Installation Commissioning Manual REB670 1.2
Installation Commissioning Manual REB670 1.2
Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third
party, nor used for any unauthorized purpose.
The software and hardware described in this document is furnished under a license
and may be used or disclosed only in accordance with the terms of such license.
Trademarks
ABB and Relion are registered trademarks of the ABB Group. All other brand or
product names mentioned in this document may be trademarks or registered
trademarks of their respective holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.
ABB AB
Substation Automation Products
SE-721 59 Vsters
Sweden
Telephone: +46 (0) 21 32 50 00
Facsimile: +46 (0) 21 14 69 18
http://www.abb.com/substationautomation
Disclaimer
The data, examples and diagrams in this manual are included solely for the concept
or product description and are not to be deemed as a statement of guaranteed
properties. All persons responsible for applying the equipment addressed in this
manual must satisfy themselves that each intended application is suitable and
acceptable, including that any applicable safety or other operational requirements
are complied with. In particular, any risks in applications where a system failure and/
or product failure would create a risk for harm to property or persons (including but
not limited to personal injuries or death) shall be the sole responsibility of the
person or entity applying the equipment, and those so responsible are hereby
requested to ensure that all measures are taken to exclude or mitigate such risks.
This document has been carefully checked by ABB but deviations cannot be
completely ruled out. In case any errors are detected, the reader is kindly requested
to notify the manufacturer. Other than under explicit contractual commitments, in
no event shall ABB be responsible or liable for any loss or damage resulting from
the use of this manual or the application of the equipment.
Conformity
This product complies with the directive of the Council of the European
Communities on the approximation of the laws of the Member States relating to
electromagnetic compatibility (EMC Directive 2004/108/EC) and concerning
electrical equipment for use within specified voltage limits (Low-voltage directive
2006/95/EC). This conformity is the result of tests conducted by ABB in
accordance with the product standards EN 50263 and EN 60255-26 for the EMC
directive, and with the product standards EN 60255-1 and EN 60255-27 for the low
voltage directive. The product is designed in accordance with the international
standards of the IEC 60255 series.
Table of contents
Table of contents
Section 1
Introduction.......................................................................9
Introduction to the installation and commissioning manual................9
About the complete set of manuals for an IED..............................9
About the installation and commissioning manual.......................10
Intended audience.......................................................................11
Revision notes.............................................................................11
Section 2
Safety information..........................................................13
Warning signs...................................................................................13
Caution signs....................................................................................14
Note signs.........................................................................................15
Section 3
Overview........................................................................17
Commissioning and installation overview.........................................17
Section 4
Section 5
Table of contents
Section 6
Section 7
2
Installation and commissioning manual
Table of contents
Section 8
Section 9
Table of contents
Table of contents
Table of contents
Table of contents
Section 18 Glossary.......................................................................179
7
Installation and commissioning manual
Section 1
Introduction
Section 1
Introduction
1.1
1.1.1
Decommissioning
deinstalling & disposal
Maintenance
Operation
Commissioning
Installing
Engineering
Engineeringmanual
Installation and
Commissioning manual
Operators manual
Application manual
Technical reference
manual
IEC09000744-1-en.vsd
IEC09000744 V1 EN
9
Installation and commissioning manual
Section 1
Introduction
setting parameters and technical data sorted per function. The technical reference
manual should be used as a technical reference during the engineering phase,
installation and commissioning phase, and during normal service.
The Installation and Commissioning Manual (ICM) contains instructions on
how to install and commission the protection IED. The manual can also be used as
a reference during periodic testing. The manual covers procedures for mechanical
and electrical installation, energizing and checking of external circuitry, setting and
configuration as well as verifying settings and performing directional tests. The
chapters are organized in the chronological order (indicated by chapter/section
numbers) in which the protection IED should be installed and commissioned.
The Operators Manual (OM) contains instructions on how to operate the
protection IED during normal service once it has been commissioned. The
operators manual can be used to find out how to handle disturbances or how to
view calculated and measured network data in order to determine the cause of a fault.
The Engineering Manual (EM) contains instructions on how to engineer the IEDs
using the different tools in PCM600. The manual provides instructions on how to
set up a PCM600 project and insert IEDs to the project structure. The manual also
recommends a sequence for engineering of protection and control functions, LHMI
functions as well as communication engineering for IEC 61850 and DNP3.
1.1.2
The chapter Safety information presents warning and note signs, that the user
should pay attention to.
The chapter Overview is a summary of the major tasks faced when installing
and commissioning an IED.
The chapter Unpacking and checking the IED explains how to take delivery of
the IED.
The chapter Installing the IED explains how to install the IED.
The chapter Checking the external optical and electrical connections explains
how to check that the IED is properly connected to the protection system.
The chapter Energizing the IED explains how to start the IED.
The chapter Set up PCM 600 communication link per IED describes the
communication between PCM600 and the IED.
The chapter Establishing connection and verifying the SPA/IECcommunication contains explains how to enter SPA/IEC settings and
verifying the communication.
The chapter Establishing connection and verifying the LON communication
contains a reference to another document.
The chapter Establishing connection and verifying the IEC 61850
communication contains explains how to enter IEC 61850 settings and
verifying the communication.
The chapter Configuring the IED and changing settings explains how to
write settings and configure the IED.
10
Installation and commissioning manual
Section 1
Introduction
1.1.3
Intended audience
General
The installation and commissioning manual addresses the personnel responsible for
the installation, commissioning, maintenance and taking the protection in and out
of normal service.
Requirements
The installation and commissioning personnel must have a basic knowledge in
handling electronic equipment. The commissioning and maintenance personnel
must be well experienced in using protection equipment, test equipment, protection
functions and the configured functional logics in the protection.
1.1.4
Revision notes
Revision
Description
11
Installation and commissioning manual
12
Section 2
Safety information
Section 2
Safety information
2.1
Warning signs
Strictly follow the company and country safety regulations.
Working in a high voltage environment requires serious approach
to avoid human injuries and damage to equipment.
Always avoid touching the circuitry when covers are removed. The
product contains electronic circuits which can be damaged if
exposed to static electricity (ESD). Lethal high voltage circuits are
also exposed when covers are removed.
Section 2
Safety information
Take adequate measures to protect the eyes. Never look into the
laser beam.
2.2
Caution signs
Always transport PCBs (modules) using certified conductive bags.
Always handle modules using a conductive wrist strap connected to
protective ground and on a suitable antistatic surface. Electrostatic
discharge (ESD) may cause damage to the module since electronic
circuits are sensitive to this phenomena.
Changing the active setting group will inevitably change the IEDs
operation. Be careful and check regulations before making the
change.
14
Installation and commissioning manual
Section 2
Safety information
2.3
Note signs
The protection assembly is designed for a maximum continuous
current of four times rated value.
15
Installation and commissioning manual
16
Section 3
Overview
Section 3
Overview
3.1
17
Installation and commissioning manual
18
Section 4
Unpacking and checking the IED
Section 4
4.1
5.
19
Installation and commissioning manual
20
Section 5
Installing the IED
Section 5
5.1
Overview
The mechanical and electrical environmental conditions at the installation site must
be within the limits described in the IED technical data. Dusty, damp places, places
susceptible to rapid temperature variations, powerful vibrations and shocks, surge
voltages of high amplitude and fast rise time, strong induced magnetic fields or
similar extreme conditions should be avoided.
Sufficient space must be available in front of and at the rear of the IED to allow
access for maintenance and future modifications. Flush mounted IEDs should be
mounted so that IED modules can be added and replaced without excessive
dismantling.
21
Installation and commissioning manual
Section 5
Installing the IED
5.2
Dimensions
5.2.1
A
D
C
xx08000164.vsd
IEC08000164 V1 EN
Figure 1:
22
Installation and commissioning manual
Section 5
Installing the IED
K
F
G
H
J
xx08000166.vsd
IEC08000166 V1 EN
Figure 2:
Case size (mm) A
6U, 1/2 x 19
265.9
223.7
201.1
252.9
205.7
190.5
203.7
187.6
6U, 3/4 x 19
265.9
336.0
201.1
252.9
318.0
190.5
316.0
187.6
6U, 1/1 x 19
265.9
448.3
201.1
252.9
430.3
190.5
428.3
465.1
187.6
482.6
23
Installation and commissioning manual
Section 5
Installing the IED
5.2.2
C
xx08000163.vsd
IEC08000163 V1 EN
Figure 3:
24
Installation and commissioning manual
Section 5
Installing the IED
K
F
G
H
J
xx08000165.vsd
IEC08000165 V1 EN
Figure 4:
xx05000503.vsd
IEC05000503 V1 EN
Figure 5:
Case size (mm) A
6U, 1/2 x 19
265.9
223.7
242.1
255.8
205.7
190.5
203.7
228.6
6U, 3/4 x 19
265.9
336.0
242.1
255.8
318.0
190.5
316.0
228.6
6U, 1/1 x 19
265.9
448.3
242.1
255.8
430.3
190.5
428.3
465.1
228.6
482.6
25
Installation and commissioning manual
Section 5
Installing the IED
5.2.3
E
D
xx08000162.vsd
IEC08000162 V1 EN
Figure 6:
Case size
Tolerance
Flush mounting
Cut-out dimensions (mm)
A
+/-1
B
+/-1
210.1
254.3
4.0-10.0
12.5
322.4
254.3
4.0-10.0
12.5
434.7
254.3
4.0-10.0
12.5
E = 188.6 mm without rear protection cover, 229.6 mm with rear protection cover
26
Installation and commissioning manual
Section 5
Installing the IED
5.2.4
xx06000182.vsd
IEC06000182 V1 EN
Figure 7:
C
xx05000505.vsd
IEC05000505 V1 EN
Figure 8:
B
1
C
1
D
1
E
1
F
1
G
1
6U, 1/2 x 19
214.0
259.3
240.4
190.5
34.4
13.2
6.4 diam
6U, 3/4 x 19
326.4
259.3
352.8
190.5
34.4
13.2
6.4 diam
6U, 1/1 x 19
438.7
259.3
465.1
190.5
34.4
13.2
6.4 diam
27
Installation and commissioning manual
Section 5
Installing the IED
5.2.5
A
B
E
en04000471.vsd
IEC04000471 V1 EN
Figure 9:
Wall mounting
6U, 1/2 x 19
292.0
267.1
272.8
390.0
243.0
6U, 3/4 x 19
404.3
379.4
272.8
390.0
243.0
6U, 1/1 x 19
516.0
491.1
272.8
390.0
243.0
5.3
5.3.1
28
Installation and commissioning manual
Section 5
Installing the IED
The same mounting kit is used for side-by-side rack mounting and side-by-side
flush mounting.
The mounting kits must be ordered separately when ordering an
IED. They are available as options on the ordering sheet in
Accessories for 670 series IED, see section "".
Generally, all the screws included in delivered mounting kits are of Torx type and a
screwdriver of the same type is needed (Tx10, Tx15, Tx20 and Tx25).
IEC02000684
V1 EN
IEC06000147 V1 EN
Figure 10:
Description
A
Flush mounting
C Wall mounting
D Side-by-side rack or flush mounting
29
Installation and commissioning manual
Section 5
Installing the IED
5.3.2
Flush mounting
5.3.2.1
Overview
The flush mounting kit are utilized for case sizes:
1/2 x 19
3/4 x 19
1/1 x 19
1/4 x 19 (RHGS6 6U)
Only a single case can be mounted in each cut-out on the cubicle panel, for class
IP54 protection.
Flush mounting cannot be used for side-by-side mounted IEDs
when IP54 class must be fulfilled. Only IP20 class can be obtained
when mounting two cases side-by-side in one (1) cut-out.
30
Installation and commissioning manual
Section 5
Installing the IED
5.3.2.2
5
2
6
3
xx08000161.vsd
IEC08000161 V1 EN
Figure 11:
PosNo Description
Quantity Type
Sealing strip, used to obtain IP54 class. The sealing strip is factory
mounted between the case and front plate.
Fastener
Groove
2.9x9.5 mm
Panel
Procedure
1.
31
Installation and commissioning manual
Section 5
Installing the IED
2.
3.
4.
5.3.3
5.3.3.1
Overview
All IED sizes can be mounted in a standard 19 cubicle rack by using the for each
size suited mounting kit which consists of two mounting angles and fastening
screws for the angles.
Please note that the separately ordered rack mounting kit for side-byside mounted IEDs, or IEDs together with RHGS cases, is to be
selected so that the total size equals 19.
32
Installation and commissioning manual
Section 5
Installing the IED
5.3.3.2
1b
xx08000160.vsd
IEC08000160 V1 EN
Figure 12:
Pos
Quantity
Type
1a, 1b
Screw
M4x6
Procedure
1.
2.
3.
Carefully fasten the mounting angles (1a, 1b) to the sides of the IED.
Use the screws (2) supplied in the mounting kit.
Place the IED assembly in the 19 panel.
Fasten the mounting angles with appropriate screws.
33
Installation and commissioning manual
Section 5
Installing the IED
5.3.4
Wall mounting
5.3.4.1
Overview
All case sizes, 1/2 x 19, 3/4 x 19,1/1 x 19, can be wall mounted. It is also
possible to mount the IED on a panel or in a cubicle.
When mounting the side plates, be sure to use screws that follows
the recommended dimensions. Using screws with other dimensions
than the original may damage the PCBs inside the IED.
If fiber cables are bent too much, the signal can be weakened. Wall
mounting is therefore not recommended for communication
modules with fiber connection; Serial SPA/IEC 60870-5-103,
DNP3 and LON communication module (SLM),Optical Ethernet
module (OEM) and Line data communication module (LDCM).
5.3.4.2
2
1
5
6
xx04000453.vs d
DOCUMENT127716-IMG2265 V1 EN
Figure 13:
34
Installation and commissioning manual
Section 5
Installing the IED
PosNo
Description
Quantity
Type
Bushing
Screw
M4x10
Screw
M6x12 or
corresponding
Mounting bar
Screw
M5x8
Side plate
Procedure
1.
2.
3.
4.
5.3.4.3
35
Installation and commissioning manual
Section 5
Installing the IED
80 mm
en06000135.vsd
IEC06000135 V1 EN
Figure 14:
PosNo
Description
Type
Screw
M4x10
Screw
M5x8
Procedure
1.
2.
3.
Remove the inner screws (1), upper and lower on one side.
Remove all three fixing screws (2), on the opposite side, from wall support.
The IED can now be swung out for access to the connectors, after removing
any rear protection.
5.3.5
5.3.5.1
Overview
IED case sizes, 1/2 x 19 or 3/4 x 19 and RHGS cases, can be mounted side-byside up to a maximum size of 19. For side-by-side rack mounting, the side-by-side
mounting kit together with the 19 rack panel mounting kit must be used. The
mounting kit has to be ordered separately.
