About Us

Introduction
About ELSR

Specification
Schematic Diagram
Construction & Operation

Technology
Electro Chlorination
Filtration
ElSr saves
Scope
Application
Photo Gallery
Warranty
FAQ

Water evaporation leads constant increasing of salt concentration in the

cooling tower water.

Wherever there is a use of cooling water; Scale,

Corrosion, Bio-fouling and Algae are the cause concern for engineers &
management. Together they create major problems including...
Health hazards,
Increase in power consumption,
Increase in water consumption,
Reduction / poor in cooling efficiency,

Life expectancy of equipment is less.

Increasing the manpower dedication.

About ELSR

Introduction
About ELSR

Specification

Conventionally, cooling tower water is treated by the method of addition of chemicals or by water
softening.

Both inhibit scale deposition but have number of disadvantages like water bleeding in

cooling tower, high operating cost, not an environment friendly and corrosive nature.

Schematic Diagram
Construction & Operation

Technology
Electro Chlorination
Filtration
ElSr saves
Scope
Application
Photo Gallery
Warranty
FAQ

ElSr, an Electrolytic Scale Remover:

In order to overcome the limitations of conventional cooling water treatment, We developed a new
concept in this field, removal of scale (both calcium & magnesium carbonate) by electrolytic operation,
by using ElSr. We, India an ISO 9000-2008 and CE mark certified company, incepted on 1992 with
well-equipped in-plant facilities and qualified engineers for designing, manufacturing, testing, supplying &
installing the electrochemical water treatment equipments including ElSr, an electrolytic scale remover.
However, state of art electrolytic scale remover ElSr produces Oxidants in the water. Oxidants prevents
the corrosion, Bio-fouling, Scaling, Micro-organism growth and spread of airborne bacteria. ElSr consists of
reactors. Reactor-SR removes the scale from the raw water and control the TDS available in the water.
Reactor-EC generates Sodium hypochlorite for the removal of airborne bacteria, bio-fouling and algae.

Specification of Elsr

Introduction
About ELSR

Specification
Schematic Diagram
Construction & Operation

Technology
Electro Chlorination
Filtration
ElSr saves
Scope
Application

Sl. No.

Description

Cooling Tower Capacity

Flow rate / Hr. in ElSr

Centrifugal Pump

Reactor - EC

OPTIONAL

Pulse Dozer

YES

Reactor - SR

Batch Electrolytic

Sand Filter

NA

NA

YES

YES

Auto ON-OFF Valve,

Online Monitoring and
Control

NA

NA

NA

YES

Acid Cleaning Tank

(5% HCL)

YES

YES

NA

NA

Photo Gallery
Warranty
FAQ

ElSr 05 BN

ElSr 25 N

ElSr 25 R

ElSr 25 A

TR 1000
5 M3

25 M3

25 M3

25 M3

YES

Continuous Electrolytic Continuous Electrolytic RP Continuous Electrolytic Auto

Introduction

ElSr 05 BN
(Scale Remover No Chemicals)

About ELSR

A Cooling Tower
(for TR-1000)

Specification
Schematic Diagram
Construction & Operation

Technology
Electro Chlorination

Centrifugal Pump
(5m/Hr.)

Acid Cleaning Tank

(5% HCL)

4 Reactor SR

Filtration
ElSr saves
Scope
Application
Photo Gallery

3 Pulse Dozer

Warranty
FAQ

1/4

Introduction
About ELSR

ElSr 25 N
(Scale Remover No Chemicals)

A Cooling Tower
(for TR-1000)

Specification
Schematic Diagram
Construction & Operation

4 Reactor SR

Technology
Electro Chlorination
Filtration

3 Pulse Dozer

ElSr saves
Scope
Application

Acid Cleaning
Tank
7
(5% HCL)

1 Centrifugal Pump
(15m to 25m/Hr.)
2 Reactor EC (Optional)

Photo Gallery
Warranty
FAQ

2/4

Introduction
About ELSR

ElSr 25 R
(Scale Remover No Chemicals)

A Cooling Tower
(for TR-1000)

Specification
Schematic Diagram
Construction & Operation

5
Sand Filter
(With Auto Cleaning)

4 Reactor SR

Technology
Electro Chlorination
Filtration
ElSr saves
Scope
Application

3 Pulse Dozer
2 Reactor EC (Optional)

1 Centrifugal Pump
(15m to 25m/Hr.)

Photo Gallery
Warranty
FAQ

3/4

Introduction
About ELSR

ElSr 25 A
(Scale Remover No Chemicals)

A Cooling Tower
(for TR-1000)

Specification
Schematic Diagram
Construction & Operation

Technology

Sand Filter
5
(With Auto Cleaning)

4 Reactor SR

Filtration
ElSr saves
Scope
Application
Photo Gallery

6 Auto ON/OFF Valve

Electro Chlorination
3 Pulse Dozer
(With GPS/GPRS

Reactor EC
2 (Optional)

Centrifugal Pump
(15m to 25m/Hr.)

