Nabl 122 11 PDF
Nabl 122 11 PDF
Nabl 122 11 PDF
SPECIFIC CRITERIA
for CALIBRATION
LABORATORIES
IN MECHANICAL DISCIPLINE:
Torque Generating Devices
MASTER COPY
Reviewed by
Approved by
Quality Officer
Director, NABL
ISSUE No.
: 05
AMENDMENT No. : 00
AMENDMENT DATE:
AMENDMENT SHEET
Sl
no
1
Page Clause
Date of
No.
No. Amendment
Amendment
made
Reasons
Signature Signature
QO
Director
10
Sl. No.
1
Contents
Page No.
General Requirements
1.1
Scope
1.2
1.3
3-4
1.4
4-6
1.5
1.6
Safety Precautions
1.7
1.8
Proficiency Testing
2.1
Scope
2.2
2.3
Metrological Requirements
2.4
8-10
2.5
10-12
2.6
Calibration Interval
2.7
Environmental Conditions
12-13
2.8
Calibration Procedures
13-14
2.9
Measurement Uncertainty
14
2.10
Evaluation of CMC
14
2.11
Sample Scope
15
2.12
Key Points
15
12
1 General Requirement
The purpose of this document is to specify requirements with which a laboratory has to operate
and demonstrate its competency to carry out calibration in accordance with ISO/IEC
17025:2005.
To achieve uniformity between the laboratories, assessors and assessment process in terms of
maximum permissible error, CMC, measurement uncertainty etc in line with
National/International standards.
1.1 Scope
This specific criteria lays down the specific requirements for Calibration of Torque generating devices
under mechanical discipline. This part of the document thus amplifies the generic requirements for
Calibration of Torque generating devices and supplements the requirements of ISO/IEC 17025:2005.
1.2 Calibration and Measurement Capability (CMC)
1.2.1
CMC is one of the parameters that is used by NABL to define the scope of an accredited
calibration laboratory, the others being parameter/quantity measured, standard/master used,
calibration method used and measurement range. The CMC is expressed as the smallest
uncertainty that a laboratory can achieve when calibrating the best existing device. It is an
expanded uncertainty estimated at a confidence level of approximately 95% corresponding to a
coverage factor k=2.
1.2.2
For evaluation of CMC laboratories shall follow NABL 143 - Policy on Calibration and
Measurement Capability (CMC) and Uncertainty in Calibration.
Authorised Signatory
1.3.2.1 Qualification required for interpretation of results and signing the
calibration certificates:
The following are the specific requirements. However, qualification and
experience will not be the only criteria for the required activity. They have to
prove their skill, knowledge and competency in analysis and interpretation of
calibration results.
a) B.E / B.Tech or M.Sc. (with having Physics as one of the subject) degree with
6 months experience toque calibration.
b) B.Sc. (with Physics as one of the subject) and Diploma with 1 year experience
in toque calibration.
1.3.2.2
a)
Service that intended primarily for measurement standards, reference equipments which are
further used for calibration purposes or high accuracy measurements which requires high
degree of accuracy and better CMC.
b)
Service that intended primarily for calibration and adjustment of test, measurement and
diagnostic equipments to use in such areas as product testing, manufacturing and servicing.
Accommodation and environmental conditions adversely affect the results of calibration and
measurement accuracy unless they are controlled and monitored. Hence, they play a very important
role.
The influencing parameters may be one or more of the following i.e. temperature, relative humidity,
atmospheric pressure, vibration, acoustic noise, dust particle, air currents/draft, illumination
(wherever applicable), voltage fluctuations, electrical earthing and direct sunlight etc., depending
on the nature of calibration services provided. The variables described above can play a major
factor on calibration results.
The main difference between the permanent laboratory, onsite and mobile calibration services has
to do with environmental conditions only. Since the onsite calibration relies on where the service is
provided, it affects the results of calibration (refer NABL 130).
The laboratories are advised to follow the requirement of accommodation and environment
depending on the types of services provided as recommended
By the manufacturers of the reference equipment
By the manufacturers of the Unit under calibration
As specified in the National/ International Standards or guidelines followed for the calibration
The environmental monitoring equipments used should also meet the requirement of
manufacturers recommendations and specifications as per the relevant standards followed.
If, accommodation and environmental conditions are not specified either by manufacturer or by
National/International standards / guidelines, the laboratory shall follow the below
recommendations.
1.4.1
Vibration
The calibration area shall be free from vibrations generated by central air-conditioning
plants, vehicular traffic and other sources to ensure consistent and uniform operational
conditions. The laboratory shall take all special/ protective precautions like mounting of
sensitive apparatus on vibration free tables and pillars etc., isolated from the floor, if
necessary.
1.4.2
Acoustic Noise
Acoustic noise level in the laboratory shall be maintained to facilitate proper performance
of calibration work. Noise level shall be maintained less than 60 dBA, wherever it affects
adversely the required accuracy of measurement.