When mounting the plates and the angles on the IED, be sure to use
screws that follows the recommended dimensions. Using screws
with other dimensions than the original may damage the PCBs
inside the IED.
36
Installation and commissioning manual
Section 5
Installing the IED
5.3.5.2
xx04000456.vsd
IEC04000456 V1 EN
Figure 15:
PosNo
Description
Quantity
Type
Mounting plate
2, 3
Screw
16
M4x6
Mounting angle
Procedure
1.
2.
3.
4.
5.
6.
7.
5.3.5.3
37
Installation and commissioning manual
Section 5
Installing the IED
xx06000180.vsd
IEC06000180 V1 EN
Figure 16:
IED in the 670 series (1/2 x 19) mounted with a RHGS6 case
containing a test switch module equipped with only a test switch
and a RX2 terminal base
5.3.6
5.3.6.1
Overview
It is not recommended to flush mount side by side mounted cases if IP54 is
required. If your application demands side-by-side flush mounting, the side-by-side
mounting details kit and the 19 panel rack mounting kit must be used. The
mounting kit has to be ordered separately. The maximum size of the panel cut out
is 19.
With side-by-side flush mounting installation, only IP class 20 is
obtained. To reach IP class 54, it is recommended to mount the
IEDs separately. For cut out dimensions of separately mounted
IEDs, see section "Flush mounting".
When mounting the plates and the angles on the IED, be sure to use
screws that follows the recommended dimensions. Using screws
with other dimensions than the original may damage the PCBs
inside the IED.
38
Installation and commissioning manual
Section 5
Installing the IED
5.3.6.2
3
4
xx06000181.vsd
IEC06000181 V1 EN
Figure 17:
PosNo
Description
Quantity
Type
Mounting plate
2, 3
Screw
16
M4x6
Mounting angle
Procedure
1.
2.
3.
39
Installation and commissioning manual
Section 5
Installing the IED
4.
5.
6.
7.
8.
9.
5.4
5.4.1
IED connectors
5.4.1.1
Overview
The quantity and designation of connectors depend upon the type and size of the
IED. The rear cover plates are prepared with space for the maximum of HW
options for each case size and the cut-outs that are not in use are covered with a
plate from factory.
Overview
Table 1:
Basic modules
Module
Description
40
Installation and commissioning manual
Section 5
Installing the IED
Table 2:
Module
Description
41
Installation and commissioning manual
Section 5
Installing the IED
5.4.1.2
IEC06000179 V1 EN
Figure 18:
PosNo Description
1
The cable between PC and the IED serial communication port shall
be a crossed-over Ethernet cable with RJ45 connectors. If the
connection are made via a hub or switch, a standard Ethernet cable
can be used.
42
Installation and commissioning manual
Section 5
Installing the IED
5.4.1.3
Table 3:
Module
Rear Positions
PSM
X11
SLM
X301:A, B, C, D
X302
LDCM or RS485
X303
OEM
X311:A, B, C, D
X312, 313
TRM
X401
1MRK002801-AC-2-670-1.2-PG V1 EN
43
Installation and commissioning manual
Section 5
Installing the IED
Table 4:
Module
Rear Positions
PSM
X11
SLM
X301:A, B, C, D
X302
LDCM or RS485
X303
OEM
X311:A, B, C, D
X312, X313
TRM
X401
1MRK002801-AC-3-670-1.2-PG V1 EN
44
Installation and commissioning manual
Section 5
Installing the IED
Table 5:
Module
Rear Positions
PSM
X11
BIM, BOM,
SOM, IOM or
MIM
SLM
X301:A, B, C, D
LDCM, IRIG-B or
RS485
X302
LDCM or RS485
X303
OEM
X311:A, B, C, D
LDCM, RS485 or
GTM
TRM 1
X401
TRM 2
X411
1MRK002801-AC-6-670-1.2-PG V1 EN
1MRK002801-AC-10-670-1.2-PG V1 EN
Figure 19:
Section 5
Installing the IED
AI02
AI03
AI04
AI05
AI06
AI07
AI08
AI09
AI10
AI11
AI12
12I, 1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
12I, 5A
5A
5A
5A
5A
5A
5A
5A
5A
5A
5A
5A
5A
9I+3U, 1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
110-220
V
110-220
V
110-220
V
9I+3U, 5A
5A
5A
5A
5A
5A
5A
5A
5A
5A
110-220
V
110-220
V
110-220
V
6I+6U, 1A
1A
1A
1A
1A
1A
1A
110-220
V
110-220
V
110-220
V
110-220
V
110-220
V
110-220
V
6I+6U, 5A
5A
5A
5A
5A
5A
5A
110-220
V
110-220
V
110-220
V
110-220
V
110-220
V
110-220
V
Current/voltage
configuration
(50/60 Hz)
AI01
Note that internal polarity can be adjusted by setting of analog input CT neutral direction and/or on SMAI pre-processing function blocks.
1MRK002801-AC-15-670-1.2-PG V1 EN
Figure 21:
mA input
module (MIM)
1MRK002801-AC-11-670-1.2-PG V1 EN
Figure 20:
46
Installation and commissioning manual
Section 5
Installing the IED
1MRK002801-AC-8-670-1.2-PG V1 EN
Figure 22:
1MRK002801-AC-7-670-1.2-PG V1 EN
Figure 23:
47
Installation and commissioning manual
Section 5
Installing the IED
1MRK002801-AC-12-670-1.2-PG V1 EN
Figure 24:
1MRK002801-AC-13-670-1.2-PG V1 EN
Figure 25:
48
Installation and commissioning manual
Section 5
Installing the IED
1MRK002801-AC-14-670-1.2-PG V1 EN
Figure 26:
5.4.2
49
Installation and commissioning manual
Section 5
Installing the IED
3
1
en05000509.vsd
IEC05000509 V1 EN
Figure 27:
Pos
Description
Use the main protective earth screw (1) for connection to the
stations earthing system. Earthing screws for PSM module (2) and
TRM module (3) must be fully tightened to secure protective earth
connection of these modules.
5.4.3
50
Installation and commissioning manual
Section 5
Installing the IED
5.4.4
Connector type
5.4.4.1
250 V AC, 20 A
4 mm2 (AWG12)
2 x 2.5 mm2 (2 x AWG14)
250 V AC, 20 A
4 mm2 (AWG12)
5.4.5
51
Installation and commissioning manual
Section 5
Installing the IED
If the IED is equipped with a test-switch of type RTXP 24, COMBIFLEX wires
with 20 A sockets, 1.5mm (AWG16) conductor area must be used to connect the
auxiliary power.
Procedure
1.
2.
3.
xx02000742.vsd
IEC02000742 V1 EN
Figure 28:
A female connector
IEC04000167 V1 EN
Figure 29:
52
Installation and commissioning manual
Section 5
Installing the IED
1
2
xx06000168.vsd
IEC06000168 V1 EN
Figure 30:
Cable connectors
PosNo Description
1
Is ferrule,
Table 7:
Connector type
Rated voltage
250 V AC
300 V AC
3 mm2 (AWG14)
5.4.6
53
Installation and commissioning manual
Section 5
Installing the IED
cm) conductors of an adequate cross section, at least 6 mm2 (AWG10) for single
screen connections.
3
Lc
Cc
Lc
Rx
Tx
IED
Tx
Rx
Sc
Sc
External
Equipment
en06000190.vsd
IEC06000190 V1 EN
Figure 31:
PosNo Description
1
Outer shield
Inner shield
5.5
5.5.1
Optical ports X311: A, B (Tx, Rx) and X311: C, D (Tx, Rx) on OEM are used
for IEC 61850-8-1 communication. Both ports AB and CD shall be connected
when redundant IEC 61850-8-1 communication is used. Connectors are of ST
54
Installation and commissioning manual
Section 5
Installing the IED
type. When OEM is used, the protection plate for the galvanic connection must
not be removed.
Optical port X301: A, B (Tx, Rx) on SLM module is used for SPA, IEC
60870-5-103 or DNP3 communication. Connectors are of ST type (glass) or
HFBR Snap in (plastic).
Optical port X301: C, D (Tx, Rx) on SLM module is used for LON
communication. Connectors are of ST type (glass) or HFBR Snap in (plastic).
The optical fibers have Transmission (Tx) and Reception (Rx) connectors, and they
should be attached to the Tx and Rx connectors of OEM and SLM module (Tx
cable to Rx connector, Rx cable to Tx connector).
Connectors are generally color coded; connect blue or dark grey cable connectors
to blue or dark grey (receive) back-side connectors. Connect black or grey cable
connectors to black or grey (transmit) back-side connectors.
The fiber optical cables are very sensitive to handling. Do not bend
too sharply. The minimum curvature radius is 15 cm for the plastic
fiber cables and 25 cm for the glass fiber cables. If cable straps are
used to fix the cables, apply with loose fit.
Always hold the connector, never the cable, when connecting or
disconnecting optical fibers. Do not twist, pull or bend the fiber.
Invisible damage may increase fiber attenuation thus making
communication impossible.
5.5.2
55
Installation and commissioning manual
Section 5
Installing the IED
5.6
5.6.1
Screw
terminal
X3
Screw
terminal
X1
1
2
1
2
3
4
5
6
RS485
PWB
Backplate
en07000140.vsd
IEC07000140 V1 EN
Figure 32:
Pin
Name 2-wire
Name 4-wire
Description
x3:1
soft ground
x3:2
soft ground
x1:1
RS485 +
TX+
Receive/transmit high
or transmit high
x1:2
RS485
TX-
Receive/transmit low
or transmit low
x1:3
Term
T-Term
Termination resistor
for transmitter (and
receiver in 2-wire
case) (connect to TX+)
x1:4
reserved
R-Term
Termination resistor
for receiver (connect to
RX+)
x1:5
reserved
RX-
Receive low
x1:6
reserved
RX+
Receive high
2wire:
Termination (2-wire):
Termination (4-wire):
56
Installation and commissioning manual
Section 5
Installing the IED
The distance between earth points should be < 1200 m (3000 ft), see figure 33 and
34. Only the outer shielding is connected to the protective earth at the IED. The
inner and outer shieldings are connected to the protective earth at the external
equipment. Use insulating tape for the inner shield to prevent contact with the
protective earth. Make sure that the terminals are properly earthed with as short
connections as possible from the earth screw, for example to an earthed frame.
The IED and the external equipment should preferably be connected to the same
battery.
Cc
1 2 3 4 5 6
Cc
1)
2)
1 2 3 4 5 6
X1
X1
IED
External
Equipment (PC)
IED
PE
PE
PE
PE 1) 3)
en07000141.vsd
IEC07000141 V1 EN
Figure 33:
Where:
1
The inner shields shall be connected together (with an isolated terminal block) and only
have one earthing point in the whole system, preferably at the external equipment (PC).
The outer shield shall be connected to Protective Earth (PE) in every cable end that is, to PE
at all IED terminals and to PE at External equipment (PC). The first IED will have only one
cable end but all others of course two.
Connect according to installation instructions for the actual equipment, observe the 120
ohms termination.
The protective earth should be close to the external equipment (< 2m)
Cc
Communication cable
PE
57
Installation and commissioning manual
Section 5
Installing the IED
Cc
Cc
1)
1)
1 2 3 4 5 6
2)
1 2 3 4 5 6
X1
X1
IED
External
Equipment (PC)
IED
PE
PE
PE
PE 1) 3)
en07000142.vsd
IEC07000142 V1 EN
Figure 34:
Where:
1
The inner shields shall be connected together (with an isolated terminal block) and only
have one earthing point in the whole system, preferably at the external equipment (PC).
The outer shield shall be connected to Protective Earth (PE) in every cable end that is, to PE
at all IED terminals and to PE at External equipment (PC). The first IED will have only one
cable end but all others of course two.
Connect according to installation instructions for the actual equipment, observe the 120
ohms termination.
The protective earth should be close to the external equipment (< 2m)
Cc
Communication cable
PE
Protective earthscrew
58
Installation and commissioning manual
Section 5
Installing the IED
en03000110.vsd
IEC03000110 V1 EN
Figure 35:
Where:
1
is cable
is screw
Pair separator
Pair Shield
Drain wire
Conductor
Overall shield
Separator
Jacket
en07000139.vsd
IEC07000139 V1 EN
Figure 36:
The EIA standard RS-485 specifies the RS485 network. An informative excerpt is
given in section "Installing the serial communication cable for RS485 SPA/IEC".
5.6.2
59
Installation and commissioning manual
Section 5
Installing the IED
Normative references
EIA Standard RS-485 - Electrical Characteristics of Generators and Receivers for Balanced Digital
Multipoint Systems
2
Transmission method
Galvanic isolation
2.3.1
Requirements
a) The RS485 specification requires the Signal A and Signal B wires.
b) Each node also requires (5 V) Excitation of the RS485 termination network.
c) Vim - the common mode voltage between any pair of RS485 chips may not exceed 10 V.
d) A physical ground connection between all RS485 circuits will reduce noise.
2.3.2
The termination network below required at each end of each Bus Ph-segment.
ExV+
Ru = 390 ohm
1/4 W, 2%
Signal B
Rt = 220 ohm
1/4 W, 2%
Signal A
Rd = 390 ohm
1/4 W, 2%
DGND
ExV is supplied by the Node at end of the Bus Segment
en03000112.vsd
IEC03000112 V1 EN
Figure 37:
60
Installation and commissioning manual
Section 5
Installing the IED
2.3.3
a) Ru
+ 5 V to Signal B
b) Rt
Signal B to Signal A
c) Rd
Signal A to GND
The end node in each Ph-segment applies 5 V bus excitation power to the Termination network via
the Excitation pair (ExV+ and GND) used in the Type 3 Physical layer specification.
5.6.3
Shield:
Length:
Maximum 1200 m (3000 ft) from one system earth to the next system earth
(includes length from platform point to system earth on both sides)
Temp:
According to application
Impedance:
120 W
Capacitance:
Example:
5.7
5.7.1
Antenna installation
The antenna is mounted on a console for mounting on a horizontal or vertical flat
surface or on an antenna mast.
61
Installation and commissioning manual
Section 5
Installing the IED
2
3
xx05000510.vsd
IEC05000510 V1 EN
PosNO Description
1
GPS antenna
TNC connector
Console, 78x150 mm
Mount the antenna and console clear of flat surfaces such as buildings walls, roofs
and windows to avoid signal reflections. If necessary, protect the antenna from
animals and birds which can affect signal strength. Also protect the antenna against
lightning.
Always position the antenna and its console so that a continuous clear line-of-sight
visibility to all directions is obtained, preferably more than 75%. A minimum of
50% clear line-of-sight visibility is required for un-interrupted operation.
