

As per Clause 7.4.3.1 (Fig-9) of IS 800: 2007,


ts = sqrt (2.5wc2gmo/fy)
Thus, c =
c=

ts x sqrt (fy/2.5wgmo)
97.31
mm

(Provided all around the column, effective area somes within the
provided base plate only)

2) Check for Tension in bolt:


for Beam
237
L/C
Ptension (T)
5850.00 kN
Tension per bolt = T / Total no of bolts
Tension per bolt =

312

731.25 kN

Limiting Tension capacity of bolt =


778.5 kN
Tension per bolt < Tension capacity of bolt
Bolt is safe in tension
3) Check for Shear in bolt:
for Beam
238
L/C
323
Max resultant shear (S)
530.98
kN
shear per bolt = Resultant shear / total no of bolt
shear per bolt =
66.37 kN
Permissible shear force in bolt =

(As shear key is provided, shear to be resisted by bolt is


total shear - shear capacity of shear key)

449.47 kN

bolt is safe in Shear


4) Check for combined shear and tension in bolt:

( Cl. 10.3.6 of IS 800)

(Actual tension/allow. Tension)2 + (Actual shear/allow. Shear)2


0.90
Bolt is Safe in combined shear & tension

< 1.0

< 1.0

5) Calculation of base plate thickness:


Case 1) Due to max pressure with Three edges fixed:
Max pressure =
12.600 Mpa
Considering roark's formulae, for three edges fixed

a=

263 mm

a/b = 0.91
( By interpolation)
b3 =
b=

0.4010
290 mm

Thickness of plate t1 = sqrt[(b*qmax*b2)/1.5*fbs]


t1 =

35.305 mm

b=

290 mm

Case 2) Due to max Tension:


Max tension in bolt =
731.25 kN
Panel dimension:
Stiffener provided (insert YES or NO)
YES

a1

a=
263
mm
b=
290
mm
a1=
133
mm
b1=
165
mm
effective width b eff =min(a,b,2a1,2b1)
263
mm
Moment @ face =Mt=T.a1/(1+2(a1/b1))
(if stiffner is present)
=T.max(a1,b1) (otherwise)
Mt = 37.23267111 kNm
Thickness of plate t2 = sqrt[(6*Mt)/(1.5*fbs*b eff)]
t2 =
49.92 mm

b1

Case 3) Due to max pressure for Cantilever:


Moment @ section Flange =qmax x lever arm (a)^2 / 2
Mt =
0.1235 kNm/mm
Thickness of plate t3 = sqrt[(6*Mt)/(1.5*fbs*1)]
t3 =
46.62 mm
Hence provide base plate thickness

50

mm

CHECK FOR BOLT CAPACITY AS PER CLAUSE 12.12.2


For design of Shear Key consider Tension case
Column Section used:
Designation of member =
Depth of membe r= d =
Thickness of web = tw =
Width of flange = fw =
Thickness of flange = tf =

PG600X600
600 mm
20 mm
600 mm
32 mm

Shear check for web:


Full Shear Capacity of web = Vfull = fy/sqrt(3)*d*tw
Design shear = 1.2*.Vfull =

1732.05 kN
2078.46 kN

Shear on each bolt =


Shear resistance of bolt in combination with tension

259.81 kN
154.20 kN

(section 8.4.1)
(as per clause 12.12.2)

X
Shear Key is requied

16
Z

Shear to be resisted by web of shear key =

844.84 kN

200
16

Thickness of web plate for shear key = twp =

16 mm
16

Depth of web plate required for shear key = dp =


Provide depth of web plate for shear key =

182.91 mm
185 mm

185

16
217

Depth of shear key below TOC =


Thickness of grout

125 mm
25 mm

Moment due to web shear = Mw =

73.923 kNm

Bending stress = Mw / Zxx

98.217 N/mm2
<
227.27 N/mm2

Permissible bending stress = fy / gmo

Ixx =
Izz =
Zxx =
Zzz =
Area =

Thickness of flange plate for shear key = tfp =

16 mm

Provide Width of flange plate for shear key =

200 mm

OK
(section 8.2.1.2)

UNSAFE

8.17E+07
6.32E+07
7.53E+05
6.32E+05
9360

mm4
mm4
mm3
mm3
mm2

DESIGN OF BASE PLATE BP3:


APPROACH: LIMIT STATE DESIGN
FACTORED LOAD COMBINATIONS
Beam

L/C
244
244
244

Axial
Shear-Y
Force kN
kN
168 -4397.427 -277.345
168 2807.451 199.346
168 -1668.595 -681.364

Node
336
311
321

Factored Design Forces:


Pmax (P)
Ptension (T)
Max resultant shear (S)