Warranty
FAQ

4/4

Construction & Operation of ElSr

Introduction
About ELSR

Specification

ElSr is an independent equipment, getting installed separately out of the Heat exchangers cooling water
circuit. Water from the cooling tower pond is continuously circulated through the ElSr via circulation pump

Schematic Diagram
Construction & Operation

Process of scale removal is getting carried out, when the ElSr is connected to power and water flow

Technology

through it. Its construction is purely by using corrosion resistant materials of GRP, UPVC & Platinum group

Electro Chlorination

precious metal oxide coated titanium.

Filtration

Electrolytic action in Reactor-SR: DC current passes from the cathode, through the electrolyte (water) in

ElSr saves

the reaction tank, to the anodes.

Scope

deposited on the cathode and the water is returned to the cooling tower free of calcium. The chemical
reaction on reactor-SR cathode is as follows:

Application

Ca(HCO3)2+2OH CaCO3 + 2H2O + CO3 - 2

Photo Gallery

Mg(HCO3)2+4OH MgCO3 + 2H2O + CO3 - 2

Mg(HCO3)2+2OH MgCO3 + 2H2O + CO3

Warranty
FAQ

Due to the electrolysis process, the floating calcium molecules are

Electrochemical reaction produces OH ions, which causes scale to sink to the bottom of the tank, produces
corrosion preventing copper and iron ions and creates an environment that prevents the development of
harmful micro-organisms. Scale that accumulates on the bottom of the reaction tank is extracted by drain
valve.

Technology
Reduction of pH- Value in Cooling Tower

Introduction
7.8

About ELSR

Construction & Operation

Conductivity

Schematic Diagram

7.6

pH-Value

Specification

800

7.4
7.2
7

Technology
Electro Chlorination

Reduction of Conductivity [s/cm] in

Cooling Tower

6.8
31-05-14 10-06-14 20-06-14 30-06-14 10-07-14 20-07-14

700

600

500
31-05-14 10-06-14 20-06-14 30-06-14 10-07-14 20-07-14

Date

Date

Filtration
ElSr saves
20

Scope

Warranty
FAQ

Reduction of Carbonate [PPM] in

Cooling Tower

250

Carbonate

Photo Gallery

300

16

Hardness

Application

Reduction of Total Hardness &

Corbonate Hardness in Cooling Tower

12
8
4
31-05-14 10-06-14 20-06-14 30-06-14 10-07-14 20-07-14

Date

200
150
100
31-05-14 10-06-14 20-06-14 30-06-14 10-07-14 20-07-14

Date

The electro-chemical process counteracts the cooling tower water concentration due to evaporation
and to intake of dust and gases from the surrounding air.

Electro Chlorination

Introduction
About ELSR

Electrolytic action in Reactor-EC:

Specification

Reactor-EC increases the pH of the water to 8.2~8.7, and uses the chemical reactions caused by electrolysis to

Schematic Diagram

produce oxidants with powerful bactericide effect, preventing corrosion and eliminating bacteria. OH+ ions

Construction & Operation

Technology
Electro Chlorination

that remain near the anodes cause a decrease of pH levels and produce oxidants which disinfect the water.

Salt available in the pond water is composed of sodium and chloride. When DC is passed through the
reactor to the electrolyte (water), the chlorides will disassociate and form chlorine. The basic process is
as follows:

Filtration
ElSr saves
Scope
Application
Photo Gallery
Warranty
FAQ

Electrolysis occur in an undivided cell when a DC current is passed through a saline water solution (e.g.
seawater or brine solution). At the anode; oxidation of chloride ions to produce chlorine (Cl 2).

At the cathode; reduction of water to produce sodium hydroxide (NaOH) and hydrogen (H2).
Liberated chlorine reacts with the sodium hydroxide to produce sodium hypochlorite (NaOCl)
instantaneously. The overall reaction, sustained by electrical energy, is as
2NaCl (salt) + H2O (water) ---> NaOCl (hypo) + NaCl (salt) + H2 (hydrogen).

Sodium hypochlorite, NaOCl is the powerful oxidant that is used world-wide for the chlorination of
the water for Anti-fouling (prevent sliming, mussel / barnacle growth etc.); Disinfection (for drinking
water, general anti-bacterial purposes in process water, etc.); Chemical treatment (bleaching,

removal of iron, manganese.

Filtration
Introduction
About ELSR

Specification
Schematic Diagram

High performance Sand filter:

Dirt, algae and sediment gather in the tower basin / pond together with the remaining mineral from the
evaporated water, and travel through the cooling water circuit creating deposits an even clogging the

Construction & Operation

Technology

spray nozzles.

This cause uneven water distribution over the filling, resulting in uneven air flow and

reduced heat transfer area.

Electro Chlorination
Filtration
ElSr saves
Scope
Application
Photo Gallery
Warranty
FAQ

Reduction in heat transfer capacity reduces the working efficiency of the towers and the energy

efficiency of the condensing system. To overcome this inefficiency, on completion of electrochemical

reaction (electrolytic / electrolysis) the water is passing through the high performance sand filter to cleans
water and capture solids.

ElSr saves
Introduction
About ELSR

Reduction of operational cost by means of

Specification

100% savings on chemical purchase.

Schematic Diagram

20% to 40% savings on water usage.