62
Installation and commissioning manual
Section 5
Installing the IED
99001046.vsd
IEC99001046 V1 EN
Figure 38:
5.7.2
Antenna line-of-sight
Electrical installation
Use a 50 ohm coaxial cable with a male TNC connector on the antenna end and a
male SMA connector on the receiver end to connect the antenna to the IED.
Choose cable type and length so that the total attenuation is max. 26 dB at 1.6
GHz. A suitable antenna cable is supplied with the antenna.
The antenna has a female TNC connector to the antenna cable. For location of GPS
time module (GTM), refer to section "Rear side connectors". Connection diagram
for GTM is shown in figure 22.
Make sure that the antenna cable is not charged when connected to
the antenna or to the receiver. Short-circuit the end of the antenna
cable with some metal device, then connect to the antenna. When
the antenna is connected to the cable, connect the cable to the
receiver. The IED must be switched off when the antenna cable is
connected.
5.7.3
Lightning protection
The antenna should be mounted with adequate lightning protection, that is the
antenna mast must not rise above a neighboring lightning conductor.
63
Installation and commissioning manual
64
Section 6
Checking the external optical and electrical connections
Section 6
6.1
Overview
The user must check the installation which includes verifying that the IED is
connected to the other parts of the protection system. This is done with the IED and
all connected circuits de-energized.
6.2
Checking VT circuits
Check that the wiring is in strict accordance with the supplied connection diagram.
Correct possible errors before continuing to test the circuitry.
Polarity check
VT circuit voltage measurement (primary injection test)
Earthing check
Phase relationship
Insulation resistance check
The polarity check verifies the integrity of circuits and the phase relationships. The
check must be performed as close to the IED as possible.
The primary injection test verifies the VT ratio and the wiring all the way from the
primary system to the IED. Injection must be performed for each phase-to-neutral
circuit and each phase-to-phase pair. In each case, voltages in all phases and
neutral are measured.
65
Installation and commissioning manual
Section 6
Checking the external optical and electrical connections
6.3
Checking CT circuits
Check that the wiring is in strict accordance with the supplied
connection diagram.
The CTs must be connected in accordance with the circuit diagram provided with
the IED, both with regards to phases and polarity. The following tests shall be
performed on every primary CT connected to the IED:
Primary injection test to verify the current ratio of the CT, the correct wiring
up to the protection IED and correct phase sequence connection (that is L1,
L2, L3.)
Polarity check to prove that the predicted direction of secondary current flow
is correct for a given direction of primary current flow. This is an essential test
for the proper operation of the differential function.
CT secondary loop resistance measurement to confirm that the current
transformer secondary loop DC resistance is within specification and that there
are no high resistance joints in the CT winding or wiring.
CT excitation test in order to confirm that the current transformer is of the
correct accuracy rating and that there are no shorted turns in the current
transformer windings. Manufacturer's design curves must be available for the
current transformer to compare the actual results.
Earthing check of the individual CT secondary circuits to verify that each threephase set of main CTs is properly connected to the station earth and only at
one electrical point.
Insulation resistance check.
Phase identification of CT shall be made.
Both the primary and the secondary sides must be disconnected
from the line and the IED when plotting the excitation characteristics.
6.4
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Installation and commissioning manual
Section 6
Checking the external optical and electrical connections
6.5
6.5.1
6.5.2
6.6
67
Installation and commissioning manual
68
Section 7
Energizing the IED
Section 7
7.1
7.2
69
Installation and commissioning manual
Section 7
Energizing the IED
t1
t2
t (s)
xx04000310-1-en.vsd
IEC04000310 V2 EN
Figure 39:
If the upper row in the window indicates Fail instead of Ready and the green
LED flashes, an internal failure in the IED has been detected. See section
"Checking the self supervision function" in this chapter to investigate the fault.
An example of the local HMI is shown in figure 40.
7.3
Design
The different parts of the medium size local HMI are shown in figure 40. The local
HMI exists in an IEC version and in an ANSI version. The difference is on the
keypad operation buttons and the yellow LED designation.
70
Installation and commissioning manual
Section 7
Energizing the IED
IEC06000146-CALLOUT V1 EN
Figure 40:
71
Installation and commissioning manual
Section 7
Energizing the IED
7.4
7.4.1
7.4.2
1.
2.
3.
7.4.3
7.4.3.1
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Installation and commissioning manual
Section 7
Energizing the IED
7.4.4
Indicated result
Possible reason
Proposed action
InternFail OK
No problem detected.
None.
InternFail Fail
InternWarning OK
No problem detected.
None.
InternWarning Warning
NUM-modFail OK
No problem detected.
None.
NUM-modFail Fail
NUM-modWarning OK
No problem detected.
None.
NUM-modWarning
Warning
ADC-module OK
No problem detected.
None.
ADC-module Fail
The AD conversion
module has failed.
RealTimeClock OK
No problem detected.
None.
RealTimeClock Warning
TimeSync OK
No problem detected.
None.
TimeSync Warning
No time synchronization.
73
Installation and commissioning manual
74
Section 8
Set up the PCM600 communication link per IED
Section 8
8.1
Direct point-to-point link between PCM600 and the IED front port. The front
port can be seen as a service port.
Indirect link via a station LAN or from remote via a network.
The physical connection and the IP address must be configured in both cases to
enable communication.
The communication procedures are the same in both cases.
1.
2.
3.
4.
Setting up IP addresses
The IP address and the corresponding mask must be set via the LHMI for each
available Ethernet interface in the IED. Each Ethernet interface has a default
75
Installation and commissioning manual
Section 8
Set up the PCM600 communication link per IED
factory IP address when the IED is delivered. This is not given when an additional
Ethernet interface is installed or an interface is replaced.
The default IP address for the IED front port is 10.1.150.3 and the
corresponding subnetwork mask is 255.255.255.0, which can be set via the
local HMI path Main menu/Settings/General settings/Communication/
Ethernet configuration/Front port.
The default IP address for the IED rear port is 192.168.1.10 and the
corresponding subnetwork mask is 255.255.255.0, which can be set via the
local HMI path Main menu/Settings/General settings/Communication/
Ethernet configuration/Rear OEM - port AB and Rear OEM - port CD.
The front and rear port IP addresses cannot belong to the same
subnet or communication will fail. It is recommended to change the
IP address of the front port, if the front and rear port are set to the
same subnet.
IED
RJ-45
PCM600
Tx
Tx
Rx
Rx
IEC09000096-1-en.vsd
IEC09000096 V1 EN
Figure 41:
The following description is an example valid for standard PCs using Microsoft
Windows operating system. The example is taken from a Laptop with one Ethernet
interface.
Administrator rights are required to change the PC communication
setup. Some PCs have the feature to automatically detect that Tx
signals from the IED are received on the Tx pin on the PC. Thus, a
straight (standard) Ethernet cable can be used.
76
Installation and commissioning manual
Section 8
Set up the PCM600 communication link per IED
1.
IEC09000355-1-en.vsd
IEC09000355 V1 EN
Figure 42:
2.
IEC09000356-1-en.vsd
IEC09000356 V1 EN
Figure 43:
3.
Select the TCP/IP protocol from the list of configured components using this
connection and click Properties.
77
Installation and commissioning manual
Section 8
Set up the PCM600 communication link per IED
IEC09000357-1-en.vsd
IEC09000357 V1 EN
Figure 44:
4.
Select Use the following IP address and define IP address and Subnet mask if
the front port is used and if the IP address is not set to be obtained
automatically by the IED, see Figure 45. The IP address must be different from
the IP address chosen for the IED.
IEC09000658-1-en.vsd
IEC09000658 V1 EN
Figure 45:
5.
6.
78
Installation and commissioning manual
Section 8
Set up the PCM600 communication link per IED
79
Installation and commissioning manual
80
Section 9
Configuring the IED and changing settings
Section 9
9.1
Overview
The customer specific values for each setting parameter and a configuration file
have to be available before the IED can be set and configured, if the IED is not
delivered with a configuration.
Use the configuration tools in PCM600 to verify that the IED has the expected
configuration. A new configuration is done with the application configuration tool.
The binary outputs can be selected from a signal list where the signals are grouped
under their function names. It is also possible to specify a user-defined name for
each input and output signal.
Each function included in the IED has several setting parameters, which have to be
set in order to make the IED behave as intended. A factory default value is
provided for each parameter. A setting file can be prepared using the Parameter
Setting tool, which is available in PCM600.
All settings can be
The IED uses a FLASH disk for storing configuration data and process data like
counters, object states, Local/Remote switch position etc. Since FLASH memory is
used, measures have been taken in software to make sure that the FLASH disk is
not worn out by too intensive storing of data. These mechanisms make it necessary
81
Installation and commissioning manual
Section 9
Configuring the IED and changing settings
to think about a couple of issues in order to not loose configuration data, especially
at commissioning time.
After the commissioning is complete, the configuration data is always stored to
FLASH, so that is not an issue. But other things, like objects states and the Local/
Remote switch position is stored in a slightly different way, where the save of data
to FLASH is performed more and more seldom to eliminate the risk of wearing out
the FLASH disk. In worst case, the time between saves of this kind of data is
around one hour.
This means, that to be absolutely sure that all data have been saved to FLASH, it is
necessary to leave the IED with auxiliary power connected after all the
commissioning is done (including setting the Local/Remote switch to the desired
position) for at least one hour after the last commissioning action performed on the
IED.
After that time has elapsed, it will be safe to turn the IED off, no data will be lost.
9.2
The operator's manual is structured in a similar way to the local HMI and provides
a detailed guide to the use of the local HMI including paths in the menu structure
and brief explanations of most settings and measurements. See the technical
reference manual for a complete list of setting parameters for each function. Some
of the included functions may not be used. In this case the user can set the
parameter Operation = Off to disable the function.
9.3
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Installation and commissioning manual
Section 9
Configuring the IED and changing settings
voltage inputs. Make sure the input current rating is correct and that it matches the
order documentation.
The primary CT data are entered via the HMI menu under Main menu/Settings/
General Settings/Analog modules/AnalogInputs
The following parameter shall be set for every current transformer connected to the
IED:
Table 9:
CT configuration
Parameter description
Rated CT primary current in A
Parameter name
CT Prim Input
Range
from -10000 to +10000
Default
0
This parameter defines the primary rated current of the CT. For two set of CTs with
ratio 1000/1 and 1000/5 this parameter is set to the same value of 1000 for both CT
inputs. Negative values (that is -1000) can be used in order to reverse the direction
of the CT current by software for the differential function. This might be necessary
if two sets of CTs have different star point locations in relation to the protected
busbar. It is recommended that this parameter is set to zero, for all unused CT inputs.
For main CTs with 2A rated secondary current, it is recommended to connect the
secondary wiring to the 1A input and to set the rated primary current to one half
times its true value. For example, a CT with a primary secondary current ratio of
1000/2A can be treated as a 500/1A CT.
Take the rated permissive overload values for the current inputs
into consideration.
9.4
9.4.1
83
Installation and commissioning manual
84
Section 10
Establishing connection and verifying the SPA/IEC- communication
Section 10
10.1
Entering settings
If the IED is connected to a monitoring or control system via the rear SPA/IEC
port, the SPA/IEC port has to be set either for SPA or IEC use.
10.1.1
When using the SPA protocol, the rear SPA/IEC port must be set for SPA use.
Procedure
1.
2.
85
Installation and commissioning manual
Section 10
1MRK 505 210-UEN C
Establishing connection and verifying the SPA/IEC- communication
10.1.2
Procedure
1.
2.
10.2
10.2.1
Use a SPA-emulator and send RF to the IED. The answer from the IED
should be IED 670 .
Generate one binary event by activating a function, which is configured to an
event block where the used input is set to generate events on SPA. The
configuration must be made with the PCM600 software. Verify that the event
is presented in the SMS/SCS system.
During the following tests of the different functions in the IED, verify that the
events and indications in the SMS/SCS system are as expected.
86
Installation and commissioning manual
Section 10
Establishing connection and verifying the SPA/IEC- communication
10.2.2
Check that the master system time-out for response from the IED, for
example after a setting change, is > 40 seconds.
Use a protocol analyzer and record the communication between the IED and
the IEC master. Check in the protocol analyzers log that the IED answers the
master messages.
Generate one binary event by activating a function that is configured to an
event block where the used input is set to generate events on IEC. The
configuration must be made with the PCM600 software. Verify that the event
is presented in the IEC master system.
During the following tests of the different functions in the IED, verify that the
events and indications in the IEC master system are as expected.
10.3
glass
plastic
87
Installation and commissioning manual
Section 10
1MRK 505 210-UEN C
Establishing connection and verifying the SPA/IEC- communication
Remote monitoring
system with
PCM600
Local monitoring
system with
PCM600
IED
Teleph
one
modem
IED
IED
Teleph
one
modem
Optical to electrical
converter, e.g. SPA-ZC 22
or Fiberdata modem
en05000672.vsd
IEC05000672 V2 EN
Figure 46:
Where:
1
10.4
A separate minute pulse synchronization from station clock to obtain 1 ms accuracy for
time tagging within the substation might be required.
Example
Distance 1 km
Glass
Distance 25 m
Plastic
Maximum attenuation
- 11 dB
- 7 dB
4 dB
4 dB
5 dB
1 dB
1 dB
2 dB
1 dB
11 dB
7 dB
88
Installation and commissioning manual
Section 11
Section 11
Establishing connection and verifying the LON communication
11.1
11.1.1
LON communication
LON communication is normally used in substation automation systems. Optical
fiber is used within the substation as the physical communication link.
The test can only be carried out when the whole communication system is installed.
Thus, the test is a system test and is not dealt with here.
The communication protocol Local Optical Network (LON) is available for 670
IED series as an option.
89
Installation and commissioning manual
Section 11
Establishing connection and verifying the LON communication
Control Center
Station HSI
MicroSCADA
Gateway
Star coupler
RER 111
IED
IED
IED
IEC05000663-1-en.vsd
IEC05000663 V2 EN
Figure 47:
An optical network can be used within the substation automation system. This
enables communication with the IEDs in the 670 series through the LON bus from
the operators workplace, from the control center and also from other IEDs via bayto-bay horizontal communication.
The fibre optic LON bus is implemented using either glass core or plastic core fibre
optic cables.
Table 12:
11.2.1
Plastic fibre
Cable connector
ST-connector
snap-in connector
Cable diameter
62.5/125 m
1 mm
1000 m
10 m
Wavelength
820-900 nm
660 nm
Transmitted power
Receiver sensitivity
90
Installation and commissioning manual
11.2.2
Section 11
Establishing connection and verifying the LON communication
Hardware and software modules
The hardware needed for applying LON communication depends on the
application, but one very central unit needed is the LON Star Coupler and optical
fibres connecting the star coupler to the IEDs. To interface the IEDs from
MicroSCADA, the application library LIB670 is required.