Shear-Z
kN
31.795
20.254
37.347

Torsion
kNm

Moment-Y Moment-Z
kNm
kNm
0
0
0
0.001
0
0
0
0
0

4397.000 kN
2807.450 kN
682.40 kN

Input
Yield stress of steel Fy =
Permissible bending stress fbs = Fy/1.1
Permissible bearing stress for M40 Grout =
(As per Cl. 8.4 of 3669-AXSG-002)
Dia of bolt =
Total no of bolts =
No of bolts on each side =
Limiting Tension capacity of bolt =
Limiting Shear capacity of bolt =
Ultimate Tension capacity of bolt=
Ultimate shear capacity of bolt=

250
227.27
24

52
8
4
396.00
228.63
577.3
333.293

(Ref, clause 8.2.1.2 IS800:2007)


(Ref, Clause 7.4.1, IS800-2007)

mm
nos.
nos.
kN
kN
kN
kN

Strength Increase Factors for Wind/Seismic loads.


Strength increase factor for Bolt Capacity
Stress increase factor for fbs

L=

Mpa
Mpa
Mpa

1
1

1100

mm

270

mm

column section

PG600X400

b eff.
600
B =

b eff.
350
a

a= 140
1) Check for bearing pressure:
for Beam
244
L/C
Pmax (P)
4397.00 kN
Max pressure =
P/( L x B ) = 6.662
Permissible bearing pressure =
24
Max pressure < permissible bearing pressure
safe in bearing pressure

336
Mpa
Mpa

As per Clause 7.4.3.1 (Fig-9) of IS 800: 2007,


ts = sqrt (2.5wc2gmo/fy)
Thus, c =
c=

ts x sqrt (fy/2.5wgmo)
77.85
mm

(Provided all around the column, effective area somes within the
provided base plate only)

2) Check for Tension in bolt:


for Beam
244
L/C
Ptension (T)
2807.45 kN
Tension per bolt = T / Total no of bolts
Tension per bolt =

311

350.93 kN

Limiting Tension capacity of bolt =


396 kN
Tension per bolt < Tension capacity of bolt
Bolt is safe in tension
3) Check for Shear in bolt:
for Beam
244
L/C
321
Max resultant shear (S)
682.40
kN
shear per bolt = Resultant shear / total no of bolt
shear per bolt =
85.30 kN
Permissible shear force in bolt =

228.63 kN

bolt is safe in Shear


4) Check for combined shear and tension in bolt:

( Cl. 10.3.6 of IS 800)

(Actual tension/allow. Tension)2 + (Actual shear/allow. Shear)2


0.92
Bolt is Safe in combined shear & tension

< 1.0

< 1.0

5) Calculation of base plate thickness:


Case 1) Due to max pressure with Three edges fixed:
Max pressure =
6.662 Mpa
Considering roark's formulae, for three edges fixed

a=

269 mm

a/b = 0.92
( By interpolation)
b3 =
b=

0.5110
291 mm

Thickness of plate t1 = sqrt[(b*qmax*b 2)/1.5*fbs]


t1 =

29.080 mm

b=

291 mm

Case 2) Due to max Tension:


Max tension in bolt =
350.93 kN
Panel dimension:
Stiffener provided (insert YES or NO)
YES

a1

a=
269
mm
b=
290
mm
a1=
140
mm
b1=
165
mm
effective width b eff =min(a,b,2a1,2b1)
269
mm
Moment @ face =Mt=T.a1/(1+2(a1/b1))
(if stiffner is present)
=T.max(a1,b1) (otherwise)
Mt = 18.21688062 kNm
Thickness of plate t2 = sqrt[(6*Mt)/(1.5*fbs*b eff)]
t2 =
34.52 mm

b1

Case 3) Due to max pressure for Cantilever:


Moment @ section Flange =qmax x lever arm (a)^2 / 2
Mt =
0.0653 kNm/mm
Thickness of plate t3 = sqrt[(6*Mt)/(1.5*fbs*1)]
t3 =
33.90 mm
Hence provide base plate thickness

40

mm

CHECK FOR BOLT CAPACITY AS PER CLAUSE 12.12.2


For design of Shear Key consider Tension case
Column Section used:
Designation of member =
Depth of membe r= d =
Thickness of web = tw =
Thickness of flange = tf =

PG600X400
600 mm
20 mm
25 mm

Shear check for web:


Full Shear Capacity of web = Vfull = fy/sqrt(3)*d*tw
Design shear = 1.2*.Vfull =

1732.05 kN
2078.46 kN

Shear on each bolt =


Ultimate shear capacity of each bolt =
Shear resistance of bolt in combination with tension

259.81 kN
333.293 kN
105.93 kN

(section 8.4.1)
(as per clause 12.12.2)