1.4.3
Illumination
The calibration area shall have adequate level of illumination. Where permissible,
fluorescent lighting is preferred to avoid localized heating and temperature drift. The
recommended level of illumination is 250-500 lux on the working table.
1.4.4
The calibration laboratory shall make arrangements for regulated and uninterrupted power
supply of proper rating. The recommended voltage regulation level is 2% or better, and
Frequency variation 2Hz or better on the calibration bench.
1.5.2
The reference standards shall be maintained at temperatures specified for their maintenance
on order to ensure their conformance to the required level of operation.
1.5.3
The laboratory shall take adequate measures against dust and external air pressure.
Relevant fire extinguishing equipment for possible fire hazards, shall be available in the
corridors or convenient places in the laboratory. Adequate safety measures against
electrical, chemical fire hazards must be available at the work place. Laboratory rooms/
areas where highly inflammable.
Entry to the Calibration Area: As far as possible, only the staff engaged in the
calibration activity shall permitted entry inside the calibration area.
1.7.2
Space in Calibration Area: The calibration Laboratory shall ensure adequate space for
calibration activity without adversely affecting the results.
Relevant
Standard
Permanent
Onsite
Mobile
Facility
Calibration facility
IS/ISO 6789
IS/ISO 6789
Torque Multipliers
Comparison
method
ISO 5393
ISO 6544
ISO 17104
ISO 5393
ISO 17104
ISO 12563
(ISO2787)
Note 1:
Torque wrench tester using dead weights (mass) and 'g' is not recommended as a
master for the permanent, site and mobile calibration of torque wrench (Type II)
because this type of setup cannot ensure gradual application of torque from 80 % to
100 % within 0.5 s to 4 s.
Note 2:
This technical requirement is based on the above mentioned standards. Lab may
follow any relevant standard, however care shall be taken to follow the requirements
in totality.
2.2 National/ International Standards, References and Guideline
IS/ ISO 6789:2003: Assembly tools for screws and Nuts Hand Torque tools requirements
and test methods for design conformance testing, quality conformance Testing and
recalibration procedure.
ISO 5393: 1994 (E): Rotary tools for threaded fasteners-performance test method.
ISO/TS 17104-2006: Rotary Tools for threaded fasteners Hydraulic impulse tools
performance test method
ISO 6544:1981: Hand-held pneumatic assembly tools for installing threaded fastenersReaction torque and torque impulse measurements
IS 12563:2001(ISO 2787:1984) Rotary and percussive pneumatic Tools- performance test
National Accreditation Board for Testing and Calibration Laboratories
Doc. No: NABL 122-11
Specific Criteria for Calibration Laboratories in Mechanical Discipline Torque Generating Devices
Issue No: 05
Issue Date: 12.08.2014
Amend No: 00
Amend Date: Page No: 7 of 15
2.3.2
2.5.2
2.5.3
2.5.4
2.5.5
Equipment for Calibration of Handheld Pneumatic Assembly Tools as per ISO 6544
a) Rotary Torque Transducer.
b) Digital display unit with peak hold facility, it should have frequency response of 1%.
c) From 0-1000 Hz.
d) Angle sensor with display unit having resolution of 1.
e) Fast recording device to plot Torque Vs time and Torque Vs Angle.
f) Rigid test fixture with soft and hard joint assembly.
g) Pressure Gauge.
h) Air compressor with filter and pressure regulator.
i) Accessories like hose pipes, adapters etc.,
2.5.6
2.5.7
1 year
2.7.2.2
Ambient temperature 20 C 2 C.
2.7.2.3
2.7.2.4
2.7.2.5
Calibration of Hand Torque Tools follow the procedure as per IS/ISO 6789:2003.
2.8.1.1 Permissible Deviation for Torque Tool:
Note:
Permissible
Deviation
10Nm
> 10Nm
Wrench, adjustable,
graduated or with display
6%
4%
6%
4%
Class C
6%
4%
Class D
6%
6%
Class E
6%
6%
Class F
6%
6%
2.8.2
2.8.3
For calibration of Handheld Pneumatic assembly tools follow the ISO 6544
2.8.4
2.8.5 For calibration of rotary and percussive pneumatic tools follow the standard IS 12563:2001
(ISO 2787:1984)
Repeatability of the artifact from 10 repeated readings at 10% and 100 % of the range.
Date(s) of Visit:
Discipline: Mechanical
Sl Parameter*/
Device under
calibration
Torque
generating
devices
(Torque
Wrench)
Type I & II
Master
Range(s) of
equipment measurement
used
Remarks+/
Method used
100 Nm to
1000 Nm
1.2 %
1.3 %
1.3 %
Calibration of
Torque wrench
as per ISO
6789.
Only for Electro-technical discipline; scope shall be recommended parameter wise (where
applicable) and the ranges may be mentioned frequency wise.
**