The HV Control 670 software module is included in the LIB520 high-voltage
process package, which is a part of the Application Software Library within
MicroSCADA applications.
The HV Control 670 software module is used for control functions in IEDs in the
670 series. This module contains the process picture, dialogues and a tool to
generate the process database for the control application in MicroSCADA.
Use the LON Network Tool (LNT) to set the LON communication. This is a
software tool applied as one node on the LON bus. To communicate via LON, the
IEDs need to know
91
Installation and commissioning manual
Section 11
Establishing connection and verifying the LON communication
Table 13:
Parameter
Range
Default
Unit
Parameter description
DomainID
SubnetID*
0 - 255
Step: 1
NodeID*
0 - 127
Step: 1
Parameter
Range
Default
Unit
Parameter description
NeuronID*
0 - 12
Not loaded
Location
0-6
No value
Unit
Step
Default
Description
Operation
Off
On
Off
Operation
TimerClass
Slow
Normal
Fast
Slow
Timer class
LON commands
Command description
Command with confirmation. Transfers the node address to the LON Network Tool.
92
Installation and commissioning manual
11.2
Section 11
Establishing connection and verifying the LON communication
Example
Distance 1 km
Glass
Distance10 m
Plastic
Maximum attenuation
-11 dB
- 7 dB
4 dB
3 dB
5 dB
2 dB
1.5 dB
2 dB
0.5 dB
11 dB
7 dB
93
Installation and commissioning manual
94
Section 12
Establishing connection and verifying the IEC 61850 communication
Section 12
12.1
Overview
The rear OEM ports are used for substation bus (IEC 61850-8-1) communication.
For IEC 61850-8-1 redundant communication, both rear OEM ports are utilized. In
this case IEC 61850-9-2LE communication can not be used.
IEC 61850-9-2LE process bus communication is not supported in
the IED.
12.2
95
Installation and commissioning manual
Section 12
1MRK 505 210-UEN C
Establishing connection and verifying the IEC 61850 communication
12.3
96
Installation and commissioning manual
Section 13
Verifying settings by secondary injection
Section 13
13.1
Overview
IED test requirements:
Calculated settings
Application configuration diagram
Signal matrix (SMT) configuration
Terminal diagram
Technical reference manual
Three-phase test equipment
PCM600
The setting and configuration of the IED must be completed before the testing can
start.
The terminal diagram, available in the technical reference manual, is a general
diagram of the IED.
Note that the same diagram is not always applicable to each
specific delivery (especially for the configuration of all the binary
inputs and outputs).
Therefore, before testing, check that the available terminal diagram corresponds to
the IED.
The technical reference manual contains application and functionality summaries,
function blocks, logic diagrams, input and output signals, setting parameters and
technical data sorted per function.
The test equipment should be able to provide a three-phase supply of voltages and
currents. The magnitude of voltage and current as well as the phase angle between
voltage and current must be variable. The voltages and currents from the test
equipment must be obtained from the same source and they must have minimal
harmonic content. If the test equipment cannot indicate the phase angle, a separate
phase-angle measuring instrument is necessary.
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Installation and commissioning manual
Section 13
Verifying settings by secondary injection
Prepare the IED for test before testing a particular function. Consider the logic
diagram of the tested protection function when performing the test. All included
functions in the IED are tested according to the corresponding test instructions in
this chapter. The functions can be tested in any order according to user preferences
and the test instructions are therefore presented in alphabetical order. Only the
functions that are used (Operation is set to On) should be tested.
The response from a test can be viewed in different ways:
Please consider the configured logic from the function block to the
output contacts when measuring the operate time.
13.2
13.2.1
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Installation and commissioning manual
Section 13
Verifying settings by secondary injection
protection is not included in the test mode and is not prevented to operate during
the test operations. The test switch should then be connected to the IED.
Verify that analog input signals from the analog input module are measured and
recorded correctly by injecting currents and voltages required by the specific IED.
To make testing even more effective, use PCM600. PCM600 includes the Signal
monitoring tool, which is useful in reading the individual currents and voltages,
their amplitudes and phase angles. In addition, PCM600 contains the Disturbance
handling tool. The content of reports generated by the Disturbance handling tool
can be configured which makes the work more efficient. For example, the tool may
be configured to only show time tagged events and to exclude analog information
and so on.
Check the disturbance report settings to ensure that the indications are correct.
For test functions and test and signal parameter names, see the technical reference
manual. The correct initiation of the disturbance recorder is made on start and/or
release or trip from a function. Also check that the wanted recordings of analog
(real and calculated) and binary signals are achieved.
Parameters can be entered into different setting groups. Make sure
to test functions for the same parameter setting group. If needed,
repeat the tests for all different setting groups used. The difference
between testing the first parameter setting group and the remaining
is that there is no need for testing the connections.
During testing, observe that the right testing method, that corresponds to the actual
parameters set in the activated parameter setting group, is used.
Set and configure the function(s) before testing. Most functions are highly flexible
and permit a choice of functional and tripping modes. The various modes are
checked at the factory as part of the design verification. In certain cases, only
modes with a high probability of coming into operation need to be checked when
commissioned to verify the configuration and settings.
13.2.2
Section 13
Verifying settings by secondary injection
The RTXH test-plug handle leads may be connected to any type of test equipment
or instrument. When a number of protection IEDs of the same type are tested, the
test-plug handle only needs to be moved from the test switch of one protection IED
to the test switch of the other, without altering the previous connections.
Use COMBITEST test system to prevent unwanted tripping when the handle is
withdrawn, since latches on the handle secure it in the half withdrawn position. In
this position, all voltages and currents are restored and any re-energizing transients
are given a chance to decay before the trip circuits are restored. When the latches
are released, the handle can be completely withdrawn from the test switch,
restoring the trip circuits to the protection IED.
If a test switch is not used, perform measurement according to the provided circuit
diagrams.
Never disconnect the secondary connection of a current transformer
circuit without first short-circuiting the transformer's secondary
winding. Operating a current transformer with the secondary
winding open will cause a massive potential build up that may
damage the transformer and cause personal injury.
13.2.3
100
Installation and commissioning manual
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Verifying settings by secondary injection
13.2.4
IL1
IL2
IL3
IN (I4,I5)
IL1
IL2
IL3
IN
UL1
UL2
UL3
UN
UN (U4,U5)
TRIP L1
TRIP L2
TRIP L3
UL1
UL2
UL3
UN
IED
Test equipment
To ensure correct results, make sure that the IED as well as the test
equipment are properly earthed before testing.
IEC 61850
IEC09000652-1-en.vsd
IEC09000652 V1 EN
Figure 48:
13.2.5
101
Installation and commissioning manual
Section 13
Verifying settings by secondary injection
1.
2.
3.
4.
13.2.6
102
Installation and commissioning manual
Section 13
Verifying settings by secondary injection
1.
2.
3.
13.2.7
Disturbance report
13.2.7.1
Introduction
The following sub-functions are included in the disturbance report function:
Disturbance recorder
Event list
Event recorder
Trip value recorder
Indications
If the disturbance report is set on, then its sub-functions are also set up and so it is
not possible to only switch these sub-functions off. The disturbance report function
is switched off (parameter Operation = Off) in PCM600 or the local HMI under
Main menu/Settings/General settings/Monitoring/DisturanceReport/
DisturbanceReport(RDRE).
13.2.7.2
13.2.7.3
103
Installation and commissioning manual
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Verifying settings by secondary injection
Open the Disturbance handling tool for the IED in the plant structure in
PCM600.
2.1. Right-click and select Execute manual Trig in the window Available
recordings in IED.
2.2. Read the required recordings from the IED.
2.3. Refresh the window Recordings and select a recording.
2.4. Right-click and select Create Report or Open With to export the
recordings to any disturbance analyzing tool that can handle Comtrade
formatted files.
Evaluation of the results from the disturbance recording function requires access to
a PC either permanently connected to the IED or temporarily connected to the
Ethernet port (RJ-45) on the front. The PCM600 software package must be
installed in the PC.
Disturbance upload can be performed by the use of PCM600 or by any third party
tool with IEC 61850 protocol. Reports can automatically be generated from
PCM600. Disturbance files can be analyzed by any tool reading Comtrade
formatted disturbance files.
It could be useful to have a printer for hard copies. The correct start criteria and
behavior of the disturbance recording function can be checked when IED
protective functions are tested.
When the IED is brought into normal service it is recommended to delete all
recordings, made during commissioning to avoid confusion in future fault analysis.
All recordings in the IED can be deleted in two ways:
1.
2.
13.2.7.4
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Installation and commissioning manual
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Verifying settings by secondary injection
When the IED is brought into normal service it is recommended to delete all events
resulting from commissioning tests to avoid confusion in future fault analysis. All
event in the IED can be cleared in the local HMI under Main Menu//Reset/Reset
internal event list or Main menu/Reset/Reset process event list. It is not possible
to clear the event lists from PCM600.
When testing binary inputs, the event list (EL) might be used instead. No uploading
or analyzing of registrations is then needed since the event list keeps running,
independent of start of disturbance registration.
13.2.8
13.2.9
13.3
13.3.1
13.3.1.1
3.
4.
Check the configuration of binary inputs that control the selection of the
active setting group.
Browse to the ActiveGroup menu to achieve information about the active
setting group.
The ActiveGroup menu is located on the local HMI underMain menu/Test/
Function status/Setting groups/ActiveGroup
Connect the appropriate dc voltage to the corresponding binary input of the
IED and observe the information presented on the local HMI.
The displayed information must always correspond to the activated input.
Check that the corresponding output indicates the active group.
105
Installation and commissioning manual
Section 13
Verifying settings by secondary injection
Operating procedures for the PC aided methods of changing the active setting
groups are described in the corresponding PCM600 documents and
instructions for the operators within the SCS are included in the SCS
documentation.
13.3.1.2
13.4
Differential protection
13.4.1
13.4.1.1
General
Secondary injection testing is a normal part of the commissioning. The operating
value of all protection functions, the output to the proper trip and alarm contacts
and the operation of binary input signals is checked and documented for future
reference.
The connection of the test set to REB670 is greatly simplified if the RTXP 24 test
switch is included.When the test handle RTXH 24 is inserted in the test switch,
preparations for testing are automatically carried out in the proper sequence, that is,
blocking of the tripping circuits, short-circuiting of the current circuits on the
transformer side, opening of current transformer circuits and making IED terminals
accessible from the terminals on the test plug handle.
If the REB670 is not provided with a test switch, the IED has to be tested in the
proper way from external circuit terminals. Make sure that the instrument
transformers are isolated from the circuits connected to the test set. The secondary
phase terminals of the current transformers must be short-circuited to neutral
before the circuit is opened if any current can flow on the primary side. The testing
requires a good understanding of the protection functionality of the REB670. A
testing instruction is given for each type of protection function.
Note that CT inputs for the REB670 are designed for a maximum
continuous current of four times rated value.
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Installation and commissioning manual
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Verifying settings by secondary injection
13.4.1.2
REB 670
AI03
REB 670
RT XP24/Ph-L1
6A
6B
7A
7B
REB 670
X401
5
6
AI03
X401
5
RT XP24/Ph-L2
6B
7B
6
AI03
X401
5
6
L2
L3
RT XP24/Ph-L3
6A
7A
6B
7B
6A
7A
en01000112.vsd
IEC01000112 V1 EN
Figure 49:
Testing will be explained from one general current input CTx (that is x=1, 2,...,
Nmax; where Nmax is equal to the maximum number of used CT inputs). Follow
the following test instructions for all used current inputs in the REB670 IED.
Procedure
1.
2.
3.
4.
5.
6.
7.
Connect the test set for injection of three-phase current (or if not available onephase current) to the current terminals of CTx input of REB670 terminal.
Check and write down the value for the configuration parameter CT Prim
Input x, which should correspond to the rated primary CT current of the main
CT connected to CTx current input.
Check the value for the configuration parameter ZoneSel/CTx. If this value is
Fixed to ZA, Fixed to ZB or Fixed to ZA & - ZB, proceed with next point. (If
this value is CtrlIncludes, energize the binary input CTRLZA to include the
current from this current input into ZA measurement.)
If this value is CtrlExcludes, de-energize the binary input CTRLZA to include
the current from this current input into ZA measurement.
Make sure that the check zone is properly set and enabled, when used.
Increase the current in phase L1 until the correct differential function (that is,
either ZA or ZB) operates and note the incoming and differential currents at
the moment of operation.
Check that trip and alarm contacts operate according to the scheme wiring.
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Verifying settings by secondary injection
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
Check that trip information is stored in the event list (if connected).
Switch off the current.
Check that trip reset information is stored in the event list (if connected).
Check in the same way the function by injecting current in phases L2 and L3.
Inject a symmetrical three-phase current and note the operate value (possible
with three-phase test set only).
Connect the timer and set the current to five times the set value for
DiffOperLevel parameter.
Switch on the current and note the operate time.
If the value for the configuration parameter ZoneSel/CTx is CtrlIncludes, deenergize the binary input CTRLZA and now energize the binary input
CTRLZB to include the current from this current input into ZB measurement.
If the value for the configuration parameter ZoneSel/CTx is CtrlExcludes,
energize the binary input CTRLZA and now de-energize binary input CTRLZB
to include the current from this current input into ZB measurement.
Repeat the steps from 4 to 12 for zone ZB
If the value for the configuration parameter ZoneSel/CTx is CtrlIncludes,
energize now both binary inputs CTRLZA and CTRLZB to include the current
from this current input into both measuring zone simultaneously.
If the value for the configuration parameter ZoneSel/CTx is CtrlExcludes, deenergize now both the binary inputs CTRLZA and CTRLZB to include the
current from this current input into both measuring zone simultaneously.
Make sure that the dedicated binary output ACTIVE from the Zone
Interconnection block has the logical value One.
Repeat the steps from 4 to 12.
Note that now both zones shall operate during these tests.
22. Check in the same way that the differential function properly operates for all
used and connected CT inputs.
13.4.1.3
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Section 13
Verifying settings by secondary injection
3-Ph current
Test Set
L1
I1
REB 670
AI03
REB 670
REB 670
RT XP24/Ph-L1
X401
5
6B
7B
6
AI03
RT XP24/Ph-L2
7B
6B
7B
2B
3B
2
AI01
X401
1
AI01
7A
3A
3B
X401
1
6A
2A
2B
RT XP24/Ph-L3
7A
X401
5
X401
1
I2
6A
AI01
7A
6B
AI03
L3
6A
X401
5
6
L2
2A
3A
2B
3B
2A
3A
en01000113.vsd
IEC01000113 V1 EN
Figure 50:
Typical test connection for CT3 and CT1 current input phase L1
when COMBITEST RTXP 24 test switch is delivered together with
the one-phase IED
The connections are shown for phase L1 only. Similar connection shall be used for
testing phase L2 and L3 also.