X
Shear Key is requied

25
Z

Shear to be resisted by web of shear key =

1231.02 kN

200
25

Thickness of web plate for shear key = twp =

25 mm
16

Depth of web plate required for shear key = dp =


Provide depth of web plate for shear key =

170.58 mm
185 mm

185
16
217

Depth of shear key below TOC =


Shear on each bolt =
Ultimate shear capacity of each bolt =

150 mm
649.52 kN
333.293 kN
Shear Key is requied

Shear to be resisted by flange of shear key =


Thickness of flange plate for shear key = tfp =
Width of flange plate required for shear key = wp =
Provide Width of flange plate for shear key =

Ixx =
Izz =

4348.72 kN
16 mm
941.52 mm
200 mm

UNSAFE

9.12E+07 mm4
7.38E+07 mm4

DESIGN OF BASE PLATE BP4:


APPROACH: LIMIT STATE DESIGN
FACTORED LOAD COMBINATIONS
Beam

L/C
5854
5854
5854

Axial
Shear-Y
Force kN
kN
220 -5978.742
95.225
220 3397.123
-83.404
220 -3988.509
-42.115

Node
333
314
367

Factored Design Forces:


Pmax (P)
Ptension (T)
Max resultant shear (S)

Shear-Z
kN
497.518
-409.165
697.369

Torsion Moment-Y Moment-Z


kNm
kNm
kNm
-0.002
0.001
-0.003
-0.004
-0.001
0
-0.005
0.001
-0.003

5979.000 kN
3398.000 kN
699.00 kN

Input
Yield stress of steel Fy =
Permissible bending stress fbs = Fy/1.1
Permissible bearing stress for M40 Grout =
(As per Cl. 8.4 of 3669-AXSG-002)
Dia of bolt =
Total no of bolts =
No of bolts on each side =
Limiting Tension capacity of bolt =
Limiting Shear capacity of bolt =
Ultimate Tension capacity of bolt=
Ultimate shear capacity of bolt=

250
227.27
24

60
10
5
531.00
306.57
774.1
446.915

(Ref, clause 8.2.1.2 IS800:2007)


(Ref, Clause 7.4.1, IS800-2007)

mm
nos.
nos.
kN
kN
kN
kN

Strength Increase Factors for Wind/Seismic loads.


Strength increase factor for Bolt Capacity
Stress increase factor for fbs

L=

Mpa
Mpa
Mpa

1
1

1100

mm

270

mm

column section

PG600X600

b eff.
800
B =

b eff.
270
a

a= 145
1) Check for bearing pressure:
for Beam
5854
L/C
Pmax (P)
5979.00 kN
Max pressure =
P/( L x B ) = 6.794
Permissible bearing pressure =
24
Max pressure < permissible bearing pressure
safe in bearing pressure

333
Mpa
Mpa

As per Clause 7.4.3.1 (Fig-9) of IS 800: 2007,


ts = sqrt (2.5wc2gmo/fy)
Thus, c =
c=

ts x sqrt (fy/2.5wgmo)
97.31
mm

(Provided all around the column, effective area somes within the
provided base plate only)

2) Check for Tension in bolt:


for Beam
5854
L/C
Ptension (T)
3398.00 kN
Tension per bolt = T / Total no of bolts
Tension per bolt =

314

339.80 kN

Limiting Tension capacity of bolt =


531 kN
Tension per bolt < Tension capacity of bolt
Bolt is safe in tension
3) Check for Shear in bolt:
for Beam
5854
L/C
367
Max resultant shear (S)
699.00
kN
shear per bolt = Resultant shear / total no of bolt
shear per bolt =
69.90 kN
Permissible shear force in bolt =

306.57 kN

bolt is safe in Shear


4) Check for combined shear and tension in bolt:

( Cl. 10.3.6 of IS 800)

(Actual tension/allow. Tension)2 + (Actual shear/allow. Shear)2


0.46
Bolt is Safe in combined shear & tension

< 1.0

< 1.0

5) Calculation of base plate thickness:


Case 1) Due to max pressure with Three edges fixed:
Max pressure =
6.794 Mpa
Considering roark's formulae, for three edges fixed

a=

262 mm

a/b = 0.67
( By interpolation)
b3 =
b=

0.5110
390 mm

Thickness of plate t1 = sqrt[(b*qmax*b 2)/1.5*fbs]


t1 =

39.358 mm

b=

390 mm

Case 2) Due to max Tension:


Max tension in bolt =
339.80 kN
Panel dimension:
Stiffener provided (insert YES or NO)
YES

a1

a=
262
mm
b=
390
mm
a1=
133
mm
b1=
125
mm
effective width b eff =min(a,b,2a1,2b1)
250
mm
Moment @ face =Mt=T.a1/(1+2(a1/b1))
(if stiffner is present)
=T.max(a1,b1) (otherwise)
Mt =
14.4480179 kNm
Thickness of plate t2 = sqrt[(6*Mt)/(1.5*fbs*b eff)]
t2 =
31.89 mm

b1

Case 3) Due to max pressure for Cantilever:


Moment @ section Flange =qmax x lever arm (a)^2 / 2
Mt =
0.0714 kNm/mm
Thickness of plate t3 = sqrt[(6*Mt)/(1.5*fbs*1)]
t3 =
35.46 mm
Hence provide base plate thickness

50

mm

CHECK FOR BOLT CAPACITY AS PER CLAUSE 12.12.2


For design of Shear Key consider Tension case
Column Section used:
Designation of member =
Depth of membe r= d =
Thickness of web = tw =
Thickness of flange = tf =

PG600X600
600 mm
20 mm
32 mm

Shear check for web:


Full Shear Capacity of web = Vfull = fy/sqrt(3)*d*tw
Design shear = 1.2*.Vfull =

1732.05 kN
2078.46 kN

Shear on each bolt =


Ultimate shear capacity of each bolt =
Shear resistance of bolt in combination with tension

207.85 kN
446.915 kN
235.58 kN

(section 8.4.1)
(as per clause 12.12.2)

X
No need for Shear Key

20
Z

Shear to be resisted by web of shear key =

0.00 kN

200
20

Thickness of web plate for shear key = twp =

20 mm
16

Depth of web plate required for shear key = dp =


Provide depth of web plate for shear key =

mm
185 mm

185
16
217

Depth of shear key below TOC =


Shear on each bolt =
Ultimate shear capacity of each bolt =

150 mm
665.11 kN
446.915 kN
Shear Key is requied

Shear to be resisted by flange of shear key =


Thickness of flange plate for shear key = tfp =
Width of flange plate required for shear key = wp =
Provide Width of flange plate for shear key =

Ixx =
Izz =

4295.25 kN
16 mm
929.95 mm
200 mm

UNSAFE

8.59E+07 mm4
6.89E+07 mm4

DESIGN OF BASE PLATE BP5:


APPROACH: LIMIT STATE DESIGN
FACTORED LOAD COMBINATIONS
Beam

L/C
255
255
243

Axial
Shear-Y
Force kN
kN
178
-404.36
-17.512
178
-404.36
-17.512
167 -339.266
-14.98

Node
381
381
337

Factored Design Forces:


Pmax (P)
Ptension (T)
Max resultant shear (S)

Shear-Z
kN
-204.709
-204.709
209.387

Torsion Moment-Y Moment-Z


kNm
kNm
kNm
0.002
0
0
0.002
0
0
-0.002
0
0

405.000 kN
0.000 kN
210.00 kN

Input
Yield stress of steel Fy =
Permissible bending stress fbs = Fy/1.1
Permissible bearing stress for M40 Grout =
(As per Cl. 8.4 of 3669-AXSG-002)
Dia of bolt =
Total no of bolts =
No of bolts on each side =
Limiting Tension capacity of bolt =
Limiting Shear capacity of bolt =
Ultimate Tension capacity of bolt=
Ultimate shear capacity of bolt=

250
227.27
24

33
4
2
156.15
90.15
227.6
131.423

(Ref, clause 8.2.1.2 IS800:2007)


(Ref, Clause 7.4.1, IS800-2007)

mm
nos.
nos.
kN
kN
kN
kN

Strength Increase Factors for Wind/Seismic loads.


Strength increase factor for Bolt Capacity
Stress increase factor for fbs

L=

Mpa
Mpa
Mpa

1
1

600

mm

250

mm

column section NPB 500 x 200 x 90.7

b eff.
300
B =

b eff.
180
a

a= 50
1) Check for bearing pressure:
for Beam
255
L/C
Pmax (P)
405.00 kN
Max pressure =
P/( L x B ) = 2.250
Permissible bearing pressure =
24
Max pressure < permissible bearing pressure
safe in bearing pressure

381
Mpa
Mpa

As per Clause 7.4.3.1 (Fig-9) of IS 800: 2007,


ts = sqrt (2.5wc2gmo/fy)
Thus, c =
c=

ts x sqrt (fy/2.5wgmo)
77.85
mm

(Provided all around the column, effective area somes within the
provided base plate only)

2) Check for Tension in bolt:


for Beam
255
L/C
Ptension (T)
0.00 kN
Tension per bolt = T / Total no of bolts
Tension per bolt =

381

0.00 kN

Limiting Tension capacity of bolt = 156.15 kN


Tension per bolt < Tension capacity of bolt
Bolt is safe in tension
3) Check for Shear in bolt:
for Beam
243
L/C
337
Max resultant shear (S)
210.00
kN
shear per bolt = Resultant shear / total no of bolt
shear per bolt =
52.50 kN
Permissible shear force in bolt =

90.15 kN

bolt is safe in Shear


4) Check for combined shear and tension in bolt:

( Cl. 10.3.6 of IS 800)