Construction & Operation

5% to 15% lower on energy usage.

10 to 25% on labour cost.

Technology
Electro Chlorination
Filtration

Green Technology

No chemical feed or discharge. Avoids the need of chemical treatment and dosing
equipment.

Scope

Saves up to 80% of the blow-down water.

Application

100% of the blow-down water can be recycled or re-used for irrigation and service.

Absolutely environmentally safe.

ElSr saves

Photo Gallery
Warranty
FAQ

Scale & corrosion control;

Because of the precipitation of salts occurs in the reaction chamber and due to the low
aggression of water, no corrosion in the heat exchangers.

Scope
Introduction

By Customer:

About ELSR

Specification

RCC platform as per the foundation drawing by Company,

Schematic Diagram

Utilities like Water and Electricity.

Construction & Operation

Technology
Electro Chlorination

By Company:

GI water pump, 25M3/Hr.

Reactor-SR with Titanium electrode assembly.

Scope

Reactor-EC with Titanium electrode assembly.

Application

Sand filter

Photo Gallery

Control unit.

Required pipe fittings.

Set of installation and operation manual.

Installation supervision & training.

Filtration
ElSr saves

Warranty
FAQ

Application
Introduction
About ELSR

Specification
Schematic Diagram
Construction & Operation

Industries
Industrial refrigerators
Hospitals

Technology
Electro Chlorination
Filtration
Tiaano-ElSr saves
Scope
Application
Photo Gallery
Warranty
FAQ

Hotels
Shopping malls
Office complexes
Government buildings etc.

Photo Gallery
Introduction
About ELSR

Specification
Schematic Diagram
Construction & Operation

Technology
Electro Chlorination
Filtration
ElSr saves
Scope
Application
Photo Gallery
Warranty
FAQ

Warranty
Introduction
About ELSR

Specification
Schematic Diagram
Construction & Operation

Technology
Electro Chlorination
Filtration
ElSr saves
Scope
Application
Photo Gallery
Warranty
FAQ

Mechanical Warranty: Company warranty that; the ElSr supplied is brand new, manufactured with first
class workmanship and good manufacturing techniques. Mechanical warranty of company lasting
twelve months from the date of shipment or 18 months from the date of its commissioning whichever is
earlier. During the period of mechanical warranty, the customer shall have to notify (with complete
details / description about the problems including the model number, Invoice number, date of

shipment and current operating conditions) to Company; if any defects or deficiencies arises.
Company shall provide technical assistance and replace the parts if necessary for the removal of the

defects and deficiencies. If need be, Customer has to despatch the defective equipment or parts to
Companys site for necessary repairs and rectification. The customer shall bear the transport cost.

Limited Warranty:
Normal polarity titanium electrolyzer of reactor-SR & reactor-EC shall have 30 months and

Reverse Polarity titanium electrolyzer of reactor-SR & reactor-EC shall have 12 Months
of Pro-rata basis warranty from the date of its first billing. If any failure in the titanium electrolyzer during
the mechanical warranty, We shall arrange to repair or replace the electrolyzer if deem required.

Warranty
Introduction
About ELSR

Thereafter, it will be having strictly governed under pro-rata warranty for the remaining warranty period.

Specification

The interpretation of pro-rata warranty will be governed under Companys standards norms.

Schematic Diagram

Exclusions: Our warranty does not cover any damages or injuries resulting from misuse, negligence,

Construction & Operation

corrosion due to undue chemical reactions, improper installations, and irregularities in cleaning,

Technology

operation not in conformity with factory recommendations / user Manual. The warranty wont cover

Electro Chlorination

the electrolyzer that has been modified, tampered with or altered without authorisation. No other

Filtration

extended liabilities stated or implied and in no circumstances covers incidental or any consequential

ElSr saves
Scope
Application
Photo Gallery
Warranty
FAQ

damages / injuries / cost resulting from defective products.

Post Warranty: Once the warranty period is over, the customer / owner is expected to maintain the ElSr
continuously to enhance maximum life and quality. If required, the reconditioning or refurbishment

shall be the responsibilities of the owner and Company may be approached for required guidance
and advice.

Governing Law: The agreement shall be governed by law of India. The court of law at Chennai shall
have exclusive jurisdiction over any disputes arising under the agent / distributor / dealers / buyers

agreement.

Frequently Asked Question

Introduction
About ELSR

What is TR:

Specification

Tons of Refrigeration

Schematic Diagram
Tons of TR means:
Construction & Operation

Technology

One Ton (1000 kilo grams) heat recovered by an air conditioning system that would melt
one Ton of ICE in 24 Hours.

Electro Chlorination
Filtration

How to calculate the capacity of cooling tower:

Flow rate x Density x Specific heat x Temperature difference / 3024

Tiaano-ElSr saves
Scope
Application
Photo Gallery
Warranty
FAQ

Cooling tower Water flow rate per hour in M3 : 120

Density of water
: 1000
Specific Heat in KACL/ Kg 0 C
:1
0
Temperature difference in C
:5
Ambient WBT - 29 0 C
= (120 X 1000 X 1 X 5 / 3024) = 198.4 TR CT : 200 TR