Testing will be explained for one general current input CTx (that is x=2,
3,...,Nmax; where Nmax is equal to the maximum number of used CT inputs).
Follow the following test instructions to perform this type of test.
Procedure
1.
2.
3.
4.
Connect the currents I1 and I2 from the three-phase test set to the current
terminals of CT1 and CTx inputs of the IED as shown in figure 50.
Make sure that current measurement from CT1 and CTx inputs are included
into the same differential zone (see previous test instruction for more details).
Set the current I2 (that is, current connected to reference current input CT1)
to the nominal value of 1A (or to 5A if CT1 is connected to a main CT with
5A secondary rating) at 0.
Set the current I1 (that is, connected to current input CTx) to the value
calculated by the following formula:
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Installation and commissioning manual
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Verifying settings by secondary injection
Figure 51:
where:
IXr
is rated secondary current of the current input CTx (that is, normally 1A or 5A)
CT Prim Input1 is the rated primary CT current of the main CT connected to CT1 current input
CT Prim Inputx
5.
6.
7.
8.
13.4.1.4
is the rated primary CT current of the main CT connected to CTx current input
Set the phase angle of current I1 to 180 if both current inputs (that is, CT1
and CTx) has the same sign for entered configuration parameters CT Prim
Input1 and CT Prim Input3 (that is, both positive or both negative). Otherwise
set the phase angle of current I1 to 0.
Inject these two currents into the IED. Differential function shall be stable.
Write down the service values for incoming and differential currents for
phase L1. Differential current should be very small.
Switch off the currents.
Repeat the same test procedure for phases L2 and L3.
Connect the currents I1 and I2 from the three-phase test set test set to the
current terminals of CT1 and CT3 inputs of the IED as shown in figure 50.
Make sure that current measurement from CT1 and CT3 inputs are included
into the same differential zone (see previous test instructions for more details).
Set the current I2 (that is, current connected to input CT1) to the nominal
value of 1A (or to 5A if CT1 is connected to a main CT with 5A secondary
rating) at zero degree.
Set the current I1 (that is, connected to current input CT3) to the value
calculated by the following formula:
Figure 52:
where:
I3r
is rated secondary current of the current input CT3 (that is, normally 1A or 5A)
CT Prim Input1 is the rated primary CT current of the main CT connected to CT1 current input
CT Prim Input3 is the rated primary CT current of the main CT connected to CT3 current input
5.
Check that the value of the product I1 CT Prim Input3 is bigger than the
value of the product 1.1 Open CT Level (this is just a check to see that
110
Installation and commissioning manual
Section 13
Verifying settings by secondary injection
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
13.4.1.5
enough current will be disconnected later during testing in order for open CT
algorithm to operate).
Set the phase angle of current I1 to 180 degrees if both current inputs (that is,
CT1 and CT3) have the same sign for entered configuration parameters CT
Prim Input1 and CT Prim Input3 (that is, both positive or both negative).
Otherwise set the phase angle of current I1 to 0.
Inject these two currents into the IED for approximately 5s. Differential
function shall be stable. Write down the service values for incoming and
differential currents for phase L1. Differential current should be very small.
Then switch off the current I2 only (that is, set its magnitude back to 0A).
Open CT condition shall be detected by the IED. The differential function
will be blocked.
Check that open CT alarm contacts operate accordingly to the scheme wiring.
Check that open CT information is stored in the event list (if connected).
Switch off the currents.
Reset the open CT blocking in the reset menu of the local HMI.
Check that open CT reset information is stored in the event list (if connected).
Repeat the same test procedure for phases L2 and L3.
Connect the currents I1 and I2 from the three-phase test set to the current
terminals of CT1 and CT3 inputs of the IED as shown in figure 50.
Make sure that current measurement from CT1 and CT3 inputs are included
into the same differential zone (see previous test instructions for more details).
Set the current I2 (that is, current connected to current input CT1) to the
nominal value of 1A (or to 5A if CT1 is connected to a main CT with 5A
secondary rating) at zero degree.
Set the current I1 (that is, connected to current input CT3) to the value
calculated by the following formula:
Figure 53:
where:
I3r
is rated secondary current of the current input CT3 (that is, normally 1A or 5A)
CT Prim Input1 is the rated primary CT current of the main CT connected to CT1 current input
CT Prim Input3 is the rated primary CT current of the main CT connected to CT3 current input
111
Installation and commissioning manual
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Verifying settings by secondary injection
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
13.4.1.6
Check that the value of the product 0.15 I1 CT Prim Input1 is bigger than
the pre-set value of OCTOperLev. If it is not, increase current into CT1 input
until this condition is satisfied and change current into input CT3 accordingly.
Set the phase angle of current I1 to 180 if both current inputs (that is, CT1
and CT3) have the same sign for entered configuration parameters CT Prim
Input1 and CT Prim Input3 (that is, both positive or both negative). Otherwise
set the phase angle of current I1 to 0.
Inject these two currents into the IED. Differential function shall be stable.
Write down the service values for incoming and differential currents for
phase L1. Differential current should be approximately 15% of the incoming
current.
After pre-set time determined by parameter tSlow OCT, open CT condition
shall be detected by the IED. The differential function will be blocked.
Check that open CT alarm contacts operate accordingly to the scheme wiring.
Check that open CT information is stored in the event list (if connected).
Switch off the currents.
Reset the open CT blocking in the reset menu of the local HMI.
Check that open CT reset information is stored in the event list.
Repeat the same test procedure for phases L2 and L3.
13.4.1.7
13.5
Current protection
13.5.1
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Installation and commissioning manual
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Verifying settings by secondary injection
13.5.1.1
Connect the test set for appropriate current injection to the appropriate IED
phases.
If there is any configuration logic that is used to enable or block any of the
four available overcurrent steps, make sure that the step under test is enabled,
for example end fault protection.
If 1 out of 3 currents for operation is chosen: Connect the injection current to
phases L1 and neutral.
If 2 out of 3 currents for operation is chosen: Connect the injection current
into phase L1 and out from phase L2.
If 3 out of 3 currents for operation is chosen: Connect the symmetrical threephase injection current into phases L1, L2 and L3.
2. Connect the test set for the appropriate three-phase voltage injection to the
IED phases L1, L2 and L3. The protection shall be fed with a symmetrical threephase voltage.
3. Set the injected polarizing voltage slightly larger than the set minimum
polarizing voltage (default is 5% of UBase) and set the injection current to lag
the appropriate voltage by an angle of about 80 if forward directional
function is selected.
If 1 out of 3 currents for operation is chosen: The voltage angle of phase L1 is
the reference.
If 2 out of 3 currents for operation is chosen: The voltage angle of phase L1
the voltage angle of L2 is the reference.
If 3 out of 3 currents for operation is chosen: The voltage angle of phase L1 is
the reference.
If reverse directional function is selected, set the injection current to lag the
polarizing voltage by an angle equal to 260 (equal to 80 + 180).
4. Increase the injected current and note the operated value of the tested step of
the function.
5. Decrease the current slowly and note the reset value.
6. If the test has been performed by injection of current in phase L1, repeat the
test when injecting current into phases L2 and L3 with polarizing voltage
connected to phases L2 respectively L3 (1 out of 3 currents for operation).
7. If the test has been performed by injection of current in phases L1 L2,
repeat the test when injecting current into phases L2 L3 and L3 L1 with
appropriate phase angle of injected currents.
8. Block higher set stages when testing lower set stages according to below.
9. Connect a trip output contact to a timer.
10. Set the injected current to 200% of the operate level of the tested stage,
switch on the current and check the time delay.
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Installation and commissioning manual
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Verifying settings by secondary injection
11.
12.
13.
14.
15.
For inverse time curves, check the operate time at a current equal to 110% of
the operate current for txMin.
Check that all trip and start contacts operate according to the configuration
(signal matrixes)
Reverse the direction of the injected current and check that the protection
does not operate.
If 2 out of 3 or 3 out of 3 currents for operation is chosen: Check that the
function will not operate with current in one phase only.
Repeat the above described tests for the higher set stages.
Finally check that start and trip information is stored in the event menu.
Check of the non-directional phase overcurrent function. This
is done in principle as instructed above, without applying any
polarizing voltage.
13.5.1.2
13.5.2
13.5.2.1
2.
3.
4.
5.
6.
Connect the test set for appropriate current injection to the appropriate IED
terminals.
If there is any configuration logic, which is used to enable or block any of 4
available overcurrent steps, make sure that step under test is enabled (that is,
end fault protection).
Increase the injected current and note the operated value of the studied step of
the function.
Decrease the current slowly and note the reset value.
Block higher set stages when testing lower set stages according to below.
Connect a trip output contact to a timer.
Set the injected current to 200% of the operate level of the tested stage,
switch on the current and check the time delay.
For inverse time curves, check the operate time at a current equal to 110% of
the operate current for tmin.
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Installation and commissioning manual
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Verifying settings by secondary injection
7.
8.
9.
13.5.2.2
Check that all trip and start contacts operate according to the configuration
(signal matrixes)
Repeat the above described tests for the higher set stages.
Finally check that start and trip information is stored in the event menu.
13.5.3
13.5.3.1
4.
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Installation and commissioning manual
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Verifying settings by secondary injection
11. Switch on the injection current and check that ALARM1 and ALARM2
contacts operate at the set percentage level and that the operate time for
tripping is in accordance with the set Time Constant 1 (Tau1).
With setting Itr = 101%IBase1 and injection current 1.50 IBase1, the trip
time from zero content in the memory shall be 0.60 Time Constant 1 (Tau1).
12. Check that all trip and alarm contacts operate according to the configuration
logic.
13. Switch off the injection current and check from the service menu readings of
thermal status and LOCKOUT that the lockout resets at the set percentage of
heat content.
14. Activate the digital input for cooling input signal to switch over to base
current IBase2.
Wait 5 minutes to empty the thermal memory and set Time Constant 2 (Tau2)
in accordance with the setting plan.
15. Test with injection current 1.50 IBase2 the thermal alarm level, the operate
time for tripping and the lockout reset in the same way as described for stage
IBase1.
16. Finally check that start and trip information is stored in the event menu.
13.5.3.2
13.5.4
13.5.4.1
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Installation and commissioning manual
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Verifying settings by secondary injection
1.
2.
3.
4.
13.5.4.2
Checking the residual (earth fault) current operate value IN> set
below IP>
Check the low set IN> current where setting FunctionMode = Current and setting
BuTripMode = 1 out of 4
1.
2.
3.
4.
13.5.4.3
Apply the fault condition, including START of CCRBRF, with a current just
below set IN>Pickup_N.
Repeat the fault condition and increase the current in steps until trip appears.
Compare the result with the set IN>.
Disconnect AC and START input signals.
3.
13.5.4.4
Apply the fault condition, including start of CCRBRF, well above the set
current value. Measure time from START of CCRBRF.
Check the re-trip t1 and back-up trip times t2 and t3.
In applicable cases, the back-up trip for multi-phase start t2MPh and back-up
trip 2, t2 and t3 can also be checked. To check t2MPh, a two-phase or threephase start shall be applied.
Disconnect AC and START input signals.
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Installation and commissioning manual
Section 13
Verifying settings by secondary injection
1.
2.
3.
4.
13.5.4.5
Use the actual tripping modes. The case below applies to re-trip with current check.
1.
2.
3.
4.
Apply the fault condition, including start of CCRBRF, with phase current
well above set value IP.
Arrange switching the current off, with a margin before back-up trip time, t2.
It may be made at issue of re-trip command.
Check that re-trip is achieved, if selected, but no back-up trip.
Disconnect AC and START input signals.
The normal mode BuTripMode = 1 out of 3 should have been verified in the tests
above. In applicable cases the modes 1 out of 4 and 2 out of 4 can be checked.
Choose the mode below, which corresponds to the actual case.
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Installation and commissioning manual
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Verifying settings by secondary injection
It is assumed that the earth-fault current setting IN> is below phase current setting
IP>.
1.
2.
3.
4.
The earth-fault current setting IN> may be equal to or below phase-current setting
IP>.
1.
2.
3.
4.
5.
6.
13.5.4.6
Repeat the check of back-up trip time. Disconnect current and START input
signals.
Activate the input CBFLT. The output CBALARM (CB faulty alarm) should
appear after set time tCBAlarm. Keep the input activated.
Apply the fault condition, including start of CCRBRF, with current above set
current value.
Verify that back-up trip is obtained without intentional delay, for example
within 20ms from application of start.
Disconnect injected AC and STARTinput signals.
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Installation and commissioning manual
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Verifying settings by secondary injection
13.5.4.7
13.5.4.8
Checking the case with fault current above set value IP>
Checking the case with fault current below set value I>BlkCont
The case shall simulate a case where the fault current is very low and operation
will depend on CB position signal from CB auxiliary contact. It is suggested that retrip without current check is used, setting RetripMode = No CBPos Check.
1.
2.
3.
4.
5.
6.
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Installation and commissioning manual
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Verifying settings by secondary injection
7.
8.
9.
13.5.4.9
13.5.5
Calculated settings
Valid configuration diagram for the IED
Valid terminal diagram for the IED
Technical reference manual
Single phase test equipment
Section 13
Verifying settings by secondary injection
13.5.5.1
13.5.5.2
13.5.5.3
Apply the fault condition, including START of CCSRBRF, well above the set
current value. Measure time from Start of CCSRBRF.
Check the re-trip t1 and back-up trip times t2 and t3
Disconnect AC and start input signals.
1.
2.
3.
4.
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Installation and commissioning manual
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Verifying settings by secondary injection
1.
2.
3.
4.
5.
6.
Procedure
1.
2.
3.
4.
5.
6.
13.5.5.4
Use the actual tripping modes. The case below applies to re-trip with current check.
Procedure
1.
2.
3.
4.
13.5.5.5
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Installation and commissioning manual
Section 13
Verifying settings by secondary injection
1.
2.
3.
4.
5.
13.5.5.6
Repeat the check of back-up trip time. Disconnect current and START input
signals.
Activate the input CBFLT. The output CBALARM (CB faulty alarm) should
appear after set time tCBAlarm. Keep the input activated.
Apply the fault condition, including START of CCSRBRF, with current
above set current value.
Verify that back-up trip is obtained without intentional delay, for example,
within 20ms from application of START.