(Actual tension/allow. Tension)2 + (Actual shear/allow. Shear)2


0.34
Bolt is Safe in combined shear & tension

< 1.0

< 1.0

5) Calculation of base plate thickness:


Case 1) Due to max pressure with Three edges fixed:
Max pressure =
2.250 Mpa
Considering roark's formulae, for three edges fixed

a=

228 mm

a/b = 1.57
( By interpolation)
b3 =
b=

1.0730
144.9 mm

Thickness of plate t1 = sqrt[(b*qmax*b2)/1.5*fbs]


t1 =

12.194 mm

b=

144.9 mm

Case 2) Due to max Tension:


Max tension in bolt =
Panel dimension:
Stiffener provided (insert YES or NO)

0.00 kN
a1
YES

a=
228
mm
b=
144.9
mm
a1=
119
mm
b1=
84.9
mm
effective width b eff =min(a,b,2a1,2b1)
144.9
mm
Moment @ face =Mt=T.a1/(1+2(a1/b1))
(if stiffner is present)
=T.max(a1,b1) (otherwise)
Mt =
0 kNm
Thickness of plate t2 = sqrt[(6*Mt)/(1.5*fbs*b eff)]
t2 =
0.00 mm

b1

Case 3) Due to max pressure for Cantilever:


Moment @ section Flange =qmax x lever arm (a)^2 / 2
Mt =
0.0028 kNm/mm
Thickness of plate t3 = sqrt[(6*Mt)/(1.5*fbs*1)]
t3 =
7.04 mm
Hence provide base plate thickness

40

mm

CHECK FOR BOLT CAPACITY AS PER CLAUSE 12.12.2


For design of Shear Key consider Tension case
Column Section used:
Designation of member =
Depth of membe r= d =
Thickness of web = tw =
Thickness of flange = tf =

NPB 500 x 200 x 90.7


500 mm
10.2 mm
16 mm

Shear check for web:


Full Shear Capacity of web = Vfull = fy/sqrt(3)*d*tw
Design shear = 1.2*.Vfull =

736.12 kN
883.35 kN

Shear on each bolt =


Ultimate shear capacity of each bolt =
Shear resistance of bolt in combination with tension

220.84 kN
131.423 kN
90.15 kN

(section 8.4.1)
(as per clause 12.12.2)

X
Shear Key is requied

16
Z

Shear to be resisted by web of shear key =

522.73 kN

110
16

Thickness of web plate for shear key = twp =

16 mm
20

Depth of web plate required for shear key = dp =

113.18 mm

Provide depth of web plate for shear key =

120 mm

Depth of shear key below TOC =

125 mm

Shear on each bolt =


Ultimate shear capacity of each bolt =

277.13 kN
131.423 kN
Shear Key is requied

120

20
160

OK
Ixx =
Izz =

2.63E+07 mm4
1.04E+07 mm4

Shear to be resisted by flange of shear key =


Thickness of flange plate for shear key = tfp =
Width of flange plate required for shear key = wp =
Provide Width of flange plate for shear key =

747.90 kN
20 mm
129.54 mm
110 mm

UNSAFE

DESIGN OF BASE PLATE BP5:


APPROACH: LIMIT STATE DESIGN
FACTORED LOAD COMBINATIONS
Beam

L/C
3205
3205
3205

Axial
Shear-Y
Force kN
kN
3488 -138.602
-46.267
3488 -138.602
-46.267
3488 -124.696
-50.892

Node
317
317
321

Factored Design Forces:


Pmax (P)
Ptension (T)
Max resultant shear (S)

Shear-Z
kN
-0.002
-0.002
0.003

Torsion Moment-Y Moment-Z


kNm
kNm
kNm
0.004
0
0
0.004
0
0
0
0
0

140.000 kN
0.000 kN
60.00 kN

Input
Yield stress of steel Fy =
Permissible bending stress fbs = Fy/1.1
Permissible bearing stress for M40 Grout =
(As per Cl. 8.4 of 3669-AXSG-002)
Dia of bolt =
Total no of bolts =
No of bolts on each side =
Limiting Tension capacity of bolt =
Limiting Shear capacity of bolt =
Ultimate Tension capacity of bolt=
Ultimate shear capacity of bolt=

250
227.27
24

24
4
2
79.43
45.86
115.8
66.848

(Ref, clause 8.2.1.2 IS800:2007)


(Ref, Clause 7.4.1, IS800-2007)

mm
nos.
nos.
kN
kN
kN
kN

Strength Increase Factors for Wind/Seismic loads.


Strength increase factor for Bolt Capacity
Stress increase factor for fbs

L=

Mpa
Mpa
Mpa

1
1

400

mm

200

mm

column section

UB 305 x 165 x 46

b eff.
200
B =

b eff.
150
a

a= 50
1) Check for bearing pressure:
for Beam
3205
L/C
Pmax (P)
140.00 kN
Max pressure =
P/( L x B ) = 1.750
Permissible bearing pressure =
24
Max pressure < permissible bearing pressure
safe in bearing pressure

317
Mpa
Mpa

As per Clause 7.4.3.1 (Fig-9) of IS 800: 2007,


ts = sqrt (2.5wc2gmo/fy)
Thus, c =
c=

ts x sqrt (fy/2.5wgmo)
0
mm

(Provided all around the column, effective area somes within the
provided base plate only)

2) Check for Tension in bolt:


for Beam
3205
L/C
Ptension (T)
0.00 kN
Tension per bolt = T / Total no of bolts
Tension per bolt =

317

0.00 kN

Limiting Tension capacity of bolt = 79.425 kN


Tension per bolt < Tension capacity of bolt
Bolt is safe in tension
3) Check for Shear in bolt:
for Beam
3205
L/C
321
Max resultant shear (S)
60.00
kN
shear per bolt = Resultant shear / total no of bolt
shear per bolt =
15.00 kN
Permissible shear force in bolt =

45.86 kN

bolt is safe in Shear


4) Check for combined shear and tension in bolt:

( Cl. 10.3.6 of IS 800)

(Actual tension/allow. Tension)2 + (Actual shear/allow. Shear)2


0.11
Bolt is Safe in combined shear & tension

< 1.0

< 1.0

5) Calculation of base plate thickness:


Case 1) Due to max pressure with Three edges fixed:
Max pressure =
1.750 Mpa
Considering roark's formulae, for three edges fixed

a=

135.5 mm

a/b = 1.40
( By interpolation)
b3 =
b=

1.0730
96.65 mm

Thickness of plate t1 = sqrt[(b*qmax*b 2)/1.5*fbs]


t1 =

7.173 mm

b=

96.65 mm

Case 2) Due to max Tension:


Max tension in bolt =
Panel dimension:
Stiffener provided (insert YES or NO)

0.00 kN
a1
YES

a=
135.5
mm
b=
96.65
mm
a1=
94
mm
b1=
71.65
mm
effective width b eff =min(a,b,2a1,2b1)
96.65
mm
Moment @ face =Mt=T.a1/(1+2(a1/b1))
(if stiffner is present)
=T.max(a1,b1) (otherwise)
Mt =
0 kNm
Thickness of plate t2 = sqrt[(6*Mt)/(1.5*fbs*b eff)]
t2 =
0.00 mm

b1

Case 3) Due to max pressure for Cantilever:


Moment @ section Flange =qmax x lever arm (a)^2 / 2
Mt =
0.0022 kNm/mm
Thickness of plate t3 = sqrt[(6*Mt)/(1.5*fbs*1)]
t3 =
6.20 mm
Hence provide base plate thickness

32

mm

CHECK FOR BOLT CAPACITY AS PER CLAUSE 12.12.2


For design of Shear Key consider Tension case
Column Section used:
Designation of member =
Depth of membe r= d =
Thickness of web = tw =
Thickness of flange = tf =

UB 305 x 165 x 46
306.6 mm
6.7 mm
11.8 mm

Shear check for web:


Full Shear Capacity of web = Vfull = fy/sqrt(3)*d*tw
Design shear = 1.2*.Vfull =

296.50 kN
355.80 kN

Shear on each bolt =


Ultimate shear capacity of each bolt =
Shear resistance of bolt in combination with tension

88.95 kN
66.848 kN
45.86 kN

(section 8.4.1)
(as per clause 12.12.2)

X
Shear Key is requied
Z
Shear to be resisted by web of shear key =
Thickness of web plate for shear key = twp =

172.38 kN

100

16

16 mm
12

Depth of web plate required for shear key = dp =


Provide depth of web plate for shear key =

74.64 mm
100 mm

OK

100
12
124

Depth of shear key below TOC =


Shear on each bolt =
Ultimate shear capacity of each bolt =

125 mm
169.33 kN
66.848 kN
Shear Key is requied

Shear to be resisted by flange of shear key =


Thickness of flange plate for shear key = tfp =
Width of flange plate required for shear key = wp =
Provide Width of flange plate for shear key =

Ixx =
Izz =

493.90 kN
12 mm
142.58 mm
100 mm

UNSAFE

8.89E+06 mm4
2.03E+06 mm4

DESIGN OF BASE PLATE BP7:


APPROACH: LIMIT STATE DESIGN
FACTORED LOAD COMBINATIONS
Beam

L/C
3064
3064
3032

Axial
Shear-Y
Force kN
kN
3490
-565.64
-32.703
3490
-565.64
-32.703
91 -302.407 -202.787

Node
319
319
321

Factored Design Forces:


Pmax (P)
Ptension (T)
Max resultant shear (S)