Disconnect injected AC and input signals.
13.5.5.7
124
Installation and commissioning manual
Section 13
Verifying settings by secondary injection
1.
2.
3.
4.
5.
The case shall simulate a case where the fault current is very low and operation
will depend on CB position signal from CB auxiliary contact. It is suggested that retrip without current check is used; setting RetripMode = No CB Pos Check.
Procedure
1.
2.
3.
4.
5.
6.
7.
8.
9.
13.5.5.8
13.5.6
13.5.6.1
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Installation and commissioning manual
Section 13
Verifying settings by secondary injection
The test is made by means of injection of voltage and current where the amplitude
of both current and voltage and the phase angle between the voltage and current
can be controlled. During the test, the analog outputs of active and reactive power
shall be monitored.
1.
Connect the test set for injection of voltage and current corresponding to the
mode to be used in the application. If a three-phase test set is available this
could be used for all the modes. If a single-phase current/voltage test set is
available the test set should be connected to a selected input for one-phase
current and voltage.
Table 18:
Set value: Mode
L1, L2, L3
Calculation modes
Formula used for complex power calculation
S = U L1 I L1* + U L 2 I L 2* + U L 3 I L 3*
(Equation 4)
EQUATION1697 V1 EN
Arone
S = U L1L 2 I L1* - U L 2 L 3 I L 3*
(Equation 5)
EQUATION1698 V1 EN
PosSeq
S = 3 U PosSeq I PosSeq *
(Equation 6)
EQUATION1699 V1 EN
L1L2
S = U L1L 2 ( I L1* - I L 2* )
(Equation 7)
EQUATION1700 V1 EN
L2L3
S = U L 2 L 3 ( I L 2* - I L 3* )
(Equation 8)
EQUATION1701 V1 EN
L3L1
S = U L 3 L1 ( I L 3* - I L1* )
EQUATION1702 V1 EN
L1
S = 3 U L1 I L1*
EQUATION1703 V1 EN
L2
(Equation 11)
S = 3 U L 3 I L 3*
EQUATION1705 V1 EN
2.
(Equation 10)
S = 3 U L 2 I L 2*
EQUATION1704 V1 EN
L3
(Equation 9)
(Equation 12)
Adjust the injected current and voltage to the set values in % of IBase and
UBase (converted to secondary current and voltage). The angle between the
injected current and voltage shall be set equal to the set direction Angle1,
126
Installation and commissioning manual
Section 13
Verifying settings by secondary injection
3.
4.
5.
6.
7.
13.5.6.2
angle for stage 1 (equal to 0 for low forward power protection and equal to
180 for reverse power protection). Check that the monitored active power is
equal to 100% of rated power and that the reactive power is equal to 0% of
rated power.
Change the angle between the injected current and voltage to Angle1 + 90.
Check that the monitored active power is equal to 0% of rated power and that
the reactive power is equal to 100% of rated power.
Change the angle between the injected current and voltage back to 0.
Decrease the current slowly until the START1 signal, start of stage 1, is
activated.
Increase the current to 100% of IBase.
Switch the current off and measure the time for activation of TRIP1, trip of
stage 1.
If a second stage is used, repeat steps 2 to 6 for the second stage.
13.5.7
13.5.7.1
2.
Connect the test set for injection of voltage and current corresponding to the
mode to be used in the application. If a three phase test set is available this
could be used for all the modes. If a single phase current/voltage test set is
available the test set should be connected to a selected input for one phase
current and voltage.
Adjust the injected current and voltage to the set rated values in % of IBase
and UBase (converted to secondary current and voltage). The angle between
the injected current and voltage shall be set equal to the set direction Angle1,
angle for stage 1 (equal to 0 for low forward power protection and equal to
180 for reverse power protection). Check that the monitored active power is
127
Installation and commissioning manual
Section 13
Verifying settings by secondary injection
3.
4.
5.
6.
7.
13.5.7.2
equal to 100% of rated power and that the reactive power is equal to 0% of
rated power.
Change the angle between the injected current and voltage to Angle1 + 90.
Check that the monitored active power is equal to 0% of rated power and that
the reactive power is equal to 100% of rated power.
Change the angle between the injected current and voltage back to Angle1
value. Increase the current slowly from 0 until the START1 signal, start of
stage 1, is activated. Check the injected power and compare it to the set value
Power1, power setting for stage 1 in % of Sbase.
Increase the current to 100% of IBase and switch the current off.
Switch the current on and measure the time for activation of TRIP1, trip of
stage 1.
If a second stage is used, repeat steps 2 to 6 for the second stage.
13.5.8
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Installation and commissioning manual
Section 13
Verifying settings by secondary injection
13.5.8.1
Inject SCB rated current (that is, 0.587A at 50Hz for this SCB) in at least one
phase (preferably perform this test with three phase injection).
After couple of seconds stop injection of all currents (that is, set all currents
back to 0A).
Check that function binary output signal RECNINH is set to one and that only
resets after the set time under parameter tReconnInhibit for example 300s for
this SCB) has expired.
If this binary signal is used to prevent CB closing make sure that it is properly
connected/wired into the CB closing circuit.
Overcurrent feature
Note that during testing the overcurrent feature the harmonic
voltage overload feature or reactive power overload feature may
also give start and trip signals depending on their actual settings.
Therefore it is best to switch them off during this test.
1.
2.
3.
4.
5.
6.
7.
8.
Inject current 20% bigger than the set overcurrent pickup level under setting
parameter IOC> (for example, 1.2 1.35 0.587A = 0951A at 50Hz for this
SCB) in phase L1 only.
Check that function binary output signals STOCL1 and STOC are set to one.
Check that function binary output signals TROC and TRIP are set to one after
the set time under parameter tOC (that is, 30s for this SCB) has expired.
If any of these signals are used for tripping, signaling and/or local/remote
indication check that all relevant contacts and LEDs have operated and that
all relevant GOOSE messages have been sent.
Check that service value from the function for current in phase L1, on the
local HMI under Main menu/Test is approximately 476A (that is, 0.951A
(500/1) = 476A).
Stop injection of all currents (that is, set all currents back to 0A).
Check that all above mentioned function binary output signals now have
logical value zero.
Repeat above steps 1-7 for phase L2and phase L3.
Note that the operation of this feature is based on current peak
value. That means that this overcurrent function is also able to
operate for the same current magnitude but for different injected
frequencies. If required repeat this injection procedure for example
for the 3rd harmonic by just simply injecting 3 50 = 150Hz
currents with the same magnitude. Obtain results shall be the same.
129
Installation and commissioning manual
Section 13
Verifying settings by secondary injection
Undercurrent feature
1.
2.
3.
4.
5.
6.
7.
8.
9.
Inject SCB rated current (that is, 0.587A at 50Hz for this SCB) in all three
phases.
Lower phase L1 current 10% under the set value for setting parameter IUC<
(that is, 0.9 0.7 0.587A = 0.370A at 50Hz for this SCB).
Check that function binary output signals STUCL1 and STUC are set to one.
Check that function binary output signals TRUC and TRIP are set to one after
the set time under parameter tUC (for example, 5s for this SCB) has expired.
If any of these signals are used for tripping, signaling and/or local/remote
indication check that all relevant contacts and LEDs have operated and that
all relevant GOOSE messages have been sent.
Check that service value from the function for current in phase L1, on the
local HMI under Main menu/Test is approximately 185A (that is, 0.370A
(500/1) = 185A).
Stop injection of all currents (that is, set all currents back to 0A).
Check that all above mentioned function binary output signals now have
logical value zero because they will be automatically blocked by operation of
built-in reconnection inhibit feature.
Repeat above steps 1-8 for phase L2 and phase L3.
1.
2.
3.
4.
5.
6.
Inject current equal to the set reactive power overload pickup level under
setting parameter QOL> (that is, 1.3 0.587A = 0.763A at 50Hz for this
SCB) in phase L1 only.
Check that function binary output signals STQOLL1 and STQOL are set to one.
Check that function binary output signals TRQOL and TRIP are set to one
after the set time under parameter tQOL (for example, 60s for this SCB) has
expired.
If any of these signals are used for tripping, signaling and/or local/remote
indication check that all relevant contacts and LEDs have operated and that
all relevant GOOSE messages have been sent.
Check that service value from the function for current in phase L1, on the
local HMI under Main menu/Test is approximately 382A (that is, 0.763A
(500/1) = 382A).
Check that service value from the function for reactive power in phase L1, on
the local HMI under Main menu/Test is approximately 169% (that is, 1.3
1.3 = 1,69pu = 169%).
130
Installation and commissioning manual
Section 13
Verifying settings by secondary injection
7.
8.
9.
Stop injection of all currents (that is, set all currents back to 0A).
Check that all above mentioned function binary output signals now have
logical value zero.
Repeat above steps 1 - 8 for phase L2 and phase L3.
Note that operation of this feature is based on injected current and
internally calculated true RMS values. That means that this feature
is also able to operate for current signals with varying frequency.
However due to relatively complex calculation procedure it is
recommended to do secondary tests only with fundamental
frequency current signals.
The following formula can be used to calculate SCB reactive power in per-unit
system when current with different frequency from the rated frequency is injected.
Q [ pu ] =
f rated
f injected
[ pu ]
(Equation 13)
EQUATION2273 V1 EN
1.15
1.2
1.3
1.4
1.7
2.0
2.2
Time [s]
1800
300
60
15
0.3
0.12
131
Installation and commissioning manual
Section 13
Verifying settings by secondary injection
1.
Inject 140% of the base current (that is, 1.4 0.587A = 0.822A at 50Hz for
this SCB) in phase L1only.
2. Check that function binary output signals STHIDML1 and STHOL are set to
one.
3. Check that function binary output signals TRHOL and TRIP are set to one
after the expected time (for example, 15s for this voltage level in accordance
with the above table) has expired.
4. If any of these signals are used for tripping, signaling and/or local/remote
indication, check that all relevant contacts and LEDs have operated and that
all relevant GOOSE messages have been sent.
5. Check that service value for current in phase L1, on the local HMI under
Main menu/Test is approximately 411A (that is, 0.822A (500/1) = 411A).
6. Check that service value for voltage across SCB in phase L1, on the local
HMI under Main menu/Test is approximately 140%.
7. Stop injection of all currents (that is, set all currents back to 0A).
8. Check that all above mentioned function binary output signals now have
logical value zero.
9. Repeat above steps 1 - 8 for phase L2 and phase L3.
10. Repeat above steps 1 - 8 to test different points from the above table.
Operation of this feature is based on internally calculated peak RMS voltage value.
That means that this feature is also able to operate for current signals with varying
frequency. Note that for the fundamental frequency injection, internally calculated
voltage in percent corresponds directly to the injected current value given in
percent. However if it is required to test IDMT characteristic with a varying
frequency, the magnitude of the injected current must be adjusted accordingly. The
following formula can be used to calculate required current RMS value in percent
at the desired injection frequency in order to archive voltage percentage value
given in the above table:
I inj [ % ] =
finjected
f rated
[%]
(Equation 14)
EQUATION2274 V1 EN
13.5.8.2
132
Installation and commissioning manual
Section 13
Verifying settings by secondary injection
changed for testing purposes. Make sure that all built-in features for this function,
which shall be in operation, are enabled and with correct settings.
13.6
Voltage protection
13.6.1
13.6.1.1
Check that the IED settings are appropriate, especially the START value, the
definite time delay and the 1 out of 3 operation mode.
Supply the IED with three-phase voltages at their rated values.
Slowly decrease the voltage in one of the phases, until the START signal
appears.
Note the operate value and compare it with the set value.
Increase the measured voltage to rated load conditions.
Check that the START signal resets.
Instantaneously decrease the voltage in one phase to a value about 20% lower
than the measured operate value.
Measure the time delay for the TRIP signal, and compare it with the set value.
Extended testing
1.
2.
3.
4.
5.
13.6.1.2
133
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Section 13
Verifying settings by secondary injection
13.6.2
13.6.2.1
13.6.2.2
13.6.3
13.6.3.1
13.6.3.2
134
Installation and commissioning manual
Section 13
Verifying settings by secondary injection
13.6.4
13.6.4.1
Check of U1Low
Procedure
1.
2.
Connect voltages to the IED according to valid connection diagram and figure
54.
Apply voltage higher than the highest set value of UDTrip, U1Low and
U2Low to the U1 three-phase inputs and to one phase of the U2 inputs
according to figure 54.
The voltage differential START signal is set.
135
Installation and commissioning manual
UL1
UL1
UL2
UL2
UL3
UL3
UN
UN
IED
Section 13
Verifying settings by secondary injection
UL1
UL2
UL3
IEC07000106-1-en.vsd
IEC07000106 V2 EN
Figure 54:
Connection of the test set to the IED for test of U1 block level
where:
3.
4.
5.
Decrease slowly the voltage in phase UL1 of the test set until the START
signal resets.
Check U1 blocking level by comparing the voltage level at reset with the set
undervoltage blocking U1Low.
Repeat steps 2 to 4 to check U1Low for the other phases.
The connections to U1 must be shifted to test another phase.
(UL1 to UL2, UL2 to UL3, UL3 to UL1)
Check of U2Low
Procedure
1.
136
Installation and commissioning manual
Section 13
Verifying settings by secondary injection
UL1
UL1
UL2
UL2
UL3
UL3
UN
UN
IED
UL1
UL2
UL3
IEC07000107-1-en.vsd
IEC07000107 V2 EN
Figure 55:
Connection of the test set to the IED for test of U2 block level
where:
2.
3.
4.
13.6.4.2
Apply voltage higher than the highest set value of UDTrip, U1Low and
U2Low to the U1 three-phase inputs and to one phase of the U2 inputs
according to figure 55.
The voltage differential START signal is set.
Decrease slowly the voltage in phase UL3 of the test set until the START
signal resets.
Check U2 blocking level by comparing the voltage level at reset with the set
undervoltage blocking U2Low.
137
Installation and commissioning manual
UL1
UL1
UL2
UL2
UL3
UL3
UN
UN
IED
Section 13
Verifying settings by secondary injection
UL1
UL2
UL3
IEC07000108-1-en.vsd
IEC07000108 V2 EN
Figure 56:
Connection of the test set to the IED for test of alarm levels,
trip levels and trip timer
where:
2.
3.
4.
5.
6.
7.
13.6.4.3
Check the alarm operation level by comparing the differential voltage level at
ALARM with the set alarm level UDAlarm.
Continue to slowly decrease the voltage until START signal is activated.
Check the differential voltage operation level by comparing the differential
voltage level at START with the set trip level UDTrip.
Repeat steps 1 to 2 to check the other phases.
Observe that the connections to U1 must be shifted to test another phase.
(UL1 to UL2, UL2 to UL3, UL3 to UL1)
138
Installation and commissioning manual
Section 13
Verifying settings by secondary injection
1.
2.
3.
4.
5.
6.
13.6.4.4
Connect voltages to the IED according to valid connection diagram and figure
56.
Set Ur (rated voltage) to the U1 inputs and increase U2 voltage until
differential voltage is 1.5 operating level (UDTrip).
Switch on the test set. Measure the time from activation of the START signal
until TRIP signal is activated.
Check the measured time by comparing it to the set trip time tTrip.
Increase the voltage until START signal resets. Measure the time from reset
of START signal to reset of TRIP signal.
Check the measured time by comparing it to the set trip reset time tReset.
With the protection in test mode, view the differential voltage service values
in each phase on the local HMI under Main menu/Test/Function status/
Voltage protection/VoltageDiff(PTOV,60)/VDCPTOV:x.
The IED voltage inputs should be connected to the VTs
according to valid connection diagram.
2.
3.
4.
5.
13.6.4.5
13.6.5
13.6.5.1
139
Installation and commissioning manual
Section 13
Verifying settings by secondary injection
1.
2.
3.
Check that the input logical signals BLOCK, CBOPEN and VTSU are logical
zero.
Supply a three-phase rated voltage in all three phases and note on the local
HMI that the TRIP logical signal is equal to the logical 0.
Switch off the voltage in all three phases.
After set tTrip time a TRIP signal appears on the corresponding binary output
or on the local HMI.
Note that TRIP at this time is a pulse signal, duration should
be according to set tPulse.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
13.6.5.2
Inject the measured voltages to their rated values for at least set tRestore time.
Activate the CBOPEN binary input.
Simultaneously disconnect all the three-phase voltages from the IED.
No TRIP signal should appear.
Inject the measured voltages to their rated values for at least set tRestore time.
Activate the VTSU binary input.
Simultaneously disconnect all the three-phase voltages from the tRestore.
No TRIP signal should appear.
Reset the VTSU binary input.
Inject the measured voltages to their rated values for at least set tRestore time.
Activate the BLOCK binary input.
Simultaneously disconnect all the three-phase voltages from the terminal.
No TRIP signal should appear.
Reset the BLOCK binary input.
13.7
Frequency protection
13.7.1
13.7.1.1
140
Installation and commissioning manual
Section 13
Verifying settings by secondary injection
1.
2.
3.
4.
5.
6.
7.
8.
Check that the IED settings are appropriate, especially the START value and
the definite time delay.
Supply the IED with three-phase voltages at their rated values.
Slowly decrease the frequency of the applied voltage, until the START signal
appears.
Note the operate value and compare it with the set value.
Increase the frequency until rated operating levels are reached.
Check that the START signal resets.
Instantaneously decrease the frequency of the applied voltage to a value about
20% lower than the operate value.
Measure the time delay of the TRIP signal, and compare it with the set value.
Extended testing
1.
2.
13.7.1.2
Check that the IED settings are appropriate, especially the StartFrequency,
IntBlockLevel, and the TimeDlyOperate.
Supply the IED with three-phase voltages at rated values.
Slowly decrease the magnitude of the applied voltage, until the BLKDMAGN
signal appears.
Note the voltage magnitude value and compare it with the set value
IntBlockLevel.
Slowly decrease the frequency of the applied voltage, to a value below
StartFrequency.
Check that the START signal does not appear.
Wait for a time corresponding to TimeDlyOperate, and make sure that the
TRIP signal not appears.
13.7.2
13.7.2.1
141
Installation and commissioning manual
Section 13
Verifying settings by secondary injection
Check that the settings in the IED are appropriate, especially the START
value and the definite time delay.
Supply the IED with three-phase voltages at their rated values.
Slowly increase the frequency of the applied voltage, until the START signal
appears.
Note the operate value and compare it with the set value.
Decrease the frequency to rated operating conditions.
Check that the START signal resets.
Instantaneously increase the frequency of the applied voltage to a value about
20% higher than the operate value.
Measure the time delay for the TRIP signal, and compare it with the set value.
Extended testing
1.
13.7.2.2
Check that the settings in the IED are appropriate, especially the
StartFrequency, IntBlocklevel, and the TimeDlyOperate.
Supply the IED with three-phase voltages at their rated values.
Slowly decrease the magnitude of the applied voltage, until the BLKDMAGN
signal appears.
Note the voltage magnitude value and compare it with the set value,
IntBlocklevel.
Slowly increase the frequency of the applied voltage, to a value above
StartFrequency.
Check that the START signal does not appear.
Wait for a time corresponding to TimeDlyOperate, and make sure that the
TRIP signal does not appear.
13.7.3
13.7.3.1
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Installation and commissioning manual
Section 13
Verifying settings by secondary injection
Check that the settings in the IED are appropriate, especially the START
value and the definite time delay. Set StartFreqGrad, to a rather small
negative value.
Supply the IED with three-phase voltages at their rated values.
Slowly decrease the frequency of the applied voltage, with an increasing rateof-change that finally exceeds the setting of StartFreqGrad, and check that
the START signal appears.
Note the operate value and compare it with the set value.
Increase the frequency to rated operating conditions, and zero rate-of-change.
Check that the START signal resets.
Instantaneously decrease the frequency of the applied voltage to a value about
20% lower than the nominal value.
Measure the time delay for the TRIP signal, and compare it with the set value.
Extended testing
1.
2.
3.
13.7.3.2
13.8
Multipurpose protection
13.8.1
143
Installation and commissioning manual
Section 13
Verifying settings by secondary injection
quantity from the three-phase group, difference between maximum and minimum
quantities (unbalance) can be derived and then used in the function.
Due to the versatile possibilities of CVGAPC itself, but also the possibilities of
logic combinations in the application configuration of outputs from more than one
CVGAPC function block, it is hardly possible to define a fully covering general
commissioning test.
When inverse time overcurrent characteristic is selected, the
operate time of the stage will be the sum of the inverse time delay
and the set definite time delay. Thus, if only the inverse time delay
is required, it is of utmost importance to set the definite time delay
for that stage to zero.
13.8.1.1
144
Installation and commissioning manual
Section 13
Verifying settings by secondary injection
13.8.1.2
13.8.1.3
3.
4.
13.8.1.4
Connect the test set for injection of three-phase currents and three-phase
voltages to the appropriate current and voltage terminals of the IED.
Inject current(s) and voltage(s) in a way that relevant measured (according to
setting parameter CurrentInput and VoltageInput) currents and voltages are
created from the test set.
Overall check in principal as above (non-directional overcurrent feature)
Operate value measurement
The relevant voltage restraining value (according to setting parameter
VoltageInput) has also to be injected from the test set and the influence on the
operate value has to be calculated when the testing the operate value is done.
Operate time measurement
Definite times may be tested as above (non-directional overcurrent feature).
For inverse time characteristics the START value (to which the overcurrent
ratio has to be calculated) is the actual pickup value as got with actual
restraining from the voltage restraining quantity.
145
Installation and commissioning manual
Section 13
Verifying settings by secondary injection
1.
2.
3.
4.
5.
6.
13.8.1.5
Connect the test set for injection of three-phase currents and three-phase
voltages to the appropriate current and voltage terminals of the IED.
Inject current(s) and voltage(s) in a way that relevant measured (according to
setting parameter CurrentInput and VoltageInput) currents and voltages are
created from the test set.
Set the relevant measuring quantity current to lag or lead (lag for negative
RCA angle and lead for positive RCA angle) the relevant polarizing quantity
voltage by an angle equal to the set IED characteristic angle (rca-dir) when
forward directional feature is selected and the CTstarpoint configuration
parameter is set to ToObject.
If reverse directional feature is selected or CTstarpoint configuration
parameter is set to FromObject, the angle between current and polarizing
voltage shall be set equal to rca-dir+180.
Overall check in principal as above (non-directional overcurrent feature)
Reverse the direction of the injection current and check that the protection
does not operate.
Check with low polarization voltage that the feature becomes non-directional,
blocked or with memory according to the setting.
Over/Undervoltage feature
Procedure
1.
2.
3.
13.8.1.6
Connect the test set for injection three-phase voltages to the appropriate
voltage terminals of the IED.
Inject voltage(s) in a way that relevant measured (according to setting
parameter VoltageInput) voltages are created from the test set.
Overall check in principal as above (non-directional overcurrent feature) and
correspondingly for the undervoltage feature.
13.9
13.9.1
146
Installation and commissioning manual
Section 13
Verifying settings by secondary injection
expected according to actual configuration. In the second part the relevant set
operate values are measured.
13.9.1.1
3.
4.
5.
6.
7.
13.9.1.2
The BLKU and BLKZ signals should appear without any time delay.
All undervoltage-dependent functions must be blocked.
8.
147
Installation and commissioning manual
Section 13
Verifying settings by secondary injection
1.
2.
3.
3 U 2 = UL 1 + a U L 2 + a U L3
(Equation 15)
EQUATION707 V1 EN
Where:
U L1
U L2
and
UL3
EQUATION708 V1 EN
a = 1e
2p
j ----------3
3
= 0, 5 + j ------2
EQUATION709 V1 EN
4.
13.9.1.3
Compare the result with the set value (consider that the set value 3U2> is in
percentage of the base voltage UBase) of the negative-sequence operating
voltage.
(Equation 18)
Where:
UL1 , U L2 and U L3
IEC00000275 V1 EN
4.
Compare the result with the set value (consider that the set value 3U0> is in
percentage of the base voltage of the zero-sequence operating voltage.
148
Installation and commissioning manual
Section 13
Verifying settings by secondary injection
13.9.1.4
The BLKU and BLKZ signals appear without any time delay. The
BLKZ signal will be activated, only if the internal deadline detection is
not activated at the same time.
3PH should appear after 5 seconds, if the remaining voltage levels are
lower than the set UDLD< of the DLD function.
4.
13.9.1.5
13.10
Control
13.10.1
Autorecloser SMBRREC
Verification of the Autorecloser function SMBRREC can be considered to consist
of two parts.
149
Installation and commissioning manual
Section 13
Verifying settings by secondary injection
One part to verify the internal logic and timing of the function
One part to verify its interaction with the protection system
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Verifying settings by secondary injection
IED
CLOSE CB
BR
SC
Trip
ST
CB POS
SRY
CB READY
To test
set
IEC04000202-1en.vsd
IEC04000202 V2 EN
Figure 57:
13.10.1.1
Check the function settings on the local HMI under Main menu/Settings/
Setting group N/Control/Autorecloser(RREC,79)/SMBRREC:x
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Verifying settings by secondary injection
2.
3.
4.
5.
13.10.1.2
If any timer settings are reduced to speed up or facilitate the testing, they shall
be set to normal after testing. A temporary label on the IED can be a reminder
to restore normal settings after which a verification test should be performed.
Decide if a synchronizing check function SESRSYN shall be included in the
test.
If SESRSYN as an internal function or external device is not operated by the
injection, it may be connected as a permanent high signal or controlled by a
switch.
Read and make notes of the reclosing operation counters on the local HMI
under Main menu/Test/Function status/Control/AutoRecloser(RREC,79)/
SMBRREC:x
Possibly reset the counters to Zero. Counters are reset in the reset menu.
Make arrangements for the simulation of the CB, for example as in figure 57.
Make arrangements for indication, recording and time measurements.
The signals for CBPOS, START, CLOSECB, READY and other relevant
signals should preferably be arranged for event recording with time tagging.
If that is not possible, other means of time measurement and recording should
be arranged.
13.10.1.3
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Verifying settings by secondary injection
5.
6.
7.
13.10.1.4
Inject AC quantities to give a trip, for example, one-phase trip, to the BR and
to the START input.
Observe and preferably record the operation. The BR relay shall trip and
reclose (start). After reclosing, the SRY switch can be opened for about 5s
and then closed again.
The autoreclosing open time and the sequence should be checked, for
example in the event recording. Check also the operation indications
(disturbance report) and the operation counters on the local HMI under Main
menu/Test/Function status/Control/AutoRecloser(RREC,79)/
SMBRREC:x
Should the operation not be as expected, this should be investigated. It could
be caused by an inappropriate setting or missing condition such as
CBREADY (or SMBRREC at three-phase reclosing).
Repeat the sequence by simulating a permanent fault.
Shortly after the reclosing shot, a new fault is applied. If a single-shot
reclosing program is selected, there shall be one reclosing operation and then
blocking of SMBRREC for the set Reclaim time.
Before a new reclosing sequence can be run, the CBREADY and CBPOS
(CB closed) must be set manually.
Repeat the sequence by simulating a three-phase transient and permanent
faults, and other applicable cases, such as signal to STARTHS and high-speed
reclosing.
If just single-phase reclosing is selected, FirstShot = 1ph, a check can be run
to make sure that a three-phase trip does not result in any reclosing. Other
similar cases can be checked as required.
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Verifying settings by secondary injection
2.
3.
4.
2.
3.
2.
3.
2.
3.
The usual arrangement is to have an autorecloser function SMBRREC per circuitbreaker. They can be in different CB related IEDs or in a common IED.
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Verifying settings by secondary injection
Restoring equipment
After the tests, restore the equipment to normal or desired state. Check the
following items in particular:
1.
2.
3.
4.
13.10.1.5
13.10.2
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Verifying settings by secondary injection
13.10.3
Interlocking
Prepare the IED for verification of settings outlined in section "Overview" and
section "Preparing for test" in this chapter.
Values of the logical signals are available on the local HMI under Main menu/
Tests/Function status/Control/<Function>/<1:Function>. The Signal
Monitoring in PCM600 shows the same signals that are available on the local HMI.
The interlocking function consists of a bay-level part and a station-level part. The
interlocking is delivery specific and is realized by bay-to-bay communication over
the station bus. For that reason, test the function in a system, that is, either in a
complete delivery system as an acceptance test (FAT/SAT) or as parts of that system.
13.10.4
13.11
Monitoring
13.11.1
13.11.2
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Verifying settings by secondary injection
13.12
Metering
13.12.1
13.13
Station communication
13.13.1
13.14
Remote communication
13.14.1
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Verifying settings by secondary injection
Status for inputs and outputs as well as self-supervision status are available from
the local HMI under
Test the correct functionality by simulating different kind of faults. Also check that
sent and received data is correctly transmitted and read.
A test connection is shown in figure 58. A binary input signal (BI) at End1 is
configured to be transferred through the communication link to End2. At End2 the
received signal is configured to control a binary output (BO). Check at End2 that
the BI signal is received and the BO operates.
Repeat the test for all the signals configured to be transmitted over the
communication link.