Shear-Z
kN
24.962
24.962
-1.309

Torsion Moment-Y Moment-Z


kNm
kNm
kNm
0.157
0
0
0.157
0
0
0.006
0
0

566.000 kN
0.000 kN
203.00 kN

Input
Yield stress of steel Fy =
Permissible bending stress fbs = Fy/1.1
Permissible bearing stress for M40 Grout =
(As per Cl. 8.4 of 3669-AXSG-002)
Dia of bolt =
Total no of bolts =
No of bolts on each side =
Limiting Tension capacity of bolt =
Limiting Shear capacity of bolt =
Ultimate Tension capacity of bolt=
Ultimate shear capacity of bolt=

250
227.27
24

27
4
2
103.28
59.63
150.6
86.921

(Ref, clause 8.2.1.2 IS800:2007)


(Ref, Clause 7.4.1, IS800-2007)

mm
nos.
nos.
kN
kN
kN
kN

Strength Increase Factors for Wind/Seismic loads.


Strength increase factor for Bolt Capacity
Stress increase factor for fbs

L=

Mpa
Mpa
Mpa

1
1

550

mm

200

mm

column section NPB 400 x 180 x 66.3

b eff.
300
B =

b eff.
150
a

a= 50
1) Check for bearing pressure:
for Beam
3064
L/C
Pmax (P)
566.00 kN
Max pressure =
P/( L x B ) = 3.430
Permissible bearing pressure =
24
Max pressure < permissible bearing pressure
safe in bearing pressure

319
Mpa
Mpa

As per Clause 7.4.3.1 (Fig-9) of IS 800: 2007,


ts = sqrt (2.5wc2gmo/fy)
Thus, c =
c=

ts x sqrt (fy/2.5wgmo)
62.28
mm

(Provided all around the column, effective area somes within the
provided base plate only)

2) Check for Tension in bolt:


for Beam
3064
L/C
Ptension (T)
0.00 kN
Tension per bolt = T / Total no of bolts
Tension per bolt =

319

0.00 kN

Limiting Tension capacity of bolt = 103.275 kN


Tension per bolt < Tension capacity of bolt
Bolt is safe in tension
3) Check for Shear in bolt:
for Beam
3032
L/C
321
Max resultant shear (S)
203.00
kN
shear per bolt = Resultant shear / total no of bolt
shear per bolt =
50.75 kN
Permissible shear force in bolt =

59.63 kN

bolt is safe in Shear


4) Check for combined shear and tension in bolt:

( Cl. 10.3.6 of IS 800)

(Actual tension/allow. Tension)2 + (Actual shear/allow. Shear)2


0.72
Bolt is Safe in combined shear & tension

< 1.0

< 1.0

5) Calculation of base plate thickness:


Case 1) Due to max pressure with Three edges fixed:
Max pressure =
3.430 Mpa
Considering roark's formulae, for three edges fixed

a=

180.5 mm

a/b = 1.24
( By interpolation)
b3 =
b=

0.8000
145.7 mm

Thickness of plate t1 = sqrt[(b*qmax*b2)/1.5*fbs]


t1 =

13.072 mm

b=

145.7 mm

Case 2) Due to max Tension:


Max tension in bolt =
Panel dimension:
Stiffener provided (insert YES or NO)

0.00 kN
a1
YES

a=
180.5
mm
b=
145.7
mm
a1=
94
mm
b1=
70.7
mm
effective width b eff =min(a,b,2a1,2b1)
141.4
mm
Moment @ face =Mt=T.a1/(1+2(a1/b1))
(if stiffner is present)
=T.max(a1,b1) (otherwise)
Mt =
0 kNm
Thickness of plate t2 = sqrt[(6*Mt)/(1.5*fbs*b eff)]
t2 =
0.00 mm

b1

Case 3) Due to max pressure for Cantilever:


Moment @ section Flange =qmax x lever arm (a)^2 / 2
Mt =
0.0043 kNm/mm
Thickness of plate t3 = sqrt[(6*Mt)/(1.5*fbs*1)]
t3 =
8.69 mm
Hence provide base plate thickness

32

mm

CHECK FOR BOLT CAPACITY AS PER CLAUSE 12.12.2


For design of Shear Key consider Tension case
Column Section used:
Designation of member =
Depth of membe r= d =
Thickness of web = tw =
Thickness of flange = tf =

NPB 400 x 180 x 66.3


400 mm
8.6 mm
13.5 mm

Shear check for web:


Full Shear Capacity of web = Vfull = fy/sqrt(3)*d*tw
Design shear = 1.2*.Vfull =

496.52 kN
595.83 kN

Shear on each bolt =


Ultimate shear capacity of each bolt =
Shear resistance of bolt in combination with tension

148.96 kN
86.921 kN
59.63 kN

(section 8.4.1)
(as per clause 12.12.2)