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Verifying settings by secondary injection
IEC07000188 V1 EN
Figure 58:
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160
Section 14
Primary injection testing
Section 14
14.1
14.1.1
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Section 14
Primary injection testing
IED
Primary Injection
Test Set
CT Input
1200/1
Optional equipment
(i.e,Test Switch,CB
Fail relay,other relays)
IEC05000470-2-en.vsd
IEC05000470 V2 EN
Figure 59:
Testing will be explained from one general current input CTx (that is, x = 1, 2,...,
Nmax; where Nmax is equal to the maximum number of used CT inputs).
Follow the following test instructions for all used current inputs in an IED.
Procedure
1.
2.
3.
4.
5.
6.
7.
8.
Connect the test set for injection primary current to the main CT connected to
the current terminals of CTx input of the IED as shown in figure 59.
Make sure that current measurement from the CTx input are included in one
of the differential zones.
Inject the primary current in phase L1 and note the incoming and differential
currents on the local HMI of the IED. The values of the incoming and the
differential currents shall correspond to the injected primary current.
Check that the current is present only in the phase being tested.
If the injected current is high enough, check that trip contacts operate
accordingly to the scheme wiring.
Check that trip information is stored in the disturbance recorder and event list
(if connected).
Switch off the current.
Check the function in the same way by injecting current in phases L2 and L3.
14.1.2
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Primary injection testing
REB 670
CT1 Current Input
Primary Injection
Test Set
en05000307_1.vsd
IEC05000307 V1 EN
Figure 60:
For this type of primary injection tests a suitable current source should be applied
across the primary windings of two CTs connected in series as shown in figure 60.
The testing is normally done on one phase at the time. The currents in the
secondary winding of these CTs are then opposite in phase. The differential current
displayed by the IED should be negligible while the incoming current displayed
should be equal to the value of the injected primary current. The IED must not
issue the trip command during these tests. If it trips or the differential current has a
high value it usually means that there is a wiring problem in the CT circuits
connected to the current input CTx (that is, a differential current equal to twice the
injection current probably indicates wrong polarity of the main CT connected to the
CTx current input). This problem must be solved before the protection scheme is
put in service.
Procedure
1.
2.
3.
Connect the test set for primary current injection to the main CTs as shown in
figure 60.
Make sure that current measurement from two used CT inputs are included in
the same differential zone.
Inject the primary current in phase L1 and note the incoming and differential
currents on the local HMI of the IED.
The value of the incoming current for phase L1 shall correspond to the
injected primary current. The value of the differential current for phase L1
shall be negligible.
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Primary injection testing
4.
5.
6.
Check that the current is present only in the phase being tested.
Switch the current off.
Check the function in phases L2 and L3 by injecting current in the same way.
The busbar disconnector replica is used in order to provide the information to the
REB670 differential IEDs, which of the measured CT currents shall be included
within different differential zones. To form the busbar disconnector replica, it is
necessary to use the auxiliary contacts from each busbar disconnector.
For more information please refer to the REB670 application manual.
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Section 15
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166
Section 16
Section 16
Commissioning and maintenance of the fault clearing system
15.1
Commissioning tests
During commissioning all protection functions shall be verified with the setting
values used at each plant. The commissioning tests must include verification of all
circuits by green-lining the circuit diagrams and the configuration diagrams for the
used functions.
Further, the settings for protection functions are tested and recorded carefully as
outlined for the future periodic maintenance tests.
The final testing includes primary verification of all directional functions where
load currents is checked on the local HMI and in PCM600. The amplitudes and
angles of all currents and voltages should be checked and the symmetry verified.
Directional functions have information about the measured direction and, for
example, measured impedance. These values must be checked and verified as
correct with the export or import of power available.
Finally, final trip tests must be performed. This involves activation of protection
functions or tripping outputs with the circuit breaker closed and the tripping of the
breaker verified. When several breakers are involved, each breaker must be
checked individually and it must be verified that the other involved breakers are
not tripped at the same time.
15.2
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Commissioning and maintenance of the fault clearing system
When protection IEDs are combined with built-in control, the test
interval can be increased drastically, up to for instance 15 years,
because the IED continuously reads service values, operates the
breakers, and so on.
15.2.1
Visual inspection
Prior to testing, the protection IEDs should be inspected to detect any visible
damage that may have occurred (for example, dirt or moisture deposits,
overheating). Should burned contacts be observed when inspecting the IEDs, a
diamond file or an extremely fine file can be used to polish the contacts. Emery
cloth or similar products must not be used as insulating grains of abrasive may be
deposited on the contact surfaces and cause failure.
Make sure that all IEDs are equipped with covers.
15.2.2
Maintenance tests
To be made after the first half year of service, then with the cycle as proposed
above and after any suspected maloperation or change of the IED setting.
Testing of protection IEDs shall preferably be made with the primary circuit deenergized. The IED cannot protect the circuit during testing. Trained personnel
may test one IED at a time on live circuits where redundant protection is installed
and de-energization of the primary circuit is not allowed.
ABB protection IEDs are preferably tested by aid of components from the
COMBITEST testing system described in information B03-9510 E. Main
components are RTXP 8/18/24 test switch located to the left in each protection IED
and RTXH 8/18/24 test handle, which is inserted in test switch at secondary
testing. All necessary operations such as opening of trip circuits, short-circuiting of
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Commissioning and maintenance of the fault clearing system
current circuits and opening of voltage circuits are automatically performed in the
right order to allow for simple and safe secondary testing even with the object in
service.
15.2.2.1
Preparation
Before starting maintenance testing, the test engineers should scrutinize applicable
circuit diagrams and have the following documentation available:
15.2.2.2
Recording
It is of utmost importance to carefully record the test results. Special test sheets
covering the frequency of test, date of test and achieved test values should be used.
IED setting list and protocols from previous tests should be available and all results
should be compared for differences. At component failures, spare equipment is
used and set to the requested value. A note of the exchange is made and the new
measured values are recorded. Test records for several years of testing should be
stored in a common file for a station, or a part of a station, to give a simple
overview of the period of testing and achieved test values. These test records are
valuable when analysis of service disturbances shall be done.
15.2.2.3
Secondary injection
The periodic maintenance test is done by secondary injection from a portable test
set. Each protection shall be tested according to the secondary injection test
information for the specific protection IED. Only the setting values adopted shall
be checked for each protection function. If the discrepancy between obtained value
and requested set value is too big the setting should be adjusted, the new value
recorded and a note should be made in the test record.
15.2.2.4
Alarm test
When inserting the test handle the alarm and event signalling is normally blocked.
This is done in the IED by setting the event reporting to Off during the test. This
can be done when the test handle is inserted or the IED is set to test mode from the
local HMI. At the end of the secondary injection test it should be checked that the
event and alarm signalling is correct by activating the events and performing some
selected tests.
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Commissioning and maintenance of the fault clearing system
15.2.2.5
15.2.2.6
Please observe that the test system does not provide built-in
security during this test. If the instrument should be set on Amp
instead of Volts, the circuit breaker naturally is tripped, therefore,
great care is necessary.
Trip circuit from trip IEDs to circuit breaker is often supervised by trip-circuit
supervision. It can then be checked that a circuit is healthy by opening tripping
output terminals in the cubicle. When the terminal is opened, an alarm shall be
achieved on the signal system after a delay of some seconds.
Remember to close the circuit directly after the test and tighten the
terminal carefully.
15.2.2.7
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Commissioning and maintenance of the fault clearing system
perhaps 10% of rated current. For line differential functions, the capacitive
charging currents can normally be recorded as a differential current.
The zero-sequence current to earth-fault protection IEDs should be measured. The
current amounts normally very small but normally it is possible to see if the current
circuit is "alive".
The neutral-point voltage to an earth-fault protection IED is checked. The voltage
is normally 0.1 to 1V secondary. However, voltage can be considerably higher due
to harmonics. Normally a CVT secondary can have around 2.5 - 3% third-harmonic
voltage.
15.2.2.8
Restoring
Maintenance is very important to improve the availability of the protection system
by detecting failures before the protection is required to operate. There is however
little point in testing healthy equipment and then putting it back into service with
an open terminal, with a removed fuse or open miniature circuit breaker with an
open connection, wrong setting, and so on.
Thus a list should be prepared of all items disturbed during test so that all can be
put back into service quickly and without overlooking something. It should be put
back into service item by item and signed by the responsible engineer.
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172
Section 17
Fault tracing and repair
Section 17
16.1
Fault tracing
16.1.1
Description
INT Fail
OFF / ON
INT Warning
OFF / ON
NUM Fail
OFF / ON
NUM Warning
OFF / ON
ADMnn
READY / FAIL
BIMnn
READY / FAIL
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Fault tracing and repair
HMI Signal Name:
Status
Description
BOMn
READY / FAIL
IOMn
READY / FAIL
MIMn
READY / FAIL
RTC
READY / FAIL
Time Sync
READY / FAIL
Application
READY / FAIL
RTE
READY / FAIL
IEC61850
READY / FAIL
LMD
READY / FAIL
LDCMxxx
READY / FAIL
OEM
READY / FAIL
16.1.2
Using front-connected PC
Here, two summary signals appear, self-supervision summary and numerical
module status summary. These signals can be compared to the internal signals as:
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Section 17
Fault tracing and repair
When an internal fault has occurred, extensive information about the fault can be
retrieved from the list of internal events available in the SMS part:
TRM-STAT TermStatus - Internal Events
The list of internal events provides valuable information, which can be used during
commissioning and fault tracing.
The internal events are time tagged with a resolution of 1ms and stored in a list.
The list can store up to 40 events. The list is based on the FIFO principle, when it is
full, the oldest event is overwritten. The list cannot be cleared and its content
cannot be erased.
The internal events in this list not only refer to faults in the IED, but also to other
activities, such as change of settings, clearing of disturbance reports, and loss of
external time synchronization.
The information can only be retrieved from the Parameter Setting software
package. The PC can be connected either to the port at the front or at the rear of the
IED.
These events are logged as internal events.
Table 20:
Event message:
INT--FAIL
Description
Off
INT--FAIL
INT--WARNING
Off
Off
Off
Off
Off
Off
MIM1-Error
INT--RTC
ADMn-Error
MIM1-Error
INT--NUMWARN (reset
event)
INT--NUMWARN (set event)
IOn--Error
ADMn-Error
INT--NUMWARN
IOn--Error
INT--NUMFAIL
INT--NUMWARN
INT--WARNING
INT--NUMFAIL
Generating signal:
Off
INT--RTC
Section 17
Fault tracing and repair
Event message:
Description
INT--TSYNC
Off
Generating signal:
INT--TSYNC
INT--SETCHGD
DRPC-CLEARED
The events in the internal event list are time tagged with a resolution of 1ms.
This means that, when using the PC for fault tracing, it provides information on the:
16.2
Repair instruction
Never disconnect the secondary connection of a current transformer
circuit without short-circuiting the transformers secondary
winding. Operating a current transformer with the secondary
winding open will cause a massive potential build up that may
damage the transformer and may cause injuries to humans.
Section 17
Fault tracing and repair
1.
2.
3.
4.
5.
6.
7.
8.
9.
16.3
Repair support
If an IED needs to be repaired, the whole IED must be removed and sent to an
ABB Logistic Center. Before returning the material, an inquiry must be sent to the
ABB Logistic Center.
e-mail: [email protected]
16.4
Maintenance
The IED is self-supervised. No special maintenance is required.
Instructions from the power network company and other maintenance directives
valid for maintenance of the power system must be followed.
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178
Section 18
Glossary
Section 18
Glossary
Alternating current
ACT
A/D converter
Analog-to-digital converter
ADBS
ADM
AI
Analog input
ANSI
AR
Autoreclosing
ArgNegRes
Setting parameter/ZD/
ArgDir
Setting parameter/ZD/
ASCT
ASD
AWG
BBP
Busbar protection
BFP
BI
Binary input
BIM
BOM
BOS
BR
BS
British Standards
BSR
BST
C37.94
CAN
CB
Circuit breaker
179
Section 18
Glossary
CBM
CCITT
CCM
CCVT
Class C
CMPPS
CMT
CO cycle
Close-open cycle
Codirectional
COMTRADE
Contra-directional
CPU
CR
Carrier receive
CRC
CROB
CS
Carrier send
CT
Current transformer
CVT
DAR
Delayed autoreclosing
DARPA
DBDL
DBLL
DC
Direct current
DFC
DFT
DHCP
DIP-switch
DI
Digital input
DLLB
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Section 18
Glossary
DNP
DR
Disturbance recorder
DRAM
DRH
DSP
DTT
EHV network
EIA
EMC
Electromagnetic compatibility
EMF
EMI
Electromagnetic interference
EnFP
EPA
ESD
Electrostatic discharge
FCB
FOX 20
FOX 512/515
Access multiplexer
FOX 6Plus
G.703
GCM
GDE
GI
GIS
Gas-insulated switchgear
GOOSE
GPS
GSAL
GTM
HDLC protocol
HFBR connector
type
Section 18
Glossary
HMI
Human-machine interface
HSAR
HV
High-voltage
HVDC
IDBS
IEC
IEC 60044-6
IEC 60870-5-103
IEC 61850
IEC 6185081
IEEE
IEEE 802.12
IEEE P1386.1
IEEE 1686
IED
I-GIS
IOM
Instance
IP
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Section 18
Glossary
IP 20
IP 40
IP 54
IRF
IRIG-B:
ITU
LAN
LIB 520
LCD
LDCM
LDD
LED
Light-emitting diode
LNT
LON
MCB
MCM
MIM
Milli-ampere module
MPM
MVB
NCC
NUM
Numerical module
OCO cycle
Open-close-open cycle
OCP
Overcurrent protection
OEM
OLTC
OV
Over-voltage
Overreach
PCI
PCM
Section 18
Glossary
PCM600
PC-MIP
PMC
POR
Permissive overreach
POTT
Process bus
PSM
PST
PT ratio
PUTT
RASC
RCA
RFPP
RFPE
RISC
RMS value
RS422
RS485
RTC
Real-time clock
RTU
SA
Substation Automation
SBO
Select-before-operate
SC
SCS
SCADA
SCT
SDU
SLM
SMA connector
SMT
SMS
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Section 18
Glossary
SNTP
SPA
SRY
ST
Starpoint
SVC
TC
Trip coil
TCS
TCP
TCP/IP
TEF
TNC connector
UMT
Underreach
UTC
Section 18
Glossary
Undervoltage
WEI
VT
Voltage transformer
X.21
3IO
3UO
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Installation and commissioning manual
187
ABB AB
Substation Automation Products
SE-721 59 Vsters, Sweden
Phone
+46 (0) 21 32 50 00
Fax
+46 (0) 21 14 69 18
www.abb.com/substationautomation
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