X
Shear Key is requied

25
Z

Shear to be resisted by web of shear key =

357.32 kN

150
25

Thickness of web plate for shear key = twp =

25 mm
12

Depth of web plate required for shear key = dp =


Provide depth of web plate for shear key =

49.51 mm
100 mm

100

12
124

OK

Depth of shear key below TOC =


Shear on each bolt =
Ultimate shear capacity of each bolt =

125 mm
210.44 kN
86.921 kN
Shear Key is requied

Shear to be resisted by flange of shear key =


Thickness of flange plate for shear key = tfp =
Width of flange plate required for shear key = wp =
Provide Width of flange plate for shear key =

Ixx =
Izz =

603.27 kN
12 mm
174.15 mm
150 mm

UNSAFE

1.55E+07 mm4
1.95E+07 mm4

JINDAL STEEL & POWER LTD.


ional Properties of Parallel Flange Beams & Columns, Rails, Crane Rails & Channels produced at RUBM, Raigarh

Sectio
nal
Beams/ Columns
w
Kg/m
PARALLEL FLANGE BEAMS
UB 203X133X 25
25.1
UB 254x146x37
37
UB 305 x 165 x 40
40.3
UB 305 x 165 x 46
46.1
UB 356 x 171 x 51
51
UB 406 X 178 X 60
60.1
NPB 400 x 180 x 66.3
66.3
NPB 450 x 190 x 77.6
77.6
NPB 500 x 200 x 90.7
90.7
PG400X400
201
PG600X400
234.7
PG600X400A
300
PG600X600
359
NPB 600 x 220 x 122.4
122.4
UB 610 x 229 x 125.1
125.1
WPB 600 x 300 x 128.8
128.8
WPB 600 x 300 x 177.8
177.8
WPB 700 x 300 x 204.5
204.5
UC 152x152x23
23
UC 152x152x30
30
UC 203 x 203 X 46
46.1
UC 203 x 203 X 52
52
UC 254 X 254 X 73
73.1
UC 254 X 254 X 89
88.9
UC 305 x 305 x 97
97
UC 305 x 305 x 118
117.9
UC 305 x 305 x 137
136.9
Description

UC 203x203x46
UC 203x203x52
UC 203x203x60
UC 203x203x71

46.1
52
60
71

Total
Depth
H
mm

Flange
Width
b
mm

Thickness Thickness
of Web of Flange
tw
tf
mm
mm

203.2
256
303.4
306.6
355
406.4
400
450
500
400
600
600
600
600
612.2
571
590
690
152.4
157.6
203.2
206.2
254.1
260.3
307.9
314.5
320.5

133.2
146.4
165
165.7
171.5
177.9
180
190
200
400
600
400
600
220
229
300
300
300
152.2
152.9
203.6
204.3
254.6
256.3
305.3
307.4
309.2

5.7
6.3
6
6.7
7.4
7.9
8.6
9.4
10.2
16
20
20
20
12
11.9
12
13
14.5
5.8
6.5
7.2
7.9
8.6
10.3
9.9
12
13.8

7.8
10.9
10.2
11.8
11.5
12.8
13.5
14.6
16
25
25
32
32
19
19.6
15.5
25
27
6.8
9.4
11
12.5
14.2
17.3
15.4
18.7
21.7

203.2
206.2
209.6
215.8

203.6
204.3
205.8
206.4

7.2
7.9
9.4
10

11
12.5
14.2
17.3

UC 203x203x86

86.1

222.2

209.1

12.7

20.5

UC 254x254x73
UC 254x254x89
UC 254x254x107
UC 254x254x132
UC 254x254x167

73.1
88.9
107.1
132
167.1

254.1
260.3
266.7
276.3
289.1

254.6
256.3
258.8
261.3
265.2

8.6
10.3
12.8
15.3
19.2

14.2
17.3
20.5
25.3
31.7

CRANE RAILS
CR-80
CR-100

64.2
As per IS : 3443 -1980
89

SPECIFICATION FOR CRANE RAIL SECTIONS

RAILS
UIC60
IRS -52

60.34
52

As per IRS -T-12 1996

Channels
ISMC 250 x 80

30.6

250

80

7.2

14.1

ISMC 250 x 82

34.2

250

82

14.1

ISMC 300 x 90
36.3
300
Cyy is centre of gravity along YY Axis

90

7.8

13.6

UC - Bristish Univeral Columns


UB - British Universal Beams
NPB - Narrow Parallel Flange Beams IS Code 12778 -2004
WPB - Wide Parallel Flange Beams IS Code 12778 - 2004

HE - European Wide Flange Beams


IPE - European Narrow flange Parallel b

Sections highlighted is available in market as on 20th august 09 as conveyed by

pean Wide Flange Beams


pean Narrow flange Parallel beams

th august 09 as conveyed by Jindal representative on 20th august 09.

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